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PACKAGED<br />

TERMINAL<br />

AIR<br />

CONDITIONERS<br />

CONSUMER SERVICES TECHNICAL<br />

EDUCATION GROUP PRESENTS R-99<br />

Models: ATE0743SPP, ATE0943SPP, ATE1243SPP, ATE1545SPP,<br />

ATR0743SPP, ATR0943SPP, ATR1243SPP, ATR1545SPP<br />

ATE0953SPP, ATE1253SPP, ATE1555SPP,<br />

ATR0953SPP, ATR1253SPP, ATR1555SPP,<br />

ATE0743RPP, ATE0943RPP, ATE1243RPP, ATE1545RPP,<br />

ATR0743RPP, ATR0943RPP, ATR1243RPP, ATR1545RPP<br />

JOB AID<br />

Part No. 8178315


FORWARD<br />

<strong>Th<strong>is</strong></strong> <strong>Whirlpool</strong> Job Aid, “Packaged Terminal Air Conditioners” (Part No. 8178315), provides the<br />

technician with information on the installation, operation, and service of the Packaged Terminal Air<br />

Conditioners . It <strong>is</strong> to be used as a training Job Aid and Service Manual. For specific information<br />

on the model being serviced, refer to the “Use and Care Guide,” or “Tech Sheet” provided with the<br />

<strong>air</strong> conditioner.<br />

The Wiring Diagrams and Strip Circuits used in th<strong>is</strong> Job Aid are typical and should be used for<br />

training purposes only. Always use the Wiring Diagram supplied with the product when servicing<br />

the unit.<br />

GOALS AND OBJECTIVES<br />

The goal of th<strong>is</strong> Job Aid <strong>is</strong> to provide detailed information that will enable the service technician to<br />

properly diagnose malfunctions and rep<strong>air</strong> the Packaged Terminal Air Conditioners.<br />

The objectives of th<strong>is</strong> Job Aid are to:<br />

• Understand and follow proper safety precautions.<br />

• Successfully troubleshoot and diagnose malfunctions.<br />

• Successfully perform necessary rep<strong>air</strong>s.<br />

• Successfully return the <strong>air</strong> conditioner to its proper operational status.<br />

WHIRLPOOL CORPORATION assumes no responsibility for any rep<strong>air</strong>s made<br />

on our products by anyone other than Authorized Service Technicians.<br />

Copyright © 2004, <strong>Whirlpool</strong> Corporation, Benton Harbor, MI 49022<br />

- ii -


TABLE OF CONTENTS<br />

- iii -<br />

Page<br />

GENERAL............................................................................................................................... 1-1<br />

<strong>Whirlpool</strong> Model & Serial Number Designations ................................................................ 1-1<br />

Model & Serial Number Label & Wiring Diagram Locations .............................................. 1-2<br />

Specifications..................................................................................................................... 1-3<br />

<strong>Whirlpool</strong> Packaged Terminal Air Conditioner (PTAC) And<br />

Packaged Terminal Heat Pump (PTHP) Warranty ......................................................... 1-4<br />

INSTALLATION INFORMATION ........................................................................................... 2-1<br />

Electrical Requirements ..................................................................................................... 2-1<br />

Drain Kit Installation ........................................................................................................... 2-2<br />

Chass<strong>is</strong> Installation ............................................................................................................ 2-5<br />

Remote Wall Thermostat Installation ................................................................................. 2-9<br />

PRODUCT OPERATION ........................................................................................................ 3-1<br />

Theory Of Operation .......................................................................................................... 3-1<br />

Refrigeration Operation .................................................................................................. 3-1<br />

Heat Pump Operation .................................................................................................... 3-3<br />

Reversing Valve Operation ............................................................................................ 3-4<br />

Remote Thermostat Operation....................................................................................... 3-5<br />

Heat Pump Function ...................................................................................................... 3-7<br />

Operating The Controls ..................................................................................................... 3-8<br />

COMPONENT ACCESS ......................................................................................................... 4-1<br />

Component Locations ........................................................................................................ 4-1<br />

Removing The Indoor Thermostat, Mode (System) Switch, And Heat Anticipator ............ 4-2<br />

Removing The Power Supply Cord ................................................................................... 4-4<br />

Removing The Defrost Thermostat.................................................................................... 4-5<br />

Removing The Hot Start Relay And Hot Start Sensor ....................................................... 4-6<br />

Removing The Capacitor & Fan Cycle Switch ................................................................... 4-7<br />

Removing The Remote Control Unit Fan Switch ............................................................... 4-8<br />

Removing The Heater & Limit Switch ................................................................................ 4-9<br />

Removing The Fan Motor ................................................................................................ 4-10<br />

Removing The Condensate Valve Bellows...................................................................... 4-13<br />

Removing The Overload Protector And The Compressor ............................................... 4-14<br />

Removing The Evaporator ............................................................................................... 4-16<br />

Removing The Condenser ............................................................................................... 4-18<br />

Removing The Solenoid Coil & Reversing Valve............................................................. 4-20


COMPONENT TESTING ........................................................................................................ 5-1<br />

Indoor Thermostat ............................................................................................................. 5-1<br />

Mode (System) Switch ....................................................................................................... 5-2<br />

Heat Anticipator ................................................................................................................. 5-2<br />

Defrost Thermostat (Emergency Heat Switch) .................................................................. 5-3<br />

Hot Start Relay .................................................................................................................. 5-4<br />

Hot Start Sensor ................................................................................................................ 5-4<br />

Capacitor ........................................................................................................................... 5-5<br />

Fan Cycle Switch & Remote Control Unit Fan Switch ....................................................... 5-5<br />

Heater & Limit Switch ........................................................................................................ 5-6<br />

Fan Motor ......................................................................................................................... 5-6<br />

Overload Protector............................................................................................................. 5-7<br />

Compressor ....................................................................................................................... 5-7<br />

Solenoid Coil...................................................................................................................... 5-8<br />

DIAGNOSIS & TROUBLESHOOTING ................................................................................... 6-1<br />

Diagnosing The Sealed System ........................................................................................ 6-1<br />

Troubleshooting Charts ..................................................................................................... 6-7<br />

WIRING DIAGRAMS & STRIP CIRCUITS ............................................................................. 7-1<br />

Wiring Diagrams ................................................................................................................ 7-5<br />

Strip Circuits .................................................................................................................... 7-10<br />

TECH TIPS ............................................................................................................................. 8-1<br />

Routine Maintenance ......................................................................................................... 8-1<br />

Accessories ....................................................................................................................... 8-2<br />

Optional Desk Control Unit ................................................................................................ 8-4<br />

General Troubleshooting ................................................................................................... 8-5<br />

- iv -


WHIRLPOOL MODEL & SERIAL NUMBER DESIGNATIONS<br />

MODEL NUMBER<br />

SERIAL NUMBER<br />

GENERAL<br />

MODEL NUMBER<br />

PRODUCT GROUP<br />

A = AIR CONDITIONER<br />

A T R 12 4 3 S P P 0<br />

PRODUCT IDENTIFICATION<br />

T = PTAC, WHIRLPOOL<br />

MODEL TYPE<br />

R = HEAT PUMP W/AUXILIARY HEAT<br />

E = COOLING W/ELECTRIC HEAT<br />

NOMINAL COOLING CAPACITY<br />

07 = 7,000 BTU/HR<br />

09 = 9,000 BTU/HR<br />

12 = 12,000 BTU/HR<br />

15 = 15,000 BTU/HR<br />

ELECTRICAL CODE<br />

4 = 208V-230V, 1 PHASE, 60 HZ<br />

5 = 265V, 1 PHASE, 60 HZ<br />

HEATER<br />

2 = 2.5 KW<br />

3 = 3.4 KW<br />

5 = 5.0 KW<br />

FEATURE CODE OPTIONS<br />

S = STANDARD ELECTROMECHANICAL<br />

R = REMOTE WALL-MOUNTED THERMOSTAT<br />

C = SEACOAST PROTECTION / STD. CONTROLS<br />

B = REMOTE THERMOSTAT / SEACOAST PROTECTION<br />

MANUFACTURING LOCATION<br />

P = PURCHASED PRODUCT<br />

YEAR OF INTRODUCTION<br />

M = 2003, P = 2004, R = 2005, S = 2006, T = 2007<br />

ENGINEERING CHANGE<br />

0, 1, 2, ETC.<br />

SERIAL NUMBER<br />

MANUFACTURING RESPONSIBILITY<br />

QR = FRIEDRICH MANUFACTURING CO.<br />

YEAR OF PRODUCTION<br />

P = 2003, R = 2004<br />

WEEK OF PRODUCTION<br />

5TH WEEK<br />

PRODUCT SEQUENCE NUMBER<br />

QR P 05 21234<br />

1-1


MODEL & SERIAL NUMBER LABEL &<br />

WIRING DIAGRAM LOCATIONS<br />

The Model/Serial Number label and Wiring Diagram locations are shown below.<br />

Wiring Diagram Location<br />

(Front Cover Removed)<br />

1-2<br />

Model & Serial<br />

Number Location


<strong>Whirlpool</strong> Model<br />

Control<br />

Type<br />

Cooling BTU<br />

230/208v<br />

SPECIFICATIONS<br />

ATE-SERIES PTAC W/ELECTRIC HEAT — COOLING PERFORMANCE<br />

Heating<br />

BTU<br />

Electric<br />

Volts Heater<br />

KW<br />

1-3<br />

Amps- NEMA Plug Dehum-<br />

EER CFM COP<br />

Breaker Plug Type* Pts/Hr<br />

ATE0743SPP Standard 7500/7000 11600 230 3.4 12.2 20 6-20 20 Amp 2.1 250 NA<br />

ATE0943SPP Standard 9200/9000 11600 230 3.4 11.3 20 6-20 20 Amp 2.7 300 NA<br />

ATE1243SPP Standard 12000/12000 11600 230 3.4 10.7 20 6-20 20 Amp 3.8 325 NA<br />

ATE1545SPP Standard 15000-15000 17000 230 5.0 9.5 30 6-30 30 Amp 5.5 350 NA<br />

ATE0953SPP Standard 9200/9000 11600 265 3.4 11.3 20 6-20 20 Amp 2.7 300 NA<br />

ATE1253SPP Standard 12000/12000 11600 265 3.4 10.7 20 6-20 20 Amp 3.8 325 NA<br />

ATE1555SPP Remote 15000/15000 17000 265 5.0 9.5 30 6-20 30 Amp 3.5 350 NA<br />

ATE0743RPP Remote 7500/75000 11600 230 3.4 12.2 20 6-20 20 Amp 2.1 250 NA<br />

ATE0943RPP Remote 9200/9000 11600 230 3.4 11.3 20 6-20 20 Amp 2.7 300 NA<br />

ATE1243RPP Remote 12000/12000 11600 230 3.4 10.7 20 6-20 20 Amp 3.8 325 NA<br />

ATE1545RPP Remote 15000-15000 17000 230 5.0 9.5 30 6-30 30 Amp 5.5 350 NA<br />

ATR-SERIES PTHP W/HEATING — COOLING PERFORMANCE<br />

<strong>Whirlpool</strong> Model<br />

Control<br />

Type<br />

Cooling BTU<br />

230/208v<br />

Heating<br />

BTU<br />

Electric<br />

Volts Heater<br />

KW<br />

Amps- NEMA Plug Dehum-<br />

EER CFM COP<br />

Breaker Plug Type* Pts/Hr<br />

ATR0743SPP Standard 7200/7000 11600 230 3.4 12.1 20 6-20 20 Amp 2.1 250 3.3<br />

ATR0943SPP Standard 9100/9000 11600 230 3.4 10.5 20 6-20 20 Amp 2.1 250 3.3<br />

ATR1243SPP Standard 12000/12000 11600 230 3.4 10.5 20 6-20 20 Amp 2.1 250 3.3<br />

ATR1545SPP Standard 15000/14700 17000 230 5.0 9.3 30 6-30 30 Amp 5.5 350 2.8<br />

ATR0953SPP Standard 9100/9000 11600 265 3.4 11.3 20 6-20 20 Amp 3.8 325 3.1<br />

ATR1253SPP Standard 12000/12000 11600 265 3.4 10.5 20 6-20 20 Amp 3.8 325 3.1<br />

ATR1555SPP Standard 15000/14700 17000 265 5.0 9.3 30 6-30 30 Amp 5.5 350 2.8<br />

ATR0743RPP Remote 7200/7200 11600 230 3.4 12.1 20 6-20 20 Amp 2.1 250 3.3<br />

ATR0943RPP Remote 9100/9000 11600 230 3.4 11.3 20 6-20 20 Amp 2.1 250 3.3<br />

ATR1243RPP Remote 12000/12000 11600 230 3.4 10.5 20 6-20 20 Amp 3.8 325 3.1<br />

ATR1545RPP Remote 15000/14700 17000 230 5.0 9.3 30 6-30 30 Amp 5.5 350 2.8<br />

* 15 Amps available on special order models<br />

CFM = Cubic Feet per Minute<br />

COP = Coefficient Of Performance (applies to PTHP only)


WHIRLPOOL PACKAGED TERMINAL<br />

AIR CONDITIONER (PTAC) AND PACKAGED<br />

TERMINAL HEAT PUMP (PTHP) WARRANTY<br />

LENGTH OF WARRANTY:<br />

ONE YEAR FULL WARRANTY<br />

FIVE YEAR FULL WARRANTY<br />

SECOND THROUGH FIFTH YEAR<br />

LIMITED WARRANTY<br />

WHIRLPOOL WILL NOT PAY FOR:<br />

WHIRLPOOL WILL PAY FOR:<br />

For one year from the date of installation, if th<strong>is</strong> PTAC/PTHP fails<br />

when operated and maintained according to instructions attached<br />

to or furn<strong>is</strong>hed with the product, <strong>Whirlpool</strong> Corporation will pay for<br />

replacement parts and rep<strong>air</strong> labor to correct defects in materials<br />

or workmanship. Service must be provided by a <strong>Whirlpool</strong> designated<br />

service company.<br />

For five years from the date of purchase, if th<strong>is</strong> PTAC/PTHP fails<br />

when operated and maintained according to instructions attached<br />

to or furn<strong>is</strong>hed with the product, <strong>Whirlpool</strong> Corporation will pay for<br />

replacement parts and rep<strong>air</strong> labor to correct defects in materials<br />

or workmanship in the sealed refrigeration system, including the<br />

compressor, evaporator, condenser, reversing valve and connecting<br />

tubing. Service must be provided by a <strong>Whirlpool</strong> designated<br />

service company.<br />

For the second through fifth year from the date of purchase, if th<strong>is</strong><br />

PTAC/PTHP fails when operated and maintained according to instructions<br />

attached to or furn<strong>is</strong>hed with the product, <strong>Whirlpool</strong> Corporation<br />

will pay for replacement parts to correct defects in materials<br />

or workmanship in the electrical or <strong>air</strong> flow systems including<br />

the fan motor, capacitor, fan, blower wheel, switches, thermostat,<br />

relays, frost controls, heat control, heater, heater protectors, compressor<br />

overload, solenoids, auxiliary controls, and transformer.<br />

<strong>Th<strong>is</strong></strong> <strong>is</strong> a limited parts-only warranty and does not include labor or<br />

transportation to and from the service shop. Service must be provided<br />

by a <strong>Whirlpool</strong> designated service company.<br />

1. Service calls to correct the installation of the PTAC/PTHP, instruct you how to use the PTAC/PTHP, to replace<br />

fuses, correct wiring, reset circuit breakers, or to clean or replace owner accessible <strong>air</strong> filters.<br />

2. Damage resulting from accident, alteration, m<strong>is</strong>use, abuse, fire, floods, acts of God, improper installation not<br />

in accordance with local electrical and plumbing codes, or use of products not approved by <strong>Whirlpool</strong><br />

Corporation, or <strong>Whirlpool</strong> Canada, Inc.<br />

3. Replacement parts or rep<strong>air</strong> labor costs for units operated outside the United States or Canada.<br />

4. Pickup and delivery, or any transportation and reinstallation charges that may be required.<br />

5. The removal and reinstallation of the PTAC/PTHP.<br />

6. Rep<strong>air</strong>s to parts or systems resulting from unauthorized modifications made to the PTAC/PTHP.<br />

WHIRLPOOL CORPORATION AND WHIRLPOOL CANADA, INC. SHALL NOT BE LIABLE FOR INCIDENTAL<br />

OR CONSEQUENTIAL DAMAGES.<br />

Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so th<strong>is</strong><br />

exclusion or limitation may not apply to you. <strong>Th<strong>is</strong></strong> warranty gives you specific legal rights and you may also have other<br />

rights which vary from state to state or province to province.<br />

Outside the United States and Canada, a different warranty may apply. For details, please contact your<br />

<strong>Whirlpool</strong> authorized dealer.<br />

If you need service, first see "Troubleshooting" section of the Installation/Operation Manual. After checking<br />

“Troubleshooting,” additional help can be found by checking the “Ass<strong>is</strong>tance or Service” section, or by calling the<br />

<strong>Whirlpool</strong> Corporation Customer Interaction Center at 1-800-253-1301 (toll-free), from anywhere in the United<br />

States. In Canada, please call 1-800-807-6777.<br />

1-4


INSTALLATION INFORMATION<br />

Electrical Shock Hazard<br />

Plug into a grounded 3 prong outlet.<br />

Do not remove ground prong.<br />

Do not use an adapter.<br />

Do not use an extension cord.<br />

Failure to follow these instructions can<br />

result in death, fire, or electrical shock.<br />

IMPORTANT: Connect PTAC/PTHP to a<br />

single-outlet circuit only.<br />

230/208 VOLT PTAC/PTHP<br />

All 230/208 volt PTAC/PTHPs are equipped<br />

with power cords.<br />

230/208 volt 250 volt Receptacles and<br />

PTAC/PTHP Overcurrent Protection<br />

AMPS 15 20 30<br />

RECEPTACLE<br />

NEMA Type 6-15R 6-20R 6-30R<br />

The field-supplied outlet must match plug on<br />

service cord and be within reach of service<br />

cord.<br />

ELECTRICAL REQUIREMENTS<br />

2-1<br />

Electrical Shock Hazard<br />

Electrically ground PTAC/PTHP.<br />

Connect ground wire to green pigtail lead.<br />

Use copper wire for supply connection.<br />

Correct wire gauge <strong>is</strong> shown in the chart<br />

below.<br />

Failure to follow these instructions can<br />

result in death or electrical shock.<br />

Rating Plate Ampacity AWG<br />

Less than 15 14<br />

16 - 20 12<br />

21 - 30 10<br />

265 VOLT PTAC/PTHP<br />

All 265 volt PTAC/PTHPs are equipped with<br />

pigtail leads for field wiring.<br />

IMPORTANT:<br />

• Use copper conductors only.<br />

• Wire sizes are per NEC.<br />

• Use on individual branch circuit only.<br />

• Use overcurrent protection indicated on<br />

PTAC/PTHP’s rating plate.<br />

• PTAC/PTHP must be grounded to branch<br />

circuit.<br />

• Check local codes.


LOCATION REQUIREMENTS<br />

• Unpack and d<strong>is</strong>pose of packaging materials.<br />

• The drain kit accessory contains 10 complete<br />

drain kits.<br />

• Locate the drain kit in the primary area for<br />

best drainage. Maintain at least 1/2″ (1.27<br />

cm) d<strong>is</strong>tance from the embossed area. If the<br />

primary area cannot be used, locate the<br />

drain kit in the secondary area and cut away<br />

the foam insulation to allow access to the<br />

drain. Do not locate the drain kit within 3″ (7.6<br />

cm) of the indoor side of the sleeve.<br />

1<br />

2<br />

3<br />

1. Secondary area<br />

2. Primary area - no foam insulation<br />

3. If the drain must be located in the secondary area,<br />

the foam insulation must be cut away and removed<br />

to allow access to the drain.<br />

4. Embossed area<br />

DRAIN KIT INSTALLATION<br />

4<br />

3"<br />

(7.6 cm)<br />

2-2<br />

NOTES:<br />

Determine whether the drain will be located<br />

on the exterior of the wall, internally in the wall<br />

cavity or internally in the room.<br />

Internal Drain<br />

• Drain kit located inside the room will allow<br />

condensate to drain to a field drain located<br />

inside the room.<br />

• Drain kit located inside the wall cavity will<br />

allow condensate to drain to a field drain<br />

located inside the wall cavity.<br />

External Drain<br />

• Drain kit located outside will allow condensate<br />

to drain to a field drain located outside<br />

or to drain away from the wall sleeve.<br />

• When using an external drain system, select<br />

the drain hole on the back of the wall sleeve<br />

which best meets your drainage situation.<br />

• The cover plate and external drain tube<br />

assembly may be placed on either side of the<br />

wall sleeve.


INTERNAL DRAIN INSTALLATION<br />

(Located Inside The Wall Cavity Or<br />

In The Interior Of The Room)<br />

NOTE: If installing an internal drain, install drain<br />

kit on the wall sleeve before the wall sleeve <strong>is</strong><br />

installed.<br />

1. Using the mounting plate from the drain kit<br />

as a template, mark and drill two 3/16″<br />

mounting holes and a 1/2″ drain hole at the<br />

location chosen above.<br />

2. Remove the backing from the gasket and<br />

mount it on the flat side of the mounting<br />

plate. Insert the drain tube through the<br />

hole in the gasket and mounting plate so<br />

the tube flange will be against the wall<br />

sleeve.<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

1. Screw<br />

2. Wall sleeve<br />

3. Gasket<br />

4. Mounting plate<br />

5. Nut<br />

6. Drain tube<br />

7. Optional 4 in. (10.2 cm)<br />

straight drain tube<br />

2-3<br />

3. Position the assembly beneath the drilled<br />

holes and <strong>secure</strong> it with #10 - 24 x 1/2″<br />

machine screws and locknuts (provided).<br />

Seal the tops of the screws with silicone<br />

sealant.<br />

4. Connect the drain tube to the drain system<br />

in the building.<br />

IMPORTANT: Follow all local building<br />

codes when making th<strong>is</strong> connection.<br />

5. Attach the 2 cover plates and gaskets over<br />

the drain holes at the rear of the wall<br />

sleeve with #10 sheet metal screws (provided).<br />

NOTE: Check that the 4 overflow slots at<br />

the rear of the wall sleeve are not blocked.<br />

1<br />

2<br />

1. Drain holes<br />

2. Overflow slots<br />

3. Gasket<br />

4. Cover plate<br />

5. #10 sheet metal screws<br />

1<br />

3<br />

4<br />

5


EXTERNAL DRAIN INSTALLATION<br />

(Located On The Exterior<br />

Of The Wall)<br />

1. Peel the backing tape from the gaskets<br />

and mount them on the curved side of one<br />

cover plate and one mounting plate.<br />

2. Place the drain tube through the gasket<br />

and the mounting plate with the flange<br />

toward the wall sleeve.<br />

3. Using 2 - #10 x 1/2″ sheet metal screws<br />

(provided), attach the drain tube assembly<br />

to one of the 2 drain holes at the rear of the<br />

wall sleeve.<br />

Position the large flange at the bottom of<br />

the sleeve facing toward the sleeve, and<br />

partially tighten the screws. Rotate the<br />

drain tube to a horizontal position to allow<br />

for the wall sleeve to be installed into the<br />

wall. Once the wall sleeve <strong>is</strong> installed,<br />

position the drain tube to the desired angle.<br />

Before tightening the screws, check to be<br />

sure the tube’s position will allow the wall<br />

sleeve to fit through the wall. Tighten screws.<br />

2-4<br />

1<br />

2<br />

3<br />

4<br />

1. Drain holes<br />

2. Overflow slots<br />

3. Foam gasket<br />

4. Mounting plate<br />

5. #10 x 1/2 in. sheet metal screws<br />

6. 1/2 in. O.D. tube<br />

7. Optional 4 in. (10.2 cm) straight drain tube<br />

8. Cover plate (no center hole)<br />

4. Using 2 - #10 x 1/2″ sheet metal screws<br />

(provided), attach the cover plate to the<br />

remaining drain hole. Check that the large<br />

flange on the plate <strong>is</strong> positioned at the<br />

bottom of the sleeve.<br />

NOTE: Check that the 4 overflow slots at<br />

the rear of the wall<br />

5. D<strong>is</strong>card any unused kit parts.<br />

1<br />

3<br />

8<br />

7<br />

6<br />

5


Excessive Weight Hazard<br />

Use two or more people to move and<br />

install PTAC/PTHP.<br />

Failure to do so can result in back or other<br />

injury.<br />

NOTES:<br />

• Check to be sure wall sleeve, wall sleeve<br />

extension (if used), wall sleeve adapter (if<br />

used), rear grille, and drain kit are properly<br />

installed before chass<strong>is</strong> installation.<br />

• Locate PTAC/PTHP near the location it will<br />

be installed.<br />

IMPORTANT: Copper refrigerant tubes are not<br />

handles. Product damage will occur if tubes<br />

are used to lift or move the chass<strong>is</strong>.<br />

CHASSIS INSTALLATION<br />

2-5<br />

1. Remove banding and carton.<br />

2. Remove the 2 chass<strong>is</strong> shipping brackets<br />

from the ends of the shipping pallet.<br />

1<br />

2<br />

3<br />

1. Compressor<br />

2. Chass<strong>is</strong> shipping bracket<br />

3. Shipping pallet<br />

3. Remove the front cover, which <strong>is</strong> contained<br />

in a protective plastic bag, from<br />

chass<strong>is</strong>.<br />

4. D<strong>is</strong>pose of all shipping and packaging material.


INSTALL THE CHASSIS<br />

Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before<br />

operating.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

1. D<strong>is</strong>connect power.<br />

2. Center the chass<strong>is</strong> in the installed sleeve<br />

and carefully push the chass<strong>is</strong> until the<br />

chass<strong>is</strong> flange and gasket contact the<br />

sleeve flange.<br />

1. Wall sleeve<br />

2. Chass<strong>is</strong> flange and gasket<br />

1<br />

2<br />

2-6<br />

3. Locate the 4 - #10 x 1″ chass<strong>is</strong> mounting<br />

screws (provided). Tighten the screws into<br />

the wall sleeve screw clips.<br />

1<br />

1. Chass<strong>is</strong> mounting screw<br />

2. Screw clips<br />

3. Chass<strong>is</strong> flange<br />

4. Install the front cover by placing the top of<br />

the front cover onto the metal flange at the<br />

top of the chass<strong>is</strong>. Rotate the front cover<br />

into place. Insert the thumbscrews (provided)<br />

into the slots located at the bottom<br />

back corners of the front cover. Tighten to<br />

<strong>secure</strong> the cover.<br />

NOTE: If the unit has been placed in such<br />

a way that there <strong>is</strong> no room to insert the<br />

thumbscrews from the bottom, a side<br />

mounting kit may be used.<br />

MAKE ELECTRICAL CONNECTIONS<br />

IMPORTANT: The installation of field wiring<br />

must conform to the requirements of the National<br />

Electrical Code, ANSI/NFPA NO. 70 (latest<br />

edition) in the United States, and any state<br />

laws and local ordinances (including plumbing<br />

or wastewater codes). In Canada, field wiring<br />

must conform to the Canadian electrical code<br />

PART I, CSA STANDARD C22.1-1993 or current<br />

edition. Local authorities having jur<strong>is</strong>diction<br />

should be consulted before installation <strong>is</strong><br />

made. Such applicable regulations or requirements<br />

take precedence over the general instructions<br />

in th<strong>is</strong> Job Aid.<br />

2<br />

3


Cord Connected Models<br />

Electrical Shock Hazard<br />

Plug into a grounded 3 prong outlet.<br />

Do not remove ground prong.<br />

Do not use an adapter.<br />

Do not use an extension cord.<br />

Failure to follow these instructions can<br />

result in death, fire, or electrical shock.<br />

1. Plug into a grounded 3 prong outlet.<br />

2. Reconnect power.<br />

Direct Wired Models<br />

Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before<br />

operating.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

Field wiring connections for direct-wired models<br />

can be done in one of 2 ways:<br />

• Using field-supplied conduit and wires.<br />

• Using the Conduit with Junction Box Kit<br />

accessory.<br />

2-7<br />

FIELD WIRING CONNECTIONS<br />

1. D<strong>is</strong>connect power.<br />

2. Remove the PTAC/PTHP front cover using<br />

the thumbscrews.<br />

3. Route the incoming power supply through<br />

suitable conduit to the PTAC/PTHP control<br />

box.<br />

4. Remove the 4 screws holding the control<br />

box.<br />

1<br />

2<br />

1. Remove these screws.<br />

2. Do not remove these screws.<br />

3. Bushing<br />

5. Pivot the control box down, pull the chass<strong>is</strong><br />

pigtail wires into the control box, and<br />

remove the bushing from the hole. The<br />

field-supplied wires will be routed through<br />

th<strong>is</strong> hole.<br />

1. Bushing<br />

2. Control box<br />

1<br />

2<br />

3<br />

1<br />

2


6. Install field-supplied conduit into the same<br />

hole as the original bushing for the chass<strong>is</strong><br />

pigtail wires on the control box.<br />

1. Field-supplied conduit<br />

2. Control box<br />

1<br />

2<br />

2-8<br />

7. Connect the chass<strong>is</strong> pigtail wires to the<br />

incoming power supply wires using the UL<br />

l<strong>is</strong>ted wire nuts (provided). Connect the<br />

black wire to the incoming L1 (black) wire.<br />

Connect the white wire to the incoming<br />

neutral (white) wire. Connect the green<br />

wire to the incoming ground (green or<br />

bare) wire.<br />

1. Black wire<br />

2. Incoming L1 wire (black wire)<br />

3. Green wire<br />

1 2 3 4 56<br />

4. Ground wire (green or bare wire)<br />

5. White wire<br />

6. Neutral wire (white wire)<br />

8. Reattach the PTAC/PTHP control panel<br />

using the 4 screws removed earlier.<br />

9. Reattach the PTAC/PTHP front cover using<br />

the thumbscrews removed earlier.<br />

10. Reconnect power.


REMOTE WALL THERMOSTAT INSTALLATION<br />

INSTALLATION REQUIREMENTS<br />

• Unpack and d<strong>is</strong>pose of packaging materials.<br />

• <strong>Th<strong>is</strong></strong> thermostat <strong>is</strong> a wall mounted, low-voltage<br />

thermostat that maintains room temperature<br />

by controlling the operation of the<br />

PTAC/PTHP. Batteries are not required—<br />

temperature and mode settings are preserved<br />

with the power off.<br />

• <strong>Th<strong>is</strong></strong> <strong>is</strong> not a 2-stage heat pump thermostat<br />

with emergency heat selection. The PTAC/<br />

PTHP turns on the electric heat automatically<br />

based on the outdoor coil temperature,<br />

which <strong>is</strong> influenced by the outdoor temperature<br />

and humidity conditions.<br />

• Chass<strong>is</strong> must be installed before installing<br />

remote thermostat.<br />

IMPORTANT: Improper wiring or installation<br />

may cause the thermostat not to function. Wiring<br />

must conform to local and national electrical<br />

codes.<br />

Wall Thermostat Terminal Designation<br />

Terminal Letter Operation Contact Made<br />

Y Cooling During call for<br />

cooling.<br />

W Heating During call for heating.<br />

G Fan Continuous if the<br />

slider <strong>is</strong> in the “Fan”<br />

position; otherw<strong>is</strong>e,<br />

on call for cooling or<br />

heating.<br />

C (common) Common<br />

Terminal<br />

Constant<br />

R 24 V to the Constant (directly<br />

thermostat from the transformer)<br />

B (Heat Pump Reversing Made continuously<br />

units Only) Valve when the mode<br />

switch <strong>is</strong> in heating.<br />

2-9<br />

LOCATION REQUIREMENTS<br />

For best performance, thermostat should be<br />

mounted:<br />

• Approximately 5 ft (152.4 cm) from floor.<br />

• Close to or in the room with the PTAC/PTHP,<br />

preferably on an inside partitioning wall.<br />

• On a section of wall without pipes or duct<br />

work.<br />

For best performance, do not mount thermostat:<br />

• Close to a window, on an outside wall, or<br />

next to a door leading to the outside.<br />

• Exposed to direct light and heat from a lamp,<br />

the sun, a fireplace, or other heat source.<br />

<strong>Th<strong>is</strong></strong> may cause a false reading.<br />

• Close to or in direct <strong>air</strong>flow from the PTAC/<br />

PTHP.<br />

• In areas with poor <strong>air</strong> circulation (behind a<br />

door or in an alcove).<br />

INSTALL THE REMOTE WALL<br />

THERMOSTAT<br />

Replacing Ex<strong>is</strong>ting Thermostat<br />

1. D<strong>is</strong>connect power to avoid product damage<br />

during removal of ex<strong>is</strong>ting thermostat.<br />

2. D<strong>is</strong>connect wires from ex<strong>is</strong>ting thermostat,<br />

one at a time. Do not allow wires to fall<br />

back into the wall.<br />

3. As each wire <strong>is</strong> d<strong>is</strong>connected, record wire<br />

color and <strong>terminal</strong> marking.<br />

4. Remove ex<strong>is</strong>ting thermostat from wall.<br />

5. See “Installing The New Thermostat.”<br />

IMPORTANT: Mercury <strong>is</strong> a hazardous waste<br />

and must be d<strong>is</strong>posed of properly. Contact the<br />

Thermostat Recycling Corporation at<br />

www.nema.org/trc for further information, or<br />

contact your local waste management authorities.


Installing The New Thermostat<br />

1. D<strong>is</strong>connect power to avoid product damage<br />

during installation of new thermostat.<br />

2. Remove the PTAC/PTHP front cover.<br />

3. Locate the <strong>terminal</strong> strip on the front of the<br />

control box.<br />

CWY RG B<br />

Remote Remote Control Control Unit Unit<br />

4. Connect the field supplied 5 or 6 conductor,<br />

NEC Class 2, 24 volt thermostat wire<br />

to the <strong>terminal</strong>s in accordance with the<br />

wiring diagram.<br />

1. Typical PTAC/PTHP unit<br />

2. Used for PTHP only<br />

3. Wall thermostat<br />

ON<br />

OFF<br />

1<br />

2<br />

3<br />

2-10<br />

5. Route the 24 volt thermostat wire alongside<br />

the conduit or service cord to the<br />

location chosen for the thermostat.<br />

6. Separate the front housing and back plate<br />

of the thermostat.<br />

1. Back plate<br />

2. Front housing<br />

7. Route thermostat wires through hole in<br />

back plate. Level back plate against wall<br />

(for aesthetic value only—thermostat need<br />

not be leveled for proper operation) and<br />

mark wall through any 2 of the 6 available<br />

mounting holes.<br />

8. Drill two 3/18″ mounting holes in wall where<br />

marked.<br />

Optional Mounting Method: Mounting holes<br />

on thermostat are designed to fit on a<br />

horizontally-mounted junction box.<br />

1.587<br />

2.625<br />

3.275<br />

2.375<br />

1<br />

2


9. Secure back plate to wall with 2 anchors<br />

and screws (provided) making sure all<br />

wires extend through hole in back plate.<br />

10. Connect wires to proper <strong>terminal</strong>s of the<br />

thermostat connector block.<br />

1. Typical PTAC/PTHP unit<br />

2. Used for PTHP only<br />

3. Wall thermostat<br />

11. Push any excess wire back into wall. Excess<br />

wire inside the thermostat housing<br />

can interfere with proper <strong>air</strong>flow across<br />

the temperature sensor. Seal hole in wall<br />

to prevent <strong>air</strong> leaks. Air leaks can affect<br />

operation.<br />

12. Install thermostat housing on back plate.<br />

13. Reattach the PTAC/PTHP front cover.<br />

1<br />

2<br />

3<br />

2-11<br />

14. Reconnect power.<br />

NOTE: On power up, the LCD readout will d<strong>is</strong>play<br />

“oP” momentarily, and then the room temperature.<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

0.8"<br />

(20.3 mm)<br />

4.55"<br />

(115.6 mm)<br />

1. Heat d<strong>is</strong>play<br />

2. Cool d<strong>is</strong>play<br />

3. Fan d<strong>is</strong>play<br />

4. Set d<strong>is</strong>play<br />

5. Mode button<br />

6. Fan button<br />

WHIRLPOOL DIGITAL<br />

THERMOSTAT OPERATION<br />

Error Messages<br />

3.30"<br />

(83.8 mm)<br />

E4 Internal memory failure.<br />

Replace thermostat.<br />

- - (two dashes) Cannot read room temperature.<br />

Replace<br />

thermostat.<br />

Random Restart Feature<br />

After a power outage, the <strong>Whirlpool</strong> digital thermostat<br />

will wait between 3 and 5 minutes before<br />

allowing the unit to restart. <strong>Th<strong>is</strong></strong> <strong>is</strong> to keep<br />

multiple units from restarting at the same time<br />

when power <strong>is</strong> restored, thus preventing a circuit<br />

overload.


— NOTES —<br />

2-12


The refrigeration system uses the following<br />

four basic principles in its operation:<br />

1. Heat always flows from a warmer body to<br />

a cooler body.<br />

2. Heat must be added to or removed from a<br />

substance before a change in state can<br />

occur.<br />

3. Flow <strong>is</strong> always from a higher pressure<br />

area to a lower pressure area.<br />

4. The temperature at which a liquid or gas<br />

changes state <strong>is</strong> dependent upon the pressure.<br />

The refrigeration cycle begins at the compressor.<br />

Starting the compressor creates a low<br />

pressure in the suction line which draws refrigerant<br />

gas (vapor) into the compressor. The<br />

compressor then “compresses” th<strong>is</strong> refrigerant,<br />

ra<strong>is</strong>ing its pressure, and its temperature.<br />

PRODUCT OPERATION<br />

THEORY OF OPERATION<br />

Refrigeration Operation<br />

Suction Line<br />

3-1<br />

The refrigerant leaves the compressor through<br />

the d<strong>is</strong>charge line as a hot, high pressure gas.<br />

The refrigerant enters the condenser coil where<br />

it gives up some of its heat. The condenser fan<br />

moves <strong>air</strong> across the finned surface of the<br />

condenser coil, and facilitates the transfer of<br />

heat from the refrigerant to the relatively cooler<br />

outdoor <strong>air</strong>.<br />

When a sufficient quantity of heat has been<br />

removed from the refrigerant gas, the refrigerant<br />

will “condense” (change to a liquid). Once<br />

the refrigerant has been condensed to a liquid,<br />

it <strong>is</strong> further cooled by the <strong>air</strong> flowing across the<br />

condenser coil.<br />

The Packaged Terminal Air Conditioner (PTAC)<br />

design determines at exactly what point (in the<br />

condenser) the change of state (gas to liquid)<br />

takes place. In all cases, however, the refrigerant<br />

must be totally evaporated (changed to a<br />

gas) before leaving the evaporator coil.<br />

D<strong>is</strong>charge Line<br />

Evaporator Coil Condenser Coil<br />

Compressor<br />

Capillary Tube<br />

(Metering)<br />

Refrigerant<br />

Strainer Filter/Drier<br />

Liquid Line


The refrigerant leaves the condenser coil as a<br />

warm high pressure liquid. It then passes<br />

through the filter/drier (if so equipped). It <strong>is</strong> the<br />

function of the filter/drier to trap any mo<strong>is</strong>ture,<br />

contaminants, and large particulate matter<br />

present in the sealed system.<br />

The liquid refrigerant next enters a metering<br />

device called a “capillary tube” whose purpose<br />

<strong>is</strong> to “meter” (control or measure) the quantity<br />

of refrigerant entering the evaporator coil.<br />

In the capillary tube, th<strong>is</strong> <strong>is</strong> accompl<strong>is</strong>hed<br />

through its size and length, and the pressure<br />

difference present across the device.<br />

Since the evaporator coil <strong>is</strong> under a lower<br />

pressure than the liquid line, (due to the suction<br />

created by the compressor), the liquid refrigerant<br />

leaves the capillary tube, and enters the<br />

evaporator coil.<br />

As the liquid enters the evaporator coil, the<br />

larger area and lower pressure allows the<br />

refrigerant to expand, and lower its temperature.<br />

<strong>Th<strong>is</strong></strong> expansion <strong>is</strong> often referred to as<br />

“boiling.”<br />

Suction Line<br />

3-2<br />

Since the blower <strong>is</strong> moving indoor <strong>air</strong> across<br />

the finned surface of the evaporator coil, the<br />

expanding refrigerant absorbs some of the<br />

heat. <strong>Th<strong>is</strong></strong> results in a lowering of the indoor <strong>air</strong><br />

temperature, hence the “cooling” effect.<br />

The expansion and absorption of heat causes<br />

the liquid refrigerant to evaporate, and change<br />

back to a gas. Once the refrigerant has been<br />

evaporated, it <strong>is</strong> further heated by the <strong>air</strong> that<br />

continues to flow across the evaporator coil.<br />

The particular system design determines at<br />

exactly what point the change of state, from a<br />

liquid to a gas, takes place in the evaporator. In<br />

all cases, however, the refrigerant must be<br />

totally evaporated (changed to a gas) before<br />

leaving the evaporator coil.<br />

The low pressure (suction) created by the<br />

compressor causes the refrigerant to leave the<br />

evaporator through the suction line as a cool,<br />

low pressure vapor. The refrigerant then returns<br />

to the compressor, where the cycle <strong>is</strong><br />

repeated.<br />

D<strong>is</strong>charge Line<br />

Evaporator Coil Condenser Coil<br />

Compressor<br />

Capillary Tube<br />

(Metering)<br />

Refrigerant<br />

Strainer Filter/Drier<br />

Liquid Line


COOLING<br />

All <strong>air</strong> <strong>conditioners</strong> are basically heat pumps.<br />

They move, or “pump,” heat from inside a room<br />

to the outdoors. A heat pump <strong>air</strong> conditioner<br />

adds a component called a “reversing valve.” It<br />

HEATING<br />

INSIDE COIL<br />

REVERSING<br />

VALVE<br />

DISCHARGE<br />

LINE<br />

When the reversing valve <strong>is</strong> energized, the<br />

normal direction of refrigerant flow <strong>is</strong> diverted<br />

at the valve. The outdoor coil now becomes the<br />

low-pressure side of the system, and the inside<br />

INSIDE COIL<br />

Heat Pump Operation<br />

REVERSING<br />

VALVE<br />

DISCHARGE<br />

LINE<br />

COMPRESSOR<br />

COMPRESSOR<br />

3-3<br />

allows heat to be transferred from the outdoors<br />

into the room. When the reversing valve <strong>is</strong> not<br />

energized, the system operates in the cooling<br />

mode.<br />

ACCUMULATOR<br />

ACCUMULATOR<br />

SUCTION LINE<br />

SUCTION LINE<br />

OUTSIDE COIL<br />

coil becomes the high-pressure side. The flow<br />

of all refrigerant past the reversing valve<br />

changes direction, and now brings heat into the<br />

room from the outdoors.<br />

OUTSIDE COIL


PILOT VALVE SOLENOID<br />

DE-ENERGIZED (COOLING)<br />

The operation of the reversing valve <strong>is</strong> governed<br />

by the pilot solenoid coil. There are two<br />

small lines going to the pilot valve, and two<br />

lines going from the pilot valve to the main<br />

valve body. With the solenoid de-energized,<br />

the direction of flow <strong>is</strong> as shown, and the valve<br />

<strong>is</strong> in the cooling mode.<br />

PILOT VALVE SOLENOID<br />

ENERGIZED (HEATING)<br />

When the solenoid <strong>is</strong> energized, refrigerant<br />

flow from the suction and d<strong>is</strong>charge lines <strong>is</strong><br />

redirected (reversed) through the pilot valve to<br />

oppo<strong>site</strong> ends of the main valve body. <strong>Th<strong>is</strong></strong><br />

reverse in flow (pressure) causes the main<br />

slide in the valve body to shift to the oppo<strong>site</strong><br />

end, and reverses the flow of the entire system.<br />

<strong>Th<strong>is</strong></strong> reversed direction of refrigerant flow <strong>is</strong><br />

maintained as long as the pilot solenoid <strong>is</strong><br />

energized.<br />

Reversing Valve Operation<br />

TO EVAPORATOR<br />

TO EVAPORATOR<br />

3-4<br />

PILOT VALVE<br />

(SOLENOID DE-ENERGIZED)<br />

PILOT VALVE<br />

(SOLENOID ENERGIZED)<br />

DISCHARGE LINE<br />

DISCHARGE LINE<br />

SUCTION LINE<br />

TO CONDENSER<br />

SUCTION LINE<br />

TO CONDENSER


ROOM THERMOSTATS<br />

Room thermostats are controlled by the use of<br />

a remote thermostat that will cycle the <strong>air</strong><br />

conditioner to maintain the desired room temperature.<br />

The fan speed switch controls the high and low<br />

fan speed operation. The switch <strong>is</strong> located on<br />

the control panel, and <strong>is</strong> independent of the<br />

thermostat.<br />

Room thermostats range from the simple bimetallic<br />

type, to the more complex electronic<br />

setback type. No matter how simple or complex,<br />

they are simply a switch (or series of<br />

switches) designed to turn equipment on or off<br />

under the desired conditions.<br />

An improperly operating, or poorly located room<br />

thermostat, can be the source of perceived<br />

equipment problems. A careful check of the<br />

thermostat and wiring must be made then to<br />

insure that it <strong>is</strong> not the source of problems.<br />

THERMOSTAT LOCATION<br />

Thermostats should not be mounted where<br />

they may be affected by drafts, d<strong>is</strong>charge <strong>air</strong><br />

from reg<strong>is</strong>ters, (hot or cold), or heat radiated<br />

from the sun or appliances.<br />

The thermostat should be located about 5′<br />

above the floor, in an area of average temperature,<br />

with good <strong>air</strong> circulation. Close proximity<br />

to the return <strong>air</strong> grille <strong>is</strong> the best choice.<br />

Mercury bulb type thermostats must be level to<br />

control temperature accurately to the desired<br />

set-point.<br />

Remote Thermostat Operation<br />

3-5<br />

HEAT ANTICIPATORS<br />

Heat anticipators are small res<strong>is</strong>tance heaters<br />

that are built into most electromechanical thermostats<br />

(wired in series with the control “W”<br />

circuit). Their purpose <strong>is</strong> to prevent wide swings<br />

in room temperature during system operation<br />

in the “heating” mode. Since anticipators are<br />

wired in series, the “W” section of the circuit will<br />

open if one burns out, preventing the “heat”<br />

operation.<br />

The heat anticipator provides a small amount<br />

of heat to the thermostat causing it to turn off<br />

the heat source just prior to reaching the setpoint<br />

of the thermostat. <strong>Th<strong>is</strong></strong> prevents exceeding<br />

the set point.<br />

To accompl<strong>is</strong>h th<strong>is</strong>, the heat output from the<br />

anticipator must be the same regardless of the<br />

current flowing through it. Consequently, some<br />

thermostats have an adjustment to compensate<br />

for varying current draw in the thermostat<br />

circuits.<br />

Electronic thermostats do not use a res<strong>is</strong>tance-type<br />

anticipator. These thermostats use<br />

a microprocessor that determines a cycle rate<br />

based on a program loaded into it at the factory.


CALCULATING THE<br />

APPROXIMATE CFM<br />

The approximate CFM actually being delivered<br />

can be calculated by using the following formula:<br />

Kilowatts x 3413<br />

Temperature R<strong>is</strong>e x 1.08<br />

Do not use the kilowatt rating of the heater, as<br />

th<strong>is</strong> will result in an incorrect <strong>air</strong>flow calculation.<br />

Kilowatts can be calculated by multiplying the<br />

measured voltage to the unit, times the measured<br />

current draw of all the heaters that are in<br />

operation to obtain the wattage (watts). Kilowatts<br />

are then obtained by dividing the watts by<br />

1000.<br />

3-6<br />

EXAMPLE: The measured voltage to the unit <strong>is</strong><br />

230 volts. The measured current draw of the<br />

heaters <strong>is</strong> 11.0 amps.<br />

230 x 11.0 = 2530<br />

2530 ÷ 1000 = 2.53 Kilowatts<br />

2.53 x 3413 = 8635<br />

Supply Air 95°F<br />

Return Air 75°F<br />

Temperature R<strong>is</strong>e 20°F<br />

20 X 1.08 = 21.6<br />

8635 = 400 CFM<br />

21.6<br />

= CFM


THE HOT START SENSOR<br />

Under cold room conditions, (50°F, or below),<br />

the Hot Start Sensor turns on the heater strips<br />

with a call for heat to d<strong>is</strong>tribute warm <strong>air</strong> at the<br />

beginning of the “Heat” cycle. Once the return<br />

<strong>air</strong> has warmed sufficiently, (above 65°F), the<br />

heat pump mode will begin.<br />

THE HEAT PUMP<br />

The heat pump uses backup electric res<strong>is</strong>tance<br />

heating coils. At extremely low outdoor<br />

ambient temperatures, the heat pump <strong>is</strong> automatically<br />

d<strong>is</strong>abled, and the unit operates solely<br />

on electric res<strong>is</strong>tance heat.<br />

The heating control (defrost thermostat) <strong>is</strong> located<br />

behind the decorative front cover, and <strong>is</strong><br />

found on the right side panel of the chass<strong>is</strong>. Its<br />

function <strong>is</strong> to allow the temperature range in<br />

which the heat pump operates to be manually<br />

adjusted.<br />

The heating control switches the unit’s heat<br />

operation between the heat pump, and electric<br />

res<strong>is</strong>tance heat, based on the outdoor ambient<br />

temperature. These change-over temperatures<br />

are based on the settings of the control. The<br />

factory set-point <strong>is</strong> at the one o’clock position.<br />

If you w<strong>is</strong>h to change the factory set-point,<br />

insert a flat-bladed screwdriver into the slot and<br />

turn counterclockw<strong>is</strong>e to increase the changeover<br />

set-point, or clockw<strong>is</strong>e to decrease it.<br />

NOTE: Use the factory set-point for optimum<br />

performance.<br />

Heat Pump Function<br />

3-7<br />

Emergency Heat Operation Only: In the event<br />

of a compressor malfunction in the “heat pump”<br />

mode, turn the adjustment screw to the extreme<br />

counterclockw<strong>is</strong>e “emergency heat” position.<br />

The heater will then cycle using electric<br />

res<strong>is</strong>tance heat only. Note that in the emergency<br />

heat position, the compressor <strong>is</strong> locked<br />

out, d<strong>is</strong>abling both the heat pump, and the<br />

cooling operations. IMPORTANT: Do not forget<br />

to return the control to its original position<br />

after rep<strong>air</strong>s have been made. Otherw<strong>is</strong>e, the<br />

compressor will remain locked out, and will not<br />

turn on during the “cooling” mode.<br />

Adjustment<br />

Screw


TEMPERATURE CONTROL<br />

The temperature control <strong>is</strong> a full range thermostat<br />

that maintains room temperature at the<br />

desired setting for both heating and cooling.<br />

Turn the knob counterclockw<strong>is</strong>e for a warmer<br />

temperature, and clockw<strong>is</strong>e for a cooler temperature.<br />

NOTE: Always rotate the temperature control<br />

in small increments in the warmer or cooler<br />

direction. Moving the control more than 1/4″ at<br />

a time may overcompensate, and result in an<br />

extreme hot or cold condition.<br />

MODE (SYSTEM) SWITCH<br />

Low and High Cool<br />

<strong>Th<strong>is</strong></strong> setting operates the unit in the “cooling”<br />

mode. Cooling will not begin if the room temperature<br />

<strong>is</strong> below 60°F (15.5°C).<br />

Low and High Heat<br />

<strong>Th<strong>is</strong></strong> setting operates the unit in the “heating”<br />

mode.<br />

Fan Only<br />

<strong>Th<strong>is</strong></strong> setting operates the fan continuously at<br />

high fan speed to circulate <strong>air</strong> within the room.<br />

No heating or cooling functions are active in<br />

th<strong>is</strong> mode.<br />

OPERATING THE CONTROLS<br />

3-8<br />

TEMPERATURE LIMITING<br />

THERMOSTAT<br />

The temperature limiting thermostat allows the<br />

temperature range of the thermostat to be<br />

varied.<br />

To adjust the temperature range:<br />

1. Turn the thermostat (temperature) control<br />

to the center position.<br />

2. Pull the two control knobs off the control<br />

shafts and remove them.<br />

3. Remove the four screws from the control<br />

panel and rotate the panel up.<br />

4. Note the location of the two temperature<br />

limiting screws and remove the screws<br />

from their present location. NOTE: The<br />

screws are factory installed for a temperature<br />

range of between 60 and 90°F (15.5<br />

to 32.2°C).<br />

5. To adjust the temperature range, reinstall<br />

the two screws at the desired hole locations.<br />

NOTE: Each hole represents an<br />

approximate change of 4°. To set a maximum<br />

temperature range of approximately<br />

64 to 86°F (17.7 to 30.0°C), install the two<br />

screws at the hole locations shown in the<br />

round illustration below.<br />

6. Lower the control panel and install the two<br />

screws, then reinstall the two control knobs.


FAN CYCLE SWITCH<br />

The fan cycle switch <strong>is</strong> located behind the<br />

decorative front cover and below the control<br />

box. The switch <strong>is</strong> designed to operate the fan<br />

either continuously, or intermittently with the<br />

compressor or heating elements. When the<br />

switch <strong>is</strong> in the CONTINUOUS position, the fan<br />

will run continuously when the unit <strong>is</strong> turned on.<br />

With the switch in the CYCLE position, the fan<br />

will run only when the compressor or heating<br />

elements cycle on.<br />

CONTINUOUS CYCLE<br />

FRESH AIR VENT CONTROL<br />

The fresh <strong>air</strong> vent control lever <strong>is</strong> located behind<br />

the front cover on the left side of the unit.<br />

The unit <strong>is</strong> shipped in the Closed position with<br />

a locking screw to prevent it from being moved.<br />

Remove the screw to operate the control. When<br />

the lever <strong>is</strong> back, the vent <strong>is</strong> open, and the<br />

outside <strong>air</strong> <strong>is</strong> mixed with indoor <strong>air</strong>. When the<br />

lever <strong>is</strong> forward, the vent <strong>is</strong> closed, and no<br />

outside <strong>air</strong> <strong>is</strong> admitted into the room. Only room<br />

<strong>air</strong> <strong>is</strong> recycled through the unit.<br />

Vent Closed<br />

Lever Forward<br />

Vent Open<br />

3-9<br />

REMOTE THERMOSTAT<br />

Remote thermostat units are controlled with a<br />

remote thermostat that <strong>is</strong> usually mounted on<br />

a wall. The thermostat will cycle the unit to<br />

maintain the desired room temperature (see<br />

page 3-5).<br />

The fan speed switch controls the high and low<br />

fan speed operation. The switch <strong>is</strong> located on<br />

the control panel, and <strong>is</strong> independent of the<br />

thermostat.<br />

Lever Back


— NOTES —<br />

3-10


<strong>Th<strong>is</strong></strong> section instructs you on how to service each component inside the Packaged Terminal Air<br />

Conditioner. The components and their locations are shown below.<br />

Heater & Limit Switch<br />

COMPONENT ACCESS<br />

COMPONENT LOCATIONS<br />

Fan Motor<br />

Evaporator<br />

Hot Start Relay<br />

Capacitor<br />

Hot Start Sensor<br />

Fan Cycle Switch<br />

Not Shown: Condensate Valve Bellows<br />

Condenser<br />

Sensing Bulb &<br />

Heat Anticipator<br />

Control Chass<strong>is</strong> Components<br />

4-1<br />

Reversing Valve & Solenoid Coil<br />

(Heat Pump Models Only)<br />

Compressor &<br />

Overload Protector<br />

Defrost<br />

Thermostat<br />

Indoor<br />

Thermostat<br />

Mode<br />

(System)<br />

Switch<br />

Remote Control Unit<br />

Fan Switch


REMOVING THE INDOOR THERMOSTAT,<br />

MODE (SYSTEM) SWITCH, AND HEAT ANTICIPATOR<br />

Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before<br />

operating.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. Remove the front cover from the unit (see<br />

page 2-11 for the procedure).<br />

3. Remove the four hex-head screws from<br />

the control panel and lift the panel off the<br />

unit.<br />

Screw Control Panel Screw<br />

Screw Screw<br />

Refer to the photos at the top of the right<br />

column.<br />

4. Pull the control knobs off the control shafts.<br />

5. If you are replacing the indoor thermostat,<br />

remove the two hex-head mounting<br />

screws, as shown in the round inset.<br />

4-2<br />

6. Remove the four hex-head screws from<br />

the control chass<strong>is</strong>.<br />

Indoor Thermostat<br />

Screws<br />

Control Chass<strong>is</strong><br />

4 Control Chass<strong>is</strong> Screws<br />

7. Rotate the top of the chass<strong>is</strong> down so that<br />

you can access the components.<br />

Locking<br />

Tab<br />

Indoor<br />

Thermostat<br />

Control<br />

Chass<strong>is</strong><br />

Mode<br />

Switch


8. To remove the mode switch:<br />

a) Ra<strong>is</strong>e the locking tab with a screwdriver<br />

blade, rotate the switch body to the<br />

right approximately 1/4-turn, and remove<br />

it from the chass<strong>is</strong> (see the round<br />

inset photo in step 7).<br />

b) D<strong>is</strong>connect the wires from the switch<br />

<strong>terminal</strong>s. NOTE: D<strong>is</strong>connect the wires<br />

one at a time from the old switch, and<br />

install each of them to the identical<br />

<strong>terminal</strong>s on the new one. <strong>Th<strong>is</strong></strong> will help<br />

prevent m<strong>is</strong>wiring. The switch wiring <strong>is</strong><br />

shown below, and <strong>is</strong> also shown on the<br />

Wiring Diagram supplied with the unit.<br />

OR<br />

(Heat Ant)<br />

Ribbed<br />

(Power Cd)<br />

BK (Fan Cycle Sw)<br />

BK (Thermostat)<br />

RD (Rev. Valve)<br />

RD (Hot Start Sensor)<br />

BR RD Smooth BK RD<br />

(Jumper) (Cap) (Power) (Fan Mtr) (Fan Mtr)<br />

L1 H L<br />

6<br />

COM<br />

5<br />

7<br />

4<br />

L2<br />

BU (Temp Ctrl)<br />

2<br />

8<br />

Locking Tab<br />

9<br />

3<br />

1<br />

WH (Hot Start Relay)<br />

BU<br />

(Hot Start Relay)<br />

(Fan Cycle Sw)<br />

BU<br />

YL (Fan Cycle Sw)<br />

BU<br />

(Thermostat)<br />

RD<br />

(Thermostat)<br />

9. To remove the indoor thermostat:<br />

a) D<strong>is</strong>connect the wires from the indoor<br />

thermostat <strong>terminal</strong>s. NOTE: The wiring<br />

for the thermostat <strong>is</strong> shown to the<br />

right, and also on the Wiring Diagram<br />

supplied with the unit.<br />

b) Pull the sensing bulb & heat anticipator<br />

assembly off the front of the evaporator<br />

(see the photos to the right).<br />

c) Pull the sensing tube out of the holder<br />

and through the grommet in the control<br />

chass<strong>is</strong>, and remove the indoor thermostat.<br />

4-3<br />

10. To remove the heat anticipator:<br />

a) D<strong>is</strong>connect the orange wires from the<br />

indoor thermostat and mode switch <strong>terminal</strong>s.<br />

b) Push the strain relief out of the control<br />

chass<strong>is</strong> hole and remove it from the two<br />

orange wires.<br />

c) Pull the sensing bulb & heat anticipator<br />

assembly off the front of the evaporator.<br />

d) Pull the sensing tube out of the holder<br />

and remove the heat anticipator.<br />

Sensing Bulb<br />

Sensing Bulb & Heat<br />

Anticipator Holder<br />

BU (Mode Sw-Pin 3) BK (Mode Sw-Pin 2)<br />

L3 C2<br />

H1<br />

OR (Heat Anticipator)<br />

Heat Anticipator<br />

Grommet<br />

BK (Rev. Valve)<br />

RD (Mode Sw-Pin 1)<br />

Strain Relief


REMOVING THE POWER SUPPLY CORD<br />

Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before<br />

operating.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. Remove the front cover from the unit (see<br />

page 2-11 for the procedure).<br />

3. Lower the control chass<strong>is</strong> to access the<br />

components (see page 4-2 for the procedure).<br />

4. D<strong>is</strong>connect the ribbed power supply cord<br />

lead from mode switch <strong>terminal</strong> L2, and<br />

the smooth lead from <strong>terminal</strong> L1 of the<br />

mode switch.<br />

5. Remove the machine screw from one end<br />

of the green ground wire at the control<br />

chass<strong>is</strong>, and the screw at the other end of<br />

the green wire at the chass<strong>is</strong> location near<br />

the capacitor.<br />

6. Push the power cord strain relief out of the<br />

control chass<strong>is</strong> mounting hole, and remove<br />

the power supply cord.<br />

4-4<br />

Power Cord<br />

Leads (L1 & L2)<br />

Ground<br />

Screw<br />

Strain Relief<br />

Ground Screw<br />

Electrical Shock Hazard<br />

Connect green ground wire to ground<br />

screws.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

NOTE: Be sure to reinstall the power supply<br />

cord leads to the mode switch <strong>terminal</strong>s L1<br />

(smooth) and L2 (ribbed), and the ends of the<br />

green ground wire to the chass<strong>is</strong> locations with<br />

their machine screws. Also, be sure to reinstall<br />

the strain relief on the power supply cord.


REMOVING THE DEFROST THERMOSTAT<br />

Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before<br />

operating.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. Remove the front cover from the unit (see<br />

page 2-11 for the procedure).<br />

3. Lower the control chass<strong>is</strong> to access the<br />

components (see page 4-2 for the procedure).<br />

Red Wire<br />

Black Wire<br />

2 Brown Wires<br />

4-5<br />

4. D<strong>is</strong>connect the wires from the defrost thermostat<br />

<strong>terminal</strong>s.<br />

5. Remove the two hex-head screws from<br />

the defrost thermostat.<br />

6. Remove the outdoor grille from the rear of<br />

the unit.<br />

7. Pull the sensing tube out of the condenser<br />

and push the tube into the front of the unit<br />

as far as possible.<br />

Sensing Tube<br />

Rear Of Unit<br />

8. Pull the sensing tube inside and remove<br />

the defrost thermostat.<br />

Defrost<br />

Thermostat<br />

Screws<br />

Defrost Sensing Tube<br />

Defrost Thermostat


REMOVING THE HOT START RELAY<br />

AND HOT START SENSOR<br />

Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before<br />

operating.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. Remove the front cover from the unit (see<br />

page 2-11 for the procedure).<br />

3. Lower the control chass<strong>is</strong> to access the<br />

components (see page 4-2 for the procedure).<br />

Hot Start Sensor<br />

Hot Start Relay<br />

4-6<br />

4. To remove the hot start relay:<br />

a) D<strong>is</strong>connect the wires from the relay<br />

<strong>terminal</strong>s.<br />

b) Remove the two hex-head screws from<br />

the relay and remove it.<br />

BR-Defrost<br />

Thermostat<br />

BU<br />

BK<br />

WH<br />

RD<br />

BR-Hot<br />

Start<br />

Sensor<br />

5. To remove the hot start sensor:<br />

a) D<strong>is</strong>connect the wires from the sensor<br />

<strong>terminal</strong>s.<br />

2 RD<br />

BR<br />

b) Remove the two hex-head screws from<br />

the sensor and remove it.<br />

Screw<br />

Screw<br />

Hot Start Sensor


REMOVING THE CAPACITOR & FAN CYCLE SWITCH<br />

Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before<br />

operating.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. Remove the front cover from the unit (see<br />

page 2-11 for the procedure).<br />

3. Lower the control chass<strong>is</strong> to access the<br />

components (see page 4-2 for the procedure).<br />

Capacitor<br />

Fan Cycle Switch<br />

4. To remove the capacitor:<br />

a) D<strong>is</strong>connect the wires from the <strong>terminal</strong>s<br />

(see the illustrration at the top of<br />

the right column).<br />

b) Loosen the two hex-head screws from<br />

the capacitor clamp and remove the<br />

capacitor from the clamp.<br />

4-7<br />

BU<br />

(White Ring)<br />

Clamp<br />

Screw<br />

5. To remove the fan cycle switch:<br />

a) D<strong>is</strong>connect the wires from the switch<br />

<strong>terminal</strong>s.<br />

b) Press in on the locking arms and push<br />

the switch out of the control chass<strong>is</strong><br />

cutout.<br />

REASSEMBLY NOTE: Make sure that you<br />

position the fan cycle switch with the pin 1<br />

<strong>terminal</strong> to the left as shown before you reinstall<br />

it in the chass<strong>is</strong> cutout.<br />

Pin 1<br />

BU<br />

Locking Arms<br />

YL<br />

BR<br />

(Green Ring)<br />

2 RD & YL<br />

(Black Ring)<br />

VT & BK<br />

Clamp<br />

Screw


REMOVING THE REMOTE CONTROL UNIT FAN SWITCH<br />

Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before<br />

operating.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. Remove the front cover from the unit (see<br />

page 2-11 for the procedure).<br />

3. Remove the four hex-head screws from<br />

the remote control panel.<br />

Remote<br />

Screw Control Panel Screw<br />

Screw Screw<br />

4-8<br />

4. Lift the remote control panel off the unit,<br />

and turn it over.<br />

5. D<strong>is</strong>connect the wires from the fan switch<br />

<strong>terminal</strong>s.<br />

6. Press in on the locking arms and push the<br />

switch out of the control panel cutout.<br />

Pin 1<br />

BK<br />

BU<br />

RD<br />

REASSEMBLY NOTE: Make sure that you<br />

position the fan switch with the pin 1 <strong>terminal</strong><br />

positioned as shown before you reinstall it in<br />

the control panel cutout.


REMOVING THE HEATER & LIMIT SWITCH<br />

Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before<br />

operating.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. Remove the front cover from the unit (see<br />

page 2-11 for the procedure).<br />

3. Remove the three hex-head screws from<br />

the screen and remove the screen.<br />

3 Screws<br />

Screen<br />

4. Remove the two hex-head screws from<br />

the <strong>air</strong> deflector and remove the deflector.<br />

Screw Screw<br />

Air Deflector<br />

4-9<br />

5. Remove the four hex-head screws from<br />

the deck, then lift the left end of the deck,<br />

pull the right end tabs out of their slots, and<br />

remove the deck.<br />

4 Screws<br />

Deck<br />

6. Lift the heater out of the unit and d<strong>is</strong>connect<br />

the two wires from the <strong>terminal</strong>s.<br />

7. To remove the limit switch from the heater,<br />

remove the three screws.<br />

Heater<br />

Heater<br />

Screw<br />

Limit Switch<br />

Screw<br />

Screw<br />

Wires


Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before<br />

operating.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. Remove the unit from the wall sleeve (see<br />

pages 2-10 and 2-11 for the procedure).<br />

3. Remove the heater and limit switch from<br />

the unit (see page 4-9 for the procedure).<br />

4. Lower the control chass<strong>is</strong> so you can<br />

access the fan motor wires (perform steps<br />

3, 6, and 7 on page 4-2).<br />

5. D<strong>is</strong>connect the black and red fan motor<br />

wires from mode switch <strong>terminal</strong>s H and L.<br />

REMOVING THE FAN MOTOR<br />

Mode<br />

Switch<br />

4-10<br />

6. D<strong>is</strong>connect the brown and yellow fan motor<br />

wires from the capacitor <strong>terminal</strong>s.<br />

L1 H L<br />

6<br />

COM<br />

5<br />

7<br />

4<br />

L2<br />

BK<br />

(Fan Mtr)<br />

2<br />

8<br />

RD<br />

(Fan Mtr)<br />

9<br />

3<br />

1<br />

BR Fan Mtr<br />

(Green Ring)<br />

YL Fan Mtr<br />

(Black Ring)<br />

7. Pull the ends of the four fan motor wires<br />

through the chass<strong>is</strong> hole and remove them<br />

from the plastic wire clamp.<br />

Wire Clamp<br />

Chass<strong>is</strong> Hole


8. Using a 5/32″ allen wrench, loosen the<br />

collar and clamp screws on the condenser<br />

and evaporator fans.<br />

Collar Screw<br />

Evaporator<br />

Fan<br />

Clamp Screw<br />

Condenser<br />

Fan<br />

9. Remove the four hex-head screws from<br />

the bottom of the fan motor brackets (2 on<br />

each bracket).<br />

Fan Motor Bracket Screw (1 of 4)<br />

4-11<br />

10. Remove the two hex-head screws from<br />

each of the condenser fan shroud mounting<br />

brackets and remove the brackets.<br />

11. Remove the remaining three hex-head<br />

screws from the condenser shroud (1 bottom<br />

and 2 side screws).<br />

Condenser<br />

Fan Shroud<br />

Brackets &<br />

Screws (2 each)<br />

12. From the rear of the unit, pull the defrost<br />

sensing tube out of the condenser and<br />

from behind the bracket, and move it out of<br />

the way.<br />

13. Remove the two hex-head condenser<br />

mounting screws from the chass<strong>is</strong> pan.<br />

Bracket<br />

Side Screw (1 of 2)<br />

Sensor Tube<br />

Condenser<br />

Bottom Screw<br />

Screw Screw<br />

Continued on the next page.


14. Grasp the bottom of the condenser under<br />

the two end brackets, and carefully lift the<br />

assembly until the bottom of each bracket<br />

<strong>is</strong> positioned over the top edge of the<br />

chass<strong>is</strong> pan. Carefully pull the condenser<br />

back just far enough to clear the fan motor<br />

assembly when it <strong>is</strong> removed.<br />

Position Condenser Brackets<br />

Over Top Edge Of Chass<strong>is</strong> Pan<br />

15. Pull the evaporator fan off the front shaft of<br />

the fan motor.<br />

NOTE: When you perform the following step,<br />

be careful not to damage the thin metal vanes<br />

of the condenser.<br />

16. Lift the fan motor assembly and condenser<br />

fan shroud, and pull the front motor shaft<br />

out of the opening in the frame, then<br />

remove the assembly from the unit.<br />

17. Pull the condenser fan shroud and condenser<br />

fan off the motor.<br />

4-12<br />

18. Remove the three 3/8″ hex-head screws<br />

from the fan motor bracket and remove the<br />

motor from the bracket.<br />

Fan Motor<br />

Screw (1 or 3)<br />

Bracket<br />

REASSEMBLY NOTES:<br />

• When reinstalling the condenser fan, position<br />

the front edge of the blade so it <strong>is</strong> even<br />

with the front edge of the shroud.<br />

Keep Blade Edge Even<br />

With Edge Of Shroud<br />

• When reinstalling the evaporator fan, make<br />

sure that the front edge of the collar <strong>is</strong> even<br />

with the front end of the motor shaft.<br />

Keep Even


REMOVING THE CONDENSATE VALVE BELLOWS<br />

Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before<br />

operating.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. Remove the unit from the wall sleeve (see<br />

pages 2-10 and 2-11 for the procedure).<br />

3. Remove the two hex-head screws from<br />

each of the condenser fan shroud mounting<br />

brackets and remove the brackets.<br />

4. Remove the remaining three hex-head<br />

screws from the condenser shroud (1 bottom<br />

and 2 side screws).<br />

Condenser<br />

Fan Shroud<br />

Shroud Brackets &<br />

Screws (2 each)<br />

Side Screw (1 of 2)<br />

Bottom Screw<br />

4-13<br />

5. Tilt the top of the condenser fan shroud<br />

forward and pull the left end away from the<br />

condenser just far enough to access the<br />

condensate valve bellows.<br />

Left Side View<br />

Condenser Fan Shroud<br />

Remove Nut Loosen Nut<br />

Condensate Valve Bellows<br />

(Front View)<br />

6. Remove the left 5/16″ nylon mounting nut<br />

on the condensate valve bellows, and<br />

loosen the right nut approximately half<br />

way on the chass<strong>is</strong> pan stud.


REMOVING THE OVERLOAD PROTECTOR<br />

AND THE COMPRESSOR<br />

Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before<br />

operating.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. Remove the unit from the wall sleeve (see<br />

pages 2-10 and 2-11 for the procedure).<br />

3. To remove the overload protector:<br />

a) Remove the hex cap nut and the nylon<br />

flat washer from the <strong>terminal</strong> cover and<br />

remove the cover.<br />

Hex Cap Nut<br />

& Nylon Flat<br />

Washer<br />

Terminal<br />

Cover<br />

4-14<br />

b) D<strong>is</strong>connect the black wire from the compressor<br />

<strong>terminal</strong>, and the black wire<br />

from the overload protector <strong>terminal</strong>.<br />

Compressor<br />

Terminals<br />

Black<br />

Wires<br />

Overload<br />

Protector<br />

REASSEMBLY NOTE: When you reinstall the<br />

<strong>terminal</strong> cover on the compressor, make sure<br />

that the overload protector <strong>is</strong> centered in the<br />

gasket hole, and does not sit on any portion of<br />

the gasket.<br />

4. To remove the compressor:<br />

a) Remove the overload protector (see<br />

step 3).<br />

b) D<strong>is</strong>connect the blue wire from the S (V)<br />

<strong>terminal</strong> and the red wire from the R (U)<br />

<strong>terminal</strong> of the compressor.<br />

c) Remove the gasket.<br />

Red<br />

Wire<br />

Blue<br />

Wire<br />

Gasket


d) Braze on an access valve and d<strong>is</strong>charge<br />

the sealed system refrigerant<br />

into an approved recovery system.<br />

e) D<strong>is</strong>connect the high side line from the<br />

compressor, and the suction line from<br />

the accumulator.<br />

High Side Line<br />

To Compressor<br />

Suction Line<br />

To Accumulator<br />

f) Remove the three 1/2″ hex bolts from<br />

the compressor’s rubber shock mounts.<br />

1/2″ Hex Bolt<br />

4-15<br />

g) Lift the compressor from the unit and<br />

remove the three rubber shock mounts.<br />

Rubber Shock<br />

Mount (1 of 3)


Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before<br />

operating.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

REMOVING THE EVAPORATOR<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. Remove the unit from the wall sleeve (see<br />

pages 2-10 and 2-11 for the procedure).<br />

3. Braze on an access valve and d<strong>is</strong>charge<br />

the sealed system refrigerant into an approved<br />

recovery system.<br />

4. Remove the screen, <strong>air</strong> deflector, and<br />

deck from the front of the unit (see steps 3,<br />

4, and 5 on page 4-9).<br />

Deck<br />

Air Deflector<br />

Screen<br />

Evaporator<br />

Mounting Plate<br />

4-16<br />

5. Remove the four hex-head screws from<br />

the control chass<strong>is</strong>, and rotate the chass<strong>is</strong><br />

down.<br />

4 Control Chass<strong>is</strong> Screws<br />

6. Remove the two hex-head screws from<br />

the evaporator mounting plate, located on<br />

the right side of the chass<strong>is</strong>.<br />

Screws


7. Pull the indoor thermostat sensing bulb<br />

and heat anticipator off the evaporator<br />

and position it out of the way.<br />

Sensing Bulb & Heat<br />

Anticipator Holder<br />

8. Remove the six front evaporator mounting<br />

screws (two from the chass<strong>is</strong> flange, two<br />

from the mounting plate, and two from the<br />

chass<strong>is</strong> pan). Remove the mounting plate<br />

from the unit.<br />

Chass<strong>is</strong> Flange Screws<br />

Chass<strong>is</strong> Pan Screws<br />

Mounting Plate Screws<br />

4-17<br />

9. Lift the evaporator just enough to position<br />

it away from the styrofoam holder, and<br />

install heat insulation below it.<br />

10. Unbraze the tubing joints at the top and<br />

bottom of the evaporator.<br />

Unbraze Tubing Joints<br />

Unbraze Tubing Joint<br />

11. After the evaporator cools, remove it from<br />

the unit.


Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before<br />

operating.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. Remove the unit from the wall sleeve (see<br />

pages 2-10 and 2-11 for the procedure).<br />

3. Braze on an access valve and d<strong>is</strong>charge<br />

the sealed system refrigerant into an approved<br />

recovery system.<br />

4. Remove the two hex-head screws from<br />

each of the condenser fan shroud mounting<br />

brackets and remove the brackets<br />

(see the photo at the top of the right<br />

column).<br />

5. Remove the remaining three hex-head<br />

screws from the condenser shroud (1 bottom<br />

and 2 side screws).<br />

6. Tilt the top of the condenser fan shroud<br />

forward and pull it away from the condenser<br />

just far enough to protect it from<br />

the brazing heat.<br />

REMOVING THE CONDENSER<br />

4-18<br />

Condenser<br />

Fan Shroud<br />

Shroud Brackets &<br />

Screws (2 each)<br />

Side Screw (1 of 2)<br />

Bottom Screw<br />

7. Pull the defrost thermostat sensing bulb<br />

from the condenser and move it out of the<br />

way.<br />

8. Remove the two condenser hex-head<br />

screws from the chass<strong>is</strong> pan.<br />

Sensing Bulb<br />

Condenser<br />

Chass<strong>is</strong> Pan Screws


9. Grasp the bottom of the condenser under<br />

the two end brackets, and carefully lift the<br />

assembly until the bottom of each bracket<br />

<strong>is</strong> positioned over the top edge of the<br />

chass<strong>is</strong> pan. Carefully pull the condenser<br />

back just far enough to clear the fan motor<br />

assembly when it <strong>is</strong> removed.<br />

10. Unbraze the three tubing joints (two at the<br />

top and one at the bottom) and remove<br />

them from the condenser.<br />

11. Remove the condenser from the unit.<br />

4-19<br />

Unbraze Tubing Joints<br />

Unbraze<br />

Tubing Joint<br />

Position Condenser Brackets<br />

Over Top Edge Of Chass<strong>is</strong> Pan


REMOVING THE SOLENOID COIL & REVERSING VALVE<br />

Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before<br />

operating.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. Remove the unit from the wall sleeve (see<br />

pages 2-10 and 2-11 for the procedure).<br />

3. Braze on an access valve and d<strong>is</strong>charge<br />

the sealed system refrigerant into an approved<br />

recovery system.<br />

Reversing Valve & Solenoid Coil<br />

4. To remove the solenoid coil (see the<br />

photo at the top of the right column):<br />

a) D<strong>is</strong>connect the two wire connectors<br />

from the coil <strong>terminal</strong>s.<br />

b) Remove the hex-head screw.<br />

c) Slide the coil off the valve.<br />

4-20<br />

Coil Wires<br />

Solenoid Coil<br />

Screw<br />

5. To remove the reversing valve and solenoid:<br />

a) Remove the solenoid coil (see step 4).<br />

b) Unbraze the four tubing joints from the<br />

reversing valve.<br />

c) Apply thermal heat trap material around<br />

the new solenoid and valve to protect<br />

them.<br />

4 Tubing Joints<br />

Solenoid<br />

Reversing Valve


Before testing any of the components, perform<br />

the following checks:<br />

• Control failure can be the result of corrosion<br />

on connectors. Therefore, d<strong>is</strong>connecting and<br />

reconnecting wires will be necessary throughout<br />

test procedures.<br />

• All tests/checks should be made with a VOM<br />

or DVM having a sensitivity of 20,000 ohmsper-volt<br />

DC, or greater.<br />

Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before<br />

operating.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

INDOOR THERMOSTAT<br />

COMPONENT TESTING<br />

1<br />

3<br />

2<br />

5-1<br />

• Check all connections before replacing components,<br />

looking for broken or loose wires,<br />

failed <strong>terminal</strong>s, or wires not pressed into<br />

connectors far enough.<br />

• Res<strong>is</strong>tance checks must be made with power<br />

cord unplugged from outlet, and with wiring<br />

harness or connectors d<strong>is</strong>connected.<br />

Refer to page 4-2 for the procedure for servicing<br />

the indoor thermostat.<br />

NOTE: The temperature should be above 60°F<br />

(15.5°C) to determine the following readings.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. D<strong>is</strong>connect the wires from the thermostat<br />

<strong>terminal</strong>s.<br />

3. Set the ohmmeter to the R x 1 scale.<br />

4. Clip the black (–) ohmmeter test lead to<br />

<strong>terminal</strong> 2 (common) and leave it there.<br />

5. Rotate the temperature control fully counterclockw<strong>is</strong>e<br />

(Warmer).<br />

6. Touch the positive (+) ohmmeter test lead<br />

to <strong>terminal</strong> 1. The meter should indicate a<br />

closed (0 Ω) circuit.<br />

7. Touch the positive (+) ohmmeter test lead<br />

to <strong>terminal</strong> 3 (L3). The meter should indicate<br />

an open (infinite) circuit.<br />

8. Rotate the temperature control fully clockw<strong>is</strong>e<br />

(Cooler).<br />

9. Touch the positive (+) ohmmeter test lead<br />

to <strong>terminal</strong> 1. The meter should indicate an<br />

open (infinite) circuit.<br />

10. Touch the positive (+) ohmmeter test lead<br />

to <strong>terminal</strong> 3 (L3). The meter should indicate<br />

a closed (0 Ω) circuit.


Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before operating.<br />

Failure to do so can result in death or electrical shock.<br />

MODE (SYSTEM) SWITCH HEAT ANTICIPATOR<br />

Refer to page 4-2 for the procedure for servicing<br />

the mode (system) switch.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. D<strong>is</strong>connect the wires from the mode switch<br />

<strong>terminal</strong>s.<br />

3. Set the ohmmeter to the R x 1 scale.<br />

4. To check the switch contact operation,<br />

touch the ohmmeter test leads to the switch<br />

<strong>terminal</strong>s shown in the following charts:<br />

SWITCH CONTINUITY<br />

SWITCH POSITION CONTACTS MADE<br />

OFF NONE<br />

LOW COOL<br />

HIGH COOL<br />

L1 - 2<br />

5 - 3<br />

4 - 6<br />

L - 9<br />

COM - L2<br />

L1 - 2<br />

5 - 3<br />

4 - 6<br />

H - 9<br />

COM - L2<br />

SWITCH CONTINUITY<br />

SWITCH POSITION CONTACTS MADE<br />

OFF NONE<br />

8 - H<br />

FAN ONLY<br />

COM - L2<br />

L1 - 8<br />

HIGH HEAT<br />

LOW HEAT<br />

5-2<br />

Refer to page 4-2 for the procedure for servicing<br />

the heat anticipator.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. D<strong>is</strong>connect the heat anticipator wires from<br />

the mode switch <strong>terminal</strong>s.<br />

3. Set the ohmmeter to the R x 10K scale.<br />

4. Touch the ohmmeter test leads to the<br />

ends of the orange heat anticipator wires.<br />

The meter should indicate approximately<br />

56 K Ω .<br />

L1 - 2<br />

5 - 1<br />

7 - 6<br />

H - 9<br />

COM - L2<br />

L1 - 2<br />

5 - 1<br />

7 - 6<br />

L - 9<br />

COM - L2


Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before operating.<br />

Failure to do so can result in death or electrical shock.<br />

DEFROST THERMOSTAT<br />

(EMERGENCY HEAT SWITCH)<br />

Refer to page 4-5 for the procedure for servicing<br />

the defrost thermostat.<br />

NOTE: Continuity will be read between <strong>terminal</strong>s<br />

2 and 3, providing the temperature of the<br />

capillary tube <strong>is</strong> above 25°F (–4°C). If the<br />

temperature at the capillary tube <strong>is</strong> above 52°F<br />

(11°C), it may be necessary to place the end of<br />

the capillary tube in ice water to determine if the<br />

control <strong>is</strong> sensing temperature changes.<br />

5-3<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. D<strong>is</strong>connect the wires from the thermostat<br />

<strong>terminal</strong>s.<br />

3. Turn the screwdriver control to the fully<br />

counterclockw<strong>is</strong>e (emergency heat) position.<br />

4. Set the ohmmeter to the R x 1 scale.<br />

5. Clip the black (–) ohmmeter test lead to<br />

<strong>terminal</strong> 2 (C2) and leave it there.<br />

6. Touch the positive (+) ohmmeter test lead<br />

to <strong>terminal</strong> 1 (H1). The meter should indicate<br />

a closed (0 Ω) circuit.<br />

7. Touch the positive (+) ohmmeter test lead<br />

to <strong>terminal</strong> 3 (L3). The meter should indicate<br />

an open (infinite) circuit.<br />

8. Rotate the screwdriver control clockw<strong>is</strong>e.<br />

When the control reaches its setpoint, the<br />

meter should indicate a closed (0 Ω) circuit.


Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before operating.<br />

Failure to do so can result in death or electrical shock.<br />

HOT START RELAY HOT START SENSOR<br />

3<br />

COIL<br />

1 4<br />

Refer to page 4-6 for the procedure for servicing<br />

the hot start relay.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. D<strong>is</strong>connect the wires from the relay <strong>terminal</strong>s.<br />

3. Set the ohmmeter to the R x 1 scale.<br />

4. Touch the ohmmeter test leads to the<br />

following relay <strong>terminal</strong>s:<br />

1 to 3 = open (infinite) circuit<br />

4 to 5 = closed (0 Ω) circuit<br />

5. Set the ohmmeter to the R x 100 scale.<br />

6. Touch the ohmmeter test leads to the coil<br />

(unmarked) <strong>terminal</strong>s. The meter should<br />

indicate between 1480 and 1520 Ω.<br />

5<br />

5-4<br />

Closed Below 50°F<br />

Open above 65°F<br />

Refer to page 4-6 for the procedure for servicing<br />

the hot start sensor.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. D<strong>is</strong>connect the wires from the sensor <strong>terminal</strong>s.<br />

3. Set the ohmmeter to the R x 1 scale.<br />

4. Touch the ohmmeter test leads to the<br />

sensor <strong>terminal</strong>s. The meter should indicate<br />

an open (infinite) circuit at room temperatures<br />

above 65°F.


CAPACITOR<br />

Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before operating.<br />

Failure to do so can result in death or electrical shock.<br />

Refer to page 4-7 for the procedure for servicing<br />

the capacitor.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. D<strong>is</strong>connect the wires from the capacitor<br />

<strong>terminal</strong>s.<br />

3. Set the ohmmeter to the R x 1K scale.<br />

4. Touch one of the ohmmeter test leads to<br />

the common (C) <strong>terminal</strong> and the other<br />

test lead to the FAN and HERM <strong>terminal</strong>s.<br />

5. The meter should indicate several ohms<br />

and gradually return to infinity at both the<br />

FAN & HERM <strong>terminal</strong>s.<br />

5-5<br />

FAN CYCLE SWITCH & REMOTE<br />

CONTROL UNIT FAN SWITCH<br />

Refer to page 4-7 for the procedure for servicing<br />

the fan cycle switch, and page 4-8 for the<br />

remote control unit fan switch.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. D<strong>is</strong>connect the wires from the switch <strong>terminal</strong>s.<br />

3. Set the ohmmeter to the R x 1 scale.<br />

4. Clip one of the ohmmeter test leads to the<br />

center (common) <strong>terminal</strong> and leave it<br />

there.<br />

5. Touch the ohmmeter test leads to pins 1<br />

and 3. Depending on the position of the<br />

rocker pushbutton, the meter should indicate<br />

an open (infinite) circuit at one pin,<br />

and a closed (0 Ω) circuit at the other pin.<br />

6. Press the rocker pushbutton to the other<br />

switch position, and repeat step 5. The<br />

meter readings should be reversed.


Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before operating.<br />

Failure to do so can result in death or electrical shock.<br />

HEATER & LIMIT SWITCH (N.C.)<br />

Limit Switch<br />

Heater<br />

Refer to page 4-9 for the procedure for servicing<br />

the heater and limit switch.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. D<strong>is</strong>connect the heater wire from the hot<br />

start sensor <strong>terminal</strong>.<br />

3. Set the ohmmeter to the R x 1 scale.<br />

4. To test the heater, touch the ohmmeter<br />

test leads to the heater wire connectors.<br />

The meter should indicate between 11<br />

and 17 Ω.<br />

5. To test the limit switch, touch the ohmmeter<br />

test leads to the <strong>terminal</strong>s. The<br />

meter should indicate a closed circuit at<br />

room temperature.<br />

5-6<br />

FAN MOTOR<br />

Refer to page 4-10 for the procedure for servicing<br />

the fan motor.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. Set the ohmmeter to the R x 1 scale.<br />

3. Touch the ohmmeter test leads to the<br />

following motor wire connectors. D<strong>is</strong>connect<br />

one of the wires before you make the<br />

measurement:<br />

Black to red = 100 to 110 Ω<br />

Yellow to brown = 180 to 200 Ω


Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before operating.<br />

Failure to do so can result in death or electrical shock.<br />

OVERLOAD PROTECTOR<br />

Refer to page 4-14 for the procedure for servicing<br />

the overload protector.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. D<strong>is</strong>connect the overload protector wires.<br />

3. Set the ohmmeter to the R x 1 scale.<br />

4. Touch the ohmmeter test leads to the<br />

overload protector <strong>terminal</strong> and connector.<br />

5. The meter should indicate continuity (0 Ω).<br />

5-7<br />

COMPRESSOR<br />

Compressor<br />

Terminals<br />

Blue<br />

R<br />

(U)<br />

C<br />

(W)<br />

Black<br />

S<br />

(V)<br />

Red<br />

Refer to page 4-14 for the procedure for servicing<br />

the compressor.<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. D<strong>is</strong>connect the three wires from the compressor<br />

<strong>terminal</strong>s.<br />

3. Set the ohmmeter to the R x 1 scale.<br />

4. Clip an ohmmeter test lead to the overload<br />

protector <strong>terminal</strong> C (W).<br />

5. Touch the free test lead to the following<br />

compressor <strong>terminal</strong>s. The meter should<br />

indicate as shown:<br />

Terminal R (U) = 0.5 Ω<br />

Terminal S (V) = 3.16 Ω<br />

Terminal S (V) to R (U) = 3.65 Ω


SOLENOID COIL<br />

Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before operating.<br />

Failure to do so can result in death or electrical shock.<br />

Refer to page 4-20 for the procedure for servicing<br />

the solenoid coil.<br />

5-8<br />

1. Unplug <strong>air</strong> conditioner or d<strong>is</strong>connect power.<br />

2. D<strong>is</strong>connect one of the wires from the solenoid<br />

coil <strong>terminal</strong>s.<br />

3. Set the ohmmeter to the R x 100 scale.<br />

4. Touch the ohmmeter test leads to the<br />

solenoid coil <strong>terminal</strong>s. The meter should<br />

indicate between 1480 and 1520 Ω.


DIAGNOSIS & TROUBLESHOOTING<br />

REFRIGERANT CHARGING<br />

DIAGNOSING THE SEALED SYSTEM<br />

The proper refrigerant charge <strong>is</strong> essential to<br />

proper sealed system operation. Operating the<br />

unit with an improper refrigerant charge will<br />

result in reduced performance and efficiency.<br />

The use of proper charging methods during<br />

servicing will insure that the unit <strong>is</strong> functioning<br />

as designed, and that its compressor will not be<br />

damaged.<br />

Too much (overcharged) or too little (undercharged)<br />

refrigerant in the system can be the<br />

source of compressor failure if uncorrected for<br />

any period of time.<br />

An overcharged system will sometimes return<br />

liquid refrigerant back to the suction side of the<br />

compressor, and eventually cause a mechanical<br />

failure within the compressor. <strong>Th<strong>is</strong></strong> mechanical<br />

failure can manifest itself as valve<br />

failure, bearing failure, or some other mechanical<br />

failure. The specific type of failure will be<br />

influenced by the amount of liquid being returned<br />

to the suction line, and the length of time<br />

that it continues.<br />

An undercharged system will cause the temperature<br />

of the suction gas to increase to the<br />

point where it does not provide sufficient cooling<br />

for the compressor motor. When th<strong>is</strong> occurs,<br />

the motor winding temperature will increase,<br />

causing the motor to overheat, and<br />

open the compressor’s overload protector. Continued<br />

overheating of the motor windings and<br />

cycling of the overload, will eventually lead to<br />

compressor motor, or overload failure.<br />

6-1<br />

METHOD OF CHARGING<br />

The preferred and most accurate method for<br />

charging the PTAC system <strong>is</strong> called the<br />

“Weighed in Charge Method,” and <strong>is</strong> applicable<br />

to all units. <strong>Th<strong>is</strong></strong> method should always<br />

be used whenever a charge <strong>is</strong> removed from a<br />

unit for a leak rep<strong>air</strong>, compressor replacement,<br />

or when there <strong>is</strong> no refrigerant charge left in the<br />

unit.<br />

To use th<strong>is</strong> method, perform the following<br />

steps:<br />

1. Install a piercing valve to remove refrigerant<br />

from the sealed system. NOTE: The<br />

piercing valve must be removed from the<br />

system before recharging.<br />

2. Recover the refrigerant in accordance with<br />

EPA regulations.<br />

3. Install a process tube to the sealed system.<br />

4. Make the necessary rep<strong>air</strong>s to the system.<br />

5. Evacuate the system to 300 microns or<br />

less.<br />

6. Weigh in the refrigerant with the proper<br />

quantity of R-22 refrigerant.<br />

7. Start the unit, and verify its performance.<br />

8. Crimp the process tube closed, and solder<br />

the end shut.


AN UNDERCHARGED SYSTEM<br />

An undercharged system will result in poor<br />

performance (low pressures) in both the heating<br />

and cooling cycle.<br />

Whenever you service a unit with an undercharge<br />

of refrigerant, you can usually suspect<br />

a leak. The leak must be rep<strong>air</strong>ed before charging<br />

the unit.<br />

To check for an undercharged system, turn the<br />

unit on, and allow the compressor to run long<br />

enough (15 to 20 minutes) to establ<strong>is</strong>h working<br />

pressures in the system.<br />

Undercharged System<br />

6-2<br />

During the cooling cycle, l<strong>is</strong>ten carefully at the<br />

exit of the capillary tube into the evaporator. An<br />

undercharged system will cause an intermittent<br />

“h<strong>is</strong>sing” and “gurgling” sound. Intermittent<br />

frosting and thawing of the evaporator <strong>is</strong><br />

another indication of a low charge. However,<br />

frosting and thawing can also be caused by<br />

insufficient <strong>air</strong> over the evaporator.<br />

Check for an undercharged system at the<br />

compressor. If the compressor seems quieter<br />

than normal, it <strong>is</strong> an indication of a low refrigerant<br />

charge. A check of the amperage drawn by<br />

the compressor motor should show a lower<br />

reading (check the unit’s specifications).<br />

After the unit has run 10 to 15 minutes, check<br />

the gauge pressures.<br />

Gauges connected to an undercharged system<br />

will have low head pressures, and substantially<br />

low suction pressures.


AN OVERCHARGED SYSTEM<br />

To help confirm an overcharged system, remove<br />

some of the charge. If conditions improve,<br />

the system <strong>is</strong> most likely overcharged. If<br />

conditions do not improve, non-condensables<br />

(<strong>air</strong>) are indicated.<br />

Whenever an overcharged system <strong>is</strong> indicated,<br />

always make sure that there are no <strong>air</strong>flow<br />

problems. Improper <strong>air</strong>flow over the evaporator<br />

coil may indicate some of the same symptoms<br />

as with an overcharged system.<br />

Overcharged System<br />

6-3<br />

An overcharge can cause the compressor to<br />

fail, since liquid refrigerant <strong>is</strong> entering the suction<br />

line.<br />

The charge for any system <strong>is</strong> critical. When the<br />

compressor <strong>is</strong> no<strong>is</strong>y, and you are sure that<br />

there <strong>is</strong> sufficient <strong>air</strong>flow over the evaporator<br />

coils, suspect an overcharge. Icing of the evaporator<br />

will not be encountered, because the<br />

refrigerant will boil later, if at all. Gauges connected<br />

to the system will usually have a higher<br />

head pressure (depending upon amount of<br />

overcharge). Suction pressure should be slightly<br />

higher.


A RESTRICTED SYSTEM<br />

The following procedures are the more common<br />

problems and solutions to the problems of<br />

a restricted sealed system. There are two<br />

types of refrigerant restrictions:<br />

• Partial restrictions<br />

• Complete restrictions<br />

With a partial restriction, some of the refrigerant<br />

will circulate through the system.<br />

With a complete restriction there <strong>is</strong> no circulation<br />

of refrigerant in the system.<br />

Restricted refrigerant systems will d<strong>is</strong>play the<br />

same symptoms as a “low-charge condition.”<br />

When the unit <strong>is</strong> turned off, the gauges may<br />

equalize very slowly.<br />

Partially Restricted System<br />

6-4<br />

When gauges are connected to a completely<br />

restricted system, the gauges will run in a deep<br />

vacuum. When the unit <strong>is</strong> turned off, the gauges<br />

will not equalize at all.<br />

A quick check for either condition begins at the<br />

evaporator. With a partial restriction, there may<br />

be a “gurgling” sound at the capillary tube<br />

entrance to the evaporator. The evaporator in<br />

a partial restriction could be partially frosted, or<br />

have an ice ball close to the entrance of the<br />

capillary tube. Frost may continue on the suction<br />

line back to the compressor.<br />

Often a partial restriction of any type can be<br />

found by feeling for a temperature difference<br />

from one side of the restriction to the other.


With a complete restriction, there will be no<br />

sound at the capillary tube entrance. An amperage<br />

check of the compressor with a partial<br />

restriction may show normal current when compared<br />

to the unit specification. The current<br />

drawn may be considerably less than normal,<br />

since the compressor <strong>is</strong> running in a deep<br />

vacuum (no load). Much of the area of the<br />

condenser will be relatively cool, since most, or<br />

all of the liquid refrigerant will be stored there.<br />

Completely Restricted System<br />

6-5<br />

CAPILLARY TUBE RESTRICTIONS<br />

All <strong>Whirlpool</strong> PTAC units are equipped with<br />

capillary tubes. When checking for a restricted<br />

capillary tube, use the following procedure.<br />

1. Connect pressure gauges to the unit.<br />

2. Start the unit in the “cooling” mode. If the<br />

pressures are normal after a few minutes of<br />

operation, the check valve and cooling capillary<br />

are not restricted.<br />

3. Switch the unit to the “heating” mode, and<br />

observe the gauge readings after a few<br />

minutes of running time. If the system pressure<br />

<strong>is</strong> lower than normal, the heating capillary<br />

<strong>is</strong> restricted.<br />

4. If the operating pressures are lower than<br />

normal in both the heating and cooling<br />

modes, the cooling capillary <strong>is</strong> restricted.


THE REVERSING VALVE<br />

The reversing valve controls the direction of<br />

refrigerant flow to the indoor and outdoor coils.<br />

The valve cons<strong>is</strong>ts of a pressure-operated<br />

main valve, and a pilot valve that <strong>is</strong> actuated by<br />

a solenoid plunger. The solenoid <strong>is</strong> energized<br />

during the “heating” cycle only. The reversing<br />

valve used in the PTAC system <strong>is</strong> a 2-position,<br />

4-way valve.<br />

The single tube on one side of the main valve<br />

body <strong>is</strong> the high-pressure inlet to the valve from<br />

the compressor. The center tube on the oppo<strong>site</strong><br />

side <strong>is</strong> connected to the low pressure<br />

(suction) side of the system. The other two<br />

tubes are connected to the evaporator and<br />

condenser.<br />

Left Tube To Evaporator Line<br />

Center Tube<br />

Low Pressure<br />

Suction Line<br />

High Pressure Inlet Line<br />

Reversing Valve<br />

Right Tube<br />

To Condenser<br />

Solenoid Coil<br />

6-6<br />

Small capillary tubes connect each end of the<br />

main valve cylinder to the “A” and “B” ports of<br />

the pilot valve. A third capillary <strong>is</strong> a common<br />

return line from these ports to the suction tube<br />

on the main valve body. Four-way reversing<br />

valves also have a capillary tube from the<br />

compressor d<strong>is</strong>charge tube to the pilot valve.<br />

The p<strong>is</strong>ton assembly in the main valve can only<br />

be shifted by the pressure differential between<br />

the high and low sides of the system. The pilot<br />

section of the valve opens and closes ports for<br />

the small capillary tubes to the main valve, to<br />

cause it to shift.<br />

NOTE: The sealed system operating pressures<br />

must be near normal before the valve<br />

can shift.


TROUBLESHOOTING CHARTS<br />

Refrigerant System—Cooling<br />

Low Suction Pressure High Suction Pressure Low Head Pressure High Head Pressure<br />

Low Load Conditions High Load Conditions Low Load Conditions High Load Conditions<br />

Low Airflow Across<br />

Evaporator<br />

Refrigerant System<br />

Restriction<br />

Undercharged System<br />

High Airflow Across<br />

Evaporator<br />

Reversing Valve<br />

Not Fully Seated<br />

Overcharged System<br />

Refrigerant System—Heating<br />

6-7<br />

Refrigerant System<br />

Restriction<br />

Reversing Valve<br />

Not Fully Seated<br />

Undercharged System<br />

Mo<strong>is</strong>ture In System Defective Compressor Defective Compressor<br />

Low Airflow Across<br />

Condenser<br />

Overcharged System<br />

Non-Condensables<br />

(Air) In System<br />

Low Suction Pressure High Suction Pressure Low Head Pressure High Head Pressure<br />

Low Airflow Across<br />

Condenser<br />

Refrigerant System<br />

Restriction<br />

Undercharged System<br />

Outdoor Ambient<br />

Temperature Too High<br />

Reversing Valve<br />

Not Fully Seated<br />

Refrigerant System<br />

Restriction<br />

Reversing Valve<br />

Not Fully Seated<br />

Outdoor Ambient<br />

Temperature Too High<br />

For Operation In Heating<br />

Overcharged System Undercharged System Overcharged System<br />

Mo<strong>is</strong>ture In System Defective Compressor Defective Compressor<br />

Low Airflow Across<br />

Evaporator<br />

Non-Condensables<br />

(Air) In System


Electrical Troubleshooting—Heat Pump<br />

Is Line Voltage Present<br />

At Solenoid Valve?<br />

YES<br />

Is Solenoid Coil Good?<br />

YES<br />

Reversing Valve Stuck<br />

Replace Reversing Valve<br />

NO<br />

NO<br />

System Cools When<br />

Heating Is Desired<br />

6-8<br />

Is Selector Switch<br />

Set For Heat?<br />

Replace Solenoid Coil


WIRING DIAGRAMS & STRIP CIRCUITS<br />

Due to the large number of models for the<br />

Packaged Terminal Air Conditioners, the Wiring<br />

Diagrams and Strip Circuits will be broken<br />

down as follows:<br />

• The charts on th<strong>is</strong> page show the model<br />

numbers, the associated wiring diagram<br />

numbers, and the pages on which the<br />

diagrams are located (parentheses).<br />

Model #<br />

Wiring Diagram #<br />

And (Page #)<br />

ATE0743BPP 5 (7-7)<br />

ATE0743CPP 1 (7-5)<br />

ATE0743RPP 5 (7-7)<br />

ATE0743SPP 1 (7-5)<br />

ATE0753BPP 7 (7-8)<br />

ATE0753CPP 3 (7-6)<br />

ATE0753RPP 7 (7-8)<br />

ATE0753SPP 3 (7-6)<br />

ATE0943BPP 5 (7-7)<br />

ATE0943CPP 1 (7-5)<br />

ATE0943RPP 5 (7-7)<br />

ATE0943SPP 1 (7-5)<br />

ATE0953BPP 7 (7-8)<br />

ATE0953CPP 3 (7-6)<br />

ATE0953RPP 7 (7-8)<br />

ATE0953SPP 3 (7-6)<br />

ATE1243BPP 5 (7-7)<br />

ATE1243CPP 1 (7-5)<br />

ATE1243RPP 5 (7-7)<br />

ATE1243SPP 1 (7-5)<br />

ATE1253BPP 7 (7-8)<br />

ATE1253CPP 3 (7-6)<br />

ATE1253RPP 7 (7-8)<br />

ATE1253SPP 3 (7-6)<br />

ATE1545BPP 5 (7-7)<br />

ATE1545CPP 1 (7-5)<br />

ATE1545RPP 5 (7-7)<br />

ATE1545SPP 1 (7-5)<br />

ATE1555BPP 7 (7-8)<br />

ATE1555CPP 3 (7-6)<br />

ATE1555RPP 7 (7-8)<br />

ATE1555SPP 3 (7-6)<br />

Wiring Diagram Charts<br />

7-1<br />

• Page 7-2 shows the strip circuit chart for<br />

“standard control” models. Page 7-4 shows<br />

the strip circuit chart for “remote thermostat”<br />

models.<br />

• Each strip circuit has a reference number<br />

that <strong>is</strong> l<strong>is</strong>ted in the charts. The “condition”<br />

for each strip circuit <strong>is</strong> shown at the top of<br />

each column, along with the page number<br />

(parentheses) for the strip circuit.<br />

Model #<br />

Wiring Diagram #<br />

And (Page #)<br />

ATR0743BPP 6 (7-8)<br />

ATR0743CPP 2 (7-6)<br />

ATR0743RPP 6 (7-8)<br />

ATR0743SPP 2 (7-6)<br />

ATR0753BPP 8 (7-9)<br />

ATR0753CPP 4 (7-7)<br />

ATR0753RPP 8 (7-9)<br />

ATR0753SPP 4 (7-7)<br />

ATR0943BPP 6 (7-8)<br />

ATR0943CPP 2 (7-6)<br />

ATR0943RPP 6 (7-8)<br />

ATR0943SPP 2 (7-6)<br />

ATR0953BPP 8 (7-9)<br />

ATR0953CPP 4 (7-7)<br />

ATR0953RPP 8 (7-9)<br />

ATR0953SPP 4 (7-7)<br />

ATR1243BPP 6 (7-8)<br />

ATR1243CPP 2 (7-6)<br />

ATR1243RPP 6 (7-8)<br />

ATR1243SPP 2 (7-6)<br />

ATR1253BPP 8 (7-9)<br />

ATR1253CPP 4 (7-7)<br />

ATR1253RPP 8 (7-9)<br />

ATR1253SPP 4 (7-7)<br />

ATR1545BPP 6 (7-8)<br />

ATR1545CPP 2 (7-6)<br />

ATR1545RPP 6 (7-8)<br />

ATR1545SPP 2 (7-6)<br />

ATR1555BPP 8 (7-9)<br />

ATR1555CPP 4 (7-7)<br />

ATR1555RPP 8 (7-9)<br />

ATR1555SPP 4 (7-7)


Model #<br />

Strip Circuit Chart For Standard Control Models<br />

Compressor<br />

Cooling<br />

Compressor<br />

Heating<br />

7-2<br />

Electric Heat Reversing Valve<br />

ATE0743CPP #6 - Pg. 7-11 NA #10 - Pg. 7-13 NA<br />

ATE0743SPP #6 - Pg. 7-11 NA #10 - Pg. 7-13 NA<br />

ATE0753CPP #6 - Pg. 7-11 NA #10 - Pg. 7-13 NA<br />

ATE0753SPP #6 - Pg. 7-11 NA #10 - Pg. 7-13 NA<br />

ATE0943CPP #6 - Pg. 7-11 NA #10 - Pg. 7-13 NA<br />

ATE0943SPP #6 - Pg. 7-11 NA #10 - Pg. 7-13 NA<br />

ATE0953CPP #6 - Pg. 7-11 NA #10 - Pg. 7-13 NA<br />

ATE0953SPP #6 - Pg. 7-11 NA #10 - Pg. 7-13 NA<br />

ATE1243CPP #6 - Pg. 7-11 NA #10 - Pg. 7-13 NA<br />

ATE1243SPP #6 - Pg. 7-11 NA #10 - Pg. 7-13 NA<br />

ATE1253CPP #6 - Pg. 7-11 NA #10 - Pg. 7-13 NA<br />

ATE1253SPP #6 - Pg. 7-11 NA #10 - Pg. 7-13 NA<br />

ATE1545CPP #6 - Pg. 7-11 NA #10 - Pg. 7-13 NA<br />

ATE1545SPP #6 - Pg. 7-11 NA #10 - Pg. 7-13 NA<br />

ATE1555CPP #6 - Pg. 7-11 NA #10 - Pg. 7-13 NA<br />

ATE1555CPP #6 - Pg. 7-11 NA #10 - Pg. 7-13 NA<br />

ATR0743CPP #6 - Pg. 7-11 #7 - Pg. 7-12 #8 or #9 - Pg. 7-12 #7, #8, or #9 - Pg. 7-12<br />

ATR0743SPP #6 - Pg. 7-11 #7 - Pg. 7-12 #8 or #9 - Pg. 7-12 #7, #8, or #9 - Pg. 7-12<br />

ATR0753CPP #6 - Pg. 7-11 #7 - Pg. 7-12 #8 or #9 - Pg. 7-12 #7, #8, or #9 - Pg. 7-12<br />

ATR0753SPP #6 - Pg. 7-11 #7 - Pg. 7-12 #8 or #9 - Pg. 7-12 #7, #8, or #9 - Pg. 7-12<br />

ATR0943CPP #6 - Pg. 7-11 #7 - Pg. 7-12 #8 or #9 - Pg. 7-12 #7, #8, or #9 - Pg. 7-12<br />

ATR0943SPP #6 - Pg. 7-11 #7 - Pg. 7-12 #8 or #9 - Pg. 7-12 #7, #8, or #9 - Pg. 7-12<br />

ATR0953CPP #6 - Pg. 7-11 #7 - Pg. 7-12 #8 or #9 - Pg. 7-12 #7, #8, or #9 - Pg. 7-12<br />

ATR0953SPP #6 - Pg. 7-11 #7 - Pg. 7-12 #8 or #9 - Pg. 7-12 #7, #8, or #9 - Pg. 7-12<br />

ATR1243CPP #6 - Pg. 7-11 #7 - Pg. 7-12 #8 or #9 - Pg. 7-12 #7, #8, or #9 - Pg. 7-12<br />

ATR1243SPP #6 - Pg. 7-11 #7 - Pg. 7-12 #8 or #9 - Pg. 7-12 #7, #8, or #9 - Pg. 7-12<br />

ATR1253CPP #6 - Pg. 7-11 #7 - Pg. 7-12 #8 or #9 - Pg. 7-12 #7, #8, or #9 - Pg. 7-12<br />

ATR1253SPP #6 - Pg. 7-11 #7 - Pg. 7-12 #8 or #9 - Pg. 7-12 #7, #8, or #9 - Pg. 7-12<br />

ATR1545CPP #6 - Pg. 7-11 #7 - Pg. 7-12 #8 or #9 - Pg. 7-12 #7, #8, or #9 - Pg. 7-12<br />

ATR1545SPP #6 - Pg. 7-11 #7 - Pg. 7-12 #8 or #9 - Pg. 7-12 #7, #8, or #9 - Pg. 7-12<br />

ATR1555CPP #6 - Pg. 7-11 #7 - Pg. 7-12 #8 or #9 - Pg. 7-12 #7, #8, or #9 - Pg. 7-12<br />

ATR1555SPP #6 - Pg. 7-11 #7 - Pg. 7-12 #8 or #9 - Pg. 7-12 #7, #8, or #9 - Pg. 7-12


Model #Fan Only<br />

Cool/Heat-<br />

Continuous<br />

Run Fan<br />

7-3<br />

Cool-<br />

Cycling<br />

Fan<br />

Heat-Cycling<br />

Fan<br />

ATE0743CPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATE0743SPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATE0753CPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATE0753SPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATE0943CPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATE0943SPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATE0953CPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATE0953SPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATE1243CPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATE1243SPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATE1253CPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATE1253SPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATE1545CPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATE1545SPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATE1555CPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATE1555CPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATR0743CPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATR0743SPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATR0753CPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATR0753SPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATR0943CPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATR0943SPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATR0953CPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATR0953SPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATR1243CPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATR1243SPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATR1253CPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATR1253SPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATR1545CPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATR1545SPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATR1555CPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11<br />

ATR1555SPP #1 - Pg. 7-10 #2 - Pg. 7-10 #3 - Pg. 7-10 #4 - Pg. 7-11


Model #<br />

Strip Circuit Chart For Remote Thermostat Models<br />

Compressor<br />

Cooling<br />

Compressor<br />

Heating<br />

7-4<br />

Electric Heat<br />

Reversing<br />

Valve<br />

Fan Motor<br />

ATE0743BPP #12 - Pg. 7-14 NA #17 - Pg. 7-17 NA #11 - Pg. 7-14<br />

ATE0743RPP #12 - Pg. 7-14 NA #17 - Pg. 7-17 NA #11 - Pg. 7-14<br />

ATE0753BPP #12 - Pg. 7-14 NA #17 - Pg. 7-17 NA #11 - Pg. 7-14<br />

ATE0753RPP #12 - Pg. 7-14 NA #17 - Pg. 7-17 NA #11 - Pg. 7-14<br />

ATE0943BPP #12 - Pg. 7-14 NA #17 - Pg. 7-17 NA #11 - Pg. 7-14<br />

ATE0943RPP #12 - Pg. 7-14 NA #17 - Pg. 7-17 NA #11 - Pg. 7-14<br />

ATE0953BPP #12 - Pg. 7-14 NA #17 - Pg. 7-17 NA #11 - Pg. 7-14<br />

ATE0953RPP #12 - Pg. 7-14 NA #17 - Pg. 7-17 NA #11 - Pg. 7-14<br />

ATE1243BPP #12 - Pg. 7-14 NA #17 - Pg. 7-17 NA #11 - Pg. 7-14<br />

ATE1243RPP #12 - Pg. 7-14 NA #17 - Pg. 7-17 NA #11 - Pg. 7-14<br />

ATE1253BPP #12 - Pg. 7-14 NA #17 - Pg. 7-17 NA #11 - Pg. 7-14<br />

ATE1253RPP #12 - Pg. 7-14 NA #17 - Pg. 7-17 NA #11 - Pg. 7-14<br />

ATE1545BPP #12 - Pg. 7-14 NA #17 - Pg. 7-17 NA #11 - Pg. 7-14<br />

ATE1545RPP #12 - Pg. 7-14 NA #17 - Pg. 7-17 NA #11 - Pg. 7-14<br />

ATE1555BPP #12 - Pg. 7-14 NA #17 - Pg. 7-17 NA #11 - Pg. 7-14<br />

ATE1555RPP #12 - Pg. 7-14 NA #17 - Pg. 7-17 NA #11 - Pg. 7-14<br />

ATR0743BPP #12 - Pg. 7-14 #13 - Pg. 7-15 #15 or #16 - Pg. 7-16 #14 - Pg. 7-15 #11 - Pg. 7-14<br />

ATR0743RPP #12 - Pg. 7-14 #13 - Pg. 7-15 #15 or #16 - Pg. 7-16 #14 - Pg. 7-15 #11 - Pg. 7-14<br />

ATR0753BPP #12 - Pg. 7-14 #13 - Pg. 7-15 #15 or #16 - Pg. 7-16 #14 - Pg. 7-15 #11 - Pg. 7-14<br />

ATR0753RPP #12 - Pg. 7-14 #13 - Pg. 7-15 #15 or #16 - Pg. 7-16 #14 - Pg. 7-15 #11 - Pg. 7-14<br />

ATR0943BPP #12 - Pg. 7-14 #13 - Pg. 7-15 #15 or #16 - Pg. 7-16 #14 - Pg. 7-15 #11 - Pg. 7-14<br />

ATR0943RPP #12 - Pg. 7-14 #13 - Pg. 7-15 #15 or #16 - Pg. 7-16 #14 - Pg. 7-15 #11 - Pg. 7-14<br />

ATR0953BPP #12 - Pg. 7-14 #13 - Pg. 7-15 #15 or #16 - Pg. 7-16 #14 - Pg. 7-15 #11 - Pg. 7-14<br />

ATR0953RPP #12 - Pg. 7-14 #13 - Pg. 7-15 #15 or #16 - Pg. 7-16 #14 - Pg. 7-15 #11 - Pg. 7-14<br />

ATR1243BPP #12 - Pg. 7-14 #13 - Pg. 7-15 #15 or #16 - Pg. 7-16 #14 - Pg. 7-15 #11 - Pg. 7-14<br />

ATR1243RPP #12 - Pg. 7-14 #13 - Pg. 7-15 #15 or #16 - Pg. 7-16 #14 - Pg. 7-15 #11 - Pg. 7-14<br />

ATR1253BPP #12 - Pg. 7-14 #13 - Pg. 7-15 #15 or #16 - Pg. 7-16 #14 - Pg. 7-15 #11 - Pg. 7-14<br />

ATR1253RPP #12 - Pg. 7-14 #13 - Pg. 7-15 #15 or #16 - Pg. 7-16 #14 - Pg. 7-15 #11 - Pg. 7-14<br />

ATR1545BPP #12 - Pg. 7-14 #13 - Pg. 7-15 #15 or #16 - Pg. 7-16 #14 - Pg. 7-15 #11 - Pg. 7-14<br />

ATR1545RPP #12 - Pg. 7-14 #13 - Pg. 7-15 #15 or #16 - Pg. 7-16 #14 - Pg. 7-15 #11 - Pg. 7-14<br />

ATR1555BPP #12 - Pg. 7-14 #13 - Pg. 7-15 #15 or #16 - Pg. 7-16 #14 - Pg. 7-15 #11 - Pg. 7-14<br />

ATR1555RPP #12 - Pg. 7-14 #13 - Pg. 7-15 #15 or #16 - Pg. 7-16 #14 - Pg. 7-15 #11 - Pg. 7-14


DIAGRAM #1<br />

WIRING DIAGRAMS<br />

7-5


DIAGRAM #2<br />

DIAGRAM #3<br />

7-6


DIAGRAM #4<br />

DIAGRAM #5<br />

7-7


DIAGRAM #6<br />

DIAGRAM #7<br />

7-8


DIAGRAM #8<br />

7-9


(#1) FAN ONLY<br />

L1<br />

L1 8 H<br />

STRIP CIRCUITS<br />

Standard Control Models<br />

(#2) COOL OR HEAT—FAN MOTOR CONTINUOUS RUN<br />

(#3) COOL—FAN MOTOR CYCLING<br />

L1<br />

L1<br />

FUSE<br />

(265V<br />

MODELS<br />

ONLY)<br />

FUSE<br />

(265V<br />

MODELS<br />

ONLY)<br />

FUSE<br />

(265V<br />

MODELS<br />

ONLY)<br />

SYSTEM<br />

SWITCH<br />

SYSTEM<br />

SWITCH<br />

SYSTEM SWITCH<br />

FAN CYCLE<br />

SWITCH<br />

L1 2 3 2<br />

BK<br />

FAN MOTOR<br />

SYSTEM<br />

SWITCH<br />

9<br />

H<br />

L<br />

(9 - H = HIGH)<br />

(9 - L = LOW)<br />

(HIGH)<br />

BK<br />

(LOW)<br />

R<br />

SYSTEM<br />

MAIN<br />

SWITCH FAN CYCLE<br />

THERMOSTAT<br />

SWITCH<br />

BK BU BU<br />

L1 2 2 3<br />

3 5<br />

1 2<br />

7-10<br />

Y R<br />

BR<br />

C<br />

F<br />

FAN MOTOR<br />

SYSTEM<br />

SWITCH<br />

9<br />

H<br />

(9 - H = HIGH)<br />

(9 - L = LOW)<br />

L<br />

(HIGH)<br />

BK<br />

(LOW)<br />

R<br />

BR<br />

SYSTEM SWITCH<br />

COM L2<br />

Y R<br />

C<br />

F<br />

FAN MOTOR<br />

SYSTEM SWITCH<br />

BR<br />

COM L2<br />

Y R<br />

C<br />

F<br />

L2<br />

COM L2<br />

L2<br />

SYSTEM SWITCH<br />

L2


(#4) HEAT—FAN MOTOR CYCLING<br />

L1<br />

(#5) COMPRESSOR COOLING (HEAT PUMP MODELS)<br />

L1<br />

(#6) COMPRESSOR COOLING (NON-HEAT PUMP MODELS)<br />

L1<br />

FUSE<br />

(265V<br />

MODELS<br />

ONLY)<br />

FUSE<br />

(265V<br />

MODELS<br />

ONLY)<br />

L1 2 2 3<br />

FUSE<br />

(265V<br />

MODELS<br />

ONLY)<br />

SYSTEM<br />

SWITCH<br />

SYSTEM<br />

SWITCH<br />

SYSTEM<br />

SWITCH<br />

MAIN<br />

THERMOSTAT<br />

L1 2 3<br />

2<br />

MAIN<br />

THERMOSTAT<br />

SYSTEM<br />

SWITCH<br />

FAN CYCLE<br />

SWITCH<br />

BK R BU Y<br />

L1 2 2 1<br />

1 5<br />

SYSTEM<br />

SWITCH<br />

BK BU BK<br />

BK<br />

3 5<br />

1 2<br />

COMPRESSOR<br />

MAIN<br />

THERMOSTAT<br />

BK BU<br />

SYSTEM<br />

SWITCH<br />

HOT START<br />

RELAY<br />

BU R<br />

DEFROST<br />

THERM.<br />

OVERLOAD<br />

BK<br />

S<br />

3 5 4 5 2 3<br />

C<br />

R<br />

SYSTEM<br />

SWITCH<br />

6 4<br />

SYSTEM<br />

SWITCH<br />

9<br />

7-11<br />

(9 - H = HIGH)<br />

(9 - L = LOW)<br />

H<br />

L<br />

(HIGH)<br />

BK<br />

(LOW)<br />

R<br />

OVERLOAD<br />

COMPRESSOR<br />

C<br />

FAN MOTOR<br />

S<br />

R<br />

Y R<br />

BU<br />

BR<br />

BU<br />

R<br />

R<br />

C<br />

F<br />

H<br />

C<br />

H<br />

C<br />

R<br />

SYSTEM SWITCH<br />

R<br />

COM L2<br />

SYSTEM SWITCH<br />

COM L2<br />

SYSTEM SWITCH<br />

COM L2<br />

L2<br />

L2<br />

L2


(#7) COMPRESSOR HEATING—HOT START SENSOR OPEN—<br />

ROOM ABOVE 65°F (HEAT PUMP MODELS)<br />

L1<br />

FUSE<br />

(265V<br />

MODELS<br />

ONLY)<br />

SYSTEM<br />

SWITCH<br />

MAIN<br />

THERMOSTAT<br />

BK<br />

R<br />

SYSTEM<br />

SWITCH<br />

HOT START<br />

RELAY<br />

BU R<br />

DEFROST<br />

THERM.<br />

OVERLOAD<br />

BK<br />

1 5 4 5 2 3<br />

L1 2 2 1<br />

BK<br />

OR<br />

REV. VALVE SOLENOID<br />

ANTICIPATOR<br />

7-12<br />

OR<br />

7 6<br />

COMPRESSOR<br />

C<br />

S<br />

R<br />

BU<br />

R<br />

H<br />

C<br />

R<br />

SYSTEM SWITCH<br />

COM L2<br />

(#8) ELECTRIC HEAT—HOT START SENSOR OPEN—ROOM ABOVE 65°F<br />

AND OUTDOOR AMBIENT BELOW 47°F (HEAT PUMP MODELS)<br />

L1<br />

FUSE<br />

(265V<br />

MODELS<br />

ONLY)<br />

SYSTEM<br />

SWITCH<br />

(#9) ELECTRIC HEAT—HOT START SENSOR CLOSED—ROOM BELOW 50°F<br />

(HEAT PUMP MODELS)<br />

L1<br />

FUSE<br />

(265V<br />

MODELS<br />

ONLY)<br />

MAIN<br />

THERMOSTAT<br />

BK<br />

R<br />

SYSTEM<br />

SWITCH<br />

HOT START<br />

RELAY<br />

BU R<br />

DEFROST<br />

THERM.<br />

BR<br />

1 5 4 5 2 1<br />

L1 2 2 1<br />

L1 2 1<br />

2<br />

BK<br />

BK<br />

BK<br />

OR OR<br />

SYSTEM<br />

SYSTEM HOT START<br />

MAIN<br />

SWITCH SWITCH<br />

RELAY<br />

HEAT<br />

THERMOSTAT<br />

LIMIT SW<br />

BK<br />

R<br />

BU<br />

BR<br />

1 5<br />

SYSTEM SWITCH<br />

HOT START<br />

RELAY COIL HOT START<br />

BU WH BR<br />

SENSOR<br />

R<br />

3<br />

OR<br />

8<br />

ANTICIPATOR<br />

1 3<br />

OR<br />

REV. VALVE SOLENOID<br />

REV. VALVE SOLENOID<br />

ANTICIPATOR<br />

BK<br />

HEAT<br />

LIMIT SW<br />

HEATING<br />

ELEMENT<br />

HEATING<br />

ELEMENT<br />

SYSTEM<br />

SWITCH<br />

R TN<br />

7 6<br />

SYSTEM<br />

SWITCH<br />

R TN<br />

7 6<br />

SYSTEM SWITCH<br />

COM L2<br />

SYSTEM SWITCH<br />

COM L2<br />

L2<br />

L2<br />

L2


(#10) ELECTRIC HEAT<br />

(NON-HEAT PUMP MODELS)<br />

L1<br />

FUSE<br />

(265V<br />

MODELS<br />

ONLY)<br />

SYSTEM<br />

SWITCH<br />

MAIN<br />

THERMOSTAT<br />

BK R<br />

L1 2 2 1<br />

SYSTEM<br />

SWITCH<br />

1 5<br />

BU<br />

ANTICIPATOR<br />

OR OR<br />

SYSTEM<br />

SWITCH<br />

6 7<br />

R<br />

7-13<br />

HEATING<br />

ELEMENT<br />

HEAT<br />

LIMIT SW<br />

SYSTEM SWITCH<br />

COM L2<br />

L2


(#11) FAN MOTOR OPERATION<br />

L1<br />

(#12) COMPRESSOR COOLING<br />

L1<br />

H<br />

C<br />

C<br />

F<br />

BR<br />

BU<br />

R<br />

Y<br />

FAN MOTOR<br />

COMPRESSOR<br />

S<br />

C<br />

Remote Thermostat Models<br />

R<br />

R<br />

BK<br />

1<br />

3<br />

OVERLOAD<br />

FAN SPEED<br />

SWITCH<br />

2<br />

BU<br />

BK<br />

SUCTION LINE<br />

THERMO<br />

BK<br />

7-14<br />

FAN RELAY<br />

2 4<br />

COM 24V<br />

TRANSFORMER<br />

COOLING RELAY<br />

2 4<br />

3 1<br />

WALL THERMO.<br />

COM 24V Y R Y<br />

TRANSFORMER<br />

R<br />

PU<br />

G<br />

WALL THERMO.<br />

FUSE (265V<br />

MODELS ONLY)<br />

L2<br />

FUSE (265V<br />

MODELS ONLY)<br />

L2


(#13) COMPRESSOR HEATING—HOT START SENSOR OPEN—<br />

ROOM ABOVE 65°F, REVERSING VALVE ENERGIZED (SEE #14)<br />

(HEAT PUMP MODELS)<br />

L1<br />

H<br />

C<br />

BU<br />

R<br />

S<br />

C<br />

R<br />

HOT START<br />

DEFROST<br />

RELAY<br />

OVERLOAD THERM.<br />

R<br />

BK RD BU<br />

3 2 5 4 1<br />

1 3<br />

(#14) REVERSING VALVE (HEAT PUMP MODELS)<br />

L1<br />

COMPRESSOR<br />

REV. VALVE REV. VALVE<br />

HEATING SOLENOID COIL RELAY<br />

BK RELAY BK BK<br />

7-15<br />

RD<br />

4 4 2<br />

RD<br />

HEATING<br />

RELAY<br />

BU<br />

COM 24V R W<br />

TRANSFORMER<br />

WH<br />

COM 24V R B<br />

TRANSFORMER<br />

FUSE (265V<br />

MODELS ONLY)<br />

WALL THERMO.<br />

FUSE (265V<br />

MODELS ONLY)<br />

WALL THERMO.<br />

L2<br />

L2


(#15) ELECTRIC HEAT—HOT START SENSOR CLOSED—<br />

ROOM BELOW 50°F, REVERSING VALVE ENERGIZED (SEE #14)<br />

(HEAT PUMP MODELS)<br />

L1<br />

L1<br />

HOT START<br />

HEATING<br />

ELECTRIC HEATER<br />

RELAY<br />

RELAY<br />

BK TN HEATER LIMIT SW<br />

BR<br />

BU<br />

BK<br />

4 6<br />

BK<br />

HEATING<br />

RELAY TN<br />

4 6<br />

ELECTRIC<br />

HEATER<br />

HEATER<br />

LIMIT SW<br />

3 1<br />

7-16<br />

HOT START<br />

SENSOR<br />

RD<br />

DEFROST<br />

HOT START<br />

RELAY<br />

BR<br />

THERM.<br />

RD<br />

BU<br />

1 2<br />

RD<br />

1<br />

3<br />

COM 24V<br />

TRANSFORMER<br />

HEATING<br />

RELAY<br />

5 4 1 1 3<br />

BU<br />

FUSE (265V<br />

MODELS ONLY)<br />

WALL THERMO.<br />

R W<br />

(#16) ELECTRIC HEAT—HOT START SENSOR OPEN—ROOM ABOVE 65°F,<br />

AND OUTDOOR AMBIENT BELOW 47°F, REVERSING VALVE ENERGIZED<br />

(SEE #14) (HEAT PUMP MODELS)<br />

BU<br />

COM 24V R W<br />

TRANSFORMER<br />

WALL THERMO.<br />

L2<br />

FUSE (265V<br />

MODELS ONLY)<br />

L2


(#17) ELECTRIC HEAT (NON-HEAT PUMP MODELS)<br />

L1<br />

HEATER<br />

HEATING<br />

RELAY<br />

BK<br />

LIMIT SWITCH HEATING ELEMENT<br />

Y<br />

BK<br />

RD<br />

7-17<br />

2 4<br />

BU<br />

COM 24V R W<br />

TRANSFORMER<br />

FUSE (265V<br />

MODELS ONLY)<br />

WALL THERMO.<br />

L2


— NOTES —<br />

7-18


WARNING<br />

Electrical Shock Hazard<br />

D<strong>is</strong>connect power before servicing.<br />

Replace all parts and panels before<br />

operating.<br />

Failure to do so can result in death or<br />

electrical shock.<br />

NOTE: Units are to be inspected and serviced<br />

by qualified <strong>Whirlpool</strong> service personnel only.<br />

1. Clean the unit <strong>air</strong> intake filter after 300 to<br />

350 hours of operation with a mild detergent<br />

in warm water. Allow the filter to dry<br />

thoroughly before reinstalling it.<br />

2. The indoor (evaporator) coil, the outdoor<br />

(condenser) coil, and base pan should be<br />

inspected periodically (every 6 to 12<br />

months), and cleaned of all debr<strong>is</strong> (lint,<br />

dirt, leaves, paper, etc.). Clean the coils<br />

and base pan with a soft brush and compressed<br />

<strong>air</strong>, or vacuum.<br />

If you use a pressure washer, be careful<br />

not to bend the aluminum fin pack. Use an<br />

up and down sweeping motion in the direction<br />

of the vertical aluminum fin pack.<br />

Cover all electrical components to protect<br />

them from water. Allow the unit to dry<br />

thoroughly,<br />

3. Inspect all gasket material for deterioration.<br />

IMPORTANT: Do not use a caustic coil cleaning<br />

agent on the coils or base pan. Use only<br />

a biodegradable cleaning agent.<br />

TECH TIPS<br />

ROUTINE MAINTENANCE<br />

8-1<br />

4. Before reinstalling the chass<strong>is</strong> in the sleeve,<br />

inspect the indoor blower housing, the<br />

blower wheel, condenser fan blade, and<br />

condenser shroud periodically (every 6 to<br />

12 months). Remove all debr<strong>is</strong> (lint, dirt,<br />

mold, fungus, etc.)<br />

5. Clean the blower housing area and blower<br />

wheel with an antibacterial / antifungal<br />

cleaner.<br />

6. Use a biodegradable cleaning agent and<br />

degreaser on the condenser fan and condenser<br />

shroud. Use warm or cold water<br />

when rinsing these items, and allow them<br />

to dry thoroughly before reinstalling them.<br />

7. Periodically (every 6 to 12 months) inspect<br />

all control components, both electrical<br />

and mechanical, as well as the power<br />

supply. Use the proper testing instruments<br />

(voltmeter, ohmmeter, ammeter, wattmeter,<br />

etc.) to perform any electrical tests.<br />

8. Use an <strong>air</strong> conditioning or refrigeration<br />

thermometer to check room, outdoor, and<br />

coil operating temperatures. Use a sling<br />

psychrometer to measure wet bulb temperatures<br />

indoors and outdoors.<br />

9. Inspect the inside and outside surrounding<br />

areas to ensure that the unit clearances<br />

have not been comprom<strong>is</strong>ed or<br />

altered.<br />

10. Inspect the wall sleeve and drain system<br />

periodically (every 6 to 12 months) and<br />

clean them of all obstructions and debr<strong>is</strong>.<br />

Clean both areas with an antibacterial and<br />

antifungal cleaner, and rinse both items<br />

thoroughly with water. Make sure that the<br />

drain outlets are operating correctly. Check<br />

the sealant around the sleeve and reseal<br />

any areas, as needed.<br />

11. Clean the front cover with a mild detergent<br />

and warm water, and allow it to dry thoroughly<br />

before installing it in the chass<strong>is</strong>.


ACCESSORIES<br />

PART NUMBER DESCRIPTION PHOTO<br />

4396585<br />

4396586<br />

4396591<br />

4396595<br />

4396587<br />

4396594<br />

4396592<br />

4396590<br />

WALL SLEEVE:<br />

• G-90 zinc coated steel <strong>is</strong> prepared in an<br />

eleven-step process, then electrostatically<br />

coated with a polyester fin<strong>is</strong>h, and cured<br />

in an oven for exceptional durability.<br />

• The wall sleeve <strong>is</strong> insulated for thermal<br />

efficiency. 16″ H x 42″ W x 13-3/4″ D.<br />

STANDARD GRILLE:<br />

• Stamped aluminum.<br />

• Anodized to res<strong>is</strong>t chalking and oxidation.<br />

ARCHITECTURAL LOUVERS:<br />

• Heavy-gauge 6063-T5 aluminum alloy.<br />

• Clear, extruded aluminum.<br />

• Dark bronze acrylic enamel.<br />

• Also available in custom colors.<br />

CONDENSATE DRAIN KIT:<br />

• Attaches to the bottom of the wall sleeve<br />

for internal draining of condensate or to<br />

the rear wall sleeve flange for external<br />

draining.<br />

• Recommended on all units to remove<br />

excess condensate.<br />

• Packaged in quantities of ten.<br />

DEEP WALL SLEEVE EXTENSION:<br />

• 4″ deep anodized aluminum extension<br />

that attaches to the outside of the wall<br />

sleeve when the wall <strong>is</strong> thicker than 13″<br />

thick (11-3/4″ when a subbase <strong>is</strong> used,<br />

12-3/4″ when a lateral duct <strong>is</strong> used).<br />

DECORATIVE SUBBASE:<br />

• Provides unit support for walls less than<br />

6″ thick.<br />

• Includes leveling legs, side filler panels<br />

and mounting brackets for electrical<br />

accessories.<br />

• Accepts a circuit breaker, power d<strong>is</strong>connect<br />

switch, or conduit kit.<br />

DESK CONTROL KIT:<br />

• A field installed kit which allows the unit to<br />

be turned On or Off from a remote location.<br />

8-2


PART NUMBER DESCRIPTION PHOTO<br />

4396597<br />

4396593<br />

4396583<br />

4396600<br />

4396601<br />

ATXFT0<br />

CONDUIT KIT WITH JUNCTION BOX:<br />

• Makes field wiring connections for direct<br />

wired 265V PTAC/PTHPs.<br />

• Kit includes a means of quick-d<strong>is</strong>connect<br />

for easy removal of the chass<strong>is</strong>.<br />

• It can be used with or without a subbase.<br />

DIGITAL REMOTE THERMOSTAT:<br />

• A Honeywell wall-mounted remote thermostat.<br />

Requires a single stage cooling<br />

and heating thermostat.<br />

SLEEVE EXTENSION RETROFIT KIT:<br />

• G-90 zinc coated steel, 2.4″ sleeve<br />

extension attached to the room-side of the<br />

sleeve to allow for the installation of a<br />

P-Series unit.<br />

LATERAL DUCT ADAPTER:<br />

• Attaches to the PTAC/PTHP unit and<br />

provides a transition to direct up to 35% of<br />

the total CFM to a secondary room, either<br />

left or right of the unit.<br />

• Kit includes duct plenum with a d<strong>is</strong>charge<br />

grille.<br />

LATERAL DUCT EXTENSION:<br />

• A three foot insulated plenum that attaches<br />

to the left or right side of the duct<br />

adapter.<br />

• The extension can be cut to length by the<br />

installer.<br />

REPLACEMENT FILTER PACK:<br />

• Original equipment return <strong>air</strong> filters.<br />

• Reusable and can be cleaned by vacuuming<br />

or washing.<br />

Additional Components:<br />

4396598 D<strong>is</strong>connect Switch: Installed in the subbase and provides a means for d<strong>is</strong>connecting<br />

power to the PTAC/PTHP.<br />

4396602 Front Cover Side Modifies the method of attaching the front cover when the<br />

Mount Kit: PTAC/PTHP <strong>is</strong> mounted close to or against the floor.<br />

8-3


OPTIONAL DESK CONTROL UNIT<br />

The desk control unit allows the <strong>air</strong> conditioner<br />

to be turned off and on from a remote location.<br />

The unit cons<strong>is</strong>ts of a p<strong>air</strong> of switches that are<br />

controlled by a 24-volt relay.<br />

TO PTAC<br />

SELECTOR<br />

SWITCH<br />

DESK CONTROL RELAY (N.C.)<br />

When the desk control switch <strong>is</strong> closed, the 24volt<br />

supply <strong>is</strong> applied to the relay coil,the contacts<br />

open, and the <strong>air</strong> conditioner will not<br />

TO PTAC<br />

SELECTOR<br />

SWITCH<br />

DESK CONTROL RELAY (N.C.)<br />

8-4<br />

The main power supply <strong>is</strong> wired in series through<br />

the relay contacts. When the desk control<br />

switch <strong>is</strong> open, the 24-volt supply <strong>is</strong> removed<br />

from the relay coil, the contacts are closed, and<br />

the <strong>air</strong> conditioner will operate.<br />

L1 POWER SUPPLY<br />

L2 POWER SUPPLY<br />

24 VOLTS<br />

FROM DESK<br />

operate.The <strong>air</strong> conditioner will not run as long<br />

as the 24 volts <strong>is</strong> present at the desk control<br />

unit.<br />

L1 POWER SUPPLY<br />

L2 POWER SUPPLY<br />

24 VOLTS<br />

FROM DESK


GENERAL TROUBLESHOOTING<br />

If the PTAC/PTHP <strong>is</strong> not working sat<strong>is</strong>factorily,<br />

follow these basic troubleshooting suggestions.<br />

Being familiar with the sequence of operation<br />

on Standard Controlled Operating Units or the<br />

operation of the Remote Thermostat Controlled<br />

Units <strong>is</strong> important. The following questions and<br />

answers may help to identify performance problems.<br />

ENVIRONMENTAL EFFECTS—<br />

COOLING MODE<br />

• Is the PTAC/PTHP sized to the room size<br />

area and the cooling load demand? Room<br />

width x length x 3.5 equals an approximation<br />

of the number of BTU’s required for the area.<br />

Other factors can affect the number of BTU’s<br />

required for an area, such as, the number of<br />

electrical devices, solar gains, etc. Consider<br />

these factors when sizing the PTAC/PTHP<br />

for your application.<br />

• Is the outdoor temperature 60°F (15.6°C)<br />

or below? The PTAC/PTHP <strong>is</strong> designed for<br />

proper cooling operation at outdoor temperatures<br />

above 60°F (15.6°C).<br />

• Is the indoor temperature 80°F (26.7°C) or<br />

above? Ambient indoor temperatures of 80°F<br />

(26.7°C) or above will take a longer period of<br />

run time to cool down the area. Long run<br />

times may indicate that the PTAC/PTHP <strong>is</strong><br />

undersized.<br />

• Is indoor humidity high? <strong>Th<strong>is</strong></strong> condition will<br />

cause the PTAC/PTHP to operate longer to<br />

remove humidity before noticing any cooling<br />

effect.<br />

• Has the cooling load been increased by<br />

additional devices such as computer<br />

equipment or has the room area been<br />

increased where the PTAC/PTHP <strong>is</strong> located?<br />

If conditions have changed, the<br />

PTAC/PTHP may not be able to cool and<br />

condition as effectively as previously planned.<br />

8-5<br />

ENVIRONMENTAL EFFECTS—<br />

HEATING MODE<br />

• Is the PTAC/PTHP properly sized to the<br />

room area and heat load demand? Multiplying<br />

the width x length x 3.5 provides an<br />

approximation of the number of BTU’s required<br />

for the area. Other factors can affect<br />

the number of BTU’s required for an area,<br />

such as, the number of electrical devices,<br />

solar gains, etc. Consider these factors when<br />

sizing the PTAC/PTHP for your application.<br />

• Is the outdoor temperature 70°F (21.1°C)<br />

or above? The PTAC/PTHP <strong>is</strong> designed for<br />

proper heating operation at outdoor temperatures<br />

below 70°F (21.1°C).<br />

• Is the indoor temperature 60°F (15.6°C) or<br />

below? Ambient indoor temperatures of 60°F<br />

(15.6°C) or below will take a longer period of<br />

run time to heat the area. Long run times may<br />

indicate that the PTAC/PTHP <strong>is</strong> undersized.<br />

• Has the room area been increased where<br />

the PTAC/PTHP <strong>is</strong> located? If the area<br />

where the PTAC/PTHP <strong>is</strong> located has been<br />

increased, the PTAC/PTHP may not provide<br />

adequate heat.<br />

INSUFFICIENT MAINTENANCE<br />

AND INSPECTION<br />

Installation errors are the most common cause<br />

of poor performance. Please follow the installation<br />

instructions carefully.


— NOTES —<br />

8-6


PRODUCT SPECIFICATIONS<br />

AND<br />

WARRANTY INFORMATION SOURCES<br />

IN THE UNITED STATES:<br />

FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL:<br />

FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER’S HOME CALL:<br />

THE TECHNICAL ASSISTANCE LINE: 1-800-253-2870<br />

HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN<br />

AUTHORIZED SERVICER<br />

FOR LITERATURE ORDERS:<br />

PHONE: 1-800-851-4605<br />

FOR TECHNICAL INFORMATION AND SERVICE POINTERS:<br />

IN CANADA:<br />

FOR WHIRLPOOL PRODUCTS: 1-800-253-1301<br />

FOR KITCHENAID PRODUCTS: 1-800-422-1230<br />

FOR ROPER PRODUCTS: 1-800-447-6737<br />

www.servicematters.com<br />

FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL:<br />

1-800-461-5681<br />

FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER’S HOME CALL:<br />

THE TECHNICAL ASSISTANCE LINE: 1-800-488-4791<br />

HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN<br />

AUTHORIZED SERVICER


CORPORATION

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