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Zinser 351 - Oerlikon Schlafhorst - Oerlikon Textile

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<strong>Oerlikon</strong> <strong>Schlafhorst</strong><br />

Zweigniederlassung der<br />

<strong>Oerlikon</strong> <strong>Textile</strong> GmbH & Co. KG<br />

Carlstr. 60<br />

52531 Übach-Palenberg<br />

Germany<br />

Phone: +49 2451 905 1000<br />

Fax: +49 2451 905 1001<br />

E-Mail: info.schlafhorst@oerlikon.com<br />

Internet: www.schlafhorst.oerlikontextile.com<br />

OSC/ZIN/09-11/ZIN<strong>351</strong>/1EN


EN DE<br />

ring spinning<br />

<strong>Zinser</strong> <strong>351</strong><br />

Acting fl exibly in the market


EN<br />

ring spinning<br />

<strong>Zinser</strong> <strong>351</strong><br />

Acting fl exibly in the market


Welcome to the <strong>Zinser</strong> <strong>351</strong>, the most fl exible<br />

and most productive ring spinning technology<br />

for an extensive range of applications. Not<br />

only does the world’s longest ring spinning<br />

machine make 1,680 spindles available, but<br />

with the CoWeMat, the most process-reliable<br />

doffer as well. As a result, you increase your<br />

production, save staff expense and get more<br />

yarn from valuable raw material – and this at<br />

reduced spinning costs. From the roving<br />

frame to the winding maschine, automation<br />

solutions suitably customised to your<br />

operation maximize your entire ring spinning<br />

process.<br />

Now learn more about the most cost-effi cient<br />

ring spinning technology.


<strong>Zinser</strong> <strong>351</strong><br />

Standard equipment<br />

EasySpin<br />

Page 20<br />

OptiStep<br />

Page 15<br />

OptiStart<br />

Traveller run-in program<br />

Page 27<br />

Central settings<br />

Page 20<br />

Enabled dialog<br />

Page 20<br />

USB stick<br />

Page 20<br />

Strong middle bottom roller<br />

Page 13


1,680 spindle<br />

The longest a<br />

most cost-effi<br />

ring spinning<br />

in the world<br />

Page 13<br />

Po<br />

su<br />

Pag<br />

Op<br />

Pag<br />

Tan<br />

Pag<br />

Dr<br />

Pag<br />

Hig<br />

spindle technology<br />

Page 15


Page 18 Page 19 Page 17<br />

Page 19 Page 19 Page 26


Page 21<br />

Page 33<br />

Page 23<br />

Page 30<br />

Page 31<br />

<strong>Zinser</strong> <strong>351</strong><br />

Options


More production<br />

More quality<br />

More fl exibility<br />

Less personnel<br />

Less downtime<br />

Less energy<br />

Less raw material<br />

Less wear parts<br />

Less space costs


<strong>Zinser</strong> <strong>351</strong><br />

Acting fl exibly in the market<br />

Increasing productivity<br />

The longest ring spinning machine in the world ..................................................... 13<br />

Process reliability at maximum speeds ................................................................. 14<br />

<strong>Zinser</strong> quality technologies<br />

Wide range of applications ................................................................................. 17<br />

Impact FX compact spinning .............................................................................. 17<br />

Fancy yarns, maximally productive with FancyDraft and FancyDesigner .................... 18<br />

SiroSpun and CoreSpun .................................................................................... 19<br />

All-around protection for your quality .................................................................... 20<br />

Saving on personnel, reducing downtimes<br />

Being faster – the advantage that always pays off .................................................. 23<br />

Saving resources<br />

Energy costs always under control ...................................................................... 25<br />

Lower spinning costs ........................................................................................ 26<br />

Reduced wear part costs ................................................................................... 27


Automation and linked system solution<br />

Automating means profiting ................................................................................ 29<br />

CoWeMat – doffing automation with maximum efficiency ....................................... 30<br />

The personnel-saving stand-alone solution ........................................................... 31<br />

Quality-assuring link with every winding machine ................................................... 32<br />

Transport automation from the roving frame to the ring spinning machine ................. 33<br />

Remaining fl exible, securing the future<br />

<strong>Zinser</strong> <strong>351</strong>: The future thought ahead ................................................................. 35<br />

Made by <strong>Oerlikon</strong> <strong>Schlafhorst</strong><br />

Partner for your success .................................................................................... 37<br />

Technical details<br />

Technical data ................................................................................................... 38


Increasing productivity<br />

12 <strong>Zinser</strong> <strong>351</strong><br />

> 1,680 spindles: The longest and most<br />

cost-effi cient ring spinning machine in<br />

the world<br />

> Highest speeds and lowest yarn break<br />

rates thanks to sensor-controlled<br />

drive technology<br />

> Operating closer to the technological<br />

spinning limit with OptiStep<br />

> <strong>Zinser</strong> high-speed spindles


Maximum economic<br />

effi ciency in superlength<br />

The longest ring spinning machine in the world – without centre drive<br />

<strong>Zinser</strong> <strong>351</strong> with 1,680 spindles:<br />

reduced space requirement<br />

25 ring spinning<br />

machines with<br />

1,200 spindles,<br />

7 roving frames,<br />

25 winding machines<br />

18 ring spinning<br />

machines with<br />

1,680 spindles,<br />

5 roving frames,<br />

18 winding machines<br />

up to 8%<br />

less space<br />

required<br />

Sophisticated drive technologies for long and<br />

superlong machines<br />

Superlong machines are increasingly in demand for commodity<br />

production. However, superlength places considerable<br />

demands on the system because the torsional forces<br />

occurring must not affect the quality of the yarn. The bottom<br />

rollers in particular are subjected to a torsion that the<br />

<strong>Zinser</strong> <strong>351</strong> counteracts with stronger middle bottom rollers.<br />

An auxiliary motor at the centre of a machine, which is<br />

generally used on other machines, is not an option for the<br />

<strong>Zinser</strong> <strong>351</strong> because it takes up space – and impairs productivity<br />

per sqm in doing so – and it requires additional<br />

maintenance input.<br />

<strong>Zinser</strong> <strong>351</strong> with 1,680 spindles:<br />

reduced production costs<br />

1,200 spindles<br />

1,680 spindles – 6%<br />

80 90 100<br />

Others:<br />

27 mm<br />

Illustration in original size<br />

up to 6%<br />

lower production<br />

costs<br />

Relative to a complete installation with 30,000 spindles (roving frame, ring spinning machine, winding machine)<br />

Ne 30, carded cotton<br />

<strong>Zinser</strong>:<br />

30.5 mm<br />

20% more<br />

torsional strength<br />

Only with <strong>Zinser</strong>: 1,680 spindles with maximum<br />

use of space<br />

The <strong>Zinser</strong> <strong>351</strong> with stronger middle bottom rollers realises<br />

a cost-effective way of neutralising torsional forces.<br />

Their drive motors fi x them in place when the machine is<br />

stopped. This way, high <strong>Zinser</strong> spinning stability is assured<br />

at superlength – cost-effi ciently, without auxiliary equipment<br />

and without requiring extra space.<br />

As a result, the <strong>Zinser</strong> <strong>351</strong> is not only the world’s longest<br />

ring spinning machine, but the most economical one<br />

as well. Make maximum use of your square metres, for<br />

greater production per sqm.<br />

<strong>Zinser</strong> <strong>351</strong> 13


Process reliability at the<br />

highest speeds<br />

Sensor-monitored drives<br />

As secure as a gear wheel:<br />

Monitoring and control via sensor technology<br />

The fi ne tuning of speed, twist and draft is essential for productivity<br />

and quality when ring spinning. It must be assured<br />

at all times that the values set are realised across the entire<br />

length of the machine in actual fact too. That is why the<br />

<strong>Zinser</strong> <strong>351</strong> relies on state-of-the-art, fully controlled drive<br />

technology: All speeds are sensor-monitored online and<br />

precisely readjusted on an ongoing basis in real time. As a<br />

result, the drive concept combines the operational comfort<br />

of electronic control with the accuracy and dependability of<br />

a gear wheel.<br />

14 <strong>Zinser</strong> <strong>351</strong><br />

Sensor, twist<br />

monitors and ensures constant<br />

twist on an ongoing basis<br />

Sensor, drafting system<br />

monitors and ensures uniform<br />

draft on an ongoing basis<br />

Constant yarn count<br />

at all times<br />

Software-supported control circuit<br />

Spindle speed, draft and twist are controlled online. The system<br />

sensor-controls both the motor speeds and the actual<br />

speed of the drafting system‘s bottom rollers, synchronises<br />

the values among themselves and readjusts, if required, in<br />

split seconds.<br />

Maximum productivity, satisfi ed customers<br />

The <strong>Zinser</strong> <strong>351</strong> achieves extremely low yarn break rates on<br />

account of this highly precise all-around control of every<br />

spinning parameter. The yarn count cannot change subtly<br />

and unnoticedly – consistency in the yarn quality from spindle<br />

to spindle is guaranteed.


OptiStep High-speed spindle technology<br />

Higher speeds with OptiStep<br />

Ensure maximum productivity with OptiStep. The start-up,<br />

tip and main spinning speeds can be defi ned very accurately<br />

via a 10-point speed curve. This means you can operate far<br />

closer to the technological spinning limit across the entire<br />

bobbin build and achieve peak production. The traveller<br />

service life is also extended.<br />

Precision and quiet running at highest speeds<br />

<strong>Zinser</strong> high-speed spindles are another reason for the high<br />

productive capacity of the <strong>Zinser</strong> <strong>351</strong>. The precise and highly<br />

stable high-speed spindle bearings in particular ensure absolute<br />

quiet running at top speeds. The spindles are economic<br />

due to their low energy consumption, scarcely require maintenance<br />

and have a long service life.<br />

<strong>Zinser</strong> <strong>351</strong> 15


<strong>Zinser</strong><br />

quality technologies<br />

16 <strong>Zinser</strong> <strong>351</strong><br />

> Maximum fl exibility, wide range of<br />

applications<br />

> Impact FX – the most productive compact<br />

technology<br />

> Fancy yarns, highly productive with<br />

FancyDraft<br />

> Expanding the product range with CoreSpun<br />

and SiroSpun<br />

> All-around protection for your quality<br />

> Fast, reliable operation with EasySpin


Control your quality<br />

advantage as the<br />

application requires<br />

Wide range of applications Impact FX compact spinning<br />

As fl exible as the textile market itself<br />

Fine yarns for high-quality shirt fabrics or coarse denim<br />

fancy yarns, the full spectrum of quality ring yarns can be<br />

produced on the <strong>Zinser</strong> <strong>351</strong> – subject to the demands of the<br />

market or following the current fashion trends.<br />

With the <strong>Zinser</strong> <strong>351</strong> you are processing virtually every rawmaterial<br />

quality and yarn count from coarse to fi ne at highest-quality.<br />

Rapid adjustments of production to the current<br />

demands of the market are fl exibly feasible at all times.<br />

You expand your product range easily and quickly thanks to<br />

the FancyDraft options for trendy fancy yarns, the CoreSpun<br />

and SiroSpun add-ons.<br />

No loss of compact power<br />

The market share of compact yarns is constantly growing.<br />

Increase your competitive advantage with Impact FX, the<br />

world’s most effi cient compact technology:<br />

– automatically self-cleaning<br />

– equipped with its own controlled vacuum unit<br />

– variably adjustable in its compact characteristics.<br />

While in other systems subtle obstruction of the compact<br />

module often requires considerable supervision and maintenance<br />

input, Impact FX guarantees reliable, ideal compact<br />

quality without additional personnel.<br />

Read more in the supplemental brochure entitled “<strong>Zinser</strong> <strong>351</strong> Impact FX”<br />

<strong>Zinser</strong> <strong>351</strong> 17


Fancy yarns,<br />

maximally productive<br />

FancyDraft<br />

MultiCount MultiTwist MultiCount and MultiTwist<br />

combined<br />

18 <strong>Zinser</strong> <strong>351</strong><br />

X<br />

X T/m X Y T/m Y<br />

Reacting fl exibly to market requirements<br />

With the integrated FancyDraft fancy yarn system you are<br />

producing stylish fancy yarns on the <strong>Zinser</strong> <strong>351</strong> in an exceptionally<br />

cost-effi cient way. New fabric structures are in<br />

demand season after season, time after time. With Fancy-<br />

Draft you can generate the desired effects quickly and easily<br />

on the EasySpin touchscreen. The possibilities are endless.<br />

Y<br />

Perfect structures absent the moiré effect<br />

<strong>Zinser</strong> FancyDraft does not require any setting for separate<br />

effects. The desired fabric effect in the woven or knitted fabrics<br />

is generated by prespecifi ed effect thicknesses and the<br />

assignment of length ranges. This fancy technology prevents<br />

the moiré effect so feared in practice.


Top yarns with<br />

process advantage<br />

FancyDesigner<br />

Designing effects on the PC and transferring to the<br />

machine<br />

It is even faster and easier when you create your effects with<br />

FancyDesigner software on the PC. Simulate your desired<br />

effect right on the screen: FancyDesigner displays the effect<br />

on the textile fabric for you as a 2D image. Then you generate<br />

the production data for the <strong>Zinser</strong> <strong>351</strong> directly from the<br />

design. Easily transferring to EasySpin with a USB stick and<br />

your fancy yarn production is up and running.<br />

SiroSpun & CoreSpun<br />

Ring spinning SiroSpun<br />

Winding<br />

Twisting<br />

Weaving (Knitting)<br />

Winding<br />

Spinning and twisting in one operation<br />

With the <strong>Zinser</strong> <strong>351</strong> you spin twisted yarn in a single operation.<br />

In the economic SiroSpun process, two rovings are led<br />

in parallel through the drafting system and are only combined<br />

after the nip point of the front top and front bottom<br />

rollers. A Siro yarn is produced from the twisted single yarns<br />

– a two-ply yarn with twist.<br />

Hard and soft Core yarns with CoreSpun<br />

Expand your range with Core yarns. Hard and soft Core<br />

yarns can be produced on <strong>Zinser</strong> <strong>351</strong> ring spinning machines<br />

with simple modifi cations and additional elements in<br />

the creel and drafting system.<br />

<strong>Zinser</strong> <strong>351</strong> 19


All-around protection for your quality<br />

EasySpin<br />

Operating technology assuring the highest quality<br />

All <strong>Oerlikon</strong> <strong>Schlafhorst</strong> machines stand out due to their market-leading,<br />

ergonomical operating concept. Your employees<br />

have the status of the machine, including all current process<br />

data, in view at all times on the big coloured EasySpin touchscreen<br />

– for maximum quality assurance.<br />

Integrated know-how<br />

Your staff are routed to the right setting quickly and securely:<br />

with images and icons and in various languages. Practical<br />

tips are found at every input screen. Illustrated messages<br />

provide targeted information about actions that are required.<br />

20 <strong>Zinser</strong> <strong>351</strong><br />

Reproducibility<br />

Central setting, consistent yarn quality<br />

With the <strong>Zinser</strong> <strong>351</strong> you produce quality bobbins that are as<br />

like as two peas in a pod. EasySpin and ServoDraft make<br />

mechanical settings unnecessary – they ensure the consistency<br />

of every machine. Every important spinning parameter<br />

and machine component, e.g. spindle drive, FancyDraft and<br />

CoWeMat, is centrally controlled. Central settings minimise<br />

adjustment errors and eliminate inaccuracies. Store your lot<br />

data in the EasySpin article data archive or use a USB stick;<br />

that way you ensure maximum reproducibility at all times.


Reliable in case of power failure<br />

Maximum productivity in case of power failure<br />

The <strong>Zinser</strong> <strong>351</strong> buffers short power failures up to 2 seconds<br />

and continues running without yarn breaks. The mains<br />

power failure support system monitors the power supply and<br />

the speed of the machine on an ongoing basis for this purpose.<br />

If the power fails, the spindle drive motors operate in<br />

generator mode and supply the rest of the machine’s motors<br />

with energy.<br />

In case of a longer power failure the machine shuts down<br />

gracefully. After the energy supply has been restored, the<br />

machine starts running steadily again without further yarn<br />

breaks. Any additional effort to remedy yarn breaks is obviated<br />

as a result and such being the case, no extra staff<br />

expenditure is required.<br />

Central data management<br />

Networked quality and production management<br />

With the Plant Operation Center (POC) you are always up to<br />

date as to the staff deployment and the level of effi ciency at<br />

which your system is currently operating.<br />

Your <strong>Oerlikon</strong> <strong>Schlafhorst</strong> product lines are linked up via a<br />

system network employing a central POC computer. All production<br />

and quality data are acquired online and are available<br />

via mouse click as shift or production reports. With information<br />

prepared in detail you optimise your operational application<br />

fl ows and in this way increase the economic success of<br />

your company.<br />

<strong>Zinser</strong> <strong>351</strong> 21


Saving on personnel,<br />

reducing downtimes<br />

22 <strong>Zinser</strong> <strong>351</strong><br />

> Less downtime, less personnel thanks<br />

to low-maintenance drive<br />

> Less downtime, less personnel thanks<br />

to targeted service


Being faster –<br />

the advantage that<br />

always pays off<br />

Low-maintenance drive<br />

Maintenance-free tangential belt<br />

The <strong>Zinser</strong> <strong>351</strong>’s multi-motor single tangential belt drive<br />

system does not require maintenance. If the belt change<br />

is made a part of the routine maintenance of the machine,<br />

you reduce maintenance-required downtimes to an absolute<br />

minimum – for the maximum economic effi ciency of the<br />

system.<br />

Spinning, not cleaning<br />

Additional advantages of the tangential belt drive: It is encapsulated<br />

and the belt surface area is very small. That is why it<br />

does not generate any air whirl in the machine, such as the<br />

drum shaft of a 4-spindle belt drive. The staff costs for cleaning<br />

the <strong>Zinser</strong> <strong>351</strong> are minimal as a result.<br />

FilaGuard single-yarn break detector<br />

Fast action, more production<br />

FilaGuard ensures that yarn breaks are corrected as fast as<br />

possible, for more production on each spindle. The singleyarn<br />

detector monitors the rotation of the steel ring traveller<br />

of every single spinning position and indicates the break to<br />

your staff at once via a signal visible over a long distance.<br />

That way with FilaGuard your staff expenditure is signifi cantly<br />

reduced and the effi ciency of your <strong>Zinser</strong> <strong>351</strong> ring spinning<br />

machines is further increased.<br />

<strong>Zinser</strong> <strong>351</strong> 23


Saving resources<br />

24 <strong>Zinser</strong> <strong>351</strong><br />

> Energy-effi cient drives<br />

> Reduced energy consumption<br />

with OptiSuction, the controlled<br />

yarn break suction system<br />

> Energy-saving spindle drive<br />

> Raw-material savings with<br />

RovingGuard<br />

> Longer service lives of travellers,<br />

aprons and pressure rollers with<br />

OptiStart and OptiMove


Energy costs: always<br />

under control<br />

OptiSuction yarn break suction system High-performance drives<br />

Without OptiSuction<br />

Vacuum level<br />

Energy<br />

Without OptiSuction:<br />

higher vacuum level, higher<br />

energy consumption<br />

t<br />

With OptiSuction<br />

– 13% up to 13%<br />

Vacuum level<br />

less energy<br />

required<br />

Energy<br />

With OptiSuction:<br />

lower vacuum level, reduced<br />

energy consumption<br />

Less energy, more income<br />

The intelligent OptiSuction sensor-monitored yarn break<br />

suction system ensures maximum energy effi ciency. Its<br />

vacuum control always supplies the precise amount of<br />

vacuum needed, independent of the fi ll level in the fi lter box<br />

for fi bres.<br />

Actual value equal to nominal value – at all times<br />

Settings can be confi gured conveniently on the EasySpin<br />

touchscreen. You produce economically and reliably as a<br />

result because the vacuum is always optimally adjusted<br />

to the raw material and the yarn count. Constant negative<br />

pressure across the entire bobbin build is ensured with this<br />

closed control circuit.<br />

t<br />

Top performance class drives do not require an<br />

additional cooling circuit<br />

Technology quality from <strong>Oerlikon</strong> <strong>Schlafhorst</strong> means: topquality<br />

components at critical points. On the <strong>Zinser</strong> <strong>351</strong> the<br />

spindle and drafting system drives are powered by energyeffi<br />

cient motors. The drives are designed specifi cally for the<br />

output called for in the spinning machines and they do not<br />

heat up. This means: Energy is converted to speed, not to<br />

heat.<br />

<strong>Zinser</strong> <strong>351</strong> 25


Lower spinning costs<br />

Energy-saving spindle drive RovingGuard roving stop<br />

Reduced friction, maximum energy efficiency<br />

The most important advantage of the <strong>Zinser</strong> multi-motor<br />

single tangential belt drive system: It consumes less energy<br />

than other drives. Thanks to fewer deflection points and belt<br />

deflections friction is minimised and energy consumption is<br />

reduced as a result.<br />

26 <strong>Zinser</strong> <strong>351</strong><br />

Saving on yarn resources<br />

To keep the roving feed from running on uncontrolledly in<br />

case of a yarn break and wasting expensive material, the<br />

RovingGuard automatic roving stop interrupts the roving<br />

feed in the drafting system section. The reaction occurs<br />

within milliseconds. That way no hazardous wind laps occur<br />

and you preserve your valuable yarn resources for yarn<br />

production.


Reduced wear part costs<br />

Ring traveller effi ciency with OptiStart<br />

Traveller costs are reduced with OptiStart<br />

Ring travellers last longer if they are run in properly. This can<br />

be done very easily and entirely automatically with OptiStart.<br />

The automatic ring traveller run-in program controls the<br />

individual running-in phases of the ring travellers up to<br />

production speed reliably and precisely. This signifi cantly<br />

increases the traveller service life and relieves your spinning<br />

components budget and your personnel.<br />

Spinning components effi ciency with<br />

OptiMove<br />

conventional konventionell Maschinengeneration OptiMove <strong>351</strong><br />

Longer service life with OptiMove<br />

On machines without an electronic roving guide drive, the<br />

yarn only travels in a narrow range by means of aprons and<br />

pressure rollers. These wear out quickly as a result. With<br />

the electronic OptiMove the traverse of the yarn is increased<br />

and controlled as a curve. Dead points do not occur at the<br />

defl ection points. Wear is reduced thanks to the more even<br />

load and the service life of the aprons and pressure rollers is<br />

extended considerably. An advantage that pays off: thanks<br />

to the longer service lives of the aprons and pressure rollers,<br />

reduced staff costs, longer maintenance intervals and with<br />

them the increased effi ciency of your ring spinning system.<br />

<strong>Zinser</strong> <strong>351</strong> 27


Automation and linked<br />

system solution<br />

28 <strong>Zinser</strong> <strong>351</strong><br />

> Automation solutions from the roving frame to the<br />

winding machine<br />

> CoWeMat – the world‘s most productive and most<br />

reliable automation<br />

> Stand-alone solution with CoWeFeed saves on<br />

staff – only with <strong>Zinser</strong><br />

> Lowest labour requirement, lowest logistics costs<br />

and maximum quality assurance when linked with<br />

the winding machine


Automating means profi ting<br />

Custom automation options<br />

Stand-alone solution:<br />

<strong>Zinser</strong> <strong>351</strong> with CoWeMat 395 F and<br />

CoWeFeed, the unsorted tube feeding<br />

Producing independent of personnel<br />

It is becoming increasingly more diffi cult for spinning mills to<br />

fi nd steady employees. As a result, the automation trend is<br />

gaining greater momentum worldwide. But automation also<br />

increases and assures yarn quality.<br />

<strong>Oerlikon</strong> <strong>Schlafhorst</strong> provides you with cost-effi cient and<br />

customised automation solutions:<br />

– for the roving frame and roving bobbin doffi ng<br />

– for transporting roving bobbins to the ring spinning<br />

machine<br />

– for doffi ng and the transport processes at the ring<br />

spinning machine<br />

– for transport solutions from the ring spinning machine to<br />

the winding machine<br />

Linked to the winding machine:<br />

<strong>Zinser</strong> <strong>351</strong> with CoWeMat 395 V<br />

Automated material flow<br />

from the roving frame to the<br />

ring spinning machine<br />

Flexible with the stand-alone solution or maximum<br />

effi ciency with linked systems<br />

Doffi ng automation with full fl exibility or maximum economic<br />

effi ciency for large lots – it is your choice:<br />

The <strong>Zinser</strong> <strong>351</strong> as a stand-alone machine with CoWeMat<br />

395 F fi ts every space situation because it is spatially<br />

independent of the package winding machine. It enables<br />

you to produce fl exibly and saves on personnel in particular<br />

thanks to CoWeFeed, the unique unsorted tube feeding. The<br />

<strong>Zinser</strong> <strong>351</strong> linked machine with CoWeMat 395 V links with<br />

every commercially available package winding machine and<br />

reduces your labour and space requirements to a minimum.<br />

<strong>Zinser</strong> <strong>351</strong> 29


Doffing automation with<br />

maximum efficiency:<br />

CoWeMat<br />

CoWeMat, the most reliable doffing technology<br />

Known around the world for maximum operational<br />

reliability<br />

Reliable doffing automation on the ring spinning machine has<br />

a name known worldwide: CoWeMat – the most cost-efficient<br />

doffing technology. Because the most important thing<br />

in your spinning mill is how many kilos of yarn are actually<br />

produced at the end of every shift:<br />

2x the protection for your production<br />

Each gripper is moved pneumatically by a diaphragm, without<br />

mechanical stress of the air-ducting elements. Second,<br />

every outer gripper is supplied with compressed air separate<br />

from the machine’s vacuum system. If a gripper malfunctions,<br />

the CoWeMat and the machine continue running: for<br />

maximum efficiency.<br />

30 <strong>Zinser</strong> <strong>351</strong><br />

No controls required<br />

The CoWeMat’s high level of operational reliability cannot<br />

be taken for granted. In the case of other doffing systems<br />

design-related malfunction risks are known, which require<br />

persistent controls. Here, individual leaks can even cause<br />

machine stoppage. The CoWeMat, on the other hand, increases<br />

and preserves your high level of productivity automatically.<br />

Monitored doffing also for yarns that are highly<br />

tenacious against rupture<br />

A light barrier monitors the smooth application flows of the<br />

doffing. In case of a malfunction, the machine shuts down<br />

automatically. Even yarns that are highly tenacious against<br />

rupture are safely separated from the outer gripper together<br />

with the <strong>Zinser</strong> spindle‘s separation technology.


Taking advantage of<br />

automation, maintaining<br />

application flows<br />

Doffing automatically and remaining flexible<br />

With the CoWeMat 395 F doffer you can position the <strong>Zinser</strong><br />

<strong>351</strong> freely because it is not connected to the winding machine.<br />

As a result, you remain flexible, can configure your<br />

application flows freely and always meet your customers’<br />

demands. You change the yarn spectrum as required and<br />

spin large or small lots, yarn qualities and counts as needed.<br />

<strong>Zinser</strong> BobbinTray – for greater productivity<br />

The <strong>Zinser</strong> BobbinTray system transports bobbins and<br />

empty tubes without contact, thus ensuring high <strong>Zinser</strong> yarn<br />

quality. The individually guided, BobbinTrays and the conveyor<br />

belt ensure precise positioning during doffing and a rapid,<br />

reliable material flow.<br />

<strong>Zinser</strong> <strong>351</strong> with CoWeMat:<br />

reduced personnel costs<br />

<strong>Zinser</strong> <strong>351</strong> without doffer<br />

<strong>Zinser</strong> <strong>351</strong> with doffer<br />

CoWeMat 395 F<br />

– 50%<br />

0 50 100<br />

Time-saving stand-alone solution: CoWeMat 395 F with CoWeFeed<br />

up to 50%<br />

lower<br />

personnel<br />

costs<br />

Basis: 30,000 spindles, Ne 30, carded cotton<br />

Uniquely time-saving: CoWeFeed<br />

Save on staff when making the empty tubes available. Only<br />

CoWeMat 395 F has CoWeFeed, the unsorted tube feeding.<br />

The empty tubes are simply dumped into the feed container –<br />

sorting is not required. One filling is sufficient for a full takeoff,<br />

even with superlong ring spinning machines.<br />

Automatic, fast, productive<br />

No matter how the tubes are situated, CoWeFeed finishes<br />

the processing automatically and trouble-free. Even with<br />

1,680 spindles removing the bobbins and feeding the empty<br />

tubes is rapidly carried out between two doffings – for maximum<br />

productivity.<br />

<strong>Zinser</strong> <strong>351</strong> 31


Lowest labour utilisation,<br />

highest reliability<br />

Efficiency maximisation in linked system solutions: CoWeMat 395 V<br />

Maximum economic efficiency in linked systems<br />

A linked system involving superlong ring spinning machines<br />

pays, particularly for the continual production of big lots<br />

without many changes. Many efficiency factors can be taken<br />

optimal advantage of, e.g. use of space, synchronisation of<br />

winding and spinning capacity, minimisation of the labour requirement<br />

and quality management. As a result, efficiency is<br />

increased and production run times are significantly reduced.<br />

Little effort is required on your part to link the <strong>Zinser</strong> <strong>351</strong> with<br />

CoWeMat 395 V with all commercially available automatic<br />

package winding machines.<br />

32 <strong>Zinser</strong> <strong>351</strong><br />

Higher package quality, highest efficiency<br />

Thanks to contact-free transport of the bobbins the quality<br />

of the yarn spun remains retained at 100%. The advantage:<br />

Thanks to yarn-protecting bobbin transport, trouble-free<br />

unwinding with the lowest yarn break rates and highest efficiency<br />

and quality is expected.


Transport automation from the roving<br />

frame to the ring spinning machine<br />

Tailor-made solutions for roving transport automation<br />

Transport automation, just the way you need it<br />

Automation solutions are always distinct. <strong>Oerlikon</strong><br />

<strong>Schlafhorst</strong> provides you with custom roving transport<br />

automation for the <strong>Zinser</strong> <strong>351</strong> from any commercially<br />

available roving frame, adjusted to fit your spatial<br />

requirements and your budget – from the economically<br />

priced version with manually actuated trolley trains to the fully<br />

automated system with CimTrack 3 or CimTrack 4.<br />

Up to 35% less personnel costs<br />

Compared to manual roving transport, you can save on<br />

personnel costs, e.g. for coarse yarns with CimTrack 3/4<br />

creel automation, up to 35%.<br />

Your advantages: More productivity, more reliable<br />

quality<br />

– No roving bobbin contact, no package surface damage<br />

– No intermediate storage that could cause damage to or<br />

soiling or aging of the roving<br />

– No mix-ups<br />

– Clearly structured material flow, acceleration of your<br />

processes<br />

– Equalisation of work application flows and smoothing of<br />

peaks in the labour requirement<br />

Read more in the brochure entitled “<strong>Zinser</strong> roving frame and automation<br />

solutions“<br />

<strong>Zinser</strong> <strong>351</strong> 33


Remaining fl exible,<br />

securing the future<br />

34 <strong>Zinser</strong> <strong>351</strong><br />

> Flexible technology platform<br />

> Comprehensive options for a wide<br />

range of applications: FancyDraft,<br />

FancyDesigner, CoreSpun, SiroSpun<br />

> Can be retrofi tted at any time<br />

> <strong>Zinser</strong> <strong>351</strong>+ can be upgraded to<br />

Impact FX compact spinning


<strong>Zinser</strong> <strong>351</strong>:<br />

The future thought ahead<br />

Flexible technology options<br />

Create room for decisions<br />

With the <strong>Zinser</strong> <strong>351</strong> you are investing in a technology<br />

platform that provides you with maximum freedom. With<br />

additional options like FancyDraft, FancyDesigner, CoreSpun<br />

and SiroSpun you are making your ring spinning machines fi t<br />

for new fashion trends at any moment and expanding your<br />

product portfolio with new yarns. Because a niche application<br />

today can already be standard tomorrow.<br />

Impact FX upgrade with the <strong>Zinser</strong> <strong>351</strong>+<br />

Upgrade to Impact FX, the self-cleaning compact<br />

spinning technology<br />

Spinning mills that produce different yarns and need frequent<br />

changes to meet new customer demands should select the<br />

<strong>Zinser</strong> model <strong>351</strong>+ when making their investment decisions<br />

so that they can remain fl exible for future requirements. It can<br />

be upgraded to Impact FX, the unique self-cleaning compact<br />

spinning technology, with little effort at any time.<br />

<strong>Zinser</strong> <strong>351</strong> 35


Made by<br />

<strong>Oerlikon</strong> <strong>Schlafhorst</strong><br />

36 <strong>Zinser</strong> <strong>351</strong><br />

Premium<br />

technology<br />

Advance of<br />

the market<br />

leader<br />

System<br />

solutions<br />

through to<br />

the package<br />

> Market and innovation leader in system<br />

solutions for the spinning mill<br />

> Specialist for greater economic effi ciency in<br />

ring spinning and compact spinning<br />

> Tailored technologies with greater energy<br />

effi ciency, greater raw material fl exibility and<br />

smarter automation<br />

> Trusted service quality worldwide<br />

Branches<br />

across the<br />

world<br />

Top class<br />

service


Partner for your success<br />

Know-how on call Custom-fi t effi ciency<br />

Effi cient solutions for the spinning mill<br />

<strong>Oerlikon</strong> <strong>Schlafhorst</strong> is your guarantor for sure success.<br />

We are the only company on the international market that<br />

offers trend-setting rotor spinning, ring spinning, compact<br />

spinning and winding machines from one single source for<br />

the important issues of our time: For the most effi cient use<br />

of raw materials and resources. For greater productivity<br />

in keeping with pinpoint quality. For rational automation in<br />

every market segment. For yarn and package quality that<br />

guarantees optimal added value and provides downstream<br />

manufacturers with the ideal basis to start from.<br />

Simply successful with smart technology<br />

Quality, productivity and cost-effectiveness are decisive<br />

factors of success for your economic efficiency. We<br />

support you in setting the right priorities in your market:<br />

with European know-how, innovative power and process<br />

experience.<br />

We make it easy for you to be successful – with smart<br />

technology solutions that operate at the touch of a button<br />

in a self-explanatory and self-regulatory way and minimise<br />

your effort along with resources, personnel and costs. High<br />

output and pinpoint product quality, minimal downtimes,<br />

flexibility and ease of maintenance are features that yield a<br />

quick profit.<br />

<strong>Zinser</strong> <strong>351</strong> 37


Technical data<br />

<strong>Zinser</strong> <strong>351</strong><br />

38 <strong>Zinser</strong> <strong>351</strong><br />

Maschinenlänge Machine length L in in mm L = 5794 6210 + X (<strong>Zinser</strong> <strong>351</strong> mit with CoWeMat 395 395 F) F)<br />

820 500 500 840 1400 2140<br />

L1 = 3820 4070 + X (<strong>Zinser</strong> <strong>351</strong> ohne without CoWeMat 395 395 F) F)<br />

10<br />

<strong>Zinser</strong> <strong>351</strong> with CoWeMat 395 F – Stand-alone – CoWeFeed – BobbinTray.<br />

<strong>Zinser</strong> <strong>351</strong> with CoWeMat 395 V – Linked system – BobbinTray.<br />

Features<br />

Application area<br />

Staple fibres up to 60 mm<br />

Raw material qualities<br />

Cotton, viscose, manmade fibres<br />

and their blends.<br />

Count range<br />

167–4 tex<br />

(Nm 6–270, Ne 4–160)<br />

Twist range<br />

100–3,500 T/m<br />

Draft range<br />

8–80 fold,<br />

higher drafts optional<br />

X<br />

X<br />

L1<br />

No. of spindles x gauge<br />

No. of spindles x gauge<br />

L<br />

820 500 500 840<br />

10<br />

1400 30<br />

Machine length L in mm<br />

Please take note: Linked system interface lengths must also be taken into<br />

L = 4100 + X (<strong>Zinser</strong> <strong>351</strong> with CoWeMat 395 V)<br />

account. Definite dimensions given in the order installation plan.<br />

Spindle gauge<br />

70; 75; 82.5 mm<br />

Tube length<br />

180–260 mm<br />

Ring diameter<br />

36–58 mm<br />

Spindle speed<br />

25,000 rpm (mechanical)<br />

L<br />

Comments<br />

> 1,248 spindles: central suction system<br />

Depending on the raw material, restrictions<br />

are possible on ring spinning machines with<br />

more than 1,200 spindles.<br />

Gauge Tube length No. of spindles<br />

mm mm<br />

Options<br />

FancyDraft<br />

FilaGuard<br />

RovingGuard<br />

POC<br />

SiroSpun<br />

CoreSpun<br />

Combination SiroSpun and CoreSpun<br />

1382<br />

1,164 mm<br />

max. 1,525 mm<br />

70 180–210 > 1488–1680<br />

70/75 180–230 240–1488<br />

70/75 up to 260 240–1200<br />

82.5 up to 260 180–1116


Technical data<br />

<strong>Zinser</strong> <strong>351</strong>+<br />

X<br />

820 500 Machine length L in mm L = 7060 + X (<strong>Zinser</strong> <strong>351</strong>+ with CoWeMat 395 F)<br />

500 840 840* 1400 2140<br />

L1 = 4920 + X (<strong>Zinser</strong> <strong>351</strong>+ without CoWeMat 395 F)<br />

10 10<br />

<strong>Zinser</strong> <strong>351</strong>+ with CoWeMat 395 F – Stand-alone – CoWeFeed – BobbinTray.<br />

X<br />

L1<br />

L<br />

L<br />

820 500 500 840 840* 1400 30<br />

10 10<br />

<strong>Zinser</strong> <strong>351</strong>+ with CoWeMat 395 V – Linked system – BobbinTray.<br />

Features<br />

Application area<br />

Staple fibres up to 60 mm<br />

Raw material qualities<br />

Cotton, viscose, manmade fibres and<br />

their blends.<br />

Count range<br />

167–4 tex<br />

(Nm 6–270, Ne 4–160)<br />

Twist range<br />

100–3,500 T/m<br />

Draft range<br />

8–80 fold,<br />

higher drafts optional<br />

No. of spindles x gauge<br />

No. of spindles x gauge<br />

Machine length L in mm<br />

L = 4950 + X (<strong>Zinser</strong> <strong>351</strong>+ with CoWeMat 395 V)<br />

Spindle gauge<br />

70; 75 mm<br />

Tube length<br />

180–260 mm<br />

Ring diameter<br />

36–54 mm<br />

Number of spindles<br />

240–1,680<br />

Spindle speed<br />

25,000 rpm (mechanical)<br />

Please take note: Linked system interface lengths must also be taken into<br />

account. Definite dimensions given in the order installation plan.<br />

* does not apply to ring spinning machines<br />

1,296-1,680 spindles<br />

Options<br />

FancyDraft<br />

FilaGuard<br />

RovingGuard<br />

POC<br />

SiroSpun<br />

CoreSpun<br />

Combination SiroSpun and CoreSpun<br />

1382<br />

1,164 mm<br />

max. 1,525 mm<br />

Depending on the raw material, restrictions<br />

are possible on ring spinning machines with<br />

more than 1,200 spindles.<br />

<strong>Zinser</strong> <strong>351</strong> 39

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