02. CONSUMABLES Ph: 1800 935 378 - Weld-Quip
02. CONSUMABLES Ph: 1800 935 378 - Weld-Quip
02. CONSUMABLES Ph: 1800 935 378 - Weld-Quip
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CONTENTS<br />
<strong>02.</strong> <strong>CONSUMABLES</strong><br />
01. Electrodes.......................................................... 2-17<br />
General Purpose, Iron Powder, Hydrogen Controlled,<br />
Cast Iron, Stainless Steel, Hardfacing, Specialised,<br />
<strong>Weld</strong> All<br />
<strong>02.</strong> MIG Wire .......................................................... 18-33<br />
General Purpose, Flux Corded, Stainless Steel,<br />
Hardfacing, Low Alloy Steel, Aluminium Alloys<br />
Carbon & Low Alloy Steels, Gasless<br />
03. TIG Wire........................................................... 34-38<br />
Mild, Stainless Steel, Aluminium, TGX<br />
04. Gas <strong>Weld</strong>ing Consumables............................. 39-43<br />
05. Submerged ARC Wire and Fluxes.................... 44-45<br />
06. Gouging Carbons.............................................. 46<br />
<strong>Ph</strong>: <strong>1800</strong> <strong>935</strong> <strong>378</strong>
01. ELECTRODES<br />
01. CigwELD ELECTRODES<br />
General Purpose<br />
GP 601<br />
Classifications: AS/NZS 1553.1: E411 -0 AWS/ASME-SFA A5.1: E6013<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
611142 2.5 300 55 55 - 80 5kg 15kg–3 x 5kg<br />
612142 2.5 300 55 55 - 80 2.5kg 15kg–6 x 2.5kg<br />
611143 3.2 380 30 90 - 130 5kg 15kg–3 x 5kg<br />
612143 3.2 380 30 90 - 130 2.5kg 15kg–6 x 2.5kg<br />
611144 4.0 380 19 130 - 180 5kg 15kg–3 x 5kg<br />
Ferrocraft 1 XP<br />
Classifications: AS/NZS 1553.1: E411 -0 AWS/ASME-SFA A5.1: E6013<br />
Part No. Size – mm Length<br />
– mm<br />
612231<br />
322128<br />
611232<br />
612232<br />
322129<br />
611233<br />
612233<br />
322138<br />
2.0<br />
2.0<br />
2.5<br />
2.5<br />
2.5<br />
3.2<br />
3.2<br />
3.2<br />
300<br />
300<br />
300<br />
300<br />
300<br />
380<br />
380<br />
380<br />
App Rods/<br />
kg<br />
95<br />
95<br />
55<br />
55<br />
55<br />
30<br />
30<br />
30<br />
Range<br />
(amps)<br />
40 - 70<br />
40 - 70<br />
60 - 100<br />
60 - 100<br />
60 - 100<br />
90 - 130<br />
90 - 130<br />
90 - 130<br />
<strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />
Description<br />
Packet Carton • Versatile general purpose<br />
electrode.<br />
• All positional welding capabilities.<br />
• Typical applications include:<br />
wrought iron furniture, mild steel<br />
sheet metal & galvanised sheet.<br />
Description<br />
Packet Carton • General purpose “XP series”<br />
electrode.<br />
2.5kg<br />
–<br />
5kg<br />
2.5kg<br />
–<br />
5kg<br />
2.5kg<br />
–<br />
15kg–6 x 2.5kg<br />
–<br />
15kg–3 x 5kg<br />
15kg–6 x 2.5kg<br />
–<br />
15kg–3 x 5kg<br />
15kg–6 x 2.5kg<br />
611234 4.0 380 19 130 - 180 5kg 15kg–3 x 5kg<br />
Satincraft 13<br />
Classifications: AS/NZS 1553.1: E4113-0 AWS/ASME-SFA A5.1: E6013<br />
Part No. Size – mm Length<br />
– mm<br />
611182<br />
612182<br />
322135<br />
611183<br />
612183<br />
322136<br />
2.5<br />
2.5<br />
2.5<br />
3.2<br />
3.2<br />
3.2<br />
300<br />
300<br />
300<br />
380<br />
380<br />
380<br />
App Rods/<br />
kg<br />
53<br />
53<br />
53<br />
29<br />
29<br />
29<br />
Range<br />
(amps)<br />
55 - 90<br />
55 - 90<br />
55 - 90<br />
90 - 135<br />
90 - 135<br />
90 - 135<br />
–<br />
• Easy striking - hot or cold!<br />
• Typical applications include: steel<br />
furniture, plates, fences, gates,<br />
pipes & tanks<br />
Description<br />
Packet Carton • General purpose, rutile type<br />
elecrode.<br />
5kg<br />
2.5kg<br />
–<br />
5kg<br />
2.5kg<br />
–<br />
15kg–3 x 5kg<br />
15kg–6 x 2.5kg<br />
–<br />
15kg–3 x 5kg<br />
15kg–6 x 2.5kg<br />
611184 4.0 380 20 135 - 180 5kg 15kg–3 x 5kg<br />
322203 Easyweld Blister Pack - 10 x 2.5mm/5 x 3.2mm rod Satincraft Blue Blister Pack<br />
<strong>Weld</strong>craft<br />
Classifications: AS/NZS 1553.1: E4113- AWS/ASME-SFA A5.1: E6013<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
611202 2.5 300 51 60 - 95 5kg 15kg–3 x 5kg<br />
611203 3.2 380 27 95 - 135 5kg 15kg–3 x 5kg<br />
611204 4.0 380 17 130 - 185 5kg 15kg–3 x 5kg<br />
–<br />
• Outstanding operator appeal!<br />
• Typical applications include:<br />
general workshop, field & structural<br />
welding of mild & galvanised steel.<br />
Description<br />
Packet Carton • Rutile - basic type electrode.<br />
• Higher radiographic quality.<br />
• Typical applications include:<br />
pressure vessels, ship building,<br />
bridge & storage tank fabrication.
Iron Powder<br />
Ferrocraft 1<br />
Classifications: AS/NZS 1553.1: E4814- AWS/ASME-SFA A5.1: E7014<br />
Part No. Size – mm Length<br />
– mm<br />
611242<br />
322130<br />
2.5<br />
2.5<br />
300<br />
300<br />
App Rods/<br />
kg<br />
50<br />
50<br />
<strong>CONSUMABLES</strong><br />
Range<br />
(amps)<br />
55 - 100<br />
55 - 100<br />
Packet<br />
Qty<br />
5kg<br />
–<br />
Description<br />
Carton Qty • Rutile type, medium iron powder<br />
electrode.<br />
15kg–3 x 5kg<br />
611243 3.2 380 26 95 - 140 5kg 5kg–3 x 5kg<br />
611244 4.0 380 17 140 - 195 5kg 5kg–3 x 5kg<br />
611245 5.0 450 9 200 - 260 5kg 5kg–3 x 5kg<br />
322205 Easyweld Blister Pack - 10 x 2.5mm/5 x 3.2mm rod Ferrocraft 21 Blister Pack<br />
Ferrocraft<br />
Classifications: AS/NZS 1553.1: E48 4-0 AWS/ASME-SFA A5.1: E70 4<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
611252 2.5 350 34 85 - 120 5kg 5kg–3 x 5kg<br />
611253 3.2 380 18 130 - 170 5kg 5kg–3 x 5kg<br />
611254 4.0 450 11 185 - 235 5kg 5kg–3 x 5kg<br />
611255 5.0 450 7 260 - 320 5kg 5kg–3 x 5kg<br />
Ferrocraft 11<br />
Classifications: AS/NZS 1553.1: E4111- AWS/ASME-SFA A5.1: E6011<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
611132 2.5 300 62 65 - 85 5kg 5kg–3 x 5kg<br />
611133 3.2 380 33 95 - 125 5kg 5kg–3 x 5kg<br />
611134 4.0 380 22 130 - 160 5kg 5kg–3 x 5kg<br />
Pipearc 6010P<br />
Classifications: AS/NZS 1553.1: E4110- AWS/ASME-SFA A5.1: E6010<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
615602 2.5 300 66 45 - 85 5kg 5kg–3 x 5kg<br />
615603 3.2 350 39 70 - 125 5kg 5kg–3 x 5kg<br />
615604 4.0 350 25 120 - 190 5kg 5kg–3 x 5kg<br />
615605 4.8 350 18 160 - 250 5kg 5kg–3 x 5kg<br />
–<br />
• Excellent operator appeal!<br />
• Typical applications include:<br />
workshop or onsite repairs,<br />
maintenance & fabrication.<br />
Description<br />
Carton Qty • Rutile type high iron powder<br />
electrode.<br />
• High productivity fillet and butt<br />
welding in all downhand positions.<br />
• Typical applications include:<br />
heavy structural welding<br />
Description<br />
Carton Qty • Cellulose pipe welding electrode.<br />
• All positional, AC / DC<br />
capabilities.<br />
• Typical applications include:<br />
root/hot fill & capping pass welding<br />
of pipe lines.<br />
Description<br />
Carton Qty • User friendly pipe welding<br />
electrode.<br />
• Lower splatter levels and easy<br />
slag removal.<br />
• Recommended for root pass<br />
welding only.<br />
3
01. ELECTRODES (CONTiNUED...)<br />
01. CigwELD ELECTRODES (CONTiNUED...)<br />
hydrogen Controlled<br />
Ferrocraft 16TXP - hermetically Sealed<br />
Classifications: AS/NZS 1553.1: E4816- h10 AWS/ASME-SFA A5.1: E7016 h8<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
613562 2.5 350 53 50 - 90 3kg 9kg–3 x 3kg<br />
613563 3.2 380 28 85 - 140 3kg 9kg–3 x 3kg<br />
613564 4.0 380 19 135 - 190 3kg 9kg–3 x 3kg<br />
Ferrocraft 61<br />
Classifications: AS/NZS 1553.1: E4818-3 h10 AWS/ASME-SFA A5.1: E7018<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
611342 2.5 350 42 65 - 100 5kg 15–3 x 5kg<br />
611343 3.2 380 24 95 - 150 5kg 15–3 x 5kg<br />
612343 3.2 380 24 95 - 150 2.5kg 15kg–6 x<br />
2.5kg<br />
611344 4.0 380 16 145 - 220 5kg 15–3 x 5kg<br />
612344 4.0 380 16 145 - 220 2.5kg 15kg–6 x<br />
2.5kg<br />
611345 5.0 450 9 195 - 270 5kg 15–3 x 5kg<br />
Alloycraft 110 - hermetically Sealed<br />
Classifications: AS/NZS 1553. : E7618-M AWS/ASME-SFA A5.5: E11018M h4<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
611893 3.2 380 18 110 - 145 3kg 9kg–3 x 3kg<br />
611894 4.0 380 12 140 - 200 3kg 9kg–3 x 3kg<br />
4 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />
Description<br />
Carton Qty • Hermetically sealed ring pull<br />
cans.<br />
• “XP series” E4816 / E7016 type<br />
electrode.<br />
• Ideal for maintenance welding<br />
jobs, earth moving equipment.<br />
Description<br />
Carton Qty • Basic coated, hydrogen controlled<br />
E4818 / E7018 type electrode.<br />
• Excellent out of position welding.<br />
• Typical applications include:<br />
heavy machinery parts, presure<br />
vessels, mining equipment, pipe<br />
work & all maintenance work<br />
Description<br />
Carton Qty • Hermetically sealed cans<br />
• Improved high strength, low alloy<br />
steel electrode.<br />
• Typical applications include: full<br />
strength welding of high strength<br />
steels.
Stainless Steel<br />
Satinchrome 308L-17<br />
<strong>CONSUMABLES</strong><br />
Classifications: AS/NZS 1553.3: E308L-17 AWS/ASME-SFA A5.4: E308L-17<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
611602 2.5 300 47 40 - 70 2.5kg 15kg–6 x 2.5kg<br />
610602 2.5 300 47 40 - 70 1kg 12kg–12 x 1kg<br />
611603 3.2 350 28 75 - 110 2.5kg 15kg–6 x 2.5kg<br />
610603 3.2 350 28 75 - 110 1kg 12kg–12 x 1kg<br />
611604 4.0 350 18 110 - 150 2.5kg 15kg–6 x 2.5kg<br />
610604 4.0 350 18 110 - 150 1kg 12kg–12 x 1kg<br />
Murex Speedex 308L-16<br />
Classifications: AS/NZS 1553.3: E308L-16 AWS A5.4: E308L-16<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
SPS30825 2.5 300 55 40 - 70 2.5kg 15kg–3 x 2.5kg<br />
SPS30832 3.2 350 30 75 - 110 2.5kg 15kg–3 x 2.5kg<br />
SPS30840 4.0 350 19 110 - 150 2.5kg 15kg–3 x 2.5kg<br />
Satinchrome 309Mo-17<br />
Classifications: AS/NZS 1553.3: E309Mo-17 AWS/ASME-SFA A5.4: E309Mo-17<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
611692 2.5 300 52 40 - 70 2.5kg 15kg–6 x 2.5kg<br />
610692 2.5 300 52 40 - 70 1kg 12kg–12 x 1kg<br />
611693 3.2 350 30 75 - 110 2.5kg 15kg–6 x 2.5kg<br />
610693 3.2 350 30 75 - 110 1kg 12kg–12 x 1kg<br />
611694 4.0 350 19 110 - 150 2.5kg 15kg–6 x 2.5kg<br />
610694 4.0 350 19 110 - 150 1kg 12kg–12 x 1kg<br />
Murex Speedex 309L-16<br />
Classifications: AS/NZS 1553.3: E309L-16 AWS A5.4: E309L-16<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
SPS30925 2.5 300 55 40 - 70 2.5kg 15kg–3 x 2.5kg<br />
SPS30932 3.2 350 30 70 - 110 2.5kg 15kg–3 x 2.5kg<br />
SPS30940 4.0 350 19 110 - 150 2.5kg 15kg–3 x 2.5kg<br />
Description<br />
Carton Qty • Rutile type, stainless steel<br />
electrode.<br />
• Outstanding operator appeal,<br />
improved slag lift.<br />
• Typical welding applications<br />
including 201, 303, 304, 304L, 305,<br />
308 etc.<br />
Description<br />
Carton Qty • A E308L-16 type stainless steel<br />
electrode.<br />
• Designed for fillet & butt welding<br />
in all positions except vertical<br />
down.<br />
• Typical applications include:<br />
welding of pipes, tanks & vessels.<br />
Description<br />
Carton Qty • Rutile type, stainless steel<br />
electrode.<br />
• Suitable for the dissimilar welding<br />
of 300 grade stainless steels &<br />
dissimilar steels.<br />
Description<br />
Carton Qty • A E309L-16 type stainless steel<br />
electrode.<br />
• Designed for fillet & butt welding<br />
in all positions except vertical<br />
down.<br />
• Typical applications include: the<br />
welding of matching stainless steel<br />
grades and the dissimilar joining of<br />
mild steel to stainless steel.<br />
5
01. ELECTRODES (CONTiNUED...)<br />
01. CigwELD ELECTRODES (CONTiNUED...)<br />
Stainless Steel cont.<br />
Satincrome 316L-17<br />
Classifications: AS/NZS 1553.3: E316L-17 AWS/ASME-SFA A5.4: E316L-17<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
611661 2.0 300 87 35 - 55 2.5kg 15kg–6 x 2.5kg<br />
611662<br />
610662<br />
611663<br />
610663<br />
2.5<br />
2.5<br />
3.2<br />
3.2<br />
300<br />
300<br />
350<br />
350<br />
46<br />
46<br />
28<br />
28<br />
40 - 70<br />
40 - 70<br />
75 - 110<br />
75 - 110<br />
6 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />
2.5kg<br />
1kg<br />
2.5kg<br />
1kg<br />
Description<br />
Carton Qty • Rutile Type, Stainless Steel<br />
Electrode.<br />
15kg–6 x 2.5kg<br />
12kg–12 x 1kg<br />
15kg–6 x 2.5kg<br />
12kg–12 x 1kg<br />
611664 4.0 350 18 110 - 150 2.5kg 15kg–6 x 2.5kg<br />
610664 4.0 350 18 110 - 150 1kg 12kg–12 x 1kg<br />
322215 Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Satincrome 316L-17 Blister Pack<br />
Murex Speedex 316L-16<br />
Classifications: AS/NZS 1553.3: E316L-16 AWS A5.4: E316L-16<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
SPS31625 2.5 300 46 40 - 70 2.5kg 15kg–3 x 2.5kg<br />
SPS31632 3.2 350 28 70 - 110 2.5kg 15kg–6 x 2.5kg<br />
SPS31640 4.0 350 18 110 - 150 2.5kg 15kg–6 x 2.5kg<br />
SPS31650 5.0 350 15 145 - 210 2.5kg 15kg–6 x 2.5kg<br />
Check out our<br />
New Machines Catalogue<br />
for our new<br />
TIG Brush.<br />
<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />
<strong>1800</strong> WELD QUIP<br />
“If you can weld it,<br />
TIG Brush® can<br />
clean it!”<br />
• Typical applications include: the<br />
welding of matching grade stainless<br />
steel ie. pipes, tanks, vessels<br />
& componentary.<br />
Description<br />
Carton Qty • A E316L-16 type stainless steel<br />
electrode.<br />
• Designed for fillet & butt welding<br />
in all positions except vertical<br />
down.<br />
• Typical applications include: the<br />
welding of matching grade stainless<br />
steel ie. pipes, tanks, vessels<br />
& componentary.
hardfacing<br />
Cobalarc Austex<br />
Classifications: AS/NZS 576: 1315-A4 W.T.I.A Tech. Note 4: 1315-A4<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
<strong>CONSUMABLES</strong><br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
613973 3.2 380 20 105 - 140 5kg 15kg–3 x 5kg<br />
613974 4.0 380 13 140 - 180 5kg 15kg–3 x 5kg<br />
613975 5.0 450 7 170 - 210 5kg 15kg–3 x 5kg<br />
Cobalarc Mangcraft<br />
Classifications: AS/NZS 576: 1 15-A4 W.T.I.A Tech. Note 4: 1 15-A4<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
611504 4.0 380 17 130 - 170 5kg 15kg–3 x 5kg<br />
611505 5.0 450 10 150 - 200 5kg 15kg–3 x 5kg<br />
Cobalarc 350<br />
Classifications: AS/NZS 576: 1435-A4 W.T.I.A Tech. Note 4: 1435-A4<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
611443 3.2 380 25 100 - 150 5kg 15kg–3 x 5kg<br />
610443 3.2 380 25 100 - 150 1kg 12kg–12 x 1kg<br />
611444 4.0 380 16 140 - 200 5kg 15kg–3 x 5kg<br />
610444 4.0 380 16 140 - 200 1kg 12kg–12 x 1kg<br />
Cobalarc 650<br />
Classifications: AS/NZS 576: 1855-A4 W.T.I.A Tech. Note 4: 1855-A4<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
611463 3.2 380 31 105 - 135 5kg 15kg–3 x 5kg<br />
610463 3.2 380 31 105 - 135 1kg 12kg–12 x 1kg<br />
611464 4.0 380 21 140 - 180 5kg 15kg–3 x 5kg<br />
610464 4.0 380 21 140 - 180 1kg 12kg–12 x 1kg<br />
Description<br />
Carton Qty • Metal enriched, rutile type<br />
electrode.<br />
• For joining dissimilar steels<br />
or as a buffer layer prior to hard<br />
surfacing.<br />
• Good corrosion resistence<br />
Description<br />
Carton Qty • Austenitic manganese steel<br />
electrode.<br />
• For building up & reinforcing 11-<br />
14% manganese steels.<br />
• For high impact<br />
Description<br />
Carton Qty • Metal enriched, rutile type<br />
electrode.<br />
• For re-building worn steel<br />
components.<br />
• For metal to metal wear &<br />
compressive loading.<br />
Description<br />
Carton Qty • Metal enriched, rutile type<br />
electrode.<br />
• For re-building or surfacing worn<br />
steel components.<br />
• Both wet & dry hard particle<br />
abrasion & low to moderate impact.<br />
Service…<br />
Service is the core<br />
of our business.<br />
<strong>Weld</strong>-<strong>Quip</strong> are committed<br />
to reliability and service.<br />
7
01. ELECTRODES (CONTiNUED...)<br />
01. CigwELD ELECTRODES (CONTiNUED...)<br />
hardfacing cont.<br />
Cobalarc 750<br />
Classifications: AS/NZS 576: 1860-A4 W.T.I.A Tech. Note 4: 1860-A4<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
611473 3.2 380 26 95 - 130 5kg 15kg–3 x 5kg<br />
610473 3.2 380 26 95 - 130 1kg 12kg–12 x 1kg<br />
611474 4.0 380 17 120 - 170 5kg 15kg–3 x 5kg<br />
610474 4.0 380 17 120 - 170 1kg 12kg–12 x 1kg<br />
322218 Easyweld Blister Pack: 10 x 3.2mm rod Colalarc 750 Blister Pack<br />
Cobalars Toolcraft<br />
Classifications: AS/NZS 576: 1560-A4 W.T.I.A Tech. Note 4: 1560-A4<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
611523 3.2 380 28 90 - 125 5kg 15kg–3 x 5kg<br />
Cobalarc CR70<br />
Classifications: AS/NZS 576: 355-A4 W.T.I.A Tech. Note 4: 355-A4<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
613493 3.2 380 18 90 - 140 5kg 15kg–3 x 5kg<br />
613494 4.0 380 11 130 - 200 5kg 15kg–3 x 5kg<br />
613495 5.0 450 6 180 - 250 5kg 15kg–3 x 5kg<br />
Cobalarc Borochrome<br />
Classifications: AS/NZS 576: 560-A4 W.T.I.A Tech. Note 4: 560-A4<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
613964 4.0 380 11 140 - 180 5kg 15kg–3 x 5kg<br />
613965 5.0 450 6 170 - 210 5kg 15kg–3 x 5kg<br />
8 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />
Description<br />
Carton Qty • Rutile type, AC/DC hard<br />
surfacing electrode.<br />
• Easy arc starting and stable<br />
running on portable AC welding<br />
sets (≥ 45 O.C.V.)<br />
• Typical applications include:<br />
agricultural equipment &<br />
components eg augers & tines.<br />
Description<br />
Carton Qty • Versatile manual arc welding<br />
electrode.<br />
• Secondary hardening, shock<br />
resistant properties.<br />
• Typical applications include:<br />
the welding of guillotine blades,<br />
punches & chisels.<br />
Description<br />
Carton Qty • High alloyed manual arc<br />
electrode.<br />
• High chromium carbide iron<br />
deposit.<br />
• Typical applications include: the<br />
welding of crusher cones, bucket<br />
teeth & lips & sugar mill rolls.<br />
Description<br />
Carton Qty • High alloyed manual arc<br />
electrode.<br />
• Martensitic chromium carbide<br />
iron deposit.<br />
• Typical applications include: the<br />
welding of sand chutes, dredging<br />
components & ripper shanks.
hardfacing cont.<br />
Cobalarc 4<br />
Classifications: AS/NZS 576: 3460-A1 W.T.I.A Tech. Note 4: 3460-A1<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
<strong>CONSUMABLES</strong><br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
613255 6.3 450 9 80 - 150 5kg 15kg–3 x 5kg<br />
Cobalarc 9e<br />
Classifications: AS/NZS 576: 460-A1 W.T.I.A Tech. Note 4: 460-A1<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
613350 5.0 450 20 60 - 120 5kg 15kg–3 x 5kg<br />
613360 6.3 450 14 70 - 150 5kg 15kg–3 x 5kg<br />
For specialist advise<br />
on hardfacing<br />
systems & products<br />
Call <strong>1800</strong> <strong>935</strong> <strong>378</strong><br />
Did you know you can include<br />
tungsten granules in a molten<br />
weld pool for hardfacing?<br />
Call now for more information.<br />
Description<br />
Carton Qty • Highly alloyed tubular electrode<br />
• Partially dissolved tungsten<br />
carbide bonded in an iron rich<br />
matrix.<br />
Description<br />
Carton Qty • Highly alloyed tubular electrode.<br />
• Versatile, complex carbide iron<br />
deposit.<br />
Do you have<br />
the right<br />
safety gear?<br />
Please be sure to<br />
follow individual<br />
manufacturers<br />
safety instructions.<br />
For more information call<br />
?<strong>1800</strong><br />
<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />
WELD QUIP<br />
9
01. ELECTRODES (CONTiNUED...)<br />
01. CigwELD ELECTRODES (CONTiNUED...)<br />
Specialised<br />
<strong>Weld</strong>all<br />
Classifications: AS/NZS 1553.3: E31 -17 AWS/ASME-SFA A5.4: E31 -17<br />
Part No. Size – mm Length<br />
– mm<br />
611702<br />
610702<br />
322101<br />
611703<br />
610703<br />
322102<br />
2.5<br />
2.5<br />
2.5<br />
3.2<br />
3.2<br />
3.2<br />
300<br />
300<br />
300<br />
350<br />
350<br />
350<br />
App Rods/<br />
kg<br />
57<br />
57<br />
57<br />
30<br />
30<br />
30<br />
Range<br />
(amps)<br />
40 - 80<br />
40 - 80<br />
40 - 80<br />
75 - 110<br />
75 - 110<br />
75 - 110<br />
Packet<br />
Qty<br />
10 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />
2.5kg<br />
1kg<br />
–<br />
2.5kg<br />
1kg<br />
–<br />
Description<br />
Carton Qty • Easy to use rutile type, high alloy<br />
electrode.<br />
15kg–6 x 2.5kg<br />
12kg–12 x 1kg<br />
–<br />
15kg–6 x 2.5kg<br />
12kg–12 x 1kg<br />
611704 4.0 350 20 110 - 150 2.5kg 15kg–6 x 2.5kg<br />
322216 Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod <strong>Weld</strong>all Blister Pack<br />
Murex Speedex 31 -16<br />
Classifications: AS/NZS 1553.3: E31 -16 AWS A5.4: E31 -16<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
SPS31225 2.5 300 55 40 - 70 2.5kg 15kg–3 x 2.5kg<br />
SPS31232 3.2 350 30 70 - 110 2.5kg 15kg–3 x 2.5kg<br />
SPS31240 4.0 350 19 110 - 150 2.5kg 15kg–3 x 2.5kg<br />
Castcraft 55<br />
Classifications: AWS/ASME-SFA A5.15: ENiFe-Cl.<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
611723 3.2 350 31 75 - 120 2.5kg 15kg–6 x 2.5kg<br />
610723 3.2 350 31 75 - 120 1kg 12kg–12 x 1kg<br />
611724 4.0 350 21 100 - 150 2.5kg 15kg–6 x 2.5kg<br />
610724 4.0 350 21 100 - 150 1kg 12kg–12 x 1kg<br />
Castcraft 100<br />
Classifications: AWS/ASME-SFA A5.15: ENi-Cl.<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
611732 2.5 300 49 55 - 85 2.5kg 15kg–6 x 2.5kg<br />
610732<br />
322110<br />
2.5 300 49 55 - 85 1kg 12kg–12 x 1kg<br />
Easyweld Handipacks 20 rod<br />
611733 3.2 350 31 75 - 120 2.5kg 15kg–6 x 2.5kg<br />
610733<br />
322111<br />
3.2 350 31 75 - 120 1kg 12kg–12 x 1kg<br />
Easyweld Handipacks 15 rod<br />
611734 4.0 350 21 100 - 150 2.5kg 15kg–6 x 2.5kg<br />
322217 Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Castecraft 100 Blister Pack<br />
–<br />
• Outstanding operator appeal.<br />
• <strong>Weld</strong>s all steels<br />
Description<br />
Carton Qty • A E312-16 type stainless<br />
electrode designed for fillet & butt<br />
welding in all positions except<br />
vertical down.<br />
• Applications include: joining<br />
of stainless steel to mild steel &<br />
welding of unknown steels.<br />
Description<br />
Carton Qty • Maintenance welding of S.G. cast<br />
irons.<br />
• Higher strength nickel / iron<br />
deposit.<br />
• Typical applications include:<br />
joining cast iron to steel.<br />
Description<br />
Carton Qty • Maintenance <strong>Weld</strong>ing of S.G.<br />
cast Irons.<br />
• Soft, Ductile and Machinable<br />
Nickel Deposit.<br />
• Applications include: welding of<br />
engine blocks and cylinder heads<br />
etc.
Specialised cont.<br />
Bronzecraft AC-DC<br />
<strong>CONSUMABLES</strong><br />
Classifications: AS/NZS 576: E6 00-A AWS/ASME-SFA A5.6: E CuSn-C<br />
Part No. Size – mm Length<br />
– mm<br />
App Rods/<br />
kg<br />
Range<br />
(amps)<br />
Packet<br />
Qty<br />
611783 3.2 350 30 70 - 110 2.5kg 15kg-6 x 2.5kg<br />
Description<br />
Carton Qty •<strong>Ph</strong>osphor bronze electrode<br />
containing 7% tin.<br />
• For welding copper and copper<br />
based alloys.<br />
hire or buy<br />
options<br />
available<br />
›<br />
For more information call<br />
Ask us about<br />
our flexible lease<br />
options.<br />
<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />
<strong>1800</strong> WELD QUIP<br />
11
01. ELECTRODES (CONTiNUED...)<br />
01. wiA ELECTRODES<br />
General Purpose<br />
Austarc 1 P<br />
Classifications: (NEW) AS/NZS 4855: ISO 560-B: E4313A (SUPERSEDED) AS/NZS 1553.1: E411 Grade 0<br />
AWS A5.1: E6013<br />
1 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />
Description<br />
Part No. Size – mm Pack (kg) Carton (kg) • Excellent easy starting, smooth<br />
12P20 2.0 2.5 12.5<br />
running, popular in all positional<br />
mild steel general purpose<br />
12P25 2.5 2.5 12.5<br />
electrode.<br />
12P32 3.2 5.0 15<br />
• Austarc 12P has the extra<br />
arc force and fast freezing slag<br />
12P40 4.0 5.0 15<br />
required for vertical down welds.<br />
12P50 5.0 5.0 15<br />
• Typical applications include:<br />
gates, fences, steel furniture etc.<br />
Austarc 13S<br />
Classifications: (NEW) AS/NZS 4855: ISO 560-B: E4313A (SUPERSEDED) AS/NZS 1553.1: E411 Grade 0<br />
AWS A5.1: E6013<br />
Description<br />
Part No. Size – mm Pack (kg) Carton (kg) • Very popular blue and white<br />
13S20 2.0 2.5 12.5<br />
striped, mild steel general purpose<br />
electrode for welding in down hand<br />
13S25 2.5 2.5 12.5<br />
and vertical positions.<br />
13S32 3.2 5.0 15<br />
• Easy to use for less experienced<br />
operators.<br />
13S40 4.0 5.0 15<br />
13S50 5.0 5.0 15<br />
Iron Powder<br />
Austarc 4<br />
Classifications: (NEW) AS/NZS 4855: ISO 560-B: E49 4A (SUPERSEDED) AS/NZS 1553.1: E48 4 Grade 0<br />
AWS A5.1: E70 4<br />
• Typical applications include:<br />
gates, fences, steel furniture, sheet,<br />
plate & tubular components.<br />
Description<br />
Part No. Size – mm Pack (kg) Carton (kg) • Easy to use, smooth running,<br />
2432 3.2 5.0 15<br />
heavy coated, high iron powder<br />
rutile type electrode for high speed<br />
2440 4.0 5.0 15<br />
welding of mild steel.<br />
2450 5.0 5.0 15<br />
• Suited to long, heavy fillet and<br />
Full Pallet 900<br />
butt welding using the touch<br />
welding or ‘short arc’ technique and<br />
can be used on AC or DC power<br />
sources.<br />
• Typical applications include:<br />
tanks, structural members, frames<br />
etc.
hydrogen Controlled<br />
Austarc 77<br />
<strong>CONSUMABLES</strong><br />
Classifications: (NEW) AS/NZS 4855: ISO 560-B: E4918-1AU h5 (SUPERSEDED) AS/NZS 1553.1: E4818<br />
Grade 5 AWS A5.1: E7018-1 h8<br />
Description<br />
Part No. Size – mm Pack (kg) Carton (kg) • Smooth running basic type iron<br />
7725 2.5 2.2 11<br />
powder electrode used for all<br />
positional welding except vertical<br />
7732 3.2 5.0 15<br />
down.<br />
7740 4.0 5.0 15<br />
• Typical applications include:<br />
heavy plate & highly restrained work<br />
7750 5.0 5.0 15<br />
pieces.<br />
Austarc 16TC<br />
Classifications: (NEW) AS/NZS 4855: ISO 560-B: E4916AU h10 (SUPERSEDED) AS/NZS 1553.1: E4816<br />
Grade 4 AWS A5.1: E7016-1<br />
Description<br />
Part No. Size – mm Pack (kg) Carton (kg) • Smooth running low hydrogen<br />
16TC25<br />
16TC32<br />
2.5<br />
3.2<br />
2.5<br />
5.0<br />
12.5<br />
15<br />
electrode<br />
• Suits all welding positions -<br />
except vertical down<br />
16TC40 4.0 5.0 15<br />
16TC50 5.0 5.0 15<br />
16TC60 6.0 5.0 15<br />
Stainless steel<br />
Staincord 309MO-16<br />
Classifications: (NEW) AS/NZS 4854: ISO ES309LMO-16 (SUPERSEDED) AS/NZS 1553.3: E309MOL-16<br />
AWS A5.4: E309MOL-16<br />
• Low splatter levels<br />
• Typical applications include: welding<br />
of carbon, carbon manganese<br />
& low alloy high strength steels.<br />
Description<br />
Part No. Size – mm Pack (kg) Carton (kg) • All positional, rutile type stainless<br />
SC309MO25 2.5 2.5 15.0<br />
steel electrode which deposits<br />
very low carbon weld metal of<br />
SC309MO32 3.2 2.5 15.0<br />
23Cr/12Ni/2.5Mo type.<br />
Staincord 316L-16<br />
Classifications: (NEW) AS/NZS 4854: ISO 3581-B: ES316L-16 (SUPERSEDED) AS/NZS 1553.3: E316L-16<br />
AWS A5.4: E316L-16<br />
Description<br />
Part No. Size – mm Pack (kg) Carton (kg) • Rutile stainless steel electrode<br />
SC31620<br />
SC31625<br />
2.0<br />
2.5<br />
2.5<br />
2.5<br />
15.0<br />
15.0<br />
exhibiting superior all positional<br />
welding (except vertical down)<br />
performance, depositing weld<br />
metal of 19Cr/12Ni/2.5Mo type.<br />
SC31632 3.2 2.5 15.0<br />
• Typical applications include:<br />
welding of stainless steel to mild/<br />
low alloy steel.<br />
13
01. ELECTRODES (CONTiNUED...)<br />
01. wiA ELECTRODES (CONTiNUED...)<br />
hard Facing<br />
Abrasocord 43<br />
Classifications: AS/NZS 576: 465-A4<br />
14 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />
Description<br />
Part No. Size – mm Pack (kg) Carton (kg) • Heavy coated hard facing<br />
AC4332 3.2 5.0 15<br />
electrode depositing very hard<br />
chromium/niobium carbides in an<br />
AC4340 4.0 5.0 15<br />
austentic matrix.<br />
• Typical applications include:<br />
bucket teeth, & ripper teeth.<br />
Abrasocord 350<br />
Classifications: AS/NZS 576: 1435-A4<br />
Description<br />
Part No. Size – mm Pack (kg) Carton (kg) • Smooth running electrode<br />
HF35032 3.2 5.0 15<br />
depositing a tough wear resistant<br />
air hardening C/Mn/Cr steel alloy<br />
HF35040 4.0 5.0 15<br />
which is machinable and can be<br />
readily hot forged.<br />
Abrasocord 700<br />
Classifications: AS/NZS 576: 1855-A4<br />
• Typical applications include:<br />
track components, gears & shafts.<br />
Description<br />
Part No. Size – mm Pack (kg) Carton (kg) • Smooth running electrode<br />
HF70032 3.2 5.0 15<br />
depositing an air hardening<br />
martensitic Cr/Mo/V steel alloy. It<br />
HF70040 4.0 5.0 15<br />
is one fo the hardest steel alloys<br />
available.<br />
HF70050 5.0 5.0 15<br />
• Typical applications include:<br />
augers, points, tines & blades.<br />
Tubecord D- 355<br />
Classifications: AS/NZS 576: 355-A1<br />
Description<br />
Part No. Size – mm Pack (kg) Carton (kg) • <strong>Weld</strong> deposit offers improved<br />
TUBD60 6.3 5.0 15<br />
abrasion resistence through higher<br />
levels of carbon and chromium.<br />
Tubecord E- 460<br />
Classifications: AS/NZS 576: 460-A1<br />
• Typical applications include:<br />
dredge bucket lips, scrapers &<br />
cone crushers.<br />
Description<br />
Part No. Size – mm Pack (kg) Carton (kg) • <strong>Weld</strong> deposit contains<br />
TUBE60 6.3 5.0 15<br />
carbon, chromium, niobium and<br />
molybdenum for good resistence<br />
TUBE80 8.0 5.0 15<br />
to both impact and abrasion.<br />
• Typical applications include:<br />
grisly bars, bucket teeth, crusher<br />
hammers etc.
Specialised<br />
Supercast Ni<br />
Classifications: AWS A5.15: ENi-Cl<br />
<strong>CONSUMABLES</strong><br />
Description<br />
Part No. Size – mm Pack (kg) Carton (kg) • Basic, graphite coated electrode<br />
SN132 3.2 2.5 15<br />
for lower strength welding of cast<br />
irons.<br />
Supercast Ni/Fe<br />
Classifications: AWS A5.15: ENife-Cl<br />
Description<br />
Part No. Size – mm Pack (kg) Carton (kg) • Basic, graphite coated electrode<br />
SNIFE32 3.2 2.5 15<br />
for higher strength welding of cast<br />
irons.<br />
Austarc 11<br />
Classifications: (NEW) AS/NZS 4855: ISO 560-B: E4311A (SUPERSEDED) AS/NZS 1553.1: E4111 Grade 3<br />
AWS A5.1: E6011<br />
Description<br />
Part No. Size – mm Pack (kg) Carton (kg) • High cellulose electrode<br />
1125 2.5 12.5 12.5<br />
developed for all positional welding<br />
on both AC and DC current.<br />
1132 3.2 15.0 15<br />
1140 4.0 15.0 15<br />
1150 5.0 15.0 15<br />
Unicord 31<br />
Classifications: (NEW) AS/NZS 4854: ISO 3581-B: ES31 -16 (SUPERSEDED) AS 576: 1330-A3<br />
AWS A5.4: E31 -16<br />
Description<br />
Part No. Size – mm Pack (kg) Carton (kg) • Basic, rutile type electrode<br />
UC31225 2.5 2.5 15<br />
depositing 26Cr/9Ni type stainless<br />
steel weld metal for high strength<br />
UC31232 3.2 2.5 15<br />
welding of a wide range of alloy<br />
steels and dissimilar ferrous<br />
metals.<br />
Range…<br />
<strong>Weld</strong>-<strong>Quip</strong> stock a wide<br />
range of premium products<br />
to suit your requirements.<br />
We are constantly developing<br />
and expanding our range<br />
to meet the ever changing<br />
needs.<br />
15
01. ELECTRODES (CONTiNUED...)<br />
01. hyUNDAi ELECTRODES<br />
General Purpose<br />
• S-6013.LF can be used for welding<br />
of machinery, vehicles and light<br />
structural steels, and surface dresing<br />
of heavy steel structures.<br />
S-6013.LF<br />
Classifications: AWS E6013<br />
Part No. Size – mm Length<br />
– mm<br />
Range<br />
(amps)<br />
601326 2.6 350 50-95 5kg 20kg<br />
601332 3.2 350 80-130 5kg 20kg<br />
601340 4.0 400-450 120-180 5kg 20kg<br />
Low hydrogen<br />
• S-7016.H can be used for welding of<br />
high tensile steel, such as bridges,<br />
buildings, ship building, high<br />
pressure vessels and rolling stock.<br />
S-7016.h<br />
Classifications: AWS E7016<br />
Part No. Size – mm Length<br />
– mm<br />
Range<br />
(amps)<br />
701626 2.6 350 50-85 5kg 20kg<br />
701632 3.2 350 90-130 5kg 20kg<br />
701640 4.0 400 80-120 5kg 20kg<br />
Cast Iron<br />
• S-NCI can be used for repairing<br />
caste iron and joining of various<br />
kinds of cast iron products such as<br />
cylinder covers, motor beds, casings<br />
and gears. Repairing of meehanite,<br />
alloy and malleable cast iron.<br />
S-NCI<br />
Classifications: AWS ENI-CI<br />
Part No. Size – mm Length<br />
– mm<br />
Range<br />
(amps)<br />
SNCI26 2.6 300 58-80 2.5 10kg<br />
SNCI32 3.2 350 80-130 2.5 10kg<br />
SNCI40 4.0 350 110-160 2.5 10kg<br />
Description<br />
Packet Carton • Low fume, high titania type electrode .<br />
Packet Carton • Soft stable arc<br />
• Suitable for welding light structural steels<br />
because of it’s stable arc.<br />
• Smooth appearance<br />
• No undercut formation<br />
Description<br />
• Good fluidity and removeability of slag<br />
Description<br />
Packet Carton • A graphite type coated electrode, depositing<br />
nickel weld metal. Hardening of heat affected<br />
zone is small and machining of the welds is<br />
comparatively easy. Therefore it is suitable<br />
for welding alloy cast iron of poor weldability,<br />
malleable cast iron and hydraulically pressured<br />
parts as well as common cast iron.<br />
16 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER
Stainless Steel<br />
S-316L.16N Stainless Steel<br />
Classifications: AWS E316L-16<br />
Part No. Size – mm Length<br />
– mm<br />
Range<br />
(amps)<br />
<strong>CONSUMABLES</strong><br />
31620 2.0 300 25-55 2.5kg 10kg<br />
31626 2.6 300 50-85 2.5kg 10kg<br />
31632 3.2 350 70-115 2.5kg 10kg<br />
31640 4.0 350 95-150 2.5kg 10kg<br />
S-309L.16 Stainless/Mild Steel<br />
Classifications: AWS E309L-16<br />
Part No. Size – mm Length<br />
– mm<br />
Range<br />
(amps)<br />
30926 2.6 300 50-85 2.5kg 10kg<br />
30932 3.2 350 70-115 2.5kg 10kg<br />
30940 4.0 350 95-150 2.5kg 10kg<br />
S-308L.16N for 304 Stainless Steel<br />
Classifications: AWS E308L-16<br />
Part No. Size – mm Length<br />
– mm<br />
Range<br />
(amps)<br />
30826 2.6 300 50-85 2.5kg 10kg<br />
30832 3.2 350 70-115 2.5kg 10kg<br />
30840 4.0 350 95-145 2.5kg 10kg<br />
<strong>Weld</strong> All<br />
• S-312.16 is a lime-titania type<br />
electrode, has an excellent<br />
usability and weldability. Chemical<br />
composition of all-weld metal is<br />
29%Cr-9%Ni.<br />
S-31 .16 <strong>Weld</strong> All<br />
Classifications: AWS E31 L16<br />
Part No. Size – mm Length<br />
– mm<br />
Range<br />
(amps)<br />
31226 2.6 300 50-85 2.5kg 10kg<br />
31232 3.2 350 70-115 2.5kg 10kg<br />
31240 4.0 350 95-150 2.5kg 10kg<br />
Description<br />
Packet Carton • <strong>Weld</strong>ing of extra-low carbon 18% Cr 12% Mo<br />
(316L stainless steel)<br />
• A lime-titania type electrode provided with a<br />
good usability and weldability. As the all-weld<br />
metal has an austenite structure containing proper<br />
quantity of ferrite, crack resistability is good.<br />
Description<br />
Packet Carton • <strong>Weld</strong>ing of 22% Cr-12%Ni steel. <strong>Weld</strong>ing of<br />
dissimilar metals and build-up welding of stainless<br />
steel on carbon steel or low alloy steel.<br />
Description<br />
Packet Carton • <strong>Weld</strong>ing of extra-low carbon 18% Cr-8% Ni steel.<br />
• A lime-titania type electrode for extra-low carbon<br />
18%Cr-8%Ni steel with good usability.<br />
Description<br />
Packet Carton • Bond welding of dissimilar metals such as<br />
stainless steel, carbon steel, carbon steel and low<br />
alloy steel. <strong>Weld</strong>ing of stainless steel clad. Under<br />
laying of the build-up welding of high alloyed tool<br />
steel and hardfacing.<br />
17
<strong>02.</strong> Mig wiRE<br />
<strong>02.</strong> CigwELD Mig wiRE<br />
General Purpose (MIG) Mild Steel<br />
Autocraft LW1-6<br />
Classifications: AS/NZS 717.1: ES6-GC/M-W503Ah AWS/ASME-SFA A5.18: ER70S-6<br />
Part No. Wire Dia. mm Voltage<br />
Range<br />
(volts)<br />
Wire Feed<br />
Speed<br />
(mtr/min)<br />
Current<br />
Range<br />
(amps)<br />
Pack<br />
Type<br />
Pack<br />
Weight<br />
720090 0.9 15-26 3.5-15 70-230 Spool 15kg<br />
720122A AutoPak 250kg<br />
720096 1.2 18-32 2.5-15 120-350 Spool 15kg<br />
720124A AutoPak 250kg<br />
720095 1.6 18-34 2.5-10 180-390 Spool 15kg<br />
72125A AutoPak 250kg<br />
Check out our<br />
Gas Catalogue<br />
for the full range of<br />
PMC high Performance<br />
Regulators.<br />
<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />
<strong>1800</strong> WELD QUIP<br />
18 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />
Description<br />
•Use with CO ² and argon based<br />
shielding gases<br />
• Suitable for positional gas metal<br />
arc welding (GMAW) of mild and<br />
low alloy steels, used in general<br />
fabrication and structural work.
Flux Cored<br />
Verti-Cor 3XP<br />
<strong>CONSUMABLES</strong><br />
Classifications: AS/NZS 03: ET-GMp-W503A. CM1 h10 ET-GCp-W503A. CM1 h10<br />
AWS/ASME-SFA A5. 0: E71T-1 M h8<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
Voltage<br />
Range<br />
(volts)<br />
Stickout<br />
(ESO) mm<br />
Pack<br />
Type<br />
Pack<br />
Weight<br />
720919 1.2 250-300 27-31 Spool 15kg<br />
720921 1.6 350-400 27-31 Spool 15kg<br />
720922 1.6 350-400 27-31 Coil 25kg<br />
Verti-Cor 3XP h4 - Seamless<br />
Classifications: AS/NZS 03.1: ET-GMp-W503A. CM1 AWS/ASME-SFA A5. 0: E71T-1 M h4<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
Voltage<br />
Range<br />
(volts)<br />
Stickout<br />
(ESO) mm<br />
Pack<br />
Type<br />
Pack<br />
Weight<br />
722919 1.2 250-300 27-31 Spool 15kg<br />
722921 1.6 350-400 27-31 Spool 15kg<br />
Metal-Cor XP<br />
Classifications: AS/NZS 03.1: ETD-Gmn/p-W503A. CM1 h5. ETP-GMn/p-W503A. CM1 h5.<br />
AWS/ASME-SFA A5.18: E70C-6M<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
Voltage<br />
Range<br />
(volts)<br />
Stickout<br />
(ESO) mm<br />
Pack<br />
Type<br />
Pack<br />
Weight<br />
720912 1.2 280-350 28-33 Spool 15kg<br />
720913 1.6 350-450 29-33 Spool 15kg<br />
Nicore® 55<br />
Classifications: AWS/ASME-SFA A5.15: ENiFe-Cl (equivalent electrode classification).<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
Voltage<br />
Range<br />
(volts)<br />
Electrode<br />
Stickout<br />
(ESO) mm<br />
Pack<br />
Type<br />
724046 1.2 220-250 27-29 13mm Handi<br />
spool<br />
Pack<br />
Weight<br />
4.5kg<br />
Description<br />
• Formulated to give smooth (low<br />
splatter) arc transfer, flat mitre fillet<br />
welds and excellent slag lift in all<br />
positions except vertical down.<br />
Description<br />
• Copper coated for smooth<br />
consistent feedability and current<br />
pickup.<br />
• Rutile, all positional capabilities<br />
producing a flat mitre fillet bead<br />
shape.<br />
Description<br />
• For the high productivity fillet and<br />
butt welding of mild and medium<br />
strength steels in all downward<br />
positions.<br />
• Low slag, metal cored wire.<br />
Description<br />
• Typical applications include<br />
general fabrication and structural<br />
welding, field erection work and the<br />
outdoor repair of heavy machines<br />
and equipment.<br />
19
<strong>02.</strong> Mig wiRE (CONTiNUED...)<br />
<strong>02.</strong> CigwELD Mig wiRE (CONTiNUED...)<br />
Stainless Steel (MIG) Wire<br />
Autocraft 308LSi<br />
Classifications: AS/NZS 717.3: ES308LSi AWS/ASME-SFA A5.9: ER308LSi<br />
Part No. Wire Dia. mm Voltage<br />
Range<br />
(volts)<br />
Wire Feed<br />
Speed<br />
(mtr/min)<br />
Current<br />
Range<br />
(amps)<br />
Pack<br />
Type<br />
721271 0.9 16-24 4.5-15.0 70-200 Spool 15kg<br />
721272 1.2 20-28 3.0-10.0 150-280 Spool 15kg<br />
Autocraft 309LSi<br />
Classifications: AS/NZS 717.3: ES309LSi AWS/ASME-SFA A5.9: ER309LSi<br />
Part No. Wire Dia. mm Voltage<br />
Range<br />
(volts)<br />
Wire Feed<br />
Speed<br />
(mtr/min)<br />
Current<br />
Range<br />
(amps)<br />
Pack<br />
Type<br />
721276 0.9 16-24 4.5-15.0 70-200 Spool 15kg<br />
721277 1.2 20-28 3.0-10.0 150-280 Spool 15kg<br />
Autocraft 316LSi<br />
Classifications: AS/NZS 717.3: ES316LSi AWS/ASME-SFA A5.9: ER316LSi<br />
Part No. Wire Dia. mm Voltage<br />
Range<br />
(volts)<br />
Wire Feed<br />
Speed<br />
(mtr/min)<br />
Current<br />
Range<br />
(amps)<br />
Pack<br />
Type<br />
721285 0.8 16-20 5.0-15.0 60-150 Mini<br />
Spool<br />
(4 Pack)<br />
720283 0.9 16-24 4.5-15.0 70-200 Handi<br />
Spool<br />
0 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />
Description<br />
Pack Weight • Recommended for general<br />
welding of 201, 302, 321, 347, 409,<br />
and 444 type stainless steels.<br />
Description<br />
Pack Weight • A stainless steel wire for the<br />
GMA welding of 309 and 309L type<br />
stainless steel<br />
• Also suitable for a wide range<br />
of other welding applications<br />
including: the dissimilar joining<br />
of “300 series” and stainless stel<br />
grades to mild or low alloy steels,<br />
an intermediate or buttering layer in<br />
the butt welding of clad steel.<br />
Description<br />
Pack Weight • A stainless steel wire for the<br />
GMA welding of 309 and 309L type<br />
stainless steel.<br />
4 x 1kg<br />
721286 0.9 16-24 4.5-15.0 70-200 Spool 15kg<br />
722286 0.9 16-24 4.5-15.0 70-200 Autopak 150kg<br />
722386 1.0 16-24 4.5-15.0 70-200 Spool 15kg<br />
722486 1.0 16-24 4.5-15.0 70-200 Autopak 150kg<br />
Check out our<br />
New Machines Catalogue<br />
for our new<br />
Radius Master.<br />
<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />
<strong>1800</strong> WELD QUIP<br />
5kg<br />
• Also suitable for the general<br />
welding of other 300 and 400<br />
series stainless steels including<br />
301, 302, 304 / 304L, 321, 347, 410<br />
and 430.
hardfacing (MIG) Wire<br />
<strong>CONSUMABLES</strong><br />
Stoody Super Building-G/O (replaces Cobalarc 350 G/O)<br />
Classifications: AS/NZS 576: 1435-B5 1435-B7 W.T.I.A. Tech. Note 4: 1435-B5 1435-B7<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
Voltage<br />
Range<br />
(volts)<br />
Rec.<br />
Stickout<br />
(ESO) mm<br />
Pack<br />
Type<br />
11423600 1.2 120-220 18-24 15-20 Spool 15kg<br />
11946200 1.6 140-250 23-26 15-25 Spool 15kg<br />
11183600 2.4 200-350 24-28 20-33 Coil 15kg<br />
Stoody 965-G/O (replaces Cobalarc 650 G/O)<br />
Classifications: AS/NZS 576: 1855-B5 1855-B7 W.T.I.A. Tech. Note 4: 1855-B5 1855-B7<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
Voltage<br />
Range<br />
(volts)<br />
Electrode<br />
Stickout<br />
mm<br />
Pack<br />
Type<br />
11423100 1.2 120-220 18-24 15-20 Spool 15kg<br />
11501500 1.6 140-250 23-26 20-25 Spool 15kg<br />
11945700 1.6 140-250 23-26 20-25 Handi<br />
spool<br />
11946100 2.4 200-350 24-28 20-30 Coil 27kg<br />
Stoody 850-0<br />
Classifications: AS/NZS 576: 1865-B7 W.T.I.A. Tech. Note 4: 1865-B7<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
Voltage<br />
Range<br />
(volts)<br />
Electrode<br />
Stickout<br />
mm)<br />
Pack<br />
Type<br />
11945500 1.2 120-220 18-24 15-20 Spool 15kg<br />
Description<br />
Pack Weight • Recommended for the build-up<br />
and surfacing of steel track rolls,<br />
idler wheels, track pads, drive<br />
sprockets, pins, links and other<br />
components subject to abrasion<br />
and/or metal to metal wear.<br />
Description<br />
Pack Weight • Typical applications include the<br />
surfacing of agricultural points,<br />
shares and tynes, sand dredge<br />
cutter heads, dredge rollers and<br />
tumblers, conveyor screws, bucket<br />
lips, etc.<br />
4kg<br />
Description<br />
Pack Weight • Typical applications include<br />
the hard surfacing of agricultural,<br />
mining and materials handling<br />
equipment including tynes, points,<br />
conveyor screws, dredge buckets,<br />
cane harvester cutters/elevators<br />
and sugar mill scraper plates.<br />
1
<strong>02.</strong> CigwELD Mig wiRE (CONTiNUED...)<br />
Postalloy Gas/Gasless (MIG) Wire<br />
Postalloy 650 Gas/Gasless<br />
Classifications: AS/NZS 576: 1855-B5 1855-B7 W.T.I.A. Tech. Note 4: 1855-B5 1855-B7<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
Voltage<br />
Range<br />
(volts)<br />
Rec.<br />
Stickout<br />
(ESO) mm<br />
Pack<br />
Type<br />
HF650-G12 1.2 120-220 18-24 Spool 11.4<br />
HF650-G16 1.6 140-250 23-26 Spool 11.4<br />
HF650-O12 1.2 120-220 18-24 Spool 11.4<br />
HF650-O16 1.6 140-250 23-26 Spool 11.4<br />
Call us for all<br />
your service<br />
and repairs<br />
For more<br />
information call<br />
✓<br />
✓<br />
✓<br />
✓<br />
<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />
<strong>1800</strong> WELD QUIP<br />
Service<br />
Department<br />
On-site<br />
Service<br />
Test & Tag<br />
4hr Response<br />
Time<br />
<strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />
Description<br />
Pack Weight • Typical applications include the<br />
surfacing of agricultural points,<br />
shares and tynes, sand dredge<br />
cutter heads, dredge rollers and<br />
tumblers, conveyor screws, bucket<br />
lips, etc.
• All types of tungsten grit available upon request<br />
Industry Uses<br />
Agricultural<br />
• Plowshares<br />
• Plow mold boards<br />
• Landside plates<br />
• Lister shares<br />
• Scraper knives<br />
• Cultivator shovel nose<br />
• Cultivator chisels & spikes<br />
• Spring teeth & runners<br />
• Subsoiler teeth<br />
• Conveyor fans<br />
• Mill hammers<br />
• Spike tooth harrows<br />
• Root cutters<br />
• Brush shredder teeth<br />
• Rotary hoe teeth<br />
• Most heavy wear equipment<br />
heavy Equipment<br />
• Tractor grousers<br />
• Ripper teeth<br />
• Dozer end bits<br />
• Dozer blades<br />
• Rock rake<br />
• Shovel teeth<br />
• Shovel bucket<br />
• Augers<br />
• Paving paddles, blades & mixers<br />
• Grader blades<br />
• Heavy drag chains<br />
• Loader buckets<br />
• Backhoe buckets & blades<br />
• Most ground engagement<br />
• Crushing surfaces<br />
• Hammers & bars<br />
<strong>CONSUMABLES</strong><br />
MIG Carbide hardfacing<br />
- Tungsten Carbide Vibratory Feeder<br />
An easy to install, easy to use system for feeding alll grades<br />
of near-diamond hard tungsten carbide into a molten bed of<br />
tough high-chrome, high-carbon alloy, produces an overlay<br />
that increases service life up to 50 times on parts subject to<br />
servere abrasion.<br />
• Umprecedented wear life<br />
• Tungsten carbide up to 80% concentration<br />
• Less carbide dissolution<br />
• High, fast deposit rates<br />
• Thicker deposits for longer life<br />
• Simple to operate<br />
3
Typical Applications<br />
10 x 20 meshh tungsten carbide metered<br />
into a molten deposit of Rankin Super<br />
Matrix gave this hammer 20 times longer<br />
service life.<br />
Overlaid with 20 x 30 mesh tungsten<br />
carbide, this tooth outperformed all other<br />
hardfaced all other hardfaced parts by five<br />
times.<br />
This balde was overlaid with 8 x 10 mesh<br />
tungsten carbide.<br />
4 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER
<strong>CONSUMABLES</strong><br />
Additional Information On <strong>Weld</strong>ing With MIG Carbide<br />
Preparation: Always try to grind the weld area to clean, white metal. Many shops do not clean to save time and money.<br />
The surface does not have to be perfect, but at least touch the surface.<br />
Wire: The most versatile wire size is .045 DIA. wire. This wire can be used with the higher voltage and lower amps to make<br />
thinner weld beads with deep penetration. The best wires are triple or double de-oxidized (Aluminum, Zirconium, Titanium).<br />
They make a very clean puddle for the carbide to drop though and have a high tolerance for dirty base metal surfaces.<br />
Other wires can be used, for example, high-Chrome/High Carbon, small-diameter hardfacing wires.<br />
Carbide Depositions: A mixed carbide (15-30 mesh size) is recommended. Many MIG carbide users are now zeroing in<br />
on 12-25 mesh size or something close to this range—about the size of very coarse sand. For very fine particle abrasion<br />
use 20-30 mesh size—slightly coarser than beach sand. The best choice for general service is the 15-30 mesh size. For<br />
pure rock service use 5-10 or 8-12 mesh size. For pure fine sand service use 20-30 mesh size with hardfacing wire.<br />
Screening Used Carbide: After several re-cycles, used carbide tends to pick up over-sized particles, splatter, dust, dirt, etc.<br />
This contamination will begin to affect the weldability. Screen the re-cycled carbide through 8” diameter Tyler sieve screens<br />
of the same mesh size as your carbide. For example, if you are using 15-30 carbide, buy two screens and one bottom pan.<br />
The top set would be 15 mesh. The middle set will be 30 mesh. Discard or recrush everything on top of the 15 screen and<br />
throw everything in the bottom pan. (We can furnish Tyler screens.)<br />
Gases and Voltages: Argon/Oxygen (2%) is the most popular mix. Pure Argon can be used, however it is colder. 75/25<br />
(75% Argon/ 25% Carbon Dioxide) is another choice. Pure CO2 is the cheapest gas and can be used with higher voltage. In<br />
fact, the higher the voltage, the flatter will be the bead. All gases can be used with high or low voltage:<br />
Minimizing Distortion: To minimize distortion (especially on thinner parts), use lower volts and amps with pure Argon. Use<br />
preheat on all parts to eliminate or minimize distortion. Most thick and wide ledges can be made almost flat with lower weld<br />
settings, medium preheat and use of clamps. Thinner parts must be pre-bowed and warped (along with pre-heat). Most thin<br />
parts are bowed .5 to .75 inches and warped about .5 to 1.0 inch.<br />
Typical <strong>Weld</strong> Settings: <strong>Weld</strong> settings for medium, hand-held weld speeds would be the following:<br />
<strong>Weld</strong>ing Techniques: Single layer welds are recommended. Multiple layers tend to dissolve the carbide in the lower layer<br />
and produce a very hard deposit that will chip and spall off with only light impact. Use oscillated beads about 5/8” - 1” wide<br />
(1.5” max). Oscillation frequency should be 70-85 cps (cycles per second). Aim carbide into the trailing side of the arc<br />
puddle. The aim point is critical for good carbide distribution. If these basic parameters are followed, reliable work can be<br />
readily produced by any weld shop.<br />
Low heat 24-26 volts<br />
Medium heat 27-29 volts<br />
hot 30-33 volts<br />
Wire Size .045 .062 .093<br />
Volts 29-30 29-31 30-32<br />
Amps 230-245 290-300 325-360<br />
Argon or Argon/O<br />
Low flat bead shape with medium penetration<br />
5
<strong>02.</strong> Mig wiRE (CONTiNUED...)<br />
<strong>02.</strong> wiA Mig wiRE<br />
General Purpose (MIG)<br />
Mild Steel<br />
Austmig ES6<br />
Classifications: AS/NZS 717.1: ES6-GC-W503h: ES6-GM-W503Ah AWS A5.18: ER70S-6<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
ES608S 0.8 60 -180 14 - 22 PLW<br />
300mm<br />
ES609S 0.9 70 - 230 15 - 26 PLW<br />
300mm<br />
ES610S 1.0 100 - 290 16 - 29 PLW<br />
300mm<br />
ES612S 1.2 120 - 350 18 - 32 PLW<br />
300mm<br />
ES616S 1.6 160 - 390 18 - 34 PLW<br />
300mm<br />
ES606M5KG 0.6 Mini<br />
Spool<br />
200mm<br />
ES608M5KG 0.8 Mini<br />
Spool<br />
200mm<br />
ES609M5KG 0.9 Mini<br />
Spool<br />
200mm<br />
ES606M2KG 0.6 Mini<br />
Spool<br />
200mm<br />
ES608M2KG 0.8 Mini<br />
Spool<br />
200mm<br />
ES609M2KG 0.9 Mini<br />
Spool<br />
200mm<br />
Description<br />
Pack Weight • Copper coated, low carbon steel MIG wire<br />
specifically formulated for optimum performance<br />
under CO ² and Argon CO ² mixed gases.<br />
Suitable for welding of mild and medium strength<br />
steels. It is ideal for positional welding of sheet<br />
15kg steel and steel pipes<br />
6 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />
15kg<br />
15kg<br />
15kg<br />
15kg<br />
5kg<br />
5kg<br />
5kg<br />
2kg<br />
2kg<br />
2kg
Low Alloy Steel<br />
Austmig ESD<br />
<strong>CONSUMABLES</strong><br />
Classifications: AS/NZS 717.1: ESD -GC-W559Ah: ESD -GM-W559Ah AWS A5. 8: ER80S-D<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
ESD209S 0.9 70 - 230 15 - 26 Spool 15kg RW<br />
ESD212S 1.2 120 - 350 18 - 32 Spool 15kg RW<br />
Austmig NiCrMo<br />
Classifications: AS/NZS 717.1: ESMG-GM-W769Ah-G AWS A5. 8: ER110S-G<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
722919 0.9 70 - 230 15 - 26 Spool 15kg PLW<br />
722921 1.2 120 - 350 18 - 32 Spool 15kg PLW<br />
Description<br />
Pack Weight • Copper coated, all positional low alloy wire<br />
used for welding medium to higher strength<br />
steels, particularly where service temperatures<br />
up to 500ºC are encountered. Suitable for<br />
plain carbon and C-Mn steels, low alloy steels<br />
and higher strength steels as used in pressure<br />
vessels, boilers, and equipment subjected to<br />
dynamic loads.<br />
Description<br />
Pack Weight • Copper coated, low alloy wire suitable for all<br />
positional welding of high strength steels using<br />
Argon/ CO ² mixed gases. Used for full strength<br />
welding of quenched and temered steels of 760<br />
MPa tensile class, such as USS-T1, Welten 80,<br />
N-A-XTRA and Bisplae 80.<br />
Check out our<br />
Air & Power Tools<br />
Catalogue<br />
for the<br />
Siastar range.<br />
<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />
<strong>1800</strong> WELD QUIP<br />
7
<strong>02.</strong> Mig wiRE (CONTiNUED...)<br />
<strong>02.</strong> wiA Mig wiRE (CONTiNUED...)<br />
WIA Aluminium Alloys<br />
Austmig 5183<br />
Classifications: AS/NZS 717. : E5183 AWS A5.10-9 : ER5183<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
M518312S 1.2 150 - 250 20 - 27 Spool 6kg<br />
M518316S 1.6 200 - 330 23 - 30 Spool 6kg<br />
Austmig 5356<br />
Classifications: AS/NZS 717. : E5356 AWS A5.10: ER5356<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Spool<br />
Type<br />
M535609S 0.9 80 - 190 16 - 22 PLW 6kg<br />
M535610S 1.0 100 - 230 18 - 25 PLW 6kg<br />
M535612S 1.2 150 - 250 20 - 27 PLW 6kg<br />
M535616S 0.6 200 - 330 200 - 330 PLW 6kg<br />
M5356092KG 0.9 Mini<br />
200mm<br />
M5356102KG 1.0 100 - 230 18 - 25 Mini<br />
200mm<br />
M5356122KG 1.2 150 - 250 20 - 27 Mini<br />
200mm<br />
Description<br />
Pack Weight • Pecision layer wound aluminium wire alloyed<br />
with Mg, Mn and Cr. Double shaved for superb<br />
feedability.<br />
• Recommended for welding 5083 type material<br />
in the annealed condition, particularly for low<br />
temperature applications where good ductility and<br />
toughness are required such as cryognic plants,<br />
boat building, etc.<br />
Description<br />
Pack Weight • Precision layer wound Al/5%Mg wire suitable<br />
for welding wrought or cast aluminium alloys<br />
containing magnesium as the major alloying<br />
element. Suitable for welding selected grades of<br />
wrought Al/Mg alloys including 5083, 5086, 5454<br />
and 5456.<br />
8 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />
2kg<br />
2kg<br />
2kg
WIA Carbon & Low Alloy Steels<br />
• Formulated for use with AR/CO2 mixed shielding gas.<br />
Austfil 70C-6M<br />
<strong>CONSUMABLES</strong><br />
Classifications: (New) AS/NZS ISO: 1763 B T 49 T15 O M A h 10<br />
(Superseded) AS/NZS 03.1: ETD-GMp-W503A. CM1 h10 AWS A5.18: E70C-6M<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
70C6M16S 1.2 280-350 28-33 Spool 15kg<br />
70C6M16S 1.6 350-450 29-33 Spool 15kg<br />
Austfil 71T-1M<br />
Classifications: (New) AS/NZS ISO: 1763 B T 49 T1 1 M A U h 10<br />
(Superseded) AS/NZS 03.1: ETP-GMp-W503A. CM1 h 10 AWS A5. 0: E71T-1M, 9M, 1 M<br />
h8<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
71T1M12S 1.2 170 - 300 24 - 32 Spool 15kg<br />
71T1M16S 1.6 200 - 350 24 - 34 Spool 15kg<br />
Austfil 71T<br />
Classifications: (New) AS/NZS ISO: 1763 B T 49 T1 1 C A U h 10<br />
(Superseded) AS/NZS 03.1: ETP-GCp-W503A. CM1 h 10 AWS A5. 0: E71T-1 h8<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
71T1125 1.2 130-280 25 - 32 Spool 15kg<br />
71T116S 1.6 200-350 25 - 32 Spool 15kg<br />
Description<br />
Pack Weight • Austfil 70C-6M is a metal-cored wire designed for<br />
high speed fillet and butt welding in the down-hand<br />
position using Argon + 18-25% CO2 shielding gas<br />
mixtures. <strong>Weld</strong> beads are almost completely slag<br />
free withonly minimal silicon islands, reducing the<br />
time and effort spent cleaning up prior to painting,<br />
coating or plating. Austfil 70C-6M is recommended<br />
for single pass and multi pass welding in both the<br />
flat and horizontal positions for mild, carbon and<br />
manganese carbon steels with minimum clean up<br />
and where high deposition rates and efficiencies<br />
are required in high productivity, semi-automatic<br />
and fully automatic welding installations.<br />
Description<br />
Pack Weight • All positional rutile micro-alloyed type flux cored<br />
wire formulated for Argon/CO2 shielding gas<br />
mixtures (18-25% CO2). For optimum performance,<br />
we recommend Argon with 25% CO2. Exceptionally<br />
smooth arc performance producing a superb<br />
weld with low splatter losses in all positions with<br />
excellent operator appeal. It is recommended for<br />
the welding of mild, carbon and carbon-manganese<br />
steels where good impact properties of -20ºC<br />
are required. Typical applications include steel<br />
fabrication such as plate sections, beams, girders,<br />
truck chassis/bodies, ship building, earth moving<br />
equipment, storage tanks etc.<br />
Description<br />
Pack Weight • Austfil 71T is a flux cored wire designed for<br />
excellent performance in all positional fillet weld<br />
and butt-welding applications. It is formulated<br />
exclusively for use with cost effective CO2 shielding<br />
gas. Austfil 71T is recommended for general<br />
purpose all positional welding of mild, carbon<br />
and carbon-manganese steels where excellent<br />
weld profile and penetration is required. Suitable<br />
for applications such as storage tanks, structural<br />
fabrication, machinery, earth moving equipment<br />
and fatigue loaded structures.<br />
9
<strong>02.</strong> Mig wiRE (CONTiNUED...)<br />
<strong>02.</strong> wiA Mig wiRE (CONTiNUED...)<br />
Flux Cored Seamless MIG Wires<br />
Fluxofil 11NI h5<br />
Classifications: (New) AS/NZS ISO: 1763 B T 49 0 T1 0 C A U h5 (Superseded) AS 03.1:<br />
ETP-GMp-W503A.CM1 h 5 AWS A5. 0: E70T-G<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
11NI16S 1.6 200 - 400 26 - 35 Spool 15kg<br />
Fluxofil 14 h5<br />
Classifications: (New) AS/NZS ISO: 1763 B T 49 T1 1 M A U h5<br />
(Superseded) AS 03.1: ETP-GMp-W503A.CM1 h 5 AWS A5. 0: E70T-G<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
1412S 1.2 140 - 280 22 - 29 Spool 15kg<br />
1416S 1.6 180 - 350 23 - 30 Spool 15kg<br />
Fluxofil 0 h5<br />
Classifications: (New) AS/NZS ISO: 1763 B T 55 4 T1 1 M/C A N5 U h5<br />
(Superseded) AS 03.1: ETP-GMp-W559A.Ni1 h 5 AWS A5. 9: E81T1-Ni1<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
2012S 1.2 140 - 280 22 - 29 Spool 15kg<br />
2012S 1.6 180 - 380 23 - 30 Spool 15kg<br />
Description<br />
Pack Weight • Rutile based, tubular seamless flux cored<br />
wire used primarily with CO2 shielding gas to<br />
produce porosity free weld deposits in the down<br />
hand welding position. For general purpose<br />
fillet and butt welding of mild and C-Mn steel<br />
heavy sections. High deposition rates achieved<br />
in flat and horizontal positions for increased<br />
productivity. Aplications include general purpose,<br />
medium and heavy plate fabrication, including<br />
road transport chassis, crane booms and girders,<br />
etc.<br />
Description<br />
Pack Weight • Rutile based, tubular seamless flux cored<br />
wire for all positional fillet and but welding<br />
applications including vertical up stringers, using<br />
Argon/18-25% CO2 shielding gases. For general<br />
construction and critical applications where good<br />
impact properties are required and components<br />
cannot be re-positioned for down-hand welding.<br />
Applications include general purpose, medium<br />
and heavy plate fabrication, including road<br />
transport chassis, crane booms and girders etc.<br />
Description<br />
Pack Weight • Rutile based, seamless flux cored wire for all<br />
positional fillet and but welding applications<br />
using either CO2 or Argon/18-25% CO2 shielding<br />
mixed gases. For welding C-Mn steels, fine<br />
grained structural and pipe steels. Also used in<br />
all positional welding applications requiring a<br />
higher strength weld deposit and/or good impact<br />
properties.<br />
30 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER
Flux Cored Seamless MIG Wires continued<br />
Fluxofil 31 h5<br />
Classifications: (New) AS/NZS ISO: 1763 B T 49 4 T5 0 M/C A h5<br />
(Superseded) AS 03.1: ETD-GCp-W559A.Ni1 h 5 AWS A5. 9: E81T1-Ni1<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
<strong>CONSUMABLES</strong><br />
Pack<br />
Type<br />
3116S 1.6 200 - 375 25 - 31 Spool 15kg<br />
Fluxofil M4 h5<br />
Classifications: (New) AS/NZS ISO: 18 76 B T 76 5 T15 0 M A N4C1M h5<br />
(Superseded) AS 03.1: ETD-GMp-W769A. K4 h 5 AWS A5. 9: E110TG-K4<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
M4212S 1.2 120 - 250 20 - 29 Spool 15kg<br />
M4216S 1.6 150 - 350 20 - 30 Spool 15kg<br />
Pack Weight • Highly basic, seamless flux cored wire for use<br />
with either CO2 or Argon/18-25% CO2 shielding<br />
gas mixures to produce high quality, notch tough<br />
weld deposits in all down hand positions. For<br />
welding of carbon, C-Mn and micro alloyed steels<br />
used in construction of high integrity structures,<br />
such as ships, pressure vessels, offshore<br />
platforms and storage tanks, for exceptional<br />
toughness and all weld metal. Excellent impact<br />
properties are achieved to -40ºC.<br />
Pack Weight • Seamless metal cored low alloy wire depositing<br />
0.5Cr/2Ni/0.5Mo type steel weld metal which<br />
combines 800 MPa class high strength level<br />
with excellent impact toughness to -50ºC. Ideal<br />
for full strength welding of high tensile steels<br />
using Argon/18-25% CO2 or Argon/18-25% CO2<br />
shielding mixed gases, in particular quenched<br />
and tempered types such as Bisplate 80, HY100,<br />
USST1 and Welten 80C.<br />
On-Site<br />
Trade Sales…<br />
For your convenience,<br />
our on-site sales<br />
people will come to<br />
you to demonstrate<br />
the machines.<br />
Bookings are required,<br />
so call us today<br />
<strong>Ph</strong> <strong>1800</strong> <strong>935</strong> <strong>378</strong><br />
31
<strong>02.</strong> Mig wiRE (CONTiNUED...)<br />
<strong>02.</strong> wiA Mig wiRE (CONTiNUED...)<br />
Gasless (Self Shielding) Joining Wires<br />
Fabshield 4<br />
Classifications: (New) AS/NZS ISO: 1763 B T 49 Z T7 O N A h 15<br />
(Superseded) AS 03.1: ETD-GNp-W500A. CM h15 AWS A5. 0: E70T-4<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
S224529-014 2.4 250 - 500 28 - 34 Spool 22.7kg<br />
S224541-014 3.0 450 - 680 28 - 37 Spool 22.7kg<br />
Fabshield 1B<br />
Classifications: (New) AS/NZS ISO: 1763 B T 49 Z T11 1 N A<br />
(Superseded) AS 03.1: ETP-GNn-W500A. CM AWS A5. 0: E71T-11<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
S222112-022 1.2 130 - 160 15 - 17 Spool 4.5kg<br />
S222112-029 1.2 130 - 160 15 - 17 Spool 1.5kg<br />
S222119-029 1.6 150 - 250 19 - 20 Spool 1.5kg<br />
S222125-029 2.0 200 - 300 19 - 23 Spool 1.5kg<br />
Fabshield 3<br />
Classifications: (New) AS/NZS ISO: 1763 B T 49 Z T14 1S N A<br />
(Superseded) AS 03.1: ETPS-GNn-W500A. CMT AWS A5. 0: E71T-GS<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
S222306-022 0.8 25 - 125 14 - 16 Spool 4.5kg<br />
S222308-022 0.9 25 - 125 14 - 16 Spool 4.5kg<br />
S222308-029 0.9 55 - 120 17 - 20 Spool 15kg<br />
H021BO8BP 0.8 55 - 120 17 - 20 Blister Pkt<br />
Spool<br />
H021BO9BP 0.9 55 - 120 17 - 20 Blister Pkt<br />
Spool<br />
Description<br />
Pack Weight • Very high deposition rate, self shielding flux<br />
cored wore for down hand single or multi-pass<br />
weldin applications. Specifically designed to<br />
desulphurise the welding deposit to reduce risk<br />
of weld cracking. Typical applications include<br />
on site field construction and repair of structural<br />
members and machinery.<br />
Description<br />
Pack Weight • Self shielding flux cored wire used for all<br />
positional welding of galvanised and mild<br />
steels. For on site welding applications up to<br />
20mm thick including farm and rural fabrication,<br />
fences, frames and sheds, etc. Other uses<br />
include prefabricated steel frame construction,<br />
galvanised tank fabrication, repair of trucks,<br />
tractors and earth moving equipment.<br />
Description<br />
Pack Weight • Fabshield 23 is a general purpose, all positional<br />
self-shieldingflux cored wire. It’s especially suited<br />
for single pass fillet and lap welds on thinguage<br />
mild or galvanised steels. Outstanding<br />
weld performance when welding outdoors in<br />
windy conditions, this all positional wire also<br />
provides very low splatter levels with smooth<br />
spray arc type transfer with a good wetting-inaction.<br />
Perfect for onsite applications such as<br />
mild/galvanised gates, fences, frames, sheds,<br />
0.9kg prefab building fabrications, ornamental ironwork,<br />
general fabrications etc.<br />
3 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />
0.9kg
Self Shielding & Gas Shielded Flux Cored<br />
hard Surfacing<br />
Tube-Alloy 40-0<br />
Classifications: AS/NZS 576: 155-B7<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
<strong>CONSUMABLES</strong><br />
Stickout<br />
(ESO) mm<br />
Pack<br />
Type<br />
S604012-029 1.2 120-275 19-27 16-25 Spool 11.3kg<br />
S604019-029 1.6 275-400 24-29 25-40 Spool 11.3kg<br />
Tube-Alloy 58-0<br />
Classifications: AS/NZS 576: 1550-B7<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Stickout<br />
(ESO) mm<br />
Pack<br />
Type<br />
S605812-029 1.2 120-275 19-27 16-25 Spool 11.3kg<br />
S605819-029 1.6 275-350 24-29 25-40 Spool 11.3kg<br />
Tube-Alloy A43-0<br />
Classifications: AS/NZS 576: 460-B7<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Stickout<br />
(ESO) mm<br />
Pack<br />
Type<br />
S607719-029 1.6 200-350 22-30 25-40 Spool 11.3kg<br />
Vertiwear 600<br />
Classifications: AS/NZS 576: 1855-B5<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Stickout<br />
(ESO) mm<br />
Pack<br />
Type<br />
S607112-029 1.2 165-185 24-28 Spool 11.3kg<br />
Description<br />
Pack Weight • Tube-Alloy 240-0 is a self shielded, flux<br />
cored hard surfacing wire that deposits<br />
a chromium carbide alloy steel. It is an<br />
excellent general purpose alloy due to<br />
a combination of good abrasion and<br />
impact resistance.<br />
• Typical aplications include, bulldozer<br />
blades, grouser bars, cement chutes,<br />
bucket lips and teeth, augers, plow<br />
shares, mill hammers, crusher jaws,<br />
scrapper blades, drag line chains.<br />
Description<br />
Pack Weight • Tube Alloy 258-0 is a fabricated<br />
type, open arc tubular flux cored wire<br />
depositing a Cr-Mo-W Martensitic steel<br />
alloy. It is designed for surfacing mild<br />
and low alloy components subject to<br />
moderate abrasive wear and impact<br />
under high compressive stresses and /<br />
or at temperatures up to 530º.<br />
• Typical applications are the surfacing<br />
of machine components, tools, sliding<br />
metal parts and other surfacing of<br />
machine components, tools, slidig metal<br />
parts and other surfacing applications<br />
subject to low abrasion.<br />
Description<br />
Pack Weight • Tube Alloy A43-0 is a high fabricated<br />
type, self shielding tubular flux cored<br />
wire depositing a high chromiumniobium<br />
surfacing aloy which resists<br />
severe high and low stress abrasion and<br />
low to moderate impact.<br />
• Typical applications are the surfacing<br />
of conveyor screws, wear plates, bucket<br />
teeth on bucket wheel excavators,<br />
shovel bucket teeth and lips, brick amd<br />
cement presses etc.<br />
Description<br />
Pack Weight • Vertwear 600 is a gas shielded, all<br />
positional, hard surfacing fluxcored<br />
wire designed to operate in a<br />
smooth semi-spray arc transfer. The<br />
weld metal control is superior to<br />
competitive gas shield hard surfacing<br />
wirs allowing higher depostion and<br />
greater productivity in out-of-position<br />
applications. Excellent operator appeal<br />
in all positions.<br />
33
<strong>02.</strong> Mig wiRE (CONTiNUED...)<br />
<strong>02.</strong> hyUNDAi Mig wiRE<br />
General Purpose (MIG) Mild Steel<br />
SM70E PLW Mild Steel - Electromagnetic<br />
Classifications:<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
Pack<br />
Weight<br />
SM70E09 0.9 70-230 15-26 Spool 15kg<br />
SM70E10 1.0 90-280 17-30 Spool 15kg<br />
SM70E12 1.2 120-350 18-32 Spool 15kg<br />
SM70E PLW Ball Pac<br />
Classifications:<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
Pack<br />
Weight<br />
SM70E09BP 0.9 70-230 15-26 Drum 300kg<br />
SM70E10BP 1.0 90-280 17-30 Drum 300kg<br />
SM70E12BP 1.2 120-350 18-32 Drum 300kg<br />
Superior Feeding System - Structure<br />
• Increases Arc stabilization<br />
• Increases welding efficiency<br />
• Increases consumable life<br />
• increases drive motor life<br />
• And much more<br />
WhY IS hYUNDAI’S ‘E’ WIRE SO GOOD?<br />
Description<br />
• Butt and fillet welding of steel structures such as<br />
vehicles, machinery and bridges.<br />
• SM-70 is a solid wire designed for all position<br />
welding by short-circulating type transfer.<br />
• As the deposition efficiency is high and<br />
penetration is deep, highly efficient welding can<br />
be performed.<br />
Description<br />
• Butt and fillet welding of steel structures such as<br />
vehicles, machinery and bridges.<br />
• SM-70 is a solid wire designed for all position<br />
welding by short-circulating type transfer.<br />
• As the deposition efficiency is high and<br />
penetration is deep, highly efficient welding can<br />
be performed.<br />
Standard Wire hyundai E Wire<br />
Chemical-Plating (bath) Electrical-Plating (Powder Coat)<br />
Method Chemically coat the wire with a copper sulphate Electrically coat the wire with copper by outer electricity<br />
(+ & - )<br />
Process Electrolyzed removal → Flushing → Descaling (acid Flushing)<br />
→ Flushing → Chemically coated through copper bath<br />
Advantages 1. Coating layer is solid<br />
2. Coating thickness is consistent<br />
Surface<br />
Electrolyzed removal → FlushingDescaling (Acid Flushing) →<br />
Flushing → Electromagneticly coated<br />
1. Good coating adhesive adhesion<br />
2. Surface of wire is evenly coated and brighter coloured<br />
3. Good at high currency welding<br />
4. Good feeding and efficiency<br />
5. Save the life of tip and liner<br />
34 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER
Flux Cored<br />
Supercorded 70NS<br />
<strong>CONSUMABLES</strong><br />
Classifications: AWS A5.18 / ASME SFA5.A5.18 E70C-6M JIS Z3313 YFW-A50DM<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
M70NS12 1.2 230 - 300 Spool 15kg<br />
M70NS16 1.6 290 - 360 Spool 15kg<br />
SC-70T Metal Cored (Co )<br />
Classifications: AWS A5.18/ASME SFA5.18 E70C-3C/-6M JIS Z3313 YFW-C50DM/-A50DM<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
MSC70T12 1.2 50 - 300 Spool 15kg<br />
71MC (Mixed Gas)<br />
Classifications: AWS A5. 0 / ASME SFA5. 0 E71T-1C/-1M/-1 C/-1 M<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
M71MC12 1.2 12 - 300 Spool 15kg<br />
Supercored 81Mag<br />
Classifications: AWS A5. 9 / ASME SFA5. 9 E81T1-Ni1M JIS Z3313 YFW-C60 R<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Pack<br />
Type<br />
M81MAG12 1.2 250 - 300 Spool 15kg<br />
M81MAG16 1.6 290 - 350 Spool 15kg<br />
Description<br />
Pack Weight • Exceptionally smooth and stable arc<br />
• Low splatter<br />
• Minimal slag coverage<br />
• <strong>Weld</strong>ing applications include ship building,<br />
machinery, bridge construction etc<br />
Description<br />
Pack Weight • Suitable for thin plate welding and root pass<br />
welding of structural steel<br />
• Excellent arc stability<br />
• Negligible splatter level (at both high current<br />
and low current down to 50Amp)<br />
• Minimum slag coverage<br />
Description<br />
Pack Weight • All position welding<br />
• Less splatter and good slag removability<br />
shorten the time of bead grinding operation.<br />
• Used for welding ship hulls, vehicles, bridges,<br />
chemical plant machinery, etc.<br />
• Titania type flux cored wire applicable<br />
for welding by 100%CO2 shielding gas or<br />
75%Ar+25%Co2 shielding gas.<br />
Description<br />
Pack Weight • Can be used in oil and gas construction, pipe<br />
and offshore structures<br />
• Titania type flux cored wire to be used with Ar<br />
+ Co2 gas mixture shielding<br />
• Provides excellent notch toughness at low<br />
temperature<br />
35
<strong>02.</strong> Mig wiRE (CONTiNUED...)<br />
<strong>02.</strong> hyUNDAi Mig wiRE (CONTiNUED...)<br />
Stainless Steel<br />
316LSI Stainless Steel<br />
Classifications: AWS ER316LSI<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Stickout<br />
(ESO) mm<br />
Pack<br />
Type<br />
SM31608 0.8 Spool 12.5kg<br />
SM31609 0.9 Spool 12.5kg<br />
SM31610 1.0 Spool 12.5kg<br />
SM31612 1.2 250 26 Spool 12.5kg<br />
308LSI For 304 Stainless Steel<br />
Classifications: AWS ER308LSI<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Stickout<br />
(ESO) mm<br />
Pack<br />
Type<br />
SM30809 0.9 Spool 15kg<br />
SM30812 1.2 260 27 Spool 15kg<br />
309LSI For Stainless / Mild Steel<br />
Classifications: AWS ER309LSI<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Stickout<br />
(ESO) mm<br />
Pack<br />
Type<br />
SM30909 0.9 Spool 15kg<br />
SM30912 1.2 250 26 Spool 15kg<br />
Gasless<br />
Supershield 11 Gasless<br />
Classifications: AWS A5. 0/ASME SFA5. 0 E71T-11 JIS Z3313 YFW-S50GB<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
Stickout<br />
(ESO) mm<br />
Pack<br />
Type<br />
MSC1112 1.2 160 - 220 Spool 15kg<br />
MSC1116 1.6 170 - 250 Spool 20kg<br />
36 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />
Description<br />
Pack Weight • Designed for welding type<br />
316 & 316L plates, forgings,<br />
pipes, castings & bars in critical<br />
applications<br />
• Also suitable for general purpose<br />
welding of general purpose steels<br />
(such as 301, 302, 304, 304L & 400<br />
series stainless alloys such as 410<br />
& 430)<br />
Description<br />
Pack Weight • Recommended for welding type<br />
304 & 304L plates, forgings, pipes,<br />
castings & bars.<br />
• Also used fo general purpose<br />
welding of other stainless steels<br />
(such as 301, 302, 409 & 444)<br />
Description<br />
Pack Weight • Low carbon, precision layer<br />
wound stainless steel welding wire<br />
depositing a nominal 25Cr/13Ni<br />
type weld metal<br />
• Recommended for welding 309,<br />
309Mo & 309L base materials as<br />
well as stainless steel to mild/low<br />
alloy steels, stainless steel overlays<br />
and other dissimilar ferrrous metals<br />
Description<br />
Pack Weight • Designed for single and<br />
multi-pass welding of thin mild<br />
and medium tensile steels not<br />
exceeding 510MPa<br />
• Used for light structurals, short<br />
assembly welds and other general<br />
fabrications
<strong>02.</strong>MiSCELLANEOUS Mig wiRE<br />
Miscellaneous Mild Steel MIG Wire<br />
Mild Steel<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
Miscellaneous Gasless<br />
Gasless<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
ARC<br />
Voltage<br />
Range<br />
(volts)<br />
<strong>CONSUMABLES</strong><br />
Pack<br />
Type<br />
MA0915 0.9 70-230 15-26 Spool 15kg<br />
MA1215 1.2 120-350 18-32 Spool 15kg<br />
Pack<br />
Type<br />
200342 0.8 90-150 14-16 Spool 0.9kg<br />
200344 0.9 110-180 15-17 Spool 0.9kg<br />
200343 0.8 90-150 14-16 Spool 4.5kg<br />
200345 0.9 110-180 15-17 Spool 4.5kg<br />
200346 1.2 180-230 16-18 Spool 4.5kg<br />
Description<br />
Pack Weight • Butt and fillet welding of steel structures such<br />
as vehicles, machinery and bridges.<br />
• SM-70 is a solid wire designed for all position<br />
welding by short-circulating type transfer.<br />
• As the deposition efficiency is high and<br />
penetration is deep, highly efficient welding can<br />
be performed.<br />
Description<br />
Pack Weight •General purpose self shielded flux cored wire<br />
designed for all position single pass and limited<br />
multipass Lgp, fillet & butt welds on mild or<br />
galvanised steel.<br />
37
03. Tig wiRE<br />
03. CigwELD Tig wiRE<br />
Mild Steel<br />
Comweld Mild Steel<br />
Classifications: AS/NZS 1167. : RG AWS/ASME-SFA A5. R45<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
322045 1.6 1.6 x 500 1kg Handipack<br />
Approx.<br />
Rods / Kg<br />
321334 1.6 1.6 x 1,000 5kg Pack 64<br />
321337 2.4 2.4 x 750 5kg Pack 29<br />
321339 3.2 3.2 x 750 5kg Pack 16<br />
Comweld high Test<br />
Classifications: AS/NZS 1167. : R1 AWS/ASME-SFA A5. : R60<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
Description<br />
• Black annealed, low carbon steel rod for oxy-acetylene welding<br />
• Recommended for gas welding of steels and wrought irons.<br />
• Not suitable for gas tungsten arc welding<br />
38 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />
130<br />
Approx.<br />
Rods / Kg<br />
321357 1.6 1.6 x 750 5kg Pack 84<br />
321360 2.4 2.4 x 750 5kg Pack 34<br />
321362 3.2 3.2 x 750 5kg Pack 21<br />
Comweld LW1<br />
Classifications: AS/NZS 1167. : R4 AWS/ASME-SFA A5.18: ER70S-4<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
Approx.<br />
Rods / Kg<br />
321411 1.6 1.6 x 750 5kg Pack 84<br />
321412 2.4 2.4 x 750 5kg Pack 34<br />
Comweld LW1-6<br />
Classifications: AS/NZS 1167. : R6 AWS/ASME-SFA A5.18: ER70S-6<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
Approx.<br />
Rods / Kg<br />
321417 1.6 1.6 x 1000 5kg Pack 64<br />
321418 2.4 2.4 x 1000 5kg Pack 29<br />
Comweld Super Steel<br />
Classifications: AS/NZS 1167. : R AWS/ASME-SFA A5.18: ER70S-<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
Approx.<br />
Rods / Kg<br />
321370 1.6 1.6 x 915 5kg Tube 70<br />
321373 2.4 2.4 x 915 5kg Tube 31<br />
Description<br />
• Copper coated, steel filler rod for gas and gas tungsten arc (TIG)<br />
welding.<br />
• Higher strength (400-450MPa) oxy-acetylene and TIG welding of<br />
steels.<br />
Description<br />
• Copper coated, low carbon steel rod for gas tungsten arc<br />
welding application.<br />
• Green end tip for instant ID.<br />
• Ideal for root pass welding applications where tough and ductile<br />
welds are produced.<br />
Description<br />
• Copper coated, low carbon steel rod for gas TIG and oxy<br />
welding applications.<br />
• End stamped with ‘ER70S-6’ for easy ID.<br />
• Recommended for the TIG welding of steel pipes, plates and<br />
castings with a tensile strength in the 500 MPa class.<br />
Description<br />
• Low carbon steel filler rod for gas tungsten arc (TIG) welding.<br />
• Triple deoxidised for superior weld deposit quality and resistance<br />
to porosity.<br />
• End stamped with AWS Class ER70S-2.<br />
• Ideal for TIG welding rusty or mill scaled plates and pipes and<br />
the root pass welding of pipes, tanks and heavy walled joints.
Mild Steel Cont.<br />
Comweld CrMo1<br />
Classifications: AS/NZS 1167. : R4 AWS/ASME-SFA A5.18: ER70S-4<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
<strong>CONSUMABLES</strong><br />
Approx.<br />
Rods / Kg<br />
321379 2.4 2.4 x 1000 5kg Tube 29<br />
Comweld CrMo<br />
Classifications: AS/NZS 1167. : RB3 AWS/ASME-SFA A5. 8 ER90S-B3<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
Approx.<br />
Rods / Kg<br />
321383 2.4 2.4 x 1000 5kg Tube 29<br />
Comweld 308L<br />
Classifications: AS/NZS 1167. : R308L AWS/ASME-SFA A5.9: ER308L<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
Approx.<br />
Rods / Kg<br />
321406 1.6 1.6 x 914 5kg Tube 69<br />
321407 2.4 2.4 x 914 5kg Tube 30<br />
Comweld 309L<br />
Classifications: AS/NZS 1167. : R309L AWS/ASME-SFA A5.9: ER309L<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
Approx.<br />
Rods / Kg<br />
321403 1.6 1.6 x 914 5kg Tube 69<br />
321404 2.4 2.4 x 914 5kg Tube 30<br />
Comweld 316L<br />
Classifications: AS/NZS 1167. : R316L AWS/ASME-SFA A5.9: ER316L<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
Approx.<br />
Rods / Kg<br />
321400 1.6 1.6 x 914 5kg Tube 69<br />
322054 1.6 1.6 x 914 25 Rod<br />
Handipack<br />
321401 2.4 2.4 x 914 5kg Tube 30<br />
-<br />
Description<br />
• Nominal 1 1/4Cr 1/2Mo steel TIG rod.<br />
• End stamped with AWS Class ER80S-B2 for easy ID.<br />
• For the gas tungsten arc (TIG) welding of matching Cr - Mo<br />
creep resistant steels for elevated temperature and corrosive<br />
service.<br />
Description<br />
• Nominal 2 1/2CR1Mo steel TIG rod.<br />
• End stamped with AWS class ‘ER90S-B3’ for easy ID.<br />
• For the gas tungsten arc (TIG) welding of CR-Mo nd Cr-Mo-V<br />
creep resistant steels for elevated temperature and corrosive<br />
service.<br />
Description<br />
• Resealable 5kg plastic tube<br />
• Suitable for gas and GTA (TIG) welding<br />
• End stamped with AS/AWS class ‘308L’<br />
• Dark blue colour coded label for instant ID.<br />
Description<br />
• Resealable 5kg plastic tube<br />
• Suitable for gas and GTA (TIG) welding of highly alloyed 309 or<br />
309L type stainless steel<br />
• End stamped with AS/AWS class ‘309L’<br />
• Red colour coded pack label for instant ID<br />
• Also suitable for the dissimilar joining of other 300 series<br />
austenitic stainless steels to ferritic steels..<br />
Description<br />
• Resealable 5kg plastic tube.<br />
• Suitable for gaas and GTA (TIG) welding of molybdenum<br />
bearing stainles steels; in particular matching 316 and 316L alloys.<br />
• End stamped with AS / AWS clas ‘316L’.<br />
• Gold colour coded pack label for instant ID.<br />
• Also suitable for general welding of other 300 series stainless<br />
steels including 302 and 304; ferritic stainless steels grads such as<br />
409, 444 and 3Cr12.<br />
39
03. Tig wiRE (CONTiNUED...)<br />
03. CigwELD Tig wiRE<br />
Tungstens<br />
Thoriated Tungstens - S/S<br />
For DC current for welding mild steel. Red tip<br />
Part No. Wire Dia. mm Pack<br />
Type<br />
WT10 1.0 Pack 10<br />
WT16 1.6 Pack 10<br />
WT24 2.4 Pack 10<br />
WT32 3.2 Pack 10<br />
WT40 4.0 Pack 10<br />
Zinconiated Tungstens - Alum<br />
For DC current for welding of aluminium and magnesium. White<br />
tip<br />
Part No. Wire Dia. mm Pack<br />
Type<br />
WZ210 1.0 Pack 10<br />
WZ216 1.6 Pack 10<br />
WZ224 2.4 Pack 10<br />
WZ232 3.2 Pack 10<br />
WZ240 4.0 Pack 10<br />
Description<br />
Pack Size •Thoriated tungsten electrodes are generalyy used with DC power source<br />
when welding eg. mild steel & stainless<br />
• Red Tips<br />
Description<br />
Pack Size • Zirconated tungsten electrodes are generally AC power sources when<br />
welding eg. Aluminium/mangnesium<br />
• White Tips<br />
40 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER
03. MiSCELLANEOUS Tig wiRE<br />
Aluminium (TIG Rod)<br />
5356 Aluminium - 5% Mangnesium<br />
Classifications: AWS Spec: R5356<br />
Part No. Wire Dia. mm Rod<br />
Length<br />
(mm)<br />
Pack<br />
Weight /<br />
Type<br />
<strong>CONSUMABLES</strong><br />
Approx.<br />
Rods / Kg<br />
AT5356.1.6 1.6 1000 2.5kg -<br />
AT5356.2.4 2.4 1000 2.5kg 83<br />
AT5356.3.2 3.2 1000 2.5kg 47<br />
4043 Aluminium - 5% Silicon<br />
Classifications: AWS Spec: R4043<br />
Part No. Wire Dia. mm Rod<br />
Length<br />
(mm)<br />
Pack<br />
Weight /<br />
Type<br />
Approx.<br />
Rods / Kg<br />
AT4043.16 1.6 1000 2.5kg -<br />
AT4043.2.4 2.4 1000 2.5kg 83<br />
AT4043.3.2 3.2 1000 2.5kg 47<br />
4047 Aluminium - 10% Silicon<br />
Classifications: AWS Spec. R4047<br />
Part No. Wire Dia. mm Rod<br />
Length<br />
(mm)<br />
Pack<br />
Weight /<br />
Type<br />
1580016 1.6 5kg<br />
300030 2.4 5kg<br />
300031 3.2 5kg<br />
Approx.<br />
Rods / Kg<br />
Description<br />
• Is an aluminium - 5% magnesium filler rod recommended<br />
for the fusion welding of wrought and cast aluminium alloys<br />
containing magnesium.<br />
• Is used predominantly with the gas tungsten arc (TIG) welding<br />
process, however, oxy-acetylene welding can also be an<br />
acceptable method using soft neutral flame conditions with an<br />
appropriate fluxing agent.<br />
• Is suitable for the general purpose welding of various 5XXX/<br />
7XXX series wrought and cast aluminium alloys.<br />
Description<br />
• Is an aluminium 5% Silicon filler rod recommended for fusion<br />
welding of aluminium alloy castings except those containing Zinc<br />
or Magnesium, as the main alloy addition.<br />
• Is used predominantly with the gas tungsten arc (TIG) welding<br />
process, however, oxy-acetylene welding can be used with a soft<br />
neutral flame and appropriate welding flux.<br />
Description<br />
• Is a premium quality aluminium - nominal 10% Silicon alloy rod<br />
used extensivley for the brazing of many types of many types of<br />
aluminium alloy sheets, extruded shapes and castings.<br />
• Used in combination with Comweld aluminium brazing flux,<br />
the lower melting range and excellent flow characteristics make<br />
Comweld AL4047 ideal for brazing or braze welding applications,<br />
producing sound weld deposits with low parent metal distortion.<br />
41
03. Tig wiRE (CONTiNUED...) / 04. Gas weldinG consuambles<br />
03. hyUNDAi Tig wiRE<br />
Mild Steel (TIG)<br />
hyundai ST50-6 Super Steel<br />
Classifications: AWS A5.18/ASME SFA5.18 ER70S6 JIS Z3316 YGT50<br />
Part No. Wire Dia. mm Voltage<br />
Range<br />
(volts)<br />
Current<br />
Range<br />
(amps)<br />
Pack<br />
Type<br />
ST50616 1.6 Tube 5kg<br />
ST50624 2.4 Tube 5kg<br />
ST50632 3.2 Tube 5kg<br />
Stainless Steel (TIG)<br />
hyundai ST308L<br />
Classifications: AWS A5.9 / ASME SFA5.9 ER308L JIG Z33 1 Y308L<br />
Part No. Wire Dia. mm Voltage<br />
Range<br />
(volts)<br />
Current<br />
Range<br />
(amps)<br />
Pack<br />
Type<br />
4 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER<br />
Description<br />
Pack Weight • Butt and fillet welding of carbon steel for<br />
pressure vessels, tubes for nuclear reactions,<br />
ships, penstock and aluminium-killed steel for low<br />
temperature service.<br />
• ST-50.6 is a wire for TIG welding with pure Ar<br />
gas. All position welding and steel sheet welding<br />
can be performed quite easily.<br />
Pack<br />
Weight<br />
ST308L16 1.6 26 250 Tube 5kg<br />
ST30824 2.4 29 300 Tube 5kg<br />
hyundai ST309L<br />
Classifications: AWS A5.9 / ASME SFA5.9 ER309L JIG Z33 1 Y309L<br />
Part No. Wire Dia. mm Voltage<br />
Range<br />
(volts)<br />
Current<br />
Range<br />
(amps)<br />
Pack<br />
Type<br />
Pack<br />
Weight<br />
ST309L16 1.6 28 280 Tube 5kg<br />
ST309L24 2.4 30 330 Tube 5kg<br />
hyundai ST316L<br />
Classifications: AWS A5.9 / ASME SFA5.9 ER316L JIG Z33 1 Y316L<br />
Part No. Wire Dia. mm Voltage<br />
Range<br />
(volts)<br />
Current<br />
Range<br />
(amps)<br />
Pack<br />
Type<br />
Pack<br />
Weight<br />
ST316L16 1.2 28 290 Tube 5kg<br />
ST316L24 1.6 30 340 Tube 5kg<br />
Description<br />
• TIG welding extra low carbon 18%Cr-18%Ni and<br />
18%Cr-8%Ni stainless steel.<br />
• ST-308L is a filler rod for TIG welding with pure<br />
Ar gas. As the weld metal contains ferite, its crack<br />
resistability is excellent. Both its bead appearance<br />
and weldability are good. The corrosion resistability<br />
and intergranular corrosion, resistability are extremely<br />
excellent. Resistance to corosion and mechanical<br />
properties is good.<br />
Description<br />
• TIG welding low carbon 22%Cr-12%Ni steel and<br />
disimilar metals. Clad side of 18%Cr-8%Ni clad steel.<br />
• ST-309L is a filler rod for TIG welding with pure<br />
Ar gas. As the weld metal contains ferrite, its crack<br />
resistability is excellent. Resistance to corrosion and<br />
heat is extremely good.<br />
Description<br />
• TIG welding of low carbon 18%Cr-12%Ni-2%Mo<br />
steels.<br />
• ST-316L is a filler rod for TIG welding with pure<br />
Ar gas. As the weld metal contains ferrite, its crack<br />
resistability is excellent. Both its bead appearance<br />
and weldability are good. Resistance to corrosion<br />
and heat is extremely good.
04. CigwELD gAS wELDiNg CONSUAMBLES<br />
Cigweld Flux<br />
Comweld Aluminium Flux<br />
Classifications: AS/NZS AWS/ASME-SFA<br />
Part No. Pack<br />
Weight / Type<br />
321740 250 gram Black Plastic Jar<br />
Comweld Copper & Brass Flux<br />
Classifications: AS/NZS AWS/ASME-SFA<br />
Part No. Pack<br />
Weight / Type<br />
321822 250 gram Black Jar<br />
Comweld Silver Brazing Flux No.<br />
Classifications: AS/NZS AWS/ASME-SFA<br />
Part No. Pack<br />
Weight / Type<br />
321840 200 gram Black Jar<br />
321841 500 gram Black Jar<br />
321843 3.5kg White Plastic Jar<br />
Comweld G.P Silver Brazing Flux<br />
Classifications: AS/NZS AWS/ASME-SFA<br />
Part No. Pack<br />
Weight / Type<br />
321850 200 gram Black Jar<br />
321851 500 gram Black Jar<br />
321853 3.5kg White Plastic Jar<br />
Comweld 965 Soldering Flux<br />
Classifications: AS/NZS AWS/ASME-SFA<br />
Part No. Pack<br />
Weight / Type<br />
321890 125ml Bottle<br />
321894 1Litre Bottle<br />
Comweld Vapaflux<br />
Classifications: AS/NZS AWS/ASME-SFA<br />
Part No. Pack<br />
Weight / Type<br />
321885 10 Litre Tin Plate Can<br />
<strong>CONSUMABLES</strong><br />
Description<br />
• An all purpose flux for fusion welding sheet and cast aluminium. It eliminates the<br />
need for a number of different types of aluminium welding fluxes being stocked to<br />
handle different types of aluminium welding alloys.<br />
• Recommended for use with the follwing Comweld aluminium welding rods,<br />
AL1188 (Pure), AL4043 (5% Silicon) and AL5356 (5% magnesium).<br />
Description<br />
• Specially developed for the braze welding of copper, brass and bronze and the<br />
brazing of copper, steel, etc.<br />
• Particularly suitable for use with Comweld magnesium bronze, obin bronze, nickel<br />
bronze and silicon bronze rods.<br />
Description<br />
• Comweld silver brazing flux no.2 and silver brazing alloys with a high silvr content<br />
(42-50%) produce excellent joints on carbon steel, stainless steel, nickel alloys and<br />
copper and brass.<br />
• Dissimilar metals in the above groups can be easily brazed.<br />
• The flux is good temperature indicator and will melt at the proper brazing<br />
temperature.<br />
Description<br />
• Recommended for use with cadmium bearing and cadmium free silver brazing<br />
alloys with a low to medium silver content (2 -40%).<br />
• An excellent flux for medium to high temperature brazing and has been<br />
specifically formulated to be used for induction brazing.<br />
• Comweld general purpose silver brazing flux and the above mentioned silver<br />
brazing alloys produce excellent joints on carbon steel, stainless steel, nickel alloys,<br />
copper and brass.<br />
Description<br />
• Comweld 965 soldering flux, when used in conjunction with Comweld soft<br />
solders, enables excellent joints to be made on almost all metals and combinations<br />
of metals.<br />
• It is a very active flux and therefore, if used on copper, brass, bronze, etc. may be<br />
diluted if required inthe ratio 1 part flux to 4 parts water.<br />
• Provides an effective and time saving method of applying flux when braze<br />
welding steel. It is intended to be applied as vapour in the flame itself (the flux in the<br />
flame) and will impart a high fluidity to the bronze when deposited.<br />
43
04. <strong>CONSUMABLES</strong> (CONTiNUED...)<br />
04. gAS wELDiNg <strong>CONSUMABLES</strong><br />
Gas <strong>Weld</strong>ing Consumables<br />
Manganese Bronze<br />
Classifications:<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
Approx.<br />
Rods / Kg<br />
321195 1.6 1.6 x 750 5kg Pack 83<br />
321199 2.4 2.4 x 750 5kg Pack 37<br />
321202 3.2 3.2 x 750 5kg Pack 20<br />
Manganese Bronze - Flux Coated<br />
Classifications:<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
Approx.<br />
Rods / Kg<br />
321191 2.4 2.4 x 500 5kg Pack 50<br />
321186 3.2 3.2 x 750 5kg Pack 19<br />
Tobin Bronze<br />
Classifications:<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
Approx.<br />
Rods / Kg<br />
321246 1.6 1.6 x 750 5kg Pack 83<br />
321246 2.4 2.4 x 750 5kg Pack 37<br />
321249 3.2 3.2 x 750 5kg Pack 20<br />
Tobin Bronze - Flux Coated<br />
Classifications: AWS Spec: RBCuZn-A<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
Approx.<br />
Rods / Kg<br />
321225 2.4 2.4 x 500 5kg Pack 50<br />
321226 3.2 3.2 x 750 5kg Pack 19<br />
Nickel Bronze<br />
Classifications: AWS Spec: RBCuZn-D<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
Approx.<br />
Rods / Kg<br />
225316 1.6 1.6 x 750 5kg Pack 79<br />
225324 2.4 2.4 x 750 5kg Pack 65<br />
225332 3.2 3.2 x 750 5kg Pack 19<br />
Description<br />
• General Purpose brazing alloy.<br />
• Recommended for braze welding of steels and caste and<br />
malleable irons.<br />
• Not suitable for copper pipes in hot water systems.<br />
• Blue end tip colour for instant ID.<br />
Description<br />
• Flux coated manganese bronze rod.<br />
• General purpose brazing alloy.<br />
• Not suitable for copper pipes in hot water systems.<br />
• Blue end tip colour for instant ID.<br />
Description<br />
• Low strength copper - zinc brazing alloy.<br />
• Recommended for the fusion or braze welding of selected<br />
brases and bronzes.<br />
• Not suitable for cast irons.<br />
• White end tip colour for instant ID.<br />
Description<br />
• Flux coated tobin bronze rod.<br />
• Recommended for the ‘self fluxing’ fusion braze welding of<br />
selected brasses and bronzes.<br />
• Not suitable for cast irons.<br />
• White end tip colour for instant ID.<br />
Description<br />
• High strength, wear resistant brazing alloy.<br />
• High strength braze welding of steels and caste or malleable<br />
irons.<br />
• Fusion welding of copper based alloys of similar composition.<br />
• Pink flux colour for instant ID.<br />
44 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER
Gas <strong>Weld</strong>ing Consumables Cont.<br />
Nickel Bronze - Flux Coated<br />
Classifications: AWS Spec: RBCuZn-D<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
<strong>CONSUMABLES</strong><br />
Approx.<br />
Rods / Kg<br />
225F24 2.4 2.4 x 500 5kg Pack 50<br />
225F32 3.2 3.2 x 750 5kg Pack 19<br />
Silicon Bronze<br />
Classifications: AWS Spec: RBCuSi-A<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
211316 1.6 Pack 5kg<br />
211324 2.4 Pack 5kg<br />
211332 3.2 Pack 5kg<br />
Check out our<br />
Abrasives Catalogue<br />
for the<br />
Siastar range.<br />
<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />
<strong>1800</strong> WELD QUIP<br />
Approx.<br />
Rods / Kg<br />
Description<br />
• Flux coated nickel bronze rod.<br />
• High strength, excellent wear resistance.<br />
• High strength braze welding of steels and cast or malleable<br />
irons.<br />
• Fusion welding of copper based alloys of similar composition.<br />
• Pink flux colour for instant ID.<br />
Description<br />
• Premium quality deoxidized silicon - bronze alloy<br />
• Suitable for welding Si-Bronze (Everdur and Cusilman).<br />
• Canary yellow end tip colour.<br />
45
04. <strong>CONSUMABLES</strong> (CONTiNUED...)<br />
04. gAS wELDiNg <strong>CONSUMABLES</strong> (CONTiNUED...)<br />
Silver Brazings Alloys<br />
Silver Solder % Red<br />
Classifications: AWS Spec: CuP6<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
209324 2.4 Pack 2.5<br />
209330 3.0 Pack 2.5<br />
Silver Solder 5% Silver<br />
Classifications: AWS Spec. CuP3<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
205320 2.4 Pack 2.5<br />
205330 3.0 Pack 2.5<br />
Silver Solder 15% Brown<br />
Classifications: AWS Spec. CuP5<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
204316 1.6 Pack 2.5<br />
204324 2.4 Pack 2.5<br />
204320 2.0 Pack 2.5<br />
204330 3.0 Pack 2.5<br />
Silver Solder 45% Blue<br />
Classifications: AWS Spec. BAG-5<br />
Part No. Wire Dia. mm Rod Size Pack<br />
Weight /<br />
Type<br />
SB45R 1.6 Pack 1kg<br />
Approx.<br />
Rods / Kg<br />
Approx.<br />
Rods / Kg<br />
Approx.<br />
Rods / Kg<br />
Approx.<br />
Rods / Kg<br />
Description<br />
• Copper, phorsphorous silver alloy for brazing of copper.<br />
Extensively used in the manufacture of hot water tanks and joining<br />
of copper tube.<br />
Description<br />
• Brazing of non-ferrous metals giving a strong joint on copper,<br />
brass and bronze. Also used in the joining of copper and tubing on<br />
electrical work. Excellent capillary action.<br />
Description<br />
• Extensively used on hot water tanks, copper tubing, plumbing or<br />
where a strong, ductive joint is required.<br />
Description<br />
• Has lowest temperature and sa good general purpose alloy with<br />
exceptional strength and a narow melting range making it ideal for<br />
production brazing an maintanence work because of its ease of<br />
application.<br />
46 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER
05. hyUNDAi SUB ARC wiRES & FLUxES<br />
hyundai Sub Arc Wires & Fluxes<br />
777MXh Sub Arc Wire<br />
Classifications: AWS A5.17 / ASME SFA5.17 F7A(P) -Eh14<br />
JIS Z3183 S50 -h<br />
Part No. Wire Dia. mm Pack<br />
Type<br />
Pack<br />
Weight<br />
777MXH24 2.4 Spool 20kg<br />
777MXH32 3.2 Spool 20kg<br />
777MXH40 4.0 Spool 20kg<br />
h14 Sub Arc Flux<br />
Classifications:<br />
Part No. Pack<br />
Type<br />
Pack<br />
Weight<br />
H14FLUX Tin 20kg<br />
Call us for more<br />
information on our<br />
products available for<br />
hire<br />
<strong>1800</strong> <strong>935</strong> <strong>378</strong><br />
<strong>1800</strong> WELD QUIP<br />
<strong>CONSUMABLES</strong><br />
• Use with 777MXH<br />
Description<br />
• Butt and flat fillet welding of miniature LPG tanks, spiral pipes, ships,<br />
vehicles, agricultural implements, cars, boilers, bridges and structural steels<br />
• Insensitive to oil, rust, scale, dirt and primers on the surface to be welded<br />
• Excellent resistence to porosity<br />
• Excellent slag detachability in narrow groove<br />
• Very economical due to a very small consumption of flux<br />
Description<br />
47
05. SUB ARC wiRES & FLUxES<br />
05. wiA SUB ARC wiRES & FLUxES<br />
WIA 00. SUBARC Sub wiRE Arc & Wires FLUx & Fluxes<br />
hobart M1 K<br />
Classifications: AWS A5.17: EM1 K<br />
Part No. Wire Dia.<br />
mm<br />
H6-M12K0032-<br />
304<br />
hobart hN-590<br />
Current<br />
Range<br />
(amps)<br />
Pack<br />
Type<br />
Pack<br />
Weight<br />
3.2 330-600 Coil 30kg<br />
Classifications: AS 1858.1: EM1 K AWS A.5.17: F7A4-EM1 K<br />
Part No. Wire Dia. mm Current<br />
Range (amps)<br />
H9-08000000-<br />
255<br />
1.2 Bag 25kg<br />
Delivery…<br />
Ordering is easy.<br />
Simply phone, fax or<br />
email your order and we<br />
will deliver the products<br />
right to your office,<br />
warehouse or job site.<br />
Description<br />
• Hobart M12K is a copper coat, nominal 1.2%Mn/0.25%Si solid<br />
steel wire, suitable for a wide range of general purpose and<br />
structural submerged arc welding applications.<br />
Description<br />
Pack Type Pack Weight • Hobart HN-590 has excellent bead appearance and easy slag<br />
removal in deep groove applications with good AC and DC arc<br />
stability. It produces good impact properties and minimum 500<br />
MPa tensile class when used with Hobart M12K wire in the as<br />
welded condition. This flux is designed for multi-pass groove<br />
welds while still meeting the 500 MPa tensile class using EM12K<br />
wore. Typical applications include pressure vessels, pipi-mill<br />
applications, ship building and generator towers.<br />
48 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER
05. LiNCLON SUB ARC wiRES & FLUxES<br />
Lincoln Sub Arc Wires &<br />
Fluxes<br />
L61 Wire<br />
Classifications:<br />
Part No. Pack<br />
Type<br />
KC612030 Spool 30kg<br />
KC612430 Spool 30kg<br />
KC613230 Spool 30kg<br />
KC614030 Spool 30kg<br />
780 Flux<br />
Classifications:<br />
Part No. Pack<br />
Type<br />
KC780025 Bag 25kg<br />
<strong>CONSUMABLES</strong><br />
Description<br />
Pack Weight • Low carbon, low manganese. Medium silicon general purpose wire<br />
• Suitable for single pass welding with 200 series fluxes<br />
Pack Weight • Designed for single pass welds<br />
Submerged Arc <strong>Weld</strong>ing - Consumables<br />
Description<br />
• A favourite among operators with excellent performance characteristics<br />
A full range of consumable products for various materials for th sub arc welding processes are available , please call uss with a list of your<br />
requirements to emsure you get the right product the first time and supplied to your workshop or site on time.<br />
We can offer competitive pricing on a whole scope of wires and fluxes from a range of national and international suppliers.<br />
Some of the brands of consumabels available for Sub Arc welding<br />
• Hyundai<br />
• Lincoln<br />
• Cigweld<br />
Plus more.....please ask.<br />
49
06. gOUgiNg CARBONS<br />
06. gOUgiNg CARBONS<br />
Gouging Carbons<br />
Carbon ARC Gouging Rods<br />
Classifications: AS/NZS AWS/ASME<br />
Part No. Wire Dia. mm Current<br />
Range<br />
(amps)<br />
Air Pressure Pack<br />
(kPa) (L/min)<br />
Type<br />
Pack Quantity<br />
GC5 5.0 Box 50<br />
GC6 6.5 300 - 400 550 - 690 450 Box 50<br />
GC8 8 350 - 450 550 - 690 450 Box 50<br />
GC10 10 450 - 600 550 - 690 450 Box 50<br />
GC12 12 Box 50<br />
GC13 13 Box 50<br />
GC16 16 1000<br />
- 1250<br />
GC19 19 1250<br />
- 1600<br />
550 - 690 930 Box 50<br />
550 - 690 930 Box 50<br />
Description & Application<br />
DC gouging carbons are made by mixing carbon/graphite with a binder, baking, and then coating with a<br />
controlled thickness of copper. Carbons are available in three types; Pointed, Jointed and Flat.<br />
• Pointed carbons are the standard all purpose gouging electrode. Controlled copper coaing improves<br />
electrical conductivity providing more efficient, cooler operation and helps maintain electrode diameter<br />
at the point of the arc.<br />
• Jointed carbons have the added bebefit of working wihout slub loss, with each rod having a female<br />
socket and matching male tang. They can be used with semi and fully automatic torches.<br />
• Flat carbons are specially designed for close tolerance metal removal and scarfing applications,<br />
producing a rectangular groove.<br />
Air carbon arc gouging is done in the down hand, vertical, horizontal and overhead position with a stick<br />
out of 180mm and an electrode angle of approximately 35 degress, depending on th application.<br />
The groove width obtained will be approximately 3mm wider than the carbon size.<br />
The goughing action occurs when the arc is struck, removing molten metal as the electrde is moved<br />
along the work piece. A slow travel speed produces a deep groove, a fast travel speed produces a<br />
shallow groove.<br />
The air flow must be turned on before gouging commences. The operator must ensure that adequate<br />
eye (shade 12-14), ear and clothing protection is worn.<br />
Notes on Usage<br />
• Fast, clean, smooth hassel free gouging<br />
• Able to remove metal from a wide range of common ferrous & non ferrous metals<br />
• Designed for DC operation<br />
• Superior arc stability<br />
Gouging carbons are used for the efficient gouging, back gouging and plate edge preparation,<br />
touching up and remova of old or defective hardfacing and stainless steel weld deposits. They are<br />
used for reworking plates, dies, castings, pipes, armour plating etc. they gouge and sever ferrous and<br />
non ferrous metals such as carbon steel, low alloy steel, cast iron, nickel alloys (nickel less than 80%),<br />
magnesium alloys and aluminium on DCEP. Copper alloys, aluminium bronze alloys and aluminium<br />
nickel bronze alloys can be gouged using DCEN.<br />
Air carbon arc welding is used in many industries such as agriculture, automotive, heavy fabrication,<br />
construction, foundaries, maintenance and repair shops, minimg and quarrying, military, shipyards,<br />
power plants, railroads, steel mills to name a few.<br />
Conditioning Data<br />
If carbons are damp, they should be re dried at 180ºC for 10 hours, otherwise they may shatter.<br />
50 <strong>CONSUMABLES</strong> CALL <strong>1800</strong> <strong>935</strong> <strong>378</strong> TO ORDER
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manufacturer’s trade name and/or part number for identification purposes only. All trademarks and trade names are the property of their respective owners.<br />
All work practice recommendations, test results, suitability for use and productivity claims made in this catalogue are indicative only. All products are supplied subject to weld-<strong>Quip</strong>s<br />
terms and conditions of sale which are available on request. Dimensions are subject to verification. general information E&OE. weld-<strong>Quip</strong> Supply Co. reserve the right to modify designs,<br />
specifications, colours, models and part numbers or withdraw products without notice. All prospective purchases and users should conduct their own tests to determine the suitability of<br />
products to actual job conditions. whilst every effort will be made to ensure supply, some goods may not be available in all areas.
WELD QUIP SUPPLY CO.<br />
Engineering Supply Specialists<br />
hollylea Road Leumeah,<br />
NSW 560<br />
<strong>1800</strong> <strong>935</strong> <strong>378</strong>