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SP Eng Tools Cat Pages 1-24 - Sykes-Pickavant

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ENGINE SERVICE TOOLS<br />

Workshop Solutions<br />

www.sykes-pickavant.com<br />

®


<strong>Sykes</strong>-<strong>Pickavant</strong> has been at the forefront of providing specialist Workshop Solutions for<br />

Vehicle Servicing, for more than 75 years, and this latest catalogue brings you up to date<br />

solutions for the 21st century workshop and the vehicle problems faced every day – from<br />

basic oil change servicing, through ignition and injection, to complex engine timing solutions.<br />

<strong>Sykes</strong>-<strong>Pickavant</strong> believes strongly in providing on-going support for both our products and<br />

our customers, therefore you will find in this catalogue comprehensive spare parts and<br />

applications information, and we always encourage and welcome our customers to contact<br />

us for further advice whenever necessary. You can contact <strong>Sykes</strong>-<strong>Pickavant</strong> for Technical<br />

Help concerning any of the products in this catalogue:<br />

Phone : +44 (0) 1922 702222 e-mail: sales@sykes-pickavant.com<br />

Fax : +44 (0) 1922 702223 web: www.sykes-pickavant.com<br />

COMPREHENSIVE INFORMATION IS SUPPLIED WITH EVERY <strong>SP</strong> ENGINE TIMING KIT<br />

• OEM Part No • Installation Drawing • Component ID • Applications by <strong>Eng</strong>ine Code • Tool Control System •<br />

Ref. OEM Ref. Description<br />

A - <strong>SP</strong> 23164-05 KM 933 Timing Adjustment Wrench<br />

B - <strong>SP</strong> 23164-06 KM 933 Timing Adjustment Bracket Assembly.<br />

C - <strong>SP</strong> 23164-07 KM 927 Injection Pump Setting Pin.<br />

Crankshaft locking Tool<br />

<strong>Sykes</strong>-<strong>Pickavant</strong> encourages Safety In The Workplace, and has introduced this range<br />

of Safety Footwear for the benefit of our Automotive End-User customers:<br />

Safe yet Stylish for the modern Technician – three styles to choose from<br />

Safety Trainers<br />

Oil & Heat Resistant Soles<br />

Steel Toe Cap & Mid-Sole<br />

Sizes: UK 7 - 12<br />

<strong>SP</strong>W303-SIZE<br />

www.sykes-pickavant.com<br />

<strong>SP</strong>ARE PARTS & OEM X-REF<br />

COMPONENT ID DRAWING IN EVERY KIT<br />

INSTALLATION DRAWING & INSTRUCTIONS<br />

APPLICATIONS<br />

TOOL CONTROL SYSTEM<br />

Timing Kit Component ID<br />

Trekker Safety Workboots<br />

Oil Resistant Soles<br />

Steel Toe Cap & Mid-Sole<br />

Anti-static<br />

Sizes: UK 7 - 12<br />

<strong>SP</strong>WF50-SIZE<br />

Model <strong>Eng</strong>ine <strong>Eng</strong>ine Code Std Kit. Alt. Kit<br />

Vectra-B 1.8/2.0 X18XE1/X18XE/Z18XE/X20XEV 07753000 07753100<br />

Vectra-C 1.9DCDTI Z19DT/Z19DTH 07751200<br />

Vectra-C 2.0D/DT/2.2DTI Y20DTH/Y22DTR 07753000 07753300<br />

Vectra-C 1.6/1.8 Z16XE/Z18XE/Z18XEL 07753000 07753100<br />

Timing Kit Applications<br />

Hiker Waterproof Safety Workboots<br />

Oil & Heat Resistant Sole<br />

Steel Toe Cap & Mid-Sole<br />

Waterproof Leather Uppers<br />

Sizes: UK 7 - 12<br />

<strong>SP</strong>WF5P-SIZE


CONTENTS<br />

• Valve Spring Compressors.......................................................................2 – 4<br />

• Valve Fitting & Removal <strong>Tools</strong>........................................................................3<br />

• Cylinder Head & Piston <strong>Tools</strong>........................................................................5<br />

• Ignition & Injection <strong>Tools</strong>................................................................................6<br />

• Oxygen Sensor <strong>Tools</strong>......................................................................................7<br />

• Cooling, Exhaust & Alternator <strong>Tools</strong>.............................................................8<br />

• Oil & Fuel Filter Removal <strong>Tools</strong>......................................................................9<br />

• Transmission <strong>Tools</strong>...............................................................................10 – 11<br />

• Vehicle Protection.........................................................................................11<br />

• Timing Belt & Pulley <strong>Tools</strong> ....................................................................12 - 13<br />

• Diesel Injector Removers......................................................................14 - 15<br />

• Diesel Injector <strong>Tools</strong>.....................................................................................16<br />

• Diesel Glow Plug <strong>Tools</strong>.................................................................................17<br />

• <strong>Eng</strong>ine Timing & Locking <strong>Tools</strong> (full applications table – refer pp 42 – 43)<br />

Alfa Romeo................................................................................18 - 19<br />

BMW...........................................................................................20 - 21<br />

Chrysler.............................................................................................21<br />

Fiat.............................................................................................22 - 23<br />

Ford............................................................................................<strong>24</strong> - 25<br />

GM Vauxhall / Opel..................................................................26 - 28<br />

Iveco.................................................................................................28<br />

Jaguar ..............................................................................................29<br />

Land Rover.......................................................................................29<br />

Mercedes..........................................................................................30<br />

Mazda...............................................................................................30<br />

Mini...................................................................................................30<br />

Nissan...............................................................................................30<br />

PSA Peugeot / Citroen.............................................................31 - 33<br />

Renault......................................................................................33 - 35<br />

Rover.........................................................................................35 - 36<br />

Saab..................................................................................................36<br />

VAG Audi / Seat / Skoda / VW ................................................37 - 40<br />

Volvo.................................................................................................41<br />

Fuel Pump Timing............................................................................44<br />

• Index..............................................................................................................45<br />

www.sykes-pickavant.com<br />

1


2<br />

Heavy Duty Valve Spring Compressor for use on Commercial Vehicle<br />

and Off-Road <strong>Eng</strong>ine Vehicles<br />

Suitable for use on a wide range of medium and heavy commercial vehicles,<br />

buses, agricultural, marine and industrial plant engines<br />

Reinforced frame made from rust-proofed steel<br />

Geared hand wheel adjustment<br />

• Supplied with straight & cranked off-set jaws<br />

Spares Parts :<br />

03801100 Straight Jaws<br />

03801200 Cranked Jaws<br />

VALVE <strong>SP</strong>RING COMPRESSORS<br />

Valve Spring Compressor - Heavy Duty 03800000<br />

Valve Spring Compressor - Multivalve engines 03950000<br />

For the removal of valves on multivalve petrol & diesel engines<br />

Reinforced frame made from rust-proofed steel<br />

• Supplied with 25mm & 30mm & valve spring adaptors<br />

Spare Parts and Optional adaptors :<br />

03950100 Multivalve VSC adaptor - 30mm<br />

03950200 Multivalve VSC adaptor - 25mm<br />

03950400 Multivalve VSC adaptor - restricted access & BMW<br />

03950500 Mutlivalve VSC adaptor - 21mm VAG & motorcycle<br />

Valve Spring Compressor OHC engines 66043000<br />

Valve spring compressor for OHC<br />

petrol & diesel engines.<br />

Will also fit a wide variety of smaller OHV engines<br />

Cam action provides parallel lift<br />

Open collet type jaw provides good<br />

visibility for difficult access applications<br />

Valve Spring Compressor - Small / Medium OHV engines 66021000<br />

For the removal of valves on small / medium OHV engines<br />

Cam action provides parallel lift<br />

Automatic locking action<br />

• Supplied with straight adjustable width jaws<br />

Spare Parts :<br />

03851100 Replacement jaws for 66021000 OHV VSC<br />

Technical: Valve Spring Compressors<br />

A Jaw B Throat<br />

mm mm<br />

03800000 Min Max<br />

Offset 75 165 <strong>24</strong>5<br />

Straight 95 186 <strong>24</strong>5<br />

03950000 35 142 150<br />

66021000 70 135 150<br />

66043000 63 129 158<br />

Dimensions quoted are with tool fully compressed.<br />

www.sykes-pickavant.com


VALVE <strong>SP</strong>RING COMPRESSORS<br />

'Valvemaster' Valve Service Centre 03990000<br />

Air-assisted Valve Spring Compressing system<br />

• Allows valve spring and stem seal work, without the need<br />

to remove the cylinder head<br />

• Universal Mounting brackets for use on a wide variety<br />

of OHC & OHV petrol & diesel engines<br />

• Reversible, multi-position lever arm and precise height<br />

adjustment for maximum flexibility<br />

• Supplied on storage panel c/w vinyl overlay & hook / clip set<br />

Contents 03990000<br />

03960100 Adjustable Support Pillars (2) & Beam<br />

03960800 Lever Arm<br />

03950100 502 /504 /505 Valve Spring Adaptors (4)<br />

03965000 Air Holding Adaptor<br />

03970000 Valve Stem Seal Pliers<br />

03980000 Valve Stem Seal Installer Set<br />

67000600 Telescopic Magnetic Pick-up Tool<br />

Air Holding Adaptor 03965000<br />

14 / 18mm spark plug port adaptor c/w std airline connection<br />

• Creates cylinder pressure which holds the valve in position whilst the spring is removed<br />

Valve Stem Seal Pliers 03970000<br />

Specially shaped long reach tips shaped for improved grip<br />

• Range from 7mm upwards<br />

Valve Stem Seal Installer Kit 03980000<br />

Set of drive collets and pilots to accurately install valve stem seals without<br />

damaging the seal or the spring<br />

Telescopic Magnetic Pick-Up Tool 67000600<br />

To aid in the removal of valve collets - extends up to 490mm<br />

www.sykes-pickavant.com<br />

3


4 VALVE <strong>SP</strong>RING COMPRESSORS<br />

Pneumatic Valve Spring Compressor 03995000<br />

• Air Operated Valve Spring Compressor<br />

• Universal tool for removing and installing engine valves on<br />

modern petrol and diesel engines<br />

• Specifically designed for modern engines with 4 or 5 valves per cylinder<br />

• Practical and simple to use<br />

• Huge time savings over traditional manual valve spring compressors<br />

particularly on modern engines<br />

• Supplied with adaptors to cover a wide range of spring diameters<br />

• 19.8, <strong>24</strong>.5, 25, 25.5, 27, 29, 32, 34, 41, 50mm<br />

• CE approved<br />

• Supplied in storage case<br />

Product demonstration video available at www.sykes-pickavant.com<br />

• Specifications :<br />

• Dimensions : 330 x 170mm clearance<br />

• Air Supply pressure : min 6bar ( 90psi ) / max 10bar ( 150psi )<br />

• Force Generated : at 6 bar = 75kg / at 10 bar = 100kg<br />

Valve Grinding Sticks<br />

Wooden handled valve sticks for grinding and lapping valves<br />

Valve Grinding Stick 66090200<br />

Large 32mm cup diameter, ideal for HGV, agricultural<br />

and industrial plant engines<br />

Single-ended valve grinding stick 32mm x 2<strong>24</strong>mm<br />

Valve Grinding Stick 66090300<br />

Medium cupsize single-ended valve grinding stick, ideal for<br />

cars and light commercial vehicles<br />

Single-ended valve grinding stick 22mm x 2<strong>24</strong>mm<br />

Valve Grinding Stick 66090400<br />

Small cup size single-ended valve grinding stick, ideal for<br />

cars, motorcycles and generator engines<br />

Single-ended valve grinding stick 19mm x 2<strong>24</strong>mm<br />

Valve Grinding Stick 66090500<br />

Small / medium cup size double-ended valve grinding stick<br />

Double-ended valve grinding stick 19 / 22mm x 2<strong>24</strong>mm<br />

www.sykes-pickavant.com


CYLINDER AND PISTON TOOLS<br />

Cylinder Honing Set (13 - 89mm) 02800000<br />

• Complete honing and deglazing set, for 13 - 89mm diameter cylinder bores<br />

• Flexible drive shaft, for use with air or electric drills<br />

• Supplied with a set of medium grade 220 grit stones<br />

• Suitable for use on brake and clutch cylinders, small bore engine<br />

cylinders, motorcycle engines etc<br />

Replacement Stone Sets available: -<br />

Reference Grade Grit<br />

02800100 Fine 400<br />

02800200 Medium 220<br />

02800300 Coarse 100<br />

• Each Stone Set consists of:-<br />

3 x 19mm stones / 3 x 29mm stones /<br />

3 x 50mm stones,<br />

and 9 replacement spring clips<br />

Cylinder Honing Tool (50 - 180mm) 02810000<br />

• Large diameter honing and deglazing tool<br />

• Flexible drive shaft, for use with air or electric drills<br />

• Supplied with a set of medium grade 220 grit stones<br />

• Suitable for use on large bore engine cylinders from 50 -180mm<br />

Replacement Stone Sets available:-<br />

Reference Grade Grit<br />

02810100 Fine 400<br />

02810200 Medium 220<br />

02810300 Coarse 100<br />

• Each Stone Set consists of:-<br />

3 x 100mm stones and 3 x replacement cotter pins<br />

Piston Ring Compressor - Ratchet Action 66037000<br />

• Medium capacity piston ring compressor,<br />

• Spring assisted ratchet type lock complete with square drive key<br />

• Standard 80mm depth, 57 - 125mm capacity<br />

• Suitable for Cars and Light Commercial Vehicles<br />

Piston Ring Compressor - Ratchet Action<br />

66037300<br />

• Large capacity piston ring compressor<br />

• Spring assisted ratchet type lock complete<br />

with square drive key<br />

• Standard 80mm depth, 90 - 175mm capacity<br />

• Suitable for Commercial Vehicles,<br />

industrial and agricultural engines<br />

Piston Ring Compressor - Ratchet Action<br />

LARGE CAPACITY, LONG REACH 03220000<br />

• Large capacity, long reach, piston ring compressor<br />

• Spring assisted ratchet type lock complete with<br />

square drive key<br />

• Double-depth 165mm, 90 - 175mm capacity<br />

• Suitable for heavy Commercial Vehicles, industrial<br />

and agricultural engines<br />

Technical: Piston Ring Compressors<br />

Depth Capacity<br />

Ø mm<br />

66037000 80 57-125<br />

66037300 80 90 -175<br />

03220000 165 90 -175<br />

www.sykes-pickavant.com<br />

5


6 IGNITION & INJECTION TOOLS<br />

Spark Plug Thread Chasers<br />

01410000 - 14mm 01440000 - 10 / 12mm<br />

Cleans and reforms threads in cylinder heads<br />

Professional Feeler Gauges<br />

01640000 - 26 blades cranked<br />

• Thickness range 0.005mm - 0.762mm<br />

• 45° angle off-set allows for use where access is restricted<br />

Electronic Diesel Injector Removal Sockets<br />

• Hexagonal sockets for removal of the electrical solenoid from modern diesel injectors<br />

• 1/2” sq dr. x 78mm length<br />

01512500 25mm Hex – Siemens Injectors - 2.0 HDi (DW Series) - As found on PSA, Ford, Toyota etc<br />

01512700 27mm Hex – Siemens Piezo Injectors – 2.0 HDi Piezo (DW Series) - As found on PSA etc<br />

01512900 29mm Hex – Bosch type injectors – Bosch CDi / HDi engines<br />

01513000 30mm Hex – Bosch type injectors – Bosch Renault / Nissan 1.9dCi<br />

Diesel Injector Socket Set<br />

01520000<br />

Set of 4 specialist Diesel Injector Sockets - 1/2” sq.dr<br />

www.sykes-pickavant.com<br />

01440000<br />

Size (mm) Depth (mm)<br />

22 80<br />

22 100<br />

27 80<br />

28 80<br />

01410000<br />

01640000<br />

25mm 27mm 29mm 30mm


OXYGEN SENSOR TOOLS<br />

Oxygen (Lambda) Sensor Socket 01650000<br />

• Suitable for both heated and unheated oxygen sensors<br />

• 1/2" sq. dr. x 22mm slotted deep socket<br />

Oxygen (Lambda) Sensor Socket Set 01690000<br />

• Set of 7 specialist sockets for the removal and installation<br />

of all common sizes of Oxygen Sensors and<br />

Pressure / Vacuum Sensors & Switches<br />

Part No. Size (mm) Depth (mm) Slot (mm) Offset (mm)<br />

1 01690100 29 90 8<br />

2 01690200 22 90 21<br />

3 01690300 27 85 27(window)<br />

4 01690400 22 80 8<br />

5 01690500 1 1/16 75<br />

6 01690600 22 50 10 30<br />

7 01690700 22 30 8 55<br />

Oxygen (Lambda) Sensor Socket Wrench 01659000<br />

• Swivel Handled 22mm Socket Wrench for Lambda Sensor removal<br />

• Double sided (hex / bi-hex) 22mm socket<br />

• Ideal for restricted access applications<br />

• Handle Length 250mm<br />

Oxygen (Lambda) Sensor Thread Restorers<br />

• Clean and restore threads on Oxygen (Lambda) Sensor fittings<br />

01410500 - Lambda Sensor Thread Restorer - M18 x 1.5<br />

01410600 - Lambda Sensor Thread Restorer - M12 x 1.25<br />

Oxygen Sensor Thread Repair Kit 01412500<br />

A special Reamer, Tap, and Thread Inserts to repair the damaged<br />

internal threads when refitting Oxygen / Lambda Sensors<br />

• For M18 x 1.5 oxygen / lambda sensor thread applications<br />

• Supplied in storage case with 5 - M18 x 1.5 thread inserts<br />

• Replacement M18 x 1.5 inserts available<br />

01412600 - Replacement M18 x 1.5 Thread Inserts for<br />

Oxygen / Lambda Sensors<br />

• Pack of 10 inserts<br />

1<br />

6<br />

2<br />

3<br />

www.sykes-pickavant.com<br />

7<br />

4<br />

5<br />

7


8 COOLING, EXHAUST AND ALTERNATOR TOOLS<br />

Viscous Fan Hub Spanners<br />

03110000 - 32mm<br />

03120000 - 36mm<br />

• For removing thermo viscous fan hubs<br />

• 32mm - applications - Ford / BMW<br />

• 36mm – applications – Ford / GM<br />

• Cranked with slim profile for ease of access<br />

Ratcheting Hose Clamp Plier Set (3) 03579500<br />

Set of three Ratcheting Hose Clamp pliers - small / medium / large<br />

Patented ratcheting mechanism, provides secure and safe locking and release<br />

Ideal for radiator hoses, fuel lines, brake and vacuum hoses<br />

Swivel jaws provide parallel clamping for improved grip<br />

Locking ratchet mechanism prevents accidental damage to hoses.<br />

Exhaust Pipe Cutter 02180000<br />

• Chain type pipe cutter, ideal for use with exhausts<br />

• Suitable for aluminium, copper, brass, steel<br />

• Capacity - 28 - 68mm diameter<br />

Alternator Combination Socket Set – 12 pce 01675000<br />

• Special set of Spline & Torx Socket Bits for the removal of Bosch type alternator<br />

free-wheel drive pulleys<br />

• Locks the alternator, allowing the central locking bolt of the pulley to be released<br />

• Set contains both standard length and short length versions, for ease of access<br />

• Selection of 33 tooth reaction nuts, and additional adaptors, widens the applications<br />

range available for this set<br />

• BMW / Ford / GM / Mercedes / Renault / VAG – with Bosch type alternators<br />

Applications :<br />

M10 x 110mm BMW, Ford, GM, Mercedes, Porsche, Renault, VAG<br />

T50 x 110mm Mercedes A Class, Renault DCi<br />

M10 x 64mm BMW, Ford, GM, Mercedes, Porsche, Renault, VAG<br />

• Without the need to remove the radiator<br />

T50 x 64mm Mercedes A Class, Renault DCi<br />

• Without the need to remove the radiator<br />

M10 x 110mm with 28mm Hex Cap for Renault<br />

M10 x 64mm with 28mm Hex Cap for Renault<br />

• Without the need to remove the radiator<br />

www.sykes-pickavant.com<br />

Spare part :<br />

• Replacement chain available<br />

(ref. 02180100)<br />

Specifications<br />

Size Drive Length<br />

M10 1/2’ sq 110mm<br />

T50 1/2’ sq 110mm<br />

M10 10mm hex 75mm<br />

M8 10mm hex 75mm<br />

T50 10mm hex 75mm<br />

T40 10mm hex 75mm<br />

H10 10mm hex 75mm<br />

H8 10mm hex 75mm


Heavy Duty Strap Wrench<br />

015500V2<br />

• Multipurpose, heavy duty strap wrench,<br />

ideal for HGV oil filter removal, and<br />

industrial applications<br />

• Capacity - up to 275mm diameter<br />

Spare Part:<br />

Replacement strap available (015512V2)<br />

Adjustable Oil Filter Remover<br />

03810000<br />

• Spider-type wrench, c/w geared<br />

legs which automatically tighten<br />

as the force is applied<br />

• Capacity - 62 to<br />

93mm diameter<br />

• 3/8" sq. dr<br />

c/w with adaptor<br />

for 1/2 sq.dr. / 19mm hex<br />

Adjustable Band Type Oil Filter<br />

Removers<br />

03840000 Car / LCV - 65 – 100mm diameter<br />

03830000 LCV / HGV - 110 – 155mm diameter<br />

• Band type, adjustable,<br />

non-stretch steel band with<br />

die-cast screw mechanism<br />

Spare Part :<br />

Replacement bands available :<br />

03840100 – Car / LCV<br />

03830100 – LCV / HGV<br />

Heavy Duty Oil Filter Remover<br />

03818000<br />

• Suitable for oil filters 80 – 120mm diameter<br />

• 3/8 sq. drive , c/w 1/2” sq drive adaptor<br />

03819500<br />

• Suitable for oil filters 95 – 165mm diameter<br />

• 1/2” sq. drive<br />

• Professional tools – Heavy<br />

Duty construction<br />

• Heavy Duty Three-legged<br />

self-gripping design<br />

• Heavy Duty gear mechanism<br />

for longer life<br />

OIL FILTER TOOLS<br />

Heavy Duty Chain Type Oil<br />

Filter Remover<br />

03890000<br />

• Heavy duty leaf type chain<br />

• Capacity - up to 150mm diameter<br />

• Ideal for HGV, plant and industrial applications,<br />

as well as Cars / LCV's etc<br />

• 1" hex or 1/2" sq. dr<br />

Strap Type Oil Filter Remover<br />

03860000<br />

• Multipurpose strap wrench, ideal<br />

for car oil filter removal<br />

• Double ended 13/16" hex<br />

c/w 3/8" & 1/2" sq. dr<br />

Spare Part :<br />

Replacement strap available (03860500)<br />

Swivel Jaw Filter Remover<br />

03850000<br />

• 90° swivel hinged jaws<br />

• Jaws swivel a full 90° giving<br />

flexible access to filters with<br />

even the most awkward access.<br />

• Poly grip handles<br />

• Suitable for all types of filters<br />

• Filter diameter 57 – 120mm<br />

Fuel Filter Remover<br />

03900000<br />

Fuel Filter Remover for GM Vauxhall / Opel / Saab<br />

• Two piece tool for removal of Diesel Fuel Filters<br />

• Equivalent to manufacturer’s own GM OEM Tool<br />

EN-46784-010 + EN-46784-020<br />

• Suitable for :-<br />

Astra H / Vectra C / Zaffira with 1.9CDTi engines<br />

Saab 1.9TD engines<br />

Alfa / Fiat 1.9JTD engines<br />

www.sykes-pickavant.com<br />

9


10 TRANSMISSION TOOLS<br />

Universal Flywheel Puller 08510100<br />

• Universal Puller for flywheels with threaded holes, and with a pitch circle<br />

(or spread) diameter of 42 - 108mm<br />

• Combination 2 / 3 way pulling beam<br />

• Contains both Imperial (3/8" UNF) and Metric (M10) threaded pulling rods<br />

• Ideal for use on Rover Mini and Metro models with Verto flywheel & clutch<br />

Spare Parts :<br />

08512500 Pulling Rod 3/8”UNF - set of 3<br />

08512600 Pulling Rod M10 - set of 3<br />

08512300 Force Screw 100mm reach<br />

Mini Flywheel Puller 66030000<br />

• Specialist flywheel remover for Mini / Metro models<br />

• Supplied with both imperial (3/8" UNF) and Metric (M10) threaded pulling rods<br />

• For Mini / Metro models with both traditional, and later (Verto) type clutches<br />

• 80 - 110mm spread - 3 way pulling beam<br />

Spare Parts :<br />

08512500 Pulling Rod 3/8”UNF - set of 3<br />

08512600 Pulling Rod M10 - set of 3<br />

Dual Mass Flywheel – Special Tool 081100<strong>SP</strong><br />

Developed in conjunction with LUK, to allow accurate testing of the DMF unit,<br />

whilst it is still mounted on the vehicle, with the gear box removed<br />

• Dual Mass Flywheels (DMF) are fitted to many modern vehicles: Cars, Vans and Trucks<br />

• DMF units are designed to dampen out unwanted engine vibration, particularly important on modern High Speed diesel engines<br />

• By dampening unwanted vibration, engine and transmission components can be made lighter, in order to maximise the higher<br />

power outputs available from the modern diesel engine<br />

• DMF units are designed to last the life of 2 clutch units, assuming correct vehicle usage and normal load conditions<br />

• The special DMF tool will allow the user to assess the condition of the DMF unit, prior to fitting a new clutch<br />

• The DMF kit comes complete with all the components required to test the DMF including the LUK specific DMF Data,<br />

instructional CD and Data Wheel which are vital to the correct operation of the kit<br />

• Measures both the radial and lateral movement of the 2 components of the DMF<br />

• The Data Wheel, provides the specific data, per application, to allow the technician to correctly evaluate the DMF<br />

www.sykes-pickavant.com


TRANSMISSION TOOLS & VEHICLE PROTECTION 11<br />

Universal <strong>Eng</strong>ine & Gearbox Support 38360000<br />

• Designed to support the engine or gearbox when the engine bracket has been removed<br />

•eg - when replacing timing belts, drive belts, water pumps etc<br />

• Removes the need for using cranes, transmission jacks etc<br />

• Universal tool designed for all makes of vehicle<br />

• No need for costly model specific brackets<br />

• The unit is suspended from the chassis via the support hooks, the engine / gearbox is supported by<br />

the support pad, and is counter-balanced against the underside of the vehicle by the support arms<br />

• Fully adjustable in all dimensions<br />

• Extension : min 630mm / max 960mm<br />

• Support plate adjustment : 190mm<br />

Product demonstration video available at www.sykes-pickavant.com<br />

Heavy Duty Wing Covers<br />

Manufactured from heavy duty vinyl cloth, with a soft, non-scratch backing<br />

Wing covers have sewn-in magnets around the edge, to secure them in position<br />

Designed to protect paintwork from dirt and accidental scratches<br />

05150000 - Protective Wing Cover - Standard Size<br />

dimensions : 800 x 600mm<br />

05350000 - Protective Magnetic Wing Cover – Large<br />

Protective Wing Cover c/w Tool Storage pocket.<br />

dimensions : 1050 x 600mm<br />

c/w tool storage pocket.<br />

Protective Seat Cover 05160000<br />

100% Nylon Seat Cover for protection of seats during service / maintenance work<br />

Grease and water resistant<br />

Fully washable<br />

Universal size fits most car / van seats<br />

www.sykes-pickavant.com


12 CAM BELT & PULLEY TOOLS<br />

Pulley Holding <strong>Tools</strong><br />

07740500 - V Belt Pulley Holding Tool<br />

07741000 - Grooved Pulley Holding Tool<br />

• Ideal tools for holding belt pulleys when removing or<br />

replacing the pulleys on water pumps, alternators, power<br />

steering pumps etc<br />

• Can also be used to rotate camshafts and crankshafts<br />

during engine timing service work<br />

• The hold is tighter than with a normal strap wrench,<br />

therefore these tools can also be used to remove oil &<br />

fuel filters where access permits<br />

Cam Belt Pulley Puller 07742000<br />

• Removes pulleys by using the holes<br />

in the pulley, to avoid risk of damage<br />

• Special compact design allows for<br />

in-situ use<br />

• Adjustable legs allow for variable<br />

diameters of pulley<br />

Ribbed Pulley Puller 07742500<br />

• Adjustable 2 leg Puller for removing automotive pulleys<br />

• Puller grips on the grooves of the pulley wheel<br />

• Suitable for pulley diameters 40 – 155mm<br />

Specification<br />

Spread: 130 – 155mm<br />

Reach: 115 mm<br />

Timing Belt Tension Gauge 316600V2<br />

• For accurate tensioning of timing belts,<br />

minimising the risk of premature failure<br />

due to incorrect belt tension<br />

• Features remote gauge for ease of access,<br />

with oil filled piston<br />

• Gauge scale in Kg as recommended by VM's.<br />

Supplied with calibration strip<br />

• Suitable for use on all Timing Belts, V Belts,<br />

Industrial Belts up to 12mm thick<br />

www.sykes-pickavant.com<br />

Specification<br />

Spread: 40 - 70mm<br />

Reach: 40mm<br />

Diameter: 90mm<br />

Specification<br />

Handle length: 365mm<br />

Belt length: 800mm


CAM BELT & PULLEY TOOLS 13<br />

Flexible Auxiliary Drive Belt Fitting Tool 07740000<br />

• Designed to assist in the fitting of new style alternator /<br />

air-con / power steering drive belts, which have no load<br />

adjustment mechanism, and are designed to be “stretched”<br />

into place<br />

• Guides the belt into the correct position, whilst turning the<br />

crankshaft pulley by hand<br />

• Steel guide pins help lock the tool in situ, whilst the alloy<br />

body guides the belt over the edge of the pulley, and<br />

supports the load on the belt during the fitting process<br />

Stretch Belt Fitting <strong>Tools</strong> – Dual Size Pulleys 07744400<br />

• Stretch Belt Tool for Double Pulley applications<br />

• Specially designed two-piece tool for installing stretch belts on<br />

double pulleys where the two pulleys are of different diameters<br />

• Allows the belt to be installed in one operation<br />

• Ideal tool for Ford Focus applications with double pulley<br />

Timing Pulley Polygonal Wrench Set 07743000<br />

• Set of 9 polygonal ( bi-hex ) wrenches and extension handle,<br />

for releasing the bolts used on Timing, Tensioner, and Auxiliary Pulleys<br />

• Wrench sizes :-<br />

12mm, 13mm, 14mm, 15mm, 16mm, 17mm, 18mm, 19mm curved<br />

15mm straight wrench – ideal for Ford Mondeo applications<br />

www.sykes-pickavant.com


14<br />

Diesel Injector Puller 085700V2<br />

• Safe and damage free extraction of difficult to remove injectors<br />

• For use with Lucas and Bosch type clamp-down injectors<br />

• Slide hammer mechanism c/w M8, M12 & M14 adaptors<br />

• Universal tool with a wide variety of Car, LCV & HGV applications<br />

www.sykes-pickavant.com<br />

INJECTOR REMOVAL<br />

• NEW – now includes new M17 adaptor for GM Vauxhall / Opel injectors<br />

Spare Parts :<br />

08570370 M12 / M14 Double Ended Adaptor<br />

08570470 M8 Adaptor<br />

08570700 GM Vauxhall / Opel adaptor M17<br />

Heavy Duty Slide Hammer Kit c/w Injector Removal Adaptor Set<br />

• Designed for use with Common Rail Diesel <strong>Eng</strong>ines<br />

• Heavy Duty Slide Hammer (10lbs / 4.5kg) for fast and effective removal<br />

of stubborn injectors<br />

• Bosch injector removal adaptor ( M20 x M17 x 1.0 )<br />

• Delphi injector removal adaptor ( M20 x M14 x 1.5 )<br />

• Injector dismantling tool ( M10 x 1/2” with hole )<br />

• Slide hammer adaptor with locknut ( M20 x 5/8”UNF )<br />

• Dismantling tool for removing internal parts of the injector where necessary.<br />

• Injector removal adaptors have a special hex design ( M27 ) to allow use of an Impact<br />

Wrench to create vibration sufficient to break the injector seal.<br />

• Slide hammer adaptor has a 5/8” UNF internal thread for attaching<br />

to slide hammer shaft<br />

• NB – 5/8”UNF is the thread pattern used on both <strong>SP</strong> slide hammer shafts and<br />

the majority of US market slide hammer shafts<br />

• Adaptor kit 08580500 is for users who already possess a slide hammer with<br />

a 5/8”UNF threaded shaft<br />

• Alternative thread patterns can be made to order, where necessary – please contact<br />

<strong>SP</strong> Technical Support for further information<br />

Diesel Injector Puller + New M17 adaptor<br />

Diesel Injector Remover For Common Rail Diesel <strong>Eng</strong>ines 08580000<br />

Injector Removal Adaptor Set for Bosch / Delphi Injectors 08580500<br />

• For use with an existing slide hammer with 5/8” UNF threaded shaft<br />

Contents<br />

Bosch injector removal adaptor<br />

( M20 x M17 x 1.0 )<br />

Delphi injector removal adaptor<br />

( M20 x M14 x 1.5 )<br />

Injector dismantling tool<br />

( M10 x 1/2” with hole )<br />

Slide hammer adaptor with locknut<br />

( M20 x 5/8”UNF )<br />

Injector key Injector impact adaptor


Injector Puller - CDi 08550000<br />

Injector Puller for CDi type Injectors<br />

• Injector puller designed for Bosch type ( CDi ) injectors<br />

• Slide Hammer with special CDi puller<br />

• Specially designed contact area on the puller, to centre the impact of the<br />

slide hammer, maximise the impact force, and minimise the risk of damage<br />

Spare Parts :<br />

08550100 Slide Hammer Assembly<br />

08550200 CDi Injector Puller<br />

Injector Puller - TDi - PD 08560000<br />

Injector Puller for VAG models with TDi – PD systems<br />

• Specially designed for TDi-PD systems<br />

• Slide hammer with special PD puller<br />

• Supplied with Vice Clamp suitable for use with traditional injectors also<br />

Spare Parts :<br />

08560100 Slide Hammer Weight<br />

08560200 Shaft<br />

08560300 Handle<br />

08560400 Special Puller PD Systems<br />

08560500 Vice Clamp<br />

INJECTOR REMOVAL 15<br />

www.sykes-pickavant.com


16 DIESEL INJECTOR TOOLS<br />

Injector Seat Cutter Set 01750000<br />

The Diesel Injector Seat Cutter Set has been specially<br />

designed for the cleaning and / or re-cutting of injector<br />

seats on modern common rail diesel engines.<br />

Injectors can be extremely difficult to remove, due to the build up of carbon<br />

deposits and the effects of corrosion. Once they have been removed, by<br />

whatever method possible, the injector seat is often in a condition that makes<br />

it almost impossible to successfully seat the injector, and there can be a high<br />

risk of ‘blow-by’ occurring as a result<br />

( ‘blow-by’ is the leaking of combustion gases from the cylinder, via the injector<br />

seat, and can lead to various poor running and starting symptoms, excessive<br />

smoke, tar build-up, noise and loss of compression )<br />

The Injector Seat Cutter set, allows the technician to ‘re-face’ the seat, in order for<br />

the new or re-conditioned injector to be fitted correctly<br />

(nb it is recommended that re-facing of injector seats is done with the cylinder<br />

head removed to avoid the risk of metal filings entering the combustion chamber)<br />

Injector Nozzle Cleaner 01740000<br />

01740000 - Diesel Injector Nozzle Cleaner<br />

• Designed to clean the sealing surface of the injector<br />

• Aluminium body and steel cutter are rotated over the injector nozzle<br />

to clean the nozzle surface<br />

• Aluminium body with knurled grip, and 3/8 sq dr for ease of use<br />

01740500 - Aluminium Nozzle Cleaner Body<br />

• For customers who already own the <strong>SP</strong>01750000 Injector Seat Cutter Set<br />

• Use the aluminium body only, in conjunction with cutter no. 1 from the 01750000 set<br />

Diesel Injector Seal Extractor 08581000<br />

Designed specially to remove the copper injector base seal when it has<br />

become stuck in the cylinder head. Traditionally done using a ‘pick’ – this new<br />

<strong>SP</strong> tool allows safe and easy removal without risk of damage to the head.<br />

• Simple to use – utilises <strong>SP</strong>’s well know “split collet” technology to grip<br />

the seal and allow it to be pulled out from the head<br />

• Simple adjustment – expands from 6.4mm to 8.0mm<br />

• Speed of use – no more fiddling with picks, hooks etc trying to retrieve<br />

stuck seals & washers<br />

• Recommended to be used in conjunction with <strong>SP</strong> 01750000 Diesel Injector<br />

Seat Cutter Set<br />

• Can also be fitted with Split Collet 09581000 ( 8.0 – 11.0mm ) if required<br />

www.sykes-pickavant.com<br />

Kit Contents :<br />

Cutter No.1 19mm flat, for Bosch Injectors<br />

•( Mercedes CRD )<br />

Cutter No.2 17mm flat, for Delphi / Bosch Injectors<br />

•(BMW/PSA/Renault/Ford )<br />

Cutter No.3 15mm flat, Universal applications<br />

Cutter No.4 19mm angled for Fiat / Iveco applications<br />

1 x Pilot Post<br />

1 x T Handle


Vibro Impact Glow Plug Removal Kit 08590000<br />

• For the safe and effective removal of 8mm, 10mm, 12mm Glowplugs<br />

• Uses controlled impact torque to create Vibration in order to loosen seized Glowplugs<br />

• The Vibro-Impact tool ‘loosens’ the seized Glowplug, making it safe and<br />

easy to remove without the risk of broken plugs, and / or damaged cylinder<br />

heads<br />

• Vibro-Impact tool has 4 low-torque settings for controlled torque vibration<br />

• Supplied with special long-reach 8, 10, 12mm Glowplug sockets and<br />

Universal Joint for ease of access<br />

• This kit is also effective for :-<br />

• The removal of any small threaded fixings (up to 12mm Thread size) eg :-<br />

• Spark Plugs (particularly useful for Ford and Alfa Romeo Twin Spark<br />

engines)<br />

• Exhaust manifold studs<br />

• <strong>Eng</strong>ine sump fixings<br />

Contents<br />

Vibro Impact Power Tool<br />

Impact Universal Joint 1/4” sq dr.<br />

Impact Sockets Long Reach :<br />

1/4” sq dr – 8, 10, 12mm<br />

Glow Plug Removal Kits<br />

GLOW PLUG REMOVAL 17<br />

Sets of specialist drills and taps for the safe and effective removal of broken / damaged heater plugs.<br />

• Two sets available, covering the most popular sizes of heater plugs ( M8 x 1.0 / M10 x 1.0 )<br />

• Each set contains precision engineered components, allowing for the removal of broken parts, without damaging the engine block,<br />

and leaving a clean cut thread for fitting of the replacement heater plug<br />

• Full instruction supplied with each kit<br />

08591000 M8 x 1.0 Set<br />

Contents : 08591000 M8 x 1.0<br />

1. Extractor Socket Set<br />

2. LH Fluted Drill – 2 step<br />

3. LH Threaded Tap – M6 x 1<br />

4. Threaded Tap – M8 x 1<br />

5. M6 Removal Tool & Impact Adaptor<br />

08592000 M10 x 1.0 Set<br />

Contents :<br />

1. Extractor Socket Set<br />

2. LH Fluted Drill – 2 step<br />

08592000 M10 x 1.0<br />

3. LH Threaded Tap – M7 x 1<br />

4. Threaded Tap – M10 x 1<br />

5. M7 Removal Tool & Impact Adaptor<br />

Specification<br />

Torque Settings : 10, 20, 30, 40 Nm<br />

Air Pressure : 120 psi ( 8 bar )<br />

Air Inlet : 1/4” B<strong>SP</strong><br />

www.sykes-pickavant.com


18 ENGINE TIMING & LOCKING – ALFA ROMEO<br />

Alfa Romeo<br />

Camshaft Locking <strong>Tools</strong> – these sets of tools are designed for the precise alignment of both inlet and exhaust camshafts, as found on<br />

Alfa Romeo and Fiat cars. Each set relates to a specific engine / model and it is necessary to verify the appropriate engine code prior to<br />

attempting to fit these tools<br />

<strong>SP</strong>23110-A Camshaft Locking Tool - V6 engines (4)<br />

Applications : Alfa Romeo 156/166/GTV/<strong>SP</strong>IDER - 2.5/3.0/3.2 V6 - (97-)<br />

<strong>Eng</strong>ine codes 2.5 3<strong>24</strong>.01,3<strong>24</strong>.05,342.01,343.01<br />

<strong>Eng</strong>ine codes 3.0 161.02,161.05,343.01,<br />

<strong>Eng</strong>ine codes 3.2 932A.000<br />

<strong>SP</strong>23110-B Camshaft Locking Tool - Twin Spark 1.8 / 2.0 engines (2)<br />

Applications : Alfa Romeo 145/146 1.8 & 2.0 Twin Spark (96-) 155/156, Spider/GTV 1.8 & 2.0<br />

Twin Spark (96-), Spider/GTV 2.0 16v (95-)<br />

<strong>Eng</strong>ine codes 1.8 322.01,322.05,671.06<br />

<strong>Eng</strong>ine codes 2.0 162.01,162.02,323.01,323.10,341.03,672.04<br />

<strong>SP</strong>23110-C Camshaft Locking Tool - Twin Spark – 1.4 / 1.6 engines (2)<br />

Applications : Alfa Romeo 145/146 /147/155 1.4 & 1.6 Twin Spark (96-), 155/156 1.6 Twin Spark (96-)<br />

<strong>Eng</strong>ine codes 1.4 335.03,<br />

<strong>Eng</strong>ine codes 1.6 321.04,372.03,676.01<br />

<strong>SP</strong>23110-L Camshaft Locking Tool – Alfa 147 105bhp engine (2)<br />

Applications : Alfa Romeo 147 1,6 (105 bHP) (04-)<br />

<strong>Eng</strong>ine codes 372.03<br />

<strong>SP</strong>23110-M Camshaft Locking Tool - Alfa 147 120bhp engine (2)<br />

Applications : Alfa Romeo 147/156 1,6 (120 bHP) (04-)<br />

<strong>Eng</strong>ine codes 321.02,321.03,321.04, 676.01<br />

Inlet Camshaft<br />

Exhaust Camshaft<br />

Balancer Shaft Belt Tensioning Tool <strong>SP</strong>23169<br />

For Alfa Romeo 145, 146, 155 2.0 Twin Spark (95-),<br />

Spider/GTV 2.0 16V (95-)<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com<br />

www.sykes-pickavant.com


ENGINE TIMING & LOCKING – ALFA ROMEO<br />

Alfa Romeo 1.9 JTD Series Diesel <strong>Eng</strong>ine Timing Kit 07751D00<br />

Applications:<br />

Alfa, Fiat, Lancia models with 1.9D, 1.9JTD, 1.9TD, 2.4JTD engines<br />

Ref. OEM Ref. Description<br />

A – <strong>SP</strong> 23061-02 1 860 863 000 Flywheel / Crankshaft Timing Pin<br />

B - <strong>SP</strong> 23061-03 M8 x 35 Setscrew (2)<br />

C - <strong>SP</strong> 23061-04 M8 x 40 Setscrew<br />

D - <strong>SP</strong> 23069-07 1 860 965 000 Camshaft Alignment Pin<br />

E - <strong>SP</strong>23174-03 1 860 905 000/010 Crankshaft Locking Tool and Bolt<br />

F - <strong>SP</strong>23111-06 1 860 898 000 Flywheel Locking Tool<br />

Alfa Romeo 1.3 JTD / 1.9 JTD Series Diesel Applications –<br />

9 piece set 07751200<br />

Applications:<br />

Diesel Alfa, Fiat, Lancia 1.3JTD / 1.9JTD engines / Opel 1.3CDTi / 1.9CDTi<br />

Item OEM Ref. Description<br />

A - 07751102 EN-46781 Crankshaft Timing Pin<br />

B - 07751201 KM 6130 Auxilliary drive belt tensioner holding pin<br />

KM 6349<br />

C - 07751202 EN-46785 Crankshaft Alignment Pin c/w retention Spring<br />

D - 07751203 EN-46788 Crankshaft Alignment Tool<br />

E - 07751204 EN-46789 Camshaft Alignment Tool (2)<br />

F - 07751205 EN-46789-100 Camshaft Alignment Screw for use when high<br />

pressure pump remains fitted<br />

G - 07751206 1 860 898 000 Flywheel Locking Tool<br />

NB – kit ref 07751200 is also suitable for GM 1.3 & 1.9 CDTi applications<br />

Variator Socket (OEM 1 852 161 000) 07751400<br />

Applications:<br />

16 V Alfa Romeo twin spark engines<br />

The valve advance – retard system (variator) runs off the inlet camshaft and<br />

is exposed when replacing the timing belt. The variator often fails, resulting in<br />

poor and noisy engine performance. The replacement of this variator is only<br />

possible with this socket<br />

www.sykes-pickavant.com<br />

19<br />

Camshaft Alignment <strong>Tools</strong> (A)<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com


20 ENGINE TIMING & LOCKING - BMW<br />

BMW Master Kit for Petrol & Diesel<br />

Applications – 9 piece set 07758000<br />

Applications:<br />

Petrol BMW 1.6i up to 2.8i (M40, M42, M43, M44, M50, M52, M60)<br />

Diesel BMW 2.5D (M51) / Opel Omega / Range Rover<br />

Item OEM Ref. Description<br />

A-<strong>SP</strong> 23048-01 11 2 300 Crankshaft TDC Setting Pin for all engines<br />

B-<strong>SP</strong> 23048-02 11 2 <strong>24</strong>0 Camshaft Locking Tool – exhaust<br />

C-<strong>SP</strong> 23048-03 11 3 190 Camshaft Locking Tool<br />

D-<strong>SP</strong> 23048-04 11 3 320 Camshaft Locking Tool<br />

E-<strong>SP</strong> 23048-05 11 4 220 Primary Timing Chain Pre-load Tool<br />

11 3 390<br />

F-<strong>SP</strong> 23048-06 11 5 490 VANOS Unit <strong>Eng</strong>agement Wrench<br />

G-<strong>SP</strong> 23048-07 Tensioner Pin (2)<br />

BMW M47 / M57 Diesel Applications – 4 piece set 07758100<br />

Applications:<br />

Diesel BMW 2.0D, 3.0D (320D, 520D, 530D, X3, X5) / LR Freelander TD4 / Rover 75 2.0D<br />

Item OEM Ref. Description<br />

A-<strong>SP</strong> 23048-01 11 2 300 Crankshaft TDC Setting Pin for all engines<br />

B-<strong>SP</strong> 23048-09 11 6 320 Camshaft Locking Tool<br />

C-<strong>SP</strong> 23048-10 11 6 322 Locking Clamp<br />

D-<strong>SP</strong> 23048-11 11 3 340 Tensioner Pin (2)<br />

NB – kit ref 07758100 is also suitable for Land Rover Freelander TD4 and Rover 75 2.0D applications<br />

BMW Diesel Pump Remover 07758500<br />

This tool is suitable for the safe removal from the pump sprocket, and to retain the position of<br />

pump spocket in-situ, whilst the pump is being removed and off the engine. This permits the front<br />

sprocket/timing chain alignment to be un-disturbed and remain tensioned, this saving<br />

dismantling time. The tool is designed to fit both in-line and transverse mounted engines<br />

Applications :<br />

BMW:318d/Compact (E46), 320d/td Compact(E46) 330d (E46),<br />

525d (E39), 525d (E60/61)530d, (E39), 530d (E60/61)535d (E60/E61),<br />

730d (E38) X5 3.0d (E53)<br />

Land Rover Freelander (Td4) / Rover 75<br />

BMW Vanos Wrench 07758006<br />

Enables controlled clockwise turning of the<br />

exhaust cam sprocket and secondary chain<br />

www.sykes-pickavant.com<br />

NB – kit ref 07758000 is also suitable<br />

for Opel<br />

Omega 2.5D & Range Rover 2.5D<br />

applications<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com


ENGINE TIMING & LOCKING – BMW - CHRYSLER<br />

BMW 1.8 / 2.0 ( N42 & N46 series engines ) Applications – 7 piece set<br />

07758200<br />

Applications : BMW 316i / 318i ( E46 ) N42 engine<br />

BMW 318i / 320i ( E90 ), Z4 ( E85 ) N46 engine<br />

Part Number OEM Ref. Description<br />

A - 23048-01 11 5 120 Flywheel Timing Pin<br />

B - 23048-12 11 9 190 Flywheel Timing Pin<br />

C - 23048-14 11 9 340 Timing Chain Pre-Tensioning Tool<br />

D - 23048-15 11 9 292 Inlet Camshaft Alignment Tool<br />

E - 23048-16 11 9 350 Sensor Gear Alignment Tool<br />

F - 23048-17 11 9 291 Exhaust Camshaft Alignment Tool<br />

G - 23048-18 11 9 293 Camshaft Alignment Tool Bolt M8 x 25<br />

BMW MINI 1.6, One, Cooper,<br />

Cooper S - 2001 to 2006 07758300<br />

Part Number OEM Ref. Description<br />

A 11 8 250 Camshaft Sprocket Holding Tool<br />

B 11 8 370 <strong>Eng</strong>ine Support Bracket<br />

C 11 8 <strong>24</strong>0 Tensioner Assembly Tool<br />

Chrysler 2.2 / 2.7 CRD 07760000<br />

Applications : PT Cruiser 2.2CRD<br />

Jeep Cherokee 2.7CRD<br />

Part Number OEM Ref. Description<br />

A - 23<strong>24</strong>1-01 6015890<strong>24</strong>0008932 Flywheel Plate Locking Tool<br />

c/w Bolts M6 x 90mm. (2)<br />

B - 23<strong>24</strong>1-02 6025890040008933 Flywheel Plate Locking Tool<br />

C - 23<strong>24</strong>1-03 1115890315008929 Camshaft Locking Pin Set (2)<br />

NB also suitable for a wide variety of Petrol & Diesel Mercedes applications – refer p 30<br />

Inlet Camshaft Alignment Tool ( E )<br />

www.sykes-pickavant.com<br />

21<br />

MINI Camshaft Sprocket<br />

Holding Tool ( A )<br />

Camshaft Locking Pins<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com


22 ENGINE TIMING & LOCKING - FIAT<br />

Fiat Group 1.2 16v Petrol Applications – 5 piece set 07751100<br />

Applications : Petrol Alfa / Fiat / Lancia 1.2 16v engines<br />

Part Number OEM Ref. Description<br />

A - 07751101 1 860 992000 Piston Height Adaptor (2)<br />

B - 07751102 1 860 985000 Camshaft Locking <strong>Tools</strong> (2)<br />

C - 07751103 1 860 987000 Tension Adjustment Wrench<br />

Fiat 1.4 12v Petrol <strong>Eng</strong>ine Timing Kit 07751A00<br />

Applications : Fiat Brava, Bravo<br />

<strong>Eng</strong>ine codes 182 A3.000, 182 A5.000 (95-00)<br />

Ref. OEM Ref. Description<br />

A - <strong>SP</strong> 23110-G 1 860 899 000 Camshaft Timing Tool (1)<br />

B –<strong>SP</strong> 23111-07 1 860 901 000 Crankshaft Timing Tool c/w Studs<br />

Fiat 1.6 16v Twin Cam Petrol <strong>Eng</strong>ine Timing Kit 07751B00<br />

Applications : Fiat Brava, Bravo, Doblo, Marea, Multipla, Stilo<br />

<strong>Eng</strong>ine codes 182 A4.000, 182 A6.000 and 182 B6.000<br />

I.D. Part. OEM Ref. Description<br />

A – <strong>SP</strong>23112 186 0874 000 Camshaft Locking <strong>Tools</strong>.(A= Inlet, B= Exhaust)<br />

B – <strong>SP</strong>23113 186 0876 000 Tensioning Tool<br />

C - <strong>SP</strong>23111-04 186 0771 000 Flywheel Locking Tool<br />

Fiat 1.8 16v Petrol <strong>Eng</strong>ine Timing Kit 07751C00<br />

Applications : Brava, Bravo, Barchetta, Coupe, Marea<br />

Ref. OEM Ref . I/D Nr. Inlet Exhaust Cylinder Nr.<br />

A - <strong>SP</strong>23110 D1 1 860 847 000/1 D1<br />

Camshaft Camshaft<br />

I 2<br />

A - <strong>SP</strong>23110 D2 1 860 847 000/2 D2 E 3<br />

B - <strong>SP</strong>23110 E1 1 860 875 000/1 E1 I 2<br />

B - <strong>SP</strong>23110 E2 1 860 875 000/2 E2 E 3<br />

C - <strong>SP</strong>23111-06 1 860 898 000 Flywheel Locking Tool<br />

D - <strong>SP</strong>23169-02 1 860 845 000 Tensioning Tool<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com<br />

www.sykes-pickavant.com


ENGINE TIMING & LOCKING - FIAT 23<br />

Fiat Group 1.9 JTD Series Diesel Applications 07751D00<br />

Applications: Alfa, Fiat, Lancia models with 1.9D, 1.9JTD, 1.9TD, 2.4JTD engines<br />

Ref. OEM Ref. Description<br />

A – <strong>SP</strong> 23061-02 1 860 863 000 Flywheel / Crankshaft Timing Pin<br />

B - <strong>SP</strong> 23061-03 M8 x 35 Setscrew (2)<br />

C - <strong>SP</strong> 23061-04 M8 x 40 Setscrew<br />

D - <strong>SP</strong> 23069-07 1 860 965 000 Camshaft Alignment Pin<br />

E - <strong>SP</strong>23174-03 1 860 905 000/010 Crankshaft Locking Tool and Bolt<br />

F - <strong>SP</strong>23111-06 1 860 898 000 Flywheel Locking Tool<br />

Fiat Group JTD Series Diesel Applications – 9 piece set 07751200<br />

Applications: Diesel Alfa / Fiat / Lancia 1.3JTD / 1.9JTD engines / Opel 1.3CDti, 1.9CDTi<br />

Ref. OEM Ref. Description<br />

A - 07751102 EN-46781 Camshaft Alignment Tool (2)<br />

B - 07751201 KM 6130<br />

KM 6349<br />

Auxilliary drive belt tensioner holding pin<br />

C - 07751202 EN-46785 Crankshaft Alignment Pin c/w retention Spring<br />

D - 07751203 EN-46788 Crankshaft Alignment Tool<br />

E - 07751204 EN-46789 Camshaft Alignment Tool (2)<br />

F - 07751205 EN-46789-100 Camshaft Alignment Screw for use<br />

when high pressure pump remains fitted<br />

G - 07751206 1 860 898 000 Flywheel Locking Tool<br />

Fiat / Iveco 2.5/2.8 Timing Tool Kit 07751500<br />

NB - kit ref 07751200 is also suitable for<br />

GM 1.3 & 1.9 CDTi applications<br />

Camshaft Alignment <strong>Tools</strong> (A)<br />

• This kit of tools enables the engine timing position to be held when replacing the timing belt on 2.5D & 2.8D / DT / JTD <strong>Eng</strong>ines.<br />

• Comprises flywheel Locking pin, two injection /flywheel Locking Pins and Tensioner Retaining tool.<br />

• Suitable for use on the following models :-<br />

Model<br />

FIAT<br />

<strong>Eng</strong>ine Size <strong>Eng</strong>ine Code Year<br />

Ducato 2.5D 8140.47/67 94-02<br />

Ducato<br />

IVECO<br />

2.8D/DT/JTD 8140.43/63/43S 97-02<br />

Daily/Turbo 2.8D 8140.43S/63 00-05<br />

Fiat / Iveco 2.3JTD/3.0JTD Timing Tool Kit 07751600<br />

• This kit of tools enables the Locking of the Crankshaft Camshaft and Timing sensor timing position so as to enable timing belt change.<br />

• Suitable for use on the following models :-<br />

Model<br />

FIAT<br />

<strong>Eng</strong>ine Size <strong>Eng</strong>ine Code Year<br />

Ducato 2.3JTD F1AE0481C 02-06<br />

Ducato<br />

IVECO<br />

3.0JTD F1CE0481D 06-<br />

Daily 2.3JTD F1AE0481A 04-<br />

Daily 2.3JTD F1AE0481B 04-<br />

Daily 3.0JTD F1CE0481A 04-<br />

Crankshaft<br />

locking pin<br />

Camshaft<br />

setting<br />

pins<br />

Tensioner<br />

Retaining<br />

Tool<br />

Flywheel / pump<br />

locking pin<br />

TDC Timing PIN<br />

Sensor Position<br />

Locking Pin<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com<br />

www.sykes-pickavant.com


<strong>24</strong> ENGINE TIMING & LOCKING – FORD<br />

Ford Petrol <strong>Eng</strong>ine Timing Kit<br />

07752600<br />

Applications : Fiesta, Fusion 1.25/1.4/1.6 ’95 – ‘08<br />

Focus 1.4/1.6/1.8/2.0 ’98 – ‘09<br />

C-Max 1.6 ’03 – ‘09<br />

Mondeo 1.6/1.8/2.0/2.3 ’98 – ‘09<br />

Galaxy, S-Max 2.0/2.3 ’06 – ‘09<br />

Transit 1.8 / 2.3 ’02 – ‘06<br />

Ford Zetec Timing Tool Set – 4 piece set<br />

07752300<br />

Applications: Petrol - 1.25/1.4/1.6/1.8/2.0 16v<br />

• For use on many current Ford models:-<br />

-Fiesta, Puma, XR2i 1, 25/1, 4/1.6,<br />

-RS1800 1.8 16v<br />

-Escort/Orion 1.6 / 1.8 16v<br />

-Mondeo 1.6/1.8/2.0 16v<br />

-Puma/Focus 1.7 Zetec<br />

-Focus 1.4 / 1.6 / 1.8/2.0 16v<br />

-Cougar 2.0 16v Zetec<br />

-Focus/CMax 1.6 Ti-VCT<br />

NB – kit ref 07752300 is also suitable for Mazda 121<br />

1.25 applications<br />

Ford Diesel <strong>Eng</strong>ine Timing Kit<br />

07752700<br />

Applications : Fiesta 1.8D ’96 – ‘02<br />

Focus 1.8D / 2.0D ’98 – ‘09<br />

C-Max 1.8D / 2.0D ’03 – ‘09<br />

Mondeo 1.8D / 2.0D ’00 – ‘09<br />

Transit 1.8D / 2.0D / 2.2D / 2.4D ’00 – ‘09<br />

Universal Sprocket Holding Wrench<br />

0775<strong>24</strong>00<br />

A multi-application wrench, with variable adjustment.<br />

Ideal for holding the sprocket whilst releasing and tightening<br />

the fastener which retains the sprocket<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com<br />

www.sykes-pickavant.com<br />

D<br />

I.D OEM Ref. Description<br />

A Ford 303-376 (21-162B)<br />

Mazda 49JE01 054<br />

Camshaft Setting Bar<br />

B Ford 303-507 (21-210)<br />

Mazda 49JE01 061<br />

Crankshaft TDC Timing Pin<br />

C Ford 303-620 (21-163) Crankshaft TDC Timing Pin<br />

D Ford 21-259 9(303-748) Crankshaft TDC Timing Pin<br />

A<br />

B<br />

C


Ford Duratorq Diesel Applications<br />

- 9 piece set 07752200<br />

Ref. OEM Ref. Description<br />

A - <strong>SP</strong> 23060-02 Camshaft Sprocket Alignment Pin 6mm.<br />

ENGINE TIMING & LOCKING - FORD 25<br />

Applications: Diesel Ford Duratorq 1.4TDCi, 2.0TDCi, 2.4Di (belt & chain models) / PSA 1.4, 1.6HDi<br />

B - <strong>SP</strong> 23069-04 0194A Crankshaft / Fuel Pump alignment pin 5mm (2)<br />

21-260<br />

303-732<br />

C - <strong>SP</strong> 23060-11 0194C Flywheel Locking Pin 11mm<br />

21-262<br />

303-734<br />

D - <strong>SP</strong> 23069-25 0194B Camshaft Sprocket Locking Pin 8mm<br />

21-263<br />

303-735<br />

E - <strong>SP</strong> 23060-12 21-234<br />

/251<br />

Flywheel Locking Pin 14mm<br />

F - <strong>SP</strong> 23175-01 Fuel Pump Cover Removal Tool<br />

G - <strong>SP</strong> 23175-02 303-1151 Locking Tool, Fuel Injection Pump Sprocket<br />

H - <strong>SP</strong> 23002-45 310-083A Key for TX45 Torx fasteners<br />

I - <strong>SP</strong> 23161-06 Tensioner Pin<br />

NB – kit ref 07752200 is also suitable for PSA Group 1.4 / 1.6 HDi applications<br />

A short set of four (4) pins ( ref B,C,D,E above ) is also available – 07752100 – suitable for Ford Duratorq & PSA HDi series<br />

Ford TDCi Timing Tool Set – 7 piece set 07752500<br />

Applications : Ford Diesel 1.8 TDDi / TDCi – 1998 – 2007 – Chain Driven engines<br />

Ford Diesel 1.8 TDDi / TDCi - 2003 – 2008 - Belt Driven engines<br />

Ref. OEM Ref. Description<br />

A - 23054-06 21-162B Camshaft Alignment Plate<br />

303-367<br />

303-376B<br />

B - 23060-S 21-104 Crankshaft TDC Alignment Pin<br />

303-193<br />

C - 23060-03 Camshaft Alignment Pin<br />

D - 23060-10 21-168 Flywheel Locking Tool<br />

303-393<br />

E - 23060-16 21-229 Camshaft Sprocket Puller<br />

303-651<br />

F - 23060-17 23-067 Fuel Sprocket Remover<br />

303-095<br />

G - 23060-18 21-230 Chain Cover Alignment Tool<br />

303-652<br />

Fuel Pump Cover Removal Tool (F)<br />

Injection Pump Sprocket<br />

Locking Tool (G)<br />

Camshaft Sprocket Puller<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com<br />

www.sykes-pickavant.com


26 ENGINE TIMING & LOCKING – GM VAUXHALL / OPEL<br />

GM Vauxhall / Opel Ecotec Series applications – 5 piece set 07753200<br />

Applications: Petrol GM 1.0, 1.2 12v, 1.2, 1.4 16v<br />

GM 1.0 (X10XE, Z10XEZ, 10XEP)<br />

GM 1.2 (X12XE, Z12XE, Z12XEP)<br />

GM 1.4 (Z14XEL, Z14XEP)<br />

Ref. OEM Ref. Description<br />

A - <strong>SP</strong> 23164-11 KM 953 Camshaft Timing Tool<br />

B - <strong>SP</strong> 23164-12 KM 952 Crankshaft Locking Pin<br />

C - <strong>SP</strong> 23164-14 KM 954 Camshaft Position (CMP) sensor disc setting tool<br />

D - <strong>SP</strong> 23164-15 KM 955 Tensioner Retaining Pin<br />

E - <strong>SP</strong> 23164-16 KM 955 Tensioner Retaining Pin<br />

GM Vauxhall / Opel Ecotec Series applications –<br />

4 piece set 07753100<br />

Applications: Petrol GM 1.4, 1.6, 1.8, 2.0 Eco-Tec engines<br />

Ref. OEM Ref. Description<br />

A - <strong>SP</strong> 23058-01 KM 852 Camshaft Locking Tool<br />

B - <strong>SP</strong> 23058-02 KM 853 Camshaft Locking Tool<br />

C - <strong>SP</strong> 23058-03 KM 652 Flywheel locking tool<br />

D - <strong>SP</strong> 23058-04 KM 911 Flywheel locking tool<br />

GM 1.6 16v. Astra G / Astra H Timing Tool Set 07753400<br />

Model <strong>Eng</strong>ine Size <strong>Eng</strong>ine Code Year<br />

Astra-G 1.6 16V Z16XEP 03-06<br />

Astra-H 1.6 16V Z16XEP 04-07<br />

Meriva 1.6 16V Z16LET Z16XEP 05-<br />

Zafria-B 1.6 16V Z16XEP 05-<br />

Ref. OEM Ref. Description<br />

02301000 KM 800-20 Crankshaft Locking Tool<br />

02302000 KM 800-10 Camshaft Timing Gauge<br />

02305000 KM 800-30 Wedge<br />

02303000 KM 800-2 Camshaft Locking Tool (RED)<br />

02304000 KM 800-1 Camshaft Locking Tool (Green)<br />

www.sykes-pickavant.com<br />

Flywheel Locking Tool (C)<br />

GM V6 2.5 / 3.0 Petrol <strong>Eng</strong>ine Timing Kit 07753500<br />

Applications : GM Vectra / Omega / Calibra C25XE/ X25XE / X30XE<br />

GM Saab 2.5V6 / 3.0V6<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com


ENGINE TIMING & LOCKING – GM VAUXHALL / OPEL<br />

GM 1.3 CDTi / 1.9 CDTi Diesel <strong>Eng</strong>ine Timing Kit –<br />

9 piece set 07751200<br />

Applications : Diesel GM Vauxhall / Opel 1.3 CDTi, 1.9CDTi engines<br />

Ref. OEM Ref. Description<br />

A - 07751102 EN-46781 Camshaft Alignment Tool (2)<br />

B - 07751201 KM 6130<br />

KM 6349 Auxilliary drive belt tensioner holding pin<br />

C - 07751202 EN-46785 Crankshaft Alignment Pin c/w retention Spring<br />

D - 07751203 EN-46788 Crankshaft Alignment Tool<br />

E - 07751204 EN-46789 Camshaft Alignment Tool (2)<br />

F - 07751205 EN-46789-100 Camshaft Alignment Screw for use<br />

when high pressure pump remains fitted<br />

G - 07751206 1 860 898 000 Flywheel Locking Tool<br />

NB – kit ref 07751200 is also suitable for Fiat / Alfa 1.3 & 1.9 JTD applications<br />

GM Vauxhall / Opel Diesel applications –<br />

5 piece set 07753300<br />

Applications: Diesel GM 2.0D/2.2D Astra H & Vectra C<br />

Ref. OEM Ref. Description<br />

A - <strong>SP</strong> 23164-05 KM 933 Timing Adjustment Wrench<br />

B - <strong>SP</strong> 23164-06 KM 933 Timing Adjustment Bracket Assembly<br />

C - <strong>SP</strong> 23164-07 KM 927 Injection Pump Setting Pin<br />

D - <strong>SP</strong> 23164-08 KM 929 Flywheel Locking Pin<br />

E - <strong>SP</strong> 23164-09 KM 932 Camshaft Timing Tool<br />

Camshaft Alignment <strong>Tools</strong> (A)<br />

27<br />

Timing Adjustment Bracket (B) and wrench (A)<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com<br />

www.sykes-pickavant.com


28 ENGINE TIMING & LOCKING – GM – IVECO<br />

GM 1.9 / 2.2 / 2.5 TDi Diesel <strong>Eng</strong>ine Kit - 11 piece set 07755200<br />

Applications: Vauxhall / Opel Vivaro & Movano 1.9 / 2.2 / 2.5TDi Diesel<br />

Ref. OEM Ref. Description<br />

A - <strong>SP</strong> 23164-18 Mot 1536<br />

KM 6203<br />

Flywheel setting pin<br />

B - <strong>SP</strong> 23164-19 Mot 1537<br />

KM 6204<br />

Camshaft Locking Tool - Exhaust<br />

C - <strong>SP</strong> 23164-19E Locking screw M8 x 60 mm (2)<br />

D - <strong>SP</strong> 23164-20 Mot 1534 Camshaft Locking Tool - Inlet<br />

KM 6205<br />

E - <strong>SP</strong> 23164-17 Mot 1538 Hi-Pressure Fuel Pump Pulley Locking Pin<br />

I - <strong>SP</strong> 23054-04 Mot 1489 Crankshaft timing pin<br />

J - <strong>SP</strong> 23061-08 Tensioning screw M6 x 45 mm<br />

K - <strong>SP</strong> 23069-23 Mot 1054 Flywheel locking pin<br />

L - <strong>SP</strong> 23069-25 Mot 1430 Camshaft timing pin<br />

M - <strong>SP</strong> 23069-59 Mot 1543 Tension Pre-setting Tool.<br />

NB – kit ref 07755200 is also suitable for Nissan 1.5 dCi, Nissan Interstar / Primastar<br />

1.9 / 2.2 / 2.5 dCi & Renault 1.5 / 1.9 / 2.2 dCi applications<br />

GM Omega 2.5 D<br />

07758000<br />

Applications : Vauxhall / Opel Omega 2.5D with BMW 2.5D ( M51 ) engine<br />

Refer to page 20 for full kit content details<br />

Iveco <strong>Eng</strong>ine Timing Tool Kit 2.5D / 2.8D 07751500<br />

• This kit of tools enables the engine timing position to be held when replacing the timing belt on 2.5D & 2.8D / DT / JTD <strong>Eng</strong>ines.<br />

• Comprises flywheel Locking pin, two injection /flywheel Locking Pins and Tensioner Retaining tool<br />

• Suitable for use on the following models :-<br />

Model <strong>Eng</strong>ine Size <strong>Eng</strong>ine Code Year<br />

FIAT Ducato 2.5D 8140.47/67 94-02<br />

FIAT Ducato 2.8D/DT/JTD 8140.43/63/43S 97-02<br />

IVECO Daily/Turbo 2.8D 8140.43S/63 00-05<br />

Iveco Timing Tool Kit 2.3JTD / 3.0JTD 07751600<br />

www.sykes-pickavant.com<br />

Exhaust Camshaft Locking Tool (B)<br />

• This kit of tools enables the Locking of the Crankshaft Camshaft and Timing sensor timing position so as to enable timing belt change<br />

• Suitable for use on the following models :-<br />

Model <strong>Eng</strong>ine Size <strong>Eng</strong>ine Code Year<br />

FIAT Ducato 2.3JTD F1AE0481C 02-06<br />

FIAT Ducato 3.0JTD F1CE0481D 06-<br />

IVECO Daily 2.3JTD F1AE0481A 04-<br />

IVECO Daily 2.3JTD F1AE0481B 04-<br />

IVECO Daily 3.0JTD F1CE0481A 04-<br />

Crankshaft<br />

locking pin<br />

Camshaft<br />

setting<br />

pins<br />

Tensioner<br />

Retaining<br />

Tool<br />

Flywheel / pump<br />

locking pin<br />

TDC Timing PIN<br />

Sensor Position<br />

Locking Pin<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com


ENGINE TIMING & LOCKING – JAGUAR – LAND ROVER<br />

Jaguar TDV6 <strong>Eng</strong>ine Timing Kit 07754200<br />

Applications : Jaguar Diesel TDV6 engine<br />

S Type TD V6 with either automatic or manual tensioners<br />

Contents :<br />

• Flywheel Locking Tool for Automatic Tensioners<br />

• Flywheel Locking Tool for Manual Tensioners<br />

• Camshaft Sprocket Aligning Tool<br />

• Camshaft Sprocket Timing Pins<br />

NB – kit ref 07754200 is also suitable for LR and PSA TDV6 applications<br />

Land Rover Freelander 2.0D TD4 <strong>Eng</strong>ine Timing Kit –<br />

4 piece set 07758100<br />

Applications : Land Rover Freelander TD4<br />

Rover 75 2.0D with BMW 2.0D <strong>Eng</strong>ine<br />

A-<strong>SP</strong> 23048-01 11 2 300 Crankshaft TDC Setting Pin for all<br />

engines.<br />

B-<strong>SP</strong> 23048-09 11 6 320 Camshaft Locking Tool<br />

C-<strong>SP</strong> 23048-10 11 6 322 Locking Clamp.<br />

D-<strong>SP</strong> 23048-11 11 3 340 Tensioner Pin (2)<br />

NB – kit ref 07758100 is also suitable for BMW 2.0D / 3.0D and Rover 75 2.0D applications<br />

Land Rover 2.5 D 07758000<br />

Applications : Range Rover 2.5D with BMW 2.5D ( M51 ) engine<br />

Refer to page 20 for full kit content details<br />

Land Rover 2.7 D TDV6 07754200<br />

Applications : Land Rover Discovery 2.7TDV6, Range Rover & Sport TDV6<br />

Contents :<br />

• Flywheel Locking Tool for Automatic Tensioners<br />

• Flywheel Locking Tool for Manual Tensioners<br />

• Camshaft Sprocket Aligning Tool<br />

• Camshaft Sprocket Timing Pins<br />

NB – kit ref 07754200 is also suitable for Jaguar and PSA TDV6 applications<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com<br />

29<br />

www.sykes-pickavant.com


30 ENGINE TIMING & LOCKING – MERCEDES – MINI - NISSAN<br />

Mercedes Petrol & Diesel <strong>Eng</strong>ine Timing Kit 07760000<br />

Applications : Mercedes Petrol : C, E, SLK Class models – 1.8, 2.0, 2.3<br />

Mercedes Diesel : CDi engines 2.0, 2.2, 2.7, 3.3, 4.0<br />

D / DT engines 2.0, 2.2, 2.5, 2.9, 3.0<br />

Part Number OEM Ref. Description<br />

A - 23<strong>24</strong>1-01 6015890<strong>24</strong>0008932 Flywheel Plate Locking Tool<br />

c/w Bolts M6 x 90mm. (2)<br />

B - 23<strong>24</strong>1-02 6025890040008933 Flywheel Plate Locking Tool<br />

C - 23<strong>24</strong>1-03 1115890315008929 Camshaft Locking Pin Set (2)<br />

NB – kit ref 07760000 is also suitable for Chrysler 2.2 & 2.7 CRD engines - refer p21<br />

Mazda 1.25 Petrol <strong>Eng</strong>ine Kit 07752300<br />

Applications: Mazda 121 – 1.25 Petrol <strong>Eng</strong>ine<br />

Refer to page <strong>24</strong> for full kit content details<br />

NB – kit ref 07752300 is also suitable for Ford Zetec & VCT applications<br />

BMW MINI 1.6, One, Cooper, Cooper S - 2001 to 2006 07758300<br />

Part Number OEM Ref. Description<br />

A 11 8 250 Camshaft Sprocket Holding Tool<br />

B 11 8 370 <strong>Eng</strong>ine Support Bracket<br />

C 11 8 <strong>24</strong>0 Tensioner Assembly Tool<br />

Nissan Diesel <strong>Eng</strong>ine Timing Kit 07755200<br />

Applications : Nissan 1.5dCi , 1.9dCi, 2.2dCi Car and Light Commercial applications<br />

with Renaullt dCi series diesel engine<br />

Refer to page 35 for full kit content details<br />

NB – kit ref 07755200 is also suitable for GM Vauxhall / Opel 2.2 & 2.5TDi applications<br />

www.sykes-pickavant.com<br />

MINI Camshaft Sprocket<br />

Holding Tool ( A )<br />

Camshaft Locking Pins<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com


ENGINE TIMING & LOCKING – PSA ( PEUGEOT / CITROEN )<br />

PSA Group Petrol <strong>Eng</strong>ine Timing Kit – 16 piece set 07754300<br />

Applications : Citroen : C4, C5, C8 – 1.8, 2.0, 2.2 ’00 – ‘09<br />

: Xantia, Xsara, Picasso, XM<br />

– 1.8, 2.0 ’95 – ‘07<br />

Peugeot : 206, 306, 307, 406, 407, 607, 806, 807<br />

– 1.8, 2.0. 2.2 ’95 – 09<br />

I.D Part OEM Ref. Description<br />

A – <strong>SP</strong> 23053 0132-X, 4507-TJ, 9767.89 Tensioning Tool<br />

B – <strong>SP</strong> 23055-01 4507-TA, 4507-TJ Crankshaft Locking Pin<br />

C – <strong>SP</strong> 23055-02 0132-R, 0153-AE Camshaft Alignment Pin (2)<br />

D – <strong>SP</strong> 23055-05 0132-QZ Crankshaft Locking Pin<br />

E – <strong>SP</strong> 23055-06 0189-C Crankshaft Locking Tool<br />

F – <strong>SP</strong> 23061-02 0153-G, D153-Y, 0153-N,<br />

0188-D, 7004-TG, 7014-TJ,<br />

7017-TR, 9767.34<br />

Crankshaft Locking Pin<br />

G – <strong>SP</strong> 23069-25 0189-B Camshaft Alignment Pin<br />

H – <strong>SP</strong> 23069-33 0132-AJ2 Camshaft Alignment Pin<br />

I – <strong>SP</strong> 23069-34 5711-TC Camshaft Alignment Pin<br />

J – <strong>SP</strong> 23069-36 0189-A Camshaft Alignment Pin<br />

K – <strong>SP</strong> 23069-37 0189-AZ Camshaft Alignment Pin<br />

M – <strong>SP</strong> 23069-46 0134-AF, 0134-C Flywheel Locking Tool<br />

N – <strong>SP</strong> 23069-51 7017-TW Tension Wrench<br />

O – <strong>SP</strong> 23069-53 0132-AK, 0187-J, 0188-K,<br />

0189-K, 4533-TAD<br />

Belt Retention Clip<br />

P – <strong>SP</strong> 23111-02 0153-A, 6012-T, 9765.54, 9044-T Flywheel Locking Tool<br />

PSA Group Twin Cam Kit – 11 piece set 07754100<br />

Applications: Petrol Peugeot 206,307,406,607,806,807 1.8 / 2.0 / 2.2 16v (EW Series)<br />

Citroen Xsara / Picasso, C4, C5, C8 1.8 / 2.0 / 2.2 16v (EW Series)<br />

Ref. OEM Ref. Description<br />

A - <strong>SP</strong> 23055-06 0189-C Flywheel Locking Pin.<br />

B - <strong>SP</strong> 23061-12 Flywheel Locking Pin.<br />

C - <strong>SP</strong> 23061-14 Tensioner Adjusting Tool<br />

D - <strong>SP</strong> 23061-15 Tensioner Locking Tool<br />

E - <strong>SP</strong> 23069-04 0132-AB<br />

4527-T-S2<br />

Camshaft Locking Pin 5mm. (2)<br />

F - <strong>SP</strong> 23069-25 0189-B Crankshaft Tming Pin.<br />

G - <strong>SP</strong> 23069-33 0132.AJ2 Tensioner Setting Pin.<br />

0188-M<br />

4533-TAC2<br />

H - <strong>SP</strong> 23069-36 0189-A Camshaft Timing Pin.<br />

I - <strong>SP</strong> 23069-37 0189-AZ Camshaft Timing Pin.<br />

J - <strong>SP</strong> 23069-38 0189-L Inlet Camshaft Timing Pin (VTC)<br />

K - <strong>SP</strong> 23069-53 0132.AK/0153-AK Timing Belt Retaining Clip.<br />

0187-J<br />

0188-K/0189-K<br />

4533-TAD<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com<br />

31<br />

www.sykes-pickavant.com


32 ENGINE TIMING & LOCKING – PSA ( PEUGEOT / CITROEN )<br />

PSA Group Diesel <strong>Eng</strong>ine Timing Kit 07754400<br />

Applications : Citroen : Xantia, Xsara, XM, BX, ZX -<br />

1.7, 1.9, 2.1, 2.2, 2.8 - up to 2007<br />

: C15 , Dispatch, Relay, Jumper -<br />

1.7, 1.9, 2.1, 2.2, 2.8 – up to 2007<br />

Peugeot : 205, 206, 305, 306, 307, 309,<br />

405, 406, 605, 607, 806, 807<br />

: Boxer, Expert, Partner -<br />

1.8, 1.9, 2.1, 2.2, 2.8 - up to 2007<br />

I.D Part OEM Ref. Description<br />

A – <strong>SP</strong> 23061-02 0153-G, 0153-Y, 0153-N, 0188-D, Crankshaft Locking Pin<br />

7004-TG, 7014-TJ, 7017-TR, 9767.34<br />

B – <strong>SP</strong> 23061-03 M8 x 35 Setscrew (2)<br />

C – <strong>SP</strong> 23061-04 M8 x 40 Setscrew (1)<br />

D – <strong>SP</strong> 23061-09 M8 x 80 Setscrew<br />

E – <strong>SP</strong> 23061-06 7017-TR Flywheel Locking Pin<br />

F – <strong>SP</strong> 23061-11 0118-X Crankshaft Locking Pin & Spring<br />

G – <strong>SP</strong> 23069-25 0189-B/0194-B Timing Pin<br />

H – <strong>SP</strong> 23069-44 0178-E Tension Wrench<br />

I – <strong>SP</strong> 23069-04 0132-AB, 4527-TS2, 5711.TD, 0194-A Camshaft Timing Pin<br />

J – <strong>SP</strong> 23069-46 0134-AF, 0134-C Flywheel Locking Tool<br />

K – <strong>SP</strong> 23101 1 860 638 000 Tension Spacer<br />

L – <strong>SP</strong> 23111-02 0153-A, 6012-T, 9765.54, 9044-T Flywheel Locking Tool<br />

M – <strong>SP</strong> 23069-53 0132-AK, 0187-J, 0188-K, 0189-K,<br />

4533-TAD<br />

Belt Retention Clip<br />

PSA Group HDi Diesel - 6 piece set 07753600<br />

Applications : Peugeot, Citroen 1.4, 1.6 HDi<br />

Ref. OEM Ref. Description<br />

A – <strong>SP</strong> 23060-11 303-734 Flywheel Locking Pin.<br />

B – <strong>SP</strong> 23060-12 21-234 Flywheel Locking Pin.<br />

C – <strong>SP</strong> 23060-14 21-251303-698 Flywheel Locking Pin<br />

D – <strong>SP</strong> 23061-08 HT Setscrew M6 x 45 mm.<br />

E – <strong>SP</strong> 23069-04 303-732 Crankshaft / Fuel Pump alignment pin.<br />

F - <strong>SP</strong>23060-15 303-735 Camshaft Sprocket Locking Pin<br />

NB – kit ref 07753600 is also suitable for Ford 1.4 DCi, and Volvo 1.6D, 1.9TD applications.<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com<br />

www.sykes-pickavant.com


ENGINE TIMING & LOCKING – PSA ( PEUGEOT / CITROEN ) – RENAULT<br />

PSA Group V6 Diesel <strong>Eng</strong>ine Timing Kit 07754200<br />

Applications : Peugeot 407, 607, 807 with V6 TD engine<br />

Citroen C8 with V6 TD engine<br />

• Suitable for applications with either automatic<br />

or manual tensioners<br />

Contents :<br />

• Flywheel Locking Tool for Automatic Tensioners<br />

• Flywheel Locking Tool for Manual Tensioners<br />

• Camshaft Sprocket Aligning Tool<br />

• Camshaft Sprocket Timing Pins<br />

NB – kit ref 07754200 is also suitable for LR and Jaguar TDV6 applications<br />

PSA Group 2.8HDi Timing Tool Kit 07751500<br />

• This kit of tools enables the engine timing position to be held when replacing the<br />

timing belt on 2.5D & 2.8D / DT / JTD <strong>Eng</strong>ines<br />

• Comprises flywheel Locking pin, two injection /flywheel Locking Pins and Tensioner<br />

Retaining tool<br />

• Suitable for use on the following models :-<br />

Model <strong>Eng</strong>ine Size <strong>Eng</strong>ine Code Year<br />

FIAT<br />

Ducato 2.5D 8140.47/67 94-02<br />

Ducato 2.8D/DT/JTD 8140.43/63/43S 97-02<br />

IVECO<br />

Daily/Turbo 2.8D 8140.43S/63 00-05<br />

PSA<br />

Jumper/Relay 2.8D/HDI/TDI 8140.63/43S 01-06<br />

Boxer 2.8HDI 8140.43S 00-<br />

NB – kit ref 07751500 is also suitable for Renault Trafic & Master, GM Arena & Movano 2.5D, 2.8D applications<br />

Renault 2.0 16v Twin Cam Petrol <strong>Eng</strong>ine Timing Kit –<br />

2 piece set 07755300<br />

Applications : Renault 2.0 IDE <strong>Eng</strong>ines ( F5R )<br />

Model <strong>Eng</strong>ine Size <strong>Eng</strong>ine Code Year<br />

Mégane/Scenic 2,0 IDE F5R 1999-05<br />

Laguna 2,0 IDE F5R 1999-05<br />

Ref. OEM Ref. Description<br />

A – <strong>SP</strong> 23069-23 Mot 1054 Crankshaft Timing Pin<br />

B – <strong>SP</strong> 23069-62 Mot 1526 Camshaft Setting Bar<br />

Tensioner<br />

Retaining<br />

Tool<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com<br />

B<br />

Flywheel / pump<br />

locking pin<br />

TDC Timing PIN<br />

www.sykes-pickavant.com<br />

A<br />

33


34 ENGINE TIMING & LOCKING – RENAULT<br />

Renault 16v Petrol <strong>Eng</strong>ine Timing Kit –<br />

4 piece set 07755100<br />

Applications: Renault 1.4, 1.6, 1.8, 2.0 16v engines (K4, K4M, F4P, F4R)<br />

Ref. OEM Ref. Description<br />

A - <strong>SP</strong> 23054-04 Mot 1489 Crankshaft Timing Pin.<br />

B - <strong>SP</strong> 23069-23 Mot 1054 Crankshaft Timing Pin.<br />

C - <strong>SP</strong> 23069-52 Mot 1496 Camshaft Setting Tool.<br />

Renault Camshaft Sprocket Tool<br />

( 2.0 F4P, F4R engines ) 07755400<br />

Applications : Megane 2, Laguna 2, Scenic 2<br />

Espace, Vel Satis, Trafic<br />

• For use in conjunction with kit ref 07755100,<br />

when changing timing belts on 2.0 engines<br />

Renault 2.0 16v Petrol <strong>Eng</strong>ine Timing Kit 07755600<br />

Applications : Renault Laguna, Safrane<br />

Renault Laguna / Safrane 2,0 16v N7Q 700/704/710/711<br />

Safrane 2,5 20v N7U 700/701<br />

Part Number OEM Ref. Description<br />

A- <strong>SP</strong> 23054-03 303-748 Crankshaft aligning tool<br />

B - <strong>SP</strong> 23054-06 21-162B<br />

303-376<br />

Camshaft aligning tool<br />

C – <strong>SP</strong> 23069-41 Mot.1340 Crankshaft Timing Pin.<br />

D – <strong>SP</strong> 23069-45 Mot.1348 Tensioning Tool (auxiliary drive belt)<br />

E – <strong>SP</strong> 23069-47 Mot. 1337 Camshaft Setting Tool<br />

NB – kit ref 07755600 is also suitable for Volvo 1.6, 1.8, & 2.0 Petrol <strong>Eng</strong>ine applications<br />

www.sykes-pickavant.com<br />

Camshaft Setting Tool (C)<br />

Camshaft Aligning Tool<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com


ENGINE TIMING & LOCKING - RENAULT - ROVER 35<br />

Renault dCi Diesel <strong>Eng</strong>ine Kit – 11 piece set 07755200<br />

Applications: Diesel Renault 1.5dCi, 1.9dCi, 2.2dCi / Nissan 1.5dCi / Opel 2.2, 2.5 Tdi<br />

Ref. OEM Ref. Description<br />

A - <strong>SP</strong> 23164-18 Mot 1536<br />

KM 6203<br />

Flywheel setting pin<br />

B - <strong>SP</strong> 23164-19 Mot 1537<br />

KM 6204<br />

Camshaft Locking Tool - Exhaust<br />

C - <strong>SP</strong> 23164-19E Locking screw M8 x 60 mm (2)<br />

D - <strong>SP</strong> 23164-20 Mot 1534 Camshaft Locking Tool - Inlet<br />

KM 6205<br />

E - <strong>SP</strong> 23164-17 Mot 1538 Hi-Pressure Fuel Pump Pulley Locking Pin<br />

I - <strong>SP</strong> 23054-04 Mot 1489 Crankshaft timing pin<br />

J - <strong>SP</strong> 23061-08 Tensioning screw M6 x 45 mm<br />

K - <strong>SP</strong> 23069-23 Mot 1054 Flywheel locking pin<br />

L - <strong>SP</strong> 23069-25 Mot 1430 Camshaft timing pin<br />

M - <strong>SP</strong> 23069-59 Mot 1543 Tension Pre-setting Tool.<br />

Renault <strong>Eng</strong>ine Timing Tool Kit 2.5D, 2.8D DTi 07751500<br />

• This kit of tools enables the engine timing position to be held when replacing the<br />

timing belt on 2.5D & 2.8D / DT / JTD <strong>Eng</strong>ines<br />

• Comprises flywheel Locking pin, two injection /flywheel Locking Pins and Tensioner Retaining tool<br />

• Suitable for use on the following models :-<br />

Exhaust Camshaft Locking Tool (B)<br />

NB - Kit Ref 07755200 is also suitable for Nissan 1.5dCi, Nissan Interstar / Primastar 1.9 / 2.2 / 2.5dCi & Opel Vivaro / Movano 1.9 / 2.2 / 2.5TDi applications<br />

Model <strong>Eng</strong>ine Size <strong>Eng</strong>ine Code Year<br />

Renault<br />

Trafic/ Master 2.5D S8U/S9U 91-01<br />

Master<br />

GM/OPEL<br />

2.8D DTI S9W 98-03<br />

Arena/ Movano 2.5D S8U 97-01<br />

Movano 2.8D DTI S9W 98-03<br />

NB – kit ref 07751500 is also suitable for Fiat Ducato, Iveco Daily and PSA Relay & Boxer applications<br />

Applications : Rover 75 2.0D, LR 2.0 TD4<br />

Ref. OEM Ref. Description<br />

A-<strong>SP</strong> 23048-01 11 2 300 Crankshaft TDC Setting Pin for all engines.<br />

B-<strong>SP</strong> 23048-09 11 6 320 Camshaft Locking Tool<br />

C-<strong>SP</strong> 23048-10 11 6 322 Locking Clamp.<br />

D-<strong>SP</strong> 23048-11 11 3 340 Tensioner Pin (2)<br />

NB – kit ref 07758100 is also suitable for BMW 2.0D & 3.0D applications<br />

Tensioner<br />

Retaining<br />

Tool<br />

Rover TD4 Diesel Applications – 4 piece set 07758100<br />

Flywheel / pump<br />

locking pin<br />

TDC Timing PIN<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com<br />

www.sykes-pickavant.com


36 ENGINE TIMING & LOCKING – ROVER - SAAB<br />

Rover V6 Petrol <strong>Eng</strong>ine Timing Kit – 11 piece set 07761000<br />

Applications : Rover 45, 75, / MG 160, 180, 190 ZT-T, LR Freelander<br />

2.0 KV6 and 2.5 KV6 engines<br />

Ref. OEM Ref. Description<br />

A – <strong>SP</strong> 23078-01 18G 1747 Camshaft Locking Tool<br />

B – <strong>SP</strong> 23078-02 12-187 Camshaft Locking Adaptor - 2,0 l<br />

C – <strong>SP</strong> 23078-03 12R208 Camshaft Locking Adaptor – 2,5l<br />

D – <strong>SP</strong> 23078-04 12-175 Rear Camshaft Sprocket Setting Tool<br />

E – <strong>SP</strong> 23161-06 Tensioner Pushrod Retension Pin<br />

F – <strong>SP</strong> 23078-06 LRT 12-175 Rear Camshaft Sprocket Setting Tool<br />

G – <strong>SP</strong> 23078-07 18G 1746A<br />

LRT 12-198<br />

Rear Camshaft Sprocket Guide Pin<br />

H – <strong>SP</strong> 23078-08 18G 1747-5 Crankshaft Locking Pin<br />

LRT 12-232<br />

I – <strong>SP</strong> 23078-09 18G 1747-1 Rear Cam Sprocket Spreader<br />

LRT 12-195<br />

GM Saab Diesel applications – 5 piece set 07753300<br />

Applications : Saab 9-3 2.0D, 2.2TiD<br />

Saab 9-5 2.0D, 2.2TiD<br />

Ref. OEM Ref. Description<br />

A - <strong>SP</strong> 23164-05 KM 933 Timing Adjustment Wrench<br />

B - <strong>SP</strong> 23164-06 KM 933 Timing Adjustment Bracket Assembly<br />

C - <strong>SP</strong> 23164-07 KM 927 Injection Pump Setting Pin<br />

D - <strong>SP</strong> 23164-08 KM 929 Flywheel Locking Pin<br />

E - <strong>SP</strong> 23164-09 KM 932 Camshaft Timing Tool<br />

GM Saab V6 2.5 / 3.0 Petrol <strong>Eng</strong>ine Timing Kit 07753500<br />

Applications : Saab 900 2.5 V6 B258<br />

Saab 9000 3.0 V6 B308<br />

Saab 9-5 3.0 V6 B308E<br />

NB – kit ref 07753500 is also suitable for GM Vectra, Omega, Calibra models C25XE, X25XE, X30XE<br />

Refer to page 26 for full specification of kit ref 07753500<br />

GM Saab 1.9D Diesel <strong>Eng</strong>ine Timing Kit 07751200<br />

Applications : Saab 9-3 1.9D TiD ( Z19DT / DTH )<br />

Refer to page 27 for full specification of kit ref 07751200<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com<br />

www.sykes-pickavant.com


ENGINE TIMING & LOCKING - VAG 37<br />

VAG Group Master Kit of Petrol & Diesel<br />

applications – 18 piece set 077560V2<br />

Applications: Petrol VAG Group 1.4, 1.6, 1.8, 1.8T, 2.0, 2.2 / 1.8, 2.0 16v / 2.6, 2.8 <strong>24</strong>v<br />

Diesel VAG Group 1.2, 1.4, 1.9TDi / 1.7, 1.9SDi / 2.5,2.8TDi<br />

Ref. OEM Ref. Description<br />

A - <strong>SP</strong> 23044-01 V.159<br />

T 10020<br />

Tension Wrench.<br />

B - <strong>SP</strong> 23044-03 3387<br />

U-30009<br />

Tension Wrench.<br />

C - <strong>SP</strong>T 23056-01 3<strong>24</strong>2 Crankshaft locking tool.<br />

D - <strong>SP</strong> 23056-02 3458 Camshaft aligning tool.<br />

E - <strong>SP</strong> 23060-F Shim Set. (2)<br />

F - <strong>SP</strong> 23061-01 2064<br />

U-20003<br />

Injection Pump Pulley Timing Pin.<br />

G - <strong>SP</strong> 23062-B 2065A Camshaft Setting Bracket.<br />

U-40021<br />

H - <strong>SP</strong> 23069-11 3359 Injection Pump Pulley Timing Pin.<br />

T20102<br />

U-40074<br />

I - <strong>SP</strong> 23069-12 T10008 Tensioner Locking Tool.<br />

310-084<br />

(23-058)<br />

J - <strong>SP</strong> 23069-14 T10016 Camshaft Locking Tool.<br />

K - <strong>SP</strong> 23161-B 3418 Camshaft Setting Bracket.<br />

T20038<br />

L - <strong>SP</strong> 23161-03 T10050 Crankshaft Locking Tool.<br />

310-085<br />

(23-059)<br />

M - <strong>SP</strong> 23161-04 Setscrew M5 x 60mm<br />

N - <strong>SP</strong> 23161-05 T20046 Stud and Nuts. M5 x 55mm<br />

O - <strong>SP</strong> 23161-06 T20046 Tensioner Pin.<br />

P - <strong>SP</strong> 23161-07 3369 Support Guides.<br />

Q - <strong>SP</strong> 23161-03C T10100 Crankshaft Locking Tool<br />

VAG Group 1.2 6v & 12v 3 Cylinder<br />

<strong>Eng</strong>ines – 4 piece set 07756100<br />

Applications: Petrol VAG Group 1.2-3 cylinder engines (AWY & BMD 6v / AZQ & BME 12v)<br />

Ref. OEM Ref. Description<br />

A - <strong>SP</strong> 23176-01 T10123 Camshaft aligning tool (2) 12v.<br />

B - <strong>SP</strong> 23176-02 T10120 Camshaft aligning tool 6v.<br />

C - <strong>SP</strong> 23176-03 T10121 Crankshaft locking tool<br />

Belt Tension Wrench (A)<br />

Camshaft Setting Bracket (K)<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com<br />

www.sykes-pickavant.com


38 ENGINE TIMING & LOCKING - VAG<br />

VAG <strong>Eng</strong>ine Timing Kit for 1.4, 1.6 FSi engines 07756600<br />

Applications : VAG A3, Octavia, Polo, Golf, Jetta, Passat, Touran – 1.4, 1.6FSI engines<br />

Ref. OEM Ref. Description<br />

A – <strong>SP</strong> 23072 VAS 6079 Dial Test Indicator<br />

B – <strong>SP</strong> 23107-B T10170 Piston Height Adaptor<br />

C – <strong>SP</strong> 23161-41 T10171 Camshaft Alignment Tool.<br />

D – <strong>SP</strong> 23161-08 T40011 Tensioner Pin.<br />

VAG <strong>Eng</strong>ine Timing Kit for 2.0 FSi engines 07756700<br />

Applications : VAG A3, A4, A6, Golf, Passat, Touran – 2.0 FSi engines ( inc SOHC engines )<br />

Ref. OEM Ref. Description<br />

A – <strong>SP</strong> 23044-04 T10020 Tension Wrench<br />

B – <strong>SP</strong> 23161-06 T40011 Tensioner Pin.<br />

C – <strong>SP</strong> 23161-91 T10252 Camshaft aligning tool<br />

D – <strong>SP</strong> 23161-92 3366 Automatic Chain Tensioner Retainer<br />

E - <strong>SP</strong>23161-93 T10092 Chain Tensioner Retaining Screw and Nut<br />

F – <strong>SP</strong> 23161-96 T10060/A Auxiliary drive belt tensioner locking pin<br />

VAG <strong>Eng</strong>ine Timing Kit for 2.4 / 3.2 Chain Driven<br />

FSi engines 07756800<br />

Applications : Audi A6 2.4 ( BDW ), Audi A4, A6, A8 3.2 FSi ( AUK, BKH )<br />

Ref. OEM Ref. Description<br />

A – <strong>SP</strong> 23162-61 T40070 Camshshaft aligning tools (2)<br />

B – <strong>SP</strong> 23162-62 T40069 Crankshaft aligning tool<br />

C – <strong>SP</strong> 23162-63 T40071 Timing Chain Tensioner Locking Pin<br />

Optional extra : <strong>SP</strong> 23161-95 ( T40058 ) Crankshaft Pulley Bolt adaptor<br />

www.sykes-pickavant.com<br />

Camshaft Alignment Tool<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com


Applications : Audi A4, A6, A8, 3.0 V6 ( ASN, AVK, BBJ )<br />

Ref. OEM Ref. Description<br />

A – <strong>SP</strong> 23162-71 T40026 Crankshaft aligning tool<br />

B – <strong>SP</strong> 23162-72 T40030 Camshaft aligning tools (2)<br />

C – <strong>SP</strong> 23162-73 T40028 Camshaft Sprocket Adjusting Tool<br />

D – <strong>SP</strong> 23161-06 T40011 Tensioner Pin.<br />

Timing Tool Set for VAG 2.0Litre TDI PD DOHC engines fitted to :<br />

ENGINE TIMING & LOCKING - VAG 39<br />

VAG <strong>Eng</strong>ine Timing Kit for 3.0 V6 Petrol engines 07756300<br />

VAG V6 Camshaft Setting Plate 07756500<br />

Model <strong>Eng</strong>ine Size <strong>Eng</strong>ine Code Year<br />

Golf, Bora 2.3 AGZ, AQN 97-04<br />

Golf, Bora, Vento 2.8 AAA, AQP, AUE 91-97<br />

Golf, Bora, Vento 2.9 ABV 93-97<br />

Corrado 2.8, 2.9 AAA, ABV 92-95<br />

Passat 2.8, 2.9 AAA, ABV 91-96<br />

Passat 2.3 AGZ, AZX 96-05<br />

Sharan 2.8 AAA, AMY 95-00<br />

Transporter 2.8 AES 96-03<br />

VAG 2.0 TDi Diesel <strong>Eng</strong>ine Timing Kit 07756200<br />

Model <strong>Eng</strong>ine Size <strong>Eng</strong>ine Code Year<br />

Audi A4 2.0TDI BLB, BNA, BRE 04-<br />

Audi A6 2.0TDI BRF, BVG BLB,<br />

BNA, BRE, BRF, BVG 04-<br />

Skoda Octavia 11<br />

Volkswagen Golf,<br />

2.0TDI AZV, BKD 04-<br />

Jetta, Touran 2.0TDI AZV, BKD 03-<br />

Ref. OEM Ref. Description<br />

A – <strong>SP</strong> 23061-01 2064U-20003 Injection Pump Sprocket Locking Pin Ø15.4 mm.<br />

B – <strong>SP</strong> 23062-B 2065AU-40021 Camshaft Setting Bar<br />

C – <strong>SP</strong> 23060-F Shim Set (2)<br />

D – <strong>SP</strong> 23161-71 T10025 Crankshaft Damper Holding Tool<br />

Camshaft Alignment Tool<br />

VAG VW Transporter 2.4D, 2.5DTi <strong>Eng</strong>ine Timing Kit 07756400<br />

Crankshaft Damper<br />

Holding Tool ( D )<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com<br />

www.sykes-pickavant.com


40 ENGINE TIMING & LOCKING – VAG AND UNIVERSAL TOOLS<br />

VAG Tensioner Wrench<br />

07756002<br />

For holding the tensioner when<br />

tightening the tensioner locking<br />

nut on Petrol & Diesel VAG models<br />

for 1.9TD & 2.0 16v <strong>Eng</strong>ines<br />

Extra Long Handle length 210mm<br />

VAG Multi-Position Tensioner<br />

Wrench 07756005<br />

Multi-position timing belt tensioner<br />

wrench for VAG vehicles<br />

• Five adjustable positions for<br />

ease of access.<br />

• Retains the tensioner to allow<br />

for tightening of the tensioner nut.<br />

• Suitable for both petrol and<br />

diesel applications<br />

• Requires a 4mm Hex Key to<br />

adjust the positioning<br />

Camshaft Locking Tool<br />

07756014<br />

For VW Lupo, Polo, Golf<br />

models with 1.4 / 1.6 16v engines<br />

Waterpump Pulley Puller<br />

07756081<br />

For VW Toureg 2003 on,<br />

Transporter 2004 on,<br />

with 5 cyl Diesel <strong>Eng</strong>ine<br />

Waterpump Remover<br />

07756086<br />

For VW Transporter 2004 on<br />

VAG Guide Pin Set - VAG<br />

Group models 07756900<br />

Enables front section of the car<br />

to be slid forward, to provide<br />

more space for servicing<br />

functions.<br />

Universal Sprocket Holding Wrench 0775<strong>24</strong>00<br />

A multi-application wrench with variable adjustment<br />

www.sykes-pickavant.com<br />

VAG Tension Lever<br />

07756003<br />

For holding the tensioner on the<br />

latest generation of VAG applications<br />

– 1.2 / 1.4 / 1.9 TDi<br />

VAG Tensioner Pulley Locking<br />

Pin Set 07756006<br />

For use on Volkswagen 1.9 / 2.0 TDi PD, SOHC, 4 cylinder diesel<br />

engines where there is restricted access to the tensioner pulley rollers<br />

due to the modified sub-frame mountings introduced in 2004.<br />

Necessary during timing belt replacement.<br />

Applicable to models Eos, Golf, Jetta, Passat, Touran, Sharan and<br />

Caddy<br />

Crankshaft Setting Tool<br />

07756030<br />

For VW Lupo, Polo, Golf etc 1.9TDi<br />

Crankshaft Setting Tool<br />

07756033<br />

For VW Golf, Passat etc 2.0 TDi<br />

TDC Setting Wrench<br />

07756082<br />

For VW Toureg 2003 on, Transporter 2004 on<br />

With 5 cyl Diesel <strong>Eng</strong>ine<br />

VAG V6/V8 Camshaft Sprocket<br />

Puller 07757500<br />

Special tool designed for use on VAG<br />

models with V6 and V8 engines<br />

( 1996 – 2007 ) Suitable for both petrol<br />

& diesel applications. Fits applications with<br />

either 5 spoke or 6 spoke camshaft pulleys<br />

The three types of pulling arms will fit any number<br />

of spokes on the camshaft sprocket<br />

17mm Hex headed screw – ball ended to protect<br />

the camshaft sprocket


ENGINE TIMING & LOCKING - VOLVO<br />

Volvo <strong>Eng</strong>ine Timing Kit for Petrol engines 07755600<br />

Applications : Volvo S40, V40, S60, S70, S80 – 1.6, 1.8, 2.0 Petrol applications<br />

Part Number OEM Ref. Description<br />

A- <strong>SP</strong> 23054-03 303-748 Crankshaft aligning tool<br />

B - <strong>SP</strong> 23054-06 21-162B<br />

303-376<br />

Camshaft aligning tool<br />

C – <strong>SP</strong> 23069-41 Mot.1340 Crankshaft Timing Pin.<br />

D – <strong>SP</strong> 23069-45 Mot.1348 Tensioning Tool (auxiliary drive belt)<br />

E – <strong>SP</strong> 23069-47 Mot. 1337 Camshaft Setting Tool<br />

NB – kit ref 07755600 is also suitable for<br />

Renault Laguna, Safrane ( N7Q, N7U ) applications<br />

Volvo <strong>Eng</strong>ine Timing Kit for Petrol engines 07753600<br />

Applications : Volvo S40 / V40 1.9TD ( ’01-’04 ), S40 / V50 1.6D ( ’04-’08 )<br />

Ref. OEM Nr. Description<br />

A – <strong>SP</strong> 23060-11 303-734 Flywheel Locking Pin<br />

B – <strong>SP</strong> 23060-12 21-234 Flywheel Locking Pin<br />

C – <strong>SP</strong> 23060-14 21-251<br />

303-698<br />

Flywheel Locking Pin<br />

D – <strong>SP</strong> 23061-08 HT Setscrew M6 x 45 mm<br />

E – <strong>SP</strong> 23069-04 303-732 Crankshaft / Fuel Pump alignment pin<br />

F - <strong>SP</strong>23060-15 303-735 Camshaft Sprocket Locking Pin<br />

NB - Kit ref 07753600 is also suitable for Ford Duratorq 1.4 / 1.6 / 2.0 / 2.4 TDCi applications<br />

Camshaft Aligning Tool<br />

Refer to pages 42 – 43 for full Vehicle / Model / <strong>Eng</strong>ine Code applications list.<br />

Full details of components and fitting instructions can be found on www.sykes-pickavant.com<br />

www.sykes-pickavant.com<br />

41


42 ENGINE TIMING & LOCKING<br />

Alfa Romeo Kit 1<br />

145/146 1.4/1.6 335.03/676.01 <strong>SP</strong>23110-C <strong>SP</strong>23169-01<br />

145/146 1.8TS 322.01/671.06 <strong>SP</strong>23110-B <strong>SP</strong>23169-01<br />

145/146 1.9JTD 323.02 07751D00<br />

145/146 2.0TS 323.01/672.04 <strong>SP</strong>23110-B <strong>SP</strong>23169-01<br />

147 1.6TS 321.04/372.03 <strong>SP</strong>23110-C<br />

147 2.0TS 323.10 <strong>SP</strong>23110-B <strong>SP</strong>23169-01<br />

147 1.9 JTD/16V 182B9.000/371.01 07751200 07751D00<br />

147 1.9 JTD/16V 937A2/3/4/5/7.000/ 07751200<br />

192A5/192B1<br />

155/156 1.6TS 321.02/3/4 676.01 <strong>SP</strong>23110-C<br />

155/156 1.8TS 671.06 322.01/322.05 <strong>SP</strong>23110-B <strong>SP</strong>23169-01<br />

155/156 2.0TS 323.01/10 672.04 <strong>SP</strong>23110-B <strong>SP</strong>23169-01<br />

156/GT 1.9 JTD/16V 192A5/B1.000/323.02/371.01 07751200<br />

156/GT 1.9 JTD/16V 937A2/A4/A5 07751200<br />

156 2.4 JTD 325.01/939A6.000/841C/G/M 07751200<br />

159/166/Brea/Spider 1.9 JTD/16V/JTDM/2.4JTD 939A1/A2/A3/A8/841C/G/H/M 07751200<br />

34/62.02<br />

GTV/Spider 1.8/2.0/2.0TS 162.01/02 322.01/323.01/ <strong>SP</strong>23110-B <strong>SP</strong>23169-01<br />

323.10<br />

Audi<br />

A2 1.2/4 Tdi PD 1.4/1.6 ANY.AMF/APF.AUA.BBY 077560V2<br />

A3 1.6 AEH.AKL.APF.AVU.BFQ 077560V2<br />

A3 1.6 FSI BAG,BLP,BTS 07756600<br />

A3 1.8/T AGN.AGU.AJQ.APG.APP. 077560V2<br />

AQA.ARX.ARY.ARZ.AUM.AUQ<br />

A3 1.9 TDi AGR.AHF.ALH.ASV.ASZ.ATD.AXR. 077560V2<br />

A3 2.0 FSI AWA,AXW,AXX,BHD,BMB, 07756700<br />

BPY,BWA<br />

A4 1.6i ADP.AHL.ALZ.ANA.ARM 077560V2<br />

A4 /Quattro/A6 1.8/T ADR.AEB.AJL.ANB.APT.APU. 077560V2<br />

ARG.AVJ.AVV.AWT<br />

A4/A6 1.9 Tdi/PD 1Z.AFF.AFN.AHH.AHU.AJM. 077560V2<br />

ATJ.AVG.AVB.AVF.AWX<br />

A4/A6 2.0 Tdi /PD BLB,BNA,BRE,BRF,BVG 07756200<br />

A4 /Quattro 2.0/2.4 ACE.ALT.AGA.AJG.ALF 077560V2<br />

A4/A6 2.0 TFSI BUL/BJP,BGB 07756700<br />

A4 2.5 TDi AFB.AKE.AKN.AYM. 077560V2<br />

A4/A6 3.0 V6 ASN,BBJ 07756300<br />

A4/A6/A8 3.2 FSI AUK,BKH 07756800<br />

A6 1.8/T ADR.AEB.AJL.ANB.APT.APU. 077560V2<br />

ARG.AVJ.AVV.AWT<br />

A6 /Quattro 2.0/2.4 AAE.ABK.ACE.AGA,AJG, 077560V2<br />

ALF,ALT,ALW.<br />

A6 /Quattro 2.4 FSI BDW 07756800<br />

A6/A8 2.5 TDi AFB.AKE.AKN.AYM. 077560V2<br />

A8 3.0 V6 AVK 07756300<br />

TT 1.8 AJQ.APP.APX.APY.AUQ 077560V2<br />

BMW<br />

118/120 (E87) 2.0 N46 B20B 07758200<br />

316/318 1.6/1.8 16 4E 1.18 4E 1 07758000<br />

316/318(E36) 1.6/1.8/1.9 16 4E 2.18 4E/4S1.19 4E/4S 1. 07758000<br />

318/320(E90) 2.0 N46 B18B N46B20B 07758200<br />

318TDS(E36) 1.7D 17 4T 1 07758100<br />

316I/316TI Cpact(E46) 1.8 N42 B18A (N42) 07758200<br />

318I/318TI Cpact(E46) 2.0 N42 B20A (N42) 07758200<br />

320(E36) 2.0 20 6S 1.20 6S 2.20 6S 3 07758000<br />

323/325(E36) 2.5 25 6S 1.25 6S 2.25 6S 3 07758000<br />

325TD/TDS(E36) 2.5D 25 6T 1/-L 07758100<br />

328/M3(E36) 2.8/3.0/3.2 28 6S 1.30 6S 1. 32 6S 1 07758000<br />

316(E46) 1.9 19 4E 1 07758000<br />

318D/TD(E46) 2.0D 20 4D 1 07758100<br />

320(E46) 2.0/2.2/2.5/2.8/3.0 20 6S 4.22 6S 1.25 6S 4/5. 07758000<br />

320(E46) 2.0/2.2/2.5/2.8/3.0 28 6S 2.30 6S 3 07758000<br />

330D (E46) 3.0D 30 6D 1.30 6D 2 07758100<br />

520/525D(E39) 2.0D/2.5D 20 4D 1.25 6T 1 07758100<br />

520/523/528(E39) 2.0/2.2/2.5/2.8 20 6S 3/4.22 6S 1.25 6S 3.28 6S 1/2.07758000<br />

530D(E39) 3.0D 30 6D 1 07758100<br />

530/35/40(E39) 3.0/3.5/4.4 30 6S 3.35 8S 1/2 2.44 8S 1/2 07758000<br />

725/30TDS(E38) 2.5D 25 6T 1.30 6D 1 07758100<br />

728/30/40/50 (E38) 2.8/3.0/3.5/4.0/4.4/5.4 28 6S 2.30 8S 1.35 8S 1.35 8S2. 07758000<br />

728/30/40/50 (E38) 2.8/3.0/3.5/4.0/4.4/5.4 40 8S 1.44 8 S1/2.54 12 1/2 07758000<br />

840/850 (E31) 4.0/4.4/5.4/5.0/5.6 40 8 S1.44 8 S1.54 12 1.56 12 1 07758000<br />

X5 (E53) 3.0DT 30 6D 1 07758100<br />

Z3 (E36) 1.8/1.9/2.0/2.2/2.8/3.2 18 4 E2.19 4 E1.20 6 S4.22 6S 1. 07758000<br />

Z3 (E36) 1.8/1.9/2.0/2.2/2.8/3.2 28 6S 1/2.30 6S 3. 32 6S 1. 07758000<br />

Z4 (E85) 2.0 N46 B20 07758200<br />

Chrysler<br />

PT Cruiser 2.2CRD EDJ 07760000<br />

Jeep Grand Cherokee 2.7CRD 07760000<br />

Citroen<br />

AX 1.0/1.1/1.4 CDY.CDZ.HDY.HDZ.K6B. 07754300<br />

KDX/Y/Z.KFY/Z<br />

AX 1.4/1.5D K9ATUD3.VJY 07754400<br />

Berlingo 1.1/1.4 HDY.HDZ.KFW.KFX 07754300<br />

Berlingo 1.6 Hdi 16V 9HW.9HX 07754400 07753600<br />

Berlingo 1.6/1.8 NFU.LFX 07754300<br />

Berlingo 1.8D/1.9D/T 2.0HDI A9A.DJY.D9B.WJY.WJZ.RHZ.RHY 07754400<br />

C2/C3/C4/C5 1.4 /1.6 Hdi 8v 8HY/W/V/Y/X.9HX/Y/Z 07754400 07753600<br />

C2/C3/C4 1.4/1.6 NFU.NFX 07754300<br />

C4 2.0 16V RFK/RFN 07754100<br />

C5/C8 1.8/2.0 16V 6FZ/RLZ/RFN 07754100<br />

C5/C8 2.0/2.2 HDI RHM/RHT/RHY/RHZ/4HW/4HX 07754400<br />

C8 2.2 16V 3FZ 07754100<br />

Dispatch/Jumpy 1.9/2.1D D8B/DHX/D9B/WJY/P8C 07754400<br />

Evasion 1.8/2.0 LFW/LFZ/RFU/RFV/RGX 07754300<br />

Evasion 1.9/2.1D/TD 2.0HDI D8B/DHX/P8C/RHW/RHZ 07754400<br />

Evasion 2.0 16V RFN. 07754100<br />

Jumper/Relay 1.9D/2.1D 2.5D/TD/TDI D9B/DJY/DHX/D8C/P8C/ 07754400<br />

T9A/THX/THZ<br />

Jumper/Relay 2.0/2.2HDI RHV/RHZ/4HX 07754400<br />

Jumper/Relay 2.8HDI 8140.43/43S/63 07751500<br />

Picasso 1.6/1.8 NFZ/6FZ(EWJ7) 07754300<br />

Picasso 1.6/2.0HDI 9HZ/9HY/9HX/RHY 07754400<br />

Picasso 1.8/2.0 16V 6FZ/RLZ/RFN 07754100<br />

Saxo 1.0/1.1/1.4/1.6 CDY/Z..HDY/Z.KFW/X.NFX.NFZ 07754300<br />

Saxo 1.5D VJY.VJX.VJZ 07754400<br />

Synergie 1.8/2.0 LFW/RFU.RGX 07754300<br />

Synergie 2.0HDI RHZ. 07754400<br />

Xantia 1.6/1.8/2.0L16V BFZ.LFY.LFZ.RFV.RFX.RFY.RGX 07754300<br />

Xantia 1.9D/1.9TD/2.1DT 2.0HDI DHX.D9B.DJZ.DHY.DHW.P8C 07754400<br />

RHY.RHZ<br />

Xsara 1.4 Hdi 8v 8HX/Z 07754400 07753600<br />

Xsara 1.5D VJY.VJZ 07754400<br />

Xsara 1.4/1.6 16V 1.8 2.0 16v KFX.KFW.NFZ.NFU LFX. 07754300<br />

LFY.LFZ RFN.RFV.RFS.RFY.<br />

Xsara 1.8D/1.9D/T 2.0 Hdi A9A XUDWJY/Z DJY.DHV. 07754400<br />

DHX.DHY RHY.RHZ<br />

Fiat<br />

Brava/Bravo 1.2 16v 182B2.000/188A5.000 07751100<br />

Brava/Bravo 1.4i 12v 182A3.000/182A5.000 07751A00<br />

Brava/Bravo 1.6i 16v 182 A 4/6.000/182B6.000. 07751B00<br />

Brava/Bravo 1.8i 16v 182 A 2.000 07751C00<br />

Brava/Bravo 1.9D/TD/JTD 182A7/A8.000.182B4/B9.000 07751D00 07751200<br />

Coupe 1.8 183A1.000 07751C00<br />

Doblo/Idea 1.3D JTD 188A9.000 07751200<br />

Doblo 1.6 16v 182B6.000 07751B00<br />

Doblo 1.9D/ JTD 223A6/7.000/182B9.00 07751200 07751D00<br />

Ducato 2.3JTD/3.0JTD F1AE0481C/F1CE0481D 07751600<br />

Ducato 2.5D/2.8D/JTD 8140.47/R/67 8140.43/43S/63 07751500<br />

www.sykes-pickavant.com<br />

Fiat Kit 1<br />

Idea 1.9JTD 188B2.000 07751200 07751D00<br />

Marea 1.2 182B2.000 07751100<br />

Marea 1.4i 12v 182 A 3.000 07751A00<br />

Marea 1.6i 16v 182 A 4/B6.000 07751B00<br />

Marea 1.8L 16v 182A2.000 07751C00<br />

Marea 1.9/2.4D/TD/JTD 182A7/A8.000/186A6.000/182B 07751200<br />

4/B9.000/185A2/A6.000<br />

Multipla 1.6 16v 182A4.000 182B6.000 07751B00<br />

Multipla 1.9JTD 182A6/B4.000 07751200<br />

Palio Weekend 1.2 16V 188A5.000 07751100<br />

Palio Weekend 1.6 16V 178B3.000 182B6.000 07751B00<br />

Palio Weekend 1.9D 223A6.000 07751200 07751D00<br />

Panda/Punto 1.3D JTD 188A8/A9.000 07751200<br />

Punto 1.2 16V 1.4 16V 176B9.000/188A5.000/843A1.000 07751100<br />

Punto 1.9D/JTD 188A2/A3/A7.000 07751200<br />

Stilo 1.2 188A5.000 07751100<br />

Stilo 1.6 16v 182B6.000 07751B00<br />

Stilo 1.9 JTD 192A1/A3.000 07751200<br />

Ford<br />

Cougar 2.0LZetec-E SEFI EDBA/B/C/D 077520V2 077523/600<br />

Fiesta 1.25 DHA/B/C/D/E/F/G 077520V2 077523/600<br />

Fiesta 1.25 F8JA/B FUJA/B/M7JA/B 077520V2 077523/600<br />

Fiesta 02- 1.25/1.4/1.6 FXJA/B FYJA/B 07752600<br />

Fiesta 1.3/1.4/1.6 A9JA/B.BAJA/FXJA/B.FYJA 077520V2 077523/600<br />

Fiesta 1.4D TDCI F6JA/B/C 07752200 077536/700<br />

Fiesta 1.4/1.6/1.8 FHA/FHE/L1G/T/V.RDB/RQC 077520V2 077523/600<br />

Fiesta 1.8D/TD RTJ/RTK 077520V2<br />

Fiesta 1.8D/TD C9DC/RTN/RTQ/RTP 07752500<br />

Focus 1.4/1.6 Zetec-SE SFI FXDA/B/C/D/FYDA/B/C/D FXJA 077520V2 077523/600<br />

Focus 1.8/2.0 Zetec-E SFI EYDB/C/D/E/F/G/I/J/EDDB/C/D/F 077520V2 077523/600<br />

Focus 1.8 DuraTorq-TDCi F9DA/B.FFDA/BHDA/B/ 07752500<br />

C9DA/B/C KKDA<br />

Focus Cmax 1.6TDCI DV6TED4 07752200 077536/700<br />

Focus Cmax 1.8TDCI KKDA 07752500<br />

Focus Cmax 1.8/2.0 CSDA/B/QQDA/B/C/AODA/B 077520V2 07752600<br />

Fusion 1.25 F8JA/B FUJA/B 077520V2 077523/600<br />

Fusion 1.4TDCI F6JA/B/C 07752200 077536/700<br />

Fusion 1.4/1.6 FXJA/B FYJA/B 07752600<br />

Galaxy 1.9 TDi 1Z/AFN/AHU/AVG/ANU/AUY 077520V2<br />

Mondeo 1.6 /1.8 16V Zetec-E L1F/J/L/N/Q/RKA/B/F/H/J/K/ 077520V2 077523/600<br />

Mondeo 1.8 CDBB/CGBA/CHBA/B 077520V2 077523/600<br />

Mondeo 1.8D TCI RFN/RFM 077520V2<br />

Mondeo 2.0 16V Zetec SEFI NGA/B/C/D/CJBA/B 077520V2 077523/600<br />

Mondeo 2.0D DuraTorq-TDCi/DI FMBA/B/HJBA/B/C/N7BA/D5/6BA07752200 077536/700<br />

Puma 1.4/1.6/1.7 FHD/FHF/L1W/MHA 077520V2<br />

Tourneo/Transit Connet 1.8TDDI/1.8TDCI C9DA/B/C/F9DA/B.HCPA/BHPA07752500<br />

Transit 2.0/2.4D DI ABFA/D3FA/F3FA/D0/2/4FA/F4FA07752200 077536/700<br />

Transit 2.5D 4FA/B/C/D.4HB/C 077520V2<br />

Transit 2.5TD 4EB/C/D.4GA/B/C/D/E.4HB/4ED 077520V2<br />

GM<br />

Astra-G 1.2 X12XE 07753000 07753200<br />

Astra-G 1.4/1.6/1.8/2.0 Z14XE/X14XE/X16XEL 07753000 07753100<br />

Astra-G 1.8/2.0 /X18XE1/Z18XEL/Z18XE/X20XEV 07753000 07753100<br />

Astra-G 1.6/1.7 D/2.0 X16SZR/Y16XE/X17DTL/Z20LET 07753000<br />

Astra-G 2.0D/DT/2.2DTI X20DTL/Y20DTH/Y20DTL/Y22DTR07753000 07753300<br />

Astra-H 1.4 Z14XEL Z14XEP 07753000 07753200<br />

Astra-H 1.8 Z18XE 07753000 07753100<br />

Astra-H 1.9DCDTI Z19DT/DTH/DTJ 07751200<br />

Calibra/Cavalier 2.5 C25XE,X25XE 07753500<br />

Corsa-B 1.5/1.7D 15D/15DT17D/X17D 07753000<br />

Corsa-B 1.0/1.2 X10XE/X12XE 07753000 07753200<br />

Corsa-B 1.2/1.4 12NZ/X12SZ/X14SZ/X14XE 07753000 07753100<br />

Corsa-C/Agila 1.0 12V/1.2 16V Z10XE/Z10XEP / Z12XE Z12XEP 07753000 07753200<br />

Corsa-C/Agila 1.3 Dti Z13DT 07751200<br />

Corsa-C (BELT) 1.4 Z14XE 07753000 07753100<br />

Corsa-C (CHAIN) 1.4 Z14XEP 07753000 07753200<br />

Corsa-C 1.8 16v Z18XE 07753000 07753100<br />

Frontera-B 2.2D/2.2DT X22DTH/Y22DTH 07753000 07753300<br />

Frontera-B 2.2 X22SE/Y22SE 07753000<br />

Meriva 1.3D CDTI Z13DT 07751200<br />

Meriva 1.4 Z14XEP 07753000 07753200<br />

Meriva 1.6 16V Z16LET/Z16XEP 07753400<br />

Meriva 1.6/1.8 Z16XE/Z18XE 07753000 07753100<br />

Movano 1.9/DTI /CDTI F9Q/772/774 07755200<br />

Movano 2.2D DTI G9T 720/722/750 07755200<br />

Movano 2.5D DTI G9U A720/7<strong>24</strong>/726/750/750 07755200<br />

Movano 2.5D EGR/2.8DT EGR S8U 772/S9W 700/702 07751500<br />

Omega-B 2.0/2.2D DTI X20DTH/Y22DTH 07753000 07753300<br />

Omega-B 2.5D/DTI 25DT/X25DT 07758000<br />

Omega-B 2.0/2.2 16V X20XEV/Y22XE/Z22XE 07753000<br />

Omega-B 2.5/3.0/3.2 V6 X25XE/X30XE/Y26SE/Y32SE 07753500<br />

Signum 1.8L Z18XE 07753000 07753100<br />

Signum 1.9D CDTI Z19DT/Z19DTH 07751200<br />

Signum 2.0/2.2DTI Y20DTH/Y22DTR 07753000 07753300<br />

Sintra 2.2 Diesel X22DTH 07753000 07753300<br />

Sintra 2.2 X22XE 07753000<br />

Sintra 3.0 X30XE 07753500<br />

Speedster 2.0L Z20LET 07753000<br />

Tigra 1.3D CDTI Z13DT 07751200<br />

Tigra 1.4/1.6/1.8 X14XE/X16XE/Z18XE 07753000 07753100<br />

Tigra B 1.4 Z14XEP 07753000 07753200<br />

Vectra-B 1.6/1.7DT X16SZR/X17DT 07753000<br />

Vectra-B 2.0/2.2DT/DTI X20DTH/X20DTL/Y20DTH/Y22DTR07753000 07753300<br />

Vectra-B 1.6/1.8/2.0 X16XEL/Y16XE/Z16XE/ 07753000 07753100<br />

X18XE1/X18XE/Z18XE/X20XEV<br />

Vectra-B 2.5/2.6 X25XE/Y26SE 07753500<br />

Vectra-C 1.9D CDTI Z19DT/Z19DTH 07751200<br />

Vectra-C 2.0D/DT/2.2DTI Y20DTH/Y22DTR 07753000 07753300<br />

Vectra-C 1.6/1.8 Z16XE/Z18XE/Z18XEL 07753000 07753100<br />

VIVARO 1.9/2.5TDI F9Q760/G9U 730 07755200<br />

Zafira 1.9D CDTI Z19DTH 07751200<br />

Zafira 1.6/1.8/2.0 Z16YNG/Z16XE/X16XEL. 07753000 07753100<br />

X18XE1/Z18XE/Z20LET<br />

Zafira 1.6 16V Z16XEP 07753400<br />

Zafira 2.0D/DT/2.2DTI X20DTL/Y20DTH/Y22DTR 07753000 07753300<br />

Iveco<br />

Daily 2.3JTD/3.0JTD F1AE0481A/B,F1CE0481A 07751600<br />

Daily 2.5D/2.8D 8140.07/67F,814043C/43S 07751500<br />

Turbo Daily 2.5D/2.8D 8140.07/27/47/47R/97.8140.23/4307751500<br />

Jaguar<br />

S type 2.7TDVI 276DT 07754200<br />

Land Rover<br />

Discovery 2.7TDV6 276DT 07754200<br />

Freelander 2.0DTD4 07758100<br />

Freelander 2.5 KV6 07761000<br />

Range Rover 2.5DT 256T 07758100<br />

Range Rover 2.7TDV6 276DT 07754200<br />

Mazda<br />

121 1.25 DHA 077520V2 07752300<br />

Mercedes<br />

C-Class (202/2093) 1.8/2.0/2.2/2.3 11.920/921/941/4/5/951/5/ 07760000<br />

961/974/975<br />

C-Class (202) 2.8 104.911(except amg) 07760000<br />

C-Class (202) 2.0D 601.913 07760000


Mercedes Kit 1<br />

C-Class (202) 2.0D/2.2D/2.5D/DT 604.910/915.605.910/960 07760000<br />

C-Class (202/203) 2.2CDI 611.960/611.962 07760000<br />

C-Class (203) 2.0/2.3/2.7 CDI 646.962/963/612.962 07760000<br />

CLK (208) 2.0/2.3 111.944/945/956/975/982 07760000<br />

CLK (209) 2.7CDI 612.967 07760000<br />

E-Class(1<strong>24</strong>) 2.0/2.2/3.0 102.922/963/982/11.940/960 07760000<br />

E-Class(1<strong>24</strong>) 2.8/3.2 104.942/992(EXCEPT AMG) 07760000<br />

E-Class(1<strong>24</strong>) 3.0/3.3.4.2/5.0 104.980/981.119.974/975 07760000<br />

E-Class(1<strong>24</strong>) 2.0D/2.5D/3.0D/DT 601.912/602.912/962 603.912/ 07760000<br />

913/960/3<br />

E-Class(1<strong>24</strong>) 2.2D/2.5D/3.0D/DT 604.910/605.911/606-910 07760000<br />

E-Class(210) 2.0/2.3.2.8/3.2.4.2/5.0 111.942/947/970.104.945/ 07760000<br />

995.119.980/985<br />

E-Class(210) 2.0D/2.2D/2.5D/DT/3.0D/DT 604.912/7 605.910/12/62 606.961/2 07760000<br />

E-Class(210) 2.2/2.7/3.2CDI 611.961/2 612.961 613.961 07760000<br />

E-Class(210) 2.9DT 602.982 07760000<br />

E-Class(211) 2.0/2.2/2.7/3.0/3.2CDI 646.951/961,647.961,648.961 07760000<br />

E-Class(211) 3.9CDI 628.961 07760000<br />

G-Wagon (406/461/463) 102.965/979/981/7/8/9/996 07760000<br />

G-Wagon (463) 3.2 104.996 07760000<br />

G-Wagon (463) 2.7CDI 3.5DT/4.0 CDI 612.965,603.972, 628.962 07760000<br />

M-class(163) 2.3 111.977 07760000<br />

M-class(163) 2.3/2.7CDI 612.963 07760000<br />

M-class(163) 4.0CDI 628.962 07760000<br />

S-class(140) 2.8/3.2 104.944/990/994 07760000<br />

S-class(140) 4.2/5.0 119.970/971/980/981 07760000<br />

S-class(140) 6.0 120.980/981/982 07760000<br />

S-class(140) 3.5D 603.971 07760000<br />

S-class(220) 3.2/4.0 CDI 613.960/648.960/628.960 07760000<br />

SL-class(129) 2.8/3.2 104943/991 07760000<br />

SL-class(129) 3.0 <strong>24</strong>v 104.981 07760000<br />

SL-class(129) 5.0/6.0 119.960/972/982 07760000<br />

SL-class(129) 6.0 120.981/983 07760000<br />

SLK(170) 2.0/2.3 111.943/946/958/973/983 07760000<br />

Sprinter(901/2/3/4/5) 2.3 111979/984 07760000<br />

Sprinter (2/3/4/616) 2.7CDI 612.981 07760000<br />

Spinter(901/2/3/4) 2.9DT 602.980 07760000<br />

V-class/Vito (638) 2.0/2.3 2.2CDI 111.948/950/979/984/ 07760000<br />

611.980,612.936<br />

V-class (638) 2.3D 601.942/970 07760000<br />

Vito 2.2CDI 646.982/983 07760000<br />

Vaneo (639) 2.0/2.2CDI 646.982 07760000<br />

MINI<br />

ONE/Cooper 1.6 W10B16AA/BA 07758300<br />

Cooper s 1.6 W11B16A 07758300<br />

Nissan<br />

Micra/Kubistar 1.5DCI K9K 07755200<br />

Interstar/Primstar 1.9/2.5dci F9Q 760/762/ G9U 730 07755200<br />

Peugeot<br />

106 1.4D/1.5D K9Y/VJY/VJZ 07754400<br />

106 1.0/1.1/1.4/1.6 CDY/Z/HD/Y/Z/KDX/Y/KFW/X/ 07754300<br />

Z/NFW/NFX/NFY/NFZ<br />

206/206CC 1.1/1.4/1.6 HFZ/HFX/HTY.KFW/KFX.NFZ/NFU 07754300<br />

206/307/407/1007 1.4/1.6 HDI 8HX/Z.9HY/Z 07752200 07754400<br />

206 1.9D WJY/WJZ 07754400<br />

206/307 2.0 RFR/RFN/RFK 07754100<br />

306 1.1/1.4/1.6 HDZ/KDX/KFW/KFX/NFT/NFZ 07754300<br />

306 1.8D/1.9D/2.0HDI A9A/D8A/D9B/DJY/DJZ/DHY.RHY 07754400<br />

306 1.8/2.0 LFY/LFZ/RFS/RFX 07754300<br />

307/CC 1.4/1.6/ 2.0HDI KFW/NFU/RHY/RHZ/ 07754400<br />

406 1.6/1.8/2.0 BFZ/LFY/LFX/RGX/RLZ 07754300<br />

406 1.9TD DHW/DHX/DHY/D8B 07754400<br />

406/407/607/806/807 1.8/2.0/2.2 6FZ/RFN/RFR/3FZ 07754100<br />

406 2.0/2.2HDI2.1TD P8C/RHZ/RHY/4HX/4HZ 07754400<br />

605 2.0 R6A/RFZ/RGX/RGY 07754300<br />

605 2.1TD P8C 07754400<br />

607 2.0/2.2HDI RHS.RHZ.4HX 07754400<br />

806 1.9TD/2.1TD/2.0HDI DHX/D8B/P8C/RHW/RHZ 07754400<br />

806 1.8/2.0 LFW/RFU/RGX 07754300<br />

Boxer 1.9D/1.9TD.2.2HDI/2.5D/2.5TDI D9B/DJY/DHX/D8C 07754400<br />

4HY/T9A/T8A/THX<br />

Boxer 2.8HDI 8140.43S 07751500 07754400<br />

Expert 1.9D/1.9TD/2.0HDI D9B/WJY/Z/DHX/D8B/RHW/X/Z 07754400<br />

Expert 2.0 RFN 07754100<br />

Partner 1.1/1.4/1.6/1.8 HDZ/HFX/KFX/KFW/NFU/LFX 07754300<br />

Partner 1.6HDI 9HW 07752200 07754400<br />

Partner 1.8D/1.9D/2.0HDI A9A/D8B/DJY/WJZ/WJY/RHY 07754400<br />

Renault<br />

Clio 1.9D(LUCUS) F8Q 730/732/630/632/662 07755200 07755100<br />

Clio 2 1.4 16V 1.6 16V K4J 710/711/712/713/715 07755100<br />

Clio 2 ph2 1.5 dci K9K 700/702/704/710 07755200<br />

Clio 2 ph2 2.0 16V F4R 730/732/736 07755100<br />

Espace 2.0 F3R 728/729/742/768/769 07755100<br />

Espace 2.0 F4R 700/701 J7R 760/768 07755100 07755400<br />

Espace 2.2 DCI G9T 710 07755200<br />

Espace 1V 1.9D DCI F9Q 820.G9T742/743 07755200<br />

Kangoo 1.5 dci/1.9DCI K9K 7/00/02/04/10/14/16.2 07755200<br />

F9Q790/79<br />

Kangoo 1.9D F8Q 630/632/662 07755200<br />

Laguna 1.6 16V 1.8/16V K4M 720/4 F3P 670/720/7<strong>24</strong>. 07755100<br />

F4P 760/770/771<br />

Laguna 1.9DT/DCI F9Q 710/716/717/718/754 07755200<br />

Laguna 2.0 F3R 722/723/728/729/611 07755100<br />

Laguna 2.0 16V N7Q A700/704 07755600<br />

Laguna 2.0 F4R712/13/14/15 07755100 07755400<br />

Laguna II 2.0IDE F5R700/701 07755300<br />

Laguna 2.2 dci G9T 702/703 07755200<br />

Mascot 2.8DCI S9W206/208/212 07751500<br />

Master 2.2DCI G9T 720/722 07755200<br />

Master 2.5D/T S8U 720/722/742/750/752/ 07751500<br />

758/780/782/S9U700/3/4<br />

Master 2.5DCI G9U 720/7<strong>24</strong> 07755200<br />

Master 2.8DTI S9W 700/702 07751500<br />

Megane 1,6/ 16V K4M 700/701/720.K7M702/703/720 07755100<br />

Megane 1.9D/DT F8Q 620/622/6<strong>24</strong>/784/786 07755200<br />

Megane 1.9DCI F9Q 732 07755200<br />

Megane 2.0 F3R 750/51/791/796.F7R 710/714 07755100<br />

Megane 2.0 IDE F5R740 07755300<br />

Astra-G/H 1.6 16V Z16XEP 07753400<br />

Megane II 1.4 16V K4J 730 07755100<br />

Megane II 1.5/1.9D DCI K9K 722/728/729.F9Q 800/808 07755200<br />

Megane 2.0 F4R740/741 07755100<br />

Modus 1.5D DCI K9K 750/752/760 07755200<br />

Safrane 2.0 16V N7Q 710/711 07755600<br />

Safrane 2.5 N7U 700/701 07755600<br />

Scenic 1.5/1.9D DCI K9K 722/728/729.F9Q732/733 07755200<br />

Scenic 2.0 IDE F5R740 07755300<br />

Traffic 2.5D/TD S8U 720/722/742/750/752/758/ 07751500<br />

780/782/S9U700/3/4<br />

Traffic 1.9/2.5DCI F9Q 760/762. G9U 730 07755200<br />

Vel Satis 2.2 dci G9T 702 07755200<br />

ENGINE TIMING & LOCKING 43<br />

Rover/MG Kit 1<br />

All Models 1.4/1.6/1.8 K16 SERIES 02<strong>24</strong>0000<br />

45/75/MGZR 2.0 KV6 07756100<br />

75/800/MGZS/T 2.5 KV6 07756100<br />

Saab<br />

9-3 1.8I Z18XE 07753000<br />

9-3 1.9D TID Z19DT/DTH 07751200<br />

9-3/9-5 2.2TID D223L 07753300<br />

9-5/900/9000 3.0/2.5/3.0 B308E/B258/B308 07753500<br />

Seat<br />

Alhambra 1.8/2.0.1.9 TDi AJH.AWC.ATM.1Z.AFN.AHU. 077560V2<br />

ANU.AUY.AVG<br />

Arosa 1.4 16V/1.4TDI/1.7SDI AFK.AQQ.AUB/AMF/AKU 077560V2<br />

Cordoba 1.2 AZQ 07756100<br />

Cordoba 1.4 16v/1.6/2.0 16V AFH.IF.AFT.ABS.ADL.2E.ABF.AGG 077560V2<br />

Cordoba 1.7SDI/1.9D/1.9DT/1.9TDI AKW.1Y.AAZ.AEY.1Z.AFN. 077560V2<br />

AHU.ALH.AEY<br />

Ibiza 1.2 AZQ 07756100<br />

Ibiza 1.4/1.6 AFH.1F.AEH.AFT.AKL., 077560V2<br />

Ibiza 1.7SDI/1.9D/1.9DT/1.9TDI AKW.AGP.AQM.ATD.AEY.1Z. 077560V2<br />

AFN.AGR.AHU<br />

Ibiza 1.8/2.0 ADL.ABS.2E.ABF.AGG 077560V2<br />

Leon 1.4/1.6/1.8 1.9SDI/TDI AHW.APE.AEH.AKL.AGN.AGP. 077560V2<br />

AQM.AGR.ALH<br />

Toledo 1.4/1.6/1.8/2.0 1Y/AAZ.1Z.AGR.AFN.AHU.ALH. 077560V2<br />

Toledo 1.9D/TDI AHW.APE.1F.AEH.AFT.AKL. 077560V2<br />

ABS.AGN.ABF.AGG.2E<br />

Skoda<br />

Fabia 1.2 AWY.AZQ.BME 07756100<br />

Fabia 1.4i 16v/2.0 AUA.AUB.BBY.BBZ.AZL 077560V2<br />

Octavia 1.9SDI/TDI/PD AGP.AQM.AGR.AHF.ALH.ASV.ATD.077560V2<br />

Octavia 1.4/1.6 AXP.BCA.AEH.AKL.BFQ 077560V2<br />

Octavia 1.6 FSI BLF 07756600<br />

Octavia 1.8T/2.0 AGU.ARX.ARZ.AUM.AGN. 077560V2<br />

AQY.AEG.APK.AZH.AZJ<br />

Octavia II 2.0TDI PD AZV,BKD 07756200<br />

Superb 1.9 TDI 130cv AVF.AWX 077560V2<br />

VW<br />

Beetle 1.6/1.8/2.0 1.9TDI/PD AWH.AYD.BFS.AVC.AQY. 077560V2<br />

AZJ.AGR.ALH.ATD.AXR<br />

Bora 1.4/1.6 AHW.APE.AUA.BCA.AEH. 077560V2<br />

AKL.AKS.APF.AVU.BFQ<br />

Bora 1.8/2.0 AGN.APK.AQY.AZH.AZJ 077560V2<br />

Bora 1.9 SDI/TDI AGP.AGR.AJM.ALH.ANU. 077560V2<br />

AQM.ASV.ASZ.ATD.AUY<br />

Bora 1.9 SDI/TDI AQM.ASV.ASZ.ATD.AUY 077560V2<br />

Bora 2.3/2.8/2.9 AGZ,AQN,AAA,AQP,AUE,ABV 07756500<br />

Caddy 1.4/1.6/1.7SDI/1.9SDI/1.9TDI APE.1F.AFT.AKW.AEY.AQM.. 077560V2<br />

AFN.AHU.ALE<br />

Corrado 2.8/2.9 AAA,ABV 07756500<br />

Fox 1.2 AWY.BMD 07756100<br />

Golf IV 1.4 16V AHW.AKQ.APE.AXP.BCA 077560V2<br />

Golf IV 1.6/1.6 16V AKL.AEH.APF.ATN,AUS,AVU. 077560V2<br />

AZD,BCB,BFQ.<br />

Golf IV 1.8 AGN.AGU.AQA.ARZ. 077560V2<br />

Golf IV 1.9SDI/1.9TDI AGP.AGR.AJM.ALH.AQM.AUY.AXR 077560V2<br />

Golf IV 2.0 APK.AQY.AZH.AZJ.BEH 077560V2<br />

Golf IV 2.3/2.8/2.9 AGZ,AQN,AAA,AQP,AUE,ABV 07756500<br />

Golf V 1.4/1.6 FSI BAG,BKG,BLF,BLN,BLP 07756600<br />

Golf V 2.0 FSI SOHC AXW 07756700<br />

Golf V 2.0TDI PD AZV,BKD 07756200<br />

JETTA 1.6 FSI BAG,BLF,BLP,BTS 07756600<br />

JETTA 2.0TDI PD AZV,BKD 07756200<br />

LT 2.4D AAB.AJA 07756400<br />

LT 2.5SDI /TDI AGX.AHD.ANJ 077560V2<br />

Lupo 1.2/1.4 Tdi/1.7SDI ANY.AYZ.AMF.AKU. 077560V2<br />

Lupo 1.4 16V AFK.AHW.AKQ.APE.AQQ.AUA.AUB077560V2<br />

Passat 1.6i ADP.AEK.AFT.AKS.ANA.ARM. 077560V2<br />

Passat 1.6 FSI BLF 07756600<br />

Passat 1.8/T ADR.AEB.AFY.ANB.APT. 077560V2<br />

APU.ARG.AWT<br />

Passat 1.9D/DT/TDI 1Y.IZ.AAZ.AFN.AHH.AHU. 077560V2<br />

AJM.ATJ.AVF.AVG.AWX<br />

Passat 2.0i 2E.ABF.AGG.APK.AZM 077560V2<br />

Passat 2.0 FSI/TFSI AXW.BWA,BWE,BGB,BPJ 07756700<br />

Passat 2.3/2.8/2.9 AGZ,AZX,AAA,ABV 07756500<br />

Passat 2.5 TDi AFB.AKN. 077560V2<br />

Polo 1.2 AWY.AZQ.BME 07756100<br />

Polo 1.4 16v AFH.AFK.AHW.APE.AQQ. 077560V2<br />

AUA.AUB.BBY.BBZ<br />

Polo 1.4D/1.4TDI 1.61W. AMF/1F.AEH.AFT.AKL.AKS.APF. 077560V2<br />

Polo 1.4 FSI AXU,BKG,BKN 07756600<br />

Polo 1.7D/1.7SDI AHB.AHG.AKU.AKW 077560V2<br />

Polo 1.9D/DT/SDI 1Y.AEF.AEY.AGD.AGP.AQM.ASX. 077560V2<br />

Polo 1.9D TDI/PD AGR.AHU.ALE.ALH.ASV.ATD.AXR.077560V2<br />

Sharan 1.8T/2.0.1.9 Tdi/PD AJH.AWC.ATM/1Z.AFN.AHU. 077560V2<br />

ANU.AUY.AVG<br />

Sharan 2.8 AAA,AMY 07756500<br />

Touran 1.6 FSI BAG,BLN 07756600<br />

Touran 2.0TDI PD AZV,BKD 07756200<br />

Transporter 1.8/2.0 1.9D/DTPD. AAC. KY.1X.ABL. 077560V2<br />

Transporter 2.4D 2.5TDI AAB.AJA/ACV.AHY.AJT. 07756400<br />

AUF,AXG,AXL,AYC<br />

Transporter 2.8 AES 07756500<br />

Vento 1.6i/2.0I AEK.AFT.AKS./2E.ABF.AGG.APK. 077560V2<br />

Vento 1.9DTD/TDI 1Y.1Z.AEY.AAZ.AFN.AHU.ALE 077560V2<br />

Vento 2.8/2.9 AAA,AQP,AUE,ABV 07756500<br />

VOLVO<br />

850 2.0/3/5T B5204T2/3.B5234FT/3/4/5.B5254T 07755600<br />

C30 1.6 16V B4164S3 07755600<br />

C70 2.0/2.3/2.4/2.5T B5204T2/3/4 B5234T6/T9 07755600<br />

B5<strong>24</strong>4T/B5254T<br />

S40 1.6D D4164T 07753600<br />

S40 1.6 16V 1.8 1.9T B4164S/2/3 B4184S/3/9/10 B4194T/207755600<br />

S40 1.9D D4192T3/4 07753600<br />

S40 2.0/T B4204S/2/T/T2/T3/T4/T5 07755600<br />

S60 2.0/3T B5204T5/B5234T3/T7 07755600<br />

S60 2.4/T .2.5/T/R B5<strong>24</strong>4S2 B5<strong>24</strong>4T3/T4/T5. 07755600<br />

B5254T2/T4<br />

S70 2.0T/2.3T/2.4/T B5204T2/4/B5234FS/T3/T4/ 07755600<br />

T6/T7/B5<strong>24</strong>4S2 B5<strong>24</strong>4T<br />

S70 2.5 B5252FS B5254T 07755600<br />

S80 2.0T2.3T/2.4T/2.5 B5204T3/4/5 B5232T7/B5<strong>24</strong>4 07755600<br />

S2 B5<strong>24</strong>4T3/T4 B5254T2<br />

V40 1.6 16V 1.8 1.9T B4164S/2/3 B4184S/3/9/10 B4194T/207755600<br />

V40 1.9D D4192T3/4 07753600<br />

V40 2.0/T B4204S/2/T/T2/T3/T4/T5 07755600<br />

V50 1.6D D4164T 07753600<br />

V50 1.6 16V B4164S3 07755600<br />

V70 2.0T/2.3T B5204T2/3/4/5 B5234FS/T3/ 07755600<br />

T4/T6/T7/T8<br />

V70 2.4 B5<strong>24</strong>4S2 B5<strong>24</strong>4T/T3/T4/T5/T7 07755600<br />

V70 2.5/T B5252FS B5254T B5254T2/T4 07755600<br />

XC70 2.4/2.5T B5<strong>24</strong>4T4/B5254T2 07755600<br />

XC90 2.5/T B5254T2 07755600<br />

www.sykes-pickavant.com


44 ENGINE TIMING & LOCKING<br />

Diesel Fuel Pump Timing Kit – 11 piece set 07757000<br />

Applications : Diesel Bosch EP & VE Rotary / CAV Rotodiesel / Peugeot XUD / Nippon<br />

Denso / Kikki<br />

Diesel Injection Pump Timing Tool Kit.<br />

• For Bosch Rotary and Lucas, CAV Rotodiesel DPC Rotary Injection Pumps – Top Entry.<br />

• With a special Top Dead Centre indicator for the Peugeot XUD engine range.<br />

This set includes special purpose adaptors and extensions complete with an interchangeable<br />

Dial Test Indicator which measures upto 8 mm. with increments of 0.01 mm. Adjustable bezel for<br />

zeroing and limit tabs.<br />

Part Number Description<br />

A - <strong>SP</strong> 23065-01 M8 Adaptor, long.<br />

B - <strong>SP</strong> 23065-03 Extension, long 99mm.<br />

C - <strong>SP</strong> 23065-05 Thread convertor M8 – M12<br />

D - <strong>SP</strong> 23066-01 Piston Height Adaptor M14<br />

E - <strong>SP</strong> 23066-03 Extension<br />

F - <strong>SP</strong> 23067-02 Probe<br />

G - <strong>SP</strong> 23067-10 Mounting Bracket Assembly<br />

H - <strong>SP</strong> 23072 Dial Test Indicator, 41 dia x 8 x 0.01 mm.<br />

I - <strong>SP</strong> 23076-01 M8 Adaptor, short<br />

J - <strong>SP</strong> 23076-02 Extension, short 40.8mm.<br />

K - <strong>SP</strong> 23077-01 M10 Adaptor, short.<br />

Timing Adaptor Components for Bosch<br />

Rotary VE Pumps<br />

Precision DTI gauge 07712000<br />

Enables fast and accurate timing<br />

of rotary diesel injection pumps<br />

www.sykes-pickavant.com<br />

07757000 1 1 1 1 1 1 1 1 1 1 1<br />

Application<br />

Alfa Romeo<br />

Audi<br />

Bedford<br />

BMW<br />

(A) <strong>SP</strong> 23065-01<br />

(B) <strong>SP</strong> 23065-03<br />

(C) <strong>SP</strong> 23065-05<br />

(D) <strong>SP</strong> 23066-01<br />

(E) <strong>SP</strong> 23066-03<br />

Citroën ✓ ✓ ✓ ✓ ✓<br />

Dacia ✓ ✓ ✓<br />

Daihatsu ✓ ✓ ✓<br />

Fiat ✓ ✓ ✓ ✓ ✓ ✓ ✓<br />

Ford ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓<br />

Isuzu ✓ ✓ ✓ ✓ ✓<br />

Iveco ✓ ✓ ✓ ✓ ✓<br />

Lancia ✓ ✓ ✓ ✓ ✓<br />

Landrover ✓ ✓ ✓ ✓ ✓<br />

Leyland/Daf ✓ ✓ ✓<br />

Mazda ✓ ✓ ✓ ✓ ✓<br />

Mitsubishi ✓ ✓ ✓ ✓ ✓<br />

Nissan ✓ ✓ ✓ ✓ ✓<br />

Opel ✓ ✓ ✓<br />

Peugeot ✓ ✓ ✓ ✓ ✓<br />

Renault ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓<br />

Rover ✓ ✓ ✓ ✓ ✓ ✓ ✓<br />

Seat ✓ ✓ ✓ ✓ ✓<br />

Volkswagen ✓ ✓ ✓ ✓ ✓ ✓<br />

Volvo ✓ ✓ ✓ ✓ ✓<br />

(F) <strong>SP</strong> 23072<br />

(G) <strong>SP</strong> 23076-01<br />

(H) <strong>SP</strong> 23076-02<br />

(I) <strong>SP</strong> 23067-02<br />

(J) <strong>SP</strong> 23067-10<br />

(K) <strong>SP</strong> 23077-01<br />

✓ ✓ ✓ ✓ ✓<br />

✓ ✓ ✓ ✓ ✓ ✓<br />

✓ ✓ ✓ ✓<br />

✓ ✓ ✓ ✓ ✓<br />

Pump Timing Components for Lucas,<br />

CAV Rotodiesel DPC Rotary Injection Pumps


01410000 6<br />

01410500 7<br />

01410600 7<br />

01412500 7<br />

01412600 7<br />

01440000 6<br />

01512500 6<br />

01512700 6<br />

01512900 6<br />

01513000 6<br />

01520000 6<br />

015500V2 9<br />

01640000 6<br />

01650000 7<br />

01659000 7<br />

01675000 8<br />

01690000 7<br />

01690100 7<br />

01690200 7<br />

01690300 7<br />

01690400 7<br />

01690500 7<br />

01690600 7<br />

01690700 7<br />

01740000 16<br />

01740500 16<br />

01750000 16<br />

02180000 8<br />

02800000 5<br />

02800100 5<br />

02800200 5<br />

02800300 5<br />

02810000 5<br />

02810100 5<br />

02810200 5<br />

02810300 5<br />

03110000 8<br />

03120000 8<br />

03220000 5<br />

03579500 8<br />

03800000 2<br />

03810000 9<br />

03818000 9<br />

03819500 9<br />

03830000 9<br />

03840000 9<br />

03850000 9<br />

03860000 9<br />

03890000 9<br />

03900000 9<br />

03950000 2<br />

03950100 2<br />

03950200 2<br />

03950400 2<br />

03950500 2<br />

03965000 3<br />

03970000 3<br />

03980000 3<br />

03990000 3<br />

03995000 4<br />

05150000 11<br />

05160000 11<br />

05350000 11<br />

07740000 13<br />

07740500 12<br />

07741000 12<br />

07742000 12<br />

07742500 12<br />

07743000 13<br />

07744400 13<br />

081100<strong>SP</strong> 10<br />

08510100 10<br />

08550000 15<br />

08560000 15<br />

085700V2 14<br />

08580000 14<br />

08580500 14<br />

08581000 16<br />

08590000 17<br />

08591000 17<br />

08592000 17<br />

316600V2 12<br />

38360000 11<br />

66021000 2<br />

66030000 10<br />

66037000 5<br />

66037300 5<br />

66043000 2<br />

66090200 4<br />

66090300 4<br />

66090400 4<br />

66090500 4<br />

67000600 3<br />

INDEX<br />

07751100 Fiat 22<br />

07751200 Alfa Romeo 19<br />

07751200 Fiat 23<br />

07751200 Vauxhall /Opel 27<br />

07751200 SAAB 36<br />

07751400 Alfa Romeo 19<br />

07751500 Fiat 23<br />

07751500 IVECO 28<br />

07751500 PSA 33<br />

07751500 Renault 35<br />

07751600 Fiat 23<br />

07751600 IVECO 28<br />

07751A00 Fiat 22<br />

07751B00 Fiat 22<br />

07751C00 Fiat 22<br />

07751D00 Alfa Romeo 19<br />

07751D00 Fiat 23<br />

07752100 Ford & PSA 25<br />

07752200 Ford 25<br />

07752300 Ford <strong>24</strong><br />

07752300 Mazda 30<br />

0775<strong>24</strong>00 Ford <strong>24</strong><br />

0775<strong>24</strong>00 Universal 40<br />

07752500 Ford 25<br />

07752600 Ford <strong>24</strong><br />

07752700 Ford <strong>24</strong><br />

07753100 Vauxhall /Opel 26<br />

07753200 Vauxhall /Opel 26<br />

07753300 Vauxhall /Opel 27<br />

07753300 SAAB 36<br />

07753400 Vauxhall /Opel 26<br />

07753500 Vauxhall /Opel 26<br />

07753500 SAAB 36<br />

07753600 PSA 32<br />

07753600 Volvo 41<br />

07754100 PSA 31<br />

07754200 Jaguar 29<br />

07754200 Land Rover 29<br />

07754200 PSA 33<br />

07754300 PSA 31<br />

07754400 PSA 32<br />

07755100 Renault 34<br />

07755200 Vauxhall /Opel 28<br />

07755200 Nissan 30<br />

07755200 Renault 35<br />

07755300 Renault 33<br />

07755400 Renault 34<br />

07755600 Renault 34<br />

07755600 Volvo 41<br />

07756002 VAG 40<br />

07756003 VAG 40<br />

07756005 VAG 40<br />

07756006 VAG 40<br />

07756014 VAG 40<br />

07756030 VAG 40<br />

07756033 VAG 40<br />

07756081 VAG 40<br />

07756082 VAG 40<br />

07756086 VAG 40<br />

077560V2 VAG 37<br />

07756100 VAG 37<br />

07756200 VAG 39<br />

07756300 VAG 39<br />

07756400 VAG 39<br />

07756500 VAG 39<br />

07756600 VAG 38<br />

07756700 VAG 38<br />

07756800 VAG 38<br />

07756900 VAG 40<br />

07757000 Fuel Pump 44<br />

07757500 VAG 40<br />

07758000 BMW 20<br />

07758000 Vauxhall /Opel 28<br />

07758000 Land Rover 29<br />

07758006 BMW 20<br />

07758100 BMW 20<br />

07758100 Land Rover 29<br />

07758100 Rover 35<br />

07758200 BMW 21<br />

07758300 BMW /Mini 21<br />

07758300 MINI 30<br />

07758500 BMW 20<br />

07760000 Chrysler 21<br />

07760000 Mercedes 30<br />

07761000 Rover 36<br />

<strong>SP</strong>23110-A Alfa Romeo 18<br />

<strong>SP</strong>23110-B Alfa Romeo 18<br />

<strong>SP</strong>23110-C Alfa Romeo 18<br />

<strong>SP</strong>23110-L Alfa Romeo 18<br />

<strong>SP</strong>23110-M Alfa Romeo 18<br />

<strong>SP</strong>23169 Alfa Romeo 18<br />

45<br />

www.sykes-pickavant.com


Churchbridge Works - Walsall Road, Cannock, Staffordshire, UK. WS11 8JR<br />

Tel: +44 (0) 1922 702222 Fax: +44 (0) 1922 702223 E-mail: sales@sykes-pickavant.com<br />

<strong>SP</strong>09/01-ENGINE

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