Bürklin Elektronik Quarterly # 03 2025 Englisch
Bürklin Quarterly is a Bürklin Elektronik magazine published three times a year with profound information on services, products and manufacturers.
Bürklin Quarterly is a Bürklin Elektronik magazine published three times a year with profound information on services, products and manufacturers.
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#03/2025
Topic overview
Industry 4.0
Measurement
technology
Interview
Low-value assets offers
Measurement technology campaign
Bürklin Quarterly
Bürklin delivers – Quarterly #03/2025!
Dear readers
Industry 4.0 has long been more than just a buzzword – it stands for a profound
transformation of industrial processes. Data-based decisions, autonomous machine
communication and intelligent energy distribution are shaping networked production
today. But which technologies are enabling this progress? And how can processes be
made more efficient, safer and more sustainable at the same time?
In this issue, we take a look at the key components that make Industry 4.0 possible
in the first place: modern measurement technology, powerful data infrastructures,
intelligent energy management, reliable network cabling in industrial control cabinet
construction, and reliable protection and control elements. We see ourselves not only
as a distributor, but also as an enabler of your digital transformation. With a range
of products from leading manufacturers and in-depth technical expertise, we support
you in the realisation of your Industry 4.0 projects – quickly, reliably and in partnership.
Tip: The magazine also contains interesting low-value assets offers – take advantage
of tax benefits and invest wisely in future-oriented components now.
Find out more on pages 26 – 29.
Enjoy reading!
Best regards
Holger Ruban
CEO Bürklin Elektronik
PS: We welcome your feedback or personal contact: holger.ruban@buerklin.com
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Contents and topics
P. 03 Foreword
P. 04-05 Contents, Topics, Imprint
P. 06-11 Focus on Industry 4.0
P. 12-17 Interview with Holger Ruban on geopolitics, opportunities in China
and strategies to combat component shortages
P. 18-19 Partnership New addition of the EAO product range to the Bürklin range
P. 20-21 HMIs for extreme conditions from Apem
P. 22-23 Important factors when choosing an enclosure from Hammond Manufacturing
P. 24-25 Safeguards for the future of Industry 4.0 from Eska
P. 26-29 Secure tax benefits now! Low-value assets & measurement technology
campaign with top offers
P. 30-33 Reliable labelling creates efficiency in Industry 4.0 from HellermannTyton
P. 34-35 Precise data for precise decisions Energy measurement technology by Janitza
P. 36-37 ETHERLINE ® LAN Cat. 6A patch cords with UL certification from Lapp
P. 38-39 QPD STAK 3 and STAS 3 installation connectors from Phoenix Contact
P. 40-41 Industry 4.0 requires new operating concepts Solutions from Rafi
P. 42-45 World‘s thinnest prismatic supercapacitors from Schurter
P. 46-47 Hight-precision measurement technology through STÄUBLI Isoprobe technology
P. 48-51 How to implement SPE with Power-over-Data-Lines A contribution from Würth Elektronik
Imprint
Editor & Head of Advertising:
Thomas Hinze-Clausen, Bürklin Elektronik, Head of Marketing
Layout & Design: Clarissa Clausen, München
Print: Schreiber Druck & Medien | Fichtenstraße 8 | 82061 Neuried
Publisher & Address: Bürklin GmbH & Co. KG | Grünwalder Weg 30|
82041 Oberhaching | Germany | Tel.: +49 89 55875-0 |
Fax: +49 89 55875-421 | Email: info@buerklin.com | www.buerklin.com
Copyright: All articles published in Bürklin Elektronik Quarterly are
protected by copyright. All rights, including translations, are reserved.
Reproductions of any kind, whether photocopies, microfilm or
recording in data processing systems, require the written permission
of the publisher. It cannot be concluded from the publication that
the solution described, or the designation used is free of industrial
property rights.
Liability: In the event that Bürklin Elektronik Quarterly should contain
incorrect information, a liability only comes into consideration in case
of gross negligence of the publisher or his employees.
Pictures: Cover, P.4/5, P.6/7, P.11, P.14/15, P.20/21, P.26/27, P.28/29,
P.52 © Adobe Stock; P.3, P.6. P.12/13, P.16/17, P.28/29 © Bürklin;
P.18/19 © eao; P.20/21 © Apem; P.23 © Hammond Manufacturing;
P.10, P.24 © Eska; P.10, P.30/31, P.32/33 © HellermannTyton; P.9,
P.34/35 © Janitza; P.9, P.36/37 © Lapp; P.9, P.38 © PhoenixContact;
P.10, P.40/41 © Rafi; P.42, P.44/45 © Schurter; P.8, P.46/47 © Stäubli;
P.9, P.48/49, P.50/51 © Würth Elektronik;
Some articles have been translated from the original German
into English
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4 Bürklin Quarterly
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Industry 4.0:
smart, robust, connected-
From measurement technology
to energy supply –
these key technologies
make industrial processes
more efficient and
future-proof.
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Production processes are becoming smarter, more networked and
more dynamic. Industry 4.0 represents a new level of industrial
efficiency – driven by smart data management. But what exactly
is needed to enable processes to react in real time, machines to
communicate independently and energy to be used efficiently? And
what technologies make the networked industry possible in the
first place? This much can be revealed: measurement technology,
data infrastructure and energy supply are among the key functions.
Bürklin provides information on how innovative components are
shaping and influencing Industry 4.0 in the long term.
Industry 4.0 is more than just a buzzword. It stands
for a profound change – away from isolated production
islands and towards networked, flexible and
self-optimising systems. Comprehensive automation
processes are at the heart of this development.
They ensure fast and precise industrial processes.
Automation is more than just a means of increasing
efficiency – it has become the standard and a driver
of innovation in industrial value creation.
The challenges involved are complex: shorter development
cycles, customised products, volatile
supply chains and increasing cost pressure call for
manufacturing environments that are both flexible
and highly reliable. This requires smart measurement
technology, fast data transmission, efficient
energy management, reliable switch cabinet technology
and protective components. Manufacturers
are faced with the task of consistently developing
their products further. Today, components for
demanding industrial environments must not only
be powerful, but also resource- and cost-efficient,
extremely safe and, above all, smart and ready for
the future.
Measurement technology:
the backbone of real-time processes
Precise data is required for well-founded decisions.
Without reliable measurement data, automation
cannot be implemented. In modern production
environments, measurement technology has long
been more than just a means of control – it forms
the basis for every data-driven decision. Sensors
and measurement systems continuously provide
precise information about processes, states and environmental
conditions. Only reliable measurement
technology can provide the transparency needed to
control, optimise and adapt processes in real time.
Depending on the field, there are specific requirements
for the measurement technology used,
which manufacturers must take into account at all
times. This is the case in the automotive and battery
industries, for example. In this rapidly developing
sector, increasingly precise, reliable and repeatable
measurements are required. Stäubli has responded
to the needs of the industry and now offers
Isoprobe measurement solutions that impress with
their excellent insulation, mechanical robustness
and the necessary signal quality. And that even in
demanding environments, such as those with high
frequencies.
Stäubli Isoprobe technology
Real-time data transmission
Real-time capability is a basic requirement for adaptive
processes, predictive maintenance and AI-based
controls. Single-pair Ethernet components are
playing an increasingly important role in industrial
networking. The smart design of the hardware
keeps the communication infrastructure as efficient
as possible. In addition, it is a cost-effective solution
for setting up Ethernet networks using existing
cables. This means thinner cables, smaller connectors
and combination with power-over-data lines.
Data is conveniently transmitted between two
points via a two-wire line, while a reliable power
supply is provided at the same time.
Würth Elektronik RD041
The result is clearly structured networks in which
data and energy flow efficiently, securely and synchronously
– without complex cabling concepts.
Using energy intelligently
Reliable measurement technology is also extremely
important in the field of energy management. The
reason is obvious: digitalisation, energy prices and
legal requirements are putting increasing pressure
on companies and manufacturers. In the future,
resources will have to be used even more intelligently
and sustainably. Intelligent energy measurement
technology is the key to this mammoth task. The
goal: to monitor energy parameters reliably. Janitza
offers a practical and, above all, future-proof solution
in this area with the UMG 604-PRO network
analyser. The model records basic power quality
parameters and helps to detect network faults at
an early stage and respond to them promptly –
saving time and money and thus forming an integral
part of a sustainable predictive maintenance strategy.
An Ethernet connection and the easily integrated
UMG 96-EL make commissioning extremely
simple.
Janitza UMG 604-PRO
Switch cabinet solutions for Industry 4.0
Demands are growing, especially in industrial
control cabinet construction: components must be
compact, integrable and resilient. At the same time,
reliable network cabling is required. Pre-assembled,
robust patch cords designed for areas with high
terminal density simplify installation. They are less
prone to errors and guarantee secure data connections
thanks to flexible cable solutions – even in
confined spaces.
LAPP ETHERLINE LAN Cat. 6A Patchcords
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Tip for industrial control cabinets:
Organisation is key. This is especially true
for Industry 4.0. Whether blank labels for
manual labelling or efficient thermal transfer
printing – robust and clear signage provides
optimal orientation. And orientation, in
turn, promises maximum efficiency.
The future of industrial labelling:
RFID transponders with integrated sensors
for contactless real-time transmission of
temperature, pressure and humidity
Various protective components play a central role
here. Manufacturers such as ESKA develop products
that are specially designed for use in industrial automation
and communication systems. The spectrum
ranges from fine fuses in glass or ceramic designs
to SMD models for compact assemblies and fuse
holders for PCB and device mounting.
ESKA fuses for the future of Industry 4.0
Development trends:
miniaturisation & AI evaluation
Industrial manufacturing as a whole is at a turning
point: Industry 4.0 has long been a reality – but
its full potential can only be realised through the
interaction of highly specialised technologies. Measurement
technology, data transmission, energy
management, control cabinet technology, protective
components and intelligent operating solutions are
no longer individual disciplines, but system-relevant
building blocks of a continuously networked
infrastructure. Future-proof automation therefore
means intelligent components with open interface
technology, high diagnostic capability and standard-compliant
safety. And development continues:
innovations in the field of AI will once again shake
up Industry 4.0.
In any case, looking ahead, it is clear that those
who set up their infrastructure smartly today – modular,
networked, robust – are laying the foundation
for long-term competitiveness in the networked
industry of tomorrow.
HellermannTyton Thermal transfer printer
Protective components: safety first
A stable, secure infrastructure does not begin with
the control unit – it is created through reliable protection
at every level of the system. In this context,
high-quality safety devices make an often invisible
and underestimated but essential contribution to
the reliability of complex systems.
Reliable protection solutions are indispensable,
especially in the field of sensitive measurement
technology, intelligent power supply and data-based
control systems. This is because overcurrent,
voltage peaks or short circuits can not only damage
components, but also interrupt entire processes –
with corresponding consequences.
The future of control elements
Not to be forgotten: Industry 4.0 is not only changing
processes, but also the way humans and machines
interact with each other. In highly automated
environments, control units must do more than
just start and stop functions. Compact, robust and
intuitive systems are required that can be flexibly
integrated into modular production structures –
both physically and communicatively.
With solutions such as the E-BOX XL, RAFI offers
operating concepts that are specially designed for
use in networked production environments and
can be seamlessly integrated into automation
processes. The E-BOX XL IO-Link also meets the
highest demands in terms of connectivity and data
availability – including parameterisation and diagnostic
options. Additional sensors and actuators can
also be connected to the optional M12 GPIO
connection.
Rafi E-BOX XL
Further information:
Browse the online magazine now
Stay up to date:
In Bürklin‘s online magazine
„Elektronik Kompetenz“, we regularly
publish specialist articles on current
topics in the industry – from innovations
in electronics manufacturing to
news from the manufacturing industry
and maintenance to industrial
developments. Our newsletter also
keeps you up to date
on new product developments
and promotions.
Further information:
Subscribe to the newsletter now
10 Bürklin Quarterly
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Interview
Stability in
volatile times is
our responsibility
Margit Kuther from the trade magazine Elektronik Praxis
interviews Holger Ruban, CEO of Bürklin Elektronik, about
geopolitical challenges, opportunities in cooperation with
China and strategies to combat component shortages.
Elektronik Praxis: Mr Ruban, how is the ongoing
tariff dispute between the US and other economic
areas affecting your company?
Holger Ruban: Although we, as a European distributor,
are not directly affected by the US tariffs, we
are nevertheless clearly feeling the effects of such
geopolitical tensions – primarily due to our international
manufacturing relationships. Delivery times
are getting longer, procurement costs are rising and
the supply chain is becoming more complex. That
is why we focus on reliable stock availability and
transparent processes for our customers, so that we
remain a trustworthy partner even in challenging
times.
Elektronik Praxis: China is currently seeking
closer ties with Europe. How do you assess this
development from the perspective of electronics
distribution?
Holger Ruban: This development undoubtedly
brings opportunities – for example, in terms of
access to modern manufacturing capacities or
the expansion of our product portfolio.
However, stronger economic ties also bring dependencies
and political risks that we must not ignore.
Our goal is to maintain a balanced approach: we
rely on a broad supplier base, strong partnerships in
Europe and conscious risk diversification. This allows
us to remain flexible and independent – to the benefit
of our customers.
Elektronik Praxis: Global supply chains are
considered unstable. Do your customers need
to prepare for another component shortage?
Holger Ruban: Although the situation has eased
compared to the height of the chip crisis, selective
bottlenecks remain an issue – especially for complex
semiconductors and passive components. We are
meeting this challenge with strategic warehousing,
close coordination with our manufacturers and
data-driven forecasts. Our customers benefit from a
warehouse with over 500,000 items and our ability
to respond to changes at an early stage. Reliability
in volatile times – that is our claim.
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Elektronik Praxis: Mr Ruban, how do you assess
the current market situation in Germany – particularly
with regard to the automotive industry?
Holger Ruban: The automotive industry is undergoing
fundamental change – technologically, economically
and structurally. At the same time, economic
uncertainty is leading to weaker demand.
We are also feeling the effects of this development
in distribution: investments are being postponed
and orders are being placed at shorter notice.
But it is precisely these challenges that create new
opportunities – for example in the field of electromobility,
charging infrastructure or sensor solutions
for autonomous driving. As a distributor, we see
it as our task to actively shape this change – with
technical expertise, a broad product range and the
necessary flexibility.
Elektronik Praxis: The debt brake is being relaxed
for defence spending. Will this also increase demand
in the security and defence sector for you?
Holger Ruban: We are definitely seeing increasing
demand in these segments. Components with special
requirements or military approvals are more in
demand than ever.
Many of our customers are preparing specifically
for these markets or are already active there. As a
reliable partner, we support them with our many
years of experience and direct access to certified
manufacturers.
Elektronik Praxis: Are you observing a strategic
realignment among suppliers – for example,
towards the defence or aviation industries?
Holger Ruban: Yes, and increasingly so. Many companies
that used to focus heavily on the automotive
industry are now specifically evaluating new markets
– from defence and aviation to medical technology.
The requirements are high, especially in terms of
compliance with standards and quality standards,
but the change is noticeable. We see it as our task
to support this transformation process with reliable
distribution, technical advice and a product range
tailored to these industries.
”Suppliers are looking for new
ways and we accompany them“
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”Resilience and customer proximity
are the success factors today“
Elektronik Praxis: Mr Ruban, how does a distributor
like Bürklin Elektronik need to position itself
in order to remain successful in these economically
and geopolitically challenging times?
Holger Ruban: Today more than ever, a stable
foundation, flexibility and innovative strength are
needed. We rely on a broad, well-stocked product
range, fast delivery and digital services that offer
our customers real added value. At the same time,
we remain close to the markets and the needs of
developers, purchasers and project managers. Our
role goes far beyond that of a traditional distributor
– we see ourselves as a strategic partner to our
customers.
Elektronik Praxis: Bürklin has launched by.B,
a new own brand for business customers.
Are there plans to expand the range to include
the defence industry?
Holger Ruban: by.B is a strategic step towards serving
our business customers even more effectively –
with selected products, high availability and direct
ordering. In the defence sector, we are definitely
seeing increasing demands in terms of quality,
robustness and specification compliance. We are
currently analysing intensively how we can further
expand our product range in this segment. In doing
so, we strictly adhere to regulatory requirements
and work closely with certified manufacturers. Our
focus is on being a reliable partner wherever precision
and safety are required.
>>
”The electronics sector
remains a growth area -
also in Germany“
Elektronik Praxis: Mr Ruban, in conclusion, how
do you see the future of the electronics industry
and Germany as a business location?
Holger Ruban: The electronics industry plays a
central role in almost all areas of the future – from
the mobility transition to digitalisation and energy
supply. Accordingly, we see stable, if not increasing,
demand in the long term.
As far as Germany as a location is concerned, the
foundations are there – strong industry, excellent
research, committed small and medium-sized enterprises.
Now it is important to promote innovation,
reduce bureaucracy and invest in education and
infrastructure. If we succeed in doing so, Germany
will remain a strong location for innovation – and
a relevant driver for the electronics industry in
Europe.
The interview was conducted by Margit Kuther
from the trade magazine Elektronik Praxis.
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EAO - Your Expert
Partner for Human
Machine Interfaces
Innovative. Intuitive.
Reliable.
EAO is a global manufacturer of Human Machine
Interface (HMI) switch products; from pushbuttons,
emergency stops and key locks, through to CANbus
keypads and automotive switches. Founded in
1947, EAO has a global production capability with
manufacturing sites in Switzerland, Germany, North
America and China EAO is an expert partner for
HMI’s that are innovative, intuitive and reliable. EAO
switches are supplied across many industries including
transportation, machinery, automation, industrial
production and many other markets.
Nathan Ashford,
EAO’s Group Digital Sales Manager
EAO’s new partnership gives Bürklin’s customers
access to a wide range of innovative and reliable
industrial switches, The long heritage of both of our
companies has been built on excellent customer
service, innovation and long-term partnership. We
look forward to working with Bürklin to develop our
sales in the DACH markets.
EAO Creates Possibilities
EAO is dedicated to making stylish and reliable
HMI switches to help enhance the human machine
interface, making it intuitive and easy to use. EAO’s
knowledge of switching applications and fascination
with HMI‘s drives their commitment to great ergonomic
design and excellent switch haptics. EAO’s
range includes vandal-resistant and industrial pushbutton
switches and emergency stops, designed to
withstand demanding environments and long-term
use.
Helmut Müller,
CPO of Bürklin Elektronik
We are very pleased about the partnership with
EAO. The addition of the EAO product range to our
portfolio is a real added value for our customers
- they will now benefit not only from an extended
product range, but also from the combination of
EAO‘s product expertise and Bürklin‘s fast, reliable
distribution. Together we want to set new impulses
in the DACH region and fully utilise the potential of
this new cooperation.
Bürklin order-no.
12G0464 12G0498 12G0033 12G0098
Further information: Click order-number
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Unstoppable HMIs
for heavy-duty vehicles
From robust construction machinery to sophisticated
agricultural machinery and material handling
machines, heavy-duty vehicles require exceptional
performance in harsh environments. APEM‘s HMI
solutions include lever switches, key switches, LED
indicators and much more for heavy-duty machines.
These products are designed to withstand sand,
mud, salt and UV radiation. They are robust, reliable
and built for tough conditions, making them your
reliable partner. They help keep operations running
smoothly, no matter how big the challenge.
HMIs from APEM – Solutions for
extreme conditions
The APEM range is designed for exceptional
durability, reliability and performance in the
harshest environments.
Mastering the toughest challenges
Specialised vehicles operate in environments
where standard HMIs fail. APEM solutions are
designed to meet the specific requirements of
these conditions and ensure reliability and performance
when it matters most.
Key challenges in harsh environments:
Sand and mud: Fine particles penetrate cracks
and cause wear and blockages. Hardened mud interferes
with the functionality of the control panel.
Salt and corrosion: Salt water and dust
cause rust, damage and corroded
markings, which shortens service life.
UV radiation: Continued UV radiation
causes colours to fade, deteriorates
materials and weakens seals.
Frequent washing: High-pressure
cleaning can damage components and
seals without appropriate protection.
APEM protection solutions:
APEM‘s customised HMI solutions
are designed for use in harsh
conditions:
Protective seals and coatings: ensure
IP protection (up to IP69K) against
dust, water and chemicals.
Durable materials: stainless steel, aluminium
and modern elastomer constructions
for excellent impact resistance.
Easy-to-clean interfaces: designed for quick
maintenance, even with high-pressure cleaning.
Intuitive controls: optimised for use with gloves
in demanding environments.
Bürklin order-no.
06G200 06G201 06G210 06G21
12G2002 12G2044 31G7068 31G7066
31G7065 31G7069 31G7067
Further information: Click order-number
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Points to consider when
selecting the best enclosure
for a new project
The project design has been finalised. The functionality
and features have been signed off and the PCB
layout has been committed. Despite the entreaties
of enclosure manufacturers to specify the enclosure
early in the design cycle, in the real world the enclosure
is quite often one of the last components to be
considered, despite the disproportionate impact and
cost that a poor selection can have.
The enclosure ensures mechanical protection for
the housed electronics and it protects against the
ingress of dust, water and other substances. The
material from which it is manufactured will be suitable
for the environments in which the product will
be installed. It provides security against unauthorised
access and it provides suitable surfaces for the
installation of external components.
The key criteria.
Size
It is often easier to reconfigure the PCB during the
development process than to have to specify an
unnecessarily large enclosure. How large and what
shape are the PCB and other components? How
much space is needed on external surfaces for any
indicators, switches, connectors, cable entries and
similar components? What space is required for
board-mounted components, stand-alone electromechanical
components or multiple horizontal
boards?
Installed environment
For outside installation, UV stability is an issue for
plastic enclosures. For road and rail applications,
shock and vibration must be considered. Will the
ingress of dust and water be a possible problem?
Are there likely to be oil and chemicals present? Is
impact resistance a problem? Are particularly high
or low temperature expected?
Enclosure materia
The main choice is between ABS and polycarbonate
plastic, aluminium, stainless steel and GRP.
Polycarbonate and GRP are better for outdoor use
because of their resistance to UV embrittlement and
colour fading.
Die-cast and extruded aluminium enclosures are
robust, non-corrosive, lightweight, non-magnetic,
easily machined, gives good impact resistance and
are electrically conductive. For applications where
protection against shock damage is important,
where EMC is likely to be an issue or where high
temperatures, dust or water are expected to be present,
an aluminium enclosure is often the preferred
choice.
Stainless steel is particularly suited for use in pharmaceutical
and food processing plants, where its
cleanability, strength, and corrosion resistance are
beneficial. It also has high impact resistance.
GRP is light weight, stronger than many metals,
non-magnetic, non-conductive and it is chemically
inert.
Environmental sealing
The relevant standard is IEC 60529. Over-specification
can easily lead to excessive cost. Is the product
likely to be immersed in one metre of water (IP68),
or is it going to be used in a benign office environment
(IP54), in an aggressive environment (IP65) or
will it be installed in a food or pharmaceutic manufacturing
environment, where frequent cleaning
with high temperature, high pressure water jets is
required (IP69)?
EMC
Aluminium enclosures will provide a degree of EMC
likely to be more than sufficient for most commercial
applications. Plastic enclosures are non-conductive
so they provide no EMC attenuation, but they can
be given an internal conductive coating to create a
conductive surface.
Modifying standard products
to suit the project
While standard products have many benefits such
as field-proven designs, good availability and no
up-front NRE costs, they will inevitably need to be
modified for use in the project. The design engineer
has three choices.
1. Purchase standard products
If there is in-house capability, to modify the enclosure
as a part of the overall manufacturing process
could be the best way to proceed. However, more
standard units than are wanted will have to be
bought to allow for set-up procedures, prototypes
and wastage.
2. Outsource the modifications
to external suppliers
There are the additional costs, time penalties and
logistical complications associated with managing
the process of sub-contracting, often to multiple
suppliers.
Use the enclosure manufacturer
By far the best option is for the original manufacturer
to provide a modified version of a standard
enclosure configured to the specific requirements
of the project.
Hammond’s in-house capability includes
- Holes
- Cutouts
- Tapping and countersinking
- Pressed-in hardware such as studs
and standoffs
- UV digital printing
- Silk screening
- Special colours
- Special length extrusions
- Pre-installed accessories
From: Russel Irvine
Further information: Click here
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Fuses
for the Future
of Industry 4.0
Precision, safety, and innovation – these have defined ESKA Erich Schweizer GmbH for over 100 years.
As a leading manufacturer of miniature fuses and fuse holders, ESKA develops electromechanical protection
solutions that are essential in an increasingly connected and automated world.
Safety in Measurement Technology
and Automation
Whether in industrial measurement, automation,
or medical technology – modern systems require
reliable protection components that perform even
under extreme conditions. ESKA delivers exactly that:
high-precision fuses that protect sensitive electronics
from overcurrent and short circuits, ensuring the
operational safety of complex systems.
Industry 4.0 Starts
at the Component Level
In the era of Industry 4.0, where machines, sensors,
and control units communicate with each other,
protecting every single component is crucial. ESKA
products are an integral part of intelligent systems
– from power supply and signal processing to data
communication. Our fuses enable a stable infrastructure
for smart factories and connected production
environments.
Product Portfolio –
Versatility for Every Application
Our portfolio includes:
- Miniature fuses in glass and ceramic versions
- SMD fuses for space-saving designs
- Fuse holders for PCB and device mounting
- Custom solutions for specific requirements
Products compliant with international standards
such as IEC, UL, and VDE, manufactured with the
highest precision.
Shaping the Future Together
Close collaboration with our customers is a core
part of our company philosophy. Together, we develop
customized protection solutions for emerging
technologies – from e-mobility and medical devices
to aerospace applications.
Made in Germany – Trusted Worldwide
Headquartered in Kassel, Germany, and supported
by a global distribution network, ESKA is a reliable
partner for companies around the world. Our customers
value not only the quality of our products
but also our innovation, flexibility, and commitment
to partnership.
Contact: Visit us at www.eska-fuses.de to learn
more about our product world. Together, we
secure the future of electrical engineering.
Bürklin order-no.
Serie 522.700 42G1558 42G1572 42G1580
Serie 520.500 42G1534 42G1538 42G1504
Further information: Click order-number
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Now is the ideal time
to take advantage of
our particularly attractive
low-value assets offers and our
measurement technology promotion!
Top special discounts on selected
measurement technology products.
Immediately depreciable,
thanks to the current low-value
assets regulation.
For a short time only!
Invest now.
Benefit immediately.
Secure tax benefits now!
Bürklin makes it possible:
Only until 31 October 2025!
26 Bürklin Quarterly
27
21K3122 Fluke 177
Click on product tiles and
reap the benefits!
10 %
Further top offers:
off measurement technology
27K1507 Digital cable length
measuring device
21K3120 Fluke 175
21K3124 Fluke 179
11L620 Soldering station
WE1010 Limited Black Edition
230V FG
11L630 Solder fume extraction
ZeroSmog Shield Limited Black
Edition
11L600 Solder fume extraction
system ZERO SMOG SHIELD PRO
22K8349 Fluke T5-1000
22K8399 Fluke T150/VDE
24K3659 Peaktech 6227
Laboratory power
supply
27K6032 Test devices for
voltage testing VERISAFE
05L7470 Tesioninf tool EVO7i
42P5560 Gas powered heat gun
CHG900
24K3549 Peaktech 6225 A
Laboratory Power
Supply
24K3544 Peaktech 6210
Laboratory Power Supply
21K8607 Testo
infrared thermometer 830-T1
02L6531 Bernstein
stereo microscope, 20x
11L650 Weller WE1010 LTD
BLACK EDITION + ET TIP SET
02L6393 ESD tool case 6500-R
21K8608 Testo
infrared thermometer 830-T2
35K0010 BK1687B laboratory
power supply unit
35K0004 BK1550 laboratory
power supply unit
19L3250 ESD magnifying lamp
LE-WWE5D
19L3255 ESD magnifying lamp
LE-UVWWE5D
09L1816 Soldering station,
Ersa RDS80
35K0361 Multimeter
SEFRAM7212
35K0373 Thermometer,
SEFRAM9816B
35K0356 Voltage tester,
SEFRAM62
20L1110 Knipex tool case
00 21 20
11L603 Soldering station WE
1010 and ZeroSmog Shield Set
28 Bürklin Quarterly
29
Labelling in
Industry 4.0 -
orientation creates
efficiency
In a digitalised industry, data, networking and efficiency count more
than ever. But it all starts with something seemingly simple: clear,
reliable labelling. After all, no digital structure can function without
clear physical order. Whether in the control cabinet, on machines or in
logistics, professional marking is the backbone of Industry 4.0.
Fast and flexible:
manual marking on site
When things have to be done on the spur of the
moment or no printer is available, manual marking
offers a smart alternative. Pre-printed or blank labels
can be marked directly with a permanent ink pen
and adhere securely to cables, equipment or components.
Ideal for service teams and small volumes,
HellermannTyton provides high-quality materials for
every application – from self-laminating labels for
harsh environments, to pre-punched panel plates
for use in equipment manufacturing.
High-quality and efficient:
thermal transfer printing at
the point of use
For high-volume or complex marking tasks, thermal
transfer printers combined with TagPrint Pro software
offer a powerful system which enables data
import, standards-compliant layouts and seamless
process integration – all on site. Whether heat shrink
sleeves, labels or cable markers, the print quality
is durable, precise and even suitable for extreme
industrial conditions.
The solution for every industry
IEach industry has its own marking needs and
HellermannTyton has the right solution for each
one. From automation to energy, rail to medical
technology, our portfolio includes printable heat
shrink sleeves, durable polyester or vinyl labels
and laser-engraved signs that withstand heat,
cold, chemicals and UV exposure – for maximum
clarity and lasting identification.
30 Bürklin Quarterly
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Robust marking for
long-lasting information
Plastic or metal plates are the preferred choice
where information must remain visible over time –
like type designations or inspection markings. They
can be securely attached with cable ties and printed
in-house, improving efficiency in both mechanical
and electrical engineering.
Orderliness in the switch cabinet
Clear labelling in the control cabinet saves time,
reduces errors and boosts safety. The Helatag series
from HellermannTyton delivers a coordinated solution
with matched carriers and markers for terminals,
devices and cables. Paired with thermal transfer
printers, even complex series labelling can be implemented
quickly and in compliance with standards.
Making safety visible
Markings that warn, inform or guide help ensure
operational safety. HellermannTyton offers a broad
range of standard-compliant warning and inspection
labels – ready to personalise for use on machinery,
during maintenance or for statutory inspections
such as DGUV testing.
RFID technology:
digital transparency meets
robust practice
RFID transponders with integrated sensors bring a
digital edge to industrial identification. These tiny
chips provide unique object IDs and record data like
temperature, pressure or humidity – wirelessly and
in real time.
Designed to perform in demanding conditions –
from moving equipment and hard-to-reach areas
to autoclaves – RFID helps cut wear, reduce maintenance
and support reliability. Passive variants
operate without a power source, while semi-passive
versions offer extended data storage and battery
options for long-term monitoring in logistics, production
or building services.
Backed by decades of plastics expertise, Hellermann-
Tyton RFID solutions are easy to integrate with cable
ties, screws or rivets. Our advantage: the fusion of
robust construction, smart features and practical
installation – unlocking new potential for quality
assurance, maintenance and automation.
Bürklin order-no.
42P3982 42P1874 42P1782 07L6541
Further information: Click order-number
32 Bürklin Quarterly
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Janitza energy
measurement technology
Precise data for
precise decisions
Energy analyser UMG 96-EL - Economical energy
data acquisition for the front panel
Functionally expandable power analyzer
UMG 604-PRO
Digitalization, rising energy costs, new regulations:
Companies must operate more efficiently and flexibly
than ever before. Those who want to remain
competitive must use resources wisely and control
processes intelligently. With innovative measurement
technology such as the UMG 96-EL energy
analyzer and the UMG 604-PRO power analyzer,
Janitza provides solutions for an energy-efficient,
safe, and sustainable future.
UMG 96-EL: Economical energy
data acquisition for the front panel
The UMG 96-EL follows in the footsteps of the UMG
96RM-EL. As a forward-looking successor, it combines
reliability with user-friendliness and enables
users to conveniently monitor important energy
parameters. Equipped with an Ethernet connection,
the UMG 96-EL integrates seamlessly into existing
networks, ensuring quick and easy commissioning.
By measuring fundamental power quality parameters
such as rotating field components or harmonics
currents up to the 40th harmonic, the energy
analyzer helps companies detect and respond to
network disturbances at an early stage. This effectively
prevents system damage and downtime.
The UMG 96-EL is designed to offer companies of all
sizes a reliable and affordable solution for energy
management. It combines precise measurement
technology (active power class 0.5 S) with userfriendly
technology at an attractive price-performance
ratio.
UMG 604-PRO: Certified solution
for medium-voltage power grid
The UMG 96-EL is followed by the UMG 604-PRO,
another key component for comprehensive energy
management. The power analyzer from Janitza is now
component-certified in accordance with VDE-AR-N 4110
(medium voltage) and VDE-AR-N 4120 (high voltage).
The certification confirms that the device complies with
the technical connection rules for customer installations
connected to the medium-voltage power grid –
in particular with regard to frequency and voltage
measurement and response behavior during network
events.
The device itself is not new – it has been meeting all
relevant requirements for years. The certification now
obtained provides a formal basis for its functions and
makes it easier to provide evidence to network operators
and certification bodies.
UMG 96-EL
Further information: Click QR-code
UMG604-Pro
The UMG 604-PRO is used in PV systems with EZA
control, among other things. From short term interruptions
to imbalance and transients to harmonics
analysis, it monitors the power quality at the network
connection point and records the network-relevant
parameters. Versatile, it can be easily integrated into
existing systems and has an integrated Modbus gateway.
In addition, the device supports energy management
processes in accordance with ISO 50001, for example
by analyzing internal consumption and load flows.
The UMG 604-PRO can be supplemented with additional
functions via apps. You can also expand it with your
own functions using the Jasic® graphical programming
language. This means that up to seven user programs
can be executed via the power analyzer, e.g. for monitoring
thresholds.
Secure data provision and easy integration into existing
EZA control structures make the UMG 604-PRO a
reliable system component for operators, planners and
direct marketers of larger generation plants.
With the UMG 96-EL and UMG 604-PRO, Janitza is
setting a new standard in simple and effective energy
monitoring and supporting companies in improving
their energy efficiency and operational safety.
Bürklin order-no. 30K4517 30K4518
30K4177 30K4185 30K4176 30K4184
Further information: Click order-number
34 Bürklin Quarterly
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Bürklin order-no.
87F4101 87F4118 87F4147
Further information: Click order-number
Smart connection solutions
according to LAPP quality
standards: ETHERLINE® LAN
Cat. 6A patch cords with
UL certification
Industrial communication is developing rapidly,
and reliable network cabling is essential for Industry
4.0. With its ETHERLINE ® LAN Cat. 6A patch cords,
LAPP offers a solution that meets both the requirements
of modern industry and the needs of global
markets. The UL certification of these patch cords
ensures their worldwide use and makes them the
ideal choice for machines and systems in international
markets such as the USA and Canada.
Thanks to the proven LAPP quality standard, the
patch cords are not only technologically advanced,
but also pre-assembled, eliminating time-consuming
installation work. This minimises the risk of
errors and makes handling much easier – a clear
advantage for companies that value reliability and
efficiency.
ETHERLINE ® LAN Category 6A patch cords are specially
designed for areas with high terminal density.
The flexible cables with double shielding secure your
data connections even in confined spaces, such as
industrial control cabinets. They therefore offer an
optimal solution for Ethernet-based systems that do
not have to meet specific industrial requirements.
But ETHERLINE ® LAN Cat. 6A patch cords are only
part of LAPP‘s extensive portfolio. The ETHERLINE ®
range offers a wide variety of other patch cord products
for different applications and requirements.
ETHERLINE ® ROBUST patch cords are the ideal choice
for applications that require particularly robust
solutions. These patch cords are specially designed
to withstand extreme environmental conditions.
They are resistant to mechanical stress, aggressive
chemicals and extreme temperatures. This makes
them ideal for use in harsh industrial environments,
outdoor installations or even in areas with frequent
contact with cleaning agents.
ETHERLINE ® HIGH FLEX patch cords are used in
applications that require high flexibility, such as in
moving machines or with tight bending radii. These
cables are designed for continuous movement
and ensure reliable data transmission even under
demanding conditions. Their design enables high
flexural fatigue resistance, making them particularly
suitable for dynamic applications.
For cost-conscious projects that still require reliability
and quality, LAPP offers ETHERLINE ® ECOLINE
patch cords. These patch cords are an economical
solution for standard applications and impress with
their easy handling and solid performance. They are
ideal for applications where there are no extreme demands
on the cabling, but reliable data transmission
is still required.
The portfolio also includes ETHERLINE ® TORSION
patch cords, which have been specially developed
for applications where cables are exposed to torsional
stress. These patch cords are ideal for applications
such as robotics or wind turbines, where permanent
twisting of the cables is unavoidable. Their design
ensures that the cables guarantee stable and interference-free
data transmission even under such
loads.
With ETHERLINE ® patch cords, LAPP offers a comprehensive
range of connection solutions that can be
used worldwide, are easy to handle and technically
sophisticated. Whether for industrial control cabinets,
harsh environments, dynamic applications or
cost-optimised standards, the broad portfolio offers
the right solution for every challenge. This diversity
makes LAPP the preferred partner for companies
that rely on smart and reliable network infrastructures.
36 Bürklin Quarterly
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New everyday hero:
QPD STAK/ STAS installation
connectors for
sun protection systems
Connecting sun protection systems is no challenge
with the right installation connector. The QPD STAK/
STAS 3 with IDC cutting connection eliminates the
hassle of loosening and tightening screws. Tedious
assembly is a thing of the past with this innovative
connection technology.
The mains connection of external blinds, venetian
blinds, roller shutters and awnings is usually made
via a four-core connection cable, which is connected
to the motor using the STAK 3 connector (field side,
socket) and the STAS 3 mating connector (device
side, pin). Installing these connectors used to be a
complex and time-consuming task, as a large number
of screws had to be tightened to connect the
conductors and provide strain relief for the cable.
With the QPD STAK/STAS 3 installation connectors
from Phoenix Contact, this connection can be made
in no time at all, even in hard-to-reach installation
situations and under harsh weather conditions. No
special tools or screwdrivers are required thanks to
Quickon quick connection technology.
The connection technology offers secure installation
in just a few steps: After stripping the cable, it is
simply fed through the union nut into the connector
housing of the QPD STAK/STAS 3 and the individual
conductors are fixed in the clamping body. The union
nut is then tightened. The connector‘s insulation
displacement terminal cuts through the conductor
insulation, establishing a reliable, gas-tight electrical
contact. The strain relief is automatically provided by
the seal; no additional work is required (see QR code
for installation video). Both rigid and flexible cables
with a cross-section of up to 1.5 mm² can be connected.
Since there is no need to strip and attach
a splice protector to the conductors or to laboriously
loosen and tighten screws, connection time
is reduced by up to 80% compared to conventional
connection techniques. This significantly reduces
not only the installation time on the building but
also labour costs.
The splash-proof and dust-proof housings (IP54)
also ensure a high level of protection outdoors and
guarantee a reliable and long-lasting electrical installation.
Even extreme temperatures (-40 °C to 100
°C) cannot affect the power distribution. The QPD
STAS 3 comes with a high-quality, corrosion-resistant
stainless steel bracket pre-mounted to ensure a
secure connection of the coupling. The QPD STAK/
STAS 3 connectors are plug-compatible with classic
motor connections for external blinds, Venetian
blinds, roller shutters and awnings.
Further information is available at:
www.phoenixcontact.com/installationconnectors
or by entering the search term: #0234
Watch the video: Click here
Bürklin order-no.
64P2586 64P2603 64P2604 64P2605
Further information: Click order-number
38 Bürklin Quarterly
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Industry 4.0 demands
new operating concepts
RAFI delivers
the solution
Industrial production is currently undergoing
change. The term „Industry 4.0“ stands for the
intelligent networking of machines, products and
people. Efficient production systems are essential
in modern production. However, flexibility, scalability
and networking are also crucial. The focus is on intuitive,
intelligent and space-saving operating solutions
that act as an interface between man and
machine. This is where RAFI comes in with the new
E-BOX XL.
The E-BOX XL is a further development of the proven
E-BOX series and offers an extended operating
concept that has been specially designed for the requirements
of networked production environments.
The E-BOX XL is a space-saving solution for machine
and plant construction, production lines and decentralized
control points. It is characterized by a high
level of functionality. The housing is precisely
matched to 40 mm aluminum profiles and can be
easily and securely attached in any desired position,
both horizontally and vertically, using screw mounting.
The E-BOX XL IO-Link is a particular highlight: It
meets the highest requirements for connectivity
and data availability and integrates seamlessly into
modern automation solutions. The preconfigured
variants can be connected to an IO-Link master via
Plug&Play.
IO-Link offers users comprehensive options for parameterization
and diagnostics. An optional M12 GPIO
connection is also available, which can be used to
easily connect additional sensors and actuators. The
E-BOX XL IO-Link is a powerful operating unit that
has been specially developed for the requirements
of networked production environments.
Bürklin order-no.
12G6927 12G6957 12G6993 12G6998
12G7009 12G1135 12G1136 12G1294
For applications that require maximum customization,
RAFI offers the E-BOX XL MODULAR. The control
elements can be put together individually and combined
with RAFIX 22 FS+ and RAFIX QC components.
Manual wiring allows a high degree of flexibility and
guarantees the usual high RAFI quality. The housing
is available in variants with three to six installation
points and can be tailored exactly to the respective
application.
Both variants impress with their well thought-out
design, high degree of protection (IP65), high temperature
resistance (-25 °C to +70 °C) and easy integration
into existing systems. The E-BOX XL combines
robustness, modularity and state-of-the-art interface
technology, making it a future-proof solution for the
smart factory.
Further information: Click order-number
40 Bürklin Quarterly
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Maximum power
in minimum space!
The world‘s
thinnest prismatic
supercapacitors
SCHURTER introduces its new line of Prismatic
Supercapacitors, setting a new standard in energy
storage solutions. These Supercaps combine
high power density, extremely low ESR (Equivalent
Series Resistance), and ultra-thin form
factors, making them the ideal choice for demanding
electronic applications.
Supercapacitors differ from conventional batteries
by offering higher power density, enabling them to
discharge energy quickly when needed. While they
store less energy than traditional batteries, their
ability to rapidly charge and discharge makes them
indispensable for applications requiring bursts of
power.
Why choose SCHURTER
Prismatic Supercapacitors?
- World’s Thinnest Supercapacitors:
The SCPA model measures down to just 0.4 mm
in thickness, making it the thinnest supercapacitor
available today.
- High Power Density:
Designed to deliver rapid energy discharge
for high-load applications.
- Low Self-Discharge:
Ensures long-term energy retention
and efficiency.
- Extreme Durability:
Withstands significantly more charge/
discharge cycles compared to conventional rechargeable
batteries.
- Versatile Applications:
Ideal for mobile devices, wearables,
IoT sensors, power backup systems,
and energy-harvesting solutions.
Applications with Prismatic Supercaps:
SCHURTER Prismatic Supercapacitors are
engineered for cutting-edge applications, including:
- Wearables and Electronics:
Powering ultra-thin and lightweight
consumer devices.
- IoT Sensors:
Providing reliable backup energy
in compact spaces.
- Medical Devices:
Ensuring consistent power in portable
and critical-use equipment.
- Automotive Systems:
Supporting energy-intensive applications
like start-stop mechanisms.
- Energy Harvesting:
Enhancing sustainability by storing
and delivering energy efficiently.
42 Bürklin Quarterly
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Schurter Prismatic Supercapacitors
The Best Choice for fast Power Storage and Immediate Power Delivery
Available Variants:
SCPA: Ultra-thin design for space-constrained
applications. The thinnest model is just 0.4 mm -
the worlds thinnest Supercap with high power.
SCPB: Optimized for applications requiring high
durability. Excellent low temperature perfomance.
SCPC: High-capacitance solutions for energyintensive
applications with high temperature rating.
This Supercap Infographic
shows the different advantages
of SCHURTER Supercaps.
The areas of application for
supercapacitors are extremely
wide-ranging. There is hardly
a branch of industry in which they
cannot or should
not be used.
SCPA SCPB SCPA
Bürklin order-no.
10D731 10D701 10D691 10D571
10D561 10D291
Further information: Click order-number
44 Bürklin Quarterly
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The strategic role of oscilloscopes in
the automotive and battery industries
with high-precision
measurement technology
from Stäubli Isoprobe
In the rapidly evolving automotive and battery
industries, the demand for precise, safe and repeatable
measurements is constantly increasing.
Oscilloscopes – essential tools for analysing
electrical signals – play a central role in development,
validation and fault diagnosis throughout the
entire product life cycle. Whether analysing high-voltage
drive systems in electric vehicles or verifying
battery management systems (BMS),
reliable conclusions about signal integrity,
functional safety and system stability would be
impossible without modern oscilloscope
technology.
Precise measurement technology does not begin
in the device, but at the point of signal acquisition
– specifically at the probe. This is where Stäubli
Isoprobe measurement solutions come into play:
thanks to their excellent insulation and mechanical
robustness, they deliver the necessary signal
quality even in the most demanding environments
with high voltages and frequencies.
Oscilloscopes in automotive applications
In the automotive industry, various functional tests
are carried out for validation purposes. Some of these
involve high voltages in the kilowatt range and
can be performed with Stäubli Isoprobe probes.
Modern vehicles – especially battery-electric and
hybrid drives – have complex electronic architectures
with numerous control units (ECUs), highvoltage
components, sensors and communication
buses such as CAN, LIN or automotive Ethernet.
Oscilloscopes with mixed-signal functionality (MSO)
enable the parallel acquisition of analogue and
digital signals, which is indispensable for debugging
and timing analyses.
Another key area is the validation of driver assistance
systems (ADAS), especially radar and lidarbased
modules. This requires high-frequency signal
processing in the GHz range, where oscilloscopes
with high bandwidth and trigger capability as well
as suitable RF probes are crucial. Stäubli Isoprobe
probes with high-voltage capability enable precise
measurement in electromagnetically demanding
environments and contribute to compliance with
EMC limits.
In power electronics – e.g. in the analysis of inverter
and motor controls – transient-capable probes
are indispensable. Oscilloscopes with sample rate
timing (e.g. >1 GS/s) in combination with Stäubli
Isoprobe probes enable precise analysis of switch
edges or overvoltages.
Oscilloscopes in battery development
and testing
In battery development, the focus is on validating
cell chemistry, BMS functionality and thermal behaviour
under load. Oscilloscopes are used here to:
- Accurately measure cell voltages in the mV range
- Analyse cell balancing circuits
- Resolve charge/discharge cycles in time
- Detect fault conditions such as overvoltage,
ground bounce or EMC interference.
Stäubli Isoprobe probes offer a reliable basis for
precise measurements thanks to their high voltage
resistance and high signal purity – even with fast
bus interfaces such as SPI, UART or I²C.
In accordance with IEC standards (e.g. IEC/EN
61010-031:2015), passive oscilloscope probes from
the Isoprobe series can measure voltages to earth
up to max. 10,000 V, CAT II (Isoprobe II) or 1,000 V,
CAT III/600V, CAT IV (Isoprobe III) and comply with
strict regulations regarding air and creepage
distances – essential for product safety. In combination
with Stäubli Isoprobe probes, high-voltage
events up to the kV range can also be safely detected
without risk to measurement equipment or
personnel.
Bürklin order-no. 20K9205 20K9223
Conclusion
The electrification of the powertrain, increasing
electronics density and complex safety requirements
make high-performance oscilloscopes and highquality
probes indispensable tools in the automotive
and battery environment.
Stäubli‘s Isoprobe technology significantly expands
the performance capabilities of modern oscilloscopes:
their robust mechanical design and reliable
electrical isolation create the conditions for reproducible
and standard-compliant measurements –
even in harsh environments.
Engineers not only get precise measurement results,
but also a high level of safety and efficiency in
everyday testing. In a market where innovation and
regulation go hand in hand, this is a strategic advantage
– for tomorrow‘s quality, measurable today.
Further information: Click order-number
46 Bürklin Quarterly
47
Ethernet communication
How to implement
single-pair Ethernet
with power-over-data
lines
Single-pair Ethernet is becoming increasingly popular in
industrial networking due to the simplified cabling with just
one twisted pair of wires. When power is added to this, the SPE
transmission standard with Power-over-Data-Lines is unbeatably
simple. The following reference design shows how to implement
SPE with PoDL.
The reference design for Single-Pair Ethernet (SPE)
with Power-over-Data-Lines (PoDL) from Würth
Elektronik (WE) is a system that can transmit data
between two points via a two-wire cable. The central
device supplies the peripheral device with power via
the same two wires over which the data is simultaneously
transmitted.
In the literature, Single-Pair with PoE is often also
referred to as SPoE, which is used in the following
explanations.
SPoE basics
SPoE differs from PoE in its definition and implementation.
It includes:
- a unique power coupling technique used
in a 2-wire circuit.
- simultaneous transmission of power and
data via a symmetrical, twisted pair of wires.
The data connections are realized via a single pair
of wires, AC-coupled at each end to avoid ground
loops. The PoE system transmits power simultaneously
with the data. Figure 1 shows the basic
circuit of the SPoE system. On the left-hand side of
the circuit diagram is the Power Source Equipment
(PSE) with the PHY (physical layer in the OSI model).
On the right-hand side is the Powered Device (PD,
load) and another PHY. The PHYs establish the data
connection and the PSE supplies the PD with power.
The data connection is capacitively decoupled (C1 -
C4) from the power and the power supply is inductively
decoupled (L1 - L4) from the data. The interface
is referred to as a „Media Dependent Interface“ or
„Port Interface“ (MDI/PI).
The integration of power supply alongside data
transmission requires a robust, classification-based
power supply protocol to ensure compatibility between
power sourcing equipment (PSE) and powered
devices (PD). The protocol is defined in IEEE 802.3cg
(SPoE, 2019) and explained in detail in [1].
Figure 1: Basic circuit of an SPoE system.
48 Bürklin Quarterly
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Figure 3: Top side of the PSE board, the SPE interface is located on the left,
the connection can be made either via a 3-pin plug-in terminal or an SPE connector.
The electrical requirements for SPoE are defined in
the following IEEE standards:
- IEEE 802.3cg (10BASE-T1):
Bandwidth 0.1 to 20 MHz, range up to 1000 m.
- IEEE 802.3bw (100BASE-T1):
Bandwidth 0.3 to 66 MHz, range up to 40 m.
- IEEE 802.3bp, (1000BASE-T1):
Bandwidth 1 to 600 MHz, range up to 40 m.
The cables used for SPoE differ from the standard
cables used for Ethernet [2].
SPoE requires cables that are defined in IEC 61156,
i.e. „multicore and balanced pair/quad cables for
digital communication“. Standard CAT 6 or CAT 7
cables, even if they are shielded, are not suitable.
SPoE can be integrated into a mixed system with
common industrial Ethernet protocols such as
Ethernet/IP, Profinet and EtherCAT and can provide a
simultaneous power supply for end devices. Figure 2
shows a typical setup.
SPoE hardware topology
The hardware topology of the SPoE reference design
RD041 consists of two boards, the PSE circuit and
the PD circuit. The interfaces with primary transient
protection, common mode chokes, transformers
and secondary transient protection to the PHY are
the same for the PSE and the PD.
Power and data are coupled together at the interface
via a power coupling network.
The SPE transmission path operates at a data rate of
10 Mbit/s with an amplitude of approx. 2.5 VPP, the
operating voltage on the two-wire line is 20 to 24
VDC.
The PSE and PD implementation are described in
detail in the paper of the reference design RD041
[1].
Figure 3 shows the top side of the WE PSE board,
Figure 4 the top side of the WE-PD board.
Further information on the implementation of the
PSE and PD boards with detailed circuit information
can be found at [1].
Literature
[1] Zenkner, H.: Design of a single-pair Ethernet system with
Power-over-Data-Lines (SPoE). Reference design RD041 from
Würth Elektronik: www.we-online.com/RD041
Figure 2: Adding SPoE devices to an existing IT system..
Author:
Dr.-Ing. Heinz Zenkner studied electrical engineering with
a focus on communications and high-frequency technology
and holds a doctorate. He has been a publicly appointed
and sworn expert for EMC for many years. In addition to
numerous scientific publications, he is a frequent author
of many works on EMC. Mr. Zenkner has also worked as a
lecturer at various universities, at the Chamber of Industry
and Commerce and at numerous seminars. He has been
involved in industrial electronics for many years, from the
initial idea of a product through to series production. He is
particularly interested in wireless energy transmission, for
which he has developed his own theoretical and practical
concepts.
Figure 4: Top side of the PD board, on the left is the SPE interface,
the connection is made either via a 3-pin terminal or an SPE connector.
Bürklin order-no. 85D1016 26S9367
13G8177 74D5839 73F2294
Further information: Click order-number
50 Bürklin Quarterly
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24/7/365
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Bürklin Quarterly