23.12.2012 Views

02. CONSUMABLES Ph: 1800 935 378 - Weld-Quip

02. CONSUMABLES Ph: 1800 935 378 - Weld-Quip

02. CONSUMABLES Ph: 1800 935 378 - Weld-Quip

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

CONTENTS<br />

<strong>02.</strong> <strong>CONSUMABLES</strong><br />

01. Electrodes.......................................................... 2-17<br />

General Purpose, Iron Powder, Hydrogen Controlled,<br />

Cast Iron, Stainless Steel, Hardfacing, Specialised,<br />

<strong>Weld</strong> All<br />

<strong>02.</strong> MIG Wire .......................................................... 18-33<br />

General Purpose, Flux Corded, Stainless Steel,<br />

Hardfacing, Low Alloy Steel, Aluminium Alloys<br />

Carbon & Low Alloy Steels, Gasless<br />

03. TIG Wire........................................................... 34-38<br />

Mild, Stainless Steel, Aluminium, TGX<br />

04. Gas <strong>Weld</strong>ing Consumables............................. 39-43<br />

05. Submerged ARC Wire and Fluxes.................... 44-45<br />

06. Gouging Carbons.............................................. 46<br />

<strong>Ph</strong>: <strong>1800</strong> <strong>935</strong> <strong>378</strong>


01. ELECTRODES<br />

01. CigwELD ELECTRODES<br />

General Purpose<br />

GP 601<br />

Classifications: AS/NZS 1553.1: E411 -0 AWS/ASME-SFA A5.1: E6013<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

611142 2.5 300 55 55 - 80 5kg 15kg–3 x 5kg<br />

612142 2.5 300 55 55 - 80 2.5kg 15kg–6 x 2.5kg<br />

611143 3.2 380 30 90 - 130 5kg 15kg–3 x 5kg<br />

612143 3.2 380 30 90 - 130 2.5kg 15kg–6 x 2.5kg<br />

611144 4.0 380 19 130 - 180 5kg 15kg–3 x 5kg<br />

Ferrocraft 1 XP<br />

Classifications: AS/NZS 1553.1: E411 -0 AWS/ASME-SFA A5.1: E6013<br />

Part No. Size – mm Length<br />

– mm<br />

612231<br />

322128<br />

611232<br />

612232<br />

322129<br />

611233<br />

612233<br />

322138<br />

2.0<br />

2.0<br />

2.5<br />

2.5<br />

2.5<br />

3.2<br />

3.2<br />

3.2<br />

300<br />

300<br />

300<br />

300<br />

300<br />

380<br />

380<br />

380<br />

App Rods/<br />

kg<br />

95<br />

95<br />

55<br />

55<br />

55<br />

30<br />

30<br />

30<br />

Range<br />

(amps)<br />

40 - 70<br />

40 - 70<br />

60 - 100<br />

60 - 100<br />

60 - 100<br />

90 - 130<br />

90 - 130<br />

90 - 130<br />

<strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />

Description<br />

Packet Carton • Versatile general purpose<br />

electrode.<br />

• All positional welding capabilities.<br />

• Typical applications include:<br />

wrought iron furniture, mild steel<br />

sheet metal & galvanised sheet.<br />

Description<br />

Packet Carton • General purpose “XP series”<br />

electrode.<br />

2.5kg<br />

–<br />

5kg<br />

2.5kg<br />

–<br />

5kg<br />

2.5kg<br />

–<br />

15kg–6 x 2.5kg<br />

–<br />

15kg–3 x 5kg<br />

15kg–6 x 2.5kg<br />

–<br />

15kg–3 x 5kg<br />

15kg–6 x 2.5kg<br />

611234 4.0 380 19 130 - 180 5kg 15kg–3 x 5kg<br />

Satincraft 13<br />

Classifications: AS/NZS 1553.1: E4113-0 AWS/ASME-SFA A5.1: E6013<br />

Part No. Size – mm Length<br />

– mm<br />

611182<br />

612182<br />

322135<br />

611183<br />

612183<br />

322136<br />

2.5<br />

2.5<br />

2.5<br />

3.2<br />

3.2<br />

3.2<br />

300<br />

300<br />

300<br />

380<br />

380<br />

380<br />

App Rods/<br />

kg<br />

53<br />

53<br />

53<br />

29<br />

29<br />

29<br />

Range<br />

(amps)<br />

55 - 90<br />

55 - 90<br />

55 - 90<br />

90 - 135<br />

90 - 135<br />

90 - 135<br />

–<br />

• Easy striking - hot or cold!<br />

• Typical applications include: steel<br />

furniture, plates, fences, gates,<br />

pipes & tanks<br />

Description<br />

Packet Carton • General purpose, rutile type<br />

elecrode.<br />

5kg<br />

2.5kg<br />

–<br />

5kg<br />

2.5kg<br />

–<br />

15kg–3 x 5kg<br />

15kg–6 x 2.5kg<br />

–<br />

15kg–3 x 5kg<br />

15kg–6 x 2.5kg<br />

611184 4.0 380 20 135 - 180 5kg 15kg–3 x 5kg<br />

322203 Easyweld Blister Pack - 10 x 2.5mm/5 x 3.2mm rod Satincraft Blue Blister Pack<br />

<strong>Weld</strong>craft<br />

Classifications: AS/NZS 1553.1: E4113- AWS/ASME-SFA A5.1: E6013<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

611202 2.5 300 51 60 - 95 5kg 15kg–3 x 5kg<br />

611203 3.2 380 27 95 - 135 5kg 15kg–3 x 5kg<br />

611204 4.0 380 17 130 - 185 5kg 15kg–3 x 5kg<br />

–<br />

• Outstanding operator appeal!<br />

• Typical applications include:<br />

general workshop, field & structural<br />

welding of mild & galvanised steel.<br />

Description<br />

Packet Carton • Rutile - basic type electrode.<br />

• Higher radiographic quality.<br />

• Typical applications include:<br />

pressure vessels, ship building,<br />

bridge & storage tank fabrication.


Iron Powder<br />

Ferrocraft 1<br />

Classifications: AS/NZS 1553.1: E4814- AWS/ASME-SFA A5.1: E7014<br />

Part No. Size – mm Length<br />

– mm<br />

611242<br />

322130<br />

2.5<br />

2.5<br />

300<br />

300<br />

App Rods/<br />

kg<br />

50<br />

50<br />

<strong>CONSUMABLES</strong><br />

Range<br />

(amps)<br />

55 - 100<br />

55 - 100<br />

Packet<br />

Qty<br />

5kg<br />

–<br />

Description<br />

Carton Qty • Rutile type, medium iron powder<br />

electrode.<br />

15kg–3 x 5kg<br />

611243 3.2 380 26 95 - 140 5kg 5kg–3 x 5kg<br />

611244 4.0 380 17 140 - 195 5kg 5kg–3 x 5kg<br />

611245 5.0 450 9 200 - 260 5kg 5kg–3 x 5kg<br />

322205 Easyweld Blister Pack - 10 x 2.5mm/5 x 3.2mm rod Ferrocraft 21 Blister Pack<br />

Ferrocraft<br />

Classifications: AS/NZS 1553.1: E48 4-0 AWS/ASME-SFA A5.1: E70 4<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

611252 2.5 350 34 85 - 120 5kg 5kg–3 x 5kg<br />

611253 3.2 380 18 130 - 170 5kg 5kg–3 x 5kg<br />

611254 4.0 450 11 185 - 235 5kg 5kg–3 x 5kg<br />

611255 5.0 450 7 260 - 320 5kg 5kg–3 x 5kg<br />

Ferrocraft 11<br />

Classifications: AS/NZS 1553.1: E4111- AWS/ASME-SFA A5.1: E6011<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

611132 2.5 300 62 65 - 85 5kg 5kg–3 x 5kg<br />

611133 3.2 380 33 95 - 125 5kg 5kg–3 x 5kg<br />

611134 4.0 380 22 130 - 160 5kg 5kg–3 x 5kg<br />

Pipearc 6010P<br />

Classifications: AS/NZS 1553.1: E4110- AWS/ASME-SFA A5.1: E6010<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

615602 2.5 300 66 45 - 85 5kg 5kg–3 x 5kg<br />

615603 3.2 350 39 70 - 125 5kg 5kg–3 x 5kg<br />

615604 4.0 350 25 120 - 190 5kg 5kg–3 x 5kg<br />

615605 4.8 350 18 160 - 250 5kg 5kg–3 x 5kg<br />

–<br />

• Excellent operator appeal!<br />

• Typical applications include:<br />

workshop or onsite repairs,<br />

maintenance & fabrication.<br />

Description<br />

Carton Qty • Rutile type high iron powder<br />

electrode.<br />

• High productivity fillet and butt<br />

welding in all downhand positions.<br />

• Typical applications include:<br />

heavy structural welding<br />

Description<br />

Carton Qty • Cellulose pipe welding electrode.<br />

• All positional, AC / DC<br />

capabilities.<br />

• Typical applications include:<br />

root/hot fill & capping pass welding<br />

of pipe lines.<br />

Description<br />

Carton Qty • User friendly pipe welding<br />

electrode.<br />

• Lower splatter levels and easy<br />

slag removal.<br />

• Recommended for root pass<br />

welding only.<br />

3


01. ELECTRODES (CONTiNUED...)<br />

01. CigwELD ELECTRODES (CONTiNUED...)<br />

hydrogen Controlled<br />

Ferrocraft 16TXP - hermetically Sealed<br />

Classifications: AS/NZS 1553.1: E4816- h10 AWS/ASME-SFA A5.1: E7016 h8<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

613562 2.5 350 53 50 - 90 3kg 9kg–3 x 3kg<br />

613563 3.2 380 28 85 - 140 3kg 9kg–3 x 3kg<br />

613564 4.0 380 19 135 - 190 3kg 9kg–3 x 3kg<br />

Ferrocraft 61<br />

Classifications: AS/NZS 1553.1: E4818-3 h10 AWS/ASME-SFA A5.1: E7018<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

611342 2.5 350 42 65 - 100 5kg 15–3 x 5kg<br />

611343 3.2 380 24 95 - 150 5kg 15–3 x 5kg<br />

612343 3.2 380 24 95 - 150 2.5kg 15kg–6 x<br />

2.5kg<br />

611344 4.0 380 16 145 - 220 5kg 15–3 x 5kg<br />

612344 4.0 380 16 145 - 220 2.5kg 15kg–6 x<br />

2.5kg<br />

611345 5.0 450 9 195 - 270 5kg 15–3 x 5kg<br />

Alloycraft 110 - hermetically Sealed<br />

Classifications: AS/NZS 1553. : E7618-M AWS/ASME-SFA A5.5: E11018M h4<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

611893 3.2 380 18 110 - 145 3kg 9kg–3 x 3kg<br />

611894 4.0 380 12 140 - 200 3kg 9kg–3 x 3kg<br />

4 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />

Description<br />

Carton Qty • Hermetically sealed ring pull<br />

cans.<br />

• “XP series” E4816 / E7016 type<br />

electrode.<br />

• Ideal for maintenance welding<br />

jobs, earth moving equipment.<br />

Description<br />

Carton Qty • Basic coated, hydrogen controlled<br />

E4818 / E7018 type electrode.<br />

• Excellent out of position welding.<br />

• Typical applications include:<br />

heavy machinery parts, presure<br />

vessels, mining equipment, pipe<br />

work & all maintenance work<br />

Description<br />

Carton Qty • Hermetically sealed cans<br />

• Improved high strength, low alloy<br />

steel electrode.<br />

• Typical applications include: full<br />

strength welding of high strength<br />

steels.


Stainless Steel<br />

Satinchrome 308L-17<br />

<strong>CONSUMABLES</strong><br />

Classifications: AS/NZS 1553.3: E308L-17 AWS/ASME-SFA A5.4: E308L-17<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

611602 2.5 300 47 40 - 70 2.5kg 15kg–6 x 2.5kg<br />

610602 2.5 300 47 40 - 70 1kg 12kg–12 x 1kg<br />

611603 3.2 350 28 75 - 110 2.5kg 15kg–6 x 2.5kg<br />

610603 3.2 350 28 75 - 110 1kg 12kg–12 x 1kg<br />

611604 4.0 350 18 110 - 150 2.5kg 15kg–6 x 2.5kg<br />

610604 4.0 350 18 110 - 150 1kg 12kg–12 x 1kg<br />

Murex Speedex 308L-16<br />

Classifications: AS/NZS 1553.3: E308L-16 AWS A5.4: E308L-16<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

SPS30825 2.5 300 55 40 - 70 2.5kg 15kg–3 x 2.5kg<br />

SPS30832 3.2 350 30 75 - 110 2.5kg 15kg–3 x 2.5kg<br />

SPS30840 4.0 350 19 110 - 150 2.5kg 15kg–3 x 2.5kg<br />

Satinchrome 309Mo-17<br />

Classifications: AS/NZS 1553.3: E309Mo-17 AWS/ASME-SFA A5.4: E309Mo-17<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

611692 2.5 300 52 40 - 70 2.5kg 15kg–6 x 2.5kg<br />

610692 2.5 300 52 40 - 70 1kg 12kg–12 x 1kg<br />

611693 3.2 350 30 75 - 110 2.5kg 15kg–6 x 2.5kg<br />

610693 3.2 350 30 75 - 110 1kg 12kg–12 x 1kg<br />

611694 4.0 350 19 110 - 150 2.5kg 15kg–6 x 2.5kg<br />

610694 4.0 350 19 110 - 150 1kg 12kg–12 x 1kg<br />

Murex Speedex 309L-16<br />

Classifications: AS/NZS 1553.3: E309L-16 AWS A5.4: E309L-16<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

SPS30925 2.5 300 55 40 - 70 2.5kg 15kg–3 x 2.5kg<br />

SPS30932 3.2 350 30 70 - 110 2.5kg 15kg–3 x 2.5kg<br />

SPS30940 4.0 350 19 110 - 150 2.5kg 15kg–3 x 2.5kg<br />

Description<br />

Carton Qty • Rutile type, stainless steel<br />

electrode.<br />

• Outstanding operator appeal,<br />

improved slag lift.<br />

• Typical welding applications<br />

including 201, 303, 304, 304L, 305,<br />

308 etc.<br />

Description<br />

Carton Qty • A E308L-16 type stainless steel<br />

electrode.<br />

• Designed for fillet & butt welding<br />

in all positions except vertical<br />

down.<br />

• Typical applications include:<br />

welding of pipes, tanks & vessels.<br />

Description<br />

Carton Qty • Rutile type, stainless steel<br />

electrode.<br />

• Suitable for the dissimilar welding<br />

of 300 grade stainless steels &<br />

dissimilar steels.<br />

Description<br />

Carton Qty • A E309L-16 type stainless steel<br />

electrode.<br />

• Designed for fillet & butt welding<br />

in all positions except vertical<br />

down.<br />

• Typical applications include: the<br />

welding of matching stainless steel<br />

grades and the dissimilar joining of<br />

mild steel to stainless steel.<br />

5


01. ELECTRODES (CONTiNUED...)<br />

01. CigwELD ELECTRODES (CONTiNUED...)<br />

Stainless Steel cont.<br />

Satincrome 316L-17<br />

Classifications: AS/NZS 1553.3: E316L-17 AWS/ASME-SFA A5.4: E316L-17<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

611661 2.0 300 87 35 - 55 2.5kg 15kg–6 x 2.5kg<br />

611662<br />

610662<br />

611663<br />

610663<br />

2.5<br />

2.5<br />

3.2<br />

3.2<br />

300<br />

300<br />

350<br />

350<br />

46<br />

46<br />

28<br />

28<br />

40 - 70<br />

40 - 70<br />

75 - 110<br />

75 - 110<br />

6 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />

2.5kg<br />

1kg<br />

2.5kg<br />

1kg<br />

Description<br />

Carton Qty • Rutile Type, Stainless Steel<br />

Electrode.<br />

15kg–6 x 2.5kg<br />

12kg–12 x 1kg<br />

15kg–6 x 2.5kg<br />

12kg–12 x 1kg<br />

611664 4.0 350 18 110 - 150 2.5kg 15kg–6 x 2.5kg<br />

610664 4.0 350 18 110 - 150 1kg 12kg–12 x 1kg<br />

322215 Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Satincrome 316L-17 Blister Pack<br />

Murex Speedex 316L-16<br />

Classifications: AS/NZS 1553.3: E316L-16 AWS A5.4: E316L-16<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

SPS31625 2.5 300 46 40 - 70 2.5kg 15kg–3 x 2.5kg<br />

SPS31632 3.2 350 28 70 - 110 2.5kg 15kg–6 x 2.5kg<br />

SPS31640 4.0 350 18 110 - 150 2.5kg 15kg–6 x 2.5kg<br />

SPS31650 5.0 350 15 145 - 210 2.5kg 15kg–6 x 2.5kg<br />

Check out our<br />

New Machines Catalogue<br />

for our new<br />

TIG Brush.<br />

<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />

<strong>1800</strong> WELD QUIP<br />

“If you can weld it,<br />

TIG Brush® can<br />

clean it!”<br />

• Typical applications include: the<br />

welding of matching grade stainless<br />

steel ie. pipes, tanks, vessels<br />

& componentary.<br />

Description<br />

Carton Qty • A E316L-16 type stainless steel<br />

electrode.<br />

• Designed for fillet & butt welding<br />

in all positions except vertical<br />

down.<br />

• Typical applications include: the<br />

welding of matching grade stainless<br />

steel ie. pipes, tanks, vessels<br />

& componentary.


hardfacing<br />

Cobalarc Austex<br />

Classifications: AS/NZS 576: 1315-A4 W.T.I.A Tech. Note 4: 1315-A4<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

<strong>CONSUMABLES</strong><br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

613973 3.2 380 20 105 - 140 5kg 15kg–3 x 5kg<br />

613974 4.0 380 13 140 - 180 5kg 15kg–3 x 5kg<br />

613975 5.0 450 7 170 - 210 5kg 15kg–3 x 5kg<br />

Cobalarc Mangcraft<br />

Classifications: AS/NZS 576: 1 15-A4 W.T.I.A Tech. Note 4: 1 15-A4<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

611504 4.0 380 17 130 - 170 5kg 15kg–3 x 5kg<br />

611505 5.0 450 10 150 - 200 5kg 15kg–3 x 5kg<br />

Cobalarc 350<br />

Classifications: AS/NZS 576: 1435-A4 W.T.I.A Tech. Note 4: 1435-A4<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

611443 3.2 380 25 100 - 150 5kg 15kg–3 x 5kg<br />

610443 3.2 380 25 100 - 150 1kg 12kg–12 x 1kg<br />

611444 4.0 380 16 140 - 200 5kg 15kg–3 x 5kg<br />

610444 4.0 380 16 140 - 200 1kg 12kg–12 x 1kg<br />

Cobalarc 650<br />

Classifications: AS/NZS 576: 1855-A4 W.T.I.A Tech. Note 4: 1855-A4<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

611463 3.2 380 31 105 - 135 5kg 15kg–3 x 5kg<br />

610463 3.2 380 31 105 - 135 1kg 12kg–12 x 1kg<br />

611464 4.0 380 21 140 - 180 5kg 15kg–3 x 5kg<br />

610464 4.0 380 21 140 - 180 1kg 12kg–12 x 1kg<br />

Description<br />

Carton Qty • Metal enriched, rutile type<br />

electrode.<br />

• For joining dissimilar steels<br />

or as a buffer layer prior to hard<br />

surfacing.<br />

• Good corrosion resistence<br />

Description<br />

Carton Qty • Austenitic manganese steel<br />

electrode.<br />

• For building up & reinforcing 11-<br />

14% manganese steels.<br />

• For high impact<br />

Description<br />

Carton Qty • Metal enriched, rutile type<br />

electrode.<br />

• For re-building worn steel<br />

components.<br />

• For metal to metal wear &<br />

compressive loading.<br />

Description<br />

Carton Qty • Metal enriched, rutile type<br />

electrode.<br />

• For re-building or surfacing worn<br />

steel components.<br />

• Both wet & dry hard particle<br />

abrasion & low to moderate impact.<br />

Service…<br />

Service is the core<br />

of our business.<br />

<strong>Weld</strong>-<strong>Quip</strong> are committed<br />

to reliability and service.<br />

7


01. ELECTRODES (CONTiNUED...)<br />

01. CigwELD ELECTRODES (CONTiNUED...)<br />

hardfacing cont.<br />

Cobalarc 750<br />

Classifications: AS/NZS 576: 1860-A4 W.T.I.A Tech. Note 4: 1860-A4<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

611473 3.2 380 26 95 - 130 5kg 15kg–3 x 5kg<br />

610473 3.2 380 26 95 - 130 1kg 12kg–12 x 1kg<br />

611474 4.0 380 17 120 - 170 5kg 15kg–3 x 5kg<br />

610474 4.0 380 17 120 - 170 1kg 12kg–12 x 1kg<br />

322218 Easyweld Blister Pack: 10 x 3.2mm rod Colalarc 750 Blister Pack<br />

Cobalars Toolcraft<br />

Classifications: AS/NZS 576: 1560-A4 W.T.I.A Tech. Note 4: 1560-A4<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

611523 3.2 380 28 90 - 125 5kg 15kg–3 x 5kg<br />

Cobalarc CR70<br />

Classifications: AS/NZS 576: 355-A4 W.T.I.A Tech. Note 4: 355-A4<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

613493 3.2 380 18 90 - 140 5kg 15kg–3 x 5kg<br />

613494 4.0 380 11 130 - 200 5kg 15kg–3 x 5kg<br />

613495 5.0 450 6 180 - 250 5kg 15kg–3 x 5kg<br />

Cobalarc Borochrome<br />

Classifications: AS/NZS 576: 560-A4 W.T.I.A Tech. Note 4: 560-A4<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

613964 4.0 380 11 140 - 180 5kg 15kg–3 x 5kg<br />

613965 5.0 450 6 170 - 210 5kg 15kg–3 x 5kg<br />

8 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />

Description<br />

Carton Qty • Rutile type, AC/DC hard<br />

surfacing electrode.<br />

• Easy arc starting and stable<br />

running on portable AC welding<br />

sets (≥ 45 O.C.V.)<br />

• Typical applications include:<br />

agricultural equipment &<br />

components eg augers & tines.<br />

Description<br />

Carton Qty • Versatile manual arc welding<br />

electrode.<br />

• Secondary hardening, shock<br />

resistant properties.<br />

• Typical applications include:<br />

the welding of guillotine blades,<br />

punches & chisels.<br />

Description<br />

Carton Qty • High alloyed manual arc<br />

electrode.<br />

• High chromium carbide iron<br />

deposit.<br />

• Typical applications include: the<br />

welding of crusher cones, bucket<br />

teeth & lips & sugar mill rolls.<br />

Description<br />

Carton Qty • High alloyed manual arc<br />

electrode.<br />

• Martensitic chromium carbide<br />

iron deposit.<br />

• Typical applications include: the<br />

welding of sand chutes, dredging<br />

components & ripper shanks.


hardfacing cont.<br />

Cobalarc 4<br />

Classifications: AS/NZS 576: 3460-A1 W.T.I.A Tech. Note 4: 3460-A1<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

<strong>CONSUMABLES</strong><br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

613255 6.3 450 9 80 - 150 5kg 15kg–3 x 5kg<br />

Cobalarc 9e<br />

Classifications: AS/NZS 576: 460-A1 W.T.I.A Tech. Note 4: 460-A1<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

613350 5.0 450 20 60 - 120 5kg 15kg–3 x 5kg<br />

613360 6.3 450 14 70 - 150 5kg 15kg–3 x 5kg<br />

For specialist advise<br />

on hardfacing<br />

systems & products<br />

Call <strong>1800</strong> <strong>935</strong> <strong>378</strong><br />

Did you know you can include<br />

tungsten granules in a molten<br />

weld pool for hardfacing?<br />

Call now for more information.<br />

Description<br />

Carton Qty • Highly alloyed tubular electrode<br />

• Partially dissolved tungsten<br />

carbide bonded in an iron rich<br />

matrix.<br />

Description<br />

Carton Qty • Highly alloyed tubular electrode.<br />

• Versatile, complex carbide iron<br />

deposit.<br />

Do you have<br />

the right<br />

safety gear?<br />

Please be sure to<br />

follow individual<br />

manufacturers<br />

safety instructions.<br />

For more information call<br />

?<strong>1800</strong><br />

<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />

WELD QUIP<br />

9


01. ELECTRODES (CONTiNUED...)<br />

01. CigwELD ELECTRODES (CONTiNUED...)<br />

Specialised<br />

<strong>Weld</strong>all<br />

Classifications: AS/NZS 1553.3: E31 -17 AWS/ASME-SFA A5.4: E31 -17<br />

Part No. Size – mm Length<br />

– mm<br />

611702<br />

610702<br />

322101<br />

611703<br />

610703<br />

322102<br />

2.5<br />

2.5<br />

2.5<br />

3.2<br />

3.2<br />

3.2<br />

300<br />

300<br />

300<br />

350<br />

350<br />

350<br />

App Rods/<br />

kg<br />

57<br />

57<br />

57<br />

30<br />

30<br />

30<br />

Range<br />

(amps)<br />

40 - 80<br />

40 - 80<br />

40 - 80<br />

75 - 110<br />

75 - 110<br />

75 - 110<br />

Packet<br />

Qty<br />

10 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />

2.5kg<br />

1kg<br />

–<br />

2.5kg<br />

1kg<br />

–<br />

Description<br />

Carton Qty • Easy to use rutile type, high alloy<br />

electrode.<br />

15kg–6 x 2.5kg<br />

12kg–12 x 1kg<br />

–<br />

15kg–6 x 2.5kg<br />

12kg–12 x 1kg<br />

611704 4.0 350 20 110 - 150 2.5kg 15kg–6 x 2.5kg<br />

322216 Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod <strong>Weld</strong>all Blister Pack<br />

Murex Speedex 31 -16<br />

Classifications: AS/NZS 1553.3: E31 -16 AWS A5.4: E31 -16<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

SPS31225 2.5 300 55 40 - 70 2.5kg 15kg–3 x 2.5kg<br />

SPS31232 3.2 350 30 70 - 110 2.5kg 15kg–3 x 2.5kg<br />

SPS31240 4.0 350 19 110 - 150 2.5kg 15kg–3 x 2.5kg<br />

Castcraft 55<br />

Classifications: AWS/ASME-SFA A5.15: ENiFe-Cl.<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

611723 3.2 350 31 75 - 120 2.5kg 15kg–6 x 2.5kg<br />

610723 3.2 350 31 75 - 120 1kg 12kg–12 x 1kg<br />

611724 4.0 350 21 100 - 150 2.5kg 15kg–6 x 2.5kg<br />

610724 4.0 350 21 100 - 150 1kg 12kg–12 x 1kg<br />

Castcraft 100<br />

Classifications: AWS/ASME-SFA A5.15: ENi-Cl.<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

611732 2.5 300 49 55 - 85 2.5kg 15kg–6 x 2.5kg<br />

610732<br />

322110<br />

2.5 300 49 55 - 85 1kg 12kg–12 x 1kg<br />

Easyweld Handipacks 20 rod<br />

611733 3.2 350 31 75 - 120 2.5kg 15kg–6 x 2.5kg<br />

610733<br />

322111<br />

3.2 350 31 75 - 120 1kg 12kg–12 x 1kg<br />

Easyweld Handipacks 15 rod<br />

611734 4.0 350 21 100 - 150 2.5kg 15kg–6 x 2.5kg<br />

322217 Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Castecraft 100 Blister Pack<br />

–<br />

• Outstanding operator appeal.<br />

• <strong>Weld</strong>s all steels<br />

Description<br />

Carton Qty • A E312-16 type stainless<br />

electrode designed for fillet & butt<br />

welding in all positions except<br />

vertical down.<br />

• Applications include: joining<br />

of stainless steel to mild steel &<br />

welding of unknown steels.<br />

Description<br />

Carton Qty • Maintenance welding of S.G. cast<br />

irons.<br />

• Higher strength nickel / iron<br />

deposit.<br />

• Typical applications include:<br />

joining cast iron to steel.<br />

Description<br />

Carton Qty • Maintenance <strong>Weld</strong>ing of S.G.<br />

cast Irons.<br />

• Soft, Ductile and Machinable<br />

Nickel Deposit.<br />

• Applications include: welding of<br />

engine blocks and cylinder heads<br />

etc.


Specialised cont.<br />

Bronzecraft AC-DC<br />

<strong>CONSUMABLES</strong><br />

Classifications: AS/NZS 576: E6 00-A AWS/ASME-SFA A5.6: E CuSn-C<br />

Part No. Size – mm Length<br />

– mm<br />

App Rods/<br />

kg<br />

Range<br />

(amps)<br />

Packet<br />

Qty<br />

611783 3.2 350 30 70 - 110 2.5kg 15kg-6 x 2.5kg<br />

Description<br />

Carton Qty •<strong>Ph</strong>osphor bronze electrode<br />

containing 7% tin.<br />

• For welding copper and copper<br />

based alloys.<br />

hire or buy<br />

options<br />

available<br />

›<br />

For more information call<br />

Ask us about<br />

our flexible lease<br />

options.<br />

<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />

<strong>1800</strong> WELD QUIP<br />

11


01. ELECTRODES (CONTiNUED...)<br />

01. wiA ELECTRODES<br />

General Purpose<br />

Austarc 1 P<br />

Classifications: (NEW) AS/NZS 4855: ISO 560-B: E4313A (SUPERSEDED) AS/NZS 1553.1: E411 Grade 0<br />

AWS A5.1: E6013<br />

1 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />

Description<br />

Part No. Size – mm Pack (kg) Carton (kg) • Excellent easy starting, smooth<br />

12P20 2.0 2.5 12.5<br />

running, popular in all positional<br />

mild steel general purpose<br />

12P25 2.5 2.5 12.5<br />

electrode.<br />

12P32 3.2 5.0 15<br />

• Austarc 12P has the extra<br />

arc force and fast freezing slag<br />

12P40 4.0 5.0 15<br />

required for vertical down welds.<br />

12P50 5.0 5.0 15<br />

• Typical applications include:<br />

gates, fences, steel furniture etc.<br />

Austarc 13S<br />

Classifications: (NEW) AS/NZS 4855: ISO 560-B: E4313A (SUPERSEDED) AS/NZS 1553.1: E411 Grade 0<br />

AWS A5.1: E6013<br />

Description<br />

Part No. Size – mm Pack (kg) Carton (kg) • Very popular blue and white<br />

13S20 2.0 2.5 12.5<br />

striped, mild steel general purpose<br />

electrode for welding in down hand<br />

13S25 2.5 2.5 12.5<br />

and vertical positions.<br />

13S32 3.2 5.0 15<br />

• Easy to use for less experienced<br />

operators.<br />

13S40 4.0 5.0 15<br />

13S50 5.0 5.0 15<br />

Iron Powder<br />

Austarc 4<br />

Classifications: (NEW) AS/NZS 4855: ISO 560-B: E49 4A (SUPERSEDED) AS/NZS 1553.1: E48 4 Grade 0<br />

AWS A5.1: E70 4<br />

• Typical applications include:<br />

gates, fences, steel furniture, sheet,<br />

plate & tubular components.<br />

Description<br />

Part No. Size – mm Pack (kg) Carton (kg) • Easy to use, smooth running,<br />

2432 3.2 5.0 15<br />

heavy coated, high iron powder<br />

rutile type electrode for high speed<br />

2440 4.0 5.0 15<br />

welding of mild steel.<br />

2450 5.0 5.0 15<br />

• Suited to long, heavy fillet and<br />

Full Pallet 900<br />

butt welding using the touch<br />

welding or ‘short arc’ technique and<br />

can be used on AC or DC power<br />

sources.<br />

• Typical applications include:<br />

tanks, structural members, frames<br />

etc.


hydrogen Controlled<br />

Austarc 77<br />

<strong>CONSUMABLES</strong><br />

Classifications: (NEW) AS/NZS 4855: ISO 560-B: E4918-1AU h5 (SUPERSEDED) AS/NZS 1553.1: E4818<br />

Grade 5 AWS A5.1: E7018-1 h8<br />

Description<br />

Part No. Size – mm Pack (kg) Carton (kg) • Smooth running basic type iron<br />

7725 2.5 2.2 11<br />

powder electrode used for all<br />

positional welding except vertical<br />

7732 3.2 5.0 15<br />

down.<br />

7740 4.0 5.0 15<br />

• Typical applications include:<br />

heavy plate & highly restrained work<br />

7750 5.0 5.0 15<br />

pieces.<br />

Austarc 16TC<br />

Classifications: (NEW) AS/NZS 4855: ISO 560-B: E4916AU h10 (SUPERSEDED) AS/NZS 1553.1: E4816<br />

Grade 4 AWS A5.1: E7016-1<br />

Description<br />

Part No. Size – mm Pack (kg) Carton (kg) • Smooth running low hydrogen<br />

16TC25<br />

16TC32<br />

2.5<br />

3.2<br />

2.5<br />

5.0<br />

12.5<br />

15<br />

electrode<br />

• Suits all welding positions -<br />

except vertical down<br />

16TC40 4.0 5.0 15<br />

16TC50 5.0 5.0 15<br />

16TC60 6.0 5.0 15<br />

Stainless steel<br />

Staincord 309MO-16<br />

Classifications: (NEW) AS/NZS 4854: ISO ES309LMO-16 (SUPERSEDED) AS/NZS 1553.3: E309MOL-16<br />

AWS A5.4: E309MOL-16<br />

• Low splatter levels<br />

• Typical applications include: welding<br />

of carbon, carbon manganese<br />

& low alloy high strength steels.<br />

Description<br />

Part No. Size – mm Pack (kg) Carton (kg) • All positional, rutile type stainless<br />

SC309MO25 2.5 2.5 15.0<br />

steel electrode which deposits<br />

very low carbon weld metal of<br />

SC309MO32 3.2 2.5 15.0<br />

23Cr/12Ni/2.5Mo type.<br />

Staincord 316L-16<br />

Classifications: (NEW) AS/NZS 4854: ISO 3581-B: ES316L-16 (SUPERSEDED) AS/NZS 1553.3: E316L-16<br />

AWS A5.4: E316L-16<br />

Description<br />

Part No. Size – mm Pack (kg) Carton (kg) • Rutile stainless steel electrode<br />

SC31620<br />

SC31625<br />

2.0<br />

2.5<br />

2.5<br />

2.5<br />

15.0<br />

15.0<br />

exhibiting superior all positional<br />

welding (except vertical down)<br />

performance, depositing weld<br />

metal of 19Cr/12Ni/2.5Mo type.<br />

SC31632 3.2 2.5 15.0<br />

• Typical applications include:<br />

welding of stainless steel to mild/<br />

low alloy steel.<br />

13


01. ELECTRODES (CONTiNUED...)<br />

01. wiA ELECTRODES (CONTiNUED...)<br />

hard Facing<br />

Abrasocord 43<br />

Classifications: AS/NZS 576: 465-A4<br />

14 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />

Description<br />

Part No. Size – mm Pack (kg) Carton (kg) • Heavy coated hard facing<br />

AC4332 3.2 5.0 15<br />

electrode depositing very hard<br />

chromium/niobium carbides in an<br />

AC4340 4.0 5.0 15<br />

austentic matrix.<br />

• Typical applications include:<br />

bucket teeth, & ripper teeth.<br />

Abrasocord 350<br />

Classifications: AS/NZS 576: 1435-A4<br />

Description<br />

Part No. Size – mm Pack (kg) Carton (kg) • Smooth running electrode<br />

HF35032 3.2 5.0 15<br />

depositing a tough wear resistant<br />

air hardening C/Mn/Cr steel alloy<br />

HF35040 4.0 5.0 15<br />

which is machinable and can be<br />

readily hot forged.<br />

Abrasocord 700<br />

Classifications: AS/NZS 576: 1855-A4<br />

• Typical applications include:<br />

track components, gears & shafts.<br />

Description<br />

Part No. Size – mm Pack (kg) Carton (kg) • Smooth running electrode<br />

HF70032 3.2 5.0 15<br />

depositing an air hardening<br />

martensitic Cr/Mo/V steel alloy. It<br />

HF70040 4.0 5.0 15<br />

is one fo the hardest steel alloys<br />

available.<br />

HF70050 5.0 5.0 15<br />

• Typical applications include:<br />

augers, points, tines & blades.<br />

Tubecord D- 355<br />

Classifications: AS/NZS 576: 355-A1<br />

Description<br />

Part No. Size – mm Pack (kg) Carton (kg) • <strong>Weld</strong> deposit offers improved<br />

TUBD60 6.3 5.0 15<br />

abrasion resistence through higher<br />

levels of carbon and chromium.<br />

Tubecord E- 460<br />

Classifications: AS/NZS 576: 460-A1<br />

• Typical applications include:<br />

dredge bucket lips, scrapers &<br />

cone crushers.<br />

Description<br />

Part No. Size – mm Pack (kg) Carton (kg) • <strong>Weld</strong> deposit contains<br />

TUBE60 6.3 5.0 15<br />

carbon, chromium, niobium and<br />

molybdenum for good resistence<br />

TUBE80 8.0 5.0 15<br />

to both impact and abrasion.<br />

• Typical applications include:<br />

grisly bars, bucket teeth, crusher<br />

hammers etc.


Specialised<br />

Supercast Ni<br />

Classifications: AWS A5.15: ENi-Cl<br />

<strong>CONSUMABLES</strong><br />

Description<br />

Part No. Size – mm Pack (kg) Carton (kg) • Basic, graphite coated electrode<br />

SN132 3.2 2.5 15<br />

for lower strength welding of cast<br />

irons.<br />

Supercast Ni/Fe<br />

Classifications: AWS A5.15: ENife-Cl<br />

Description<br />

Part No. Size – mm Pack (kg) Carton (kg) • Basic, graphite coated electrode<br />

SNIFE32 3.2 2.5 15<br />

for higher strength welding of cast<br />

irons.<br />

Austarc 11<br />

Classifications: (NEW) AS/NZS 4855: ISO 560-B: E4311A (SUPERSEDED) AS/NZS 1553.1: E4111 Grade 3<br />

AWS A5.1: E6011<br />

Description<br />

Part No. Size – mm Pack (kg) Carton (kg) • High cellulose electrode<br />

1125 2.5 12.5 12.5<br />

developed for all positional welding<br />

on both AC and DC current.<br />

1132 3.2 15.0 15<br />

1140 4.0 15.0 15<br />

1150 5.0 15.0 15<br />

Unicord 31<br />

Classifications: (NEW) AS/NZS 4854: ISO 3581-B: ES31 -16 (SUPERSEDED) AS 576: 1330-A3<br />

AWS A5.4: E31 -16<br />

Description<br />

Part No. Size – mm Pack (kg) Carton (kg) • Basic, rutile type electrode<br />

UC31225 2.5 2.5 15<br />

depositing 26Cr/9Ni type stainless<br />

steel weld metal for high strength<br />

UC31232 3.2 2.5 15<br />

welding of a wide range of alloy<br />

steels and dissimilar ferrous<br />

metals.<br />

Range…<br />

<strong>Weld</strong>-<strong>Quip</strong> stock a wide<br />

range of premium products<br />

to suit your requirements.<br />

We are constantly developing<br />

and expanding our range<br />

to meet the ever changing<br />

needs.<br />

15


01. ELECTRODES (CONTiNUED...)<br />

01. hyUNDAi ELECTRODES<br />

General Purpose<br />

• S-6013.LF can be used for welding<br />

of machinery, vehicles and light<br />

structural steels, and surface dresing<br />

of heavy steel structures.<br />

S-6013.LF<br />

Classifications: AWS E6013<br />

Part No. Size – mm Length<br />

– mm<br />

Range<br />

(amps)<br />

601326 2.6 350 50-95 5kg 20kg<br />

601332 3.2 350 80-130 5kg 20kg<br />

601340 4.0 400-450 120-180 5kg 20kg<br />

Low hydrogen<br />

• S-7016.H can be used for welding of<br />

high tensile steel, such as bridges,<br />

buildings, ship building, high<br />

pressure vessels and rolling stock.<br />

S-7016.h<br />

Classifications: AWS E7016<br />

Part No. Size – mm Length<br />

– mm<br />

Range<br />

(amps)<br />

701626 2.6 350 50-85 5kg 20kg<br />

701632 3.2 350 90-130 5kg 20kg<br />

701640 4.0 400 80-120 5kg 20kg<br />

Cast Iron<br />

• S-NCI can be used for repairing<br />

caste iron and joining of various<br />

kinds of cast iron products such as<br />

cylinder covers, motor beds, casings<br />

and gears. Repairing of meehanite,<br />

alloy and malleable cast iron.<br />

S-NCI<br />

Classifications: AWS ENI-CI<br />

Part No. Size – mm Length<br />

– mm<br />

Range<br />

(amps)<br />

SNCI26 2.6 300 58-80 2.5 10kg<br />

SNCI32 3.2 350 80-130 2.5 10kg<br />

SNCI40 4.0 350 110-160 2.5 10kg<br />

Description<br />

Packet Carton • Low fume, high titania type electrode .<br />

Packet Carton • Soft stable arc<br />

• Suitable for welding light structural steels<br />

because of it’s stable arc.<br />

• Smooth appearance<br />

• No undercut formation<br />

Description<br />

• Good fluidity and removeability of slag<br />

Description<br />

Packet Carton • A graphite type coated electrode, depositing<br />

nickel weld metal. Hardening of heat affected<br />

zone is small and machining of the welds is<br />

comparatively easy. Therefore it is suitable<br />

for welding alloy cast iron of poor weldability,<br />

malleable cast iron and hydraulically pressured<br />

parts as well as common cast iron.<br />

16 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER


Stainless Steel<br />

S-316L.16N Stainless Steel<br />

Classifications: AWS E316L-16<br />

Part No. Size – mm Length<br />

– mm<br />

Range<br />

(amps)<br />

<strong>CONSUMABLES</strong><br />

31620 2.0 300 25-55 2.5kg 10kg<br />

31626 2.6 300 50-85 2.5kg 10kg<br />

31632 3.2 350 70-115 2.5kg 10kg<br />

31640 4.0 350 95-150 2.5kg 10kg<br />

S-309L.16 Stainless/Mild Steel<br />

Classifications: AWS E309L-16<br />

Part No. Size – mm Length<br />

– mm<br />

Range<br />

(amps)<br />

30926 2.6 300 50-85 2.5kg 10kg<br />

30932 3.2 350 70-115 2.5kg 10kg<br />

30940 4.0 350 95-150 2.5kg 10kg<br />

S-308L.16N for 304 Stainless Steel<br />

Classifications: AWS E308L-16<br />

Part No. Size – mm Length<br />

– mm<br />

Range<br />

(amps)<br />

30826 2.6 300 50-85 2.5kg 10kg<br />

30832 3.2 350 70-115 2.5kg 10kg<br />

30840 4.0 350 95-145 2.5kg 10kg<br />

<strong>Weld</strong> All<br />

• S-312.16 is a lime-titania type<br />

electrode, has an excellent<br />

usability and weldability. Chemical<br />

composition of all-weld metal is<br />

29%Cr-9%Ni.<br />

S-31 .16 <strong>Weld</strong> All<br />

Classifications: AWS E31 L16<br />

Part No. Size – mm Length<br />

– mm<br />

Range<br />

(amps)<br />

31226 2.6 300 50-85 2.5kg 10kg<br />

31232 3.2 350 70-115 2.5kg 10kg<br />

31240 4.0 350 95-150 2.5kg 10kg<br />

Description<br />

Packet Carton • <strong>Weld</strong>ing of extra-low carbon 18% Cr 12% Mo<br />

(316L stainless steel)<br />

• A lime-titania type electrode provided with a<br />

good usability and weldability. As the all-weld<br />

metal has an austenite structure containing proper<br />

quantity of ferrite, crack resistability is good.<br />

Description<br />

Packet Carton • <strong>Weld</strong>ing of 22% Cr-12%Ni steel. <strong>Weld</strong>ing of<br />

dissimilar metals and build-up welding of stainless<br />

steel on carbon steel or low alloy steel.<br />

Description<br />

Packet Carton • <strong>Weld</strong>ing of extra-low carbon 18% Cr-8% Ni steel.<br />

• A lime-titania type electrode for extra-low carbon<br />

18%Cr-8%Ni steel with good usability.<br />

Description<br />

Packet Carton • Bond welding of dissimilar metals such as<br />

stainless steel, carbon steel, carbon steel and low<br />

alloy steel. <strong>Weld</strong>ing of stainless steel clad. Under<br />

laying of the build-up welding of high alloyed tool<br />

steel and hardfacing.<br />

17


<strong>02.</strong> Mig wiRE<br />

<strong>02.</strong> CigwELD Mig wiRE<br />

General Purpose (MIG) Mild Steel<br />

Autocraft LW1-6<br />

Classifications: AS/NZS 717.1: ES6-GC/M-W503Ah AWS/ASME-SFA A5.18: ER70S-6<br />

Part No. Wire Dia. mm Voltage<br />

Range<br />

(volts)<br />

Wire Feed<br />

Speed<br />

(mtr/min)<br />

Current<br />

Range<br />

(amps)<br />

Pack<br />

Type<br />

Pack<br />

Weight<br />

720090 0.9 15-26 3.5-15 70-230 Spool 15kg<br />

720122A AutoPak 250kg<br />

720096 1.2 18-32 2.5-15 120-350 Spool 15kg<br />

720124A AutoPak 250kg<br />

720095 1.6 18-34 2.5-10 180-390 Spool 15kg<br />

72125A AutoPak 250kg<br />

Check out our<br />

Gas Catalogue<br />

for the full range of<br />

PMC high Performance<br />

Regulators.<br />

<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />

<strong>1800</strong> WELD QUIP<br />

18 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />

Description<br />

•Use with CO ² and argon based<br />

shielding gases<br />

• Suitable for positional gas metal<br />

arc welding (GMAW) of mild and<br />

low alloy steels, used in general<br />

fabrication and structural work.


Flux Cored<br />

Verti-Cor 3XP<br />

<strong>CONSUMABLES</strong><br />

Classifications: AS/NZS 03: ET-GMp-W503A. CM1 h10 ET-GCp-W503A. CM1 h10<br />

AWS/ASME-SFA A5. 0: E71T-1 M h8<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

Voltage<br />

Range<br />

(volts)<br />

Stickout<br />

(ESO) mm<br />

Pack<br />

Type<br />

Pack<br />

Weight<br />

720919 1.2 250-300 27-31 Spool 15kg<br />

720921 1.6 350-400 27-31 Spool 15kg<br />

720922 1.6 350-400 27-31 Coil 25kg<br />

Verti-Cor 3XP h4 - Seamless<br />

Classifications: AS/NZS 03.1: ET-GMp-W503A. CM1 AWS/ASME-SFA A5. 0: E71T-1 M h4<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

Voltage<br />

Range<br />

(volts)<br />

Stickout<br />

(ESO) mm<br />

Pack<br />

Type<br />

Pack<br />

Weight<br />

722919 1.2 250-300 27-31 Spool 15kg<br />

722921 1.6 350-400 27-31 Spool 15kg<br />

Metal-Cor XP<br />

Classifications: AS/NZS 03.1: ETD-Gmn/p-W503A. CM1 h5. ETP-GMn/p-W503A. CM1 h5.<br />

AWS/ASME-SFA A5.18: E70C-6M<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

Voltage<br />

Range<br />

(volts)<br />

Stickout<br />

(ESO) mm<br />

Pack<br />

Type<br />

Pack<br />

Weight<br />

720912 1.2 280-350 28-33 Spool 15kg<br />

720913 1.6 350-450 29-33 Spool 15kg<br />

Nicore® 55<br />

Classifications: AWS/ASME-SFA A5.15: ENiFe-Cl (equivalent electrode classification).<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

Voltage<br />

Range<br />

(volts)<br />

Electrode<br />

Stickout<br />

(ESO) mm<br />

Pack<br />

Type<br />

724046 1.2 220-250 27-29 13mm Handi<br />

spool<br />

Pack<br />

Weight<br />

4.5kg<br />

Description<br />

• Formulated to give smooth (low<br />

splatter) arc transfer, flat mitre fillet<br />

welds and excellent slag lift in all<br />

positions except vertical down.<br />

Description<br />

• Copper coated for smooth<br />

consistent feedability and current<br />

pickup.<br />

• Rutile, all positional capabilities<br />

producing a flat mitre fillet bead<br />

shape.<br />

Description<br />

• For the high productivity fillet and<br />

butt welding of mild and medium<br />

strength steels in all downward<br />

positions.<br />

• Low slag, metal cored wire.<br />

Description<br />

• Typical applications include<br />

general fabrication and structural<br />

welding, field erection work and the<br />

outdoor repair of heavy machines<br />

and equipment.<br />

19


<strong>02.</strong> Mig wiRE (CONTiNUED...)<br />

<strong>02.</strong> CigwELD Mig wiRE (CONTiNUED...)<br />

Stainless Steel (MIG) Wire<br />

Autocraft 308LSi<br />

Classifications: AS/NZS 717.3: ES308LSi AWS/ASME-SFA A5.9: ER308LSi<br />

Part No. Wire Dia. mm Voltage<br />

Range<br />

(volts)<br />

Wire Feed<br />

Speed<br />

(mtr/min)<br />

Current<br />

Range<br />

(amps)<br />

Pack<br />

Type<br />

721271 0.9 16-24 4.5-15.0 70-200 Spool 15kg<br />

721272 1.2 20-28 3.0-10.0 150-280 Spool 15kg<br />

Autocraft 309LSi<br />

Classifications: AS/NZS 717.3: ES309LSi AWS/ASME-SFA A5.9: ER309LSi<br />

Part No. Wire Dia. mm Voltage<br />

Range<br />

(volts)<br />

Wire Feed<br />

Speed<br />

(mtr/min)<br />

Current<br />

Range<br />

(amps)<br />

Pack<br />

Type<br />

721276 0.9 16-24 4.5-15.0 70-200 Spool 15kg<br />

721277 1.2 20-28 3.0-10.0 150-280 Spool 15kg<br />

Autocraft 316LSi<br />

Classifications: AS/NZS 717.3: ES316LSi AWS/ASME-SFA A5.9: ER316LSi<br />

Part No. Wire Dia. mm Voltage<br />

Range<br />

(volts)<br />

Wire Feed<br />

Speed<br />

(mtr/min)<br />

Current<br />

Range<br />

(amps)<br />

Pack<br />

Type<br />

721285 0.8 16-20 5.0-15.0 60-150 Mini<br />

Spool<br />

(4 Pack)<br />

720283 0.9 16-24 4.5-15.0 70-200 Handi<br />

Spool<br />

0 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />

Description<br />

Pack Weight • Recommended for general<br />

welding of 201, 302, 321, 347, 409,<br />

and 444 type stainless steels.<br />

Description<br />

Pack Weight • A stainless steel wire for the<br />

GMA welding of 309 and 309L type<br />

stainless steel<br />

• Also suitable for a wide range<br />

of other welding applications<br />

including: the dissimilar joining<br />

of “300 series” and stainless stel<br />

grades to mild or low alloy steels,<br />

an intermediate or buttering layer in<br />

the butt welding of clad steel.<br />

Description<br />

Pack Weight • A stainless steel wire for the<br />

GMA welding of 309 and 309L type<br />

stainless steel.<br />

4 x 1kg<br />

721286 0.9 16-24 4.5-15.0 70-200 Spool 15kg<br />

722286 0.9 16-24 4.5-15.0 70-200 Autopak 150kg<br />

722386 1.0 16-24 4.5-15.0 70-200 Spool 15kg<br />

722486 1.0 16-24 4.5-15.0 70-200 Autopak 150kg<br />

Check out our<br />

New Machines Catalogue<br />

for our new<br />

Radius Master.<br />

<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />

<strong>1800</strong> WELD QUIP<br />

5kg<br />

• Also suitable for the general<br />

welding of other 300 and 400<br />

series stainless steels including<br />

301, 302, 304 / 304L, 321, 347, 410<br />

and 430.


hardfacing (MIG) Wire<br />

<strong>CONSUMABLES</strong><br />

Stoody Super Building-G/O (replaces Cobalarc 350 G/O)<br />

Classifications: AS/NZS 576: 1435-B5 1435-B7 W.T.I.A. Tech. Note 4: 1435-B5 1435-B7<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

Voltage<br />

Range<br />

(volts)<br />

Rec.<br />

Stickout<br />

(ESO) mm<br />

Pack<br />

Type<br />

11423600 1.2 120-220 18-24 15-20 Spool 15kg<br />

11946200 1.6 140-250 23-26 15-25 Spool 15kg<br />

11183600 2.4 200-350 24-28 20-33 Coil 15kg<br />

Stoody 965-G/O (replaces Cobalarc 650 G/O)<br />

Classifications: AS/NZS 576: 1855-B5 1855-B7 W.T.I.A. Tech. Note 4: 1855-B5 1855-B7<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

Voltage<br />

Range<br />

(volts)<br />

Electrode<br />

Stickout<br />

mm<br />

Pack<br />

Type<br />

11423100 1.2 120-220 18-24 15-20 Spool 15kg<br />

11501500 1.6 140-250 23-26 20-25 Spool 15kg<br />

11945700 1.6 140-250 23-26 20-25 Handi<br />

spool<br />

11946100 2.4 200-350 24-28 20-30 Coil 27kg<br />

Stoody 850-0<br />

Classifications: AS/NZS 576: 1865-B7 W.T.I.A. Tech. Note 4: 1865-B7<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

Voltage<br />

Range<br />

(volts)<br />

Electrode<br />

Stickout<br />

mm)<br />

Pack<br />

Type<br />

11945500 1.2 120-220 18-24 15-20 Spool 15kg<br />

Description<br />

Pack Weight • Recommended for the build-up<br />

and surfacing of steel track rolls,<br />

idler wheels, track pads, drive<br />

sprockets, pins, links and other<br />

components subject to abrasion<br />

and/or metal to metal wear.<br />

Description<br />

Pack Weight • Typical applications include the<br />

surfacing of agricultural points,<br />

shares and tynes, sand dredge<br />

cutter heads, dredge rollers and<br />

tumblers, conveyor screws, bucket<br />

lips, etc.<br />

4kg<br />

Description<br />

Pack Weight • Typical applications include<br />

the hard surfacing of agricultural,<br />

mining and materials handling<br />

equipment including tynes, points,<br />

conveyor screws, dredge buckets,<br />

cane harvester cutters/elevators<br />

and sugar mill scraper plates.<br />

1


<strong>02.</strong> CigwELD Mig wiRE (CONTiNUED...)<br />

Postalloy Gas/Gasless (MIG) Wire<br />

Postalloy 650 Gas/Gasless<br />

Classifications: AS/NZS 576: 1855-B5 1855-B7 W.T.I.A. Tech. Note 4: 1855-B5 1855-B7<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

Voltage<br />

Range<br />

(volts)<br />

Rec.<br />

Stickout<br />

(ESO) mm<br />

Pack<br />

Type<br />

HF650-G12 1.2 120-220 18-24 Spool 11.4<br />

HF650-G16 1.6 140-250 23-26 Spool 11.4<br />

HF650-O12 1.2 120-220 18-24 Spool 11.4<br />

HF650-O16 1.6 140-250 23-26 Spool 11.4<br />

Call us for all<br />

your service<br />

and repairs<br />

For more<br />

information call<br />

✓<br />

✓<br />

✓<br />

✓<br />

<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />

<strong>1800</strong> WELD QUIP<br />

Service<br />

Department<br />

On-site<br />

Service<br />

Test & Tag<br />

4hr Response<br />

Time<br />

<strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />

Description<br />

Pack Weight • Typical applications include the<br />

surfacing of agricultural points,<br />

shares and tynes, sand dredge<br />

cutter heads, dredge rollers and<br />

tumblers, conveyor screws, bucket<br />

lips, etc.


• All types of tungsten grit available upon request<br />

Industry Uses<br />

Agricultural<br />

• Plowshares<br />

• Plow mold boards<br />

• Landside plates<br />

• Lister shares<br />

• Scraper knives<br />

• Cultivator shovel nose<br />

• Cultivator chisels & spikes<br />

• Spring teeth & runners<br />

• Subsoiler teeth<br />

• Conveyor fans<br />

• Mill hammers<br />

• Spike tooth harrows<br />

• Root cutters<br />

• Brush shredder teeth<br />

• Rotary hoe teeth<br />

• Most heavy wear equipment<br />

heavy Equipment<br />

• Tractor grousers<br />

• Ripper teeth<br />

• Dozer end bits<br />

• Dozer blades<br />

• Rock rake<br />

• Shovel teeth<br />

• Shovel bucket<br />

• Augers<br />

• Paving paddles, blades & mixers<br />

• Grader blades<br />

• Heavy drag chains<br />

• Loader buckets<br />

• Backhoe buckets & blades<br />

• Most ground engagement<br />

• Crushing surfaces<br />

• Hammers & bars<br />

<strong>CONSUMABLES</strong><br />

MIG Carbide hardfacing<br />

- Tungsten Carbide Vibratory Feeder<br />

An easy to install, easy to use system for feeding alll grades<br />

of near-diamond hard tungsten carbide into a molten bed of<br />

tough high-chrome, high-carbon alloy, produces an overlay<br />

that increases service life up to 50 times on parts subject to<br />

servere abrasion.<br />

• Umprecedented wear life<br />

• Tungsten carbide up to 80% concentration<br />

• Less carbide dissolution<br />

• High, fast deposit rates<br />

• Thicker deposits for longer life<br />

• Simple to operate<br />

3


Typical Applications<br />

10 x 20 meshh tungsten carbide metered<br />

into a molten deposit of Rankin Super<br />

Matrix gave this hammer 20 times longer<br />

service life.<br />

Overlaid with 20 x 30 mesh tungsten<br />

carbide, this tooth outperformed all other<br />

hardfaced all other hardfaced parts by five<br />

times.<br />

This balde was overlaid with 8 x 10 mesh<br />

tungsten carbide.<br />

4 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER


<strong>CONSUMABLES</strong><br />

Additional Information On <strong>Weld</strong>ing With MIG Carbide<br />

Preparation: Always try to grind the weld area to clean, white metal. Many shops do not clean to save time and money.<br />

The surface does not have to be perfect, but at least touch the surface.<br />

Wire: The most versatile wire size is .045 DIA. wire. This wire can be used with the higher voltage and lower amps to make<br />

thinner weld beads with deep penetration. The best wires are triple or double de-oxidized (Aluminum, Zirconium, Titanium).<br />

They make a very clean puddle for the carbide to drop though and have a high tolerance for dirty base metal surfaces.<br />

Other wires can be used, for example, high-Chrome/High Carbon, small-diameter hardfacing wires.<br />

Carbide Depositions: A mixed carbide (15-30 mesh size) is recommended. Many MIG carbide users are now zeroing in<br />

on 12-25 mesh size or something close to this range—about the size of very coarse sand. For very fine particle abrasion<br />

use 20-30 mesh size—slightly coarser than beach sand. The best choice for general service is the 15-30 mesh size. For<br />

pure rock service use 5-10 or 8-12 mesh size. For pure fine sand service use 20-30 mesh size with hardfacing wire.<br />

Screening Used Carbide: After several re-cycles, used carbide tends to pick up over-sized particles, splatter, dust, dirt, etc.<br />

This contamination will begin to affect the weldability. Screen the re-cycled carbide through 8” diameter Tyler sieve screens<br />

of the same mesh size as your carbide. For example, if you are using 15-30 carbide, buy two screens and one bottom pan.<br />

The top set would be 15 mesh. The middle set will be 30 mesh. Discard or recrush everything on top of the 15 screen and<br />

throw everything in the bottom pan. (We can furnish Tyler screens.)<br />

Gases and Voltages: Argon/Oxygen (2%) is the most popular mix. Pure Argon can be used, however it is colder. 75/25<br />

(75% Argon/ 25% Carbon Dioxide) is another choice. Pure CO2 is the cheapest gas and can be used with higher voltage. In<br />

fact, the higher the voltage, the flatter will be the bead. All gases can be used with high or low voltage:<br />

Minimizing Distortion: To minimize distortion (especially on thinner parts), use lower volts and amps with pure Argon. Use<br />

preheat on all parts to eliminate or minimize distortion. Most thick and wide ledges can be made almost flat with lower weld<br />

settings, medium preheat and use of clamps. Thinner parts must be pre-bowed and warped (along with pre-heat). Most thin<br />

parts are bowed .5 to .75 inches and warped about .5 to 1.0 inch.<br />

Typical <strong>Weld</strong> Settings: <strong>Weld</strong> settings for medium, hand-held weld speeds would be the following:<br />

<strong>Weld</strong>ing Techniques: Single layer welds are recommended. Multiple layers tend to dissolve the carbide in the lower layer<br />

and produce a very hard deposit that will chip and spall off with only light impact. Use oscillated beads about 5/8” - 1” wide<br />

(1.5” max). Oscillation frequency should be 70-85 cps (cycles per second). Aim carbide into the trailing side of the arc<br />

puddle. The aim point is critical for good carbide distribution. If these basic parameters are followed, reliable work can be<br />

readily produced by any weld shop.<br />

Low heat 24-26 volts<br />

Medium heat 27-29 volts<br />

hot 30-33 volts<br />

Wire Size .045 .062 .093<br />

Volts 29-30 29-31 30-32<br />

Amps 230-245 290-300 325-360<br />

Argon or Argon/O<br />

Low flat bead shape with medium penetration<br />

5


<strong>02.</strong> Mig wiRE (CONTiNUED...)<br />

<strong>02.</strong> wiA Mig wiRE<br />

General Purpose (MIG)<br />

Mild Steel<br />

Austmig ES6<br />

Classifications: AS/NZS 717.1: ES6-GC-W503h: ES6-GM-W503Ah AWS A5.18: ER70S-6<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

ES608S 0.8 60 -180 14 - 22 PLW<br />

300mm<br />

ES609S 0.9 70 - 230 15 - 26 PLW<br />

300mm<br />

ES610S 1.0 100 - 290 16 - 29 PLW<br />

300mm<br />

ES612S 1.2 120 - 350 18 - 32 PLW<br />

300mm<br />

ES616S 1.6 160 - 390 18 - 34 PLW<br />

300mm<br />

ES606M5KG 0.6 Mini<br />

Spool<br />

200mm<br />

ES608M5KG 0.8 Mini<br />

Spool<br />

200mm<br />

ES609M5KG 0.9 Mini<br />

Spool<br />

200mm<br />

ES606M2KG 0.6 Mini<br />

Spool<br />

200mm<br />

ES608M2KG 0.8 Mini<br />

Spool<br />

200mm<br />

ES609M2KG 0.9 Mini<br />

Spool<br />

200mm<br />

Description<br />

Pack Weight • Copper coated, low carbon steel MIG wire<br />

specifically formulated for optimum performance<br />

under CO ² and Argon CO ² mixed gases.<br />

Suitable for welding of mild and medium strength<br />

steels. It is ideal for positional welding of sheet<br />

15kg steel and steel pipes<br />

6 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />

15kg<br />

15kg<br />

15kg<br />

15kg<br />

5kg<br />

5kg<br />

5kg<br />

2kg<br />

2kg<br />

2kg


Low Alloy Steel<br />

Austmig ESD<br />

<strong>CONSUMABLES</strong><br />

Classifications: AS/NZS 717.1: ESD -GC-W559Ah: ESD -GM-W559Ah AWS A5. 8: ER80S-D<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

ESD209S 0.9 70 - 230 15 - 26 Spool 15kg RW<br />

ESD212S 1.2 120 - 350 18 - 32 Spool 15kg RW<br />

Austmig NiCrMo<br />

Classifications: AS/NZS 717.1: ESMG-GM-W769Ah-G AWS A5. 8: ER110S-G<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

722919 0.9 70 - 230 15 - 26 Spool 15kg PLW<br />

722921 1.2 120 - 350 18 - 32 Spool 15kg PLW<br />

Description<br />

Pack Weight • Copper coated, all positional low alloy wire<br />

used for welding medium to higher strength<br />

steels, particularly where service temperatures<br />

up to 500ºC are encountered. Suitable for<br />

plain carbon and C-Mn steels, low alloy steels<br />

and higher strength steels as used in pressure<br />

vessels, boilers, and equipment subjected to<br />

dynamic loads.<br />

Description<br />

Pack Weight • Copper coated, low alloy wire suitable for all<br />

positional welding of high strength steels using<br />

Argon/ CO ² mixed gases. Used for full strength<br />

welding of quenched and temered steels of 760<br />

MPa tensile class, such as USS-T1, Welten 80,<br />

N-A-XTRA and Bisplae 80.<br />

Check out our<br />

Air & Power Tools<br />

Catalogue<br />

for the<br />

Siastar range.<br />

<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />

<strong>1800</strong> WELD QUIP<br />

7


<strong>02.</strong> Mig wiRE (CONTiNUED...)<br />

<strong>02.</strong> wiA Mig wiRE (CONTiNUED...)<br />

WIA Aluminium Alloys<br />

Austmig 5183<br />

Classifications: AS/NZS 717. : E5183 AWS A5.10-9 : ER5183<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

M518312S 1.2 150 - 250 20 - 27 Spool 6kg<br />

M518316S 1.6 200 - 330 23 - 30 Spool 6kg<br />

Austmig 5356<br />

Classifications: AS/NZS 717. : E5356 AWS A5.10: ER5356<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Spool<br />

Type<br />

M535609S 0.9 80 - 190 16 - 22 PLW 6kg<br />

M535610S 1.0 100 - 230 18 - 25 PLW 6kg<br />

M535612S 1.2 150 - 250 20 - 27 PLW 6kg<br />

M535616S 0.6 200 - 330 200 - 330 PLW 6kg<br />

M5356092KG 0.9 Mini<br />

200mm<br />

M5356102KG 1.0 100 - 230 18 - 25 Mini<br />

200mm<br />

M5356122KG 1.2 150 - 250 20 - 27 Mini<br />

200mm<br />

Description<br />

Pack Weight • Pecision layer wound aluminium wire alloyed<br />

with Mg, Mn and Cr. Double shaved for superb<br />

feedability.<br />

• Recommended for welding 5083 type material<br />

in the annealed condition, particularly for low<br />

temperature applications where good ductility and<br />

toughness are required such as cryognic plants,<br />

boat building, etc.<br />

Description<br />

Pack Weight • Precision layer wound Al/5%Mg wire suitable<br />

for welding wrought or cast aluminium alloys<br />

containing magnesium as the major alloying<br />

element. Suitable for welding selected grades of<br />

wrought Al/Mg alloys including 5083, 5086, 5454<br />

and 5456.<br />

8 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />

2kg<br />

2kg<br />

2kg


WIA Carbon & Low Alloy Steels<br />

• Formulated for use with AR/CO2 mixed shielding gas.<br />

Austfil 70C-6M<br />

<strong>CONSUMABLES</strong><br />

Classifications: (New) AS/NZS ISO: 1763 B T 49 T15 O M A h 10<br />

(Superseded) AS/NZS 03.1: ETD-GMp-W503A. CM1 h10 AWS A5.18: E70C-6M<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

70C6M16S 1.2 280-350 28-33 Spool 15kg<br />

70C6M16S 1.6 350-450 29-33 Spool 15kg<br />

Austfil 71T-1M<br />

Classifications: (New) AS/NZS ISO: 1763 B T 49 T1 1 M A U h 10<br />

(Superseded) AS/NZS 03.1: ETP-GMp-W503A. CM1 h 10 AWS A5. 0: E71T-1M, 9M, 1 M<br />

h8<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

71T1M12S 1.2 170 - 300 24 - 32 Spool 15kg<br />

71T1M16S 1.6 200 - 350 24 - 34 Spool 15kg<br />

Austfil 71T<br />

Classifications: (New) AS/NZS ISO: 1763 B T 49 T1 1 C A U h 10<br />

(Superseded) AS/NZS 03.1: ETP-GCp-W503A. CM1 h 10 AWS A5. 0: E71T-1 h8<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

71T1125 1.2 130-280 25 - 32 Spool 15kg<br />

71T116S 1.6 200-350 25 - 32 Spool 15kg<br />

Description<br />

Pack Weight • Austfil 70C-6M is a metal-cored wire designed for<br />

high speed fillet and butt welding in the down-hand<br />

position using Argon + 18-25% CO2 shielding gas<br />

mixtures. <strong>Weld</strong> beads are almost completely slag<br />

free withonly minimal silicon islands, reducing the<br />

time and effort spent cleaning up prior to painting,<br />

coating or plating. Austfil 70C-6M is recommended<br />

for single pass and multi pass welding in both the<br />

flat and horizontal positions for mild, carbon and<br />

manganese carbon steels with minimum clean up<br />

and where high deposition rates and efficiencies<br />

are required in high productivity, semi-automatic<br />

and fully automatic welding installations.<br />

Description<br />

Pack Weight • All positional rutile micro-alloyed type flux cored<br />

wire formulated for Argon/CO2 shielding gas<br />

mixtures (18-25% CO2). For optimum performance,<br />

we recommend Argon with 25% CO2. Exceptionally<br />

smooth arc performance producing a superb<br />

weld with low splatter losses in all positions with<br />

excellent operator appeal. It is recommended for<br />

the welding of mild, carbon and carbon-manganese<br />

steels where good impact properties of -20ºC<br />

are required. Typical applications include steel<br />

fabrication such as plate sections, beams, girders,<br />

truck chassis/bodies, ship building, earth moving<br />

equipment, storage tanks etc.<br />

Description<br />

Pack Weight • Austfil 71T is a flux cored wire designed for<br />

excellent performance in all positional fillet weld<br />

and butt-welding applications. It is formulated<br />

exclusively for use with cost effective CO2 shielding<br />

gas. Austfil 71T is recommended for general<br />

purpose all positional welding of mild, carbon<br />

and carbon-manganese steels where excellent<br />

weld profile and penetration is required. Suitable<br />

for applications such as storage tanks, structural<br />

fabrication, machinery, earth moving equipment<br />

and fatigue loaded structures.<br />

9


<strong>02.</strong> Mig wiRE (CONTiNUED...)<br />

<strong>02.</strong> wiA Mig wiRE (CONTiNUED...)<br />

Flux Cored Seamless MIG Wires<br />

Fluxofil 11NI h5<br />

Classifications: (New) AS/NZS ISO: 1763 B T 49 0 T1 0 C A U h5 (Superseded) AS 03.1:<br />

ETP-GMp-W503A.CM1 h 5 AWS A5. 0: E70T-G<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

11NI16S 1.6 200 - 400 26 - 35 Spool 15kg<br />

Fluxofil 14 h5<br />

Classifications: (New) AS/NZS ISO: 1763 B T 49 T1 1 M A U h5<br />

(Superseded) AS 03.1: ETP-GMp-W503A.CM1 h 5 AWS A5. 0: E70T-G<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

1412S 1.2 140 - 280 22 - 29 Spool 15kg<br />

1416S 1.6 180 - 350 23 - 30 Spool 15kg<br />

Fluxofil 0 h5<br />

Classifications: (New) AS/NZS ISO: 1763 B T 55 4 T1 1 M/C A N5 U h5<br />

(Superseded) AS 03.1: ETP-GMp-W559A.Ni1 h 5 AWS A5. 9: E81T1-Ni1<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

2012S 1.2 140 - 280 22 - 29 Spool 15kg<br />

2012S 1.6 180 - 380 23 - 30 Spool 15kg<br />

Description<br />

Pack Weight • Rutile based, tubular seamless flux cored<br />

wire used primarily with CO2 shielding gas to<br />

produce porosity free weld deposits in the down<br />

hand welding position. For general purpose<br />

fillet and butt welding of mild and C-Mn steel<br />

heavy sections. High deposition rates achieved<br />

in flat and horizontal positions for increased<br />

productivity. Aplications include general purpose,<br />

medium and heavy plate fabrication, including<br />

road transport chassis, crane booms and girders,<br />

etc.<br />

Description<br />

Pack Weight • Rutile based, tubular seamless flux cored<br />

wire for all positional fillet and but welding<br />

applications including vertical up stringers, using<br />

Argon/18-25% CO2 shielding gases. For general<br />

construction and critical applications where good<br />

impact properties are required and components<br />

cannot be re-positioned for down-hand welding.<br />

Applications include general purpose, medium<br />

and heavy plate fabrication, including road<br />

transport chassis, crane booms and girders etc.<br />

Description<br />

Pack Weight • Rutile based, seamless flux cored wire for all<br />

positional fillet and but welding applications<br />

using either CO2 or Argon/18-25% CO2 shielding<br />

mixed gases. For welding C-Mn steels, fine<br />

grained structural and pipe steels. Also used in<br />

all positional welding applications requiring a<br />

higher strength weld deposit and/or good impact<br />

properties.<br />

30 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER


Flux Cored Seamless MIG Wires continued<br />

Fluxofil 31 h5<br />

Classifications: (New) AS/NZS ISO: 1763 B T 49 4 T5 0 M/C A h5<br />

(Superseded) AS 03.1: ETD-GCp-W559A.Ni1 h 5 AWS A5. 9: E81T1-Ni1<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

<strong>CONSUMABLES</strong><br />

Pack<br />

Type<br />

3116S 1.6 200 - 375 25 - 31 Spool 15kg<br />

Fluxofil M4 h5<br />

Classifications: (New) AS/NZS ISO: 18 76 B T 76 5 T15 0 M A N4C1M h5<br />

(Superseded) AS 03.1: ETD-GMp-W769A. K4 h 5 AWS A5. 9: E110TG-K4<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

M4212S 1.2 120 - 250 20 - 29 Spool 15kg<br />

M4216S 1.6 150 - 350 20 - 30 Spool 15kg<br />

Pack Weight • Highly basic, seamless flux cored wire for use<br />

with either CO2 or Argon/18-25% CO2 shielding<br />

gas mixures to produce high quality, notch tough<br />

weld deposits in all down hand positions. For<br />

welding of carbon, C-Mn and micro alloyed steels<br />

used in construction of high integrity structures,<br />

such as ships, pressure vessels, offshore<br />

platforms and storage tanks, for exceptional<br />

toughness and all weld metal. Excellent impact<br />

properties are achieved to -40ºC.<br />

Pack Weight • Seamless metal cored low alloy wire depositing<br />

0.5Cr/2Ni/0.5Mo type steel weld metal which<br />

combines 800 MPa class high strength level<br />

with excellent impact toughness to -50ºC. Ideal<br />

for full strength welding of high tensile steels<br />

using Argon/18-25% CO2 or Argon/18-25% CO2<br />

shielding mixed gases, in particular quenched<br />

and tempered types such as Bisplate 80, HY100,<br />

USST1 and Welten 80C.<br />

On-Site<br />

Trade Sales…<br />

For your convenience,<br />

our on-site sales<br />

people will come to<br />

you to demonstrate<br />

the machines.<br />

Bookings are required,<br />

so call us today<br />

<strong>Ph</strong> <strong>1800</strong> <strong>935</strong> <strong>378</strong><br />

31


<strong>02.</strong> Mig wiRE (CONTiNUED...)<br />

<strong>02.</strong> wiA Mig wiRE (CONTiNUED...)<br />

Gasless (Self Shielding) Joining Wires<br />

Fabshield 4<br />

Classifications: (New) AS/NZS ISO: 1763 B T 49 Z T7 O N A h 15<br />

(Superseded) AS 03.1: ETD-GNp-W500A. CM h15 AWS A5. 0: E70T-4<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

S224529-014 2.4 250 - 500 28 - 34 Spool 22.7kg<br />

S224541-014 3.0 450 - 680 28 - 37 Spool 22.7kg<br />

Fabshield 1B<br />

Classifications: (New) AS/NZS ISO: 1763 B T 49 Z T11 1 N A<br />

(Superseded) AS 03.1: ETP-GNn-W500A. CM AWS A5. 0: E71T-11<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

S222112-022 1.2 130 - 160 15 - 17 Spool 4.5kg<br />

S222112-029 1.2 130 - 160 15 - 17 Spool 1.5kg<br />

S222119-029 1.6 150 - 250 19 - 20 Spool 1.5kg<br />

S222125-029 2.0 200 - 300 19 - 23 Spool 1.5kg<br />

Fabshield 3<br />

Classifications: (New) AS/NZS ISO: 1763 B T 49 Z T14 1S N A<br />

(Superseded) AS 03.1: ETPS-GNn-W500A. CMT AWS A5. 0: E71T-GS<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

S222306-022 0.8 25 - 125 14 - 16 Spool 4.5kg<br />

S222308-022 0.9 25 - 125 14 - 16 Spool 4.5kg<br />

S222308-029 0.9 55 - 120 17 - 20 Spool 15kg<br />

H021BO8BP 0.8 55 - 120 17 - 20 Blister Pkt<br />

Spool<br />

H021BO9BP 0.9 55 - 120 17 - 20 Blister Pkt<br />

Spool<br />

Description<br />

Pack Weight • Very high deposition rate, self shielding flux<br />

cored wore for down hand single or multi-pass<br />

weldin applications. Specifically designed to<br />

desulphurise the welding deposit to reduce risk<br />

of weld cracking. Typical applications include<br />

on site field construction and repair of structural<br />

members and machinery.<br />

Description<br />

Pack Weight • Self shielding flux cored wire used for all<br />

positional welding of galvanised and mild<br />

steels. For on site welding applications up to<br />

20mm thick including farm and rural fabrication,<br />

fences, frames and sheds, etc. Other uses<br />

include prefabricated steel frame construction,<br />

galvanised tank fabrication, repair of trucks,<br />

tractors and earth moving equipment.<br />

Description<br />

Pack Weight • Fabshield 23 is a general purpose, all positional<br />

self-shieldingflux cored wire. It’s especially suited<br />

for single pass fillet and lap welds on thinguage<br />

mild or galvanised steels. Outstanding<br />

weld performance when welding outdoors in<br />

windy conditions, this all positional wire also<br />

provides very low splatter levels with smooth<br />

spray arc type transfer with a good wetting-inaction.<br />

Perfect for onsite applications such as<br />

mild/galvanised gates, fences, frames, sheds,<br />

0.9kg prefab building fabrications, ornamental ironwork,<br />

general fabrications etc.<br />

3 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />

0.9kg


Self Shielding & Gas Shielded Flux Cored<br />

hard Surfacing<br />

Tube-Alloy 40-0<br />

Classifications: AS/NZS 576: 155-B7<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

<strong>CONSUMABLES</strong><br />

Stickout<br />

(ESO) mm<br />

Pack<br />

Type<br />

S604012-029 1.2 120-275 19-27 16-25 Spool 11.3kg<br />

S604019-029 1.6 275-400 24-29 25-40 Spool 11.3kg<br />

Tube-Alloy 58-0<br />

Classifications: AS/NZS 576: 1550-B7<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Stickout<br />

(ESO) mm<br />

Pack<br />

Type<br />

S605812-029 1.2 120-275 19-27 16-25 Spool 11.3kg<br />

S605819-029 1.6 275-350 24-29 25-40 Spool 11.3kg<br />

Tube-Alloy A43-0<br />

Classifications: AS/NZS 576: 460-B7<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Stickout<br />

(ESO) mm<br />

Pack<br />

Type<br />

S607719-029 1.6 200-350 22-30 25-40 Spool 11.3kg<br />

Vertiwear 600<br />

Classifications: AS/NZS 576: 1855-B5<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Stickout<br />

(ESO) mm<br />

Pack<br />

Type<br />

S607112-029 1.2 165-185 24-28 Spool 11.3kg<br />

Description<br />

Pack Weight • Tube-Alloy 240-0 is a self shielded, flux<br />

cored hard surfacing wire that deposits<br />

a chromium carbide alloy steel. It is an<br />

excellent general purpose alloy due to<br />

a combination of good abrasion and<br />

impact resistance.<br />

• Typical aplications include, bulldozer<br />

blades, grouser bars, cement chutes,<br />

bucket lips and teeth, augers, plow<br />

shares, mill hammers, crusher jaws,<br />

scrapper blades, drag line chains.<br />

Description<br />

Pack Weight • Tube Alloy 258-0 is a fabricated<br />

type, open arc tubular flux cored wire<br />

depositing a Cr-Mo-W Martensitic steel<br />

alloy. It is designed for surfacing mild<br />

and low alloy components subject to<br />

moderate abrasive wear and impact<br />

under high compressive stresses and /<br />

or at temperatures up to 530º.<br />

• Typical applications are the surfacing<br />

of machine components, tools, sliding<br />

metal parts and other surfacing of<br />

machine components, tools, slidig metal<br />

parts and other surfacing applications<br />

subject to low abrasion.<br />

Description<br />

Pack Weight • Tube Alloy A43-0 is a high fabricated<br />

type, self shielding tubular flux cored<br />

wire depositing a high chromiumniobium<br />

surfacing aloy which resists<br />

severe high and low stress abrasion and<br />

low to moderate impact.<br />

• Typical applications are the surfacing<br />

of conveyor screws, wear plates, bucket<br />

teeth on bucket wheel excavators,<br />

shovel bucket teeth and lips, brick amd<br />

cement presses etc.<br />

Description<br />

Pack Weight • Vertwear 600 is a gas shielded, all<br />

positional, hard surfacing fluxcored<br />

wire designed to operate in a<br />

smooth semi-spray arc transfer. The<br />

weld metal control is superior to<br />

competitive gas shield hard surfacing<br />

wirs allowing higher depostion and<br />

greater productivity in out-of-position<br />

applications. Excellent operator appeal<br />

in all positions.<br />

33


<strong>02.</strong> Mig wiRE (CONTiNUED...)<br />

<strong>02.</strong> hyUNDAi Mig wiRE<br />

General Purpose (MIG) Mild Steel<br />

SM70E PLW Mild Steel - Electromagnetic<br />

Classifications:<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

Pack<br />

Weight<br />

SM70E09 0.9 70-230 15-26 Spool 15kg<br />

SM70E10 1.0 90-280 17-30 Spool 15kg<br />

SM70E12 1.2 120-350 18-32 Spool 15kg<br />

SM70E PLW Ball Pac<br />

Classifications:<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

Pack<br />

Weight<br />

SM70E09BP 0.9 70-230 15-26 Drum 300kg<br />

SM70E10BP 1.0 90-280 17-30 Drum 300kg<br />

SM70E12BP 1.2 120-350 18-32 Drum 300kg<br />

Superior Feeding System - Structure<br />

• Increases Arc stabilization<br />

• Increases welding efficiency<br />

• Increases consumable life<br />

• increases drive motor life<br />

• And much more<br />

WhY IS hYUNDAI’S ‘E’ WIRE SO GOOD?<br />

Description<br />

• Butt and fillet welding of steel structures such as<br />

vehicles, machinery and bridges.<br />

• SM-70 is a solid wire designed for all position<br />

welding by short-circulating type transfer.<br />

• As the deposition efficiency is high and<br />

penetration is deep, highly efficient welding can<br />

be performed.<br />

Description<br />

• Butt and fillet welding of steel structures such as<br />

vehicles, machinery and bridges.<br />

• SM-70 is a solid wire designed for all position<br />

welding by short-circulating type transfer.<br />

• As the deposition efficiency is high and<br />

penetration is deep, highly efficient welding can<br />

be performed.<br />

Standard Wire hyundai E Wire<br />

Chemical-Plating (bath) Electrical-Plating (Powder Coat)<br />

Method Chemically coat the wire with a copper sulphate Electrically coat the wire with copper by outer electricity<br />

(+ & - )<br />

Process Electrolyzed removal → Flushing → Descaling (acid Flushing)<br />

→ Flushing → Chemically coated through copper bath<br />

Advantages 1. Coating layer is solid<br />

2. Coating thickness is consistent<br />

Surface<br />

Electrolyzed removal → FlushingDescaling (Acid Flushing) →<br />

Flushing → Electromagneticly coated<br />

1. Good coating adhesive adhesion<br />

2. Surface of wire is evenly coated and brighter coloured<br />

3. Good at high currency welding<br />

4. Good feeding and efficiency<br />

5. Save the life of tip and liner<br />

34 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER


Flux Cored<br />

Supercorded 70NS<br />

<strong>CONSUMABLES</strong><br />

Classifications: AWS A5.18 / ASME SFA5.A5.18 E70C-6M JIS Z3313 YFW-A50DM<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

M70NS12 1.2 230 - 300 Spool 15kg<br />

M70NS16 1.6 290 - 360 Spool 15kg<br />

SC-70T Metal Cored (Co )<br />

Classifications: AWS A5.18/ASME SFA5.18 E70C-3C/-6M JIS Z3313 YFW-C50DM/-A50DM<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

MSC70T12 1.2 50 - 300 Spool 15kg<br />

71MC (Mixed Gas)<br />

Classifications: AWS A5. 0 / ASME SFA5. 0 E71T-1C/-1M/-1 C/-1 M<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

M71MC12 1.2 12 - 300 Spool 15kg<br />

Supercored 81Mag<br />

Classifications: AWS A5. 9 / ASME SFA5. 9 E81T1-Ni1M JIS Z3313 YFW-C60 R<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Pack<br />

Type<br />

M81MAG12 1.2 250 - 300 Spool 15kg<br />

M81MAG16 1.6 290 - 350 Spool 15kg<br />

Description<br />

Pack Weight • Exceptionally smooth and stable arc<br />

• Low splatter<br />

• Minimal slag coverage<br />

• <strong>Weld</strong>ing applications include ship building,<br />

machinery, bridge construction etc<br />

Description<br />

Pack Weight • Suitable for thin plate welding and root pass<br />

welding of structural steel<br />

• Excellent arc stability<br />

• Negligible splatter level (at both high current<br />

and low current down to 50Amp)<br />

• Minimum slag coverage<br />

Description<br />

Pack Weight • All position welding<br />

• Less splatter and good slag removability<br />

shorten the time of bead grinding operation.<br />

• Used for welding ship hulls, vehicles, bridges,<br />

chemical plant machinery, etc.<br />

• Titania type flux cored wire applicable<br />

for welding by 100%CO2 shielding gas or<br />

75%Ar+25%Co2 shielding gas.<br />

Description<br />

Pack Weight • Can be used in oil and gas construction, pipe<br />

and offshore structures<br />

• Titania type flux cored wire to be used with Ar<br />

+ Co2 gas mixture shielding<br />

• Provides excellent notch toughness at low<br />

temperature<br />

35


<strong>02.</strong> Mig wiRE (CONTiNUED...)<br />

<strong>02.</strong> hyUNDAi Mig wiRE (CONTiNUED...)<br />

Stainless Steel<br />

316LSI Stainless Steel<br />

Classifications: AWS ER316LSI<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Stickout<br />

(ESO) mm<br />

Pack<br />

Type<br />

SM31608 0.8 Spool 12.5kg<br />

SM31609 0.9 Spool 12.5kg<br />

SM31610 1.0 Spool 12.5kg<br />

SM31612 1.2 250 26 Spool 12.5kg<br />

308LSI For 304 Stainless Steel<br />

Classifications: AWS ER308LSI<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Stickout<br />

(ESO) mm<br />

Pack<br />

Type<br />

SM30809 0.9 Spool 15kg<br />

SM30812 1.2 260 27 Spool 15kg<br />

309LSI For Stainless / Mild Steel<br />

Classifications: AWS ER309LSI<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Stickout<br />

(ESO) mm<br />

Pack<br />

Type<br />

SM30909 0.9 Spool 15kg<br />

SM30912 1.2 250 26 Spool 15kg<br />

Gasless<br />

Supershield 11 Gasless<br />

Classifications: AWS A5. 0/ASME SFA5. 0 E71T-11 JIS Z3313 YFW-S50GB<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

Stickout<br />

(ESO) mm<br />

Pack<br />

Type<br />

MSC1112 1.2 160 - 220 Spool 15kg<br />

MSC1116 1.6 170 - 250 Spool 20kg<br />

36 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />

Description<br />

Pack Weight • Designed for welding type<br />

316 & 316L plates, forgings,<br />

pipes, castings & bars in critical<br />

applications<br />

• Also suitable for general purpose<br />

welding of general purpose steels<br />

(such as 301, 302, 304, 304L & 400<br />

series stainless alloys such as 410<br />

& 430)<br />

Description<br />

Pack Weight • Recommended for welding type<br />

304 & 304L plates, forgings, pipes,<br />

castings & bars.<br />

• Also used fo general purpose<br />

welding of other stainless steels<br />

(such as 301, 302, 409 & 444)<br />

Description<br />

Pack Weight • Low carbon, precision layer<br />

wound stainless steel welding wire<br />

depositing a nominal 25Cr/13Ni<br />

type weld metal<br />

• Recommended for welding 309,<br />

309Mo & 309L base materials as<br />

well as stainless steel to mild/low<br />

alloy steels, stainless steel overlays<br />

and other dissimilar ferrrous metals<br />

Description<br />

Pack Weight • Designed for single and<br />

multi-pass welding of thin mild<br />

and medium tensile steels not<br />

exceeding 510MPa<br />

• Used for light structurals, short<br />

assembly welds and other general<br />

fabrications


<strong>02.</strong>MiSCELLANEOUS Mig wiRE<br />

Miscellaneous Mild Steel MIG Wire<br />

Mild Steel<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

Miscellaneous Gasless<br />

Gasless<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

ARC<br />

Voltage<br />

Range<br />

(volts)<br />

<strong>CONSUMABLES</strong><br />

Pack<br />

Type<br />

MA0915 0.9 70-230 15-26 Spool 15kg<br />

MA1215 1.2 120-350 18-32 Spool 15kg<br />

Pack<br />

Type<br />

200342 0.8 90-150 14-16 Spool 0.9kg<br />

200344 0.9 110-180 15-17 Spool 0.9kg<br />

200343 0.8 90-150 14-16 Spool 4.5kg<br />

200345 0.9 110-180 15-17 Spool 4.5kg<br />

200346 1.2 180-230 16-18 Spool 4.5kg<br />

Description<br />

Pack Weight • Butt and fillet welding of steel structures such<br />

as vehicles, machinery and bridges.<br />

• SM-70 is a solid wire designed for all position<br />

welding by short-circulating type transfer.<br />

• As the deposition efficiency is high and<br />

penetration is deep, highly efficient welding can<br />

be performed.<br />

Description<br />

Pack Weight •General purpose self shielded flux cored wire<br />

designed for all position single pass and limited<br />

multipass Lgp, fillet & butt welds on mild or<br />

galvanised steel.<br />

37


03. Tig wiRE<br />

03. CigwELD Tig wiRE<br />

Mild Steel<br />

Comweld Mild Steel<br />

Classifications: AS/NZS 1167. : RG AWS/ASME-SFA A5. R45<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

322045 1.6 1.6 x 500 1kg Handipack<br />

Approx.<br />

Rods / Kg<br />

321334 1.6 1.6 x 1,000 5kg Pack 64<br />

321337 2.4 2.4 x 750 5kg Pack 29<br />

321339 3.2 3.2 x 750 5kg Pack 16<br />

Comweld high Test<br />

Classifications: AS/NZS 1167. : R1 AWS/ASME-SFA A5. : R60<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

Description<br />

• Black annealed, low carbon steel rod for oxy-acetylene welding<br />

• Recommended for gas welding of steels and wrought irons.<br />

• Not suitable for gas tungsten arc welding<br />

38 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />

130<br />

Approx.<br />

Rods / Kg<br />

321357 1.6 1.6 x 750 5kg Pack 84<br />

321360 2.4 2.4 x 750 5kg Pack 34<br />

321362 3.2 3.2 x 750 5kg Pack 21<br />

Comweld LW1<br />

Classifications: AS/NZS 1167. : R4 AWS/ASME-SFA A5.18: ER70S-4<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

Approx.<br />

Rods / Kg<br />

321411 1.6 1.6 x 750 5kg Pack 84<br />

321412 2.4 2.4 x 750 5kg Pack 34<br />

Comweld LW1-6<br />

Classifications: AS/NZS 1167. : R6 AWS/ASME-SFA A5.18: ER70S-6<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

Approx.<br />

Rods / Kg<br />

321417 1.6 1.6 x 1000 5kg Pack 64<br />

321418 2.4 2.4 x 1000 5kg Pack 29<br />

Comweld Super Steel<br />

Classifications: AS/NZS 1167. : R AWS/ASME-SFA A5.18: ER70S-<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

Approx.<br />

Rods / Kg<br />

321370 1.6 1.6 x 915 5kg Tube 70<br />

321373 2.4 2.4 x 915 5kg Tube 31<br />

Description<br />

• Copper coated, steel filler rod for gas and gas tungsten arc (TIG)<br />

welding.<br />

• Higher strength (400-450MPa) oxy-acetylene and TIG welding of<br />

steels.<br />

Description<br />

• Copper coated, low carbon steel rod for gas tungsten arc<br />

welding application.<br />

• Green end tip for instant ID.<br />

• Ideal for root pass welding applications where tough and ductile<br />

welds are produced.<br />

Description<br />

• Copper coated, low carbon steel rod for gas TIG and oxy<br />

welding applications.<br />

• End stamped with ‘ER70S-6’ for easy ID.<br />

• Recommended for the TIG welding of steel pipes, plates and<br />

castings with a tensile strength in the 500 MPa class.<br />

Description<br />

• Low carbon steel filler rod for gas tungsten arc (TIG) welding.<br />

• Triple deoxidised for superior weld deposit quality and resistance<br />

to porosity.<br />

• End stamped with AWS Class ER70S-2.<br />

• Ideal for TIG welding rusty or mill scaled plates and pipes and<br />

the root pass welding of pipes, tanks and heavy walled joints.


Mild Steel Cont.<br />

Comweld CrMo1<br />

Classifications: AS/NZS 1167. : R4 AWS/ASME-SFA A5.18: ER70S-4<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

<strong>CONSUMABLES</strong><br />

Approx.<br />

Rods / Kg<br />

321379 2.4 2.4 x 1000 5kg Tube 29<br />

Comweld CrMo<br />

Classifications: AS/NZS 1167. : RB3 AWS/ASME-SFA A5. 8 ER90S-B3<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

Approx.<br />

Rods / Kg<br />

321383 2.4 2.4 x 1000 5kg Tube 29<br />

Comweld 308L<br />

Classifications: AS/NZS 1167. : R308L AWS/ASME-SFA A5.9: ER308L<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

Approx.<br />

Rods / Kg<br />

321406 1.6 1.6 x 914 5kg Tube 69<br />

321407 2.4 2.4 x 914 5kg Tube 30<br />

Comweld 309L<br />

Classifications: AS/NZS 1167. : R309L AWS/ASME-SFA A5.9: ER309L<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

Approx.<br />

Rods / Kg<br />

321403 1.6 1.6 x 914 5kg Tube 69<br />

321404 2.4 2.4 x 914 5kg Tube 30<br />

Comweld 316L<br />

Classifications: AS/NZS 1167. : R316L AWS/ASME-SFA A5.9: ER316L<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

Approx.<br />

Rods / Kg<br />

321400 1.6 1.6 x 914 5kg Tube 69<br />

322054 1.6 1.6 x 914 25 Rod<br />

Handipack<br />

321401 2.4 2.4 x 914 5kg Tube 30<br />

-<br />

Description<br />

• Nominal 1 1/4Cr 1/2Mo steel TIG rod.<br />

• End stamped with AWS Class ER80S-B2 for easy ID.<br />

• For the gas tungsten arc (TIG) welding of matching Cr - Mo<br />

creep resistant steels for elevated temperature and corrosive<br />

service.<br />

Description<br />

• Nominal 2 1/2CR1Mo steel TIG rod.<br />

• End stamped with AWS class ‘ER90S-B3’ for easy ID.<br />

• For the gas tungsten arc (TIG) welding of CR-Mo nd Cr-Mo-V<br />

creep resistant steels for elevated temperature and corrosive<br />

service.<br />

Description<br />

• Resealable 5kg plastic tube<br />

• Suitable for gas and GTA (TIG) welding<br />

• End stamped with AS/AWS class ‘308L’<br />

• Dark blue colour coded label for instant ID.<br />

Description<br />

• Resealable 5kg plastic tube<br />

• Suitable for gas and GTA (TIG) welding of highly alloyed 309 or<br />

309L type stainless steel<br />

• End stamped with AS/AWS class ‘309L’<br />

• Red colour coded pack label for instant ID<br />

• Also suitable for the dissimilar joining of other 300 series<br />

austenitic stainless steels to ferritic steels..<br />

Description<br />

• Resealable 5kg plastic tube.<br />

• Suitable for gaas and GTA (TIG) welding of molybdenum<br />

bearing stainles steels; in particular matching 316 and 316L alloys.<br />

• End stamped with AS / AWS clas ‘316L’.<br />

• Gold colour coded pack label for instant ID.<br />

• Also suitable for general welding of other 300 series stainless<br />

steels including 302 and 304; ferritic stainless steels grads such as<br />

409, 444 and 3Cr12.<br />

39


03. Tig wiRE (CONTiNUED...)<br />

03. CigwELD Tig wiRE<br />

Tungstens<br />

Thoriated Tungstens - S/S<br />

For DC current for welding mild steel. Red tip<br />

Part No. Wire Dia. mm Pack<br />

Type<br />

WT10 1.0 Pack 10<br />

WT16 1.6 Pack 10<br />

WT24 2.4 Pack 10<br />

WT32 3.2 Pack 10<br />

WT40 4.0 Pack 10<br />

Zinconiated Tungstens - Alum<br />

For DC current for welding of aluminium and magnesium. White<br />

tip<br />

Part No. Wire Dia. mm Pack<br />

Type<br />

WZ210 1.0 Pack 10<br />

WZ216 1.6 Pack 10<br />

WZ224 2.4 Pack 10<br />

WZ232 3.2 Pack 10<br />

WZ240 4.0 Pack 10<br />

Description<br />

Pack Size •Thoriated tungsten electrodes are generalyy used with DC power source<br />

when welding eg. mild steel & stainless<br />

• Red Tips<br />

Description<br />

Pack Size • Zirconated tungsten electrodes are generally AC power sources when<br />

welding eg. Aluminium/mangnesium<br />

• White Tips<br />

40 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER


03. MiSCELLANEOUS Tig wiRE<br />

Aluminium (TIG Rod)<br />

5356 Aluminium - 5% Mangnesium<br />

Classifications: AWS Spec: R5356<br />

Part No. Wire Dia. mm Rod<br />

Length<br />

(mm)<br />

Pack<br />

Weight /<br />

Type<br />

<strong>CONSUMABLES</strong><br />

Approx.<br />

Rods / Kg<br />

AT5356.1.6 1.6 1000 2.5kg -<br />

AT5356.2.4 2.4 1000 2.5kg 83<br />

AT5356.3.2 3.2 1000 2.5kg 47<br />

4043 Aluminium - 5% Silicon<br />

Classifications: AWS Spec: R4043<br />

Part No. Wire Dia. mm Rod<br />

Length<br />

(mm)<br />

Pack<br />

Weight /<br />

Type<br />

Approx.<br />

Rods / Kg<br />

AT4043.16 1.6 1000 2.5kg -<br />

AT4043.2.4 2.4 1000 2.5kg 83<br />

AT4043.3.2 3.2 1000 2.5kg 47<br />

4047 Aluminium - 10% Silicon<br />

Classifications: AWS Spec. R4047<br />

Part No. Wire Dia. mm Rod<br />

Length<br />

(mm)<br />

Pack<br />

Weight /<br />

Type<br />

1580016 1.6 5kg<br />

300030 2.4 5kg<br />

300031 3.2 5kg<br />

Approx.<br />

Rods / Kg<br />

Description<br />

• Is an aluminium - 5% magnesium filler rod recommended<br />

for the fusion welding of wrought and cast aluminium alloys<br />

containing magnesium.<br />

• Is used predominantly with the gas tungsten arc (TIG) welding<br />

process, however, oxy-acetylene welding can also be an<br />

acceptable method using soft neutral flame conditions with an<br />

appropriate fluxing agent.<br />

• Is suitable for the general purpose welding of various 5XXX/<br />

7XXX series wrought and cast aluminium alloys.<br />

Description<br />

• Is an aluminium 5% Silicon filler rod recommended for fusion<br />

welding of aluminium alloy castings except those containing Zinc<br />

or Magnesium, as the main alloy addition.<br />

• Is used predominantly with the gas tungsten arc (TIG) welding<br />

process, however, oxy-acetylene welding can be used with a soft<br />

neutral flame and appropriate welding flux.<br />

Description<br />

• Is a premium quality aluminium - nominal 10% Silicon alloy rod<br />

used extensivley for the brazing of many types of many types of<br />

aluminium alloy sheets, extruded shapes and castings.<br />

• Used in combination with Comweld aluminium brazing flux,<br />

the lower melting range and excellent flow characteristics make<br />

Comweld AL4047 ideal for brazing or braze welding applications,<br />

producing sound weld deposits with low parent metal distortion.<br />

41


03. Tig wiRE (CONTiNUED...) / 04. Gas weldinG consuambles<br />

03. hyUNDAi Tig wiRE<br />

Mild Steel (TIG)<br />

hyundai ST50-6 Super Steel<br />

Classifications: AWS A5.18/ASME SFA5.18 ER70S6 JIS Z3316 YGT50<br />

Part No. Wire Dia. mm Voltage<br />

Range<br />

(volts)<br />

Current<br />

Range<br />

(amps)<br />

Pack<br />

Type<br />

ST50616 1.6 Tube 5kg<br />

ST50624 2.4 Tube 5kg<br />

ST50632 3.2 Tube 5kg<br />

Stainless Steel (TIG)<br />

hyundai ST308L<br />

Classifications: AWS A5.9 / ASME SFA5.9 ER308L JIG Z33 1 Y308L<br />

Part No. Wire Dia. mm Voltage<br />

Range<br />

(volts)<br />

Current<br />

Range<br />

(amps)<br />

Pack<br />

Type<br />

4 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />

Description<br />

Pack Weight • Butt and fillet welding of carbon steel for<br />

pressure vessels, tubes for nuclear reactions,<br />

ships, penstock and aluminium-killed steel for low<br />

temperature service.<br />

• ST-50.6 is a wire for TIG welding with pure Ar<br />

gas. All position welding and steel sheet welding<br />

can be performed quite easily.<br />

Pack<br />

Weight<br />

ST308L16 1.6 26 250 Tube 5kg<br />

ST30824 2.4 29 300 Tube 5kg<br />

hyundai ST309L<br />

Classifications: AWS A5.9 / ASME SFA5.9 ER309L JIG Z33 1 Y309L<br />

Part No. Wire Dia. mm Voltage<br />

Range<br />

(volts)<br />

Current<br />

Range<br />

(amps)<br />

Pack<br />

Type<br />

Pack<br />

Weight<br />

ST309L16 1.6 28 280 Tube 5kg<br />

ST309L24 2.4 30 330 Tube 5kg<br />

hyundai ST316L<br />

Classifications: AWS A5.9 / ASME SFA5.9 ER316L JIG Z33 1 Y316L<br />

Part No. Wire Dia. mm Voltage<br />

Range<br />

(volts)<br />

Current<br />

Range<br />

(amps)<br />

Pack<br />

Type<br />

Pack<br />

Weight<br />

ST316L16 1.2 28 290 Tube 5kg<br />

ST316L24 1.6 30 340 Tube 5kg<br />

Description<br />

• TIG welding extra low carbon 18%Cr-18%Ni and<br />

18%Cr-8%Ni stainless steel.<br />

• ST-308L is a filler rod for TIG welding with pure<br />

Ar gas. As the weld metal contains ferite, its crack<br />

resistability is excellent. Both its bead appearance<br />

and weldability are good. The corrosion resistability<br />

and intergranular corrosion, resistability are extremely<br />

excellent. Resistance to corosion and mechanical<br />

properties is good.<br />

Description<br />

• TIG welding low carbon 22%Cr-12%Ni steel and<br />

disimilar metals. Clad side of 18%Cr-8%Ni clad steel.<br />

• ST-309L is a filler rod for TIG welding with pure<br />

Ar gas. As the weld metal contains ferrite, its crack<br />

resistability is excellent. Resistance to corrosion and<br />

heat is extremely good.<br />

Description<br />

• TIG welding of low carbon 18%Cr-12%Ni-2%Mo<br />

steels.<br />

• ST-316L is a filler rod for TIG welding with pure<br />

Ar gas. As the weld metal contains ferrite, its crack<br />

resistability is excellent. Both its bead appearance<br />

and weldability are good. Resistance to corrosion<br />

and heat is extremely good.


04. CigwELD gAS wELDiNg CONSUAMBLES<br />

Cigweld Flux<br />

Comweld Aluminium Flux<br />

Classifications: AS/NZS AWS/ASME-SFA<br />

Part No. Pack<br />

Weight / Type<br />

321740 250 gram Black Plastic Jar<br />

Comweld Copper & Brass Flux<br />

Classifications: AS/NZS AWS/ASME-SFA<br />

Part No. Pack<br />

Weight / Type<br />

321822 250 gram Black Jar<br />

Comweld Silver Brazing Flux No.<br />

Classifications: AS/NZS AWS/ASME-SFA<br />

Part No. Pack<br />

Weight / Type<br />

321840 200 gram Black Jar<br />

321841 500 gram Black Jar<br />

321843 3.5kg White Plastic Jar<br />

Comweld G.P Silver Brazing Flux<br />

Classifications: AS/NZS AWS/ASME-SFA<br />

Part No. Pack<br />

Weight / Type<br />

321850 200 gram Black Jar<br />

321851 500 gram Black Jar<br />

321853 3.5kg White Plastic Jar<br />

Comweld 965 Soldering Flux<br />

Classifications: AS/NZS AWS/ASME-SFA<br />

Part No. Pack<br />

Weight / Type<br />

321890 125ml Bottle<br />

321894 1Litre Bottle<br />

Comweld Vapaflux<br />

Classifications: AS/NZS AWS/ASME-SFA<br />

Part No. Pack<br />

Weight / Type<br />

321885 10 Litre Tin Plate Can<br />

<strong>CONSUMABLES</strong><br />

Description<br />

• An all purpose flux for fusion welding sheet and cast aluminium. It eliminates the<br />

need for a number of different types of aluminium welding fluxes being stocked to<br />

handle different types of aluminium welding alloys.<br />

• Recommended for use with the follwing Comweld aluminium welding rods,<br />

AL1188 (Pure), AL4043 (5% Silicon) and AL5356 (5% magnesium).<br />

Description<br />

• Specially developed for the braze welding of copper, brass and bronze and the<br />

brazing of copper, steel, etc.<br />

• Particularly suitable for use with Comweld magnesium bronze, obin bronze, nickel<br />

bronze and silicon bronze rods.<br />

Description<br />

• Comweld silver brazing flux no.2 and silver brazing alloys with a high silvr content<br />

(42-50%) produce excellent joints on carbon steel, stainless steel, nickel alloys and<br />

copper and brass.<br />

• Dissimilar metals in the above groups can be easily brazed.<br />

• The flux is good temperature indicator and will melt at the proper brazing<br />

temperature.<br />

Description<br />

• Recommended for use with cadmium bearing and cadmium free silver brazing<br />

alloys with a low to medium silver content (2 -40%).<br />

• An excellent flux for medium to high temperature brazing and has been<br />

specifically formulated to be used for induction brazing.<br />

• Comweld general purpose silver brazing flux and the above mentioned silver<br />

brazing alloys produce excellent joints on carbon steel, stainless steel, nickel alloys,<br />

copper and brass.<br />

Description<br />

• Comweld 965 soldering flux, when used in conjunction with Comweld soft<br />

solders, enables excellent joints to be made on almost all metals and combinations<br />

of metals.<br />

• It is a very active flux and therefore, if used on copper, brass, bronze, etc. may be<br />

diluted if required inthe ratio 1 part flux to 4 parts water.<br />

• Provides an effective and time saving method of applying flux when braze<br />

welding steel. It is intended to be applied as vapour in the flame itself (the flux in the<br />

flame) and will impart a high fluidity to the bronze when deposited.<br />

43


04. <strong>CONSUMABLES</strong> (CONTiNUED...)<br />

04. gAS wELDiNg <strong>CONSUMABLES</strong><br />

Gas <strong>Weld</strong>ing Consumables<br />

Manganese Bronze<br />

Classifications:<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

Approx.<br />

Rods / Kg<br />

321195 1.6 1.6 x 750 5kg Pack 83<br />

321199 2.4 2.4 x 750 5kg Pack 37<br />

321202 3.2 3.2 x 750 5kg Pack 20<br />

Manganese Bronze - Flux Coated<br />

Classifications:<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

Approx.<br />

Rods / Kg<br />

321191 2.4 2.4 x 500 5kg Pack 50<br />

321186 3.2 3.2 x 750 5kg Pack 19<br />

Tobin Bronze<br />

Classifications:<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

Approx.<br />

Rods / Kg<br />

321246 1.6 1.6 x 750 5kg Pack 83<br />

321246 2.4 2.4 x 750 5kg Pack 37<br />

321249 3.2 3.2 x 750 5kg Pack 20<br />

Tobin Bronze - Flux Coated<br />

Classifications: AWS Spec: RBCuZn-A<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

Approx.<br />

Rods / Kg<br />

321225 2.4 2.4 x 500 5kg Pack 50<br />

321226 3.2 3.2 x 750 5kg Pack 19<br />

Nickel Bronze<br />

Classifications: AWS Spec: RBCuZn-D<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

Approx.<br />

Rods / Kg<br />

225316 1.6 1.6 x 750 5kg Pack 79<br />

225324 2.4 2.4 x 750 5kg Pack 65<br />

225332 3.2 3.2 x 750 5kg Pack 19<br />

Description<br />

• General Purpose brazing alloy.<br />

• Recommended for braze welding of steels and caste and<br />

malleable irons.<br />

• Not suitable for copper pipes in hot water systems.<br />

• Blue end tip colour for instant ID.<br />

Description<br />

• Flux coated manganese bronze rod.<br />

• General purpose brazing alloy.<br />

• Not suitable for copper pipes in hot water systems.<br />

• Blue end tip colour for instant ID.<br />

Description<br />

• Low strength copper - zinc brazing alloy.<br />

• Recommended for the fusion or braze welding of selected<br />

brases and bronzes.<br />

• Not suitable for cast irons.<br />

• White end tip colour for instant ID.<br />

Description<br />

• Flux coated tobin bronze rod.<br />

• Recommended for the ‘self fluxing’ fusion braze welding of<br />

selected brasses and bronzes.<br />

• Not suitable for cast irons.<br />

• White end tip colour for instant ID.<br />

Description<br />

• High strength, wear resistant brazing alloy.<br />

• High strength braze welding of steels and caste or malleable<br />

irons.<br />

• Fusion welding of copper based alloys of similar composition.<br />

• Pink flux colour for instant ID.<br />

44 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER


Gas <strong>Weld</strong>ing Consumables Cont.<br />

Nickel Bronze - Flux Coated<br />

Classifications: AWS Spec: RBCuZn-D<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

<strong>CONSUMABLES</strong><br />

Approx.<br />

Rods / Kg<br />

225F24 2.4 2.4 x 500 5kg Pack 50<br />

225F32 3.2 3.2 x 750 5kg Pack 19<br />

Silicon Bronze<br />

Classifications: AWS Spec: RBCuSi-A<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

211316 1.6 Pack 5kg<br />

211324 2.4 Pack 5kg<br />

211332 3.2 Pack 5kg<br />

Check out our<br />

Abrasives Catalogue<br />

for the<br />

Siastar range.<br />

<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />

<strong>1800</strong> WELD QUIP<br />

Approx.<br />

Rods / Kg<br />

Description<br />

• Flux coated nickel bronze rod.<br />

• High strength, excellent wear resistance.<br />

• High strength braze welding of steels and cast or malleable<br />

irons.<br />

• Fusion welding of copper based alloys of similar composition.<br />

• Pink flux colour for instant ID.<br />

Description<br />

• Premium quality deoxidized silicon - bronze alloy<br />

• Suitable for welding Si-Bronze (Everdur and Cusilman).<br />

• Canary yellow end tip colour.<br />

45


04. <strong>CONSUMABLES</strong> (CONTiNUED...)<br />

04. gAS wELDiNg <strong>CONSUMABLES</strong> (CONTiNUED...)<br />

Silver Brazings Alloys<br />

Silver Solder % Red<br />

Classifications: AWS Spec: CuP6<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

209324 2.4 Pack 2.5<br />

209330 3.0 Pack 2.5<br />

Silver Solder 5% Silver<br />

Classifications: AWS Spec. CuP3<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

205320 2.4 Pack 2.5<br />

205330 3.0 Pack 2.5<br />

Silver Solder 15% Brown<br />

Classifications: AWS Spec. CuP5<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

204316 1.6 Pack 2.5<br />

204324 2.4 Pack 2.5<br />

204320 2.0 Pack 2.5<br />

204330 3.0 Pack 2.5<br />

Silver Solder 45% Blue<br />

Classifications: AWS Spec. BAG-5<br />

Part No. Wire Dia. mm Rod Size Pack<br />

Weight /<br />

Type<br />

SB45R 1.6 Pack 1kg<br />

Approx.<br />

Rods / Kg<br />

Approx.<br />

Rods / Kg<br />

Approx.<br />

Rods / Kg<br />

Approx.<br />

Rods / Kg<br />

Description<br />

• Copper, phorsphorous silver alloy for brazing of copper.<br />

Extensively used in the manufacture of hot water tanks and joining<br />

of copper tube.<br />

Description<br />

• Brazing of non-ferrous metals giving a strong joint on copper,<br />

brass and bronze. Also used in the joining of copper and tubing on<br />

electrical work. Excellent capillary action.<br />

Description<br />

• Extensively used on hot water tanks, copper tubing, plumbing or<br />

where a strong, ductive joint is required.<br />

Description<br />

• Has lowest temperature and sa good general purpose alloy with<br />

exceptional strength and a narow melting range making it ideal for<br />

production brazing an maintanence work because of its ease of<br />

application.<br />

46 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER


05. hyUNDAi SUB ARC wiRES & FLUxES<br />

hyundai Sub Arc Wires & Fluxes<br />

777MXh Sub Arc Wire<br />

Classifications: AWS A5.17 / ASME SFA5.17 F7A(P) -Eh14<br />

JIS Z3183 S50 -h<br />

Part No. Wire Dia. mm Pack<br />

Type<br />

Pack<br />

Weight<br />

777MXH24 2.4 Spool 20kg<br />

777MXH32 3.2 Spool 20kg<br />

777MXH40 4.0 Spool 20kg<br />

h14 Sub Arc Flux<br />

Classifications:<br />

Part No. Pack<br />

Type<br />

Pack<br />

Weight<br />

H14FLUX Tin 20kg<br />

Call us for more<br />

information on our<br />

products available for<br />

hire<br />

<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />

<strong>1800</strong> WELD QUIP<br />

<strong>CONSUMABLES</strong><br />

• Use with 777MXH<br />

Description<br />

• Butt and flat fillet welding of miniature LPG tanks, spiral pipes, ships,<br />

vehicles, agricultural implements, cars, boilers, bridges and structural steels<br />

• Insensitive to oil, rust, scale, dirt and primers on the surface to be welded<br />

• Excellent resistence to porosity<br />

• Excellent slag detachability in narrow groove<br />

• Very economical due to a very small consumption of flux<br />

Description<br />

47


05. SUB ARC wiRES & FLUxES<br />

05. wiA SUB ARC wiRES & FLUxES<br />

WIA 00. SUBARC Sub wiRE Arc & Wires FLUx & Fluxes<br />

hobart M1 K<br />

Classifications: AWS A5.17: EM1 K<br />

Part No. Wire Dia.<br />

mm<br />

H6-M12K0032-<br />

304<br />

hobart hN-590<br />

Current<br />

Range<br />

(amps)<br />

Pack<br />

Type<br />

Pack<br />

Weight<br />

3.2 330-600 Coil 30kg<br />

Classifications: AS 1858.1: EM1 K AWS A.5.17: F7A4-EM1 K<br />

Part No. Wire Dia. mm Current<br />

Range (amps)<br />

H9-08000000-<br />

255<br />

1.2 Bag 25kg<br />

Delivery…<br />

Ordering is easy.<br />

Simply phone, fax or<br />

email your order and we<br />

will deliver the products<br />

right to your office,<br />

warehouse or job site.<br />

Description<br />

• Hobart M12K is a copper coat, nominal 1.2%Mn/0.25%Si solid<br />

steel wire, suitable for a wide range of general purpose and<br />

structural submerged arc welding applications.<br />

Description<br />

Pack Type Pack Weight • Hobart HN-590 has excellent bead appearance and easy slag<br />

removal in deep groove applications with good AC and DC arc<br />

stability. It produces good impact properties and minimum 500<br />

MPa tensile class when used with Hobart M12K wire in the as<br />

welded condition. This flux is designed for multi-pass groove<br />

welds while still meeting the 500 MPa tensile class using EM12K<br />

wore. Typical applications include pressure vessels, pipi-mill<br />

applications, ship building and generator towers.<br />

48 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER


05. LiNCLON SUB ARC wiRES & FLUxES<br />

Lincoln Sub Arc Wires &<br />

Fluxes<br />

L61 Wire<br />

Classifications:<br />

Part No. Pack<br />

Type<br />

KC612030 Spool 30kg<br />

KC612430 Spool 30kg<br />

KC613230 Spool 30kg<br />

KC614030 Spool 30kg<br />

780 Flux<br />

Classifications:<br />

Part No. Pack<br />

Type<br />

KC780025 Bag 25kg<br />

<strong>CONSUMABLES</strong><br />

Description<br />

Pack Weight • Low carbon, low manganese. Medium silicon general purpose wire<br />

• Suitable for single pass welding with 200 series fluxes<br />

Pack Weight • Designed for single pass welds<br />

Submerged Arc <strong>Weld</strong>ing - Consumables<br />

Description<br />

• A favourite among operators with excellent performance characteristics<br />

A full range of consumable products for various materials for th sub arc welding processes are available , please call uss with a list of your<br />

requirements to emsure you get the right product the first time and supplied to your workshop or site on time.<br />

We can offer competitive pricing on a whole scope of wires and fluxes from a range of national and international suppliers.<br />

Some of the brands of consumabels available for Sub Arc welding<br />

• Hyundai<br />

• Lincoln<br />

• Cigweld<br />

Plus more.....please ask.<br />

49


06. gOUgiNg CARBONS<br />

06. gOUgiNg CARBONS<br />

Gouging Carbons<br />

Carbon ARC Gouging Rods<br />

Classifications: AS/NZS AWS/ASME<br />

Part No. Wire Dia. mm Current<br />

Range<br />

(amps)<br />

Air Pressure Pack<br />

(kPa) (L/min)<br />

Type<br />

Pack Quantity<br />

GC5 5.0 Box 50<br />

GC6 6.5 300 - 400 550 - 690 450 Box 50<br />

GC8 8 350 - 450 550 - 690 450 Box 50<br />

GC10 10 450 - 600 550 - 690 450 Box 50<br />

GC12 12 Box 50<br />

GC13 13 Box 50<br />

GC16 16 1000<br />

- 1250<br />

GC19 19 1250<br />

- 1600<br />

550 - 690 930 Box 50<br />

550 - 690 930 Box 50<br />

Description & Application<br />

DC gouging carbons are made by mixing carbon/graphite with a binder, baking, and then coating with a<br />

controlled thickness of copper. Carbons are available in three types; Pointed, Jointed and Flat.<br />

• Pointed carbons are the standard all purpose gouging electrode. Controlled copper coaing improves<br />

electrical conductivity providing more efficient, cooler operation and helps maintain electrode diameter<br />

at the point of the arc.<br />

• Jointed carbons have the added bebefit of working wihout slub loss, with each rod having a female<br />

socket and matching male tang. They can be used with semi and fully automatic torches.<br />

• Flat carbons are specially designed for close tolerance metal removal and scarfing applications,<br />

producing a rectangular groove.<br />

Air carbon arc gouging is done in the down hand, vertical, horizontal and overhead position with a stick<br />

out of 180mm and an electrode angle of approximately 35 degress, depending on th application.<br />

The groove width obtained will be approximately 3mm wider than the carbon size.<br />

The goughing action occurs when the arc is struck, removing molten metal as the electrde is moved<br />

along the work piece. A slow travel speed produces a deep groove, a fast travel speed produces a<br />

shallow groove.<br />

The air flow must be turned on before gouging commences. The operator must ensure that adequate<br />

eye (shade 12-14), ear and clothing protection is worn.<br />

Notes on Usage<br />

• Fast, clean, smooth hassel free gouging<br />

• Able to remove metal from a wide range of common ferrous & non ferrous metals<br />

• Designed for DC operation<br />

• Superior arc stability<br />

Gouging carbons are used for the efficient gouging, back gouging and plate edge preparation,<br />

touching up and remova of old or defective hardfacing and stainless steel weld deposits. They are<br />

used for reworking plates, dies, castings, pipes, armour plating etc. they gouge and sever ferrous and<br />

non ferrous metals such as carbon steel, low alloy steel, cast iron, nickel alloys (nickel less than 80%),<br />

magnesium alloys and aluminium on DCEP. Copper alloys, aluminium bronze alloys and aluminium<br />

nickel bronze alloys can be gouged using DCEN.<br />

Air carbon arc welding is used in many industries such as agriculture, automotive, heavy fabrication,<br />

construction, foundaries, maintenance and repair shops, minimg and quarrying, military, shipyards,<br />

power plants, railroads, steel mills to name a few.<br />

Conditioning Data<br />

If carbons are damp, they should be re dried at 180ºC for 10 hours, otherwise they may shatter.<br />

50 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER


©weld-<strong>Quip</strong> Supply Co. 2009. All rights reserved.<br />

Ask us about our complete range of<br />

engineering supply catalogues<br />

Call <strong>1800</strong> <strong>935</strong> <strong>378</strong> to order<br />

The entire contents of this catalogue are copyright. <strong>Ph</strong>otocopying, scanning, duplications, or copying of the pictures or information (except as permitted under the Copyright Act) is a breach<br />

of copyright and may result in legal action. No part of this catalogue may be stored electronically in any form without specific written permission from weld-<strong>Quip</strong> Supply Co. weld-<strong>Quip</strong><br />

Supply Co. acknowledge the permission given by their suppliers and others in the use of trademarks and images. Non-genuine parts may be advertised with reference to the original<br />

manufacturer’s trade name and/or part number for identification purposes only. All trademarks and trade names are the property of their respective owners.<br />

All work practice recommendations, test results, suitability for use and productivity claims made in this catalogue are indicative only. All products are supplied subject to weld-<strong>Quip</strong>s<br />

terms and conditions of sale which are available on request. Dimensions are subject to verification. general information E&OE. weld-<strong>Quip</strong> Supply Co. reserve the right to modify designs,<br />

specifications, colours, models and part numbers or withdraw products without notice. All prospective purchases and users should conduct their own tests to determine the suitability of<br />

products to actual job conditions. whilst every effort will be made to ensure supply, some goods may not be available in all areas.


WELD QUIP SUPPLY CO.<br />

Engineering Supply Specialists<br />

hollylea Road Leumeah,<br />

NSW 560<br />

<strong>1800</strong> <strong>935</strong> <strong>378</strong>

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!