Zinser 351 - Oerlikon Schlafhorst - Oerlikon Textile
Zinser 351 - Oerlikon Schlafhorst - Oerlikon Textile
Zinser 351 - Oerlikon Schlafhorst - Oerlikon Textile
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<strong>Oerlikon</strong> <strong>Schlafhorst</strong><br />
Zweigniederlassung der<br />
<strong>Oerlikon</strong> <strong>Textile</strong> GmbH & Co. KG<br />
Carlstr. 60<br />
52531 Übach-Palenberg<br />
Germany<br />
Phone: +49 2451 905 1000<br />
Fax: +49 2451 905 1001<br />
E-Mail: info.schlafhorst@oerlikon.com<br />
Internet: www.schlafhorst.oerlikontextile.com<br />
OSC/ZIN/09-11/ZIN<strong>351</strong>/1EN
EN DE<br />
ring spinning<br />
<strong>Zinser</strong> <strong>351</strong><br />
Acting fl exibly in the market
EN<br />
ring spinning<br />
<strong>Zinser</strong> <strong>351</strong><br />
Acting fl exibly in the market
Welcome to the <strong>Zinser</strong> <strong>351</strong>, the most fl exible<br />
and most productive ring spinning technology<br />
for an extensive range of applications. Not<br />
only does the world’s longest ring spinning<br />
machine make 1,680 spindles available, but<br />
with the CoWeMat, the most process-reliable<br />
doffer as well. As a result, you increase your<br />
production, save staff expense and get more<br />
yarn from valuable raw material – and this at<br />
reduced spinning costs. From the roving<br />
frame to the winding maschine, automation<br />
solutions suitably customised to your<br />
operation maximize your entire ring spinning<br />
process.<br />
Now learn more about the most cost-effi cient<br />
ring spinning technology.
<strong>Zinser</strong> <strong>351</strong><br />
Standard equipment<br />
EasySpin<br />
Page 20<br />
OptiStep<br />
Page 15<br />
OptiStart<br />
Traveller run-in program<br />
Page 27<br />
Central settings<br />
Page 20<br />
Enabled dialog<br />
Page 20<br />
USB stick<br />
Page 20<br />
Strong middle bottom roller<br />
Page 13
1,680 spindle<br />
The longest a<br />
most cost-effi<br />
ring spinning<br />
in the world<br />
Page 13<br />
Po<br />
su<br />
Pag<br />
Op<br />
Pag<br />
Tan<br />
Pag<br />
Dr<br />
Pag<br />
Hig<br />
spindle technology<br />
Page 15
Page 18 Page 19 Page 17<br />
Page 19 Page 19 Page 26
Page 21<br />
Page 33<br />
Page 23<br />
Page 30<br />
Page 31<br />
<strong>Zinser</strong> <strong>351</strong><br />
Options
More production<br />
More quality<br />
More fl exibility<br />
Less personnel<br />
Less downtime<br />
Less energy<br />
Less raw material<br />
Less wear parts<br />
Less space costs
<strong>Zinser</strong> <strong>351</strong><br />
Acting fl exibly in the market<br />
Increasing productivity<br />
The longest ring spinning machine in the world ..................................................... 13<br />
Process reliability at maximum speeds ................................................................. 14<br />
<strong>Zinser</strong> quality technologies<br />
Wide range of applications ................................................................................. 17<br />
Impact FX compact spinning .............................................................................. 17<br />
Fancy yarns, maximally productive with FancyDraft and FancyDesigner .................... 18<br />
SiroSpun and CoreSpun .................................................................................... 19<br />
All-around protection for your quality .................................................................... 20<br />
Saving on personnel, reducing downtimes<br />
Being faster – the advantage that always pays off .................................................. 23<br />
Saving resources<br />
Energy costs always under control ...................................................................... 25<br />
Lower spinning costs ........................................................................................ 26<br />
Reduced wear part costs ................................................................................... 27
Automation and linked system solution<br />
Automating means profiting ................................................................................ 29<br />
CoWeMat – doffing automation with maximum efficiency ....................................... 30<br />
The personnel-saving stand-alone solution ........................................................... 31<br />
Quality-assuring link with every winding machine ................................................... 32<br />
Transport automation from the roving frame to the ring spinning machine ................. 33<br />
Remaining fl exible, securing the future<br />
<strong>Zinser</strong> <strong>351</strong>: The future thought ahead ................................................................. 35<br />
Made by <strong>Oerlikon</strong> <strong>Schlafhorst</strong><br />
Partner for your success .................................................................................... 37<br />
Technical details<br />
Technical data ................................................................................................... 38
Increasing productivity<br />
12 <strong>Zinser</strong> <strong>351</strong><br />
> 1,680 spindles: The longest and most<br />
cost-effi cient ring spinning machine in<br />
the world<br />
> Highest speeds and lowest yarn break<br />
rates thanks to sensor-controlled<br />
drive technology<br />
> Operating closer to the technological<br />
spinning limit with OptiStep<br />
> <strong>Zinser</strong> high-speed spindles
Maximum economic<br />
effi ciency in superlength<br />
The longest ring spinning machine in the world – without centre drive<br />
<strong>Zinser</strong> <strong>351</strong> with 1,680 spindles:<br />
reduced space requirement<br />
25 ring spinning<br />
machines with<br />
1,200 spindles,<br />
7 roving frames,<br />
25 winding machines<br />
18 ring spinning<br />
machines with<br />
1,680 spindles,<br />
5 roving frames,<br />
18 winding machines<br />
up to 8%<br />
less space<br />
required<br />
Sophisticated drive technologies for long and<br />
superlong machines<br />
Superlong machines are increasingly in demand for commodity<br />
production. However, superlength places considerable<br />
demands on the system because the torsional forces<br />
occurring must not affect the quality of the yarn. The bottom<br />
rollers in particular are subjected to a torsion that the<br />
<strong>Zinser</strong> <strong>351</strong> counteracts with stronger middle bottom rollers.<br />
An auxiliary motor at the centre of a machine, which is<br />
generally used on other machines, is not an option for the<br />
<strong>Zinser</strong> <strong>351</strong> because it takes up space – and impairs productivity<br />
per sqm in doing so – and it requires additional<br />
maintenance input.<br />
<strong>Zinser</strong> <strong>351</strong> with 1,680 spindles:<br />
reduced production costs<br />
1,200 spindles<br />
1,680 spindles – 6%<br />
80 90 100<br />
Others:<br />
27 mm<br />
Illustration in original size<br />
up to 6%<br />
lower production<br />
costs<br />
Relative to a complete installation with 30,000 spindles (roving frame, ring spinning machine, winding machine)<br />
Ne 30, carded cotton<br />
<strong>Zinser</strong>:<br />
30.5 mm<br />
20% more<br />
torsional strength<br />
Only with <strong>Zinser</strong>: 1,680 spindles with maximum<br />
use of space<br />
The <strong>Zinser</strong> <strong>351</strong> with stronger middle bottom rollers realises<br />
a cost-effective way of neutralising torsional forces.<br />
Their drive motors fi x them in place when the machine is<br />
stopped. This way, high <strong>Zinser</strong> spinning stability is assured<br />
at superlength – cost-effi ciently, without auxiliary equipment<br />
and without requiring extra space.<br />
As a result, the <strong>Zinser</strong> <strong>351</strong> is not only the world’s longest<br />
ring spinning machine, but the most economical one<br />
as well. Make maximum use of your square metres, for<br />
greater production per sqm.<br />
<strong>Zinser</strong> <strong>351</strong> 13
Process reliability at the<br />
highest speeds<br />
Sensor-monitored drives<br />
As secure as a gear wheel:<br />
Monitoring and control via sensor technology<br />
The fi ne tuning of speed, twist and draft is essential for productivity<br />
and quality when ring spinning. It must be assured<br />
at all times that the values set are realised across the entire<br />
length of the machine in actual fact too. That is why the<br />
<strong>Zinser</strong> <strong>351</strong> relies on state-of-the-art, fully controlled drive<br />
technology: All speeds are sensor-monitored online and<br />
precisely readjusted on an ongoing basis in real time. As a<br />
result, the drive concept combines the operational comfort<br />
of electronic control with the accuracy and dependability of<br />
a gear wheel.<br />
14 <strong>Zinser</strong> <strong>351</strong><br />
Sensor, twist<br />
monitors and ensures constant<br />
twist on an ongoing basis<br />
Sensor, drafting system<br />
monitors and ensures uniform<br />
draft on an ongoing basis<br />
Constant yarn count<br />
at all times<br />
Software-supported control circuit<br />
Spindle speed, draft and twist are controlled online. The system<br />
sensor-controls both the motor speeds and the actual<br />
speed of the drafting system‘s bottom rollers, synchronises<br />
the values among themselves and readjusts, if required, in<br />
split seconds.<br />
Maximum productivity, satisfi ed customers<br />
The <strong>Zinser</strong> <strong>351</strong> achieves extremely low yarn break rates on<br />
account of this highly precise all-around control of every<br />
spinning parameter. The yarn count cannot change subtly<br />
and unnoticedly – consistency in the yarn quality from spindle<br />
to spindle is guaranteed.
OptiStep High-speed spindle technology<br />
Higher speeds with OptiStep<br />
Ensure maximum productivity with OptiStep. The start-up,<br />
tip and main spinning speeds can be defi ned very accurately<br />
via a 10-point speed curve. This means you can operate far<br />
closer to the technological spinning limit across the entire<br />
bobbin build and achieve peak production. The traveller<br />
service life is also extended.<br />
Precision and quiet running at highest speeds<br />
<strong>Zinser</strong> high-speed spindles are another reason for the high<br />
productive capacity of the <strong>Zinser</strong> <strong>351</strong>. The precise and highly<br />
stable high-speed spindle bearings in particular ensure absolute<br />
quiet running at top speeds. The spindles are economic<br />
due to their low energy consumption, scarcely require maintenance<br />
and have a long service life.<br />
<strong>Zinser</strong> <strong>351</strong> 15
<strong>Zinser</strong><br />
quality technologies<br />
16 <strong>Zinser</strong> <strong>351</strong><br />
> Maximum fl exibility, wide range of<br />
applications<br />
> Impact FX – the most productive compact<br />
technology<br />
> Fancy yarns, highly productive with<br />
FancyDraft<br />
> Expanding the product range with CoreSpun<br />
and SiroSpun<br />
> All-around protection for your quality<br />
> Fast, reliable operation with EasySpin
Control your quality<br />
advantage as the<br />
application requires<br />
Wide range of applications Impact FX compact spinning<br />
As fl exible as the textile market itself<br />
Fine yarns for high-quality shirt fabrics or coarse denim<br />
fancy yarns, the full spectrum of quality ring yarns can be<br />
produced on the <strong>Zinser</strong> <strong>351</strong> – subject to the demands of the<br />
market or following the current fashion trends.<br />
With the <strong>Zinser</strong> <strong>351</strong> you are processing virtually every rawmaterial<br />
quality and yarn count from coarse to fi ne at highest-quality.<br />
Rapid adjustments of production to the current<br />
demands of the market are fl exibly feasible at all times.<br />
You expand your product range easily and quickly thanks to<br />
the FancyDraft options for trendy fancy yarns, the CoreSpun<br />
and SiroSpun add-ons.<br />
No loss of compact power<br />
The market share of compact yarns is constantly growing.<br />
Increase your competitive advantage with Impact FX, the<br />
world’s most effi cient compact technology:<br />
– automatically self-cleaning<br />
– equipped with its own controlled vacuum unit<br />
– variably adjustable in its compact characteristics.<br />
While in other systems subtle obstruction of the compact<br />
module often requires considerable supervision and maintenance<br />
input, Impact FX guarantees reliable, ideal compact<br />
quality without additional personnel.<br />
Read more in the supplemental brochure entitled “<strong>Zinser</strong> <strong>351</strong> Impact FX”<br />
<strong>Zinser</strong> <strong>351</strong> 17
Fancy yarns,<br />
maximally productive<br />
FancyDraft<br />
MultiCount MultiTwist MultiCount and MultiTwist<br />
combined<br />
18 <strong>Zinser</strong> <strong>351</strong><br />
X<br />
X T/m X Y T/m Y<br />
Reacting fl exibly to market requirements<br />
With the integrated FancyDraft fancy yarn system you are<br />
producing stylish fancy yarns on the <strong>Zinser</strong> <strong>351</strong> in an exceptionally<br />
cost-effi cient way. New fabric structures are in<br />
demand season after season, time after time. With Fancy-<br />
Draft you can generate the desired effects quickly and easily<br />
on the EasySpin touchscreen. The possibilities are endless.<br />
Y<br />
Perfect structures absent the moiré effect<br />
<strong>Zinser</strong> FancyDraft does not require any setting for separate<br />
effects. The desired fabric effect in the woven or knitted fabrics<br />
is generated by prespecifi ed effect thicknesses and the<br />
assignment of length ranges. This fancy technology prevents<br />
the moiré effect so feared in practice.
Top yarns with<br />
process advantage<br />
FancyDesigner<br />
Designing effects on the PC and transferring to the<br />
machine<br />
It is even faster and easier when you create your effects with<br />
FancyDesigner software on the PC. Simulate your desired<br />
effect right on the screen: FancyDesigner displays the effect<br />
on the textile fabric for you as a 2D image. Then you generate<br />
the production data for the <strong>Zinser</strong> <strong>351</strong> directly from the<br />
design. Easily transferring to EasySpin with a USB stick and<br />
your fancy yarn production is up and running.<br />
SiroSpun & CoreSpun<br />
Ring spinning SiroSpun<br />
Winding<br />
Twisting<br />
Weaving (Knitting)<br />
Winding<br />
Spinning and twisting in one operation<br />
With the <strong>Zinser</strong> <strong>351</strong> you spin twisted yarn in a single operation.<br />
In the economic SiroSpun process, two rovings are led<br />
in parallel through the drafting system and are only combined<br />
after the nip point of the front top and front bottom<br />
rollers. A Siro yarn is produced from the twisted single yarns<br />
– a two-ply yarn with twist.<br />
Hard and soft Core yarns with CoreSpun<br />
Expand your range with Core yarns. Hard and soft Core<br />
yarns can be produced on <strong>Zinser</strong> <strong>351</strong> ring spinning machines<br />
with simple modifi cations and additional elements in<br />
the creel and drafting system.<br />
<strong>Zinser</strong> <strong>351</strong> 19
All-around protection for your quality<br />
EasySpin<br />
Operating technology assuring the highest quality<br />
All <strong>Oerlikon</strong> <strong>Schlafhorst</strong> machines stand out due to their market-leading,<br />
ergonomical operating concept. Your employees<br />
have the status of the machine, including all current process<br />
data, in view at all times on the big coloured EasySpin touchscreen<br />
– for maximum quality assurance.<br />
Integrated know-how<br />
Your staff are routed to the right setting quickly and securely:<br />
with images and icons and in various languages. Practical<br />
tips are found at every input screen. Illustrated messages<br />
provide targeted information about actions that are required.<br />
20 <strong>Zinser</strong> <strong>351</strong><br />
Reproducibility<br />
Central setting, consistent yarn quality<br />
With the <strong>Zinser</strong> <strong>351</strong> you produce quality bobbins that are as<br />
like as two peas in a pod. EasySpin and ServoDraft make<br />
mechanical settings unnecessary – they ensure the consistency<br />
of every machine. Every important spinning parameter<br />
and machine component, e.g. spindle drive, FancyDraft and<br />
CoWeMat, is centrally controlled. Central settings minimise<br />
adjustment errors and eliminate inaccuracies. Store your lot<br />
data in the EasySpin article data archive or use a USB stick;<br />
that way you ensure maximum reproducibility at all times.
Reliable in case of power failure<br />
Maximum productivity in case of power failure<br />
The <strong>Zinser</strong> <strong>351</strong> buffers short power failures up to 2 seconds<br />
and continues running without yarn breaks. The mains<br />
power failure support system monitors the power supply and<br />
the speed of the machine on an ongoing basis for this purpose.<br />
If the power fails, the spindle drive motors operate in<br />
generator mode and supply the rest of the machine’s motors<br />
with energy.<br />
In case of a longer power failure the machine shuts down<br />
gracefully. After the energy supply has been restored, the<br />
machine starts running steadily again without further yarn<br />
breaks. Any additional effort to remedy yarn breaks is obviated<br />
as a result and such being the case, no extra staff<br />
expenditure is required.<br />
Central data management<br />
Networked quality and production management<br />
With the Plant Operation Center (POC) you are always up to<br />
date as to the staff deployment and the level of effi ciency at<br />
which your system is currently operating.<br />
Your <strong>Oerlikon</strong> <strong>Schlafhorst</strong> product lines are linked up via a<br />
system network employing a central POC computer. All production<br />
and quality data are acquired online and are available<br />
via mouse click as shift or production reports. With information<br />
prepared in detail you optimise your operational application<br />
fl ows and in this way increase the economic success of<br />
your company.<br />
<strong>Zinser</strong> <strong>351</strong> 21
Saving on personnel,<br />
reducing downtimes<br />
22 <strong>Zinser</strong> <strong>351</strong><br />
> Less downtime, less personnel thanks<br />
to low-maintenance drive<br />
> Less downtime, less personnel thanks<br />
to targeted service
Being faster –<br />
the advantage that<br />
always pays off<br />
Low-maintenance drive<br />
Maintenance-free tangential belt<br />
The <strong>Zinser</strong> <strong>351</strong>’s multi-motor single tangential belt drive<br />
system does not require maintenance. If the belt change<br />
is made a part of the routine maintenance of the machine,<br />
you reduce maintenance-required downtimes to an absolute<br />
minimum – for the maximum economic effi ciency of the<br />
system.<br />
Spinning, not cleaning<br />
Additional advantages of the tangential belt drive: It is encapsulated<br />
and the belt surface area is very small. That is why it<br />
does not generate any air whirl in the machine, such as the<br />
drum shaft of a 4-spindle belt drive. The staff costs for cleaning<br />
the <strong>Zinser</strong> <strong>351</strong> are minimal as a result.<br />
FilaGuard single-yarn break detector<br />
Fast action, more production<br />
FilaGuard ensures that yarn breaks are corrected as fast as<br />
possible, for more production on each spindle. The singleyarn<br />
detector monitors the rotation of the steel ring traveller<br />
of every single spinning position and indicates the break to<br />
your staff at once via a signal visible over a long distance.<br />
That way with FilaGuard your staff expenditure is signifi cantly<br />
reduced and the effi ciency of your <strong>Zinser</strong> <strong>351</strong> ring spinning<br />
machines is further increased.<br />
<strong>Zinser</strong> <strong>351</strong> 23
Saving resources<br />
24 <strong>Zinser</strong> <strong>351</strong><br />
> Energy-effi cient drives<br />
> Reduced energy consumption<br />
with OptiSuction, the controlled<br />
yarn break suction system<br />
> Energy-saving spindle drive<br />
> Raw-material savings with<br />
RovingGuard<br />
> Longer service lives of travellers,<br />
aprons and pressure rollers with<br />
OptiStart and OptiMove
Energy costs: always<br />
under control<br />
OptiSuction yarn break suction system High-performance drives<br />
Without OptiSuction<br />
Vacuum level<br />
Energy<br />
Without OptiSuction:<br />
higher vacuum level, higher<br />
energy consumption<br />
t<br />
With OptiSuction<br />
– 13% up to 13%<br />
Vacuum level<br />
less energy<br />
required<br />
Energy<br />
With OptiSuction:<br />
lower vacuum level, reduced<br />
energy consumption<br />
Less energy, more income<br />
The intelligent OptiSuction sensor-monitored yarn break<br />
suction system ensures maximum energy effi ciency. Its<br />
vacuum control always supplies the precise amount of<br />
vacuum needed, independent of the fi ll level in the fi lter box<br />
for fi bres.<br />
Actual value equal to nominal value – at all times<br />
Settings can be confi gured conveniently on the EasySpin<br />
touchscreen. You produce economically and reliably as a<br />
result because the vacuum is always optimally adjusted<br />
to the raw material and the yarn count. Constant negative<br />
pressure across the entire bobbin build is ensured with this<br />
closed control circuit.<br />
t<br />
Top performance class drives do not require an<br />
additional cooling circuit<br />
Technology quality from <strong>Oerlikon</strong> <strong>Schlafhorst</strong> means: topquality<br />
components at critical points. On the <strong>Zinser</strong> <strong>351</strong> the<br />
spindle and drafting system drives are powered by energyeffi<br />
cient motors. The drives are designed specifi cally for the<br />
output called for in the spinning machines and they do not<br />
heat up. This means: Energy is converted to speed, not to<br />
heat.<br />
<strong>Zinser</strong> <strong>351</strong> 25
Lower spinning costs<br />
Energy-saving spindle drive RovingGuard roving stop<br />
Reduced friction, maximum energy efficiency<br />
The most important advantage of the <strong>Zinser</strong> multi-motor<br />
single tangential belt drive system: It consumes less energy<br />
than other drives. Thanks to fewer deflection points and belt<br />
deflections friction is minimised and energy consumption is<br />
reduced as a result.<br />
26 <strong>Zinser</strong> <strong>351</strong><br />
Saving on yarn resources<br />
To keep the roving feed from running on uncontrolledly in<br />
case of a yarn break and wasting expensive material, the<br />
RovingGuard automatic roving stop interrupts the roving<br />
feed in the drafting system section. The reaction occurs<br />
within milliseconds. That way no hazardous wind laps occur<br />
and you preserve your valuable yarn resources for yarn<br />
production.
Reduced wear part costs<br />
Ring traveller effi ciency with OptiStart<br />
Traveller costs are reduced with OptiStart<br />
Ring travellers last longer if they are run in properly. This can<br />
be done very easily and entirely automatically with OptiStart.<br />
The automatic ring traveller run-in program controls the<br />
individual running-in phases of the ring travellers up to<br />
production speed reliably and precisely. This signifi cantly<br />
increases the traveller service life and relieves your spinning<br />
components budget and your personnel.<br />
Spinning components effi ciency with<br />
OptiMove<br />
conventional konventionell Maschinengeneration OptiMove <strong>351</strong><br />
Longer service life with OptiMove<br />
On machines without an electronic roving guide drive, the<br />
yarn only travels in a narrow range by means of aprons and<br />
pressure rollers. These wear out quickly as a result. With<br />
the electronic OptiMove the traverse of the yarn is increased<br />
and controlled as a curve. Dead points do not occur at the<br />
defl ection points. Wear is reduced thanks to the more even<br />
load and the service life of the aprons and pressure rollers is<br />
extended considerably. An advantage that pays off: thanks<br />
to the longer service lives of the aprons and pressure rollers,<br />
reduced staff costs, longer maintenance intervals and with<br />
them the increased effi ciency of your ring spinning system.<br />
<strong>Zinser</strong> <strong>351</strong> 27
Automation and linked<br />
system solution<br />
28 <strong>Zinser</strong> <strong>351</strong><br />
> Automation solutions from the roving frame to the<br />
winding machine<br />
> CoWeMat – the world‘s most productive and most<br />
reliable automation<br />
> Stand-alone solution with CoWeFeed saves on<br />
staff – only with <strong>Zinser</strong><br />
> Lowest labour requirement, lowest logistics costs<br />
and maximum quality assurance when linked with<br />
the winding machine
Automating means profi ting<br />
Custom automation options<br />
Stand-alone solution:<br />
<strong>Zinser</strong> <strong>351</strong> with CoWeMat 395 F and<br />
CoWeFeed, the unsorted tube feeding<br />
Producing independent of personnel<br />
It is becoming increasingly more diffi cult for spinning mills to<br />
fi nd steady employees. As a result, the automation trend is<br />
gaining greater momentum worldwide. But automation also<br />
increases and assures yarn quality.<br />
<strong>Oerlikon</strong> <strong>Schlafhorst</strong> provides you with cost-effi cient and<br />
customised automation solutions:<br />
– for the roving frame and roving bobbin doffi ng<br />
– for transporting roving bobbins to the ring spinning<br />
machine<br />
– for doffi ng and the transport processes at the ring<br />
spinning machine<br />
– for transport solutions from the ring spinning machine to<br />
the winding machine<br />
Linked to the winding machine:<br />
<strong>Zinser</strong> <strong>351</strong> with CoWeMat 395 V<br />
Automated material flow<br />
from the roving frame to the<br />
ring spinning machine<br />
Flexible with the stand-alone solution or maximum<br />
effi ciency with linked systems<br />
Doffi ng automation with full fl exibility or maximum economic<br />
effi ciency for large lots – it is your choice:<br />
The <strong>Zinser</strong> <strong>351</strong> as a stand-alone machine with CoWeMat<br />
395 F fi ts every space situation because it is spatially<br />
independent of the package winding machine. It enables<br />
you to produce fl exibly and saves on personnel in particular<br />
thanks to CoWeFeed, the unique unsorted tube feeding. The<br />
<strong>Zinser</strong> <strong>351</strong> linked machine with CoWeMat 395 V links with<br />
every commercially available package winding machine and<br />
reduces your labour and space requirements to a minimum.<br />
<strong>Zinser</strong> <strong>351</strong> 29
Doffing automation with<br />
maximum efficiency:<br />
CoWeMat<br />
CoWeMat, the most reliable doffing technology<br />
Known around the world for maximum operational<br />
reliability<br />
Reliable doffing automation on the ring spinning machine has<br />
a name known worldwide: CoWeMat – the most cost-efficient<br />
doffing technology. Because the most important thing<br />
in your spinning mill is how many kilos of yarn are actually<br />
produced at the end of every shift:<br />
2x the protection for your production<br />
Each gripper is moved pneumatically by a diaphragm, without<br />
mechanical stress of the air-ducting elements. Second,<br />
every outer gripper is supplied with compressed air separate<br />
from the machine’s vacuum system. If a gripper malfunctions,<br />
the CoWeMat and the machine continue running: for<br />
maximum efficiency.<br />
30 <strong>Zinser</strong> <strong>351</strong><br />
No controls required<br />
The CoWeMat’s high level of operational reliability cannot<br />
be taken for granted. In the case of other doffing systems<br />
design-related malfunction risks are known, which require<br />
persistent controls. Here, individual leaks can even cause<br />
machine stoppage. The CoWeMat, on the other hand, increases<br />
and preserves your high level of productivity automatically.<br />
Monitored doffing also for yarns that are highly<br />
tenacious against rupture<br />
A light barrier monitors the smooth application flows of the<br />
doffing. In case of a malfunction, the machine shuts down<br />
automatically. Even yarns that are highly tenacious against<br />
rupture are safely separated from the outer gripper together<br />
with the <strong>Zinser</strong> spindle‘s separation technology.
Taking advantage of<br />
automation, maintaining<br />
application flows<br />
Doffing automatically and remaining flexible<br />
With the CoWeMat 395 F doffer you can position the <strong>Zinser</strong><br />
<strong>351</strong> freely because it is not connected to the winding machine.<br />
As a result, you remain flexible, can configure your<br />
application flows freely and always meet your customers’<br />
demands. You change the yarn spectrum as required and<br />
spin large or small lots, yarn qualities and counts as needed.<br />
<strong>Zinser</strong> BobbinTray – for greater productivity<br />
The <strong>Zinser</strong> BobbinTray system transports bobbins and<br />
empty tubes without contact, thus ensuring high <strong>Zinser</strong> yarn<br />
quality. The individually guided, BobbinTrays and the conveyor<br />
belt ensure precise positioning during doffing and a rapid,<br />
reliable material flow.<br />
<strong>Zinser</strong> <strong>351</strong> with CoWeMat:<br />
reduced personnel costs<br />
<strong>Zinser</strong> <strong>351</strong> without doffer<br />
<strong>Zinser</strong> <strong>351</strong> with doffer<br />
CoWeMat 395 F<br />
– 50%<br />
0 50 100<br />
Time-saving stand-alone solution: CoWeMat 395 F with CoWeFeed<br />
up to 50%<br />
lower<br />
personnel<br />
costs<br />
Basis: 30,000 spindles, Ne 30, carded cotton<br />
Uniquely time-saving: CoWeFeed<br />
Save on staff when making the empty tubes available. Only<br />
CoWeMat 395 F has CoWeFeed, the unsorted tube feeding.<br />
The empty tubes are simply dumped into the feed container –<br />
sorting is not required. One filling is sufficient for a full takeoff,<br />
even with superlong ring spinning machines.<br />
Automatic, fast, productive<br />
No matter how the tubes are situated, CoWeFeed finishes<br />
the processing automatically and trouble-free. Even with<br />
1,680 spindles removing the bobbins and feeding the empty<br />
tubes is rapidly carried out between two doffings – for maximum<br />
productivity.<br />
<strong>Zinser</strong> <strong>351</strong> 31
Lowest labour utilisation,<br />
highest reliability<br />
Efficiency maximisation in linked system solutions: CoWeMat 395 V<br />
Maximum economic efficiency in linked systems<br />
A linked system involving superlong ring spinning machines<br />
pays, particularly for the continual production of big lots<br />
without many changes. Many efficiency factors can be taken<br />
optimal advantage of, e.g. use of space, synchronisation of<br />
winding and spinning capacity, minimisation of the labour requirement<br />
and quality management. As a result, efficiency is<br />
increased and production run times are significantly reduced.<br />
Little effort is required on your part to link the <strong>Zinser</strong> <strong>351</strong> with<br />
CoWeMat 395 V with all commercially available automatic<br />
package winding machines.<br />
32 <strong>Zinser</strong> <strong>351</strong><br />
Higher package quality, highest efficiency<br />
Thanks to contact-free transport of the bobbins the quality<br />
of the yarn spun remains retained at 100%. The advantage:<br />
Thanks to yarn-protecting bobbin transport, trouble-free<br />
unwinding with the lowest yarn break rates and highest efficiency<br />
and quality is expected.
Transport automation from the roving<br />
frame to the ring spinning machine<br />
Tailor-made solutions for roving transport automation<br />
Transport automation, just the way you need it<br />
Automation solutions are always distinct. <strong>Oerlikon</strong><br />
<strong>Schlafhorst</strong> provides you with custom roving transport<br />
automation for the <strong>Zinser</strong> <strong>351</strong> from any commercially<br />
available roving frame, adjusted to fit your spatial<br />
requirements and your budget – from the economically<br />
priced version with manually actuated trolley trains to the fully<br />
automated system with CimTrack 3 or CimTrack 4.<br />
Up to 35% less personnel costs<br />
Compared to manual roving transport, you can save on<br />
personnel costs, e.g. for coarse yarns with CimTrack 3/4<br />
creel automation, up to 35%.<br />
Your advantages: More productivity, more reliable<br />
quality<br />
– No roving bobbin contact, no package surface damage<br />
– No intermediate storage that could cause damage to or<br />
soiling or aging of the roving<br />
– No mix-ups<br />
– Clearly structured material flow, acceleration of your<br />
processes<br />
– Equalisation of work application flows and smoothing of<br />
peaks in the labour requirement<br />
Read more in the brochure entitled “<strong>Zinser</strong> roving frame and automation<br />
solutions“<br />
<strong>Zinser</strong> <strong>351</strong> 33
Remaining fl exible,<br />
securing the future<br />
34 <strong>Zinser</strong> <strong>351</strong><br />
> Flexible technology platform<br />
> Comprehensive options for a wide<br />
range of applications: FancyDraft,<br />
FancyDesigner, CoreSpun, SiroSpun<br />
> Can be retrofi tted at any time<br />
> <strong>Zinser</strong> <strong>351</strong>+ can be upgraded to<br />
Impact FX compact spinning
<strong>Zinser</strong> <strong>351</strong>:<br />
The future thought ahead<br />
Flexible technology options<br />
Create room for decisions<br />
With the <strong>Zinser</strong> <strong>351</strong> you are investing in a technology<br />
platform that provides you with maximum freedom. With<br />
additional options like FancyDraft, FancyDesigner, CoreSpun<br />
and SiroSpun you are making your ring spinning machines fi t<br />
for new fashion trends at any moment and expanding your<br />
product portfolio with new yarns. Because a niche application<br />
today can already be standard tomorrow.<br />
Impact FX upgrade with the <strong>Zinser</strong> <strong>351</strong>+<br />
Upgrade to Impact FX, the self-cleaning compact<br />
spinning technology<br />
Spinning mills that produce different yarns and need frequent<br />
changes to meet new customer demands should select the<br />
<strong>Zinser</strong> model <strong>351</strong>+ when making their investment decisions<br />
so that they can remain fl exible for future requirements. It can<br />
be upgraded to Impact FX, the unique self-cleaning compact<br />
spinning technology, with little effort at any time.<br />
<strong>Zinser</strong> <strong>351</strong> 35
Made by<br />
<strong>Oerlikon</strong> <strong>Schlafhorst</strong><br />
36 <strong>Zinser</strong> <strong>351</strong><br />
Premium<br />
technology<br />
Advance of<br />
the market<br />
leader<br />
System<br />
solutions<br />
through to<br />
the package<br />
> Market and innovation leader in system<br />
solutions for the spinning mill<br />
> Specialist for greater economic effi ciency in<br />
ring spinning and compact spinning<br />
> Tailored technologies with greater energy<br />
effi ciency, greater raw material fl exibility and<br />
smarter automation<br />
> Trusted service quality worldwide<br />
Branches<br />
across the<br />
world<br />
Top class<br />
service
Partner for your success<br />
Know-how on call Custom-fi t effi ciency<br />
Effi cient solutions for the spinning mill<br />
<strong>Oerlikon</strong> <strong>Schlafhorst</strong> is your guarantor for sure success.<br />
We are the only company on the international market that<br />
offers trend-setting rotor spinning, ring spinning, compact<br />
spinning and winding machines from one single source for<br />
the important issues of our time: For the most effi cient use<br />
of raw materials and resources. For greater productivity<br />
in keeping with pinpoint quality. For rational automation in<br />
every market segment. For yarn and package quality that<br />
guarantees optimal added value and provides downstream<br />
manufacturers with the ideal basis to start from.<br />
Simply successful with smart technology<br />
Quality, productivity and cost-effectiveness are decisive<br />
factors of success for your economic efficiency. We<br />
support you in setting the right priorities in your market:<br />
with European know-how, innovative power and process<br />
experience.<br />
We make it easy for you to be successful – with smart<br />
technology solutions that operate at the touch of a button<br />
in a self-explanatory and self-regulatory way and minimise<br />
your effort along with resources, personnel and costs. High<br />
output and pinpoint product quality, minimal downtimes,<br />
flexibility and ease of maintenance are features that yield a<br />
quick profit.<br />
<strong>Zinser</strong> <strong>351</strong> 37
Technical data<br />
<strong>Zinser</strong> <strong>351</strong><br />
38 <strong>Zinser</strong> <strong>351</strong><br />
Maschinenlänge Machine length L in in mm L = 5794 6210 + X (<strong>Zinser</strong> <strong>351</strong> mit with CoWeMat 395 395 F) F)<br />
820 500 500 840 1400 2140<br />
L1 = 3820 4070 + X (<strong>Zinser</strong> <strong>351</strong> ohne without CoWeMat 395 395 F) F)<br />
10<br />
<strong>Zinser</strong> <strong>351</strong> with CoWeMat 395 F – Stand-alone – CoWeFeed – BobbinTray.<br />
<strong>Zinser</strong> <strong>351</strong> with CoWeMat 395 V – Linked system – BobbinTray.<br />
Features<br />
Application area<br />
Staple fibres up to 60 mm<br />
Raw material qualities<br />
Cotton, viscose, manmade fibres<br />
and their blends.<br />
Count range<br />
167–4 tex<br />
(Nm 6–270, Ne 4–160)<br />
Twist range<br />
100–3,500 T/m<br />
Draft range<br />
8–80 fold,<br />
higher drafts optional<br />
X<br />
X<br />
L1<br />
No. of spindles x gauge<br />
No. of spindles x gauge<br />
L<br />
820 500 500 840<br />
10<br />
1400 30<br />
Machine length L in mm<br />
Please take note: Linked system interface lengths must also be taken into<br />
L = 4100 + X (<strong>Zinser</strong> <strong>351</strong> with CoWeMat 395 V)<br />
account. Definite dimensions given in the order installation plan.<br />
Spindle gauge<br />
70; 75; 82.5 mm<br />
Tube length<br />
180–260 mm<br />
Ring diameter<br />
36–58 mm<br />
Spindle speed<br />
25,000 rpm (mechanical)<br />
L<br />
Comments<br />
> 1,248 spindles: central suction system<br />
Depending on the raw material, restrictions<br />
are possible on ring spinning machines with<br />
more than 1,200 spindles.<br />
Gauge Tube length No. of spindles<br />
mm mm<br />
Options<br />
FancyDraft<br />
FilaGuard<br />
RovingGuard<br />
POC<br />
SiroSpun<br />
CoreSpun<br />
Combination SiroSpun and CoreSpun<br />
1382<br />
1,164 mm<br />
max. 1,525 mm<br />
70 180–210 > 1488–1680<br />
70/75 180–230 240–1488<br />
70/75 up to 260 240–1200<br />
82.5 up to 260 180–1116
Technical data<br />
<strong>Zinser</strong> <strong>351</strong>+<br />
X<br />
820 500 Machine length L in mm L = 7060 + X (<strong>Zinser</strong> <strong>351</strong>+ with CoWeMat 395 F)<br />
500 840 840* 1400 2140<br />
L1 = 4920 + X (<strong>Zinser</strong> <strong>351</strong>+ without CoWeMat 395 F)<br />
10 10<br />
<strong>Zinser</strong> <strong>351</strong>+ with CoWeMat 395 F – Stand-alone – CoWeFeed – BobbinTray.<br />
X<br />
L1<br />
L<br />
L<br />
820 500 500 840 840* 1400 30<br />
10 10<br />
<strong>Zinser</strong> <strong>351</strong>+ with CoWeMat 395 V – Linked system – BobbinTray.<br />
Features<br />
Application area<br />
Staple fibres up to 60 mm<br />
Raw material qualities<br />
Cotton, viscose, manmade fibres and<br />
their blends.<br />
Count range<br />
167–4 tex<br />
(Nm 6–270, Ne 4–160)<br />
Twist range<br />
100–3,500 T/m<br />
Draft range<br />
8–80 fold,<br />
higher drafts optional<br />
No. of spindles x gauge<br />
No. of spindles x gauge<br />
Machine length L in mm<br />
L = 4950 + X (<strong>Zinser</strong> <strong>351</strong>+ with CoWeMat 395 V)<br />
Spindle gauge<br />
70; 75 mm<br />
Tube length<br />
180–260 mm<br />
Ring diameter<br />
36–54 mm<br />
Number of spindles<br />
240–1,680<br />
Spindle speed<br />
25,000 rpm (mechanical)<br />
Please take note: Linked system interface lengths must also be taken into<br />
account. Definite dimensions given in the order installation plan.<br />
* does not apply to ring spinning machines<br />
1,296-1,680 spindles<br />
Options<br />
FancyDraft<br />
FilaGuard<br />
RovingGuard<br />
POC<br />
SiroSpun<br />
CoreSpun<br />
Combination SiroSpun and CoreSpun<br />
1382<br />
1,164 mm<br />
max. 1,525 mm<br />
Depending on the raw material, restrictions<br />
are possible on ring spinning machines with<br />
more than 1,200 spindles.<br />
<strong>Zinser</strong> <strong>351</strong> 39