Newsletter_03-2026_EN
A cleanroom is a room in which the concentration of airborne particles is kept very low. The lower the proportion of airborne particles in a room needs to be, the more important technology that guarantees the purity of the air becomes. Internationally, however, cleanroom technology is not an industry but an economic sector that is essential in many industries in which particles and germs are counterproductive in production, processing and handling: Pharmaceutical industry and biotechnology, chemical industry, healthcare, food industry and cosmetics, surface and plastics technology, microelectronics and microsystems technology, optics and laser technology, aerospace technology, automotive industry and electromobility as well as research and development in general. Cleanroom technology is an important regulatory and economic factor in all future-relevant industries. All of these listed industries, and probably a few more, have no future prospects in international competition without cleanrooms, because regulatory requirements define areas of use and applications: ISO-14611 series of standards and the VDI-2083 series of guidelines, the EU GMP guidelines, the ISPE Baseline Guides and the WHO Technical Report Series-No-957, as well as several more.
A cleanroom is a room in which the concentration of airborne particles is kept very low.
The lower the proportion of airborne particles in a room needs to be, the more important technology that guarantees the purity of the air becomes. Internationally, however, cleanroom technology is not an industry but an economic sector that is essential in many industries in which particles and germs are counterproductive in production, processing and handling:
Pharmaceutical industry and biotechnology, chemical industry, healthcare, food industry and cosmetics, surface and plastics technology, microelectronics and microsystems technology, optics and laser technology, aerospace technology, automotive industry and electromobility as well as research and development in general.
Cleanroom technology is an important regulatory and economic factor in all future-relevant industries.
All of these listed industries, and probably a few more, have no future prospects in international competition without cleanrooms, because regulatory requirements define areas of use and applications:
ISO-14611 series of standards and the VDI-2083 series of guidelines, the EU GMP guidelines, the ISPE Baseline Guides and the WHO Technical Report Series-No-957, as well as several more.
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EN 03/26
Shared use of a key
patent – Agreement
strengthens innovative
power on both sides
TITEL
Shared use of a key patent
– Agreement strengthens innovative
power on both sides
The two technology companies MAFAC and LPW have mutually
agreed to co-utilize an important patent for cleaning
using vacuum-based pressure change processes in their
joint technological field going forward. This ends a previously
ongoing patent dispute and respects the respective
development efforts over the past years in this field.
Joint Use Strengthens Customer Benefits
Both companies have invested a great deal of foundational work in
recent years into the development of new cleaning methods and the
optimization of existing ones. Ten years ago, LPW acquired a larger
number of patents and patent applications (EU, USA, China) related
to the cyclic nucleation process and further developed these into a
stable and high-performance washing mechanical component. Additionally,
in 2019, LPW initiated the patent „Method and Apparatus
for Providing a Medium by Cyclic Nucleation,“ which was granted by
the patent office in 2022.
Meanwhile, MAFAC has been intensively engaged since the
mid-1990s with cleaning in vacuum environments and vacuum-based
pressure change processes. In 1997, an international patent (EU,
USA) was filed by the then MAFAC Managing Director Joachim
Schwarz and granted by the relevant patent offices. The process was
used for many years, continuously developed, and established. This
led to the successful MAFAC VAP technology today.
This specific patent essentially concerns sensor-based process
monitoring during the extraction of contaminants from the component
surface initiated by the vacuum-based pressure change process
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during cleaning and/or rinsing procedures. Therefore,
this patent is an important building block for
future cleaning processes and their process control.
Since significant innovation steps by both
companies occurred in parallel, the parties agree
that continuing the legal dispute would have cost
only one thing: valuable time and resources that
could be better invested in new developments.
Strategic Decision in the Interest
of Customers and Markets
With this agreement, the companies respond
to the market‘s dynamics, which is increasingly
characterized by rapid development cycles and rising
demands for quality and process monitoring.
Through joint patent utilization, both companies
can continue their individual innovation projects
unhindered and without delays, bringing their solutions
to market faster and more efficiently.
„The joint patent use is a strong signal and
provides both sides with planning security and
thus benefits for our customers. At the same time,
we can continue our development work without
restrictions,“ explains Gerhard Koblenzer, managing
partner of LPW.
Stefan Schaal, managing partner of MAFAC,
also emphasizes the advantages of the agreement:
„This solution is constructive and fair. So, typical
for medium-sized businesses. It allows both companies
to fully exploit their individual strengths
and enables our customers to benefit from continuous
innovations.“
„Of course, there remains a competitive situation,
as before. However, owner-managed SMEs
also allow for compromises where others have
long given up,“ agree both CEOs.
Win-Win Situation Looking to the Future
The agreement represents a clear win-win situation:
LPW and MAFAC reduce the risks of
a legal dispute and avoid further delays that a
lengthy process would have entailed. Moreover,
the companies strengthen their individual innovation
capabilities and can focus on market
competition. With this step, MAFAC and LPW
send a signal that accelerates technological progress
while safeguarding the interests of both
companies.
March 2026
Dear cleanroom professionals,
In just a few days, it will be that time again:
LOUNGES 2026 will open its doors!
With a record number of exhibitors.
And a record number of visitors is expected.
We look forward to seeing you there:
You will find Reinraum Online at stand I 3.4.1.
But first, here is some latest news from
the cleanroom industry:
> Shared use of a key patent – Agreement
strengthens innovative power on both sides
> Siemens study results redefine standards
for safety, efficiency and flexibility
in life sciences labs
> Why is cleanroom training important?
> New clean room boosts competitiveness
> The roadmap to net zero in life science labs
> Maximum cleanliness
– not just a cleaning process
> . . .
Regards
Reinhold Schuster
LPW Reinigungssysteme GmbH
Industriestraße 19
D 72585 Riederich
Telefon: +49 7123 38040
eMail: info@lpw-cleaning.de
Internet: http://www.lpw-cleaning.de
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Siemens study results redefine
standards for safety, efficiency and
flexibility in life sciences labs
– World‘s first independent comparison test of lab ventilation systems
under real-world stress conditions reveals groundbreaking insights
– Results can be directly applied to design, optimization, and operation
of laboratories worldwide
– Siemens further develops its Smart Lab Ecosystem to help create labs
of the future that are safer, as well as more adaptable and sustainable
PEARL Project-Setup
During project PEARL we tested three leading ventilation systems
under identical, controlled conditions in our pilot lab in Zug. We measured
nine performance factors — from particle removal speed to user comfort
to ventilation efficiency — using heat loads, smart sensors, aerosol
recovery tests, and laser visualization.
Siemens has unveiled the results of a comprehensive
and independent study on laboratory
ventilation in the area of life sciences.
The study was conducted between November
2024 and February 2025 together
with H. Lüdi + Co. AG, a supplier of core
components and system solutions for modern
laboratories and a Siemens Xcelerator
partner. The Lucerne University of Applied
Sciences and Arts (HSLU) in Lucerne, Switzerland,
was contracted as the independent
research and testing institution to execute
all measurement activities. The project, named
“PEARL”, was the world’s first to compare
different lab ventilation and air distribution
systems under controlled, real-world
conditions.
During the test phase, three different air
supply systems were controlled and measured
in seven different configurations under
comparable situations and were stressed to
their limits. The results are a unique set of
data insights for each system, where specific
situations can be compared, addressing
various elements like safety and contamination
control, user comfort, system flexibility,
adaptability, and ventilation efficiency.
The study found that precise control of
airflow is paramount, leading to safer, more
efficient, and comfortable lab environments.
In fact, oversupplying air can disrupt
controlled conditions, elevate costs, and
increase CO₂ emissions. Remarkably, some
scenarios required less than half the volume
of air, achieving 45 percent better ventilation
efficiency and demonstrating superior
removal of dangerous gases and heat. Better-controlled
airflow also led to up to 29
percent faster recovery times after simulated
spills, directly improving user safety and
comfort. Furthermore, project PEARL advocates
for a shift from designing lab spaces
for a single, specific use to creating flexible,
next-generation environments capable of
scaling from zero up to 300 Watts per square
meter. These advanced systems are right-
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sized and well-controlled, delivering the
exact amount of air needed to maintain safety
and comfort while simultaneously saving
energy and reducing emissions.
While conducting the physical tests,
Siemens built a digital model of the complete
project setup, including a simulation of
the tests themselves. „Comparing our project
PEARL digital model with real-world
measurements revealed amazing accuracy.
This validated knowledge allows us to fine-tune
and optimize performance, safety,
and comfort for future lab designs directly
within their digital twin,” said Tim Walsh,
Global Solution Director for Life Sciences at
Siemens Smart Infrastructure.
The demand for laboratory space is on
the rise in all key geographies, fueled by
R&D investments, biotech innovations and
a growing pipeline of new drugs. In the UK
alone, estimates call for one million square
meters of additional lab space in the next
five years to cover predicted research needs.
The study´s findings help address the critical
needs for safer, more flexible, and energyefficient
laboratories.
Based on the insights from project
PEARL, Siemens has further improved the
Smart Lab Ecosystem (SLE), a modular infrastructure
kit that allows for the creation
of highly adaptable and scalable lab environments
that can be tailored to specific
research needs, from basic research to highcontainment
facilities. The SLE enables up
to 80 percent faster design and configuration
of all types of lab environments up to
bio-safety level 2.
„Project PEARL is a game-changer for
the laboratory industry,“ Walsh added. „For
the first time, we have real-world data that
not only confirms our digital models but
allows us to refine them and design laboratories
that are truly optimized for safety,
comfort, and efficiency. The Smart Lab Ecosystem
builds on this foundation, offering
our customers a complete, turnkey solution
that is both innovative and future-proof.
We are not just building laboratories; we
are creating intelligent environments that
will accelerate scientific discovery and drive
progress for years to come.“
Siemens AG
D 80333 München
Luftkeimsammler BioCapt® Single-Use für
ein kontinuierliches Monitoring im Reinraum
Erfahren Sie mehr
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Why is cleanroom training important?
The cleanroom is one of the most sensitive areas in the company. Therefore, cleaning
requires specialized knowledge and practical application skills. Precisely
this is what Piepenbrock trains its employees in at its own cleanroom training
center in Osnabrück. Since November 2024, the building service provider has
also been training specialists from aseptic areas – with a combination of theory,
practice, and virtual reality.
conveys the key requirements for behavior
and cleaning techniques. It creates understanding
of cleanroom specifications and
processes and helps minimize contamination
and error sources. This strengthens both
employee safety and compliance.”
Whether in pharmaceutical production,
medical technology, or the semiconductor
industry: cleanrooms are present where the
highest requirements for product safety are
imposed. It’s about particles and germs – not
only in the air. Laws, standards, and guidelines
regulate the requirements for work in
sensitive production environments. “To be
allowed to work in a cleanroom, employees
must undergo training with subsequent
success control and provide proof of it. In
sterile areas, a so-called B-qualification is
necessary,” explains Norbert Gürke, Head of
Technical Management of Cleanroom Cleaning
at Piepenbrock. But cleanroom training
is much more than just a formal obligation,
Gürke adds. “The training makes a significant
contribution to quality assurance. It
What are the contents
of a cleanroom training?
In cleanroom training, cleanroom staff learn
everything they need to know for working in
sensitive environments. The regular training
ensures that people working in a cleanroom
are familiar with the specific material, behavior,
and clothing rules, as well as the associated
risks. Besides knowledge, they gain
confidence in their activities. “Participants
recognize the connection between their
own behavior and its impact on quality and
safety in the cleanroom. It’s about understanding
how particles, microorganisms, and
other contaminants affect product quality
and how they can be effectively prevented,”
Gürke explains. This is crucial. “With proper
handling of materials and equipment, germs
and particles can be minimized, and crosscontamination
avoided. If this fails, it can
have serious negative consequences – health-wise,
technically, and economically.”
Training employees for work
in the cleanroom
(Source: Piepenbrock Unternehmensgruppe GmbH + Co. KG)
In Piepenbrock’s cleanroom cleaning, personnel
training is the most important pillar.
The specialist department has developed
a comprehensive training program for this
purpose. “We train our site managers to
become cleanroom responsible persons.
Cleaning staff undergo a three-part initial
training. And we offer basic training for
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sales staff and branch managers,” Gürke describes.
Piepenbrock conducts these training
sessions either in its own cleanroom training
center or directly at the customer’s site.
Practical and based on clear guidelines: “We
document all training for cleaning staff and
cleanroom responsible persons in an auditcompliant
manner. At least once a year, a refresher
is mandatory. Our cleaning staff can
conveniently complete the refresher courses
via e-learning,” Gürke says. For optimal training
results, the service provider is exploring
innovative methods. Since 2025, Piepenbrock
has been training its cleanroom staff with the
support of virtual reality (VR).
Customized cleanroom training
for specialists
But Piepenbrock’s training offerings go beyond
its own cleanroom staff. “Upon request,
we train specialists with a customized
concept that fits their daily work. We enable
training sessions with and without VR, even
on-site at the customer’s location,” Gürke
explains. The building service provider also
uses the Innerspace VR simulator in its GMP
cleanroom training. “The two-day training is
offered quarterly at our cleanroom training
center in Osnabrück. It combines theoretical
knowledge and practical exercises with VR,”
Gürke says. The program is aimed at professionals
who regularly work in aseptic cleanroom
environments. This includes technical
staff from the pharmaceutical and biotechnology
industries involved in production, filling,
quality assurance, and technical services, as
well as pharmacy employees. Since the training
is listed with the Pharmacy Chamber of
Lower Saxony, participants earn 16 continuing
education points. Gürke highlights the benefits:
“Training participants immerse themselves
in a three-dimensional, realistic working
environment with the simulator. Through the
VR headset, they see contaminants invisible
to the naked eye. The specialists can reinforce
their knowledge from the training and practically
apply it in our cleanroom training center.”
Interested parties can find more information
about Piepenbrock’s training program at
https://www.piepenbrock.de/gmp-reinraumschulung/.
Piepenbrock Dienstleistungen GmbH + Co. KG
Ehrenbreitsteiner Straße 44
D 80993 München
Telefon: +49 89 17878984
eMail: reinraum@piepenbrock.de
Internet: https://www.piepenbrock.de/
dienstleistungen/reinraumreinigung.html
NEWSLETTER | Edition EN 03-2026
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Expansion for the manufacture of water treatment plants in the
pharmaceutical, high-purity and hydrogen sectors
EnviroFALK PharmaWaterSystems:
Site expansion with symbolic
wall breaking ceremony
EnviroFALK PharmaWaterSystems makes a visible statement for
growth and future orientation: Instead of a traditional groundbreaking
ceremony, the management team used a sledgehammer and opened
the site expansion with a symbolic wall breakthrough. With this
act, the official transformation and integration of the newly acquired
neighboring property begin. In the coming weeks, the building will
be physically connected to the main site and prepared for expansion.
Through the additional 3,600 m², there will be more space for
further production lines and a significantly improved plant flow. The
individual steps in plant construction, from pre-assembly to manufacturing
to testing and quality control, can now be completed more
straightforwardly and quickly. The proximity of engineering and
plant construction facilitates coordination and accelerates implementation.
The expansion is an important step to reliably meet the
increasing demand in the pharmaceutical, high-purity, and hydrogen
sectors.
A clear signal for growth
Ulrich Träger, Managing Director of EnviroFALK: „For me, this wall
breakthrough is something special. My father built the company, and
now seeing how it continues to grow and how much future is being
created here is a good feeling.“ Eva Bitter, Managing Director of EnviroFALK
PharmaWaterSystems, adds: „And we already feel this future.
The new spaces give us a real boost to become even faster and
more flexible. This expansion unleashes a dynamic that the entire
team can feel.“
Competencies under one roof
With the site expansion in Leverkusen, EnviroFALK PharmaWaterSystems
is consolidating even more technological expertise and
manufacturing capacity for water treatment systems in the pharmaceutical,
high-purity, and hydrogen sectors.
The close proximity of all relevant areas shortens coordination
paths, improves interdisciplinary exchange, and significantly accelerates
development and production processes. „The goal is to implement
our projects even more efficiently while reliably meeting the
increasing market demands,“ emphasizes Eva Bitter.
EnviroFALK PharmaWaterSystems GmbH
Maybachstraße 29
D 51381 Leverkusen
Telefon: +49 2171 7675 0
eMail: info@envirofalk-pharma.com
Internet: http://www.envirofalk-pharma.com
Site expansion with symbolic breaking of the wall. From left to right:
Ulrich Träger, Steffen Kern and Eva Bitter, management of EnviroFALK
PharmaWaterSystems.
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Otto Rüttgers GmbH in Solingen manufactures scalpel blades and
holders that must meet the highest medical technology requirements.
With its move to a new location, the company built a new Class 7 clean
room that will also reliably meet future regulatory requirements.
The cleanroom was designed and
implemented by item pluspartner PETEK
Reinraumtechnik, which relied on item‘s
proven profile system.
Partnership for precision in medical technology
New clean room boosts
competitiveness
of Otto Rüttgers GmbH
Precision and Safety for Sensitive Applications – Otto Rüttgers GmbH & Co. KG
manufactures scalpel blades and holders that meet the highest medical technology
standards. To ensure the long-term quality of their products and to comply
with future legal requirements, the company invested in a new cleanroom. The
project was realized together with item plus partner PETEK Cleanroom Technology
– based on proven components from the item system building kit.
Otto Rüttgers GmbH & Co. KG, headquartered
in Solingen, specializes in the production
of scalpel blades and holders and
has a history of over 170 years. As a provider
of medical devices, the company supplies
medical facilities worldwide. The daily operations
are shaped by the highest quality
standards and comprehensive regulatory
requirements. Otto Rüttgers produces approximately
ten million products annually
for the international market, with a particular
focus on the USA. Managing Director
Ralf Zimmermann took over the company in
2020 and is strategically focusing on technological
advancement and future-proof
production processes.
Project start with clear task distribution
With the move to a new location, Otto Rüttgers
GmbH & Co. KG planned to establish
a cleanroom that would not only replace
the existing space but also feature a higher
cleanroom class (Class 7). The goal was to
meet future regulatory requirements and
strengthen the company‘s competitiveness
in the long term. The initial contact with
item was made during another project. After
visiting the item Cleanroom Center (icc)
at the headquarters in Solingen, Managing
Director Ralf Zimmermann was convinced
that he had found the right partner for his
project. The icc is an exclusive showroom
where visitors can see modular cleanroom
solutions in action. From walk-in cleanrooms
to machine cabins with live airflow
visualization, visitors can experience the
versatility of the item system building kit.
The displayed solution impressed, but in its
standard version, it was not fully tailored to
Otto Rüttgers‘ individual requirements. To
enable a customized implementation, item
recommended the certified plus partner
PETEK Cleanroom Technology GmbH from
Radolfzell. PETEK has extensive expertise
in cleanroom technology and develops tai-
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lored solutions based on item components.
The clear task distribution – design and implementation
by PETEK, component supply
and technical support by item – was as important
to Otto Rüttgers as the proximity of
the item contact person.
Custom cleanroom made
from item profiles
For the realization of the cleanroom, PETEK
Cleanroom Technology relied on the proven
profile system from item. This allows for a
stable, flexible, and visually high-quality
construction that meets the high standards
of medical technology. The basic framework
of the cleanroom is entirely made from item
profiles, while surfaces, plastic channels,
and other specific components were manufactured
by PETEK. The new space measures
approximately 5.1 meters in length, 4.1
meters in width, and 3.5 meters in height
– compactly dimensioned and optimally
tailored to Otto Rüttgers‘ production processes.
A partially walk-in ceiling was also
integrated to facilitate maintenance work
on filters and air conditioning units. At the
lower part of the room, there is a surrounding
gap of about four centimeters between
the floor and walls. Through this, filtered
air is controlled and exits to the outside,
creating a constant positive pressure in the
cleanroom. This reliably prevents particles
from entering from outside. A special role in
the construction of the cleanroom is played
by item’s X 8 framing system: this modular
surface attachment system is specifically
developed for use in cleanrooms and is suitable
for both walls and ceilings. By combining
the basic profile, aluminum covers,
and seals, smooth, easy-to-clean surfaces
are created that are free of hard-to-reach
gaps. This avoids typical weak points where
particles could accumulate. This aspect
is particularly relevant in terms of „Good
Manufacturing Practice“ (GMP). The guidelines
issued by the European Commission
define strict requirements for production
environments and processes in pharmaceutical
and medical device manufacturing.
The goal is to ensure quality, efficacy, and
safety permanently. Cleanrooms must therefore
be designed to allow reliable cleaning
and monitoring at all times. „We used the
item framing system for the first time in this
project,“ explains Stanislav Klopot, General
Manager at PETEK Cleanroom Technology
GmbH. „The handling in construction convinced
us – and we see great potential for
further cleanroom projects.“ The framing
system is just one example of the versatility
of the item system building kit for pure production.
It offers a wide range of products
specifically developed for cleanroom use.
Thanks to its modular design and system
flexibility, constructions can go far beyond
standard solutions. Every component – from
profiles and surface attachments to framing
systems – is well thought out, easily combinable,
and allows for individual adaptation
to specific requirements. This creates a
perfect basis for implementing customized
cleanroom systems and adapting to specific
production processes.
Secure production process thanks
to material lock
A special requirement for the new cleanroom
was the integration of a material lock.
It ensures that scalpel blades, after cleaning,
go directly into packaging without contact
with ambient air. Beforehand, the scalpels
are cleaned outside the cleanroom in a separate
area that also adheres to high hygiene
standards. They are then transferred via the
material lock directly into the cleanroom,
where automated packaging machines seal
them in sterile foil packaging. These consist
of a transparent and an opaque foil side,
sealed using heat technology. The shortened
transport path from cleaning to packaging
significantly reduces the risk of contamination.
„The material lock was indispensable
for us to meet the high requirements
for sterile medical products,“ explains Ralf
Zimmermann, Managing Director of Otto
Rüttgers GmbH & Co. KG. „This way, we can
ensure that our products go into sterile packaging
immediately after cleaning – a crucial
step for quality assurance.“
Implementation in close collaboration
The implementation of the cleanroom was
carried out in close coordination among all
involved parties. While PETEK Cleanroom
Technology was responsible for design and
manufacturing, the Otto Rüttgers team
handled the assembly on-site independently.
To facilitate the setup, wall elements and
the partially removable ceiling were prefabricated
by PETEK, then disassembled for
transport and delivered to Solingen. Otto
Rüttgers placed particular emphasis on re-
The collaboration proved to be a win-win
situation: PETEK contributed its specialist
cleanroom expertise, while item ensured
continuous support as a reliable local
partner. From left: Stefan Denker,
PETEK, and Ralf Eickhorn, item.
A special requirement for the new clean room was the integration of a material lock. This
ensures that the scalpel blades are transferred directly into the packaging after cleaning
without coming into contact with the ambient air.
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liable support throughout the entire project
phase. Here, item’s strength as a local partner
came into play, providing quick availability
of missing components and personal
support on-site. The assembly proceeded
smoothly, and the cleanroom was completed
on schedule. „The close collaboration
with item was a key success factor for us,“
emphasizes Ralf Zimmermann. „Someone
was always available, and we could rely on
immediate support when needed.“
Result: increased safety
and future viability
With the new cleanroom, Otto Rüttgers
GmbH & Co. KG now has a production environment
that meets regulatory requirements
while allowing room for future developments.
The high-quality construction
from item profiles combined with PETEK
Cleanroom Technology’s expertise enables
reliable and hygienic processing of scalpel
blades and holders. By upgrading from cleanroom
class 8 to class 7, the company has
significantly raised its quality standards and
laid the foundation for further certifications.
The integrated material lock ensures a
seamless transition from cleaning to packaging
and significantly contributes to the safety
of the entire process.
The collaboration also proved to be beneficial:
PETEK contributed specialized
cleanroom expertise, while item, as a reliable
local partner, provided continuous support.
This resulted in a customized solution
that opens new market opportunities for
Otto Rüttgers and secures production in the
long term. Additionally, the new location offers
more future possibilities: while production
was previously limited to single-shift
operation, the cleanroom now provides the
basis for a flexible two-shift operation – an
important step toward expanding production
capacity.
item Industrietechnik GmbH
D 42699 Solingen
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The roadmap to net zero
in life science labs
Author: Tim Walsh, Global Solution Director for
Life Sciences at Siemens Smart Infrastructure
Life science facilities are some of the toughest
challenges in the race to decarbonize
– given their high energy consumption. The
good news is technology is here to help. Not
only for decarbonization, but also for energy
security and cost reduction.
In our most recent Siemens Infrastructure
Transition Monitor, which brought together
insights from 1,400 executive respondents
across 19 countries, more than half of
industrial leaders (63%), including pharmaceutical
companies, view digitalization as a
critical enabler of the transition towards net
zero, with AI emerging as the most important
technology to achieve it.
This is especially valuable for labs. AI
can analyze vast streams of data to optimize
operations, spot energy inefficiencies invisible
to the human eye, and help facilities
reduce emissions without putting product
quality or compliance at risk.
However, it is also true that AI demand
is generating more power consumption,
which can impact overall decarbonization
goals. Yet life science facilities are already
proving AI’s value through measurable operational
gains today, emerging autonomous
capabilities demonstrating clear potential
for transformative impact.
In fact, AI has already started to be
embedded in products and platforms. For
example, to help automate and control
Heating, Ventilation and Air Conditioning
(HVAC). By using HVAC equipment data
along with weather and, in some scenarios,
occupancy data, it defines the optimal conditions
in a room or zone of a building. This
effectively creates a self-adjusting system
that predicts the ideal conditions and then
operates the HVAC more efficiently.
This isn’t theoretical, it’s happening
right now in energy-intensive critical environments
– labs, production facilities and
controlled storage – where precise environmental
control is essential for both compliance
and energy efficiency. The results are
measurable – pharma and life science facilities
implementing intelligent HVAC controls
in these critical spaces are achieving
significant monthly energy savings.
Many pharma organizations are also
looking further ahead. The shift from smart
to autonomous technology is gaining mo-
Example of a laboratory ecosystem.
mentum, with 60% of industrial leaders saying
the benefits outweigh the costs. For labs,
laying the foundations for this shift means
thinking about getting your systems to work
together and smart data platforms now,
which will ultimately allow them to move
faster and more effectively towards net zero.
But let’s not get too far ahead of ourselves.
My goal with this article is to get specific
about how labs can start applying the digital
tools that already exist - meeting today’s
practical needs and then build on them
gradually, in a way that fits their operational
model, whether they’re a global pharma giant
or a smaller research lab.
Stage 1: See what’s happening
Think of it as giving your lab a nervous system.
By strategically placing sensors on critical
equipment and systems - from cleanroom
HVAC units and ultra-low temperature
freezers to fume hoods, incubators and
autoclaves - you can see exactly how energy
is being used, and where it’s being wasted.
The result is a real-time picture of
energy consumption, equipment health,
environmental conditions and overall performance.
This makes it far easier to target
the areas that matter most, for example, a
freezer running outside its optimal temperature
band or a cleanroom airflow pattern
consuming more air changes per hour than
required by standards.
Small-scale labs: Implementing just a
handful of low-cost IoT sensors can deliver
quick wins and tangible savings, without requiring
a major IT investment.
Stage 2: Get your systems talking
Right now, lab systems often work in silos
– HVAC doing one thing, freezers another.
By connecting these into a single digital environment,
you break down those silos and
start to see the whole picture - how one system
affects another.
The key here is that you need the solid
foundations of a robust building management
platform. These platforms handle the
heavy lifting and act as a central hub that
links different lab systems, analyze thousands
of data points in real time and create
the framework for AI to later act with the
greatest impact. When AI has a complete
operational picture, it can make intelligent
decisions – about anything from cleanroom
airflow to freezers and security systems.
Small-scale labs: Even connecting just
your HVAC and fume hoods to one shared
dashboard can unlock valuable insights and
savings.
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digital controls that optimize performance
and enable preventative maintenance.
Supported by €1 million ($1.2 million)
in government subsidies, the project now
saves around €925,000 ($1.09 million) annually
and cuts 2,400 tons of CO₂ emissions
each year.
Small-scale labs: While not always feasible
for a single lab, at campus or portfolio level
this approach is a powerful lever for both
decarbonization and cost control.
Stage 6: Let the lab run itself (almost)
Stage 3: Build a digital twin
This is where things start to accelerate.
A digital twin creates a virtual version of
your lab so you can safely test changes - like
adjusting airflow or optimizing equipment
schedules - before doing anything in the
real world. This isn‘t just a fancy 3D model
– it‘s a working copy that shows you how all
your lab systems interact in real-time.
Digital twins bring together dynamic
and static data from multiple sources, delivering
real-time understanding that dramatically
improves decision making, advanced
planning and optimization potential. Digital
twins also allow engineers to model different
scenarios and assess outcomes before
implementation. It can help labs move from
reactive management to proactive design,
showing managers where the biggest energy-saving
opportunities lie without risking
safety or compliance.
Small-scale labs: Many digital twin solutions
are now cloud-based services, lowering
the barrier to entry and enabling advanced
optimization without huge CapEx.
Stage 4: Apply AI intelligence
For lab and facility managers, AI integration
means moving beyond simple alerts to intelligent
systems that continuously analyze
energy demand and environmental conditions.
AI-powered systems can spot patterns
you’d miss, predict equipment failures and
recommend adjustments that balance energy
reduction with compliance and product
3D image of a
smart lab ecosystem.
quality.
A good example is the Life Science
Factory in Göttingen, Germany - proof that
AI isn’t just for pharmaceutical giants. This
3,300 m² shared facility with state-of-theart
labs, open offices and a prototyping
workshop for life science start-ups, uses
intelligent ventilation and automated light
and shade control via room automation to
optimize energy use. Air volume flows are
monitored with alerts if consumption is too
high. Other systems track energy supply
and highlight optimization potential. Together,
these systems ensure the Life Science
Factory operates at peak efficiency, while
maintaining the strict environmental conditions
required for cutting-edge life science
research.
Small-scale labs: Many AI platforms
now come with user-friendly interfaces, so
you don’t need a team of data scientists to
benefit. In shared facilities like the Life Science
Factory, start-ups and smaller companies
can also access advanced technologies
and scale them up as needed, without heavy
upfront investment.
Stage 5: Rethink your energy supply
Cutting consumption is only half the story -
how you generate and supply energy matters
just as much. Ferring GmbH recognized this
when building its new 15,000 m² facility for
research, labs and sterile cleanroom production
in Germany. The company invested in
a dedicated energy center with combined
heat and power plants, boilers, chillers and
air compressors, all managed by advanced
The end game is labs that self-optimize -
environmental systems automatically adjust
to occupancy and process demand, keeping
energy use to a minimum while meeting regulatory
standards. Facilities teams are freed
from firefighting and can focus on longterm
strategy and continuous improvement.
Going a step further, autonomous labs
could eventually interact with the wider
energy ecosystem. By shifting loads, storing
surplus renewables and providing flexibility
services back to the grid, they would become
active players in the clean energy transition.
Boehringer Ingelheim is already heading
that way, as Jan Fassbender, Head of Global
Facilities and Engineering, told us when interviewed
for our ITM 2025 research, with
AI helping to tailor the energy mix of each
site, helping many to become carbon neutral.
“We are shaping each site’s future energy
mix based on what‘s locally available now,
and what will be in 2030 or 2035,” Fassbender
explained. “These models rely on advanced
analytics and AI to simulate the mix of
electricity, storage, heat pumps and more.
These insights are invaluable when engaging
suppliers and grid partners. Fourteen
of our sites are already carbon neutral using
this data-driven approach.”
Small-scale labs: Even partial automation
- like predictive maintenance or automated
freezer monitoring - delivers measurable
savings and reduces operational risk.
Conclusion – A leadership opportunity
for the whole industry
Net zero isn’t just for the largest players.
Whether you’re running one research lab,
working from a shared lab space or operating
a global R&D network, there’s a clear
path forward - cutting emissions, saving
costs and showing regulators, investors and
employees that sustainability can be built
into the science.
Siemens AG
D 80333 München
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New Elis Cleanroom site
in Mannheim commences operations
As one of the leading market participants, the international textile
and hygiene service provider Elis today announces the commissioning
of the new Elis Cleanroom location in Mannheim, Baden-
Württemberg. After Bad Windsheim and Beelitz, Mannheim is the
third cleanroom operation in Germany. The new site was created by
converting an existing flat laundry operation, which Elis transformed
into a modern cleanroom facility.
The facility in Mannheim features two ISO 5 cleanrooms. All
processes are fully compliant with the EU Good Manufacturing
Practices (GMP) Annex 1. At this location, reusable cleanroom textiles
can be hygienically and germ-free processed. This includes under-
and outerwear for cleanrooms, socks, wiping cloths, cleaning
towels, and full protective glasses. Sterilization at 121 or 134 degrees
Celsius is possible using an autoclave.
The production started in early December 2025 with an initial
30 employees. The site will be gradually ramped up over the coming
months and years. At full capacity and maximum expansion stage,
the operation can process more than 175,000 parts per week and will
employ over 100 staff. With Mannheim, Elis now operates three cleanroom
laundry facilities in Germany. Worldwide, Elis‘s cleanroom
network comprises 34 locations in 18 countries.
François-David Tourneur, Country Manager Germany and Austria:
„With the commissioning of the Elis Cleanroom site in Mannheim,
Elis strengthens its position as a leading partner for contamination
control. We are pleased to ensure regional supply in
southwestern Germany with the opening of this site. As the largest
cleanroom operation within the Elis Group — measured by potential
production capacity — the site also plays an important role in supplying
our customers across Europe.“
Elis Cleanroom GmbH
Hofmannstraße 13-19
D 91438 Bad Windsheim
Telefon: +49 9841 40140850
eMail: cleanroom.de@elis.com
Internet: https://de.elis.com/de
Italian Production Facility:
Second Direct Imaging System in Cleanroom
At the Mogliano Veneto plant, the ALBA PCB Group has established
a second Class 10,000 cleanroom, a constantly decontaminated
environment designed to house the most advanced direct imaging
technology for printed circuit boards.
The LDI Ledia system from the Japanese company Screen Research,
which we have recently installed, represents one of today’s most
advanced benchmarks for the Direct Imaging of photoresist and
soldermask. Its multi-wavelength UV-LED technology ensures maximum
exposure precision, setting itself apart from traditional laser
systems through its energy efficiency and reduced heat generation.
Ledia enables the fast and accurate printing of both the internal
and external layers of the PCB, as well as the soldermask, delivering
results of absolute excellence:
– Resolution of 10,160 DPI (2.5 µm);
– Perfect adhesion to the contour and shape of the substrate
This further investment confirms the company‘s commitment to
maintaining its Italian production facility at the highest technological
standards.
ALBA PCB Group
IT 31021 Mogliano Veneto (TV)
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Ecoclean: Ultra-fine and high-purity cleaning
Maximum cleanliness
– not just a cleaning process
In order to secure a future-proof and competitive position in the market, numerous
companies are restructuring their product ranges. The trend is towards
sophisticated solutions for high-tech industries. This not only means higher demands
on the precision of components, but also extremely strict specifications
regarding particulate and film cleanliness, which must be achieved in a processreliable,
economical and sustainable manner. This requires a different approach
to cleaning, a critical look at the entire production chain and manufacturing environment,
and an experienced partner.
In the course of industrial transformation,
more and more companies are focusing on
the manufacture of high-quality products
and components with good margins. The
focus is on high-tech industries that promise
stable demand through growth in the
future. The extremely high demands on
manufacturing precision in these industrial
sectors, such as the semiconductor supply
industry, electronics manufacturing, e-mobility,
the optical and optoelectronic industry,
sensor technology, photonics, thin-film
technology, vacuum, laser and analysis
technology, and aerospace, include the
cleanliness of components. This applies
regardless of whether the components are
barely visible electronic parts, millimetresmall
connecting elements, precision optics
or metre-sized structural components,
and regardless of the materials from which
they are manufactured.
Defining cleanliness according
to requirements
This trend poses challenging tasks for parts
cleaning. Unlike conventional component
cleaning, which usually involves removing
large quantities of manufacturing residues
such as chips and processing media, ultrafine
and high-purity cleaning is all about
removing minimal residual contamination.
The specifications for particulate cleanliness
extend into the submicrometer range.
Depending on the industry, component
and its application, film-like residual contamination,
such as organic and inorganic
residues, ionic residues and microorganism
The specifications for particulate cleanliness extend into the submicrometer range,
and in the case of film-like contamination, even nanolayers of organic and inorganic
residues, for example, must be removed in a process-reliable and reproducible
manner. (Image source: Ecoclean)
residues, must be removed in a process-reliable
and reproducible manner down to nanometre
levels. In high-purity applications,
such as the manufacture of components for
EUV lithography, so-called hydrogen-induced
outgassing (HIO) substances must also
be taken into account.
The requirements for particulate cleanliness
to be met during cleaning are specified
by the corresponding surface cleanliness
class (ORK) according to EN ISO 14644-9
(SCP – surface cleanliness by particle concentration)
or the corresponding VDI guideline
2083, sheet 9.1. Film-chemical, organic
and inorganic surface cleanliness is usually
defined by individual specifications or factory
standards. In addition, outgassing rates
may be evaluated using mass spectrometers.
These demanding tasks require a partner
who, on the one hand, has comprehensive
technological expertise and knowledge
of the applications and physical relationships.
On the other hand, experience in this
field of cleaning and appropriate test facilities
for cleaning trials under production-related
conditions should be available. As an
experienced full-service provider of futureoriented
and globally available solutions for
ultra-fine and high-purity cleaning, Ecoclean
meets these requirements.
Selecting the right cleaning process
and system technology
In order to meet these very strict cleanliness
specifications in a process-reliable, reproducible
and sustainable manner, several
cleaning steps are usually required along the
manufacturing chain. The following questions
play a role in selecting the optimal solution
for the respective cleaning process:
What material is the part made of? What are
the geometry, dimensions and weight of the
component? What contaminants need to be
removed? What cleanliness requirements
must be met? Which cleaning process and
which chemicals are suitable for this? On
this basis, it is possible to determine which
and how many cleaning steps are required,
using which medium and which process
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The specifications for particulate cleanliness
extend into the submicrometer
range, and in the case of film-like contamination,
even nanolayers of organic
and inorganic residues, for example,
must be removed in a process-reliable
and reproducible manner. (Image
source: Ecoclean)
A High Purity Test Centre with a cleanroom and various measuring and analysis methods is available
for process design and definition of process parameters under production-related conditions.
Contract cleaning orders are also carried out here. (Image source: Ecoclean)
Depending on the workpieces to be cleaned,
defined dwell times in the various baths must
be strictly adhered to, which places very high
demands on process control.
(Image source: Ecoclean)
Whether you need to handle a wide variety of materials, meet high throughput requirements
and/or strict cleanliness specifications, modular ultrasonic multi-bath immersion systems can be
efficiently adapted to the task at hand – even for integration into or connection to a cleanroom.
(Image source: Ecoclean)
In chamber systems, such as this two-chamber
cleaning system for water-based processes,
the design, system technology, media flow and
treatment are specially adapted to the specific
requirements of ultra-fine and high-purity
cleaning. (Image source: Ecoclean)
technologies. Other aspects to be taken into
account include the required quality of the
rinsing medium and the appropriate drying
technology, as well as clean part handling
and the ambient conditions, for example
connection or integration into a clean room
or clean environment.
Cleaning along the production chain
The basis for ultra-fine or high-purity cleaning
is „oil- and grease-free“ parts. In order
to achieve and maintain this level of cleanliness,
a cleaning process is carried out after
the various processing steps, such as machining,
forming, grinding or polishing. The effect
of the cleaning medium used is enhanced
by various process technologies that can
be combined in almost any combination,
such as steam degreasing, spray, high-pressure,
immersion, ultrasonic and megasonic
cleaning, as well as plasma cleaning, injection
flood washing, pulsed pressure cleaning
(PPC) and ultrasonic plus. These process
options ensure that the required cleanliness
is consistently achieved, even for geometrically
complex workpieces.
For intermediate cleaning processes or
parts with less stringent cleanliness specifications,
modular single- or multi-chamber
systems operating under full vacuum, such
as EcoCstretch or EcoCvela, are typically
used. Depending on the processing medium
used, these systems can be operated
with an environmentally friendly solvent,
e.g. hydrocarbons or modified alcohol, or a
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specially selected water-based cleaner. The
design, system engineering, media flow and
treatment of these systems are specially tailored
to ultra-fine cleaning and high-purity
applications. Thanks to the process mechanics
concentrated in the working chamber,
e.g. injection flood washing, ultrasound and
PPC, this type of system also offers advantages
when cleaning large and complex
workpieces.
Ultrasonic multi-bath immersion systems
are the optimal solution for parts with
a wide variety of materials, high throughput
requirements and/or strict cleanliness
specifications. In addition to individually
designed cleaning systems for high-end
applications, the plant manufacturer offers
an efficient solution with the UCMSmart-
Line and UCMPerformanceLine series of
systems consisting of standardised modules.
The electrical and control technology
is integrated into the respective modules
for the process steps of cleaning, rinsing,
drying, loading and unloading, as well as for
the transport system. This, together with
the provision of process mechanics tailored
to requirements, such as PPC, allows
the systems to be optimally adapted to the
respective task. The option of upgrading the
cleaning system at a later date ensures future-proofing
in the event of increased requirements.
Test centre for process design
or contract cleaning
Ecoclean determines the right system concept
for the application and the optimal
cleaning process in its own High Purity
Test Centre. It has a Class 7 clean room with
Class 6 zones and various measurement and
analysis methods (e.g. microscopy, residual
gas analysis, UV light and fluorescence
measurement). In addition to the productspecific
development of cleaning processes
and parameters, the plant manufacturer also
uses the Test Centre to carry out contract
cleaning orders. A packaging station for
cleaned parts ensures that the high level of
cleanliness achieved is also delivered to the
customer.
UCM AG
Langenhagstrasse 25
CH 9424 Rheineck
Telefon: +41 71 8866760
Telefax: +41 71 8866761
eMail: info@ucm-ag.com
Internet: http://www.ucm-ag.com
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SPETEC® cleanroom cells bring particle concentration to its knees
Flexible in design,
versatile in use
The requirements for cleanliness or purity of environments have
increased significantly, especially in the fields of laser safety, laboratories,
and research. The use of cleanroom technology is often
necessary, for example in the manufacturing, packaging, or storage
of dust-sensitive mechanical, optical, and electronic components.
Numerous chemical, pharmaceutical, microelectronic, or medical
technology sectors even require a particle-free environment.
For this purpose, Spetec GmbH offers three modular cleanroom
concepts that provide users with all possibilities—whether it’s a
small, cost-effective solution for 3 m² or a high-quality cleanroom of
350 m²—and all without construction work.
An SPETEC® cleanroom module initially consists of a filter unit,
the Laminar Flow Module, which reduces the particle concentration
in the air from around 15 million/m³ to about 1,500 particles within
the unit using H14 filters with an efficiency of 99.995%. This filter
unit promotes the air in a laminar flow along with particles towards
the floor, so that particle-free air is achieved after a short period.
The actual cell consists of the filter unit, around which a strip
curtain or side panels made of aluminum composite panels and acrylic
or composite glass are built, creating a sealed unit. Additionally,
other equipment options such as electric sliding doors, material or
personnel locks are possible, so that any exchange with contaminated
outside air can be avoided. Depending on the number of laminar
flow modules, cleanroom classes ISO 5 to ISO 8 can be achieved.
Furthermore, classes A to D according to GMP can be implemented.
The SPETEC® cleanroom modules can be combined arbitrarily
and thus fulfill a wide variety of requirements. They are flexible in
design and versatile in use.
Spetec Gesellschaft für Labor- und Reinraumtechnik mbH
Am Kletthamer Feld 15
D 85435 Erding
Telefon: +49 8122 959090
Telefax: +49 8122 9590955
eMail: info@spetec.de
Internet: https://www.spetec.de
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Piepenbrock is responsible for cleanroom cleaning at Wörwag
Pharma Production, among other things. (Image: Piepenbrock
Unternehmensgruppe GmbH + Co. KG)
Cleanroom expertise in the Munich region
Wörwag Pharma Production relies on
cleaning services from Piepenbrock
Wörwag Pharma Production GmbH & Co. KG trusts in the
services of the Piepenbrock Group. Since December 2, 2024,
the Munich branch has been responsible for cleanroom and
maintenance cleaning at the Pöcking site in Upper Bavaria.
clude different intervals and work steps, which we carefully document,“
explains Klaudija Bagara, area manager of the Piepenbrock
Munich branch. While production was expanded, Piepenbrock also
provided special services in construction cleaning to ensure a clean
construction site.
From Qualification to Trust
Wörwag Pharma supports patients in maintaining or restoring their
health. The product range includes medications and dietary supplements
for diabetic comorbidities, the nervous and immune systems,
and the musculoskeletal system. In Pöcking on Lake Starnberg,
Wörwag Pharma Production GmbH & Co. KG produces various tablets
and dragees. A team from Piepenbrock ensures a particle- and
germ-free environment according to GMP cleanroom class D. „With
the contract at Wörwag Pharma, we have expanded our expertise
in cleanroom cleaning in the Munich region. This allows us to meet
the specific requirements of this cleaning,“ says Francesca Görner,
branch manager at Piepenbrock in Munich.
Piepenbrock convinced with its GMP cleanroom qualification and
professionalism during the tender process. This pays off in practice.
„The employees of Piepenbrock implement what they promise.
We are grateful for their expertise and recommendations,“ emphasizes
Andreas Wallé, managing director and site manager at Wörwag
Pharma Production. A growing trust is reflected in increased inquiries
for special services. „I am glad that the partnership has worked
well and that we can discuss and solve challenges together,“ summarizes
Bagara.
Customized Cleaning
Five days a week, the Piepenbrock team is active in Pöcking. In the
evening, the staff clean the offices, sanitary facilities, and the canteen
in the administration building. During the night shift, they take
care of the approximately 2,600 square meters of GMP area, including
commissioning and storage. „We carry out the cleaning work
according to the detailed specifications of the customer. These in-
Piepenbrock Dienstleistungen GmbH + Co. KG
Ehrenbreitsteiner Straße 44
D 80993 München
Telefon: +49 89 17878984
eMail: reinraum@piepenbrock.de
Internet: https://www.piepenbrock.de/dienstleistungen/reinraumreinigung.html
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EFAFLEX high-speed cleanroom doors in GMP use at Losan Pharma
Highest standards guaranteed
During the construction of their new manufacturing plant
in the Breisgau Business Park, Losan Pharma GmbH once
again chose EFAFLEX rapid roll-up doors for cleanrooms.
In sensitive zones such as material sluices, sluice corridors,
and production areas, a total of 35 doors from the EFA-
SRT® CR C and EFA-SRT® CR Premium series ensure
controlled access while adhering to the strictest hygienic
requirements.
When entering the new production building in Eschbach, the precisely
thought-out design immediately catches the eye. Glass walls,
smooth floor surfaces, and high-quality stainless steel machinery
emphasize the high technical and hygienic standards of the production.
The installed rapid roll-up doors seamlessly integrate into the
overall concept and make a significant contribution to process stability,
particle reduction, and compliance with GMP and ISO standards
for cleanrooms.
“For us, it is essential that the rapid roll-up doors used have a valid
certification according to DIN EN ISO 14644-1,” says Christoph Lang,
Technical Director of Losan Pharma GmbH. “The air purity must be
guaranteed at every point and at all times. This particularly includes
preventing particles from the so-called gray area from uncontrollably
entering our cleanrooms. Therefore, the doors must be as airtight as
possible.”
In addition to airtightness, the pressure stability of the door systems
also plays a central role, especially in sensitive areas with active
pressure cascades. “In our sluices, there are sometimes significant
pressure differences between adjacent rooms. A particularly critical
transition exists, for example, to the fully automated high-bay storage
zone, where the cleanroom doors must operate absolutely reliably
even under constant pressure load. The EFAFLEX cleanroom
doors meet these requirements without restrictions,” emphasizes
Christoph Lang.
Hygiene was also consistently considered when selecting the
door systems. For Losan Pharma, a GMP-compliant design with
rounded edges, smooth surfaces, and slanted elements that ensure
easy cleaning and minimal particle adhesion is important. The entire
system must be ergonomic, maintenance-friendly, and durable in
itself.
A particular advantage is the fully integrated control unit. “The
EFA-TRONIC control is space-saving built into the door construction.
This not only saves installation effort but also allows for a clean
implementation without additional control cabinets in the cleanroom.
Furthermore, the control impresses with its versatile connectivity.
Potential-free contacts and freely configurable inputs facilitate
integration with conveyor technology and the higher-level control
units of autonomous transport vehicles.”
Christoph Lang is also fully satisfied with the service: “What distinguishes
EFAFLEX is not only the technical quality of the products
but also the team behind them. During maintenance, we experience
quick response times, and for individual solutions, we always have
competent contacts at our side. The technicians think along, understand
our processes, and provide practical and feasible suggestions.”
In the end, it was the overall package that convinced: “EFAFLEX
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offers the best combination of cleanroom design, system
integration, pressure resistance, durability, service
quality, and a very good price-performance ratio
for our requirements.”
INGENIEURBÜRO &
REINRAUMSERVICE
EGON BUCHTA GMBH
Safety, efficiency, and hygiene
perfectly combined
The rapid roll-up doors EFA-SRT® CR Premium
and EFA-SRT® CR C were specifically developed
for cleanroom applications and meet the highest
requirements for airtightness, hygiene, speed, and
system integration. Both models are designed for up
to 200,000 cycles per year and achieve maximum
opening speeds of up to 2.5 meters per second. Their
hygienic design facilitates cleaning and minimizes
particle adhesion.
The control is integrated space-saving into the
door construction—on the EFA-SRT®-CR C into the
complete cover, on the EFA-SRT® CR Premium into
the drive housing. An emergency mechanical manual
release accessible from both sides is available. Both
models can optionally be equipped with an uninterruptible
power supply (UPS), with the Premium model
even integrated directly into the housing.
Reliable partner for the pharmaceutical
industry – Losan Pharma GmbH
With the construction of the new production facility
at the Eschbach site, Losan Pharma GmbH is expanding
its capacities and alleviating the existing spaces
at the headquarters in Neuenburg. The state-of-theart
premises at the Losan Pharma Campus in the
Breisgau Business Park were commissioned in the
first half of 2025 and provide optimal conditions for
GMP-compliant pharmaceutical production at the
highest level.
Losan Pharma has been a reliable development
partner for the international pharmaceutical industry
since 1992. The company employs around 800 staff at
the Eschbach and Neuenburg locations. Its range of
services includes the development, manufacture, and
packaging of innovative dosage forms as well as analytical
services and the design and GMP-compliant
production of pharmaceutical packaging.
Losan Pharma is regularly audited by national and
international health authorities and has successfully
passed all inspections. The medicines produced at
the site are exported to over 70 countries worldwide,
demonstrating quality, reliability, and regulatory excellence.
„WIR SIND
FÜR SIE DA.“
FULLSERVICE FOR
CLEANROOM SOLUTIONS
– GMP- und Nutzerberatung
– Dokumentenerstellung nach
EU-GMP-Leitfaden; Annex 15
– partikuläre und mikrobiologische
Qualifizierungen, Wartungen und Service
inkl. Messtechnik und Dokumentation für
„as built“, „at rest“ und „in operation“
– Qualifizierungen von
Kühl- und Wärmegeräten
EFAFLEX Tor- und Sicherheitssysteme GmbH & Co.KG
Fliederstraße 14
D 84079 Bruckberg
Telefon: +49 8765 820
Telefax: +49 8765 82200
eMail: info@efaflex.com
Internet: http://www.efaflex.com
– Hygienepläne, Schleusenordnungen, SOP‘s
– GMP- und Hygieneschulungen
– Blower-Door-Test
www.reinraumservice.de
NEWSLETTER | Edition EN 03-2026
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On Friday, 6 February 2026, the new clean room personnel airlock for student training purposes
was opened at the Birkenfeld Environmental Campus of Trier University of Applied Sciences.
Opening of the personnel airlock
for clean room training at the
Birkenfeld Environmental Campus
With the opening of the personnel lock, an training infrastructure
is established that is consistently aligned with the regulatory requirements
of the pharmaceutical industry and represents a central
component for practical, GMP-compliant training. GMP stands for
„Good Manufacturing Practice“ and refers to a quality assurance
system for production, control, and storage in the pharmaceutical
industry. It ensures, through binding guidelines, a consistent high
product quality to eliminate risks for patients.
In the pharmaceutical environment, personnel are considered one
of the most critical potential sources of contamination. The personnel
lock therefore plays a key role, as it is not just an access point
but a quality-critical process step that significantly contributes to
minimizing biological and particulate contamination, thereby influencing
product quality and patient safety. The cleanroom personnel
lock enables students and company employees to undergo
practical training of essential GMP-relevant processes such as cleanroom
qualification according to guidelines and assessment of the
impact of personnel movements, monitoring of airborne particles in
rest and operational states, microbiological monitoring of microbial
contamination, and GMP-compliant entry and exit of personnel,
considering clothing concepts, documentation requirements, and
training obligations.
Prof. Dr.-Ing. Percy Kampeis (centre) hands over the key to
the personnel airlock to its future users Prof. Dr. Roman Kirsch (left)
and Prof. Dr. Denis Theobald (right).
This practical training provides targeted preparation for real pharmaceutical
work environments, benefiting students and partner
companies. With the commissioning of the personnel lock, targeted
investment is made in training qualified graduates, enabling them to
quickly become productive in pharmaceutical processes.
Prof. Dr.-Ing. Percy Kampeis, Program Director of the Master‘s program
„Cleanroom Technology in Pharmaceutical Manufacturing,“
expressed his thanks to all contributors and the companies that, as
sponsors, made the construction of the personnel lock possible. A
project of this quality would not have been feasible without the support
of strong industrial partners and the dedicated involvement of
technical specialists. As a symbolic conclusion, the key to the personnel
lock was handed over to the future users Prof. Dr. Roman
Kirsch (Department of Pharmaceutical Technology and Mechanical
Process Engineering) and Prof. Dr. Denis Theobald (Quality Assurance
in Pharmaceutical Technology).
Hochschule Trier
D 54293 Trier
Guests were able to view the new personnel airlock for
cleanroom training at the opening. (Source: Jannik Scheer;
Copyright: Umwelt-Campus Birkenfeld)
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Long-term investment strategy focuses on Europe and the US
One of the largest single
investments in the company‘s history:
Pharmaceutical service provider Vetter
Pharma builds new site in Saarland
– Initial investment volume in Saarlouis of 480 million euros
– Construction start in the second quarter of 2026
– Production of medications planned to start in 2031
Aerial view of the 40-hectare
construction site (marked)
acquired by Vetter in Saarlouis for
the new production site. © Vetter
Pharma International GmbH
Vetter, one of the world‘s leading pharmaceutical
service providers for the manufacturing
of injectable medications, confirms
during a meeting with the Saarland state government
at the State Chancellery its construction
project for a new, state-of-the-art
production facility in Saarlouis. This underscores
the family-owned company‘s longterm
growth strategy and its commitment
to the German location. The construction is
scheduled to begin in the second quarter of
2026. An investment volume of nearly half a
billion euros is planned for the first phase of
the production plant. The site is expected to
Anke Rehlinger, Minister-President of Saarland,
and Senator h.c. Udo J. Vetter, Chairman of
the Advisory Board and member of the Vetter
family of owners, with the model for the new,
multi-stage production site in Saarlouis.
(Image source: State Chancellery of Saarland /
Jennifer Weyland)
be operational in 2031.
By the end of 2024, Vetter had acquired
the approximately 40-hectare industrial site
in Saarlouis. The decision to settle in Saarland
is based on long-term strategic considerations
and convincing location factors.
The European Commission has approved
state aid of up to 47 million euros for the
extensive construction project. In the long
term, Vetter foresees the potential creation
of up to 2,000 jobs at the site. Recruitment
will begin once the structural prerequisites
are in place. Open positions will then be
posted on the Vetter website.
“With the construction of our new production
facility in Saarlouis, we are taking
an important milestone on our sustainable
growth path. Long-term success is achieved
through the right balance between stability
and targeted expansion,” emphasizes
Senator h.c. Udo J. Vetter, Chairman of the
Supervisory Board and member of the family
ownership. “We have great confiden-
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ce in Saarland and are proud to strengthen
the economic location of Germany with our
investments. At the same time, we reaffirm
our long-term commitment as a family-owned
company in the global pharmaceutical
market – including our ongoing investments
in the USA.”
The Saarland state government also
welcomes this decision. “We are pleased
with Vetter‘s decision to establish Saarlouis
as a new production site. This is a
strong signal for the future of Saarland
and a success of the settlement efforts,”
said Saarland Prime Minister Anke Rehlinger.
Economy Minister Jürgen Barke
added: “The planned investment means
diversification of our economy and creates
new jobs in a market with a future. This
strengthens Saarland in the structural
change and contributes to the sustainable
development of our innovation and industrial
landscape.”
For over 75 years, Vetter has stood for
quality, innovation, and responsibility in
pharmaceutical manufacturing, helping patients
worldwide to improve their quality of
life. To meet the growing demand and increasing
market requirements, the company
is strategically investing in its existing sites
in Germany, Austria, and the USA. With the
new location in Saarlouis, Vetter is significantly
expanding its production capacity
once again.
Vetter Pharma International GmbH
D 88212 Ravensburg
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First-Of-Its-Kind Solution For Barium Titanate Epitaxy on Silicon to Accelerate
Datacom and Quantum Computing Applications.
Veeco and imec develop 300mm
compatible process to enable
integration of barium titanate
on silicon photonics
Cross-sectional Transmission Electronic Microscopy image of the BaTiO3/SrTiO3/Si(001) heterostructure
with high-resolution micrograph and atomic force micrograph images in inset.
Photos of the Veeco 300mm oxide system for hybrid-MBE BTO on Silicon epitaxy.
Veeco Instruments Inc. (Nasdaq: VECO)
and imec announced today that they have
collaboratively developed a 300mm high
volume manufacturing compatible process
that enables the integration of barium titanate
(BaTiO3 or BTO) on a silicon photonics
platform. BTO is a promising material with
unique electro-optical properties that can
be used for high-speed and low-power light
modulation in emerging applications such
as high-speed optical transceivers, quantum
computing, light detection and ranging (Li-
DAR), and AR/VR applications. Historically,
approaches to integrate BTO have struggled
to meet the desired cost targets to make
it viable for high-volume manufacturing.
Veeco has now delivered its first Molecular
Beam Epitaxy (MBE) based cluster system,
marking a significant milestone in Veeco’s
and imec’s partnership and their dedication
to enhance silicon photonics platform
capabilities. The new 300mm platform is
designed for the epitaxy of BaTiO3 single
crystalline thin films on silicon, available
with both solid and hybrid Molecular Beam
Epitaxy (MBE) solutions. With the integration
of these alternative growth techniques,
the system will be capable of BTO-on-Si deposition
with improved repeatability and at
a lower cost than classical MBE methods.
The optical transceiver market for datacom
is expected to grow to $13.1 billion in 2030,
up from $2.9 billion in 2024. However, to alleviate
the trade-offs of current silicon modulator
technologies, including high power
consumption, performance (speed, drive
voltage), and area, the introduction of novel
electro-optic materials, like BTO, into
silicon photonics will be crucial. At present,
there is no commercially available production-compatible
solution for manufacturing
these materials. In partnership with Veeco,
imec is now addressing this industry need
to develop scaled solutions that allows the
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integration of materials such as BaTiO3 and
SrTiO3 onto a 300mm silicon platform.
“Over the past 4 years, imec and Veeco have
collaborated on developing alternative techniques
for BaTiO3-on-Si and benchmarking
both material and electro-optic properties
towards defining a strategy for advancing
large-scale manufacturing solutions,” says
Clement Merckling, Scientific Director at
imec. “With the introduction of Veeco’s
first-of-its-kind MBE solution, we are expanding
our capabilities for heterogeneous
integration of beyond-Si electrooptic materials,
strengthening our R&D offering for
current and new partners with an interest in
exploring and prototyping next-generation
silicon photonics technology.” added Joris
Van Campenhout, imec Fellow and Optical
I/O Program Director.
“This partnership with imec is a monumental
step forward for the MBE industry, datacom
and quantum computing production,”
commented Matthew Marek, Senior Director
of Marketing for Veeco’s MBE Product
Line. “The historic view of MBE processing
has been that it is slow and expensive; however,
new hardware developments that
our team validated in partnership with imec
bring MBE into a cost-effective domain
that is suitable for semiconductor fabs. We
are excited about the work underway between
our two organizations to demonstrate
a repeatable, high-volume BTO production
process. We anticipate this effort will help
us achieve our shared goal to unlock BTO
photonic modulator breakthroughs for a
better and greener future.”
IMEC Belgium
BL 3001 Leuven
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DLR receives funding for new Human Exploration Control Centre (HECC)
building at Oberpfaffenhofen site
Focus on the Moon and Mars:
New control centre planned for
astronautical space travel
– The Human Exploration Control Center (HECC) will enable the operation of astronautic
and robotic missions to the Moon and Mars in the future.
– For the construction of the Moon control center HECC, Bavaria‘s Minister President
Dr. Markus Söder presents a funding notice of 58 million euros to the DLR.
– Focus areas: Spaceflight, Moon, Mars, Exploration
For the astronautic spaceflight of tomorrow,
a new control center will be established at
the German Aerospace Center (DLR) in
Oberpfaffenhofen: the Human Exploration
Control Center (HECC). In the future, both
astronautic and robotic missions to the
Moon and Mars will be operated at HECC.
The new infrastructure will further strengthen
the Bavaria location. In cooperation
with European partners, the control center
will also significantly contribute to securing
national and European independence in
spaceflight. The Free State of Bavaria is funding
the construction with 58 million euros.
Additionally, DLR is investing 20 million
euros from the institutional basic funding
of the federal and state governments and is
responsible for implementing the development
work for the Moon and Mars missions
at HECC.
On February 4, 2026, Bavarian Minister
President Dr. Markus Söder will hand over
the funding notice for the construction of
the new control center to the DLR at the
Gateway Lunar Space Station (artist‘s impression): Impression of the Gateway Lunar Space
Station. The space station in lunar orbit will serve as a habitat, refuelling and research centre
for astronauts exploring our moon as part of the Artemis programme. The Human Exploration
Control Centre (HECC) will be responsible for operating three modules of the Gateway: the
HLCS communication system to the lunar surface, the I-HAB living and working module,
and the ESPRIT propulsion module. (Credit: ESA)
Oberpfaffenhofen site – received by DLR
Chairwoman Prof. Dr.-Ing. Anke Kaysser-
Pyzalla, DLR Spaceflight Operations Division
Head Dr. Anke Pagels-Kerp, and Director
of the DLR Spaceflight Operations and
Astronaut Training Facility Prof. Felix Huber.
„DLR stands for knowledge exchange
with public stakeholders and transfer to
industry. Through their consistent implementation,
extensive and internationally
recognized expertise in spaceflight control
and astronaut training has been built
up at the Bavarian site Oberpfaffenhofen
of DLR for decades,“ explains Prof. Dr.-Ing.
Anke Kaysser-Pyzalla, Chairwoman of DLR.
„With today‘s handover of the funding notice
amounting to 58 million euros by Minister
President Dr. Markus Söder, the future
of spaceflight control at DLR begins. Particularly
robotic exploration within the framework
of international cooperation and as
support for astronautic missions will play an
increasingly central role in the new Human
Exploration Control Center HECC.“
Dorothee Bär, Federal Minister for Research,
Technology, and Space, states on the
occasion of the planned establishment of
HECC: „With the Human Exploration Control
Center, the future European center for
robotic and astronautic exploration is being
created here in Oberpfaffenhofen. The federal
and state governments are moving
forward together. The expansion of our national
competencies in spaceflight control
is a significant contribution by Germany to
Europe‘s sovereignty in space.“
From Bavaria‘s perspective, Minister
President Dr. Markus Söder emphasizes:
„Bavaria‘s gateway to the stars is coming.
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The Free State, DLR, and ESA form a strong
community. With innovation and pioneering
spirit, we promote research, freedom,
and the future. Bavaria is investing 58 million
euros in a new building, five million
euros in the development of a gateway in
orbit, and in an AI project for astronaut
support. The Moon is our springboard into
space – and perhaps someday the stopover
to Mars. From the Moon, real-time monitoring
of robots, autonomous energy systems,
and long-term living and working in space
can be researched. This is the most exciting
adventure of our time. It also has tangible
effects on our lives on Earth: numerous new
technologies and jobs are emerging in Bavaria
as part of the Space Valley.“
„Spaceflight has long been a vital economic
and technological factor. With the
new Human Exploration Control Center, we
bring future technology to Bavaria, secure
highly qualified jobs, and lay the foundation
for future missions both by the government
and for commercial purposes. Not
least thanks to the forward-looking funding
by the Bavarian Ministry of Economic Affairs,
DLR in Oberpfaffenhofen has stood
for outstanding expertise in spaceflight for
many years. We are now building on this
strength. Bavaria once again demonstrates
that high-tech, industry, and research go
hand in hand here,“ adds Bavaria‘s Minister
of Economic Affairs, Hubert Aiwanger.
Prepared for future demands
The Human Exploration Control Center
will be established at the DLR site in Oberpfaffenhofen
as part of the National Space
Operations Center (GSOC). It is based on
the successful operation of the Columbus
module of the International Space Station
(ISS). Therefore, the existing infrastructure
at GSOC will be expanded, and an additio-
On the way to the Moon: illustration of an Orion spacecraft from NASA‘s Artemis programme.
A central part of the Orion spacecraft is the European Service Module (ESM), which is being
built in Germany by the European Space Agency (ESA) on behalf of NASA. It contains Orion‘s
propulsion system and supplies power via four solar generators. It also regulates the climate
and temperature in the spacecraft and stores fuel, oxygen and water supplies for the crew.
(Credit:© NASA, image montage: DLR)
nal building will be constructed. It will accommodate
up to 200 employees, a Moon
control center with dedicated clean rooms,
and multi-mission rooms that enable the
parallel operation of various missions. Highsecurity
areas with separate server and control
rooms ensure that the facility can handle
increasingly demanding operational tasks
in the future. Furthermore, the GSOC team
is developing new operational and deployment
concepts for Moon and Mars missions.
In particular, the HECC will support
the operation of the Gateway Lunar Space
Station on the European side. To this end,
GSOC is already developing operational
procedures for the international Habitation
Module I-HAB, a central unit of the
Gateway. HECC will assume operational
responsibility for a total of three modules.
These include, besides I-HAB, the communication
system to the lunar surface
Handover of the funding approval notice at the DLR site in Oberpfaffenhofen: From left:
Josef Aschbacher, ESA Director General, Prof. Dr.-Ing. Anke Kaysser-Pyzalla, Chairwoman of the
DLR Executive Board, Dr. Markus Söder, Bavarian Minister-President, and Dr. Anke Pagels-Kerp,
DLR Executive Board Member for Space. (Credit: DLR (CC BY-NC-ND 3.0))
HLCS (HALO Lunar Communication System),
and the propulsion module ESPRIT
(ESPRIT Refueling Module, ERM). The
Gateway is planned to be constructed during
this decade and will orbit around the
Moon as the next outpost of humanity in
space. With the return to the Moon, the Artemis
program also aims to prepare future
astronautic missions to Mars.
Stopover to Mars
In the long term, the HECC will also be responsible
for astronautic missions beyond
the Earth-Moon system. For example, missions
to Mars have a signal travel time of up
to 40 minutes to Earth, making operation
in real-time via conventional methods impossible.
To address this, GSOC at DLR is
already developing AI-based solutions such
as the assistance system METIS (Mars Exploration
Telemetry-driven Information
System), which will enable autonomous or
semi-autonomous operation of spacecraft
in the future.
With long-term support from the European
Space Agency (ESA), the HECC will
be established as a European control center
for astronautic and robotic exploration.
Funding from the Free State of Bavaria and
DLR‘s investments now ensure that the
technological and infrastructural foundations
are laid at the DLR site in Oberpfaffenhofen.
Construction is scheduled to begin
in 2028. The operation of the Human Exploration
Control Center is expected to start
in 2030.
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DLR e.V.
D 51147 Köln
Guests from industry, politics and the regional economy at the grand opening of SMC‘s
new Industrial Application Centre in Dresden on 29 January 2026.
SMC offers innovative solutions for the automation
industry and is now also represented in
Dresden with an IAC. (Photo: SMC Deutschland
GmbH)
SMC opens Industrial
Application Centre in Dresden:
New space for networked development
and industrial automation in Silicon Saxony
With the Industrial Application Center, SMC enhances its innovation capabilities and provides
companies in Dresden with a place where they can jointly develop efficient automation
solutions for future-proof production processes.
Unlike traditional test centers, the IAC offers a practical environment
where applications can be operated in real-time, motion and
control sequences demonstrated, and typical scenarios from everyday
production can be simulated. This allows for the direct experience
of circuits, cylinders, electric axes, sensors, or vacuum components
for automation processes.
„Dresden is one of the most important microelectronics locations
in Europe. We are creating a place here where end users, machine
builders, and SMC experts can work together on technical
solutions,“ says Robert Angel, Managing Director of SMC Germa-
ny GmbH. „The IAC, as a central innovation hub, aims to accelerate
coordination processes and strengthen knowledge transfer so that
early decisions can be clearly directed towards forward-looking, implementation-oriented
results.“
The IAC is aimed at companies from various industries such as
semiconductor manufacturing, automotive, mechanical engineering,
and food processing. Workshops, training sessions, project
meetings, and technical consultations take place here — always with
the goal of precisely defining requirements together and developing
applications tailored to needs.
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existing center at SMC‘s headquarters in Egelsbach and strengthens
the nationwide network of application-oriented development work
for the automation industry. During the opening, the management of
SMC Germany and the IAC Dresden team also presented a donation
check to the association „Wegen uns e. V.,“ which is committed in
Dresden to caring for and adopting children as well as supporting the
families that take them in.
The IAC is managed by a core team, which is supported as needed
by additional specialists from the region. The flexible structure
allows for the precise inclusion of expertise required for customer
projects depending on the task.
Robert Angel, Managing Director of SMC Germany, and Stefan Voigt, Site
Manager of the IAC in Dresden, emphasise the importance of modern
automation and microelectronics technologies for Saxony as a business
location at the opening of the Industrial Application Centre. (Photo: SMC
Deutschland GmbH)
With the IAC, SMC sends a clear signal for the Saxony location and
creates a platform that closely integrates industry, research, and
technological development. The Dresden IAC complements the
„Our goal is to create a space where industrial challenges are not only
discussed but also made tangible through the direct interaction of
application, engineering, and practice,“ explains Matthias Ronacher,
Senior Vice President of Direct Sales. „This creates a joint development
process that effectively combines technical depth, direct interaction,
and real industrial conditions.“
A virtual 360° tour of the IAC in Egelsbach is already available.
SMC Deutschland GmbH
D 63329 Egelsbach
Clean Room Design
Glatt Process & Plant Engineering
Pharma+Biotech provides a
holistic planning that brings
together all interfaces and
engineering disciplines in
advance.
Cleanrooms as an integral part of
complex system planning.
Let‘s develop your
optimum solution.
ppe.glatt.com
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Rejlek Group relies on sustainable precision with Sumitiomo (SHI) Demag
Austria‘s first fully
electric SAM-C automation
Cell at Rejlek
The Rejlek Group in Vienna has recently commissioned Austria’s first fully integrated SAM-C automation solution from
Sumitomo (SHI) Demag. The fully electric IntElect 130 impresses the Austrian manufacturer of high-precision plastic components
with outstanding process stability, energy efficiency, and precision. Marking an important step toward sustainable
manufacturing.
“For us, the combination of cost-performance ratio and technical sophistication
was decisive,” explains Johannes Burtscher, Operations
Manager for Injection Molding and Stamping Technology at Rejlek
“The machine offers an exceptional value creation depth – from the
drive technology to the integrated robotic solution. What particularly
impressed us was the seamless integration of the SAM-C robot,
which significantly simplifies operation and maintenance.”
Higher productivity with low energy consumption
The SAM-C robot is fully integrated and perfectly matched
to the all-electric machine.
Rejlek manufactures precision components in Vienna for industrial
electronics, mobility, and medical technology. On the new fully electric
IntElect, plastics with high glass fiber and recycled content are
processed – a significant step toward more sustainable production.
“Our machine is designed to safely process even recycled materials,”
says Burtscher. “This allows us to directly reuse production waste
and efficiently close the material loop.”
Thanks to the activeMeltControl technology, the machine automatically
compensates for material fluctuations, ensuring consistently
high quality with minimal scrap rates. The adaptive control system
adjusts the injection process in real time, enabling particularly
stable production conditions. A clear advantage, especially when
using multi-cavity molds.
We see great potential to further expand the
partnership in the area of multi-component
technology in the future.”
The new all-electric injection molding machine
from Sumitomo (SHI) Demag produces connectors, control
units and sensors.
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Space-saving Automation with System Integration
A key feature of the new production cell is the fully integrated SAM-
C robotic solution. “The compact design saves valuable floor space,
and thanks to the joint control of the machine and robot, operation
is extremely intuitive,” explains Burtscher. “This reduces training requirements
and downtime.”
In the production process, the SAM-C robot performs precise
part removal and handling for subsequent processing steps, making
a decisive contribution to higher process reliability and consistent
product quality. Michael Domes, Managing Director Sales
Austria at Sumitomo (SHI) Demag, adds: “With the SAM-C series,
we offer a fully integrated automation solution that is perfectly
tailored to our fully electric machines. The combination of high
dynamics, energy efficiency, and ease of use provides our customers
with new opportunities to manufacture more productively
and sustainably.”
Sustainability as a Core Practice
At Rejlek, sustainability has long been an integral part of daily production.
In addition to using recycled materials, the company optimizes
cooling management and relies on closed water circuits.
“Our fully electric system significantly reduces energy consumption
compared to hydraulic machines,” emphasizes Burtscher. “At
the same time, we benefit from precise, stable cycles and very high
Overall Equipment Effectiveness (OEE).” The technology thus
supports both the company’s ecological and economic objectives
– an aspect that is equally central for Rejlek and Sumitomo (SHI)
Demag.
Partnership on Equal Terms
The collaboration between Rejlek and Sumitomo (SHI) Demag has
developed over many years. About every tenth injection molding
machine at the Vienna site comes from the German-Japanese manufacturer.
“The relationship is characterized by trust, technical
depth, and short communication paths,” says Burtscher. “We see
great potential to further expand the partnership in the area of multi-component
technology in the future.”
For Michael Domes, the installation of Austria’s first SAM-C cell
marks another milestone: “Rejlek impressively demonstrates how
precision, automation, and sustainability can be harmonized. The
implementation confirms that fully electric production is convincing
not only technologically but also economically.”
Sumitomo (SHI) Demag
D 90571 Schwaig
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Launch of new A14 and embedded DRAM process design kits (PDKs) accelerates research
and innovation in logic and memory scaling
NanoIC extends its PDK
portfolio with first A14 logic
and eDRAM memory PDK
On 2nd February, 2026, the NanoIC pilot line, a European initiative coordinated by imec and dedicated to accelerating innovation
in chip technologies beyond 2nm, announced the release of two new process design kits (PDKs): an A14 pathfinding
PDK for advanced logic scaling and an eDRAM system exploration PDK for advanced memory innovation. Both PDKs are
first‐of‐their‐kind releases, providing early access to cutting-edge design rules and flows, and giving users a unique gateway
to investigate advanced technology nodes and embedded memory designs.
The advanced Process design kits (PDKs) from the NanoIC pilot line
play a key role in advancing semiconductor innovation. They give
designers early access to realistic design rules and implementation
workflows long before hardware for a new technology exists. With
the introduction of the A14 and eDRAM PDKs, NanoIC for the first
time gives designers early insight into two critical technology areas
for future compute systems: logic scaling at the A14 Angstrom node
and embedded memory integration.
By making these PDKs freely accessible, NanoIC seeks to connect
early-stage design exploration with real-world integration, helping
researchers and start‐ups explore emerging nodes, anticipate
integration challenges, and benchmark designs against realistic scaling
metrics. “PDKs like A14 and eDRAM are catalysts for learning
and design”, Marie Garcia Bardon, Department Director at imec and
work package leader within the NanoIC project, explains. “They offer
a robust environment for hands-on evaluation and quantitative
comparison of different technology choices. This approach accelerates
learning, de-risks architectural and design innovation, and helps
designers prepare for advanced logic nodes and embedded memory
technologies well before hardware becomes available.”
“By making these PDKs broadly accessible, we lower barriers for
universities, industry, and start‐ups to engage with next-generation
technologies”, Giuseppe Fiorentino, program manager for NanoIC
continues. “Access to realistic rules and flows enables teams to explore
new research directions and breakthrough concepts that will
feed directly into the European semiconductor value chain.”
3D representation of the A14 device structure
showing the 4 stacked nanosheets with its local routing
and back side metal contact.
A14 pathfinding PDK: scaling down to the 14-Angstrom node
As the first of the newly launched PDKs, the A14 pathfinding PDK
provides a virtual design environment for exploring scaling at the
14‐Angstrom node, one of the next major steps in device miniaturization.
A key innovation at this node is the introduction of a direct
backside contact as a new scaling booster. Whereas the earlier
N2 PDK supported backside power delivery through TSV‐Middle
(TSVM) structures, the A14 node advances this concept by replacing
TSVM with a more compact direct backside contact scheme. By
A 4x4 IGZO 2T0C cell array where read/write
transistors (RTX/WTX) are on top/bottom levels with
the corresponding connections.
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routing power directly from the wafer’s backside to
the gates and removing the need for complex top‐side
metal routing, this architecture reduces IR drops
and delivers an 18% area gain and 7% power reduction
compared to N2 at iso frequency and cell density.
Imec is the first to release a PDK at this node.
The kit includes a comprehensive 162‐SDC library
and is supported by two major EDA vendors, Cadence
and Synopsys.
eDRAM system exploration PDK: enabling embedded
memory exploration
Complementing the logic pathfinding work enabled
by the A14 PDK, the NanoIC pilot line also introduces
a first eDRAM system exploration PDK,
an important step toward addressing one of the
biggest challenges in advanced systems: providing
dense, low-latency on-chip memory. Central to
this effort is bringing memory closer to the processing
units, a key strategy for reducing latency and
improving power efficiency in advanced compute
architectures.
The current eDRAM PDK provides a virtual
platform for exploring embedded memory solutions
that bridge the gap between dense but power-hungry
off-chip DRAM and fast but area-limited on-chip
SRAM. With a focus on system‐level behavior in
data‐intensive and AI workloads, it enables researchers
to evaluate new memory architectures and
integration strategies that bring higher‐density memory
closer to processors and GPUs, reducing data
movement, improving energy efficiency, and enhancing
overall system performance.
Looking ahead, the eDRAM PDK will evolve into
a full system exploration platform. This next phase
will allow designers to move beyond virtual validation
and analyze complete system-level interactions.
As the platform matures, future development steps
include hardware validation and, eventually, opportunities
for tape‐out and prototyping on the NanoIC
pilot line.
IMEC Belgium
BL 3001 Leuven
NEWSLETTER | Edition EN 03-2026
Seite 35/79
What’s the cost of a half-degree?
Vaisala’s new Origo slashes cooling
waste in data centers
Roughly 80% of the world’s data centers still
rely on air cooling. Fixing a ‘half-degree’ error
there can avoid around $805 million in
cooling waste every year, about $8 billion
over a decade, based on moderate 10 MW
sites.
Vaisala, a global leader in measurement
instruments and intelligence for climate action,
introduces Origo, a next-generation
modular measurement platform designed to
transform environmental monitoring in data
centers and other mission critical-buildings.
Why half a degree matters
A temperature sensor off by just 0.5 °C (32.9
°F) might sound trivial, but for example in
a 10 MW data center, that small error can
cost more than $800,000 in wasted cooling
energy over ten years. In life science cleanrooms,
for example, the stakes are even higher:
any critical environmental parameter
such as temperature or relative humidity can
compromise product integrity or research
outcomes, with losses that go far beyond
energy costs.
Air cooling remains essential in a rapidly
evolving data center market
There are an estimated 12,000 data centers
worldwide, with the U.S. and Europe accounting
for more than a half. While liquid
and hybrid cooling are growing fast for high
density AI workloads, air cooling remains
the universal foundation of data center thermal
management. It provides the room-level
baseline cooling every facility needs, while
liquid cooling adds targeted, high efficiency
heat removal for the hottest racks. As a
result, hybrid architectures —air for space,
liquid for the densest loads— are now standard
in both new builds and retrofit projects.
Impact at scale
Reliable, precise measurement is critical for
optimizing air-cooled environments.
“Generic sensors with ±0.5 °C accuracy
drive overcooling and energy waste, costing
operators tens of thousands of dollars annually.
Origo’s precise ±0.1°C and ±1 %RH
accuracy and stable measurements reduce
unnecessary cooling while ensuring the
reliable environmental control that critical
facilities depend on. It translates to performance
that pays for itself in months and
protects uptime for years to come,” says Anu
Kätkä, Vaisala’s Product Line Manager for
HVAC and Critical Buildings.
Applied at global scale, eliminating the
“half-degree” error across today’s predomi-
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Seite 36/79
nantly air-cooled installed base — roughly
80% of the world’s ~12,000 data centers —
would avoid around $805 million in wasted
cooling energy every year, totaling approximately
$8 billion over a decade.
With data centers consuming about 1.5%
of global energy, and demand set to more
than double by 2030, precision sensing is
essential to keep energy use and emissions
in check while safeguarding IT performance.
Designed for today’s and tomorrow’s
critical environments
Origo is engineered for simplicity and
long-term adaptability. Its modular design
enables monitoring of multiple parameters
through Vaisala’s compatible probes, such
as carbon dioxide (CO₂) and dew point sensors,
on the same platform. This flexibility
makes Origo a future-proof solution that
adapts to evolving measurement requirements
also in other critical environments
such as cleanrooms, life science applications,
and semiconductor manufacturing.
Backed by Vaisala’s commitment to
reliability, Origo ensures accurate measurements
and dependable performance
throughout its service life, helping operators
protect processes, reduce risk, and optimize
resources.
Origo’s field‐replaceable probes allow
quick on‐site updates with minimal interruption.
Vaisala’s wide range of services,
from accredited calibrations to technical
support, is available to complement on‐site
expertise.
Key facts briefly
– The world runs on approximately 12,000
data centers; U.S. + Europe together represent
well over a half of all sites
– Air cooling remains a standard baseline
for most facilities; liquid is growing fast
for high-density AI, often in hybrid setups
– A 0.5 °C error can cost a 10 MW data center
more than $800,000 in cooling energy
over 10 years
– Vaisala Origo delivers ±0.1 °C temperature
accuracy and ±1 %RH humidity accuracy
for stable, reliable environmental control
– Modular design and multi‐parameter
capability suit critical environments such
as data centers, cleanrooms, hospitals,
production facilities, and semiconductor
environments
Vaisala GmbH
Rheinwerkallee 2
D 53227 Bonn
Telefon: +49 228 249710
Telefax: +49 228 2497111
eMail: vertrieb@vaisala.com
Internet: http://www.vaisala.de
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Imec inaugurates NanoIC pilot line,
accelerating innovation in sub-2nm
systems-on-chip
– Imec inaugurates Europe’s NanoIC pilot line with the official opening
of a 2,000m² cleanroom expansion at its Leuven campus.
– Equipped with cutting-edge tools, including ASML’s High NA EUV tool, imec’s cleanroom
is a cornerstone of the NanoIC initiative – pursuing sub-2nm chip technology.
– Exactly four years after EU President Von der Leyen announced the European Chips Act,
Europe’s semiconductor ambitions have become a tangible reality.
Imec – a world-leading R&D center in advanced semiconductor technologies –
inaugurated a 2,000m² cleanroom expansion at its Leuven headquarters on 9th
February 2026, marking a pivotal milestone in the deployment of Europe’s NanoIC
pilot line. The event was attended by European EVP Henna Virkkunen,
Belgian Prime Minister Bart De Wever, Flemish Minister-President Matthias
Diependaele, and ASML CEO Christophe Fouquet, alongside representatives
from the European high-tech ecosystem – including industry and startups – the
NanoIC pilot line consortium, and policymakers from the EU, Belgium, and Flanders.
With a capacity of over 12,000m², imec’s cleanroom plays a crucial role in
the European Chips Act’s ambitions to position Europe at the forefront of nextgeneration
semiconductor innovation and manufacturing; a strategy that will be
instrumental in reinforcing the continent’s industrial fabric in the AI era, while
safeguarding a climate of sustained economic growth, security, and prosperity for
decades to come.
Van den hove, CEO of imec.
“Imec researchers are working here side
by side with IDMs, foundries, equipment
and materials suppliers, system companies,
start-ups, universities, and fellow European
RTOs. Together, we have embarked on an
ambitious journey to push semiconductor
technologies beyond the 2nm node. By providing
access to cutting-edge semiconductor
technologies, the NanoIC pilot line will
play a crucial role in strengthening Europe’s
industrial fabric in the AI era, and ensuring
a climate of economic growth, security, and
prosperity for decades to come,” he added.
“Since announcing in May 2024 that imec
would host the NanoIC pilot line, we’ve moved
at full speed – accelerating tool acquisition
and launching a comprehensive recruitment
program. Today, that effort culminates
in the inauguration of a 2,000m² cleanroom
extension at the imec premises. It will house
a best-in-class toolset, including ASML’s
next-generation High NA EUV scanner that
is scheduled to arrive mid-March,” said Luc
Strategic Importance and Future Outlook
And the momentum continues. With strong
backing from the European, Belgian, and
Flemish governments – and a robust net-
Left to Right: Patrick Vandenameele (CEO-elect imec), Thomas Skordas (European Commissioner), Luc Van den hove (CEO imec), Henna Virkkunen
(European Commissioner), Matthias Diependaele (MP Flanders), Jari Kinaret (Executive Director Chips JU), Christophe Fouquet (CEO ASML).
www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition EN 03-2026
Seite 38/79
work of industry partners – imec will soon
begin construction of a whole new 4,000m²
cleanroom at its Leuven campus, another
key asset to bring Europe’s NanoIC initiative
to full cruising speed. Over the next five
years, the NanoIC pilot line will integrate
more than a hundred new tools, distributed
across imec and partner sites at CEA-Leti
(France), Fraunhofer (Germany), VTT (Finland),
CSSNT-UPB (Romania), and Tyndall
National Institute (Ireland). “We don‘t
have the luxury of being the biggest or the
strongest, but we do have the choice to be
the best,” explains Matthias Diependaele,
Flemish Minister-President. “Imec brings
together talent, knowledge, and international
collaboration. With the NanoIC pilot
line, Europe is making that choice a reality:
for technological excellence and strategic
independence. The fact that imec is hosting
this pilot line underscores the exceptional
strengths that Flanders has developed in research
and innovation. Here, we are demonstrating
how a world-class region can shape
the chip technology of tomorrow.”
A Step Forward for European
Semiconductor Leadership
Christophe Fouquet, President and CEO of
ASML: “Today we are making a step forward
in strengthening the chip technology ecosystem
in Europe to serve our customers,
the world’s chipmakers. Through our 40
years partnership at imec, together we have
been driving faster innovation, fostering
stronger collaboration, and supporting the
development of regional talent, all of which
are needed to support the advancement of
the worldwide chip industry and AI. We are
today inaugurating the NanoIC pilot line,
that includes ASML’s High NA EUV system
and which is the best example of what we
can do when worldwide leaders in technology
partner to bring together their latest
technology and talent. Thanks to the strong
support of EU President Von der Leyen and
the European Chips Act, we are all very
proud and thankful that this is happening at
the heart of Europe and will allow Europe to
play an even more critical role in the global
semiconductor ecosystem”.
The acquisition and operation of the
NanoIC pilot line are jointly funded by the
Chips Joint Undertaking, through the European
Union’s Digital Europe (101183266) and
Horizon Europe programs (101183277), as
well as by the participating states Belgium
(Flanders), France, Germany, Finland, Ireland
and Romania.
IMEC Belgium
BL 3001 Leuven
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SOPAT and Parsum optical inline systems strengthen process analysis portfolio
Endress+Hauser acquires
particle analysis specialist
Endress+Hauser has further expanded
its portfolio of measurement instruments,
solutions and services for process
analysis. It has acquired SOPAT,
a Germany-based specialist in inline
process measurement technology, retaining
the company’s staff in Berlin
and Chemnitz.
SOPAT and its subsidiary Parsum now come
under Endress+Hauser’s liquid analysis product
center, based in Gerlingen, Germany.
“The particle characterization systems developed
by SOPAT complement our existing
portfolio by adding a range that is strategically
important in terms of our core target
industries,” said Endress+Hauser Liquid
Analysis Managing Director Dr Thomas
Buer.
Endress+Hauser Liquid Analysis mit Sitz in Gerlingen zählt weltweit
zu den führenden Anbietern in der Flüssigkeitsanalyse.
Endress+Hauser übernimmt die SOPAT GmbH, einen Anbieter von Inline-Prozessmesstechnik für die Partikelcharakterisierung.
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Smart concept
SOPAT GmbH was founded in Berlin in 2012
by Jörn Emmerich and Dr Sebastian Maaß.
In 2022, it acquired Parsum in Chemnitz,
Germany, a maker of inline particle size analysis
systems founded in 1997. SOPAT and
its subsidiary Parsum now have a combined
workforce of 30.
SOPAT’s smart systems use a photooptical
image-based inline technology to
analyze particles, droplets and bubbles in
running processes in real time. The technology
measures particle sizes and shapes
without sampling or dilution, thereby enabling
precision process monitoring, faster
response times and enhanced product quality.
Parsum probes, on the other hand, use a
laser beam in combination with fiber-optic
spatial filtering to analyze particle size and
particle speed distributions, particularly for
solids, powders and granulates.
Improved process insights
Customers in multiple industries, including
life sciences, food & beverage and mining,
minerals & metals, use particle counting
and analysis to ensure product quality. “This
step is a continuation of our strategy and
strengthens our analysis portfolio. We can
now provide even better support for our customers
across the board, from laboratory to
production process,” Dr Thomas Buer said.
“Our strength lies in our combination of
scientific precision and industrial practicability.
As part of the Endress+Hauser Group,
we can progress innovations through to
broad-based industrial use more rapidly and
hence contribute to more stable and resource-efficient
processes worldwide,” commented
SOPAT’s Jörn Emmerich. Co-founder
Dr Sebastian Maaß added: “Accurate,
reliable data taken directly from production
processes gives our customers the improved
process insights they need to effectively
drive sustainable process optimization in
response to rising energy and raw material
costs.”
Endress+Hauser acquired SOPAT effective
1 January 2026. Both parties have agreed to
keep the details of the sale confidential. Jörn
Emmerich and Dr Sebastian Maaß, SOPAT’s
co-founders, will stay on as members of the
innovative company’s management team.
Leaders in liquid analysis
Endress+Hauser Liquid Analysis is one of
the world’s leading providers of measuring
instruments and complete systems for liquid
analysis. The company’s smart solutions
help customers in the environmental technology
and process industries operate their
plants safely, reliably, cost-effectively and in
an eco-friendly manner. Highly advanced
production processes ensure premium quality
from end to end. Endress+Hauser Liquid
Analysis is a strong innovator, as recognized
by numerous international awards and prizes.
Its innovative strength is drawn from
the expertise of more than 1,300 employees
worldwide, who are based at its headquarters
in Gerlingen and its other German sites
in Waldheim and Groß-Umstadt, as well as
at its sites in Anaheim (California, USA),
Suzhou (China) and Chhatrapati Sambhajinagar
(India).
Endress+Hauser AG
CH 4153 Reinach BL 1
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Data transmission, autonomous driving and light-based
computers could benefit
New microlaser for
application and research
An innovative micro-laser concept based on so-called surface emitters (VCSEL) has been developed by the Department
of „Optoelectronics and Quantum Devices“ at TU Berlin under the leadership of Prof. Dr. Stephan Reitzenstein. The new
micro-lasers are vertically structured laser diodes in which the upper, light-reflecting layers have largely been replaced by
an optical grating embedded in the semiconductor material. This approach has enabled, on the one hand, to nearly halve the
production time of the laser diodes. On the other hand, embedding an optical grating provides a method to produce many
diodes with different laser wavelengths in a single manufacturing step. The results were achieved in collaboration with researchers
from the University of Łódź (Poland) and are now published in the journal „Optica“.
Schematic representation of a microlaser
with a nanometre-precise structured surface
grating. The compact semiconductor
laser generates a directed light beam with
a beam profile precisely tailored to the
respective application.
The wavelength of the laser beams can be
adjusted by varying the thickness of the bars
in the line grating, their spacing and the depth
of the grooves. Below the line grating, you can
see the few Bragg mirrors above the active
layer (light grey) where the radiation is
generated. Below this are many layers of
Bragg mirror layers. (Image taken with an
electron microscope)
They have been in use for more than two
decades: laser diodes that emit their light
perpendicular to the semiconductor chip in
which they are embedded. These „VCSEL“
(Vertical Cavity Surface Emitting Laser) diodes
can, unlike side-emitting laser diodes,
very effectively couple the laser beam into
an optical fiber. The reason for this is their
round geometry with a small form factor, as
well as good beam quality and focusability.
VCSELs are therefore used, for example, in
large data centers where they enable efficient
data transmission between individual
servers. They are also used in smartphones
for facial recognition.
Time savings for industrial production
„A VCSEL essentially consists of an active
layer where the photons are generated, and
above and below it, layers of so-called Bragg
mirrors. These reflect the light repeatedly
back into the active layer to stimulate the
generation of more photons. This is the typical
laser effect, which causes all the light
beams to oscillate in perfect sync,“ explains
Stephan Reitzenstein. „The upper mirror
layers reflect the laser light slightly less, allowing
part of the laser beam to exit and be
utilized.“
The researchers have now replaced a
large part of the upper mirror layers with
a fine striped grating, etched into the semiconductor
material using a lithographic
process. By diffracting the light waves at
the grating and their subsequent superposition,
effects similar to those achieved with
complex mirror layers can be realized. „The
main difference is that we no longer need
to deposit so many semiconductor layers
sequentially. This is a lengthy and expensive
process that takes about twelve hours.
Using the grating, we save roughly half of
that time,“ explains Niels Heermeier, the
first author of the study. This time and cost
savings are crucial factors for industrial manufacturing.
Producing different laser diodes
in a single manufacturing step
„The even more important advantage of
the striped grating is that it allows the simultaneous
fabrication of laser diodes with
different emission wavelengths on a single
semiconductor wafer,“ explains Heermeier.
To achieve this, several geometric parameters
of the grating are varied during the etching
process depending on the diode: the
width of the grating bars, their spacing, and
the depth of the etched grooves in between.
„This flexibility is not possible when depositing
mirror layers, as these must grow uniformly
across the entire wafer, setting the
properties for all diodes equally.“
To precisely manufacture the new micro-lasers
with their individual properties,
an extremely high accuracy is required: deviations
of less than five nanometers from
the target size are permissible. Compared
to the nearly 400,000 kilometers distance
from Earth to the Moon, this corresponds
to a maximum allowable deviation of two
meters. This performance was only made
possible by an electron beam lithography
system available at the department, acquired
with funds from the German Research
Foundation (DFG) and TU Berlin, which the
researchers must adapt through a complex
process for their specific task.
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Schematic structure of the new microlaser
with the bottom layer of Bragg mirror pairs
(DBR), the active layer in red, the few layers
of Bragg mirror pairs above it (DBR) and
the line grating (MHCG).
Applications for data centers, autonomous
driving, and optical computers
In addition to applications in data centers
for efficient signal coupling into fiber optic
cables, the micro-lasers could also be used
for the so-called LIDAR (Light Detection
and Ranging) method, which measures
distances using laser beams and plays a
significant role in autonomous driving. Arrangements
with laser diodes of different
wavelengths—such as those easily produced
with the new method—offer much better
resolution.
The new VCSEL diodes could also become
an important component of hardware
for neuromorphic computing with optical
processors, developed by Stephan Reitzenstein‘s
group together with colleagues at the
University of Berkeley and MIT in Boston.
These computers are modeled after the
human brain and operate with optical components
and light as information carriers
instead of electrical circuits. Usually, this
light is emitted by an array of multiple laser
diodes on the optical chip. „It is crucial that
the wavelength of the light from the laser diodes
is exactly the same. Even the smallest
deviations in manufacturing can lead to different
wavelengths,“ explains Stephan Reitzenstein.
With the new method, it would be
possible to measure the wavelengths after
manufacturing of the optical chip and then
precisely match them by subsequently etched
grating structures.
On the way to ultracompact laser diodes
The new micro-lasers are also interesting
for basic research, as researchers from the
collaborating group in Poland have, for
the first time, realized the exotic quantum
state of a „Bose-Einstein condensate“ with
photons in conventional VCSEL diodes by
chance. This phenomenon can now be studied
more precisely with the new, easily adjustable
laser diodes.
„The next step will be to replace the lower
mirror layers of the new VCSEL diodes
with a second striped grating,“ says Reitzenstein.
„This would make the component
even more compact and faster to produce.“
„However, this task is significantly more
complex because the diode‘s substrate
material must then be removed from the
underside.“ From Stephan Reitzenstein‘s
perspective, the new „Center for Integrated
Photonics Research“ (CIPHOR), as a central
part of the new experimental physics building
on TU Berlin‘s East Campus, will play
a special role. This facility will be built from
2028 onwards and will open up new manufacturing
possibilities with its state-of-theart
cleanrooms.
Technische Universität Berlin
D 10587 Berlin
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AT&S continues to invest and
triples cleanroom area in Leoben
The Austrian high-tech company is responding to the sustained strong order situation
in the embedding sector and is investing heavily in more production capacity.
The cleanroom area at the main plant in Leoben is being tripled. Following
the opening of the unique competence center for R&D and IC substrate production
last year, the next step to strengthen the Austrian location is being taken.
challenging global economic environment.”
Mertin adds: “Our decision to consistently
expand production in Leoben-Hinterberg is
a clear commitment to quality and a strategic
step towards securing our technological
sovereignty and our ability to supply our customers
in the long term.”
AT&S AG continues its strong growth path
in the new year. Given the continued strong
order situation and numerous major projects
won in recent months, the company
is investing massively in the infrastructure
of the Leoben site. Following the successful
commissioning of the state-of-the-art
competence center for R&D and IC substrates
production in summer 2025, AT&S is
launching the next phase of its site offensive:
With an investment volume in the midsingle-digit
million range, the capacities in
the existing printed circuit board plants will
be comprehensively expanded and modernized.
AT&S is on the upswing
“After a challenging year and a half, things
are looking up again,” says Michael Mertin,
CEO and Chairman of the Management
Board of AT&S. “The driver is artificial intelligence.
It is therefore crucial to invest
boldly in our own capabilities, especially in a
Cleanroom area tripled
The key facts: the cleanroom area, which is
essential for high-tech production, at the
main plant in Leoben will be tripled from
760 to 2,300 square meters. As this new cleanroom
extends over two floors, the elevator
system and staircase will also be built using
cleanroom technology. In addition, the quality
of the cleanroom will be raised by one
quality class to ISO6. Office, storage and
logistics areas will also be converted. The
expansion should be completed by summer
2026. “The conversion includes state-ofthe-art
production facilities and optimized
logistics processes that will take the site to
the next technological level,” says Barbara
Decker-Schlögl. As Senior Director Operations
and the new site manager, she is coordinating
all activities with her team. “We are
significantly increasing our capacities. We
owe this expansion to a consistently strong
order situation for special embedding products
and it is a huge vote of confidence in
the expertise of our team.”
AT&S CEO Mertin also refers to the
increase in production staff. “In the fall, we
announced 150 new jobs in Leoben and the
feedback was great. With our IC substrates
as essential components for new cloud and
AI applications and our renowned expertise
in highly developed printed circuit boards,
AT&S is ideally positioned globally and here
in Austria.”
AP&S International GmbH
D 78166 Donaueschingen
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Esslingen University of Applied Sciences has been successful in securing funding
from the Carl Zeiss Foundation for research projects on energy storage.
Funding takes
research on the
energy transition
to a new level
As part of the event „CZS on Site,“ three newly appointed professors
from Esslingen University of Applied Sciences demonstrated that
they will play an important role in research on the energy transition.
To gain a direct impression of the funded projects, Esslingen
University invited Judith Hohendorff and Jasmin Kerl from the Carl
Zeiss Foundation to visit the cleanroom laboratory in Göppingen.
There, the foundation professor Prof. Mario Joost works with a team
of doctoral students and postdocs on the hydrogen technology of the
future by developing sustainable materials for use in fuel cells and
electrolyzers. Master‘s students from the Hydrogen Economy and
Technology Management program in Göppingen are also introduced
to research in this forward-looking field.
Prof. Sandra Hartl, who teaches in the Mechanical Engineering
program in Esslingen, presented her research in the field of energy
storage with iron, highlighting its potential as a widely available, easily
transportable energy storage solution for a climate-neutral energy
supply.
Prof. Hendrik Dubbe, who teaches in the Chemical Engineering
program, developed lithium-free battery cells based on aluminum-sulfur
in the LiFreBat project. The funding from CZS enabled
the establishment of a laboratory for the production of battery cells.
Among other achievements, this has already led to the acquisition of
additional third-party funding projects.
During the „CZS on Site“ event in Stuttgart, the Minister for Science,
Research, and Arts, Petra Olschowski, as well as the Managing
Director of the Carl Zeiss Foundation, Dr. Felix Streiter, were able to
exchange ideas with the funded professors, Prof. Christof Wolfmaier
(Rector of Esslingen University of Applied Sciences), and Prof. Gabriele
Gühring (Prorector for Research and Transfer).
Prof. Sandra Hartl and Prof. Mario Joost are delighted to welcome
Judith Hohendorff from the Carl Zeiss Foundation.
The team was able to show visitors the funded projects
in the clean room laboratory in Göppingen.
About the Carl Zeiss Foundation
The Carl Zeiss Foundation aims to create space for scientific breakthroughs.
As a partner of excellent science, it supports both basic
research and application-oriented research and teaching in STEM
fields (Mathematics, Informatics, Natural Sciences, and Technology).
Founded in 1889 by physicist and mathematician Ernst Abbe,
the Carl Zeiss Foundation is one of the oldest and largest private science
funding foundations in Germany. It is the sole owner of Carl
Zeiss AG and SCHOTT AG. Its projects are financed from the dividend
distributions of these two foundation companies.
Hochschule Esslingen
D 73728 Esslingen am Neckar
As part of the ‘CZS vor Ort’ event in Stuttgart, the Minister of
Science, Research and the Arts, Petra Olschowski (2nd from right),
and the Managing Director of the Carl Zeiss Foundation, Dr Felix
Streiter (left), had the opportunity to talk to the funded professors,
Prof. Christof Wolfmaier (Rector of Esslingen University of Applied
Sciences) (right) and Prof. Gabriele Gühring (Vice-Rector
for Research and Transfer) (2nd from left).
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A group of young researchers in Würzburg is developing a key technology
for scalable quantum systems. The Federal Ministry of Education and Research
is providing more than €6.6 million in funding for this project.
Initiating the next phase in
quantum computing
At Julius-Maximilians-Universität Würzburg (JMU), a technology
is currently being developed that could be crucial for the future of
quantum technologies: a novel phase modulator that controls light
signals extremely quickly and almost losslessly. For the development
of this component, the junior research group Ferro35 led by Dr. Andreas
Pfenning, Chair of Technical Physics, receives more than 6.6
million euros from the Federal Ministry of Research, Technology,
and Space (BMFTR).
Quantum computers, quantum sensors, and eavesdroppingproof
communication are considered key technologies of the coming
decades. However, despite significant progress, a component
essential for scalable photonic quantum systems has so far been
missing: a modulator that precisely influences quantum states without
disturbing the delicate light signal. This is exactly where the
junior research group is focusing.
A component that makes the difference
Phase modulators are well established in classical optical networks.
However, current solutions are not sufficient for quantum technologies.
„We need components that enable high speeds while exhibiting
extremely low optical losses,“ says Pfenning. „This combination does
not exist yet—and it is crucial for complex quantum circuits.“
The junior research group is therefore pursuing a new approach:
integrating barium titanate (BTO) into III-V photonics platforms,
The group produces the crystals themselves in a clean room
and incorporates them into what are known as III-V photonics
platforms (see image). (Source: Martin Brandstätter;
Copyright: University of Würzburg)
which are already used for efficient quantum light sources. Combining
these two material systems is considered technologically challenging
but opens up entirely new possibilities for controlling light
on a chip.
Crystals produced in-house
To make this approach work, the team produces the necessary crystals
themselves: layer by layer, in a cleanroom and under high vacuum.
The method is called molecular beam epitaxy (MBE) and is
among the most precise techniques in materials research. Several
MBE systems are already available to the group at the Gottfried-
Landwehr Laboratory for Nanotechnology, and another will be set
up specifically for Ferro35. „For ferroelectric materials, we need an
especially clean process environment,“ explains Pfenning. „Even
tiny contaminants can alter the properties of the crystals.“
Like Lego: from component to quantum circuit
Dr Andreas Pfenning is leading the project. (Source: Martin Brandstätter;
Copyright: University of Würzburg)
In addition to the modulator, the group is developing other components
necessary for photonic quantum circuits, such as waveguides,
couplers, and integrated quantum light sources. These parts are first
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simulated and then fabricated in the cleanroom.
„We are building a component library that allows us to design,
assemble, and directly produce circuits,“ says Pfenning. „It‘s somewhat
like stacking Lego blocks: when the right element fits in the
right place, a functional circuit gradually takes shape. The designs
developed in this way can be immediately manufactured and tested
experimentally.“
This not only facilitates development but also opens up new
possibilities in teaching. Students will be able to experiment with
the models in the future—a playful approach to a highly complex research
field.
It will still take some time before fully scalable quantum computers
become a reality. However, the components developed in the
project could already create fertile ground earlier. „Fast and low-loss
modulators are also interesting for telecommunications,“ says Pfenning.
„Our technology can provide important impulses here.“
The „Quantum Futur“ funding program
Ferro35 is supported within the framework of the „Quantum Futur 3“
program. The initiative of the BMFTR supports young scientists in
establishing independent research groups that create new technological
foundations for the second generation of quantum technologies.
For Dr. Andreas Pfenning, the funding means the opportunity
to establish a clearly defined research direction at JMU: ferroelectric
quantum photonics.
With Ferro35, a technology platform is being created that aims
to contribute to the long-term strengthening of Germany‘s and Europe‘s
technological sovereignty. The funding includes building its
own infrastructure, training scientific personnel, and developing key
components for photonic quantum systems.
About the person
Dr. Andreas Pfenning has been leading the Ferro35 junior research
group at the Chair of Technical Physics at JMU since 2026. Since
the end of 2022, he has been heading the Semiconductor Quantum
Photonics working group there and is pursuing his habilitation in experimental
physics.
After earning his doctorate, he conducted research as a postdoctoral
researcher at the Quantum Matter Institute of the University
of British Columbia in Vancouver, where he worked on silicon-based
photonic quantum information processing. His current research
combines integrated quantum photonics, novel ferroelectric materials,
and the development of scalable quantum technologies.
Julius-Maximilians-Universität Würzburg
D 97070 Würzburg
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New e-skin flat configurator enables rapid design of certified cleanroom
cable routing systems – including technical drawings and STEP files
igus sets new standard with
first online tool for automatic
design of clean cables
Particle-free and space-saving design characterize cleanrooms worldwide for the
manufacturing of microchips and semiconductors. To safely route cables under
these conditions, igus has developed the e-skin flat. The new e-skin flat configurator
now enables quick and automated design of flat cable management systems
in cleanrooms. This reduces the previously manual effort to just a few minutes.
Users can configure a complete system, have it automatically filled, and then immediately
download a technical drawing and parts list. For the dry-cleanroomcompatible
e-skin flat, igus has also received the „Best of Industry Award 2025“
in the category of battery development and production.
Designing a cleanroom cable management
system, or also called Clean Cable, is complex:
numerous requirements must be considered,
suitable cables selected, and technical
drawings created. This process requires
expert knowledge and has so far taken a
lot of time and manual effort. This is exactly
where igus now steps in with the new e-skin
flat configurator. Users can design their suiplanning
security without waiting times and
without time-consuming coordination.“
With the e-skin flat, users receive a clean,
flat, and abrasion-resistant complete system
made from high-performance plastic.
Thanks to easily opened chamber systems,
cables and hoses can be quickly laid in and
replaced during maintenance. The Clean
Cable also has the highest cleanroom classification
with EN ISO Class 1 according to
DIN 14644-1.
table flat cable management system for the
cleanroom in just a few minutes. „The online
tool is the first of its kind for configuring
cleanroom cable management systems.
It guides the user step by step through the
system design, checks feasibility, and immediately
provides all relevant data,“ explains
Kira Weller, product manager of e-chains
and cleanroom expert at igus. „This creates
Automatic Filling for Optimal Results
And here’s how the configuration of the e-
skin flat works via the online tool: In the first
step, the user enters the required application
parameters such as speed, acceleration, and
travel distance. Additionally, environmental
parameters, installation space limits, or
an external feed can be specified. The next
step is cable selection. The tool provides access
to igus‘s extensive chainflex cable pool
as well as pre-terminated readycable with
connectors, prioritizing suitable cables for
the e-skin flat system. Custom cables can
also be added. Then comes the automatic
filling. An integrated algorithm in the online
tool uses the product data stored in the system
and the specified customer parameters
to recommend the best possible solution for
the application based on predefined rules.
The tool also indicates if a configuration is
not feasible. Manual adjustments can be
made at any time within the configurator.
From Configuration to Quotation
in Just a Few Clicks
The e-skin flat configurator provides all relevant data such as technical drawings, STEP files,
parts lists and installation instructions for immediate download. (Source: igus SE & Co. KG)
On the results page, all relevant data are
immediately available for download – from
the technical drawing and parts list to the
assembly instructions. Customers can also
download a STEP file additionally. If the
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Reason to celebrate: igus has won the ‘Best of Industry Award 2025’ in the
category of battery development and production with its e-skin flat. With its Apiro
gearbox kit for lane adjustment, igus made it to the finalists in the category of
modular machine concepts. (Source: Vogel Communications Group GmbH & Co. KG)
user is satisfied with the design, they can
request a corresponding quote, and igus experts
will perform a final review of the configured
system. „Our goal was to make the
configuration process for cleanroom cable
management systems as simple as possible,“
says Kira Weller. „With the new e-skin
flat configurator, we provide our customers
with a complete package that allows them to
continue designing immediately. Through
intelligent automation, we significantly reduce
manual effort for both our customers
and ourselves, creating maximum planning
security.“ The e-skin flat has also received
the annual „Best of Industry Award 2025“
awarded by the trade magazine MM MaschinenMarkt
in the category of battery
development and production. „We are very
pleased with this award, which also motivates
us to continue advancing development
in this area,“ emphasizes Kira Weller.
igus SE & Co. KG
D 51147 Köln
Alles für Ihren Reinraum
aus einer Hand
Bekleidung & Handschuhe
Tücher & Swaps
Reinigungsgeräte- & mittel
Dispenser
Partikelmessgeräte
Staubbindematten
HANS J. MICHAEL GmbH, Hart 11, 71554 Weissach im Tal
hjm-reinraum.de | Tel. 07191/9105-0 | office@hjm-reinraum.de
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FET – Specialists for the
extrusion of ultra-thin filaments
A world without yarns, fibres and nonwovens is unthinkable. High-quality fibres form the
basis for textiles and numerous other products – but their manufacture requires the utmost
precision and compliance with strict technical and legal requirements.
Fibre Extrusion Technology (FET), based in Leeds (UK), is a leading British manufacturer
of process technology and equipment for the chemical yarn and fibre extrusion industry.
Since its foundation in 1998, FET has been developing, producing, installing and maintaining
highly specialised extrusion lines for customers worldwide.
All FET systems are custom designed. The company supplies extruders and complete
downstream equipment on a laboratory, pilot or turnkey production scale for applications
including:
– Melt spinning systems for monofilaments and multifilaments
– Meltblown and spunbond systems for nonwoven structures
– Wet spinning systems for filaments and fibers
FET carries out development work, tests and customer trials at its own state-of-the-art
fibre development centre with integrated test laboratory. Typical applications are:
– Resorbable polymers for use in medical devices
– New types of special fibers made from exotic and difficult-to-process polymers
– Sustainable polymers such as biodegradable and compostable materials
– Textiles for a wide range of composite materials
– Functional textile materials as well as a wide variety of nonwovens
The areas of application for yarns, fibres and
nonwovens produced using FET systems
range from clothing and functional textiles
to hygiene products, upholstery and mattresses,
and even applications in the construction
industry. In medical technology,
absorbable and non-absorbable polymers
are used, for example, in surgical sutures
and implants. Further processing is carried
out by customers or specialised service providers,
with sterilisation mainly using ethylene
oxide or gamma irradiation.
Fiber development center
A key factor in FET‘s success is its close cooperation
with technologically demanding
customers. Following extensive investment,
the company opened its new Fibre Development
Centre (FDC) in 2023. The two-storey
building houses state-of-the-art fibre
extrusion systems and is used for the joint
development of scientifically sound and
practical solutions – in cooperation with
customers, raw material manufacturers and
research institutions. Almost all relevant
material types are examined and processed
here.
Extruded yarns and fibers for medical
applications
A milestone was reached in 2012 when a
leading medical technology manufacturer
sought a turnkey solution for processing resorbable
polymers for surgical suture material.
Together with Motan Colortronic LTD
UK and raw material suppliers, FET launched
an extensive development project.
Key requirements included:
– Extremely low and uniform moisture
content of the material
– Additives must be dosed constantly and
with an accuracy of 0.02%, even with
different extruder throughputs
– Product-specific tensile strength and
length elasticity
– The manufactured products must be
biocompatible and free from impurities
A typical system for the production of biomedical yarns is described here as an example. (FET)
In addition, there were strict regulatory requirements,
particularly regarding filament
thickness according to the European Pharmacopoeia
(EP) and USP classification. At
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the same time, economic aspects also play a role, as the polymers
used can cost over £2,500 per kilogram.
As conventional melt spinning processes were unsuitable, FET
developed a modified process. Working closely with Motan Colortronic,
innovative solutions were developed, including improved
material drying, high-precision gravimetric dosing, energy-efficient
processes and fully integrated, automated control.
These developments resulted in production-ready systems that
have since been successfully used by FET customers worldwide.
Motan Colortronic supplies the complete material preparation and
supply system, including dosing, conveying and drying systems.
Material diversity and process reliability
Today, numerous polymers are used worldwide for medical applications,
including PLA, PGA, PCL, P4HB, PDO and PTMC. They are
characterised by high biocompatibility, low toxicity and defined degradation
rates. To date, FET has processed over 70 different types
of polymers as mono- and multifilaments as well as nonwovens – including
materials from sustainable sources.
Precise drying is particularly important, as many of these polymers
are extremely sensitive to hydrolysis. FET therefore relies on
specially developed extruder and screw combinations as well as
extrusion under an inert atmosphere to ensure consistent product
properties.
Material preparation and supply
The wide variety of materials also places high demands on peripheral
technology. Depending on the application, Motan Colortronic
dryers with dew point and air volume control, automatic or manual
conveyor systems, and gravimetric dosing and mixing systems are
used. FET attaches great importance to the use of proven standard
components for safe and reliable operation.
In laboratory and pilot plants, drying is often carried out in batches.
The material is then transported to the extruder in hermetically
sealed glass containers to prevent contamination. For this purpose,
FET has developed a special quick-release fastening system that can
be adapted to standard containers.
motan gmbh
D 61381 Friedrichsdorf
WIR MESSEN
NACH NORMEN
ISO 14644
VDI 2083
GMP
ANNEX 1
MEDIZINISCHE DRUCKLUFT
UND WEITERE EDELGASE
ISO 8573 + PHARMACOPEIA
C-tec Cleanroom-Technology GmbH
Tübinger Straße 47 D 72127 Kusterdingen
Tel.: +49 7071 6887180 Fax: +49 7071 688718700
E-Mail: public@c-tec.de www.c-tec.de
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Three adjustment levers for better flushing quality and what‘s behind them
Reliable high-purity cleaning:
Why rinsing determines success
or rejection
During rinsing, it is decided whether highpurity
components meet the required cleanliness
limits or whether recontamination
after cleaning causes rejects. Three factors
are particularly crucial:
– Purified water quality directly at the
Point of Use (particles, organics/TOC,
conductivity, pH).
– Minimal carryover between process
stages and defined rinsing procedures.
– System technology and circuit hygiene:
suitable materials, well-designed piping,
and continuous monitoring.
The following article explains the background
of these levers and shows why rinsing
in high-purity component cleaning becomes
a system-critical process step.
Media as a limiting factor
In high-purity component cleaning, cleanliness
requirements are more stringent than
in any other industry: permissible upper
limits of the chemical composition of the
component surface in atomic percent, low
outgassing rates, and particulate-free in the
submicron range. The reason for these high
demands stems from the extreme vacuum
conditions in which the components are
used; for example, in EUV lithography, space
travel, or mass spectrometers for analytics.
In these applications, cleanliness becomes
a system characteristic. This means
that the entire system must be designed to
achieve high limits and prevent recontamination.
This applies especially to the media
used, because every contact medium must
also meet the high limits to avoid violating
specifications. Otherwise, the component
cannot be properly cleaned or risks recontamination.
For ambient air and process air, the limits
can generally be controlled through
HEPA/ULPA filtration and cleanroom technology.
Process water, however, is more
complex. During rinsing, it must not carry
contaminants such as particles or organics
onto the component; otherwise, recontamination
and component rejection are imminent.
What does „rinsing“ mean?
Rinsing is not just a simple „washing off“
of cleaner, but essentially a dilution of the
transported liquid film on the component
surface with rinse water. Through dilution,
residual contamination is simultaneously
removed and carried away. This makes rinsing
a matter of material transport: the goal
is to reduce the contamination concentration
step by step to below specified limits
(both particulate and film/organic).
In short: the component can only be as
clean as the last rinse.
Key factors for good rinsing quality
The main factors for good rinsing quality are
water quality at the Point of Use and minimal
carryover.
The required water quality, as outlined
above, depends on the relevant cleanliness
requirements. Often, so-called ultrapure
water (UPW) is used in the final rinses, although
standardized definitions for ultrapure
water are not widespread in the European
economic area and terminology is sometimes
inconsistent.
Water quality again depends on the
raw water quality of the municipal supply.
Depending on hardness, conductivity, and
salt content, pretreatment may be necessary,
such as activated carbon filtration,
particulate filtration, de-manganization,
High rinsing quality for high-purity cleaning: Test cleaning at the BvL Technology Centre with the Atlantic cleaning system and
a ultrapure water treatment system (EnviroFalk)
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or de-icing.
Subsequently, permeate (low-salt water)
is typically separated from concentrate via
reverse osmosis using pressure over a semipermeable
membrane.
For very high requirements, further
treatment often follows, such as mixed-bed
ion exchange or alternatively electrodeionization
(EDI), which operates continuously
without regeneration chemicals. Additional
stages like UV disinfection for microbial reduction
or degassing may also be added depending
on the requirements.
The water quality is ultimately determined
and monitored via parameters such as
conductivity, pH, or TOC values.
Through all this modern water treatment
technology, excellent water quality can be
guaranteed at the end of a water treatment
system. However, it is even more critical to
maintain water quality at the Point of Use,
i.e., in the tank or chamber of the cleaning
system.
System technology as an enabler: material
selection, carryover, circuit hygiene
An elaborate system technology is required
here to ensure good water quality at the
Point of Use through minimal carryover, appropriate
material selection, and possibly
circuit hygiene. Because the rinsing quality
is only as good as the system that supports it.
The design and construction of the
cleaning system must be aimed at minimizing
carryover. This includes the consistent
separation of media circuits: each
tank has its own piping system, filters, and
pump. Additionally, the piping layout must
be flow-optimized to prevent water residue
accumulation. Often, the carriers and racks
are neglected. These must also be designed
according to the motto „form follows function“
so that they have no crevices or large
surfaces where water residues could settle.
Depending on the system type, there
are other structural features; for example, in
immersion cleaning systems, defined overflows
and baffle plates between tanks must
be considered. Drain times and shaking of
carriers support the prevention of carryover.
Chamber systems benefit from an optimized
chamber design for drainage, complete
emptying, and chamber cleaning between
process steps.
Additionally, water quality should be
monitored in the cleaning system, i.e., at the
Point of Use, using appropriate sensors.
The choice of suitable materials and
surfaces is also decisive. To improve material
compatibility, V4A stainless steels (e.g.,
1.4404, 1.4571) should be used instead of V2A
steels, and proper welding quality must be
ensured. Brass should be completely avoided.
PP and PVDF can also be suitable for
piping.
Practical example: Design of cleaning
systems for high-purity rinsing processes
As a practical example, BvL Surface Technology
GmbH cites cleaning systems designed
for high rinsing quality at the Point
of Use, among other features, through separate
media circuits, appropriate material
selection, and process-monitoring of water
quality. The NiagaraUP chamber cleaning
system and the AtlanticTR immersion cleaning
system are cited as examples. Sample
cleaning runs are possible in the company‘s
own technical center. Additionally, a UPW
system (EnviroFALK) is available for testing
(parameters: conductivity 0.04 µS/cm; TOC
13.58 ppb).
BvL Oberflächentechnik GmbH
D 48488 Emsbüren
25 years of excellence in quality:
Pfeiffer Vacuum+Fab Solutions
honoured by the DGQ
The head of the DGQ office in Frankfurt, Jürgen
Freund (left), presented the certificate of
honour for 25 years of outstanding commitment
to Christian Meisel (centre) and Florian
Hermann (right), who are responsible for quality
management at Pfeiffer. (Source: DGQ)
The airflow management is one of the central
principles of function in cleanrooms. It
significantly determines the distribution
and removal of particles and germs. The
catch: airflows are invisible to the human
eye.
If you want to understand and control
air movements in the cleanroom — which
is essential for compliant operation — they
must be made visible. Only then can product
quality and process safety be reliably
guaranteed: even the smallest particles or
unwanted turbulence can impair air quality
and thus threaten the required level of cleanliness.
The solution to this challenge is flow
visualization. Using a fog generator, it makes
the actual airflows in the cleanroom visible
and allows for direct comparison with normative
target specifications.
A new technical standard is set here by
the specially developed fog generator CAT
PURE FOG for cleanroom use. Its uniform,
ultra-fine mist from pure water ultrasonic
nebulization makes even minimal air movements
visible — reliably and even in hard-toreach
areas. Additional advantages include
the refilling of the water tank during operation,
the adjustable fog intensity over ten
levels, and the removable chassis for maximum
flexibility and comfortable handling.
Pfeiffer Vacuum+Fab Solutions
D 35614 Asslar
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S!MPATI 4.90 Pharma:
Optimised batch evaluation and
data management
From Spring 2026, Weiss Technik will deliver powerful
data analysis and simplified reporting with
the updated software version. The improved display offers
more clarity and convenience for the user. The update
is compatible with current Windows operating systems and
meets all industry-specific safety regulations.
Certified secure: With S!MPATI 4.90 from Weiss
Technik, companies can meet all regulatory
requirements for electronic systems – compliant with
FDA 21 CFR Part 11 and EU-GMP Annex 11.
Traceable. Secure. Documented.
(Image: Weiss Technik GmbH, own image)
With the upcoming adaptation of S!MPATI 4.90 Pharma to Windows
11 and Windows Server 2022, Weiss Technik is expanding the
software with additional innovative features.
Simplified Batch Evaluation
The assessment of stability test samples is significantly facilitated by
new evaluation tools. These functions allow precise assessment of
batch storage conditions, including the evaluation of the activation
energy of chemical reactions during pharmaceutical storage. This
also greatly simplifies reporting. Supported by an optimized graphical
display for more intuitive navigation, the software update improves
overall quality assurance.
Seamless System Integration
Additionally, S!MPATI 4.90 Pharma supports integration into existing
laboratory and data management systems. The optional interfaces
to modern communication protocols such as OPC-UA, Interbus,
and Profibus enable smooth transfer of central data from isolated
systems into a networked environment. The software is also
compatible with the Active Directory directory service, allowing
easy and secure network access. Even during communication network
interruptions, the collected data is not lost thanks to an optional,
integrated storage function in the system.
Enhanced Data Security
A key feature of the S!MPATI software is enhanced data encryption.
Tamper-proof storage and automatic verification ensure that unauthorized
changes are immediately detected or made impossible in
the first place. Additionally, the program ensures traceability (audit
trail) of data and processes. Laboratories can document their measurement
analyses according to the highest regulatory standards and
provide the required evidence at any time. S!MPATI 4.90 Pharma
complies with all regulatory requirements, such as FDA 21 CFR Part
11 and EU GMP Annex 11 Next Level Compliance.
Global Availability
FDA Approved: The US Food and Drug Administration (FDA)
regulates the safety of drugs and medical devices. S!MPATI 4.90
from Weiss Technik supports pharmaceutical companies in complying
with FDA 21 CFR Part 11 and EU-GMP Annex 11.
(Image: Weiss Technik GmbH, own image)
The new version of S!MPATI Pharma will be available worldwide
from the second half of the year. It offers laboratories a future-proof
solution for optimizing reporting, batch evaluation, and compliance.
Weiss Klimatechnik GmbH
D 35447 Reiskirchen
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Fast and flexible optimised fluidics solutions
Process understanding
meets plastics expertise
The production of plastic parts requires specialized expertise.
The fluidics specialist Bürkert has over 40 years of
experience in plastics technology – from development to
manufacturing of plastic components and assemblies. Currently,
it offers the complete plastics value chain under one
roof at the new Plastics Technology Competence Center at
Bürkert Campus Criesbach. This provides greater flexibility
in design, optimizes the manufacturing process of tools
as well as the production of parts. At the same time, valuable
injection molding process knowledge can be integrated
into the development process, which optimizes the finished
products and fluidic systems for their intended application.
Author: Matthias Schelling
In article and tool simulation, components are examined in terms
of their mechanical properties, the flow behaviour of the medium in the
finished system, the plastic melt flow during component manufacture
and the warping behaviour after the manufacturing process.
(Source: Bürkert Fluid Control Systems)
Fluidic applications often place high demands on the materials used:
aggressive media, high temperatures and pressures, as well as hygiene
requirements in the food industry or biocompatibility in medical
technology or pharmaceuticals are just some of the challenges. The
plastic parts used here, such as valves, media-conducting lines, or
complex custom solutions, involve a great deal of know-how. Bürkert‘s
fluidics experts have therefore built up knowledge and expertise
in-house for over 40 years, from developing plastic components
to plastic manufacturing (see Image 1). Recently, these have been
consolidated in the new Plastics Technology Competence Center at
the Criesbach Campus. Users benefit from precisely tailored plastic
solutions, shorter development times, faster market launches, and
support with sometimes complex and lengthy international approval
processes.
The entire plastics value chain from a single source
A cross-functional team from materials laboratory, development,
tool design, tool manufacturing, technical center, plastics production,
and quality assurance covers the entire plastics value chain in
the new competence center. The first step is the selection of the material.
The standard portfolio includes around 90 different materials
suitable for most applications. For particularly challenging applications,
customized materials can also be developed in close consultation
with the customer.
After selecting the material, it is qualified in the laboratory for the
respective application. This applies to the material, the component,
or the entire system. Subsequently, the components are developed
to enable cost-effective series production with plastics. Depending
on customer requirements, prototypes are then produced, e.g., using
additive manufacturing technologies, vacuum casting, or injection
molding from cost-effective prototype tools in original materials.
The prototypes are realized according to user needs for functional
or spatial testing. Even at this stage, it is helpful to keep the complete
Bürkert covers the entire value chain of plastics production
in-house. This enables fast response times for adjustments
and prevents disruptive supply chains.
(Source: Bürkert Fluid Control Systems)
Tool design and toolmaking are also carried out in-house.
(Source: Bürkert Fluid Control Systems)
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solution in mind, not just the development of individual parts. Articles
and tool simulations follow, for example, regarding mechanical
properties, flow behavior of the medium in the finished system, plastic
melt flow during component manufacturing, and warpage behavior
after the manufacturing process (see Image 2). The tool design
and manufacturing are also handled in-house (see Image 3), as well
as a technical center and the plastics injection molding facility for
transparent parts, complex mechanically stressed parts, and microstructures
in macro-components.
By offering a complete solution from a single source, short and
fast communication channels are created, facilitating optimizations.
Additionally, disruptive supply chains are avoided. Throughout all
steps, customers benefit from the combined expertise of the fluidics
specialists: they are not only well-versed in the chemistry of the materials
used but also familiar with the processes of the target industry
where the finished components will be deployed. The innovative
capacity of plastics development has already been demonstrated in
various applications: reliable washable valves in the food and pharmaceutical
sectors, water treatment at dental clinics, food-safe labeling
using industrial inkjet systems, pressure-resistant systems
for hot water and steam applications, or parts colored to match the
customer‘s corporate identity.
Bürkert GmbH & Co. KG
D 74653 Ingelfingen
SÜDPACK once again
improves its EcoVadis score
SÜDPACK’s consistent commitment to sustainability is clearly reflected in the
2026 EcoVadis ranking: The film manufacturer has further improved on its already
strong results from previous years – earning an impressive 85 out of 100 points,
placing it among the top 5% of companies rated worldwide and securing a Gold
Medal as a result.
From 59 to 63, then 84 in 2024 – and now
85 points: the SÜDPACK Group’s EcoVadis
track record reflects the company’s continuous
progress in the areas of sustainability
and corporate responsibility. As a highly
innovative family-owned business, SÜD-
PACK has consistently placed strong emphasis
not only on sustainable procurement
practices across its entire supply chain, but
also on setting new industry standards with
its recyclable, material-efficient high-performance
films and forward-looking packaging
concepts.
The latest award reflects the concrete
sustainability goals outlined in the company’s
ambitious “Sustainability Leadership”
strategy – and, as the management team
emphasizes, “the measurable progress made
represents an outstanding achievement by
our entire workforce. At the same time, it
serves as motivation to keep improving, to
continually set new standards for environmental
and social responsibility, and ultimately
to create long-term value for all our
stakeholders.”
Concrete progress at SÜDPACK
The renowned sustainability ratings platform
has assessed around 150,000 companies
worldwide based on their performance
in the areas of environment, labor and human
rights, ethics, and sustainable procurement.
In the 2026 ranking, SÜDPACK was
once again recognized for operating an
advanced sustainability management system.
The company maintained its consistently
high scores in both the Environment
(92 points) and Labor & Human Rights (84
points) categories. However, in the Ethics
category, SÜDPACK achieved a significant
improvement over the previous year – rising
from 72 to 80 points. Supporting documentation
highlights the exceptionally broad
integration of ethics-related actions and
certifications throughout the company’s
operations. This included conducting risk
assessments for information security and
further expanding existing anti-corruption
measures.
SÜDPACK also improved its score in
the Sustainable Procurement category – by
three points to 80 compared to the previous
year. Key contributing factors included
risk assessments that identify potential negative
impacts on sustainability within the
supply chain, whether related to suppliers,
products, or purchasing categories. These
assessments, supported by formalized documentation,
serve as proof of a structured
CSR risk analysis process. The advantage:
If risks are identified through this analysis,
targeted measures can be developed – and
additional incentive programs for suppliers
introduced. Wherever possible, SÜDPACK
already prioritizes business partners that actively
pursue their own ecological and social
sustainability initiatives.
SÜDPACK VERPACKUNGEN SE & Co. KG
D 88416 Ochsenhausen
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Entering the 2026 Anniversary Year with Traditional Munich Dance
Entering the 2026 Anniversary
Year with Traditional Munich Dance
For 75 years, Schreiner Group has stood for innovation, quality, performance and
enthusiasm. What began in 1951 in a small garage has grown into an internationally
successful high-tech company. With the traditional dance of the Munich
Schäffler (coopers) guild, Schreiner Group has now ceremoniously entered its
2026 anniversary year, deliberately highlighting the connection between historical
roots, lived tradition and future-oriented development.
In the 2026 anniversary year, CEO Roland Schreiner looks back on 75 years of company history
and looks forward to a promising future. © Schreiner Group
The Schäffler Dance: A Symbol of Confidence
and New Beginnings
Every seven years, the Munich Schäffler
perform their traditional dance, maintaining
a venerable tradition: the circular dance
with green-leafed arches is said to have originated
in 1517, when it was intended to draw
people out of their homes after the plague
and bring joy back to the city. It stands for
confidence, community and a fresh start toward
a promising future. The Schäffler have
also been dancing regularly at Schreiner
Group for many decades, underlining the
family-owned company’s strong ties to the
region and its traditions.
“The fact that the Schäffler are opening
our anniversary year is particularly fitting
for us,” said CEO Roland Schreiner. “The
Schäffler Dance connects history with the
present while at the same time looking ahead.
Over the past 75 years, Schreiner Group
has developed into an innovative high-tech
company with excellent prospects for the
future, without losing sight of its roots.”
Today, around 1,300 employees at four locations
worldwide generate annual sales of
more than EUR 220 million.
From a Garage Business to an International
High-Tech Company
Schreiner Group was founded in 1951 by
Margarete and Theodor Schreiner in the
Munich district of Laim. From an early stage,
the company focused on innovation and be-
gan producing self-adhesive labels as early
as 1961 as a further development of wet-glue
labels. In 1974, Helmut Schreiner took over
the company from his parents and decisively
shaped its successful development for
almost 40 years. Many milestones – such as
the integration of key additional functions
into labels and the move to today’s headquarters
in Oberschleißheim – are closely
associated with his entrepreneurial leadership.
As Senior Shareholder, Helmut Schreiner
continues to be closely involved with
Schreiner Group. He states: “Growth was
never an end in itself for us. What always
mattered was positioning the company for
the future – through investments in technologies,
long-term thinking and responsibility
for our employees and the region.”
An Anniversary Year with Many Highlights
Schreiner Group will celebrate its 2026 anniversary
year with a series of activities and
events spread throughout the year, which
will also be showcased on the company’s
social media channels. A first anniversary
highlight is coming up soon: on April 25, an
open house will take place at the Dorfen site,
offering visitors insights into the work and
production of Schreiner Group – including
the new extension that was opened at the
end of 2025.
Schreiner Group GmbH & Co. KG
D 85764 Oberschleißheim
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At the end of 2025, Bernhard Scheller and Jürgen Kutzer stepped
down from active management of Ruland.
Ruland plant for production
in the food industry.
© Ruland Engineering &
Consulting GmbH
Ruland Engineering & Consulting
introduces new management team
Jürgen Schütze – Focus on Sales, Digitalization, and IMS
Jürgen Schütze began his career at Ruland in 2007 while still studying
for his Bachelor of Engineering. After numerous projects and
leadership responsibilities in automation, he moved into sales and
joined the management two years ago. As managing director, he
now supports customers in developing process lines and planning
systems for the reliable processing of liquids. Additionally, he is responsible
for digitalization as well as quality, environmental, and occupational
health and safety management.
Jens Schumann – Responsibility for Technical Implementation
Ruland management: Jürgen Schütze, Florian Klein, Jens Schumann.
© Ruland Engineering & Consulting GmbH
„On behalf of all employees, I thank Bernhard Scheller and Jürgen
Kutzer for 25 years of Ruland,“ says Florian Klein, Managing Partner
of Ruland Engineering & Consulting GmbH. „Both have built
and shaped the company. Their personal commitment was crucial
to our success. They have made Ruland what it is today. We are very
pleased that Bernhard and Jürgen will continue to support us with
their extensive knowledge in plant engineering for new projects and
consulting tasks.“
New Management
Ruland Engineering & Consulting has appointed long-standing employees
Jürgen Schütze and Jens Schumann to the management.
Both will lead the company into the next phase of development together
with Florian Klein.
After completing his training as a dairy technologist and successfully
graduating in Food Technology from TU Munich/Weihenstephan,
Jens Schumann began his career at Ruland in 2011. The graduate engineer
gained extensive experience in the planning and realization
of complex systems in the food, beverage, and pharmaceutical industries
through international projects in special plant construction.
He took on the management of process engineering departments
early on. Since 2024, Jens Schumann has been part of the management
team. In his current role as managing director, he is responsible
for the entire process and electrical engineering project planning,
construction, piping, and assembly.
Looking Ahead
„With succession from within our own ranks, we are focusing on
continuous development,“ says Florian Klein. „We continue to see
ourselves as a family business, where partnerships with our customers
come first. With expert consulting, we deliver tailor-made,
future-proof process systems for innovative production processes.“
Ruland Engineering & Consulting GmbH
D 67435 Neustadt
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Das internationale Event der Reinraum- und Prozessbranche
Mit dem Code
rronline2026
dein kostenloses
Besucher-Ticket
buchen
24. bis 26. März 2026 · Messe Karlsruhe
Wir freuen uns, Sie im Frühjahr 2026 wieder in Karlsruhe begrüßen zu dürfen.
Neben allgemeinen Themen, wie Regelung und Compliance, Qualifizierung und Validierung,
Service und Dienstleistungen, Messen und Kalibrieren, Ausbildung und Training sowie
allgemeine Qualitätskontrolle und Mikrobiologie fokussieren die LOUNGES 2026 die Bereiche:
• Gebäudeplanung und Architektur
• Reinraumplanung und -ausstattung
• Reinraumbetrieb und Instandhaltung
• Messtechnik und Monitoring
• Lüftung und Klimatechnik
• Bekleidung und Verbrauchsmaterialien
• Reinigung und Hygiene
• Pharmaproduktion und Prozesstechnik
• Anlagenbau und -planung
• Pharmaverpackung und Kennzeichnung
• Prozessautomation und Digitalisierung
• Steriltechnik und Biotechnologie
• Künstliche Intelligenz und virtuelle Welten
• Qualitätsmanagement und Validierung
Buche jetzt dein kostenloses Besucher-Ticket und erhalte vergünstigten
Zugang zu den aufgezeichneten Vorträgen der LOUNGES 2026!
www.cleanroom-processes.de
Die Plattform der Reinraum- und Prozesstechnikbranche
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Technical conference / Case studies / Lessons learned
LABOR IMPULS FORUM 2026
Innovative research and laboratory
environments – from vision to reality
The focus is on interdisciplinary exchange
between architecture, science, and technology.
Laboratories are understood as crucial
interfaces between research, developderstand
diabetes and metabolic diseases
holistically. The goal is to develop new prevention,
diagnosis, and therapy approaches
that measurably contribute to improving
patient care.
The HPC represents a new approach in biomedical
research. Here, visionary minds,
interdisciplinary teams, and entrepreneurial
thinking come together. It offers young research
groups maximum freedom to pursue
radically new ideas, take risks, and develop
innovative solutions for medicine of tomorrow.
State-of-the-art laboratory infrastructure,
open work concepts, and a pronounced
culture of innovation make the campus
a hotspot for scientific pioneering work.
The focus of the
LABOR IMPULS FORUM 2026
on March 17-18, 2026 in Munich is:
What do laboratory spaces look like that
not only enable innovation but actively
promote it? The southern German region
is among the most innovative areas in Europe
– here, globally relevant developments
in biotechnology, medical technology,
pharmaceuticals, and chemistry are emerging.
The region is characterized by a high
concentration of companies and research
institutions that, for example, develop and
produce biological medicines. Notably, the
Ulm–Laupheim–Biberach–Ravensburg
axis and the European Metropolitan Region
Munich stand out. And it is here that the
LABOR IMPULS FORUM 2026 will take
place – under the main theme “INNOVA-
TION SPACES SOUTH: Laboratories and
Life Sciences in Dialogue”.
ment, and future technologies – especially
in the rapidly growing Life Sciences sector.
These industries require not only excellent
research teams but also physical environments
that enable collaboration, flexibility,
and sustainability. The laboratory thus becomes
an active co-creator of the innovation
process. The LABOR IMPULS FORUM
sees itself as a platform to actively shape
this change – together with the people who
experience it daily. Participate in the LA-
BOR IMPULS FORUM 2026 and contribute
your personal expertise to the exchange
between the disciplines of the laboratory
world.
On the second day of the event, participants
will have the opportunity to get to
know the Helmholtz Center Munich up close:
the Helmholtz Diabetes Center (HDC)
and the Helmholtz Pioneer Campus (HPC).
The HDC is dedicated to one of the greatest
health challenges of our time. With
a strong focus on translational research,
the HDC combines basic research, clinical
studies, and data-driven approaches to un-
Visiting both facilities provides an exclusive
behind-the-scenes look at excellent research
practices and vividly demonstrates
how scientific visions, technological innovation,
and societal relevance come together
at the Helmholtz Center Munich. An
inspiring conclusion to the Labor Impuls
Forum, opening new perspectives and encouraging
further reflection.
LABOR IMPULS FORUM 2026 – two days
of specialized conferences in dialogue about
innovations between laboratories and Life
Sciences.
In the podcast “Labor im Ohr” https://creators.spotify.com/pod/show/labor-im-ohr/
Maike Kranz (event organizer) discusses
out-of-the-box topics with some speakers
in advance.
There is also a network discount (€990
instead of €1,250), available upon request
from uniko.academy lif@uniko.academy
(with a corresponding code) for interested
participants.
uniko GmbH
D 52074 Aachen
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Expert interview for analytica 2026
Microplastics detection
between claim and reality
– Imaging and spectroscopy: ideal combination for plastics analysis
– analytica conference: microplastics in environmental samples and foodstuffs
– From GC-MS to Raman microscopy: all major manufacturers represented in Munich
Microplastics can now be found everywhere, but detecting the tiny plastic particles
is still a challenge. At analytica, which will open its doors in Munich from
March 24 to 27, 2026, scientists, equipment manufacturers and users will be looking
for solutions together. An interview with Prof. Stephan Wagner, Professor
of Environmental Analysis at Fresenius University of Applied Sciences in Idstein
and head of an analytica conference session on plastics analysis.
What methods are used to detect
microplastics?
The number of particles – as well as their
shape, size and chemical composition – are
easy to determine using optical microscopy
in combination with FTIR or Raman spectroscopy.
It’s then called FTIR or Raman
microscopy. Complementary methods like
these, which also include the combination
of electron microscopy and X-ray spectroscopy,
are becoming increasingly popular.
There are also mass-based methods, with
pyrolysis GC-MS being the gold standard.
The sample is pyrolyzed at high temperatures,
the gaseous pyrolysis products are
separated by gas chromatography and identified
by mass spectrometry. However, there
is interference depending on the matrix.
This is a common problem with mass-based
processes. And with small particles,
even if there are many of them, the mass
can be so small that the detector does not
respond.
Will your analytica conference
session highlight the different
methods?
Yes, but in the session, we don’t want to
Prof. Stephan Wagner, Professor of
Environmental Analysis at Fresenius University
of Applied Sciences in Idstein, heads an
analytica conference session
on plastics analysis
© Hochschule Fresenius
Professor Wagner, how advanced
is the analysis of microplastics?
With the right reference materials, it
works quite well in drinking water, although
low concentrations are definitely
a challenge. It’s more difficult in wastewater
because it contains all kinds of
particles, not just plastic. It’s even more
complicated for soil and air samples. The
concentrations in soil are usually lower,
while the particles in the air are extremely
small. However, air measurements are
important, especially if you consider tire
wear particles. They can be so small that
they are possibly respirable.
At analytica, new developments in the field of microscopy will be showcased
© Messe München GmbH
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just talk about microplastics in environmental
samples. Before the material ends
up in nature, it may be cheese packaging
or a drinks bottle. It’s therefore also about
product quality and how microplastics
can be controlled and reduced in
packaged or industrially processed food
in general.
What are your expectations
for analytica?
For me, analytica is the leading trade fair
par excellence because it brings together
people from science, the equipment industry
and application. We discuss certain
topics in the sessions at the analytica conference
and then go over to the exhibition
halls where we see the corresponding analysis
systems and application notes. Equipment
manufacturers also sometimes take
part in the discussion in the sessions. This
proximity to application and the exchange
are important. It’s a great help to us in the
research lab when a manufacturer presents
a new method or device that can solve our
problems.
Thank you for your time.
The session “Challenges and Solutions for
Analyzing Plastics Throughout Their Life
Cycle – Detecting Plastics Where They
Don‘t Belong”, led by Stephan Wagner, will
take place on March 25 from 09:30 to 11:30
in the ICM (Room 3).
Solutions relating to plastics analysis
Modern systems that characterize plastics
are indispensable not only in environmental
analysis but also in the development
of more sustainable materials and in
industrial production and quality control.
analytica leaves no aspect out and provides
information on all facets of plastics
analysis. Information on FTIR and Raman
microscopy will be available at the stands
of attocube, Bruker, Horiba, Jasco, Keyence,
Malvern Panalytical, Nikon, Oxford
Instruments, PerkinElmer, Renishaw
and Thermo Fisher Scientific, among
others. Leading manufacturers of optical
microscopes, in the shape of Carl Zeiss
Microscopy, Evident, Leica Microsystems
and Nikon, and high-tech suppliers from
the electron microscopy segment, namely
Thermo Fisher Scientific, Jeol and Hitachi,
will be there. Equipment for pyrolysis
GC-MS can be found in the portfolios
of analytica exhibitors such as Agilent,
Gerstel, Shimadzu, SIM and Thermo
Fisher Scientific.
Messe München GmbH
D 81823 München
Matthias Ruoss becomes new
Managing Director of Enzler Reinigungen AG
Matthias Ruoss
Matthias Ruoss will take over the management
of Enzler Reinigungen AG on February
1, 2026, becoming a member of the Executive
Board of the Enzler Group. Prior to this,
Matthias Ruoss held various leadership positions
at the two international corporations
CBRE and ISS. He has over 19 years of experience
in the fields of Facility Management
and cleaning.
The graduate business economist FH
in Facility Management places great importance
on customer proximity as well as
high customer and employee satisfaction.
Matthias Ruoss is 41 years old, married to
Daniela, and resides in Immensee (SZ). In
his free time, he keeps himself physically
and mentally fit through various activities in
nature, enjoys playing and listening to music,
and likes to spend time in both domestic
and international locations with his family
and friends.
Regarding his new role, he states: „Sustainable
success is created where people
can take responsibility. Leadership, for me,
means providing orientation, removing
obstacles, and creating conditions so that
our employees can jointly generate real added
value for customers and the organization.“
„We are pleased to welcome Mr. Ruoss
as an experienced industry specialist to our
family business. The focus of the Enzler
Group will continue to be on hygiene, cleanliness,
and digitalization, and Mr. Ruoss
will play a key role in this,“ emphasizes Karl
Enzler, Chairman of the Board of Directors.
Enzler Hygiene AG
CH 8005 Zürich
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Pfeiffer Vacuum+Fab Solutions celebrates 25 years of VDMA membership: The first VDMA Day at the
headquarters in Aßlar focused on knowledge exchange and networking. (Source: Pfeiffer Vacuum+Fab Solutions)
First VDMA Day at Pfeiffer
Vacuum+Fab Solutions in Aßlar
On the occasion of the 25th anniversary of its membership in the
German Association of Mechanical and Plant Engineering (VDMA),
Pfeiffer Vacuum+Fab Solutions hosted its first VDMA Day on February
3, 2026, at the headquarters in Aßlar. The event focused on
promoting knowledge transfer and targeted networking of the company‘s
departments on current industry topics.
Exchange on Current Regulatory Challenges
The VDMA Day concentrated on the new and increasingly complex
requirements arising from current and upcoming regulations affecting
the industry. Key topics included the Machinery Regulation, the
Cyber Resilience Act, the Radio Equipment Directive, ATEX, and
the impacts of US tariffs.
Several technical presentations examined these issues from different
perspectives, with VDMA employees discussing practical questions
with participants from Pfeiffer Vacuum+Fab Solutions. These
employees work across various departments, including Research &
Development, Trade Compliance, Export Control, Logistics, and Digital
Transformation.
Networking and Knowledge Transfer in Focus
The event facilitated direct experience exchange between VDMA
and the highly qualified staff of Pfeiffer Vacuum+Fab Solutions,
many of whom are active in over 32 VDMA committees — including
the Vacuum Technology Research Fund and various standards committees
for vacuum technology, photovoltaic manufacturing equipment,
and other areas. The VDMA Day further strengthened this
network, making future knowledge transfer to relevant departments
and work areas more efficient.
Pfeiffer Vacuum+Fab Solutions particularly benefited from the industry
expertise of the speakers and well-founded assessments of
current regulatory developments. The close exchange enabled immediate
discussion of practical questions from everyday business
and early adaptation to changing regulatory requirements — supported
by the professional competence of the largest European industry
and trade association.
25 Years of Partnership
“The connection between VDMA and Pfeiffer Vacuum+Fab Solutions
has existed since 2001. It began with participation in a project
of the Vacuum Technology Research Fund (FFVak). Today,
over 40 employees from Pfeiffer are actively involved in VDMA,
contributing their expertise to the development and implementation
of industry standards,” reports Jürgen Eisenreich, VDMA
Senior Consultant for Compressors, Pneumatics, and Vacuum
Technology.
This long-standing commitment highlights the importance of the
network and Pfeiffer Vacuum+Fab Solutions‘ role as an industry
driver.
Pfeiffer Vacuum+Fab Solutions
D 35614 Asslar
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Artificial intelligence and automation have long been an integral
part of industrial surface technology.
PaintExpo 2026 shows how
AI and automation are changing
surface technology
Artificial intelligence and automation have long been an
integral part of industrial surface technology. Whether process
monitoring, quality assurance, material efficiency or
plant control – digital technologies are fundamentally changing
painting processes and raising them to a new level of
performance. PaintExpo is responding to this development
and, from 14 to 17 April 2026, will be focusing on intelligent,
automated solutions that are already in use today and will
become even more important in the future. Close cooperation
with manufacturers, system providers, research institutions
and users shows that: AI is no longer a promise for
the future, but a decisive lever for more efficient, sustainable
and stable coating processes.
AOM-Systems is a major player when it comes to sustainable processes
and error minimisation in the wet paint process. Data generated
by AOM forms the basis for the AI that automates and optimises
customer processes. This enables users to use AI to correct
errors in the spraying process in a targeted and immediate manner.
In return, the AI sends the operator a message indicating the exact
cause of the error in the process. This reduces production errors and
minimises paint, energy and electricity consumption. Thus, AI now
contributes directly to resource conservation and better use of production
resources. “A major OEM had to achieve a minimum coating
thickness and therefore specified a high safety factor to ensure that
the minimum coating thickness was achieved even with minor process
fluctuations. With spray from AOM, they can now control 100%
of the coating application in real time. This saves a huge amount of
coating thickness, material and alternative downstream checks, and
therefore money,“ explains Managing Director Dr Meiko Hecker,
using a practical example to illustrate the benefits for users. During
PaintExpo, AOM-Systems will focus on the integration of spray monitoring
directly into the atomiser.
Convergent Information Technologies GmbH, a leading global
software supplier for paint repair using robots, also utilises various
forms of AI and machine learning. “This enables the automation of
complex applications that seemed unthinkable just a few years ago.
They allow for shorter start-up times, greater production flexibility
and faster integration of new products,“ explains Managing Director
Dr.-Ing. Christof Eberst. At PaintExpo, Convergent IT will showcase
the next generation of automated planning for paint repair using robots
and other surface processes. New input options for easier robot
programming will also be presented, especially for cost-effective
systems.
At Dürr Systems AG, the focus is on automation for wet paint systems.
At PaintExpo, Dürr will be demonstrating overspray-free
painting with the EcoPaintJet live and presenting the further development
of the EcoSupplyP Core material supply system. This is
a modular paint supply system with pigging that can be used wherever
different paint colours are applied in small quantities, such as
in the construction and wood industries or by automotive suppliers.
Unused paint can be recovered almost completely, minimising the
consumption of detergent and speeding up the colour change. With
the EcoPaintJet, overspray-free paint application made its way into
industrial vehicle painting, which paints with sharp edges and without
any overspray. Now other industries are also benefiting from
this solution.
ESS Engineering Software Steyr GmbH specialises in automating
the pre-processing step in meshing. This commitment to process
automation extends across the entire simulation workflow. Thanks
to automation, the solutions achieve considerable time and efficiency
gains. For example, vehicle development time can be reduced by
up to one month and operating costs can be cut by around 30 per
cent. ESS solutions also enable reduced prototype costs, faster optimisation
and less dependence on experts. Instead of around 600
kWh for painting a vehicle, ESS‘s new patented painting technology
reduces the energy requirement per car body to 200 kWh. In
conjunction with CO2 reduction, increased material efficiency and
waste prevention thanks to digital prototypes, ESS customers save
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significant resources. At PaintExpo, ESS will showcase a range of
automated processes and workflows covering the entire simulation
process.
As a leading developer of end-of-arm tools for sensitive surface
processing – such as grinding, polishing or deburring – FerRobotics
Compliant Robot Technology GmbH occupies a key position at the
interface between high-precision mechatronics and advanced automation.
With the help of its patented Active Compliant Technology
(ACT), the company is transferring sensitive manual processes to
robot-assisted series production. ACT-based tools guarantee precision
through active force control, automatic tolerance compensation
and AI-optimised calibration, resulting in 100% reproducible results
and enabling perfect finishes even on sensitive surfaces. At the
same time, efficiency increases while process reliability is enhanced
and the reject rate is minimised. At PaintExpo 2026, FerRobotics
will present the Active Taping Kit (ATK), a solution for automated
masking and a unique method for repairing paint defects on plastic
(AOK 403), as well as new processing strategies for fast and intuitive
programming.
Automation and AI are also relevant in powder coating. As an application
manufacturer, Gema Switzerland GmbH has been relying
on intelligent, networked control systems and control software for
some time now, such as the MagicControl 4.0 system, which offers
a powerful automation interface. In addition, selected concepts
from Industry 4.0 can be profitably applied in the powder coating
process. Production data is continuously recorded, processed and
visualised in a clear and informative manner using tools such as the
GemaConnect® Dashboard. The resulting added value for powder
coating customers is material savings and increased efficiency.
Precise control optimises the amount of powder used, which means
less overspray and therefore less material consumption. However,
AI and automation can also serve to achieve higher quality and
consistency, relieve the burden on workers, improve process control
and traceability with networked systems and real-time data, and
increase safety for operating personnel. At PaintExpo, Gema will be
presenting a wide range of integrated functions that continuously
improve industrial powder coating and support the sustainable use
of resources.
Automation also plays a central role at M&N Fördersysteme GmbH.
The conveyor technology ensures a continuous, stable flow of materials
and guarantees that all process steps in surface technology
are precisely coordinated. This enables M&N‘s customers to achieve
high process reliability, efficiency and reproducible quality. Automated
conveyor technology also makes an important contribution
to conserving resources, as continuous and precisely controlled
transport of workpieces reduces downtime and idle time, minimises
reworking and ensures optimum utilisation of the coating systems.
This leads to lower energy consumption, less waste and more
efficient processes overall. In Karlsruhe, M&N is focusing on new,
advanced rotary transfer systems and optimised control and guidance
systems that offer greater flexibility in cycle times and workpiece
variants, improve the energy efficiency of the drives and enable an
even more continuous, automated material flow.
In paint and coating development, ML-supported analysis methods
enable formulations, recipes and application processes to be
understood much more quickly and thoroughly. Pi Probaligence
develops ML algorithms that are used across industries in product
development, process control and simulation. These models are
increasingly being incorporated into control software, where they
enable intelligent predictions and assistance functions. The more
data-rich and automated a process is, the more effectively Pi Probaligence
solutions can be used. In product development, ML enables
data-efficient, exploratory experimental design that searches parameter
spaces in a targeted manner. This either finds an optimum or
creates a digital twin that virtually maps complex real chemical and
physical systems. At PaintExpo 2026, Pi Probaligence will present
specific applications from industry and research and introduce a
new interface with natural language control and automated connection
to existing tools.
AI and automation as integral components
of networked coating processes
The applications presented illustrate that AI and automation in surface
technology are no longer viewed in isolation, but increasingly
as integral components of continuous process chains. The focus
is shifting from individual optimisations to networked systems in
which process data, quality information and plant parameters are
collated and evaluated in real time. This development opens up new
potential for reproducible quality, resource efficiency and process
stability – but at the same time requires a high level of system integration
and robust data models. PaintExpo 2026 reflects this technological
maturity within the industry and provides a platform for
professional exchange on the practical application, limitations and
further development of AI-supported solutions in industrial surface
technology.
Leipziger Messe GmbH
D 04356 Leipzig
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The full variety for all applications at interpack 2026
Materials, packaging materials
and packaging aids
“Innovative Materials” is one of the hot topics at interpack 2026 and the packaging materials area of the trade fair brings
together the packaging industry’s concentrated expertise – with over 1,000 exhibitors and a globally unique variety of packaging
solutions, packaging materials and packaging aids.
New material technologies are shaping the packaging of tomorrow:
highly developed plastics, fibre-based materials and smart coatings
are optimising shelf life, protection and recyclability. From 7 to 13
May, the packaging area at interpack 2026 will showcase tried-andtested
solutions in new applications along with the latest developments
and innovations. It will be bringing together more than 1,000
manufacturers of packaging solutions, packaging materials and packaging
aids from all over the world in seven halls and floors, including
many premieres by first-time exhibitors. In total, 2,800 exhibitors
are expected at interpack.
“The variety of materials and their applications at interpack is unique
anywhere in the world,” says Thomas Dohse, Director of interpack.
“By making Innovative Materials our hot topic, we are consciously
placing the packaging materials sector at the strategic focus this year
and consolidating developments from international markets.”
Plastic-based packaging solutions
and flexible packaging
Looking at the global market situation, flexible and rigid plastic packaging
types occupy the largest market share in consumer goods
packaging, at a total of 65 per cent (2024, VDMA/Euromonitor). At
interpack, exhibitors will be showcasing numerous plastic solutions
too – containers and flexible packaging, including bio-based films
with a clear focus on sustainability. Drawing the crowds in Hall 9
will be Sonoco, Taghleef Industries, groku Kunststoffe, Jokey, Aries
Packaging and Nurel, among others, while Schütz, Greif Packaging,
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Metal and glass packaging
Metal packaging, in particular cans and can seaming systems, will be
featured in Hall 7a. The companies represented will include Soudronic,
Lanico, the IPA (International Packaging Association), Emballator,
Umar Makina and SPL Industries. “The demand for complete
canning lines is increasing, especially in the pet food sector,” says
Ruedi Umbricht, COO of Soudronic AG. “The drivers of this demand
are sustainability requirements and the CO₂ footprint of packaging,
or strategic considerations for expanding the value chain. In terms of
sustainability and CO₂-balance, the steel can offers distinct advantages.
Soudronic, as a manufacturer of turnkey can production lines,
will be presenting visitors to interpack with a whole variety of options
for producing metal packaging.” According to industry figures,
the share of metal packaging is currently 12 per cent, with forecast
growth of 13 per cent in the coming years.
Werit Kunststoffwerke, the Armando Alvarez Group, Irplast, Hipac
and the SIT Group will be exhibiting in Hall 10. The caps and closures
segment will be covered by companies such as United Caps and
Bericap.
Taghleef Industries, which will be exhibiting in Hall 9, will be showing
a wide range of films. “This includes bio-based and recycled
solutions for flexible packaging and labels. Monomaterial PP films
and material-reduced variants emphasise our focus on recyclability
and reduced material usage,” says Ambra Stocco, European Marcom
Manager & Label Lead at Taghleef Industries, describing the company’s
portfolio.
Schütz is among the exhibitors with a particularly extensive presence
in the packaging sector and will be represented in Hall 10. Here,
visitors can look forward to plastics solutions for industry and logistics.
“Our interpack presence in 2026 will focus on smart packaging
concepts that optimally combine economic efficiency with ecological
sustainability. With our product and service innovations, we provide
customers across the world with pioneering solutions to make
their logistics processes even safer and more resource-efficient,”
says Veit Enders, Member of the Board at Schütz.
There will also be a wide range of packaging aids such as adhesives
and adhesive tapes in Halls 7 and 10. Suppliers such as Henkel, Jowat,
Selig Group, H.B. Fuller, Tesa and Sicad will be exhibiting solutions
for different applications and material combinations.
Paper-based packaging solutions, cardboard
and packaging printing
Paper and cardboard-based packaging occupies a global market
share of around 16 per cent for consumer goods. Further growth of
around eight per cent is expected for this segment by 2029. At interpack,
the area for paper, cardboard, corrugated cardboard and
packaging printing can be found in Hall 8a. Among others, Metsä
Board, Stora Enso, Sappi, Koehler, Starkraft and Printcity will be presenting
their portfolios there. Labelling and coating solutions from
CCL Label, Actega, Michelman and Stahl Packaging will be some of
the products on show, likewise in Hall 8a.
Glass packaging, a classic among packaging solutions, will also be
represented at interpack. In Hall 10, the Federal Association of the
German Glass Industry (BV Glas) will be a central point of contact,
providing information on current developments and trends. Glass
accounted for eight per cent of retail sales of consumer goods packaging
in 2024 and is expected to grow by a further six per cent by 2029.
Alternative and bio-based materials
Alternative and new materials, especially in Hall 9, will provide an
additional flourish with exhibitors such as Jonatura, Plantera, Innovia
Films, Natureworks and Pacovis. Here, the focus will be on innovations
in the field of bio-based plastics, while fibre-based materials
will be on show in Hall 8a. Metsä Board and Stora Enso, for example,
will be two of the must-visit stands.
Hot Topic 2026: Innovative Materials
With “Innovative Materials”, interpack is once again placing its special
focus on the topic of materials. These have always been of central
importance to the packaging industry. At the same time, requirements
are constantly increasing: new regulatory provisions, higher
expectations of sustainability and recyclability, plus additional functional
requirements are the characteristics of material development.
Therefore, under the hot topic “Innovative Materials”, the focus will
be on materials, material concepts and design approaches that combine
functionality, resource efficiency and recyclability.
“One of the key tasks for companies in all sectors today is to
utilise resources efficiently and to consistently close material flows
worldwide. We view modern technology as the key to mastering these
challenges of the circular economy. For us, interpack is the most
important platform for discussing these approaches live with our
partners,” Veit Enders from Schütz categorises the challenges.
Save the date: Tuesday at interpack in the Spotlight Forum
Visitors with a particular interest in material solutions can also make
a note of 12 May: that is when “Innovative Materials” is set to take
centre stage at the interpack Spotlight Forum. The programme will
be announced in good time.
More detailed information on exhibitors, products and material
solutions can be found in the interpack exhibitor and product
database: http://www.interpack.com/1410
Messe Düsseldorf GmbH
D 40001 Düsseldorf
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Fraunhofer ZSI at Analytica 2026
Intelligent Sensors for
Quality-assured Cell Production
Fraunhofer research scientists are optimizing the manufacturing of 3D tissue
models using a modular sensor platform and AI. Their solution enables continuous
quality control in bioreactors and opens up new perspectives for the biotech
and pharmaceutical industries - for more than just animal-free drug testing.
Whether for drug screening or toxicity testing,
stem cell-based 3D tissue models
are key to biomedical research. However,
producing cell aggregates in bioreactors is
highly complex and cost-intensive. Until
now, quality has only been checked at the
end of the process. This entails a high risk of
lost time and material.
Now, at the Fraunhofer Center for Sensor
Intelligence ZSI, research scientists from
the Fraunhofer Institutes for Biomedical
Engineering IBMT and for Nondestructive
Testing IZFP have jointly developed an
intelligent sensor system that continuously
monitors and optimizes the entire manufacturing
process. Fraunhofer IBMT is contributing
its expertise in developing optimized,
standardized cell culture methods and
innovative model systems for stem cell research.
The Multimodal Autonomous Sensor
Platform (MAUS) from Fraunhofer IZFP
implements the groundbreaking collection
and transmission of sensor data and of the
information derived from it.
The research scientists rely on two camera
paths for visual quality control. An in-situ
camera focuses on the rotating reactor
tubes and detects spheroids in suspension,
while another camera detects them as they
are drawn through a microfluidic channel.
The integrated AI recognizes and classifies
cell aggregates within milliseconds. The
MAUS edge AI platform bundles all sensor
data, evaluates it directly on site and transfers
the results to a database.
Lower risk, higher objectivity
With their solution, the experts at Fraunhofer
are integrating real-time quality control
in production. This quality control is objective,
automatic and cost-effective, as the
media for stem cells are already expensive
and the cultivation process is time-consuming.
Project manager Thomas Velten from
Fraunhofer IBMT explains: “We replace
subjective assessment with objective AIbased
evaluation, ongoing monitoring and
potential adjustment of process parameters.
Last but not least, we ensure connectivity
with modern process control systems in
the pharmaceutical and biotech sector. Our
solution corresponds to modern concepts
such as Process Analytical Technology
AI-supported monitoring of 3D cell aggregate
growth in suspension-based bioreactors.
© Fraunhofer IBMT, Bernd Müller
Coordinated sensors, clear
quality statement
In the current SpheroSense research project,
the Fraunhofer IBMT team installed
two levels of sensors in a commercial bioreactor
for 3D cell spheroids, i.e., spherical
cell models that can mimic tissue. The cell
environment is monitored by electrochemical
sensors for glucose, lactate, dissolved
oxygen, pH and temperature. Cameras provide
for optical characterization of the cell
aggregates. They continuously analyze the
size, number, and quality of the spheroids
in real time. This results in a growth curve,
enabling conclusions to be drawn on optimal
conditions.
Bioreactor with integrated sensors for online process control and optical characterization
of the 3D cell aggregates produced. © Fraunhofer IBMT
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An NFC coil for MAUS manufactured using
a 3D circuit board printer. © Fraunhofer IZFP.
(PAT) and Continuous Process Verification
as required by the FDA and EMA.” System
operation is label-free, meaning that no
staining is necessary and the spheroids remain
undamaged.
Data sovereignty from the very start
A further benefit: The solution works
without any cloud connection and thus
fulfills the most stringent data security
requirements. A cloud connection is possible
on request, but the default configuration
keeps sensitive process data with the
customer.
The system can be adapted to different
application scenarios ranging from stem
cell research to industrial cell production.
“Our MAUS platform enables rapid prototyping
for all monitoring applications.
With its modular design, it can be adapted
flexibly and expanded quickly and easily
to meet any needs,” explains Christoph
Weingard, sensor intelligence and microelectronics
developer at Fraunhofer
IZFP. “For example, we implemented radio
modules with Bluetooth and near-field
communication (NFC) in SpheroSense in
order to read the sensors inside the tubes
without any additional cables. The appropriate
plug-in module is simply attached,
and monitoring starts.”
The entire system is being used successfully
in production at the Fraunhofer
Center for Sensor Intelligence ZSI, with
direct feedback from the colleagues who
produce 3D cell spheroids and use them in
further projects.
Presentation at Analytica 2026
The specialists will present their solution at
Analytica in Munich from March 24 to 27,
2026. Visitors can learn about the entire system,
including sensors, cameras and real-time
data analysis, at the world‘s leading trade
show for laboratory equipment, analysis and
biotechnology.
Fraunhofer-Institut
für Biomedizinische Technik IBMT
D 66280 Sulzbach
Ziehl-Abegg successful at the German Design Award in the category
“Excellent Communications Design – Event”
Social Media Days impress expert jury
The internationally operating industrial company Ziehl-Abegg has been named a Winner at the German Design Award 2026.
The event format Social Media Days received the distinction in the category „Excellent Communications Design – Event“.
The jury described the concept as „an exceptionally coherent communication
concept that effectively combines professional depth
with emotional engagement.“ According to the jury statement, the
Das Organisationsteam der Social Media Days bei Ziehl-Abegg
(von links): Tamara Hirmann, Rainer Grill und Rebecca Amlung.
(Foto: Ziehl-Abegg)
Social Media Days „activate people across industry boundaries
through a clear, identity-defining design and a compelling dramaturgy“
and represent an outstanding example of excellent communication
design in an event format.
„We have been a trendsetter for years as a traditional industrial
company when it comes to addressing young people,“ says Joachim
Ley, CEO of Ziehl-Abegg. „Through high-calibre keynote speeches,
hands-on workshops and deliberately designed networking opportunities,
we also enable employees in public authorities, organisations
and other companies to elevate their social media communication
to a new level.“
The German Design Award, presented by the German Design
Council, recognises projects each year that stand out through design
excellence and conceptual strength. The award is regarded as
a recognised benchmark for quality and innovation in design and
communication.
The Social Media Days 2026 will take place on 1 and 2 July in
Schwäbisch Hall. The format combines professional exchange, industry
impulses and networking for practitioners from industry, media,
communications and HR.
Ziehl-Abegg SE
D 74653 Künzelsau
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JEC World 2026: Schütz presents
high-performance
lightweight structures
From 10 to 12 March 2026, Schütz Composites will be presenting
its extensive Cormaster® portfolio at JEC World
in Paris (Hall 6, Booth E55). The versatile honeycomb materials
made of aramid paper are designed for demanding
lightweight construction applications in aerospace, vehicle
construction, industry and racing sports; production redundancies
ensure outstanding supply security and consistently
high quality.
The Cormaster® high-tech material is shaped into a hexagonal or
over-expanded cell structure in a high-precision process. The geometry
gives the material an extremely low weight combined with
high strength and resistance to moisture, oils and kerosene, a combination
of properties that makes Cormaster® solutions ideal for
demanding tasks.
At JEC, Schütz will be presenting its entire range of honeycomb
materials, including milled and thermally formed variants as well as
sandwich panels and engineered panels. The panels are produced in
multi-stage presses or, if required, cured in large-capacity autoclaves
at pressures of up to 8 bar and temperatures of up to 250° C. The
sensitive prepregs are processed in an ISO Class 7 clean room – a
decisive advantage for complex structural components.
Cormaster® material can be used in a wide range of applications,
from load-bearing structural components in aircraft cabins to components
in vehicle construction, industry and motor racing. It is also
used in high-performance maritime projects: many parts of the racing
yacht Malizia – Seaexplorer skippered by German IMOCA sailor
Boris Herrmann are made of Cormaster®.
Continuous investment secures the highest standards
Schütz continuously invests in modern manufacturing technologies
to increase process stability and quality in the composite sector. In
Honeycomb blocks are produced in an automated process.
(Photo: Schütz)
recent years, the composite specialist has expanded production capacities
and installed new equipment at its locations, including an
additional automated production line at the headquarters in Selters.
A new, additional sandwich panel press went into operation in the
first quarter of 2026, further boosting system redundancy.
Simultaneously, Schütz is optimising existing systems through targeted
investments in state-of-the-art sensor and control technology.
This gives the company even more high-precision control over
manufacturing tolerances and allows complex manufacturing processes
to be implemented with an exceptional degree of efficiency.
Wide range of manufacturing capabilities
and customised solutions
With its own model and mould making facilities and extensive machining
capabilities, including CNC machining, automated potting
processes and clean room conditions, Schütz offers a wide range
of engineering and production services to meet individual requirements.
SCHÜTZ GmbH & Co. KGaA
D 56242 Selters
Cormaster® honeycomb material, made from
aramid paper, has outstanding mechanical strength
and minimal weight. (Photo: Schütz)
At the Selters site, state-of-the-art plant technology
is used to ensure the supply security of Cormaster®
lightweight construction materials. (Photo: Schütz)
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The new AIM9 inspection
platform from Syntegon combines
visual inspection and leak detection with
outputs of up to 600 vials per minute.
Syntegon launches AIM9
high-speed inspection platform
– Reliability built on many decades of experience
– Output of up to 600 vials per minute; container sizes up to 250 ml
– Future-proof thanks to integrated visual inspection and leak detection
Based on decades of experience and proven technology, Syntegon is
launching the AIM9 inspection platform. It combines visual inspection
and leak detection with outputs of up to 600 vials per minute,
helping pharmaceutical manufacturers and CMOs achieve the highest
inspection and product quality.
“The new AIM9 enables our customers to boost productivity and
meet ambitious delivery targets.” Designed for high-performance
environments, the automated vial inspection platform processes up
to 600 containers per minute.
A further challenge for pharmaceutical manufacturers and CMOs
lies in handling multiple container sizes and products. Therefore,
Syntegon designed the new AIM9 with enhanced flexibility.
The platform accommodates vial sizes from 2 to 250 milliliters
and enables easy changeovers as well as fast adaptation for new
products.
maximum detection and minimal false reject rates. Apart from Syntegon’s
patented SD technology, area and line-scan cameras, customers
can further opt for deep learning integration or the bubble
masking tool, which distinguishes harmless bubbles from harmful
defects.
Reliability built on experience
AIM9 is a new platform based on proven technology. The smooth
transport system, which has been tried and tested by many customers
all over the world, ensures safe and stable container handling
throughout the inspection process. “Backed by many decades of
experience, we can offer our customers exactly what they need to
achieve the required performance, efficiency, and flexibility in their
inspection process,” Bernd Barkey underlines. “AIM9 is available in
several variants based on a standardized platform, which allows us to
co-create the ideal solution together with our customers.”
Integrated CCIT for complete assurance
The seamless AIM9 platform comes with another important new
feature: It provides fully integrated Container Closure Integrity Testing
(CCIT), offering headspace gas analysis, high‐voltage leak detection,
or both, without the need for additional equipment.
Together with the full range of visual inspection technologies for the
detection of particles and cosmetic defects, the new AIM9 ensures
Syntegon Technology GmbH
Blaufelder Straße 45
D 74654 Crailsheim
Telefon: +49 7951 4020
eMail: packaging-ph@syntegon.com
Internet: http://www.syntegon.com
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CAT PURE FOG: Tracking
invisible turbulence
Pure Fog fog generator
(Copyright: CAT GmbH)
The airflow management is one of the central
principles of function in cleanrooms. It
significantly determines the distribution
and removal of particles and germs. The
catch: airflows are invisible to the human
eye.
If you want to understand and control air
movements in the cleanroom — which is
essential for compliant operation — they
must be made visible. Only then can product
quality and process safety be reliably
guaranteed: even the smallest particles or
unwanted turbulence can impair air quality
and thus threaten the required level of
cleanliness.
The solution to this challenge is flow
visualization. Using a fog generator, it
makes the real airflows in the cleanroom
visible and allows them to be directly
compared with the normative target specifications.
A new technical standard is set here with
the specially developed fog generator
CAT PURE FOG for cleanroom use. Its
uniform, ultra-fine mist from pure water
ultrasonic nebulization makes even minimal
air movements visible — reliably
and even in hard-to-reach areas. Additional
advantages include the refilling
of the water tank during operation, the
adjustable fog intensity over ten levels,
and the removable chassis for maximum
flexibility and comfortable handling.
CAT Clean Air Technology GmbH
Motorstraße 51
D 70499 Stuttgart
Telefon: +49 711 365919937
eMail: info@catgmbh.de
Internet: http://www.catgmbh.de
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Analytik Jena presents PULSEspencer R,
a new solution for low-volume dispensing
Analytik Jena presents new automation solutions for laboratory
workflows at SLAS 2026 International Conference & Exhibition
(February 7–11). A special highlight is the launch of the PULSEspencer
R. It is the first model of a digital and contactless dispenser series
in the Analytik Jena portfolio. The PULSEspencer R redefines
precise, touchless operation and sets standards for modern research
applications.
The new PULSEspencer R enables precise dosing of liquids such as
DMSO, water, small molecules, and biomolecules using disposable
cassettes. The system is based on three core principles: miniaturization,
direct dilution, and rapid volume distribution. These features
help make workflows more efficient and reduce resource consumption.
With its compact design and modular concept, the PULSEspencer R
supports a variety of applications – from drug discovery to genomics
– and allows users to handle tasks easily and reproducibly.
The advantages at a glance:
– Faster assay setups through intuitive software
and contactless dispensing
– Miniaturization saves reagents and reduces waste
– Compact design for flexible integration into any laboratory
Analytik Jena GmbH+Co. KG
D 07745 Jena
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Holding Firm where it Matters:
Standard Parts with
Increased
Clamping
Force
In any situation requiring repeated fastening by manual screwing, speed and a secure hold are critical. That’s why Ganter
has upgraded its proven hand knob nuts, star knob screws and adjustable hand levers with increased clamping force. Their
clamping surface with ball bearing doubles the clamping force while protecting the surface from damage.
Numerous industrial and engineering applications require that
parts and jigs be repeatedly slid over slots or repositioned by means
of threaded holes. When a secure hold and quick clamping are
priorities, Ganter’s hand knob nuts, star knob screws and adjustable
hand levers with increased clamping force are the right choice. They
all share a hardened clamping surface featuring a ball bearing and
underlying base. While with typical screws and nuts, roughly half
the tightening torque is lost to under-head friction, in this case it is
transmitted directly to the thread. This allows for generation of high
axial clamping force purely by hand and without tools, ensuring that
the parts are secured quickly and reliably. Because the clamping surface
does not turn along with the clamping motion, the clamped part
is left almost completely unmarked, with no scratching or scoring.
The hand knob with increased clamping force GN 6335.9 of black,
impact-resistant plastic guarantees ergonomic transmission of force
from the user’s hand to the underlying steel parts with the axial bearing
and threaded bushing. It is available in four diameters between
40 and 80 mm with threads from M6 to M12.
The quick release star knob screw GN 6336.9 combines the advantages
of clamping and releasing in less than a full turn with those
of increased clamping force. With threaded segments that move at
the push of a button, it allows the screw shaft to be inserted easily
into the hole and tightened with no more than one turn by hand. The
screw is available in M8, M10 and M12, each with three typical shaft
lengths.
Adjustable hand levers with increased clamping force GN 300.4 are
available as standard with internal or external thread. Internal serration
allows users to always select the best gripping position. The
lever handles of zinc die casting are either chrome-plated or powder
coated in five color variants. The axial bearing and other mechanical
elements below the lever are made of nitrided or blackened steel. If
protection against corrosion is required, the identically designed GN
300.7 is the right choice with lever, screw and clamping elements all
made of non-rusting stainless steel.
Ganter was founded in 1894 as a mechanical workshop in Furtwangen
in the Black Forest. The first Ganter standard parts catalog appeared
in 1912 – five years before the founding of the “Standardization
Committee of German Industry”, the predecessor of the Deutsches
Institut für Normung e. V., known commonly as DIN. Today,
560 employees at two locations develop, produce and sell standard
parts for all areas of industry. More than 85,000 parts are held in
stock, ready for delivery.
Otto Ganter GmbH & Co. KG
Triberger Straße 3
D 78120 Furtwangen
Telefon: +49 7723 65070
Telefax: +49 7723 4659
eMail: info@ganternorm.com
Internet: http://www.ganternorm.com
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Maximum freedom of movement in the smallest of spaces
Compact, robust, versatile:
miniature ball rollers from Rodriguez
Miniature ball rollers, shown below,
from Rodriguez‘s extensive range
of ball rollers are the ideal choice
for use in measuring instruments,
lightweight construction and
compact motion tasks.
(Image: Rodriguez)
With a diameter of 4.8 to 15.8 mm, Rodriguez‘s miniature ball
bearings are technically in the small league, but they deliver
performance at the highest level. They are the ideal choice
for use in measuring instruments, lightweight construction,
and compact motion tasks, for example in the automated
manufacturing of mechatronic components. The minis also
demonstrate their strength in compact conveyor modules in
cleanrooms and in miniature mechanics.
The goal of minimal space and weight: this requirement was long
known mainly from robotics and semiconductor technology. However,
there is now a trend towards miniaturization in many other industries
as well. Products and solutions are intended to be extremely
small and lightweight, yet maximally powerful. This is only possible if
the components used are also „made small.“
360° mobility for a wide range of applications
Miniature ball bearings are particularly useful wherever compact dimensions,
multi-dimensional mobility, and precise, gentle handling
are required. They provide a simple, robust, and economical solution
to realize freedom of movement without complex mechanics.
Typical application areas include conveyor and handling technology,
assembly and testing fixtures, medical and laboratory technology,
electronics and semiconductor manufacturing, as well as machine
and fixture construction.
Robust small-format ball bearings
Rodriguez offers mini ball bearings from the manufacturer Alwayse
– optionally with a plastic load ball for mark-free and lightweight
applications, with no sealing here. „Rodriguez is one of the world‘s
largest providers of ball transfer systems,“ explains Jörg Schulden,
Head of the Linear Technology Business Unit. „Our range includes
several hundred different variants of ball bearings.“
Further miniature versions of various products can be found throughout
the entire range. In addition to particularly compact linear
guides, miniature ball screw drives are also offered. In the rotary
sector, miniature ball swivel joints provide high performance in the
smallest space, while thin-ring bearings have established themselves
as slim problem solvers. Based on these compact components,
Rodriguez also naturally develops custom system solutions.
Rodriguez GmbH
D 52249 Eschweiler
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Ultrasonic welding creates the conditions for durable and sustainable systems
RFID in reusable cups
Reusable cup with
ultrasonically welded RFID chip.
(Image: RINCO ULTRASONICS AG)
Digital deposit and payment solutions are growing in importance in
the catering, event and self-service industries. In order for a reusable
cup to be used in these types of systems, it must be uniquely identifiable.
A specific customer request from the DACH region shows
how an RFID chip can be permanently and reliably integrated into
the base of a polypropylene cup. The following application report
describes the technical framework conditions and the selected joining
approach using ultrasonic technology that were put into practice
by RINCO ULTRASONICS.
RFID enables automated deposit and payment systems
When an RFID chip is integrated directly into the cup base, reusable
cups can be uniquely identified and integrated into digital processes.
Applications range from cashless payments at dispensing stations
and automated deposit refunds to seamless tracking of individual
cups that are currently in circulation. Operators benefit from simplified
workflows, lower process costs and improved protection against
misuse, such as the return of cups that are not part of the system.
However, the main prerequisite here is secure, permanent and protected
integration of the chip into the plastic cup.
Technical challenges of integration into PP cups
Reusable cups are exposed to mechanical stress, frequent washing
and temperature fluctuations on a daily basis. The requirements for
joints are just as challenging. The RFID chip must be permanently
enclosed in a waterproof casing to ensure reliable operation even after
many rinsing cycles. At the same time, it must not be possible to
damage, tamper with or remove it.
Cyril Geisser, Project Manager at RINCO ULTRASONICS, explains:
„The material itself posed a challenge: Polypropylene (PP) requires
very precise definition of parameters to prevent uncontrolled melting.
At the same time, the chip electronics must not overheat during
welding. The customer also wanted a visually clean weld seam that
would not detract from the appearance of the cup.”
Ultrasonic welding, a reliable joining solution
Ultrasonic welding was chosen to fulfil these requirements. This
process enables targeted, localised heating of the plastic directly
at the joint. This allows the PP cup base to be fused in a controlled
manner without subjecting the RFID chip to thermal stress. The
result is a material-bound connection that is tight, stable and tamper-proof.
The relevant process parameters – including amplitude, welding
force, energy and time – can be precisely adjusted and monitored.
This allows the welding process to be adjusted exactly to the material
and component geometry. For easy and ergonomic handling, a special
holder with a sliding table has been designed to allow for quick
assembly. Short cycle times result in a process that is economical
and ideal for use in automated series production.
Added value for operators and the environment
Ultrasonic welding can transform a conventional reusable cup into
a durable, digital system element. Operators benefit from automated
processes, lower operating costs and improved traceability. At
the same time, the solution supports sustainable concepts, as the
cups remain in circulation for a long time, which conserves resources.
“This application shows the potential of combining plastic components
and integrated electronics – provided that the joining technology
is precise and reliable,” explains Cyril Geisser, Project Manager
at RINCO ULTRASONICS. “We are seeing an increasing demand
for systems like this. In this project, the customer approached us
specifically because our environmental management system is certified
according to ISO 14001 and we consistently work on environmentally
friendly and sustainable product solutions.”
RINCO ULTRASONICS AG
CH 8590 Romanshorn 1
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Veranstaltungen im März 2026
Für mehr Informationen oder zum Anmelden einfach auf die Veranstaltung klicken
10.03.2026 - 12.03.2026 Seminar Praxiskurs Dampfsterilisation
Veranstaltungsort: Horn, Schweiz, Veranstalter: CONCEPT HEIDELBERG GmbH
10.03.2026 Seminar Reinstwasser im GMP-Umfeld
Veranstaltungsort: Aesch BL (CH), Veranstalter: Swiss Cleanroom Concept GmbH
11.03.2026 - 12.03.2026 Seminar Bestimmung von Messunsicherheiten nach GUM
Veranstaltungsort: Kirchzarten bei Freiburg, Veranstalter: Testo Industrial Services GmbH
11.03.2026 - 12.03.2026 Symposium Aktuelle Trends im Biomanufacturing
Veranstaltungsort: Stuttgart, Veranstalter: ISPE - DACH
11.03.2026 Seminar Anforderungen an die QA-Oversight
Veranstaltungsort: Rheinfelden (CH), Veranstalter: Swiss Cleanroom Concept GmbH
12.03.2026 Webinar Single-Use Systems - What you need to know - Live Online Training
Veranstaltungsort: online, Veranstalter: CONCEPT HEIDELBERG GmbH
12.03.2026 Seminar Reinraum-Lufttechnik, Risikoanalyse und Qualifizierung
Veranstaltungsort: Unterägeri (CH), Veranstalter: Swiss Cleanroom Concept GmbH
13.03.2026 - 14.03.2026 Seminar Aseptische Herstellung atoxischer Parenteralia
Veranstaltungsort: Elmshorn, Veranstalter: Berner International GmbH
16.03.2026 - 17.03.2026 Seminar Validierung von Prüf- und Testmethoden
Veranstaltungsort: Ostfildern oder Online, Veranstalter: Technische Akademie Esslingen e.V.
16.03.2026 - 20.03.2026 Seminar Kalibriertage Thermodynamik: Prüfmittelmanagement und Kalibriertraining
Veranstaltungsort: München/Dachau, Veranstalter: Testo Industrial Services GmbH
17.03.2026 - 18.03.2026 Webinar Cross Contamination Control - Live Online Training
- Implementation of a Cross Contamination Control Strategy
Veranstaltungsort: online, Veranstalter: CONCEPT HEIDELBERG GmbH
17.03.2026 Seminar Medical Grade Plastics – Kunststoffe in der Medizintechnik
Veranstaltungsort: Ostfildern, Veranstalter: Technische Akademie Esslingen e.V.
17.03.2026 Tagung Reinraum-Stammtisch: „Retrofit − Nachrüstung von Lüfter-Filter-Modulen (FFU)
an Maschinen für ein integriertes Minienvironment“
Veranstaltungsort: Kahla, Veranstalter: COLANDIS GmbH
17.03.2026 - 18.03.2026 Konferenz LABOR IMPULS FORUM
Veranstaltungsort: München, Veranstalter: uniko GmbH
18.03.2026 - 20.03.2026 Webinar Validierungsbeauftragte/r in der pharmazeutischen Industrie (QV 16) - Live Online Seminar
Veranstaltungsort: online, Veranstalter: CONCEPT HEIDELBERG GmbH
24.03.2026 - 27.03.2026 Messe analytica 2026
Veranstaltungsort: München, Veranstalter: Messe München GmbH
24.03.2026 - 26.03.2026 Messe LOUNGES 2026
Veranstaltungsort: Karlsruhe, Veranstalter: Inspire Media GmbH
24.03.2026 - 25.03.2026 Konferenz Trends in Barrier Systems & Robotics - Part of Pharma Congress 2026
Veranstaltungsort: Wiesbaden, Veranstalter: CONCEPT HEIDELBERG GmbH
24.03.2026 - 25.03.2026 Konferenz GMP for Prefilled Syringes - Part of Pharma Congress 2026
Veranstaltungsort: Wiesbaden, Veranstalter: CONCEPT HEIDELBERG GmbH
24.03.2026 - 25.03.2026 Konferenz European Aseptic Technologies & Annex 1 Conference - Part of Pharma Congress 2026
Veranstaltungsort: Wiesbaden, Veranstalter: CONCEPT HEIDELBERG GmbH
24.03.2026 - 25.03.2026 Konferenz GMP-compliant Clean Rooms and Facilities - Part of Pharma Congress 2026
Veranstaltungsort: Wiesbaden, Veranstalter: CONCEPT HEIDELBERG GmbH
24.03.2026 - 25.03.2026 Kongress GMP PharmaCongress & GMP PharmaTechnica Expo 2026
Veranstaltungsort: Wiesbaden, Veranstalter: CONCEPT HEIDELBERG GmbH
25.03.2026 Seminar Hygienic Design – Reinigungsgerechte Gestaltung von Maschinen,
Anlagen und Komponenten
Veranstaltungsort: Ostfildern, Veranstalter: Technische Akademie Esslingen e.V.
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Veranstaltungen im April 2026
Für mehr Informationen oder zum Anmelden einfach auf die Veranstaltung klicken
07.04.2026 Seminar Reinheit und Messtechnik für pharmazeutische Gase
– Mit Messtechnik Workshop
Veranstaltungsort: Rheinfelden (CH), Veranstalter: Swiss Cleanroom Concept GmbH
08.04.2026 Seminar Mikrobiologie im GMP-Umfeld
Veranstaltungsort: Rheinfelden (CH), Veranstalter: Swiss Cleanroom Concept GmbH
09.04.2026 Seminar Reinraum-Basiswissen inkl. Workshop
Veranstaltungsort: Rheinfelden (CH), Veranstalter: Swiss Cleanroom Concept GmbH
14.04.2026 Seminar GMP-gerechte Kalibrierung
Veranstaltungsort: Wien (AT), Veranstalter: Testo Industrial Services GmbH
14.04.2026 - 17.04.2026 Messe PaintExpo 2026
Veranstaltungsort: Karlsruhe, Veranstalter: Leipziger Messe GmbH
15.04.2026 - 16.04.2026 Workshop Praxisworkshop Reinigungsvalidierung
Veranstaltungsort: Kirchzarten bei Freiburg, Veranstalter: Testo Industrial Services GmbH
15.04.2026 - 16.04.2026 Training & Schulung GMP-Reinraumschulung für aseptische Bereiche
Veranstaltungsort: Osnabrück, Veranstalter: Piepenbrock Dienstleistungen GmbH + Co. KG
21.04.2026 - 22.04.2026 Webinar Clean Rooms and HVAC Systems - Live Online Training
Veranstaltungsort: online, Veranstalter: CONCEPT HEIDELBERG GmbH
21.04.2026 - 22.04.2026 Webinar Validierung von sterilen und aseptischen Prozessen (QV 3)
- Live Online Seminar
Veranstaltungsort: online, Veranstalter: CONCEPT HEIDELBERG GmbH
21.04.2026 - 22.04.2026 Webinar Aseptic Process Simulation – APS (Media Fill
– Validierung aseptischer Prozesse) (S 7)
- Live Online Seminar
Veranstaltungsort: online, Veranstalter: CONCEPT HEIDELBERG GmbH
24.04.2026 - 25.04.2026 Seminar Sicherheitstraining Zytostatika
Veranstaltungsort: Elmshorn, Veranstalter: Berner International GmbH
27.04.2026 - 29.04.2026 Training & Schulung Lehrgang für Reinraum-Verantwortliche mit Zertifikat
Veranstaltungsort: ReinraumTrainingCenter Frankfurt, Veranstalter: Cleanroom Future GmbH
27.04.2026 Kongress 30. Swiss Cleanroom Community Event
Veranstaltungsort: Pratteln (CH), Veranstalter: Swiss Cleanroom Concept GmbH
28.04.2026 - 30.04.2026 Seminar Dichtigkeitsprüfung & Visuelle Kontrolle von Parenteralia
Veranstaltungsort: Mannheim, Veranstalter: CONCEPT HEIDELBERG GmbH
28.04.2026 Seminar Grundlagen der Computersystemvalidierung (CSV)
Veranstaltungsort: Kirchzarten bei Freiburg, Veranstalter: Testo Industrial Services GmbH
29.04.2026 Seminar Reinraum Qualifizierung und Monitoring
Veranstaltungsort: Wattwil (CH), Veranstalter: Swiss Cleanroom Concept GmbH
30.04.2026 Seminar GMP-Grundlagen für Neueinsteiger für Pharma, Medtech und Spitalpharmazie
Veranstaltungsort: Rheinfelden (CH) , Veranstalter: Swiss Cleanroom Concept GmbH
Impressum:
W.A. Schuster GmbH / reinraum online · Mozartstraße 45 · D 70180 Stuttgart · Tel. +49 711-9640350 · Fax 9640366
info@reinraum.de · www.reinraum.de · GF Dipl.-Designer Reinhold Schuster · Stgt, HRB 14111 · USt.-IdNr. DE 147811997
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