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Hull & Machinery Accident Cases 08-June-2011<br />
File No CR-09-006 Prep: AKD Rev: VM<br />
Case Name Preliminary Investigation report –<strong>Loss</strong> <strong>of</strong> <strong>Anchor</strong> <strong>and</strong> <strong>Chain</strong> <strong>Cable</strong><br />
<strong>of</strong>f Dahej-India <strong>Anchor</strong>age<br />
Device Name Port anchor cable<br />
Maker Name Jiangsu Model NA Working Hrs. / NA<br />
Lanbo<br />
shipbuilding<br />
co. Ltd<br />
Built<br />
Kind <strong>of</strong> Ship Bulk carrier Date 4 th June Place Dahej<br />
2011<br />
anchorage,<br />
India<br />
Cause <strong>of</strong><br />
incidents<br />
As detailed below<br />
NOTE:<br />
The name <strong>of</strong> the vessel concerned has not been disclosed.<br />
Events leading to the accident:<br />
On 3rd June 2011 at 1520 Hrs LT, the vessel arrived at Dahej (West coast-<br />
India) anchorage with arrival draft <strong>of</strong> 10.30M even keel. She anchored with Port<br />
anchor with eight shackles in water <strong>and</strong> was waiting for berthing. The cargo <strong>of</strong><br />
Copper concentrate was to be discharged at alongside berth (Birla Copper jetty).<br />
The pilot for berthing was cancelled on 3rd June afternoon as she was<br />
unable to pick up anchor because Main engine was not available for<br />
maneuvering. It was reported that the Air starting valve <strong>of</strong> Main engine was stuck<br />
in open position. On 3 rd June at 1645 Hrs main engine problem was rectified,<br />
same was tried out <strong>and</strong> found satisfactory.<br />
Thereafter main engine was kept on st<strong>and</strong>-by at all times <strong>and</strong> was used<br />
for easing excessive weight on anchor cable whenever necessary. It was<br />
observed that the vessel was subjected to very strong tidal currents causing<br />
strain on the anchor chain. The nature <strong>of</strong> seabed as marked on chart was largely<br />
s<strong>of</strong>t mud <strong>and</strong> free s<strong>and</strong>.<br />
Duty AB was stationed on the forecastle with walkie talkie at all times. He<br />
was reporting the direction (by clock), stay (short/medium/long) <strong>and</strong> weight<br />
(less/moderate/huge) on the anchor chain to the bridge. <strong>Anchor</strong> party was briefed<br />
about the possibility <strong>of</strong> proceeding to forecastle quickly if required. In his<br />
instructions, master had clearly mentioned to the duty <strong>of</strong>ficers to call him on<br />
bridge whenever required.<br />
On 4 th June at 1130, it was noticed that the link on the hosepipe edge on<br />
outboard side has got deformed. The anchor chain was heaved up by about five<br />
meters <strong>and</strong> the deformed link was taken inside. The deformed link was brought<br />
Page 1 <strong>of</strong> 11
Hull & Machinery Accident Cases 08-June-2011<br />
inboard side before the bow stopper. The watches, precautions <strong>and</strong> use <strong>of</strong> main<br />
engine to ease <strong>of</strong>f strain on anchor chain were continued.<br />
On 4 th June at 1415 hours, Master was on bridge after receiving a call<br />
from second <strong>of</strong>ficer. Vessel was heading south, frequent yawing <strong>of</strong> ship’s head<br />
was observed upto 40 degrees on either side. Strong currents peaking upto 6.0<br />
knots were seen on Doppler speed log. Engine <strong>and</strong> helm were used to ease<br />
weight on the cable. There was no sign <strong>of</strong> anchor dragging <strong>and</strong> vessel was able<br />
to maintain it’s position.<br />
At 1450/4 th June, it was noticed that cable stay increasing rapidly with<br />
excessive weight. At 1453 hrs, port anchor cable parted.<br />
<strong>Anchor</strong> party was called to forward immediately <strong>and</strong> vessel proceeded for<br />
re- anchoring, while stemming the tide with the use <strong>of</strong> main engine. At 1815<br />
hours, after change <strong>of</strong> tide vessel re-anchored at a position 1 mile south <strong>of</strong> initial<br />
position using her starboard anchor.<br />
Later in the night, vessel again picked up anchor after informing VTS <strong>and</strong><br />
proceeded out <strong>of</strong> the port area as a safety measure.<br />
Chronological Statement <strong>of</strong> Events:<br />
3rd June 2011<br />
(All times in Local Time unless otherwise state)<br />
1430h - Notice to engine room<br />
1445h - Bridge controls tested<br />
1505h - M/E blown through<br />
1510h - M/E tried out ahead <strong>and</strong> astern<br />
1515h - Ch Engr informed bridge that air starting valve is stuck<br />
in open position, will have to replace.<br />
1520h - Vessel payed out upto 8 shackles in water<br />
1540h - Asked port control to delay pilot as vessel<br />
cannot pick up anchor.<br />
1645h - M/E tried out ahead <strong>and</strong> asterns<br />
1712h - Dahej port control informed that vessel will miss the<br />
tide, await further instructions.M/E kept stby to release weight <strong>of</strong>f the<br />
anchor cable.<br />
Page 2 <strong>of</strong> 11
Hull & Machinery Accident Cases 08-June-2011<br />
4th June 2011<br />
(All times in Local Time unless otherwise state)<br />
1130h - Noticed one link chaffing <strong>and</strong> slt deformed.<br />
1140h - Heaved up 5 mtrs cable <strong>and</strong> brought weak link on<br />
deck<br />
1410h - Got call from 2nd <strong>of</strong>ficer, vessel experiencing<br />
stronger current peaking upto 6 knots.<br />
1415h - Gave bold engine <strong>and</strong> helm moments<br />
1435h - Eased weight on the cable.<br />
1445h - <strong>Cable</strong> short stay with weight, continued engine<br />
<strong>and</strong> helm<br />
1450h - <strong>Cable</strong> growing rapidly with too much weght.<br />
1453h - Port anchor cable parted.Announced on PA<br />
VTS informed<br />
1500h ~ 1800h - Held vessel position stemming current<br />
waiting for next change <strong>of</strong> tide<br />
1815h lt - Re anchored at a position 1 mile south <strong>of</strong> previous<br />
position using stbd anchor.<br />
Environmental conditions<br />
Daylight<br />
Sea State-Moderate sea <strong>and</strong> swell<br />
Good Visibility<br />
Strong Flooding Tide<br />
Sea bed- S<strong>of</strong>t mud <strong>and</strong> free s<strong>and</strong><br />
Sea bed known to have several anchor chains lying from previous<br />
incidents <strong>of</strong> loss <strong>of</strong> anchor from other vessels in past.<br />
Strong Northerly tidal currents peaking up to 6.0 knots.<br />
Accident details<br />
Time <strong>and</strong> date : 4 June 2011, 1453 LT<br />
Location <strong>of</strong> incident : Dahej anchorage, 21 37.7 N 072 25.2 E<br />
Page 3 <strong>of</strong> 11
Hull & Machinery Accident Cases 08-June-2011<br />
Persons on board : 22<br />
Injuries/fatalities : None<br />
Damage : <strong>Anchor</strong> chain parted, Port anchor <strong>and</strong> chain <strong>of</strong> about<br />
Eight shackles length lost. One link seen deformed,<br />
deformation <strong>and</strong> loss <strong>of</strong> strength <strong>of</strong> remaining links<br />
to be assessed.<br />
Equipment in use : Port <strong>Anchor</strong><br />
Design dimension/type <strong>of</strong> links <strong>of</strong> anchor chain: ø 64 Grade3 JH 433-211-03<br />
Analysis <strong>of</strong> the accident<br />
Root Cause<br />
Main engines were used to ease <strong>of</strong>f excessive weight on the anchor chain<br />
as advised by local pilots <strong>and</strong> exercised by other anchored vessels in the area.<br />
Still it was apparent that the avoiding action <strong>of</strong> picking up anchor <strong>and</strong> leaving the<br />
port was delayed. The vessel was experiencing difficulty in countering yawing<br />
<strong>and</strong> strain on her port anchor cable caused by very strong tidal currents.<br />
Adequate in depth analysis <strong>of</strong> h<strong>and</strong>ling the conditions in this port<br />
was not carried out.<br />
Material failure.<br />
Contributory causes<br />
At no point <strong>of</strong> time, there was any evidence <strong>of</strong> vessel dragging anchor,<br />
which would usually happen when vessel experienced currents <strong>of</strong> this<br />
magnitude. As the sea bed is having presence <strong>of</strong> several anchors/anchor chains<br />
in the area, the possibility <strong>of</strong> severe fouling <strong>of</strong> her port anchor with any such<br />
object cannot be ruled out.<br />
Preventive action<br />
Port information report (company form no. 11.4) has been prepared in<br />
detail for this experience at Dahej port. Same is being circulated to other<br />
vessels. This will be <strong>of</strong> significant help for vessels calling this port in future.<br />
Page 4 <strong>of</strong> 11
Hull & Machinery Accident Cases 08-June-2011<br />
Lesson Learnt:<br />
A full appraisal <strong>of</strong> the conditions (including nature <strong>of</strong> tidal currents) must<br />
be carried out when preparing for anchoring operations.<br />
If situation is difficult to counter, decision <strong>of</strong> leaving the anchorage area<br />
<strong>and</strong> proceeding to safe location must be considered <strong>and</strong> Masters must not<br />
hesitate in taking such decisions if needed.<br />
Main engine readiness at all times during the entire approach <strong>and</strong> stay is<br />
paramount.<br />
Deformed Link<br />
Page 5 <strong>of</strong> 11
Hull & Machinery Accident Cases 08-June-2011<br />
Sheared <strong>of</strong>f link which gave way<br />
Doppler log photo taken prior parting <strong>of</strong> anchor chain showing current<br />
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Hull & Machinery Accident Cases 08-June-2011<br />
Layout <strong>of</strong> the area <strong>of</strong> incident<br />
Page 7 <strong>of</strong> 11
Hull & Machinery Accident Cases 08-June-2011<br />
Chart <strong>of</strong> the area<br />
Page 8 <strong>of</strong> 11
Hull & Machinery Accident Cases 08-June-2011<br />
Record <strong>of</strong> engine movements on 4 th June 2011<br />
Page 9 <strong>of</strong> 11
Hull & Machinery Accident Cases 08-June-2011<br />
Page 10 <strong>of</strong> 11
Hull & Machinery Accident Cases 08-June-2011<br />
Night Order/instructions by master<br />
Page 11 <strong>of</strong> 11
UNIVAN SHIP MANAGEMENT LIMITED<br />
ISSUE 0 REV 0 PAGE 1/3<br />
SHIP’S FILE NO M40 OFFICE FILE NO 180.1.3 FORM NO: 11.4 DATE 01.01.2005<br />
OTHER CARGO SHIP OPERATIONS –PORT INFORMATION<br />
REPORT<br />
Copyrights: <strong>Univan</strong> Ship Management Limited, Hong Kong. All rights reserved<br />
Any unauthorized reproduction <strong>of</strong> this manual, in any form is prohibited<br />
APPLICABLE FOM SECTIONS<br />
Vessel’s Name: M.V.XXXX Dated: 08.06.2011<br />
Port <strong>of</strong>: DAHEJ Berth No: BIRLA COPPER JETTY<br />
Contact Details:<br />
Agent’s Name with contact details<br />
Shipper’s Name with contact details<br />
Consignee’s Name with contact details<br />
MONSON SHIP AGENCY<br />
BIRLA NIFTY PTY LTD AND<br />
OZ MINERALS PROMINENT<br />
HILL P/L<br />
HINDALCO INDUSTRIES LTD<br />
Approaches:<br />
Minimum depth (Bar) in the approach channel 14.1<br />
Position <strong>of</strong> bar 21-26.7N , 071-24E<br />
Width <strong>of</strong> approach channel 2 NM<br />
Reporting requirement for any Vessel traffic<br />
Information Service<br />
Please give details <strong>of</strong> Station Name, VHF channels <strong>and</strong> AlRS page no for<br />
reporting format.<br />
Pilots:<br />
Pilot boarding position<br />
Latitude / Longitude or bearing <strong>and</strong> distance <strong>of</strong>f from a l<strong>and</strong> mark<br />
Please give details which side pilot ladder, height above water level <strong>and</strong><br />
method <strong>of</strong> boarding by boat, tug or helicopter<br />
VTIS KHAMBHAT (VTIS W-CH<br />
10 , VTIS E-CH 09 , VTIS N-<br />
CH 69) , ALRS VOL 6(4) PG<br />
119<br />
21-41.5N , 072 29.5 E<br />
VHF Channels for Pilots 16/11/12/14<br />
Method <strong>of</strong> Pilot Boarding<br />
PILOT LADDER STBD SIDE<br />
2M ABOVE WATER LINE<br />
Competence <strong>of</strong> Pilot<br />
If poor specify name <strong>of</strong> the pilot <strong>and</strong> give justification for your comment<br />
Good / Satisfactory / Poor<br />
<strong>Anchor</strong>age Area:<br />
Approximate location <strong>of</strong> anchorage 21-37.6N . 072-25.4E<br />
If Pilot is required for anchorage YES<br />
The average distance between the vessel in the 1 NM<br />
anchorage<br />
Any limitation to size or type <strong>of</strong> vessel NO<br />
Range <strong>of</strong> depth available at anchorage 15.8-33 MTRS
UNIVAN SHIP MANAGEMENT LIMITED<br />
ISSUE 0 REV 0 PAGE 2/3<br />
SHIP’S FILE NO M40 OFFICE FILE NO 180.1.3 FORM NO: 11.4 DATE 01.01.2005<br />
OTHER CARGO SHIP OPERATIONS –PORT INFORMATION<br />
REPORT<br />
Tugs:<br />
Tugs used while Berthing<br />
Location Number <strong>of</strong><br />
tugs<br />
Power<br />
BHP or Bollard Pull<br />
Copyrights: <strong>Univan</strong> Ship Management Limited, Hong Kong. All rights reserved<br />
Any unauthorized reproduction <strong>of</strong> this manual, in any form is prohibited<br />
APPLICABLE FOM SECTIONS:11.4<br />
Line<br />
Tug or ship’s line, if tug line specify wire or<br />
rope <strong>and</strong> condition <strong>of</strong> line<br />
Fwd Center Lead<br />
Fwd Bow<br />
Fwd shoulder(break <strong>of</strong> focsle) 1 --- 2 TUGS LINE<br />
Midship<br />
Aft break <strong>of</strong> Acc 1 ---- 2 TUGS LINE<br />
Quarter<br />
Aft Centre lead<br />
St<strong>and</strong> by tug for pushing<br />
Tugs used while unmooring<br />
Location Number <strong>of</strong><br />
tugs<br />
Power<br />
BHP or Bollard Pull<br />
in MT<br />
Line<br />
Tug or ship’s line, if tug line specify wire or<br />
rope <strong>and</strong> condition <strong>of</strong> line<br />
Fwd Center Lead<br />
Fwd Bow<br />
Fwd shoulder(break <strong>of</strong> focsle)<br />
Midship<br />
Aft break <strong>of</strong> Acc<br />
Quarter<br />
Aft Center lead<br />
St<strong>and</strong> by tug for pushing<br />
Moorings:<br />
Forward mooring Pattern<br />
Location Head Lines Breast Springs<br />
No <strong>of</strong> ropes 5 1 3<br />
Make a remark if the bollard position is such that it is making breast line is vertical or not perpendicular to the vessel’s fore <strong>and</strong> aft line<br />
Aft mooring Pattern<br />
Location Head Lines Breast Springs<br />
No <strong>of</strong> ropes 5 1 3<br />
Make a remark if the bollard position is such that it is making breast line is vertical or not perpendicular to the vessel’s fore <strong>and</strong> aft line<br />
If <strong>of</strong>fshore anchor for berthing/ unberthing<br />
If yes then specify length <strong>of</strong> chain in shackles<br />
Yes<br />
θs<br />
No
UNIVAN SHIP MANAGEMENT LIMITED<br />
ISSUE 0 REV 0 PAGE 3/3<br />
SHIP’S FILE NO M40 OFFICE FILE NO 180.1.3 FORM NO: 11.4 DATE 01.01.2005<br />
OTHER CARGO SHIP OPERATIONS –PORT INFORMATION<br />
REPORT<br />
Berth facility<br />
Name or number <strong>of</strong> the berth BIRLA COPPER JETTY<br />
Depth available alongside in metres 10.5<br />
Any Restrictions on the size <strong>of</strong><br />
vessel<br />
such as drafts, length or dwt<br />
Which side along side port, stbd. or stern<br />
foremost<br />
Type <strong>of</strong> fenders<br />
Yolkohama, Bert or tire<br />
Condition <strong>of</strong> fenders<br />
good, bad in case <strong>of</strong> tire fender diameter <strong>of</strong> fenders<br />
Cargo details<br />
Nature <strong>of</strong> cargo operation<br />
if loading or discharging<br />
NO<br />
PORT SIDE<br />
YOKOHAMA<br />
GOOD<br />
DISCHARGING<br />
Cargo Names<br />
COPPER<br />
CONCENTRATE<br />
UN No: 3077<br />
Ems No:<br />
MFAG numbers<br />
Threshold Moisture limit 10.5% M3/MT<br />
Moisture content <strong>of</strong> cargo 10.18% M3/MT<br />
What is the Minimum loading<br />
rate can be given by the<br />
What is the sequence <strong>of</strong> notices<br />
required for final stoppage?<br />
If Bill <strong>of</strong> lading by ship figure or<br />
shore figure?<br />
Any restriction on ballasting<br />
deballasting<br />
Any requirement <strong>of</strong> restriction on<br />
drafts<br />
NA<br />
NA<br />
NA<br />
NO<br />
NO<br />
Copyrights: <strong>Univan</strong> Ship Management Limited, Hong Kong. All rights reserved<br />
Any unauthorized reproduction <strong>of</strong> this manual, in any form is prohibited<br />
APPLICABLE FOM SECTIONS:11.4
UNIVAN SHIP MANAGEMENT LIMITED<br />
ISSUE 0 REV 0 PAGE 4/3<br />
SHIP’S FILE NO M40 OFFICE FILE NO 180.1.3 FORM NO: 11.4 DATE 01.01.2005<br />
OTHER CARGO SHIP OPERATIONS –PORT INFORMATION<br />
REPORT<br />
Emergency Contacts<br />
Harbour Master Office 9904402629<br />
Fire<br />
Ambulance<br />
Police<br />
Terminal Security 9723709828<br />
Clean up contractor<br />
Copyrights: <strong>Univan</strong> Ship Management Limited, Hong Kong. All rights reserved<br />
Any unauthorized reproduction <strong>of</strong> this manual, in any form is prohibited<br />
APPLICABLE FOM SECTIONS:11.4<br />
Remarks:<br />
ALL VESSEL ARRIVING DAHEJ PORT MUST AVOID ANCHORING IF STAY<br />
MORE THAN 24 HRS . ELSE VESSELS TO STEAM (NOT DRIFT) DEFINED<br />
BY FOLLOWING COORDINATES:<br />
BETWEEN LAT 21DEG 17'N , AND 21 DEG 26'N AND LONGITUDES<br />
072DEG 16.5'E AND 072DEG 27.5'E.<br />
THIS GIVES AN AREA OF ABOUT 8 X 6 NM.HOWEVER,CAUTION IS TO<br />
BE EXCERCISED AS NUMEROUS WRECKS IN THE VICINITY.
UNIVAN SHIP MANAGEMENT LIMITED<br />
ISSUE 0 REV 0 PAGE 5/3<br />
SHIP’S FILE NO M40 OFFICE FILE NO 180.1.3 FORM NO: 11.4 DATE 01.01.2005<br />
OTHER CARGO SHIP OPERATIONS –PORT INFORMATION<br />
REPORT<br />
Copyrights: <strong>Univan</strong> Ship Management Limited, Hong Kong. All rights reserved<br />
Any unauthorized reproduction <strong>of</strong> this manual, in any form is prohibited<br />
APPLICABLE FOM SECTIONS:11.4<br />
Please note all those details which you feel may be important for reference in the subsequent voyages for your vessels <strong>and</strong> other company<br />
vessels calling this port.<br />
Ch/Officer Master