Master Fleet List 11.03.15.xlsx

Entry Date 

H476 - CRC39 - 2005 - FODEN / A3-8R 8x4 RIGID TRUCK-T4476 

Work Order Description 

23.02.2011 Truck cutting out 

23.02.2011 Sealbox error 

02.02.2011 H47605 - Foden A3-8R Service 

22.01.2011 Wired in radio 

21.01.2011 Replace faulty incubator 

21.01.2011 replace incubator 

07.01.2011 Gear box air lines 

05.01.2011 Starter fault 

22.12.2010 ENGINE CHECK FOR INJECTOR FAULT 

20.12.2010 SERVICE PV VENT NO 5 

14.12.2010 FIT EXC PV VENT 

12.12.2010 RDC replace battery strap 

10.12.2010 gaurds loose 



06.12.2010 Starting fault 

30.11.2010 wont start 

18.11.2010 replace seat 



08.11.2010 REPLACE FILTER FOR PV VENT.05/11.BD 

31.10.2010 broken drive spring 

28.10.2010 Seat broken drivers 

27.10.2010 Replace alternator.26/10.Go-Bus 

25.10.2010 replace water pump 

25.10.2010 replace battery isolator & rh tread plte 

24.10.2010 Head light 

20.10.2010 H47605 -Foden A3-8R COF Pre-Check & Insp 

20.10.2010 Replace 1st axle pads,rotors & R/h Hub.1 

19.10.2010 replace front short drag link end. 


01.10.2010 slow split drain oil from air lines. 

21.09.2010 engine fan not working 

21.09.2010 bat flat 

17.09.2010 replace rh lowbeam bulb,check wiring and 

14.09.2010 REPLACE FILTER FOR PV VENT 


02.09.2010 Fit Bolts to Starter 

02.09.2010 Replace LH and RH Front side Lights 

02.09.2010 Ride height Valve 

28.08.2010 bulb 

26.08.2010 Replace Nut on LH 2nd Sway bar 

23.08.2010 repair head lamp wiring 

14.08.2010 Accident damage 28/05/2010 driver Peter 


11.08.2010 O/H compressor on motor 

08.08.2010 repair light wiring 

05.08.2010 Replace drive belt idlers 

05.08.2010 turbo hose replace 

01.08.2010 post lube work 

31.07.2010 jump start truck at waitoa 

18.07.2010 purge valve error 

13.07.2010 Replace sample draw slides 

Page 1


Entry Date Work Order Description 

12.07.2010 Replace seat adjuster 



07.07.2010 Lite switch & wiring 

01.07.2010 starter fault 

29.06.2010 jump start truck 

26.06.2010 seat shock broken 

22.06.2010 To overhaul 50mm coupling 

20.06.2010 reset radio stations 

11.06.2010 replace airdryer 

04.06.2010 overhaul splitter cylinder 

04.06.2010 replace air dryer 

02.06.2010 fit filtered vents 

27.05.2010 repair work lamp 

17.05.2010 replacelh & rh 1st axle wheels. 

17.05.2010 replace battery bracket repair same 

13.05.2010 15k Lube service. 

13.05.2010 Top tune.O/haul jake's 

13.05.2010 Replace compressor.Leaking head gasket. 

04.05.2010 Replace ringfeeder 

22.04.2010 To waitoa, Bulbs etc 

17.04.2010 replace lh cab roof marker light 

15.04.2010 Carry out COF Pre Check 

15.04.2010 Replace 2nd axle RH tie rod end. 

15.04.2010 Replace front joint on steering ram. 

15.04.2010 Tighten bolts on rear diff head. 

14.04.2010 PRE COF REPAIRS 

13.04.2010 PRESENT FOR COF 

08.04.2010 pre cof check 

07.04.2010 Repair nite light / park bulbs 

30k lube/service.Check steering vibration.tyres to be change.Replace idler pulley bearings.Replace lever 

24-Mar-10 balljoint. 743,288kms 

10-Mar-10 Replace leaking hyd hose. 

3-Mar-10 15K lube/service.Adjust clutch & replace air line to mini-pak.733,858kms 

Collect from YTOA.Test run & pressure intake system (131kpa).Cracked feed pipe.Swap H452.Test run again 

1-Mar-10 (200kpa).Have pipe repaired @ Gordies. 

1-Mar-10 Replace hubo.(27/02) 

1-Mar-10 Repair headlight & ECM wiring loom. 

26-Feb-10 Replace sampler door seal. 

26-Feb-10 Test for boost leak.Locate leak.Replace hose & clamp. 

26-Feb-10 Check coolant leak.Replace header tank hose. 

22-Feb-10 Replace light plug. 

16-Feb-10 steam clean radiators & intercooler 

16-Feb-10 replace bulbs in dash- secure gear lever- 

16-Feb-10 replace worn jack shaft 

16-Feb-10 repair sampler unit 

10-Feb-10 Rd/Call:YTOA.Jump start. Check for low boost pressure. To be check when off for next service. 

10-Feb-10 Rd/Call:YTOA.Replace headlight bulbs. 

8-Feb-10 Rd/Call:Hautapu.Repair boost leak. 

8-Feb-10 Rd/Call:Check coolant leak.Replace coolant feed pipe to compressor. 

4-Feb-10 Rd/Call:Straighten load sensor arm. 

Remove cracked inlet mainfold.Have crack welded @ Piako Stainless.Refit.replace turbo,all exhaust 

4-Feb-10 studs,gaskets & centre manifold. 726,881kms 

Page 2



28-Jan-10 MAKE NEW BATTERY CONNECTOR CABLE 

26-Jan-10 replace exhaust manifold studs 

26-Jan-10 replace shock bushes 

25-Jan-10 REPLACE BATTERY CABLE 

25-Jan-10 30K LUBE SERVICE 

25-Jan-10 ROAD CALL - REPLACE DRIVING LAMP 

22-Jan-10 Replace l/h headlight bulb 

19-Jan-10 REPLACE AIR/CON FILTER-CLEAN RADIATORS AND CONDENSOR 

15-Jan-10 Rd/Call:Meet truck @ Hautapu clear ICS screen fault. 

12-Jan-10 Replace RT speaker 

Rd/Call:SWap trucks @ Tirau factory.Flush truck out.Test pump & check for bubble sensor fault.Replace 

12-Jan-10 sensor.Test pump again & deliver back to site. 

11-Jan-10 Supply driiver with bulb for night light. 

11-Jan-10 BARTEC:Talk driver through "Locked" ICS screen. 

11-Jan-10 Secure sample tray slides. 

11-Jan-10 Repair air L/F under cab. 

8-Jan-10 Top up oil. 

8-Jan-10 Check splitter light switch fault.Replace switch. 

8-Jan-10 Check ABS light fault.Test wheel sensors.Replace L4 sensor. 

7-Jan-10 Rd/Call:Coroglen.Swap truck @ supplier.Strip wiirng looom @ MSC & repair PTO wiring fault. 

6-Jan-10 Check A/con fault. 

5-Jan-10 Repair wiring to R/H driving light. 

5-Jan-10 Rd/Call:Repair headlight fault. 

31-Dec-09 Check fuel gauge fault.Replace tank sender unit. 

30-Dec-09 Rd/Call:YTOA.Jump start.Replace battery @ MSC. 

29-Dec-09 Replace headlight bulb.Repair wiring short. 

29-Dec-09 Replace R2 brake chamber. 

29-Dec-09 Foden Service 75,000km 

29-Dec-09 Rd/Call:BARTEC. 2 vat issue. 

29-Dec-09 Check vibration @ 70-90kph.Check drive train & tyes.Replace R1 tyre. 

16-Dec-09 Rd/Call:YTOA.BARTEC.Driver unable to log-on.Log-on through maintance,log out & relog back onto day shift. 

30 k Lube/service.Blow out rad & intercooler.Make up new battery retaining bolts.Replace bulbs. 

10-Dec-09 694,980kms 

8-Dec-09 Rd/Call:Jump start @ YTOA. 

4-Dec-09 Check fault to roller switch.Adjust. 

2-Dec-09 Repair & rebolt milk hose shute. 

27-Nov-09 repair cab lights 

26-Nov-09 Check purge valve operation. 

26-Nov-09 Repair air leak L/H side under cab. 

25-Nov-09 Replace seat base. 

Call out to top of Kopu Hikuwais to sort out electrical engine malfunctution(engine in limp mode) strip loom 

back and try to find broken or rubbed through wire, couldnt see any. bring back to Waitoa unload truck then 

25-Nov-09 bring to workshop 

22-Nov-09 REMOVE SUSPENSION TOWER AND REBUILD - REFIT 

22-Nov-09 REPAIR HEAD LIGHTS 

22-Nov-09 CHECK UNIT FOR BARTEC MSS FAULT 

22-Nov-09 RETORQUE L/H 3RD WHEELS 

16-Nov-09 REPAIR SPRING SLIPPER MOUNTS 

16-Nov-09 O/HAUL SPLITTER CYLINDER 

16-Nov-09 15K LUBE SERVICE 

10-Nov-09 Rd/Call:Tills Rd:Check clutch loss fault.Replace main clutch pipe down chassis rail.Bleed clutch. 

6-Nov-09 Replace driver seat squab. 

Page 3



5-Nov-09 Repair milk pipe bracket supporting pick-up hose. 

5-Nov-09 Replace interior bulbs. 

28-Oct-09 O/Haul pwr/str ram for exchange. 

27-Oct-09 Replace all spring slipper wear pads. 

26-Oct-09 Fit reco seat. 

20-Oct-09 Foden Service 75,000km 664,591kms 

19-Oct-09 Rd/Call:YTOA.Repair night light & driving lights. 

12-Oct-09 Present for cof 

12-Oct-09 Pre COF check & repairs.Adjust brakes,repair wiring faults.Secure guards & steam clean.654,115kms 

6-Oct-09 Check & test G.P.S faults. 

5-Oct-09 Replace front & rear cab shocks. 

1-Oct-09 Replace R4 hub bearing.(Leaking seal) 647,102Kms 

30-Sep-09 Replace srping slipper wear pad. 

28-Sep-09 Replace leaking pwr/steering ram. 645,633Kms 

28-Sep-09 Replace tie-rod ends. 

28-Sep-09 30K Lube/service. 645,633Kms 

28-Sep-09 Replace broken R4 spring. 

28-Sep-09 Replace blown R/H headlight bulb. 

23-Sep-09 Check fault causing engine #1 warning light to come on.Repair wiring fault. 

9-Sep-09 BARTEC:Driver training issues with new software.HMI I.C.S 

4-Sep-09 Replace cabinet struts 

3-Sep-09 Replace long drag link,1st axle rear draglink & L1 tie-rod end. 629,918Kms (Wheel alignment) 

3-Sep-09 Check for coolant leak.Pressurize system.Replace header tank & hoses. 629,918Kms 

2-Sep-09 Foden Service 60,000km 

2-Sep-09 Foden Service 60,000km 

2-Sep-09 Adjust headlights. 

24-Aug-09 Check ICS fault @ YTOA.Re-boot system. 

19-Aug-09 replace sample cabinet struts 

17-Aug-09 Weld milk pipe bracket. 

14-Aug-09 Rd/Call: Repair air leak @ discharge switch. 

Pick up from YTOA.Check headlight fault.Trace fault to corroded earth wiring in main loom.By-pass plug & 

13-Aug-09 repair wiring.deliver back to YTOA. 

13-Aug-09 Replace bulbs 

10-Aug-09 START UNIT & CHECK OVER AT WAITOA 

6-Aug-09 Replace radiator cap. 

3-Aug-09 Repair night light wiring. 

3-Aug-09 BARTEC: Dump loads, re-boot system & have loads resent. 

30-Jul-09 Replace saftey belt latch. 

30-Jul-09 BARTEC:Flow meter fault coming up.Test pump on rig.No fault coming up.Current software fault. 

27-Jul-09 Pre-season check over @ YTOA. 

25-Jun-09 JUMP START AT WAITOA-REPLACE BATTERIES WITH HIGHER CAPACITY UNITS 

17-Jun-09 Test batteries.Fit good 2nd 1 & repair terminals. 

4-Jun-09 Rd/Call:Jump start @ YTOA. 

2-Jun-09 Check power divider after recent rebuild.Remove 1.08" shim. 

2-Jun-09 Check idlers,fit good 2nd tensioner wheel. 

Pressure test intercooler (OK).Boost down.Remove intercooler hoses & straighten bent clamp.Test 

2-Jun-09 run.204KPA. 

2-Jun-09 Charge & test batteries.Make up new battery clamps & rebolt battery box to chassis. 

2-Jun-09 Tighten battery mounting brackets & CIP handle. 

2-Jun-09 Steam clean engine & check oil leak.Tighten rocker cover bolts. 

2-Jun-09 Collect from YTOA.15K Service. 597,888Km 

27-May-09 Rd/Call:Check engine miss-fire @ YTOA.Bring into MSC for continual investigation. 

Page 4



19-May-09 Replace load sample motor. 

19-May-09 Tighten leaking heater hose & sequre 

19-May-09 Test A/Con system.Repair leak & regas. 

19-May-09 Replace slipper bolts. 

19-May-09 Rewire ABS loom L1 & L4 axles.Test. 

pto mod replace with relay for conformation and thottle cut out repair speedo and spittler and reversing 

17-May-09 cables 

15-May-09 Investigate noise in diff.Remove power divider & rebuild. 

11-May-09 overhaul exc. purge actuator 

11-May-09 overhaul 2x exc. actuators 

11-May-09 l/h head lamp bulb 

30-Apr-09 check unit at waitoa for incubator fault 

29-Apr-09 CHECK AND REPLACE INTERCOOLER HOSE CLAMP. 

20-Apr-09 30K Lube. 

18-Apr-09 repair short circuit in night lights- rep[lace fuses for tail lights 

18-Apr-09 replace L&R 2nd axle brake rotors and pads set- check caliper operation(pre cof) 

18-Apr-09 replace incorrect air con pulley on pump- replace driver belt & light bulds 

18-Apr-09 R.D.call to Paeroa for water leck from compresser 

7/4/09 ROAD CALL- CHECK UNIT AT MARAMARUA FOR PTO LOCK OUT FAULT- REPLACE SWITCH- REWIRE 

16-Apr-09 LOOM TO PTO SWITCH 

repair ABS Fault- pre cof rpairs - repair auto greaser oil leak-replace l/h step well light-fit new spring eye 

15-Apr-09 bushes to r/h 2nd axle spring- replace l/h seat belt 

14-Apr-09 PRE CHECK AND PRESENT FOR COF 

6-Apr-09 damage repair-check l/h front wheel for damage due to collison with farm vat stand 

1-Apr-09 repair L/ h rear driver guards 

1-Apr-09 repair l/h head lamp wiring circuit and secure number plate to bumper 

1-Apr-09 REplace Trailer Actuator and out let roller value 

1-Apr-09 Replace 4inc Suction line clamp 

1-Apr-09 Replace r/h 2nd axle ABS wiring 

1-Apr-09 repair reversing lamps and wiring harness. Repair speedo cables also 

31-Mar-09 15K Lube.Replace fan belt. 

24-Mar-09 overhaul purge valve actuator 

24-Mar-09 Rd/Call:Check PTO fault.Replace switch 

24-Mar-09 BARTEC:ICS fault.Drive unable to log on.Reboot 

24-Mar-09 Calibrate truck 

24-Mar-09 BARTEC:Sort out fault why truck is not receiving loads 

23-Mar-09 Driver Portal reset 

20-Mar-09 Refit missing intercooler bolt to stop rattle. 

18-Mar-09 replace bulbs & adjust clutch 

18-Mar-09 Replace leaking header tank.Regas A/Con 

12-Mar-09 Purge valve leaking air.Fit reco valve.Test.Reco one leaking aswell.Fit ANOTHER valve.Test.OK this time. 

10-Mar-09 120K LUBE SERVICE.Replace fan belt.Tighten air feed hose from compressor. 

5-Mar-09 reseal leaking compressor fitting 

5-Mar-09 Repair night light wiring 

23-Feb-09 Repair R/H side light wiring.Test ABS wiring. 

23-Feb-09 Replace cooling fan hub (Warranty item) 

23-Feb-09 Replace steering pivot idler bearings. 

23-Feb-09 Top tune engine. 

23-Feb-09 Collect from YTOA.30K service 

13-Feb-09 ENGINE MIS FIRING - REPLACE CRANK SENSOR 

13-Feb-09 order new engine mounts and starter motor 

12-Feb-09 Replace batterys and repair battery box. renw faulty battery cable that had rub though. 

Page 5



4-Feb-09 REPAIR CIP LINE TO TANK VENT 

4-Feb-09 SERVICE RADIATORS AND INTERCOOLER - REPAIR BRACKET 

4-Feb-09 15K LUBE 

29-Jan-09 REMEDY AIR LEAK AT COMPRESSOR 

28-Jan-09 repair front light and replace bulb 

27-Jan-09 REPAIR FAULTS WITH DIFF LOCK SENSORS AND REPAIR ABS SENSORS 

27-Jan-09 REPLACE FAULTY HUBO 13/01/09 

27-Jan-09 13/01/09 fit and wire in incubator 

27-Jan-09 CHECK CRUISE CONTROL FAULT - REWIRE LOOM AND CHANGE TERMINAL ON SWITCH- TEST DRIVE O.K 

27-Jan-09 SERVICE BELT IDLERS 

27-Jan-09 15K LUBE 

22-Jan-09 repair windscreen chips 

15-Jan-09 WHEEL RETORQUE 

11-Jan-09 Replace joiner in fuel return line 

11-Jan-09 CHECK STARTING FAULT- TEST BATTERIES AND CONNECTIONS 

Trace and repair ECU wiring fault- RECHECK FAULT- CHECK ALL CAB EARTHS AND SUPPLIES, REPLACE SUSPECT 

29-Dec-08 BATTERY TERMINAL- TEST (O.K.) 

29-Dec-08 Fit replacement seat belt to drivers seat 

29-Dec-08 Replace ram end joint for power steer ram 

29-Dec-08 15k lube service 

29-Dec-08 REPLACE LEAKING HEATOR HOSE 

21-Dec-08 retorque wheels- repair brake chamber 

21-Dec-08 Road call - take fuel to driver(forgot to refuel at last off load) 100 litres on van fuel card (200klms mileage) 

16-Dec-08 Replace exhaust elbow clamp. 

15-Dec-08 Replace wiper blades. 

15-Dec-08 Tighten R/H/R mudguard. 

11-Dec-08 CHECK DRAW SLIDES IN CABINET- REQUIRES NEW SLIDES 

10-Dec-08 CHECK AIR/CON OPERATION - (SYSTEM WORKING O.K. ) 

10-Dec-08 reline 4th axle brakes with exc. shoes- reline shoes for exc. 

10-Dec-08 replace output bearings & seal on 1st diff 

10-Dec-08 fit exchange alternator(noisy bearings) 

10-Dec-08 15k lube service 

15K LUBE SERVICE - REPAIR FAULTS AS PER SHEET/CABINET DOOR/ABS FAULTS/REPLACE BOLTS ON SLIPPER 

23-Nov-08 PADS 

23-Nov-08 ROAD CALL- TRAVEL TO TIRAU AND REPLACE HYDRAULIC HOSE - TOP UP SYSTEM- MAKE NEW SERVICE HOSE 

19-Nov-08 REPAIR WIRING TO NIGHT LIGHT 

18-Nov-08 COLLECT UNIT FROM PANEL SHOP AND RESET FRONT LIGHTS 

3-Nov-08 30K LUBE SERVICE 

30-Oct-08 Replace slipper pad bolts 

Vehicle accident (15/10/08) UNIT HIT CALF ON PIRAUNUI ROAD TE AROHA- DAMAGE TO FRONT BUMPER - 

L/H STEPWELL AND BRACKET -L/H HEAD & DRIVING LIGHT- FRONT & DOOR SURROUND BEZEAL. (DRIVER 

16-Oct-08 EGBERT DYKSTRA) TRUCK REGO NO CRC39 

16-Oct-08 repair cab lights & wiring to front lights 

14-Oct-08 REPLACE SAMPLER MOTORS 

6-Oct-08 15K LUBE SERVICE 

6-Oct-08 Replace compressor.Blown head gasket which is pressurizing the cooling system.Check air dryer. 

30-Sep-08 Repair milk pipe bracket 

Page 6



Pre on road check following accident repairs- check operation of ICS&MSS- trace and remedy incorrect wiring 

in cab- change wiring to voltage reducer(fried radio unit with incorrect voltage)-change plugs to CAT 

Controller etc. & test.- deliver unit to Waitoa. replace missing boltsin sunvisor-adjust all head & driving lightsmodify 

bumperto allow fog lamp adjustment. Adjust cab shocks-adjust mirrors-- replace bolts in wiring 

29-Sep-08 bracket & remedy oil & water leaks- replace heater hose which had rubbed through on fromt panel 

18-Sep-08 Replace R/H headlight. Not COF compliant. 

Accident Damage- H476 rego no CRC39 -SPEEDO 470283- HUBO 239112- COF EXP 23/01/09- Damage to cab 

& body external- under cab damage to engine associated parts and suspension etc.Insurance claim to be 

31-Jul-08 lodged. 

30-Jul-08 repair hose chute mounting 

28-Jul-08 repair turbo drain pipes- and remedy boost leak 

23-Jul-08 Check criuse control switch.Test drive to check operation.Working correctly. 

23-Jul-08 A Lube/service.Blow out radiator. 

23-Jul-08 Remove turbo drain oil line & repair leak.Modify turbo oil feed pipe to elimate pipes from chaffing. 

23-Jul-08 Warranty Claim.(Yeah rite).Replace fan hub as bearing has failed.466,118 Kms 

22-Jul-08 Check wiring fault & repair broken wiring. 

22-Jul-08 Remove tank transfer & glue. 

16-Jul-08 Bartec- replace faulty trailer tag reader 

10-Jul-08 Annual rubberwear replacement 

19-Jun-08 A-C Lube/service. 

PRE CHECK & PRESENT FOR COF.Replace spring slipper wear pad.Replace 2nd Tie-rod end.Replace tow 

19-Jun-08 coupling wear pad.Replace 3rd axle slack adjusters. 

11-Jun-08 annual Bartec service check 

22-May-08 Replace wiper blades. 

19-May-08 Rd/Call:Check for transmission noise.Control arm has fallen off ride height valve.Refit & adjust 

19-May-08 Repair night light wiring. 

19-May-08 Reline 3rd axle brakes. 

19-May-08 Replace 2nd axle disc pads. 

19-May-08 Replace battery isolator switch. 

19-May-08 Repair milk hose end & weld up millk line clamp. 

19-May-08 A Lube/service.Clean out radiator.Repair faulty earth to R/H day running light. 

19-May-08 Replace clutch mini-pak.Unable to bleed clutch,replace master cylinder. 

13-May-08 Check tank vent for operation fault- relube and test - refit 

9-May-08 Replace headlight bulb. 

BARTEC:Check for "No Data Transfer" fault.Check log files,no contact to modem.Test & renew control 

9-May-08 fuse.Reset shift & retry.System O.K 

9-May-08 Replace leaking intercooler hose. 

9-May-08 Replace gearlever mounting straps 

9-May-08 Clean pick-up in fuel tank.Replace fuel filters. 

9-May-08 Check for air leak at diff lock.Replace leaking fitting. 

Test ECM system for engine missfire.Repair damaged wiring.Swap throttle pedal from another truck.Pedal 

8-May-08 fautly.Replace throttle pedal sensor. 

6-May-08 O/Haul actuators 

6-May-08 Check L/H headlight fuse.Replace bulb. 

1-May-08 REBOLT FRONT BUMPER- REPAIR AIR LEAK AT GEARBOX VALVE-SERVICE SHUTTLE VALVE 

1-May-08 TOP TUNE ENGINE 

1-May-08 A/ LUBE SERVICE 

30-Apr-08 clean out runs from mss 

30-Apr-08 REMOVE DRIVERS SEAT & REPAIR BASE ASSEMBLY - REFIT SEAT 

30-Apr-08 ROAD CALL-LOCATE SELECTOR FAULT -REPLACE SELECTOR ARM LOCATING BOLT 

30-Apr-08 repair and replace front driving lights- test drive for steering shimmy 

Page 7



30-Apr-08 replace broken 3rd axle drive spring- make & fit stopper plate 

28-Apr-08 CHECK AND RESET SPECS FOR MSS 

road call- check for gear linkage fault - effect temp. repair and return to w/shop- replace gear linkage joint & 

22-Apr-08 repair mounting bracket 

22-Apr-08 rebush worn front spring bushes 

22-Apr-08 A/ LUBE 

22-Apr-08 replace incab air line 

15-Apr-08 ROAD CALL- REPAIR LEAKING DIESEL RETURN LINE 

8-Apr-08 Replace gauge set as speedo is jammed on 40kph 

7-Apr-08 repair air leak in cab for duster gun 

7-Apr-08 CHANGE PRINTER WIRING TO ALIGN WITH INCAB SYSTEM 

7-Apr-08 REPAIR DASH LIGHTS & AIR SUPPLY TO 4'' OUT LET 

7-Apr-08 A / B LUBE SERVICE 

7-Apr-08 CHECK FOR NO PUMP ACTION- TRACE FAULT TO LOOSE WIRE IN CABINET - SECURE AND TEST PUMP. 

7-Apr-08 INCAB ACTIVATION 

2-Apr-08 CHECK AT W/SHOP FOR NO PUMPING- RECONNECT WIRING TO LYNCH MODULE 

30-Mar-08 CHECK FOR PTO FAULT - REPAIR WIRING & TEST 

19-Mar-08 remove fridge unit from truck 

18-Mar-08 09/3 A / LUBE AND SERVICE 

18-Mar-08 9/03- replace cabinet LED's and mudflap. 

18-Mar-08 To have clutch &clutch brake replaced at DAMS (Hamilton) 

18-Mar-08 Lowload truck from Waitoa to Hamilton. 

12-Mar-08 FIT EXC. TANK VENT- SERVICE UNIT FOR STOCK 

4-Mar-08 A / LUBE SERVICE 

27-Feb-08 REPAIR DOOR LATCH AND LIGHT 

22-Feb-08 A-D Lube/service.Flash erase teletrac.Replace bolt in rear suspension slippers. 

22-Feb-08 Repair night lights. 

21-Feb-08 secure step mounting bracket 

7-Feb-08 A Lube/service.Flash erase teletrac.Repair air leak & wiring fault to L/H headlight. 

29-Jan-08 A Lube/service.Flash erase teletrac.Tighten bumper bolts. 

24-Jan-08 Make up spare pick-up hose. 

22-Jan-08 replace r/h 3rd axle brake pot-fit new diff lock sensor 

21-Jan-08 REPLACE SEAT DAMPER CABLE-CHECK CLUTCH BRAKE(SPINNING) 

21-Jan-08 A/ LUBE 

17-Jan-08 replace bulbs 

ROAD CALL- DRIVER RAN OVER ROAD CONE AND DAMAGED AIR LINES- EFFECT TEMP REPAIR AND 

17-Jan-08 FOLLOWTO W/SHOP FOR REPAIRS. 

11-Jan-08 REPAIR AIR LEAK IN CABINET 

11-Jan-08 SERVICE ACTUATOR 

10-Jan-08 A/B/C LUBE 

10-Jan-08 check water loss- replace header tank hose & radiator cap 

8-Jan-08 REPAIR WIRING TO ABS SENSOR 

8-Jan-08 REPLACE DRAG LINK END - PRIOR TO ALIGNMENT CHECK 

28-Dec-07 REPLACE BATTERY CLAMPS- REPLACE BATTERY 

28-Dec-07 16/12/07- A/LUBE AND SERVICE 

Vehicle Accident- truck vrs car at Morrinsville H476 Rego no CRC39 -Damage to front bumper-l/h stepwell 

and mountings-scrape markings to mouldings- l/h wheel and wheel trim damaged.(driver J. Milich)--Fit 

replacement bumper and repair brackets- replace l/h light bracket and refit head light- replace stepwell and 

sde moulding- replace wheel trim- -have steering alignment checked and present for cof renewal-Check 

24-Dec-07 purge valve actuator for damage- fit replacement actuator and service damaged unit for exchange. 

21-Dec-07 R/Call:Replace heater hose.Top up coolant. 

17-Dec-07 replace cooling radiator cap 

Page 8



13-Dec-07 Replace thermostat with low temp. unit 

13-Dec-07 replace driving light and repair air leak 

13-Dec-07 A / LUBE 

3-Dec-07 A / B LUBE 

bartec warranty- check faulty sampler board - check boards in mss - order new reader- replace reader and 

28-Nov-07 wire to system 

27-Nov-07 REPAIR PICK UP HOSE 

27-Nov-07 CHECK AND REPAIR L/H LIGHT FAULT 

26-Nov-07 repair air leak and replace hose on gear box 

26-Nov-07 replace turbo clamp-repair gear lever- repair diff sensor switch-replace spring slipper bolts. 

26-Nov-07 a / lube and service faults 

14-Nov-07 repair exhaust front pipe & secure brackets 

14-Nov-07 a / lube 

9-Nov-07 REPLACE PTO LOCK OUT SWITCH 

7-Nov-07 REPAIR WIRING TO L/H DRIVE LIGHT. 

2-Nov-07 damage repair(tyre blow out) replace guard 

2-Nov-07 a / lube and service 

2-Nov-07 repair weld cabinet door hinges 

29-Oct-07 replace muffler clamp 

23-Oct-07 a/b/c lube service 

17-Oct-07 ROAD CALL - DELIVER FUEL TO DRIVER 

17-Oct-07 FIT EXC. DRIVERS SEAT AND O/HAUL SEAT FOR EXC. 

10-Oct-07 10k Lube. 

9-Oct-07 Replace exhaust elbow & clamp. 

4-Oct-07 Reset time & date. 

3-Oct-07 BARTEC- REBOOT SYSTEM TO CLEAR SCREEN LOCK UP. 

3-Oct-07 REPAIR FUEL RETURN LINE SEEPAGE 

3-Oct-07 REPAIR AUTO LUBE HIGH PRESSURE LINE 

1-Oct-07 10K LUBE- SECURE DRAW BEAM BOLTS-REPLACE FLAP 

1-Oct-07 adjust head lights 

27-Sep-07 repair milk pipe bracket 

18-Sep-07 Replace exhaust flexi. 

18-Sep-07 BARTEC:Check purge valve fault.Check settings,adjust switch. 

18-Sep-07 10k lube 

17-Sep-07 REBOLT GUARD SEPORATOR 

17-Sep-07 REPAIR INDICATOR LIGHTS 

13-Sep-07 Bartec- check and change faulty vat tag reader 

13-Sep-07 retorque wheels 

10-Sep-07 10K LUBE 

10-Sep-07 FREE UP DOOR LOCKS AND LATCHES- SECURE STONE GUARDS. 

7-Sep-07 Warranty claim.(Warranty claim declined)Replace broken 3rd R/H drive axle spring.- 315270kms 

29-Aug-07 remove and repair exhaust bracket 

29-Aug-07 free up and adjust clutch 

29-Aug-07 20K LUBE 

27-Aug-07 REPAIR EARTH FAULT TO NITE LIGHTS 

27-Aug-07 reboot mdx & mdt 

20-Aug-07 pre check and present for cof 

TRUCK STOPPED IN TERAPA UNLOADING BAYS; No power to dash or ECM traced fault to wiring loom above 

19-Aug-07 ECM rubbed threw onto metal bracket repaired loom 

17-Aug-07 10k lube 

13-Aug-07 REBOOT SYSTEM AND CHECK MDC & MDX 

13-Aug-07 REPLACE AIR SWITCH ON GEARBOX-- REPLACE DIFF LIGHT SENSORS AND REPAIR WIRING 

12-Aug-07 secure milk chute bracket to chassis 

Page 9



10-Aug-07 replace wiper arm and refill 

10-Aug-07 replace gearbox spring pads 

7-Aug-07 PRE CHECK AND PRESENT FOR COF 

31-Jul-07 10K SERVICE 

31-Jul-07 bartec- adjust purge valve setting to give correct opening 

31-Jul-07 Check for seat fault- install control cable correctly 

31-Jul-07 replace chaffed fuel return line to tank 

25-Jul-07 START AND CHARGE BATTERIES 

17-Jun-07 CHECK SYSTEM FOR PRINTER FAULT- REPLACE INVERTER 

31-May-07 Warranty.Replace water pump.Leaking coolant externaly.290,962Kms,159141Ltrs,7424Hrs. 

28-May-07 TOP TUNE ENGINE.290,962Kms,159,141Ltrs,7424Hrs 

21-May-07 Repair broken compressor supply pipe mounting bracket. 

21-May-07 Trace down A.B.S fault.Repair wiring to R/H 2nd axle.Remove R/H/R wheel,test sensor & replace. 

21-May-07 A Lube/service.Flash erase teletrac 

21-May-07 Check coolant leak.Replace water pump under warranty.290,922Kms,159,126Ltrs,7423Hrs. 

14-May-07 a / lube 

9-May-07 ROAD CALL- TRAVEL TO ROTORUA AND ISOLATE LEAKING SPRING BRAKE-BACK OFF BRAKES. 

3-May-07 IN CAB- SWAP CIRCUIT BOARDS 

3-May-07 A-- D LUBE 

30-Apr-07 REPAIR HOSE TAILS FOR NEW HOSE(2) 

27-Apr-07 replace drivers door latch and fit new washer motor to wiper system 

27-Apr-07 Road call- travel to Awaiti canal road and replace hyd. hose- replace hose stock for van 

27-Apr-07 check ABS fault repair wiring to rear sensor- remove door panel and check door latch- order new latch- 

27-Apr-07 clean tag reader for trailer-check reader fault 

27-Apr-07 a / lube 

20-Apr-07 Replace tow coupling 

13-Apr-07 A Lube/service.Flash erase teletrac. 

Work through wiper washer fault.Locate melted plug under L/H floor consol.Trace fault to faultly washer 

13-Apr-07 motor.Repair wiring & remove faulty motor.New 1 to be fitted 

11-Apr-07 SERVICE TELETRAC PAD AND REBOLT CRADLE TO FLOOR 

5-Apr-07 a / lube 

5-Apr-07 correctly install seat control cable 

4-Apr-07 REPLACE FRONT MARKER LIGHT BULBS 

4-Apr-07 CHECK UNIT FOR THROTTLE LOSS- REPLACE LOCK OUT SWITCH 

4-Apr-07 REPLACE MILK HOSE AND REWIRE 

29-Mar-07 replace leaking air control valve 

29-Mar-07 replace l&r marker lights 

29-Mar-07 a / b lube service 

28-Mar-07 REPAIR WIRING TO FUEL GAUGE 

14-Mar-07 A / LUBE 

6-Mar-07 A Lube/Service,flash erase treletrac.Steam clean unit 

28-Feb-07 road call- check cooling and top up fluid 

23-Feb-07 Clean , deliver & collect from in cab conv etc 

23-Feb-07 Check & replace faulty seat shock adj cable etc 

16-Feb-07 check for boost leak- remove pipe and weld intercooler bracket- refit and test 

16-Feb-07 repair exhaust and present for cof 

16-Feb-07 A /LUBE AND SERVICE 

14-Feb-07 CHECK ELECTRICAL SYSTEM FOR ENGINE STOPPING FAULT 

14-Feb-07 REPLACE WIPER/INDICATOR COMB SWITCH 

14-Feb-07 REPLACE MDX AND REPLACE PRINTER FOR DATA TRANSFER FAULT 

11-Feb-07 A / LUBE- PRE COF INSPECTION 

8-Feb-07 REPLACE DRIVERS SEAT SHOCK & DAMPERING CABLE 

Page 10



8-Feb-07 CHECK PRINTER FAULT. 

7-Feb-07 REPLACE WIPER REFILL AND LUBE DRIVERS DOOR 

30-Jan-07 A/B/C LUBE 

30-Jan-07 WARRANTY:REPLACE VISCOUS FAN (BEARING COLLASPING) 

26-Jan-07 REPAIR HOSE SHUTE 

24-Jan-07 RETORQUE WHEELS 

22-Jan-07 Fit new hubometer 

22-Jan-07 REPLACE INTERCOOLER BRACKET AND RUBBERS 

22-Jan-07 A / LUBE AND REPAIR ABS WARNING FAULTS 

19-Jan-07 repair stepwell and repaint 

Remove faulty trailer tag reader and fit new unit and rewire- modify mounting bracket to give better 

16-Jan-07 clearance- replace circuit fuse- replace voltage reducer for printer 

16-Jan-07 Air conditioning repairs 

15-Jan-07 CHECK BARTEC SYSTEM FOR TRAILER TAG FAULT-UNIT FAULTY- ORDER NEW READER 

Vehicle Accident- H476 rego. no CRC39 CLAIM NO. FM8021- REFER TO PREVIOUS W/O 07-249 & 07-707- 

Strip off damaged panels and realign brackets-fit new bumper and lights with new brackets- have parts 

painted at Anderson Street Panel & Paint.- Replace radiator -intercooler and air/con condensor- replace grille 

4-Jan-07 and additional brackets- complete re assembly and refill g/box with oil. Have air/con regased at M.S.C. 

4-Jan-07 REPLACE AIR/CON/ ALTERNATOR BELT 

2-Jan-07 Remove grill / bumper / aircon fixtures intercooler / step ass etc for damage replacment 

ACDNT - check over truck , bypass damaged tranz oil cooler , dissconect & pump out truck , Clean up road & 

1-Jan-07 sweep/sand oil etc 

29-Dec-06 lube service 

24-Dec-06 deliver to NDA for door mods etc 

24-Dec-06 A lube / service 

15-Dec-06 A LUBE/SERVICE.FLASH ERASE TELETRAC 

14-Dec-06 Deliver truck to N.D.A. Hamilton for modification to cabinet doors 

8-Dec-06 REPAIR REAR GUARD. 

30-Nov-06 A / LUBE 

26-Nov-06 REKIT TANK SWIVEL 

26-Nov-06 A /B/C LUBE- REFIT FLAP 

23-Nov-06 TOP UP ENGINE OIL AND REPLACE AIR/CON FILTER 

23-Nov-06 REPLACE H/L BULB 

21-Nov-06 HAVE UNIT CHECKED BY GOUGH'S FOR OVERHEAT/SHUT DOWN FAULT. 

15-Nov-06 ADJUST HEAD LIGHTS- REPAIR SEAT 

10-Nov-06 REPAIR EXHAUST 

10-Nov-06 A LUBE/SERVICE,FLASH ERASE TELETRAC. 

5-Nov-06 CLEAN RADIATORS AND INTER COOLER 

31-Oct-06 REPAIR FUEL LEAKS 

REMOVE ABS SENSORS AND CLEAN ALL STRIKER PLATES- REFIT SENSORS AND CHECK READINGS(SUSPECT L/H 

31-Oct-06 MODULATOR) 

31-Oct-06 A / LUBE AND SERVICE 

25-Oct-06 REPLACE CLEARANCE LIGHT & MAKE UP NEW MOUNTING BRACKET. 

25-Oct-06 A LUBE/SERVICE,FLASH ERASE SYSTEM. 

19-Oct-06 REMOVE - REPAIR AND REFIT FRONT EXHAUST 

19-Oct-06 OTEE- RETREIVE DATA FOR TEAM TALK 

18-Oct-06 REPLACE DIFF SENSOR AND REWIRE- REPAIR FRONT EXHAUST PIPE-RESEAL LEAKING HYD. FITTING 

17-Oct-06 A / B LUBE AND SERVICE 

10-Oct-06 CHECK PURGRE VALVE - LOCATE FAULTY PROX. SWITCH IN VALVE - REPLACE WTH LOAN SWITCH 

6-Oct-06 ADJUST RIDE HEIGHT VALVE-REBOLT COMPRESSOR BRACKET 


27-Sep-06 OTEE:Clear screen faults,reset boards & test pump. 

Page 11



27-Sep-06 Reset air bag ride height valve.Valve leaking replace valve. 

26-Sep-06 a / lube and service 

26-Sep-06 REPAIR H/L BULB 

25-Sep-06 REPLACE LYNCH COIL. 

21-Sep-06 REPAIR VENT 

21-Sep-06 OTEE CARRY OUT WATER TEST 

21-Sep-06 SERVICE T/T WORK PAD 

20-Sep-06 MAKE BRACKET AND MOUNT TOOL BOX 

20-Sep-06 REMOVE AND REINFORCE BRAKE VALVE BRACKET - REFIT- SECURE L/H FLAP 

20-Sep-06 REPLACE MICRO OUTLET SWITCH 

20-Sep-06 FIT AND WIRE IN NEW WORK LAMP 

14-Sep-06 WHEEL; ALIGNMENT 

30-Aug-06 OTEE REPAIRS TO FLOWMETER. 

28-Aug-06 STRIP AND PREPARE FOR OTEE FITOUT 

24-Aug-06 OTEE REPLACE HYD OIL 

23-Aug-06 PREPARE FOR TRANSFER OF PRODUCT TO HAWERA 

21-Aug-06 REPLACE 50MM COUPLING 

7-Aug-06 PRE CHECK AND PRESENT FOR COF 

28-Jul-06 STRIP AND REMOVE C.D. FROM RADIO 

25-Jul-06 MOD. FOG LAMPS 

7-Jul-06 repair chips in screen 

8-Jun-06 TOP TUNE ENGINE 

29-May-06 A / LUBE AND SERVICE 

26-May-06 REPLACE H/L BULB ABD PARK LIGHT BULBS 

24-May-06 REPAIR WINDSCREEN 

23-May-06 FIT WARRANTY REPLACED SEAT BASE 

23-May-06 A BC LUBE AND SERVICE 

21-May-06 SERVICE WORK PAD 

15-May-06 REPAIRS TO DRIVERS SEAT- REPAIR AIR SUPPLY 

15-May-06 A / LUBE 

8-May-06 Bulbs / sundries etc 

7-May-06 Remidee windscreen leak - repair step lamp ass 

7-May-06 Warrenty - fit new viscos fan ass 

7-May-06 A lube / service etc 

2-May-06 REPLACE SAMPLE TAP 

1-May-06 REPLACE SLIPPER PAD RETAINING BOLT 

30-Apr-06 A / LUBE 

28-Apr-06 WARRANTY- REPLACE FAULTY WIPER CONTROL STORK ASSY. 

27-Apr-06 A / B LUBE 

27-Apr-06 WARRANTY - CHECK UNIT FOR LOCKED VISCIOUS FAN- ORDER REPLACEMENT UNIT AND REPLACE 

25-Apr-06 REPLACE TAP HANDLE 

ROAD CALL- CHECK AND TEST FOR VARIOUS SYSTEM FAULT-LOCATE LOOSE BATTERY LINK CABLE- SECURE 

23-Apr-06 AND TEST- OK 

20-Apr-06 STRIP FRONT OF TRUCK AND SECURE BUMPER MOUNTINGS- REASSEMBLE 


12-Apr-06 REPAIR SEAT GUIDES 

12-Apr-06 REWIRE SIDE LIGHTS 


28-Mar-06 WARRANTY- REPLACE FAILED HEIGHT CONTROL VALVE 

28-Mar-06 A / LUBE AND SERVICE 

24-Mar-06 

OUTWORK: CASHFLOW RETAIL SYSTEMS LTD DC DC Converter IEXR / MV - 24 Serial Number:202483 Faulty 

- No Output (G Honnor) DC DC Converter IEXR / MV - 24 Seria Number:207394 Faulty High Voltage output 

Page 12



23-Mar-06 REPLACE MISSING BOLT FROM SPRING WEAR PLATE 

20-Mar-06 A - - D LUBE AND SERVICE 

20-Mar-06 REPAIR AIR SUPPLY TO CAB ACCESSORIES 

8-Mar-06 REPLACE H/L BULB - Lube door catch - side light bulbs etc 

7-Mar-06 Replace drive axle spring slipper. 

4-Mar-06 A lube / service etc 

24-Feb-06 Replace missing mudflap. 

24-Feb-06 A-D lube / service etc 

22-Feb-06 A lube / service etc 

17-Feb-06 C.O.F Pre-check & repairs 

12-Feb-06 A lube / service 

6-Feb-06 A lube / service etc 

2-Feb-06 Warrenty - Check for engine rattle - remove belt tensioner & replace - O/H for spare etc 

25-Jan-06 Overhaul hydraulic motor for 2005 retro. 

24-Jan-06 WARRANTY - REMOVE RADIO/CD PLAYER FOR REPAIRS 

24-Jan-06 A / LUBE AND SERVICE 

19-Jan-06 REPAIR PV VENT AIR LEAK 

16-Jan-06 SERVICE WORKPAD- FLASH ERAZE 

16-Jan-06 A / B LUBE 

11-Jan-06 TOP UP OIL 

5-Jan-06 REPAIR CHIPPED WINDSCREEN (19/12/05) 

5-Jan-06 CHECK AND SERVICE DE AIRATOR VALVE 

1-Jan-06 Try to remidee clutch brake faults 

31-Dec-05 A lube / service etc 

28-Dec-05 REPLACE BLOWN BULBS 

21-Dec-05 A / LUBE 

14-Dec-05 A / LUBE AND SERVICE 

7-Dec-05 REPLACE SPRING U BOLT FRONT AXLE 

7-Dec-05 A /B/C LUBE AND SERVICE 

4-Dec-05 REPAIR CABINET RAM AND HOLDER 

24-Nov-05 TOP TUNE ENGINE- REPAIR THREAD IN T/COVER TO HOLD AIR CLEANER BRACKET 

21-Nov-05 REMOVE EXHAUST AND REPAIR WELD PIPE AND CLAMP - REFIT AND SECURE 

14-Nov-05 ADJUST CLUTCH- REPAIR WORK PAD AND FLASH ERAZE 

14-Nov-05 TO REPLACE SMASHED WINDSCREEN (DUCK ) 

14-Nov-05 A / LUBE AND SERVICE 

3-Nov-05 REPAIR CROSS LOCK SWITCHS- ADJUST CLUTCH AND CHECK CLUTCH BRAKE 

3-Nov-05 A /LUBE AND SERVICE 

27-Oct-05 A / B LUBE AND SERVICE 

27-Oct-05 EFFECT TEMP. REPAIR TO SEAT 

19-Oct-05 REPAIR SIDE LIGHTS 

17-Oct-05 CHECK AND REPLACE PTO SWITCH- RELOCATE SWITCH AWAY FROM EXHAUST PIPE 



3-Oct-05 REMOVE EXHAUST PIPE WORK AND REPAIR WELD CRACKS- REFIT WITH MODIFIED FLEXI 

29-Sep-05 TO CUT, CAP AND REWLD HOSE HOLDER(13/09/05) 

29-Sep-05 (06/09/05) HAVE LEAKING DE AIRATOR REMOVED AND REPAIR WELDED BY P.OLD LTD 

29-Sep-05 REMOUNT AUTO LUBE CONTROLLER 

26-Sep-05 REPLACE NIGHT LIGHT SWITCH. 

20-Sep-05 A / LUBE AND SERVICE 

20-Sep-05 REPAIR LEAKING INLET PIPE 

19-Sep-05 REMEDY FAULT WITH DRIVERS SEAT 

13-Sep-05 TO PREFORM IST SERVICE (10000KLMS) AT WAITOA (GOUGHS) 

13-Sep-05 TO PERFORM IST SERVICE (DAMS ) AT WAITOA 

Page 13



13-Sep-05 A / LUBE AND SERVICE 

10-Sep-05 REPAIR DODGY PTO HINGE CONNECTION 

5-Sep-05 CAPEX RETROFIT SET UP FOR F06 SEASON. REPLACES W/O: 107133. 

1-Sep-05 SUPPLY DASH CLEANER 

30-Aug-05 fit deflector panels to front guards 

29-Aug-05 REPAIR SIDE LIGHT FAULT 

29-Aug-05 REPLACE H/L BULB 

25-Aug-05 FIT AIR DUSTER IN CAB & COUPLING FOR AIR SUPPLY TO TRAIN 

CAPEX RETROFIT SET UP FOR F06 SEASON Close Work Order:02/09/05 as New Project Number. (Vehicle 

12-Jul-05 gone to Site in Aug-05) 

Page 14

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