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Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong> - <strong>Closed</strong> <strong>Loop</strong><br />
This spare parts catalogue is valid for the following engine variants: Document No: 103730 ETK<br />
• 103730_I2 749 MAR TC-143 DS V1 2007 3.1<br />
Revision: 1.2<br />
Date of Issue: 12.02.2009<br />
103730_ETK_Rev1.2_090212
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
Table of Contents<br />
010 Crankcase 1<br />
01 Case 1<br />
02 Front Cover 3<br />
020 Crank Drive 4<br />
030 Cylinder Head 5<br />
01 Valve Cover 5<br />
02 Rocker Arms 6<br />
03 Cylinder Head 7<br />
04 Valves 8<br />
040 Valve Train 9<br />
050 Cooling System 10<br />
01 Expansion Tank 10<br />
02 Water Manifold 11<br />
03 Heat Exchanger 12<br />
04 Water Pump 13<br />
05 <strong>Turbo</strong>charger 15<br />
060 <strong>Turbo</strong>charging 16<br />
01 <strong>Turbo</strong>charger 16<br />
02 Intercooler 18<br />
03 Exhaust Pipe 20<br />
04 Mounting Intercooler 21<br />
070 Intake Area 22<br />
01 Intake Manifold 22<br />
02 Throttle Body 23<br />
080 Engine Management System 24<br />
090 Starter, Generator 27<br />
100 Fuel Unit 28<br />
110 Lubrication System 29<br />
01 Oil Tank, Oil Cooler 29<br />
02 Roll Over Tank 30<br />
03 Dry Sump 31<br />
04 <strong>Turbo</strong>charger, Oil Filter, Oil Pump 32<br />
05 Mounting Oil Tank 33<br />
120 Engine Mount 34<br />
900 Special Tools 35<br />
910 Repair Kits 37<br />
Overview of Revisions 39<br />
Terminology 40<br />
103730_ETK_Rev1.2_090212
Crankcase<br />
Welch Plug<br />
Tie Rod<br />
Tie Rod Sleeve<br />
Oil Seal<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
010 Crankcase 01 Case<br />
3<br />
1<br />
2<br />
4<br />
5<br />
7<br />
19<br />
6 6<br />
8<br />
2<br />
10<br />
9<br />
(3)<br />
18<br />
2<br />
17<br />
16<br />
11<br />
13<br />
11<br />
12<br />
15<br />
14<br />
Pos. Part No Description QTY<br />
1 100280 Sleeve 2<br />
2 102992 Plug 3<br />
3 *<br />
Crankcase<br />
incl. Pos. 2, 4, 5, 6, 1x 11, 1x 13, 14 1<br />
4 100287 Welch Plug 2<br />
5 100070 Tie Rod 8<br />
6 100225 Centering Pin 2<br />
7 100224 Tie Rod Sleeve 4<br />
8 * Fitting M18x1.5 2<br />
9 * Seal 18x22x1.5 Al 2<br />
Pos. Part No Description QTY<br />
11 100468 Washer 4<br />
12 * Bolt M8 1<br />
13 100464 Bolt M8x50 10.9 2<br />
14 102442 Pin 1<br />
15 100467 Bolt M8x90 10.9 1<br />
16 100297 Clamp Plate 1<br />
17 100328 Spring 1<br />
18 100072 Oil Pressure Piston 1<br />
19 101526 Oil Seal 1<br />
10 ** Oil Pressure Switch 1<br />
* See next page<br />
** See Chapter Engine Management System<br />
103730_ETK_Rev1.2_090212<br />
Page
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
010 Crankcase 01 Case (continuation)<br />
Crankcase Type 1:<br />
Water Pump Outlet with a hose.<br />
Crankcase Type 2:<br />
Water Pump Outlet with a metal<br />
tube.<br />
2<br />
6<br />
3<br />
1 no longer available<br />
4<br />
5<br />
7<br />
Crankcase Type 1:<br />
Fitting 102980<br />
M18x1.5<br />
Crankcase Type 2:<br />
Fitting 401291<br />
M18x1.5<br />
14<br />
18<br />
102980 401291<br />
Pos. Part No Description QTY<br />
1 (103385) Crankcase Type 1 1<br />
2 102980 Fitting M18x1.5x14 2<br />
3 100454 Seal 18x22x1.5 Al 2<br />
Pos. Part No Description QTY<br />
4 103961 Crankcase Type 2 1<br />
5 401291 Fitting M18x1.5x18 2<br />
6 100467 Bolt M8x90 10.9 1<br />
3 100466 Bolt M8x70 10.9 1<br />
The crankcase can be differentiated according to the outlet of the water pump.<br />
Device-dependent parts are:<br />
• Fitting M18x1.5<br />
• Bolt M8<br />
• Water Pump Cover<br />
• Impeller<br />
• <strong>Turbo</strong>charger Bracket<br />
Along with a change in crankcase type, these parts must also be exchanged.<br />
See Chapter 050 Cooling System 04 Water Pump and Chapter 060 <strong>Turbo</strong>charging 01 <strong>Turbo</strong>charger<br />
103730_ETK_Rev1.2_090212<br />
Page
Front Cover<br />
Generator Cover<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
010 Crankcase 02 Front Cover<br />
1<br />
8<br />
2<br />
5<br />
6<br />
8<br />
3<br />
8<br />
8<br />
2<br />
7<br />
11<br />
9<br />
4<br />
2<br />
6<br />
6<br />
10<br />
6<br />
Pos. Part No Description QTY<br />
1 101990 Front Cover 1<br />
Pos. Part No Description QTY<br />
11 * Conduit 1<br />
2 100501 Bolt M6x20 8.8 9<br />
3 100411 Bolt M4x6 8.8 1<br />
4 100406 Clamp 1<br />
5 101997 Generator Cover 1<br />
6 100549 Bolt M6x65 8.8 4<br />
7 100502 Bolt M6x25 8.8 1<br />
8 100280 Sleeve 4<br />
9 * Sensor Crankshaft 1<br />
10 * Bolt M6x12 1<br />
* See Chapter Engine Management System<br />
103730_ETK_Rev1.2_090212<br />
Page
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
020 Crank Drive<br />
Pos. 7: Always replace pistons in pairs. Don‘t mix<br />
pistons with varying part no.<br />
6<br />
7<br />
8<br />
9<br />
order<br />
in pairs<br />
2<br />
order in pairs<br />
3<br />
1 4<br />
5<br />
10<br />
(10)<br />
10<br />
(10)<br />
16<br />
order<br />
in pairs<br />
17<br />
13<br />
14<br />
15<br />
12<br />
Pos. 14: If mounted distance sleeve (8mm) in<br />
Stub Shaft 402634, it must be remove.<br />
11<br />
Pos. Part No Description QTY<br />
1 102868 Balance Shaft incl. Pos. 3, 4, 5 1<br />
2 100017 Bearing Shell Balance Shaft 8<br />
3 100463 Key 1<br />
4 100112 Gear Balance Shaft 1<br />
5 100164 Nut M10 8.8 1<br />
6 103974 Con Rod incl. Pos. 10 2<br />
7 102660 Piston incl. Pos. 8 2<br />
8 100361 Circlip 4<br />
9<br />
or<br />
or<br />
or<br />
or<br />
100008<br />
100007<br />
100009<br />
100010<br />
100011<br />
Con Rod Bearing Red 1.721 mm<br />
Con Rod Bearing Yellow 1.726 mm<br />
Con Rod Bearing Blue 1.731 mm<br />
Con Rod Bearing Green 1.736 mm<br />
Con Rod Bearing Brown 1.741 mm<br />
4<br />
Pos. Part No Description QTY<br />
10 103694 2x Con-Rod Bolt M10x1x38 2<br />
11 101610 Bolt M10x1x45 10.9 6<br />
12 101682 Washer 6<br />
13 101608 Flywheel 1<br />
14 402634 Stub Shaft 1<br />
15 100296 Crankshaft 1<br />
16<br />
or<br />
or<br />
or<br />
or<br />
100013<br />
100012<br />
100014<br />
100015<br />
100016<br />
Main Bearing Red<br />
Main Bearing Yellow<br />
Main Bearing Blue<br />
Main Bearing Green<br />
Main Bearing Brown<br />
1.990 mm<br />
1.995 mm<br />
2.000 mm<br />
2.005 mm<br />
2.010 mm<br />
17 100734 Key 1<br />
8<br />
103730_ETK_Rev1.2_090212<br />
Page
Valve Cover<br />
Valve Cover Seal<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
030 Cylinder Head<br />
01 Valve Cover<br />
2<br />
1<br />
4<br />
5<br />
3<br />
13<br />
6<br />
7<br />
8<br />
9<br />
10<br />
(10)<br />
(10)<br />
11<br />
12<br />
Pos. Part No Description QTY<br />
1 * Bolt M6x20 4<br />
2 * Washer 4<br />
3 * Ignition Coil 2<br />
Pos. Part No Description QTY<br />
11 * Sensor Camshaft 1<br />
12 * Bolt 6x18 1<br />
13 402159 Engine Badge 1<br />
4 101318 Clip 1<br />
5 101119 Clip 1<br />
6 100446 Bolt M6x45 10<br />
7 100448 Washer 10<br />
8 101654 Bracket 1<br />
9 102941 Valve Cover Black incl. Pos. 10, 11, 12 1<br />
10 102134 Valve Cover Seal 1<br />
* See Chapter Engine Management System<br />
103730_ETK_Rev1.2_090212<br />
Page
Rocker Arm<br />
Rocker Axle<br />
Rocker Arm Support<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
030 Cylinder Head 02 Rocker Arms<br />
1<br />
2<br />
4<br />
3<br />
4<br />
3<br />
5<br />
6<br />
8<br />
8<br />
7<br />
7<br />
Pos. Part No Description QTY<br />
1 101034 Nut M10x1.25 10.9 8<br />
2 103099 Washer 8<br />
3 102023 Rocker Arm Short 2<br />
4 102024 Rocker Arm Long 2<br />
5 100605 Bolt M6x20 10.9 4<br />
6 100080 Rocker Axle 4<br />
7 101973 Rocker Arm Support 1 2<br />
8 101974 Rocker Arm Support 2 2<br />
103730_ETK_Rev1.2_090212<br />
Page
Welch Plug<br />
Cylinder Head<br />
Cylinder Head Gasket<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
030 Cylinder Head 03 Cylinder Head<br />
1<br />
2<br />
3<br />
4<br />
3<br />
9<br />
5<br />
10<br />
6<br />
8<br />
6<br />
11<br />
7<br />
Quod vide chapter 910 Repair Kits<br />
Pos. Part No Description QTY<br />
1 100514 Bolt M6x40 10.9 4<br />
Pos. Part No Description QTY<br />
11 100501 Bolt M6x20 8.8 1<br />
2 * Spark Plug RC7PYCB 2<br />
3 100094 Welch Plug 2<br />
4 100228 Sleeve 8<br />
5 102144 Cylinder Head incl. Pos. 1, 3, 6, 8 1<br />
6 400876 Plug 2<br />
7 101445 Cylinder Head Gasket 1<br />
8 102992 Plug 1<br />
9 102332 Bracket 1<br />
10 101318 Clip 1<br />
* See Chapter Engine Management System<br />
103730_ETK_Rev1.2_090212<br />
Page
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
030 Cylinder Head 04 Valves<br />
3<br />
2<br />
1<br />
4<br />
6<br />
5<br />
Exhaust Side<br />
Intake Side<br />
Valve Adjustment Shim (8 parts per bag)<br />
Part No Description QTY<br />
102043 Shim 10x2.50 1<br />
102044 Shim 10x2.55 1<br />
102045 Shim 10x2.60 1<br />
7<br />
102046 Shim 10x2.65 1<br />
102047 Shim 10x2.70 1<br />
102048 Shim 10x2.75 1<br />
8<br />
102049 Shim 10x2.80 1<br />
102050 Shim 10x2.85 1<br />
102051 Shim 10x2.90 1<br />
102029 Shim 10x2.95 1<br />
102030 Shim 10x3.00 1<br />
102052 Shim 10x3.05 1<br />
102031 Shim 10x3.10 1<br />
Pos. Part No Description QTY<br />
1 * Shim 8<br />
2 100129 Collet Valve 16<br />
3 102316 Spring Cup 8<br />
4 100081 Valve Spring 8<br />
5 100658 Valve Stem Seal 8<br />
6 100262 Spring Pad 8<br />
7 102542 Intake Valve 4<br />
8 102327 Exhaust Valve 4<br />
102032 Shim 10x3.15 1<br />
102033 Shim 10x3.20 1<br />
102034 Shim 10x3.25 1<br />
102053 Shim 10x3.30 1<br />
102035 Shim 10x3.35 1<br />
102036 Shim 10x3.40 1<br />
102037 Shim 10x3.45 1<br />
102038 Shim 10x3.50 1<br />
102039 Shim 10x3.55 1<br />
102040 Shim 10x3.60 1<br />
102041 Shim 10x3.65 1<br />
102042 Shim 10x3.70 1<br />
* See Table Valve Adjustment Shim<br />
103730_ETK_Rev1.2_090212<br />
Page
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
040 Valve Train<br />
2<br />
4<br />
5<br />
1<br />
7<br />
8<br />
3<br />
9<br />
6<br />
10<br />
11<br />
Pos. Part No Description QTY<br />
1 101921 Camshaft 1<br />
Pos. Part No Description QTY<br />
11 100832 Bolt M8x25 10.9 1<br />
2 100116 Timing Chain incl. Link 1<br />
3 100557 Chain Link, Single 1<br />
4 100078 Camshaft Axle 1<br />
5 100502 Bolt M6x25 8.8 1<br />
6 100069 Chain Rail 1<br />
7 102456 Chain Guide 1<br />
8 100079 Chain Tensioner 1<br />
9 100436 Seal 24x32x2 Al 1<br />
10 100337 Plug 1<br />
103730_ETK_Rev1.2_090212<br />
Page
Expansion Tank<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
050 Cooling System 01 Expansion Tank<br />
4<br />
5<br />
3<br />
6<br />
7<br />
2<br />
1<br />
9<br />
8<br />
13<br />
14<br />
13<br />
12<br />
8<br />
1<br />
11<br />
15, 16, 17<br />
1<br />
8<br />
10<br />
8<br />
Pos. Part No Description QTY<br />
1 100474 Hose Clamp 12-22/9 3<br />
2 101668 Hose 1<br />
3 101806 Hose Clamp 12.6-14.8/7 1<br />
4 100550 Cap 1<br />
5 101801 Expansion Tank 1<br />
6 100448 Washer 2<br />
7 100501 Bolt M6x20 8.8 2<br />
Pos. Part No Description QTY<br />
11 100417 Hose 1<br />
12 100513 Banjo Bolt M14x1.5 1<br />
13 100529 Seal 14x18x1.5 Al 2<br />
14 100537 Banjo Fitting D10/D8 M14 1<br />
15 100418 Hose 1<br />
16 101182 Conduit 1<br />
17 101576 Cable Tie 2<br />
8 100471 Hose Clamp 16-27/9 4<br />
9 100416 Hose 1<br />
10 100742 Hose Connector 1<br />
103730_ETK_Rev1.2_090212<br />
Page 10
Thermostat<br />
Water Manifold<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
050 Cooling System 02 Water Manifold<br />
9<br />
8<br />
10<br />
12<br />
5<br />
5<br />
1<br />
3<br />
6<br />
11<br />
6<br />
7<br />
11<br />
4<br />
2<br />
Pos. Part No Description QTY<br />
1 100294 Circleclip 1<br />
2 102333 Fitting 1<br />
Pos. Part No Description QTY<br />
11 100470 Hose Clamp 32-50/9 2<br />
12 100366 Hose 1<br />
3 100516 O-Ring 1<br />
4 100150 Thermostat 1<br />
5 100517 O-Ring 2<br />
6 100501 Bolt M6x20 8.8 2<br />
7 101995 Water Manifold 1<br />
8 * Sensor Coolant Temperature 1<br />
9 101107 Seal 10x14x1 Al 1<br />
10 100744 Fitting 1<br />
* See Chapter Engine Management System<br />
103730_ETK_Rev1.2_090212<br />
Page 11
Heat Exchanger<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
050 Cooling System 03 Heat Exchanger<br />
11<br />
10<br />
9<br />
1<br />
8<br />
3<br />
3<br />
4<br />
1<br />
3<br />
3<br />
7<br />
3<br />
1<br />
6<br />
2<br />
1<br />
5<br />
Pos. Part No Description QTY<br />
1 100473 Hose Clamp 25-40/9 4<br />
Pos. Part No Description QTY<br />
11 * Oil Cooler 1<br />
2 100313 Hose 1<br />
3 100470 Hose Clamp 32-50/9 5<br />
4 100376 Hose 1<br />
5 102003 Heat Exchanger 1<br />
6 101786 Hose 1<br />
7 100377 Hose 1<br />
8 100201 Hose Connector 1<br />
9 100346 Hose 1<br />
10 100488 Hose Clamp 70-90/9 1<br />
* See Chapter Lubrication System<br />
103730_ETK_Rev1.2_090212<br />
Page 12
Water Pump Cover<br />
Impeller<br />
Water Pump Axle<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
050 Cooling System 04 Water Pump<br />
10<br />
13<br />
11<br />
10<br />
15<br />
9<br />
1<br />
8<br />
2<br />
3<br />
12<br />
14<br />
16<br />
7<br />
6<br />
4<br />
4<br />
4<br />
5<br />
Pos. Part No Description QTY<br />
1 100826 Bolt M6x40 2<br />
2 100501 Bolt M6x20 8.8 2<br />
3 * Water Pump Cover 1<br />
4 100470 Hose Clamp 32-50/9 3<br />
5 100422 Hose 1<br />
6 100523 Hose Connector 1<br />
7 100346 Hose 1<br />
8 100488 Hose Clamp 70-90/9 1<br />
9 ** Oil Cooler 1<br />
10 100474 Hose Clamp 12-22/9 2<br />
Pos. Part No Description QTY<br />
11 100375 Hose 1<br />
12 100493 O-Ring 1<br />
13 * Impeller 1<br />
14 103743 Sealing Kit 1<br />
15 102948 Water Pump Axle 1<br />
16 102870 Intermediate Gear Water Pump 1<br />
* See next page<br />
** See Chapter Lubrication System<br />
103730_ETK_Rev1.2_090212<br />
Page 13
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
050 Cooling System 04 Water Pump (continuation)<br />
1<br />
2<br />
4<br />
3<br />
For Crankcase Type 1<br />
5<br />
6<br />
7<br />
9<br />
8<br />
For Crankcase Type 2<br />
Pos. Part No Description QTY<br />
1 100470 Hose Clamp 32-50/9 2<br />
2 100460 Hose 1<br />
3 102699 Water Pump Cover Type 1 1<br />
4 101476 Impeller Type 1 1<br />
Pos. Part No Description QTY<br />
5 100826 Bolt M6x40 1<br />
6 103963 Water Tube 1<br />
7 102454 O-Ring 2<br />
8 103962 Water Pump Cover Type 2 1<br />
9 400180 Impeller Type 2 1<br />
The water pump cover and the impeller are dependent on the crankcase type.<br />
Along with a change in crankcase type, the water pump cover and the impeller must also be exchanged.<br />
See Chapter 010 Crankcase 01 Case<br />
103730_ETK_Rev1.2_090212<br />
Page 14
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
050 Cooling System 05 <strong>Turbo</strong>charger<br />
4<br />
5<br />
1<br />
2<br />
2<br />
1<br />
4<br />
3<br />
6<br />
7<br />
Pos. Part No Description QTY<br />
1 100507 Bolt M6x16 8.8 2<br />
2 100836 O-Ring 2<br />
3 101789 Hose incl. Pos. 2 1<br />
4 102084 Hose Clamp 20-32/12 2<br />
5 102311 Hose 1<br />
6 100472 Hose Clamp 6-16/9 1<br />
7 * <strong>Turbo</strong>charger 1<br />
* See Chapter <strong>Turbo</strong>charging<br />
103730_ETK_Rev1.2_090212<br />
Page 15
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
060 <strong>Turbo</strong>charging 01 <strong>Turbo</strong>charger<br />
1<br />
3<br />
5<br />
4<br />
9<br />
2<br />
7<br />
6<br />
10<br />
6<br />
19<br />
18<br />
8<br />
22<br />
21<br />
13<br />
12<br />
11<br />
17<br />
14<br />
15<br />
20<br />
4<br />
16<br />
Pos. Part No Description QTY<br />
1 101446 Exhaust Gasket 2<br />
2 100426 Stud M8x118 4<br />
3 100425 Stud M8x69 4<br />
4 101579 Hose Clamp 7.8x9.5/5 2<br />
5 102492 Hose 1<br />
6 101540 Hose Clamp 8.8-10.5/5 2<br />
7 * Valve 1<br />
8 102493 Hose 1<br />
9 *** Exhaust Manifold 1<br />
10 * Switch 70/65°C 1<br />
* See Chapter Engine Management System<br />
** See next page<br />
*** See Chapter Repair Kits<br />
Pos. Part No Description QTY<br />
11 100737 Nut M8 8<br />
12 100575 Segment 6<br />
13 101771 Bolt M6x10 6<br />
14 100632 Bolt M8x50 8.8 1<br />
15 ** <strong>Turbo</strong>charger Bracket 1<br />
16 ** Bolt 2<br />
17 *** <strong>Turbo</strong>charger 1<br />
18 100529 Seal 14x18x1.5 Al 1<br />
19 100670 Fitting 1<br />
20 100203 Airbox 1<br />
21 100448 Washer 1<br />
22 100502 Bolt M6x25 8.8 1<br />
103730_ETK_Rev1.2_090212<br />
Page 16
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
060 <strong>Turbo</strong>charging 01 <strong>Turbo</strong>charger (continuation)<br />
1<br />
For Crankcase Type 1<br />
3<br />
For Crankcase Type 2<br />
2<br />
4<br />
Pos. Part No Description QTY<br />
1 102006 <strong>Turbo</strong>charger Bracket Type 1 1<br />
2 100524 Bolt M8x40 8.8 2<br />
Pos. Part No Description QTY<br />
3 103964 <strong>Turbo</strong>charger Bracket Type 2 1<br />
4 102490 Bolt M8x25 2<br />
The <strong>Turbo</strong>charger Bracket is dependent on the crankcase type.<br />
Along with a change in crankcase type, the <strong>Turbo</strong>charger Bracket must also be exchanged.<br />
See Chapter 010 Crankcase 01 Case<br />
103730_ETK_Rev1.2_090212<br />
Page 17
Intercooler<br />
Catch Rood<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
060 <strong>Turbo</strong>charging 02 Intercooler<br />
1 2<br />
3<br />
4<br />
7<br />
5<br />
8<br />
9<br />
6<br />
5<br />
10<br />
12<br />
11<br />
Pos. Part No Description QTY<br />
1 100447 Bolt M6x20 8<br />
2 100448 Washer 8<br />
Pos. Part No Description QTY<br />
11 100548 Plug 1<br />
12 101107 Seal 10x14x1 Al 1<br />
3 * Idle Control Valve 1<br />
4 * Bracket 1<br />
5 100474 Hose Clamp 12-22/9 2<br />
6 401446 Hose 1<br />
7 101979 Cap 1<br />
8 101800 Gasket 1<br />
9 402983 Intercooler 1<br />
10 100358 Rubber 2<br />
* See Chapter Engine Management System<br />
103730_ETK_Rev1.2_090212<br />
Page 18
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
060 <strong>Turbo</strong>charging 02 Intercooler (continuation)<br />
6<br />
4<br />
8<br />
7<br />
9<br />
5<br />
12<br />
2<br />
3<br />
2<br />
13<br />
12<br />
1<br />
10<br />
11<br />
14<br />
12<br />
15<br />
10<br />
12<br />
Pos. Part No Description QTY<br />
1 * Pop Off Valve 1<br />
2 100473 Hose Clamp 25-40/9 2<br />
3 100754 Hose 1<br />
4 401445 Hose 1<br />
5 100474 Hose Clamp 12-22/9 2<br />
Pos. Part No Description QTY<br />
11 401751 Pipe Coupling 1<br />
12 101829 Hose Clamp 50-70/13 4<br />
13 100371 Hose 1<br />
14 100826 Bolt M6x40 2<br />
15 100370 Hose 1<br />
6 100513 Banjo Bolt M14x1.5 1<br />
7 100529 Seal 14x18x1.5 Al 2<br />
8 100537 Banjo Fitting D10/D8 M14 1<br />
9 402982 Connecting Pipe 1<br />
10 100469 Hose Clamp 40-60/9 2<br />
* See Chapter Engine Management System<br />
103730_ETK_Rev1.2_090212<br />
Page 19
Exhaust Pipe<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
060 <strong>Turbo</strong>charging 03 Exhaust Pipe<br />
2<br />
5<br />
4<br />
3<br />
1<br />
6<br />
7<br />
Pos. Part No Description QTY<br />
1 401145 Exhaust Gasket 1<br />
2 402981 Exhaust Pipe incl. Pos. 3, 4, 6, 7 1<br />
3 400247 Fitting 1<br />
4 101107 Seal 10x14x1 Al 1<br />
5 100606 Bolt M8x30 5<br />
6 100449 Seal 12x18x1.5 Al 1<br />
7 100398 Plug 1<br />
103730_ETK_Rev1.2_090212<br />
Page 20
Intercooler Bracket<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
060 <strong>Turbo</strong>charging 04 Mounting Intercooler<br />
1<br />
6<br />
7<br />
4<br />
8<br />
9<br />
11<br />
2<br />
10<br />
3<br />
5<br />
12<br />
Pos. Part No Description QTY<br />
1 100667 Rubber 2<br />
2 102005 Intercooler Bracket incl. Pos. 1 1<br />
Pos. Part No Description QTY<br />
11 100501 Bolt M6x20 8.8 4<br />
12 100596 Clamp 2<br />
3 100502 Bolt M6x25 8.8 2<br />
4 100525 Bolt M10x60 8.8 2<br />
5 101010 Rubber 2<br />
6 * Bolt M6x30 8.8 2<br />
7 * Washer 2<br />
8 * Voltage Regulator 1<br />
9 * Bracket 1<br />
10 * Nut M6 2<br />
* See Chapter Engine Management System<br />
103730_ETK_Rev1.2_090212<br />
Page 21
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
070 Intake Area<br />
01 Intake Manifold<br />
1<br />
2<br />
3<br />
2<br />
4<br />
5<br />
6<br />
7<br />
9<br />
11<br />
15<br />
10<br />
12<br />
13<br />
14<br />
8<br />
16<br />
17<br />
18<br />
19<br />
Pos. Part No Description QTY<br />
1 * Throttle Body 1<br />
2 100469 Hose Clamp 40-60/9 2<br />
3 401<strong>750</strong> Pipe Coupling 1<br />
4 100345 O-Ring 2<br />
5 102402 Intake Manifold 1<br />
6 102154 Bolt M8x70 10.9 1<br />
7 100520 Bolt M6x30 8.8 4<br />
8 100502 Bolt M6x25 8.8 2<br />
9 101107 Seal 10x14x1 Al 1<br />
Pos. Part No Description QTY<br />
11 ** Pressure Sensor 1<br />
12 ** Bolt M6x12 1<br />
13 101651 Nut M8 1<br />
14 101133 Washer 1<br />
15 101669 Stud M8x30 1<br />
16 101000 Rubber 2<br />
17 101012 Rubber 2<br />
18 102001 Intake Manifold Bracket 1<br />
19 100632 Bolt M8x50 8.8 2<br />
10 400247 Fitting 1<br />
* See next page<br />
** See Chapter Engine Management System<br />
103730_ETK_Rev1.2_090212<br />
Page 22
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
070 Intake Area<br />
02 Throttle Body<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
Pos. Part No Description QTY<br />
1 103868 Throttle Body incl. Pos. 2 - 7 1<br />
2 401828 Gasket 1<br />
3 401829 Oil Seal 1<br />
4 401167 O-Ring 1<br />
5 103169 Throttle Position Sensor 1<br />
6 103152 Washer 2<br />
7 401831 Bolt M4x16 2<br />
103730_ETK_Rev1.2_090212<br />
Page 23
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
080 Engine Management System<br />
1<br />
2<br />
3<br />
1<br />
See Chapter Cylinder Head<br />
Pos. Part No Description QTY<br />
1 102118 Spark Plug RC7PYCB 1<br />
See Chapter Cylinder Head<br />
Pos. Part No Description QTY<br />
1 101884 Ignition Coil 2<br />
2 100448 Washer 4<br />
3 100447 Bolt M6x20 4<br />
1<br />
1<br />
2<br />
See Chapter Cylinder Head<br />
Pos. Part No Description QTY<br />
1 100031 Sensor Camshaft 1<br />
See Chapter <strong>Turbo</strong>charging<br />
Pos. Teilenr. Bezeichnung Menge<br />
1 102383 Ventil 1<br />
2 102021 Bolt 6x18 1<br />
2<br />
1<br />
1<br />
2<br />
See Chapter <strong>Turbo</strong>charging<br />
Pos. Part No Description QTY<br />
1 103127 Idle Control Valve 1<br />
2 401810 Bracket 1<br />
See Chapter Intake Area<br />
Pos. Part No Description QTY<br />
1 100029 Pressure Sensor 1<br />
2 403390 Bolt M6x12 1<br />
103730_ETK_Rev1.2_090212<br />
Page 24
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
080 Engine Management System<br />
1<br />
1<br />
See Chapter <strong>Turbo</strong>charging<br />
Pos. Part No Description QTY<br />
1 100691 Pop Off Valve 1<br />
See Chapter <strong>Turbo</strong>charging<br />
Pos. Part No Description QTY<br />
1 103128 Switch 70/65°C 1<br />
1<br />
3<br />
1<br />
2<br />
2<br />
See Chapter Fuel Unit<br />
Pos. Part No Description QTY<br />
1 101936 Injector incl. Pos. 2 2<br />
2 100708 O-Ring 2<br />
See Chapter Crankcase<br />
Pos. Part No Description QTY<br />
1 100032 Sensor Crankshaft 1<br />
2 101736 Bolt M6x12 1<br />
3 100831 Conduit 1<br />
1<br />
1<br />
See Chapter Cooling System<br />
Pos. Part No Description QTY<br />
1 100024 Sensor Coolant Temperature 1<br />
See Chapter Crankcase<br />
Pos. Part No Description QTY<br />
1 100690 Oil Pressure Switch 1<br />
103730_ETK_Rev1.2_090212<br />
Page 25
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
080 Engine Management System<br />
1<br />
1<br />
Pos. Part No Description QTY<br />
1 403047 Wire Harness 1<br />
Pos. Part No Description QTY<br />
1 402977 ECU MAR TC-143 EU<br />
or 403721 ECU MAR TC-143 USA 1<br />
1<br />
1 2<br />
3<br />
5<br />
See Chapter <strong>Turbo</strong>charging<br />
4<br />
Pos. Part No Description QTY<br />
1 103606 Main Relay 1<br />
Pos. Part No Description QTY<br />
1 100520 Bolt M6x30 8.8 2<br />
2 101875 Washer 2<br />
3 100383 Voltage Regulator 1<br />
4 100704 Bracket 1<br />
5 100835 Nut M6 2<br />
1<br />
Pos. Part No Description QTY<br />
1 100030 Lambda Probe 1<br />
103730_ETK_Rev1.2_090212<br />
Page 26
Starter Lead<br />
Starter<br />
Gear<br />
Rotor<br />
Stator<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
090 Starter, Generator<br />
2<br />
3<br />
7<br />
8<br />
10<br />
1<br />
4<br />
5<br />
9<br />
11<br />
6<br />
12<br />
13<br />
14<br />
Pos. Part No Description QTY<br />
1 100545 Bolt M6x50 8.8 2<br />
2 103333 Washer 2<br />
3 401069 Starter 1<br />
4 103005 Starter Lead 1<br />
Pos. Part No Description QTY<br />
11 101289 Washer 1<br />
12 100182 Bolt M12x90 10.9 1<br />
13 100505 Bolt M6x35 8.8 3<br />
14 100384 Stator 1<br />
5 100835 Nut M6 1<br />
6 100388 Rubber Gromet 1<br />
7 101261 Gear 1<br />
8 101117 Axle 1<br />
9 100565 Neadle Bearing 1<br />
10 400700 Rotor 1<br />
103730_ETK_Rev1.2_090212<br />
Page 27
Fuel Rail<br />
Fuel Pressure Regulator<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
100 Fuel Unit<br />
2<br />
3<br />
13, 14, 15<br />
1<br />
8<br />
12<br />
6<br />
7<br />
9<br />
5<br />
9<br />
10<br />
12<br />
9<br />
11<br />
20<br />
4<br />
16<br />
9<br />
17<br />
18<br />
18<br />
19<br />
Pos. Part No Description QTY<br />
1 103037 Fuel Rail 1<br />
2 100447 Bolt M6x20 2<br />
3 100448 Washer 2<br />
4 * Injector 2<br />
5 100364 Locking Clip 1<br />
6 102927 O-Ring 1<br />
7 103041 Fuel Pressure Regulator incl. Pos. 6 1<br />
8 100431 Locking Clip 2<br />
9 101538 Hose Clamp 6.8-8/5 4<br />
10 403270 Hose 1<br />
Pos. Part No Description QTY<br />
11 100729 Hose Connector 1<br />
12 101539 Hose Clamp 7-8.7/5 2<br />
13 403272 Hose 1<br />
14 101851 Conduit 1<br />
15 101576 Cable Tie 1<br />
16 403271 Hose 1<br />
17 100085 Banjo Bolt M10x1 1<br />
18 101107 Seal 10x14x1 Al 2<br />
19 100743 Banjo Fitting 1<br />
20 * Pop Off Valve 1<br />
* See Chapter Engine Management System<br />
103730_ETK_Rev1.2_090212<br />
Page 28
Oil Dipstick<br />
Oil Tank<br />
Oil Cooler<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
110 Lubrication System 01 Oil Tank, Oil Cooler<br />
1<br />
11<br />
2<br />
10<br />
3<br />
8<br />
8<br />
9<br />
8<br />
7<br />
6<br />
4<br />
4<br />
6<br />
4<br />
5<br />
Pos. Part No Description QTY<br />
1 102016 Oil Dipstick 1<br />
Pos. Part No Description QTY<br />
11 102084 Hose Clamp 20-32/12 1<br />
2 102381 Oil Tank incl. Pos. 1 1<br />
3 100115 Oil Cooler 1<br />
4 100471 Hose Clamp 16-27/9 3<br />
5 101792 Hose 1<br />
6 100473 Hose Clamp 25-40/9 2<br />
7 402603 Hose 1<br />
8 101490 Clip 3<br />
9 101316 Clip 1<br />
10 101788 Hose 1<br />
103730_ETK_Rev1.2_090212<br />
Page 29
Roll Over Tank<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
110 Lubrication System 02 Roll Over Tank<br />
1<br />
2<br />
4<br />
3<br />
2<br />
2<br />
2<br />
6, 7, 8<br />
5<br />
9<br />
10<br />
10 11<br />
12<br />
13<br />
13<br />
14<br />
15<br />
Pos. Part No Description QTY<br />
1 102315 Hose 1<br />
2 100471 Hose Clamp 16-27/9 4<br />
3 102309 Hose 1<br />
4 101490 Clip 1<br />
5 100472 Hose Clamp 6-16/9 1<br />
Pos. Part No Description QTY<br />
11 101252 Hose 1<br />
12 101540 Hose Clamp 8.8-10.5/5 1<br />
13 101107 Seal 10x14x1 Al 2<br />
14 100148 Banjo Fitting 1<br />
15 100085 Banjo Bolt M10x1 1<br />
6 102968 Hose 2<br />
7 101543 Hose Clamp 10.1-11.8/5 2<br />
8 102983 Hose Connector 1<br />
9 101650 Roll Over Tank 1<br />
10 100474 Hose Clamp 12-22/9 2<br />
103730_ETK_Rev1.2_090212<br />
Page 30
Oil Screen<br />
Suction Pump<br />
Suction Pump Cover<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
110 Lubrication System 03 Dry Sump<br />
1<br />
2<br />
3<br />
5<br />
4<br />
1<br />
6<br />
7<br />
6<br />
8<br />
9<br />
10<br />
13<br />
13<br />
11<br />
13<br />
4<br />
12<br />
Pos. Part No Description QTY<br />
1 100502 Bolt M6x25 8.8 4<br />
2 100448 Washer 2<br />
3 100195 Oil Screen 1<br />
Pos. Part No Description QTY<br />
11 100507 Bolt M6x16 8.8 1<br />
12 100506 Bolt M6x60 8.8 1<br />
13 100505 Bolt M6x35 8.8 3<br />
4 100501 Bolt M6x20 8.8 11<br />
5 401428 Intermediate Gear Suction Pump 1<br />
6 100280 Sleeve 4<br />
7 102225 Suction Pump 1<br />
8 101992 Suction Pump Cover 1<br />
9 100491 O-Ring 2<br />
10 101994 Connector 1<br />
103730_ETK_Rev1.2_090212<br />
Page 31
Oil Filter<br />
Oil Filter Cover<br />
Timing Insert<br />
Oil Pump<br />
Oil Pump Cover<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
110 Lubrication System 04 <strong>Turbo</strong>charger, Oil Filter, Oil Pump<br />
1<br />
1<br />
2<br />
3, 4<br />
5<br />
13<br />
6<br />
(14)<br />
7<br />
14<br />
8<br />
9<br />
10<br />
18<br />
18<br />
20<br />
11<br />
16<br />
12<br />
15<br />
17<br />
19<br />
11<br />
Pos. Part No Description QTY<br />
1 101107 Seal 10x14x1 Al 2<br />
2 100085 Banjo Bolt M10x1 1<br />
3 100369 Hose 1<br />
4 401701 Conduit 1<br />
5 100664 Fitting 1<br />
6 100449 Seal 12x18x1.5 Al 1<br />
7 * <strong>Turbo</strong>charger 1<br />
8 100490 O-Ring 1<br />
9 101847 Flange 1<br />
10 100507 Bolt M6x16 8.8 2<br />
Pos. Part No Description QTY<br />
11 100471 Hose Clamp 16-27/9 2<br />
12 100380 Hose 1<br />
13 100071 Oil Filter Cover incl. Pos. 14 1<br />
14 101109 Oil Filter 1<br />
15 100137 Timing Insert 1<br />
16 100293 Key 1<br />
17 100275 Oil Pump 1<br />
18 102398 O-Ring 2<br />
19 101991 Oil Pump Cover incl. Pos. 18 1<br />
20 100294 Circleclip 1<br />
* See Chapter <strong>Turbo</strong>charging<br />
103730_ETK_Rev1.2_090212<br />
Page 32
Quick Clamp<br />
Oil Tank Bracket<br />
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
110 Lubrication System 05 Mounting Oil Tank<br />
1<br />
7<br />
2<br />
4<br />
3<br />
5<br />
6<br />
8<br />
9<br />
10<br />
Pos. Part No Description QTY<br />
1 101435 Quick Clamp 1<br />
2 101842 Rubber Pad 1<br />
3 * Oil Tank 1<br />
4 101840 Rubber Pad 1<br />
5 100502 Bolt M6x25 8.8 3<br />
6 102004 Oil Tank Bracket 1<br />
7 102332 Bracket 1<br />
8 102994 Bracket 1<br />
9 100358 Rubber 2<br />
10 102413 Bolt 5x22 2<br />
* See Chapter Oil Tank, Oil Cooler<br />
103730_ETK_Rev1.2_090212<br />
Page 33
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
120 Engine Mount<br />
5<br />
5<br />
3<br />
6<br />
2<br />
4<br />
6<br />
5<br />
1<br />
5<br />
Pos. Part No Description QTY<br />
1 100842 Bolt M10x80 12.9 2<br />
2 101998 Engine Bracket Front 1<br />
3 100228 Sleeve 2<br />
4 101999 Engine Bracket Rear 1<br />
5 100555 Bolt M10x40 8.8 4<br />
6 100538 Bolt M8x30 8.8 2<br />
103730_ETK_Rev1.2_090212<br />
Page 34
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
900 Special Tools<br />
1<br />
1<br />
Pos. Part No Description QTY<br />
1 401386 Hand Crank 1<br />
Pos. Part No Description QTY<br />
1 401370 Hook-Wedge 1<br />
1<br />
1<br />
Pos. Part No Description QTY<br />
1 401401 Chain Tool 1<br />
Pos. Part No Description QTY<br />
1 401402 Valve Installation Tool 1<br />
1<br />
1<br />
Pos. Part No Description QTY<br />
1 401355 Removal Tool 1<br />
Pos. Part No Description QTY<br />
1 103330 Valve Adjustment Tool 1<br />
103730_ETK_Rev1.2_090212<br />
Page 35
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
900 Special Tools<br />
4<br />
5<br />
6<br />
9<br />
2<br />
3<br />
7<br />
8<br />
3<br />
1<br />
Pos. Part No Description QTY<br />
Pos. Part No Description QTY<br />
1 103609 Installation Spike Valve Stem Seal 1<br />
1 103701<br />
Chain Breaking Tool consisting of<br />
Pos. 2 - 9 1<br />
2 402921 Header 1<br />
3 401389 Bolt M6x16 8.8 2<br />
4 401376 Counterpart Break 1<br />
5 401377 Counterpart Rivet 1<br />
6 401378 Bolt M16 12.9 1<br />
7 401381 Bolt M10x1 12.9 1<br />
8 401383 Spike 1<br />
9 401391 Bolt M16 12.9 1<br />
Pos. Part No Description QTY<br />
1 103927<br />
Engine Diagnostic Kit consisting of<br />
Pos. 2, 3, 4 1<br />
2 103328 Diagnostic Cable / Serial Port 1<br />
3 103924 USB Adapter / Serial Port 1<br />
4 103932 CD Diagnostic Program 1<br />
103730_ETK_Rev1.2_090212<br />
Page 36
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
910 Repair Kits<br />
Part No Description QTY<br />
102075 Long Block Type 1 1<br />
103966 Long Block Type 2 1<br />
Long block with a black valve cover. Sub system parts like<br />
starter, flywheel and engine brackets are not supplied.<br />
The Long Block Type can be differentiated<br />
according to the water pump outlet.<br />
See Chapter 010 Crankcase 01 Case.<br />
Along with a change in Long Block Type,<br />
the <strong>Turbo</strong>charger Bracket must also be<br />
exchanged.<br />
See Chapter 060 <strong>Turbo</strong>charging<br />
01 <strong>Turbo</strong>charger<br />
Part No Description QTY<br />
401760 Oil Level Hang Tag 1<br />
Part No Description QTY<br />
102145 Cylinder Head 1<br />
The Repair Kit includes:<br />
102144 Cylinder Head 1<br />
100514 Bolt M6x40 10.9 4<br />
100094 Welch Plug 2<br />
100228 Sleeve 8<br />
101973 Rocker Arm Support 1 2<br />
101974 Rocker Arm Support 2 2<br />
100605 Bolt 4<br />
102327 Exhaust Valve 4<br />
100090 Intake Valve 4<br />
100262 Spring Pad 8<br />
100081 Valve Spring 8<br />
102316 Spring Cup 8<br />
100129 Collet Valve 16<br />
101921 Camshaft 1<br />
100078 Camshaft Axle 1<br />
102024 Rocker Arm Long 2<br />
102023 Rocker Arm Short 2<br />
100080 Rocker Axle 4<br />
400876 Plug 2<br />
102992 Plug 1<br />
103730_ETK_Rev1.2_090212<br />
Page 37
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
910 Repair Kits<br />
Part No Description QTY<br />
103823 Repair Kit Exhaust Manifold 1<br />
The Repair Kit includes:<br />
Exhaust Manifold 1<br />
101446 Exhaust Gasket 2<br />
100737 Nut M8 8<br />
401145 Exhaust Gasket 1<br />
100606 Bolt M8x30 5<br />
102366 Exhaust Gasket 1<br />
100611 Bolt M8x40 5<br />
101789 Hose 1<br />
Part No Description QTY<br />
103428 Repair Kit <strong>Turbo</strong>charger 1<br />
The Repair Kit includes:<br />
<strong>Turbo</strong>charger with Exhaust Manifold 1<br />
101446 Exhaust Gasket 2<br />
100737 Nut M8 8<br />
401145 Exhaust Gasket 1<br />
100606 Bolt M8x30 5<br />
102366 Exhaust Gasket 1<br />
100611 Bolt M8x40 5<br />
101789 Hose 1<br />
103730_ETK_Rev1.2_090212<br />
Page 38
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
Overview of Revisions<br />
New<br />
Revision Status<br />
Revision<br />
Date Chapter Pos. Modification Notes<br />
110 Lubrication System<br />
01 Oil Tank, Oil Cooler 7<br />
Hose 100378 replaced by<br />
402603. Hose currently<br />
including conduit.<br />
Rev1.1 16.07.2008<br />
Parts in stock can be used.<br />
402529 is no longer available.<br />
If hose 401529 is changed to<br />
Hose 402529 replaced by 403270, pos. 13 and 16 must<br />
Rev1.1 16.07.2008 100 Fuel Unit 10 403270.<br />
be changed as well.<br />
401498 is no longer available.<br />
If hose 401498 is changed to<br />
Hose 401498 replaced by 403272, pos. 10 and 16 must<br />
Rev1.1 16.07.2008 100 Fuel Unit 13 403272.<br />
be changed as well.<br />
401497 is no longer available.<br />
If hose 401497 is changed to<br />
Hose 401497 replaced by 403271, pos. 10 and 13 must<br />
Rev1.1 16.07.2008 100 Fuel Unit 16 403271.<br />
be changed as well.<br />
Rev1.1 16.07.2008 070 Intake Area New positions No modification<br />
Rev1.1 16.07.2008<br />
Rev1.1 16.07.2008<br />
Rev1.2 12.02.2009<br />
Rev1.2 12.02.2009<br />
Rev1.2 12.02.2009<br />
070 Intake Area<br />
02 Throttle Body 3 Oil Seal 401829 is new<br />
070 Intake Area<br />
02 Throttle Body 1<br />
080 Engine<br />
Management System<br />
030 Cylinder head<br />
04 Valves 7<br />
080 Engine<br />
Management System<br />
Rev1.2 12.02.2009 070 Intake Area<br />
080 Engine<br />
Rev1.2 12.02.2009 Management System<br />
Rev1.2 12.02.2009<br />
Rev1.2 12.02.2009<br />
Throttle Body 400954 changed<br />
to 401680<br />
Wire Harness 402545 replaced<br />
by 403047<br />
Intake Valve 100090 replaced<br />
by 102542.<br />
ECU USA 103732 replaced by<br />
403721<br />
Two bolts 100520 M6x30<br />
replaced by 100502 M6x25<br />
Bolt M6x10 100607 at pressure<br />
sensor replaced by 403390.<br />
030 Cylinder head<br />
01 Valve Cover 13 Engine Badge 402159 is new<br />
070 Intake Area<br />
02 Throttle Body 1<br />
Throttle Body 401680 replaced<br />
by 103868<br />
No modification. Correction of<br />
the spare parts catalogue.<br />
Parts in stock can be used<br />
Parts in stock can be used<br />
Parts in stock can be used<br />
Parts in stock can be used<br />
103730_ETK_Rev1.2_090212<br />
Page 39
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
Terminology<br />
A<br />
Airbox 16<br />
B<br />
Balance Shaft 4<br />
Bearing Shell Balance Shaft 4<br />
C<br />
Camshaft 9<br />
Camshaft Axle 9<br />
Catch Rood 18<br />
Chain Breaking Tool 36<br />
Chain Guide 9<br />
Chain Link 9<br />
Chain Rail 9<br />
Chain Tensioner 9<br />
Chain Tool 35<br />
Collet Valve 8<br />
Con-Rod Bolt 4<br />
Con Rod 4<br />
Con Rod Bearing 4<br />
Crankcase 1<br />
Crankshaft 4<br />
Cylinder Head 7<br />
Cylinder Head Gasket 7<br />
D<br />
Diagnostic Kit 36<br />
E<br />
ECU 26<br />
Engine Bracket 34<br />
Exhaust Gasket 16<br />
Exhaust Manifold 16<br />
Exhaust Pipe 20<br />
Exhaust Valve 8<br />
Expansion Tank 10<br />
F<br />
Flywheel 4<br />
Front Cover 3<br />
Fuel Pressure Regulator 28<br />
Fuel Rail 28<br />
G<br />
Gear 27<br />
Generator Cover 3<br />
H<br />
Hand Crank 35<br />
Heat Exchanger 12<br />
Hook-Wedge 35<br />
I<br />
Idle Control Valve 24<br />
Ignition Coil 24<br />
Impeller 13<br />
Injector 25<br />
Installation Spike Valve Stem Seal 36<br />
Intake Manifold 22<br />
Intake Manifold Bracket 22<br />
Intake Valve 8<br />
Intercooler 18<br />
Intercooler Bracket 21<br />
L<br />
Lambda Probe 26<br />
M<br />
Main Bearing 4<br />
Main Relay 26<br />
O<br />
Oil Cooler 29<br />
Oil Dipstick 29<br />
Oil Filter 32<br />
Oil Filter Cover 32<br />
Oil Level Hang Tag 37<br />
Oil Pressure Switch 25<br />
Oil Pump 32<br />
Oil Pump Cover 32<br />
Oil Screen 31<br />
Oil Seal 1<br />
Oil Tank 29<br />
Oil Tank Bracket 33<br />
P<br />
Piston 4<br />
Pressure Sensor 24<br />
Q<br />
Quick Clamp 33<br />
R<br />
Removal Tool 35<br />
Repair Kit Cylinder Head 37<br />
Repair Kit Exhaust Manifold 38<br />
Repair Kit Long Block 37<br />
Repair Kit <strong>Turbo</strong>charger 38<br />
Rocker Arm 6<br />
Rocker Arm Support 6<br />
Rocker Axle 6<br />
Roll Over Tank 30<br />
Rotor 27<br />
S<br />
Sensor Camshaft 24<br />
Sensor Coolant Temperature 25<br />
Sensor Crankshaft 25<br />
Shim 8<br />
Spark Plug 24<br />
Spring Cup 8<br />
Spring Pad 8<br />
Starter 27<br />
103730_ETK_Rev1.2_090212<br />
Page 40
Spare Parts Catalogue<br />
<strong>MPE</strong> <strong>750</strong> <strong>Turbo</strong> <strong>Marine</strong><br />
<strong>Closed</strong> <strong>Loop</strong><br />
Terminology<br />
Starter Lead 27<br />
Stator 27<br />
Stub Shaft 4<br />
Suction Pump 31<br />
Suction Pump Cover 31<br />
Switch 70/65°C 25<br />
T<br />
Thermostat 11<br />
Throttle Body 22, 23<br />
Throttle Position Sensor 23<br />
Tie Rod 1<br />
Tie Rod Sleeve 1<br />
Timing Chain 9<br />
Timing Insert 32<br />
<strong>Turbo</strong>charger 16<br />
<strong>Turbo</strong>charger Bracket 16<br />
V<br />
Valve 24<br />
Valve Adjustment Tool 35<br />
Valve Cover 5<br />
Valve Cover Seal 5<br />
Valve Installation Tool 35<br />
Valve Spring 8<br />
Valve Stem Seal 8<br />
Voltage Regulator 26<br />
W<br />
Water Manifold 11<br />
Water Pump Axle 13<br />
Water Pump Cover 13<br />
Welch Plug 1, 7<br />
Wire Harness 26<br />
Manufacturer: Weber Automotive GmbH<br />
Address:<br />
Internet:<br />
Otto-Lilienthal-Str.5<br />
88677 Markdorf<br />
Germany<br />
www.weber-automotive.com<br />
103730_ETK_Rev1.2_090212<br />
Page 41
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