Durable Production Performance 44V - Apex Tool Group

SP-1024EN 1110 7.5M
NEW!
44V
Up To 83% Faster!
Durable Production Performance
Cordless For Safety Critical Joints

Cleco Cordless
The Most Cost-Effective Safe
Up To 50% Savings Over Traditional Systems!
Mobility is a major advantage with wireless communications. Cleco LiveWire marries the
freedom and flexibility of cordless tools with real-time wireless error proofing. Utilizing an
industry standard 2.4GHz WLAN (Wireless Local Area network) interface in conjunction
with the highest security encryption and authentification levels, plus a 512-cycle tool
memory buffer, LiveWire ensures you will never
compromise safety critical
data transmissions.
10
LiveWire
Tools.
1 Line
Controller.

ty Critical Solution Available.
Up To 83% More Productivity!
Cleco LiveWire tools are now available with Vmax , a solution that drives tool power and speed
increases up to 83% without losing accuracy or durability. This leading innovation utilizes the same
10 tools to one line controller hardware solution with up to 50% cost savings over traditional systems.
New Vmax technology auto-senses the applied power source and adjusts the maximum tool
speed capability on the fly. LiveWire with Vmax combines the power you need with the most
versatile wireless system available today.
Wireless Security
■ WEP (Wired Equivalent Privacy)
• 64/128 Bit Encryption HEX (RC4)
■ WPA (Wireless Protected Access)/WPA2/802.11
• 128 Bit TKIP/CCMP Encryption
• 802.1x EAP
Authentification
- LEAP, PEAP, TTLS
- GTC, MD5, OTP, PAP, CHAP,
MSCHAP, MSCHAPv2,
TTLS MSCHAPv2

Cleco Cordless
All The Brains. All The P
LiveWire offers precision torque, angle
and speed control features for safety
critical fastening in an ergonomic,
wireless design.
With up to 1,700 rundowns per battery
charge or continuous power, your safety
critical applications are assured to never
run out of power.
LiveWire has been designed
and tested to provide wireless
connectivity across the
harshest of machine-tomachine
environments.
Digital Audio
Interface
■ Operator audible alarm
■ Programmable sound duration
Digital Process Control
■ Auto bolt sequencing
■ Auto image selection
■ Configurable reject management
Electronic
Intelligence
■ On-board controller with
power management
■ Integrated servo with I/O
signal handling
■ Auto sensing power
intelligence
■ 512 cycle memory buffer

ower. And It’s Wireless.
Integrated Bar Code Scanner (optional)
■ Enables real-time bar code data collection
■ Programmable bit for Auto Parameter Select
■ Tool enable and disable configurability
Operator Display
■ Real-time interface
■ Redundant feedback
• Green LCD = OK
• Yellow LCD = Running
• Red LCD = NOK / Errors
• Green LED = OK
• Red LED = NOK
■ Configurable application buttons
Modular Tightening System
Plant/Local
Access
Point
Cordless
Handheld Tools
Up To 10
Tools/Controller
Wireless
Torque Wrench
Configurable
LED Illumination
Ethernet TCP/IP
Fieldbus / I/O
Customer
Data
Server
Line
Control
System
Corded Handheld Tool
Remote
Programming/
Monitoring
Fixtured
Intelligent Spindles
One controller manages up to 32 tools simultaneously in varying combinations.

Batteries & Chargers
Cordless
Freedom
or
Tethered
Speed...
44V Li-Ion Battery Technology
■ Up to 83% faster vs. 26V battery
■ Up to 1,700 rundowns/charge (hard joint)
■ Life > 800 charging cycles
■ On-board intelligence
• Charge level/cycles LCD
• Diagnostics to a PC
■ Single tab, one-hand removal
The cells and electronic
balancing circuit are
fixed to an internal cell
holder to provide
maximum durability.
936491PT
Single tab
removal
26V/44V Charger Technology
■ Auto-sensing 26/44V
■ One hour charge cycle
■ Auto-sensing input (85-270) VAC
■ Power/Status LEDs
Charger Display For Advanced Feedback
Power Supply
LED
Display Status
No Main Supply
Main Supply OK
5 bar on-battery display
for advanced feedback
Charge Cycles – Unplugged display
Display Charge Cycles
0 – 199
200 – 399
400 – 599
600 – 799
> 800
The Choice
Is Yours.
936400PT
Charge Level – Operational display
Display Charge Level
Deep Sleep Mode
or Defective
< 20%
20 – 40%
40 – 60%
60 – 80%
80 – 100%
Red/Green LED For Charge & E rror
LED
Display
Status
No Battery
Flash @ .5 Hz Charging, Level > 80%
Flash @ 1 Hz Charging, Level < 80%
Battery 100% Charge
Cell Over Temperature
Flash @ 2 Hz Battery Error
(Short circuit, defective cell, etc.)

Power Module, Controllers & Software
LiveWire Power Module
■ Up to 83% faster!
■ Auto sensing input – (85-275 VAC)
■ Power & status LEDs
■ Electronic circuit protection
Power Module
Model No.
Weight Width Length Depth
lbs. kg in. mm in. mm in. mm
961350PT 6.8 3.1 9.4 240 4.7 120 5.9 150
2M power cable included.
mPro400GC Controller
■ Up to 16 tools per controller (LiveWire + Corded + Fixtured)
■ 10.4” display with wide viewing angle
■ Touchscreen with alpha numeric entry
■ Corded and cordless functionality
■ Redundant Ethernet and Fieldbus ports
■ Serial and USB connectivity mPro400GC Nomenclature
■ Configurable 24V I/O
■ System bus standard
MPRO 400GC X
■ Fieldbus optional
Controller Style Series
Global Controllers
Type
M – Master
P – Primary
Speed Improvement Comparison
Series Model Number
Pistol
Right Angle
Free Speed
(RPM)
26V
Battery Tethered
%
Increase
17BPXSB05Q 1639 2428 48%
17BPXSB07Q 1161 1721 48%
17BPXSB09Q 887 1314 48%
17BPXSB13Q 629 931 48%
47BAXSB15AM3 538 983 83%
47BAXSB21AM3 411 751 83%
47BAXSB28AM3 291 532 83%
47BAXSB35AM3 244 447 83%
47BAXSB50AM3 168 293 75%
47BAXSB70AH4 123 216 75%
47BAXSB105AH4 82 114 75%
Model Number* Description
Weight
lbs. kg
Width
in. mm
Height
in. mm
Depth*
in. mm
MPRO400GC-M Master controller, display, no servo, Fieldbus optional 23.3 10.57 10.5 266.7 15 381.0 13.24 336.29
MPRO400GC-P Primary controller, display, STMH servo, Fieldbus optional 30.8 13.97 10.5 266.7 15 381.0 13.24 336.29
*Includes mounting bracket.
Low-Cost Software Solution
■ No error proofing
■ No software licensing
■ Up to 10 tools to PC
■ Local data storage
TMEB-COM-V2.03
=

Cordless Transducer Control – Angle
Right Angle Series
Torque Range Bolt Size
5.5 - 105 Nm M5 - M12
4.1 - 77.4 Ft. Lbs. #10 - 9/16”
■ Brushless precision
■ Resolver control
■ Transducer accuracy
■ On-board controller with
power management
■ Integrated servo with I/O
signal handling
Cordless Tools Nomenclature
47 B A X X B XXX XXX X
Motor
47
Tool Style
A – Angle
47BAXSB28AM3
Power
B-Battery
Data Transmission
X – WLAN: WEP, WPA, WPA2, 802.1x
Z – Xbee (4 tools/access point)
R – RF868MHz (4 tools/box station) EU only
Battery
B – 26–48V
Peripherals
S – Barcode Scanner
- – None
Output Drive Retainer
AM3 – 3/8” Sq.Dr. – Pin Retainer
AH4 – 1/2” Sq.Dr. B Ball Retainer
Max Torque (Nm)
Under 60Nm, rounded up to
the nearest 1Nm. Over 60Nm,
rounded to the nearest 5Nm.
Angle
Model Number
Torque Range
Ft.Lbs. Nm 26V*
Free Speed (RPM)
44V* Tethered
Weight
Less Battery
lbs. kg
Output
Drive Size
Length With 26V Battery
in. mm
47BAXSB15AM3 4.1-11.1 5.5-15 538 983 983 4.77 2.17 3/8" SQ 21.79 553.5
47BAXSB21AM3 5.9-15.5 8-21 411 751 751 4.77 2.17 3/8" SQ 21.79 553.5
47BAXSB28AM3 7.4-20.7 10-28 291 532 532 4.77 2.17 3/8" SQ 22.32 567.5
47BAXSB35AM3 9.6-25.8 12-35 244 447 447 5.35 2.43 3/8" SQ 23.06 600.0
47BAXSB50AM3 13.3-36.9 18-50 168 293 293 5.39 2.45 3/8" SQ 23.94 608.0
47BAXSB70AH4 17.7-51.6 24-70 123 216 216 8.54 3.88 1/2" SQ 26.7 678.0
47BAXSB105AH4 29.5-77.4 40-105 82 144 144 8.73 3.96 1/2" SQ 26.7 678.0
*Speed with fully charged battery.
General: All tools must be used with a Cleco approved line controller.
(Apex u-Guard socket shown above not included)
Standard Equipment: Integrated infrared communications.
Extra Equipment: See back page for optional accessories.

Cordless Transducer Control – Pistol
(Apex u-Guard socket
shown above not included)
Cordless Tools Nomenclature
Motor
17
Tool Style
P – Pistol
Power
B-Battery
Data Transmission
X – WLAN: WEP, WPA, WPA2, 802.1x
Z – Xbee (4 tools/access point)
R – RF868MHz (4 tools/box station) EU only
Peripherals
S – Barcode Scanner
- – None
17BPXSB13Q
17 B P X X B XX Q
Battery
B – 26–48V
Output Drive
Q – Quick change
Max Torque (Nm)
Under 60Nm, rounded up to
the nearest 1Nm.
Pistol Grip Series
Torque Range Bolt Size
3.0 - 13 Nm M5 - M6
2.2 - 9.6 Ft. Lbs. #10 - 1/4”
■ Brushless precision
■ Resolver control
■ Transducer accuracy
■ On-board controller with
power management
■ Integrated servo with I/O
signal handling
Pistol
Model Number
Torque Range
Ft.Lbs. Nm 26V*
Free Speed (RPM)
44V* Tethered
Weight
Less Battery
lbs. kg
Output
Drive Size
Length With 26V Battery
in. mm
17BPXSB05Q 2.2-3.7 3-5 1639 2428 2428 3.34 1.52 1/4" Hex 8.44 214.5
17BPXSB07Q 2.2-5.2 3-7 1161 1721 1721 3.34 1.52 1/4" Hex 8.44 214.5
17BPXSB09Q 2.2-6.6 3-9 887 1314 1314 3.34 1.52 1/4" Hex 8.44 214.5
17BPXSB13Q 2.2-9.6 3-13 629 931 931 3.34 1.52 1/4" Hex 8.44 214.5
*Speed with fully charged battery.
General: All tools must be used with a approved Cleco line controller.
Standard Equipment: Integrated infrared communications.
Extra Equipment: See back page for optional accessories.

Cordless Transducer Control – Tube Nut
Tube Nut Series
Torque Range Bolt Size
10 - 40 Nm M6 - M8
7.4 - 29.5 Ft. Lbs. 1/4” - 7/16”
■ Brushless precision
■ Resolver control
■ Transducer accuracy
■ On-board controller with
power management
■ Integrated servo with I/O
signal handling
“B”
T2, T3 & T4
Head Height
47BTXSB20T2
“C”
“A”
T2 Head T3 Head
2.63” (67 mm) 1.56” (40 mm)
1.44” (37 mm)
“D”
T4
T3
“C”
“A”
Tube Nut Tool Nomenclature Socket Nomenclature
47 B T X X X XX KSX XX XX X
Series
47
Power
B–Battery
Tool Style
T – Tube Nut
Data Transmission
Peripherals
S – Barcode Scanner
- – None
X – WLAN: WEP, WPA, WPA2, 802.1x
Z – Xbee (4 tools/access point)
R – RF868MHz (4 tools/box station) EU only
Tube Nut
Socket Sizes
Battery
B-26V-48V
EA - 1/4” M5 – 5mm MH – 14mm MP – 22mm
EC – 3/8 M6 – 6mm MI – 15mm MQ – 23mm
EE – 1/2 MA – 7mm MJ – 16mm (5/8”) MR – 24mm (15/16”)
EF – 9/16 MB – 8mm (5/16) MK – 17mm MS – 25mm
EH – 11/16 MD – 10mm ML – 18mm MT – 26mm
EJ – 13/16 ME – 11mm (7/16) MM – 19mm (3/4”) MU – 27mm (1 1/16”)
EK – 7/8 MF – 12mm MN – 20mm
EM – 1 MG – 13mm MO – 21mm
Torque Range
Head Type
T2 - 20 Nm
T3 - 30 Nm
T4 - 40 Nm
Free
Speed (RPM)
Head Type
KS2 – T2
KS3 – T3
KS4 – T4
Weight
Less Battery Max.
Drive
Size
“D”
The 47BT tube nut wrench alternates the
direction of rotation each time the lever is
actuated. When rotating in reverse, the
socket will stop at the open position.
“C”
“A”
“D”
Output Type
0 -Partial Thru Hex 2 -Double Thru Hex
1 -Thru Hex 3 -Partial Thru
Double Hex
Extension Length
0 – Flush 4 – 1/2”
2 – 1/4” 6 – 3/4”
Maximum Hex Socket Size
MG, EE T2 Head Type
MM, 3/4” T3 Head Type
MU, 1 1/16” T4 Head Type
00, ## (Specials) All Head Types
Thru Hex Double
Thru Hex
Length w/
26V Battery
Partial
Thru Hex
Partial Thru
Double Hex
T4 Head
1.94” (49 mm)
Head
A Width B Blade Ht. C Opening D End/Cntr.
Model Number Ft.Lbs. Nm 26V* 44V* 48V lbs. kg in. mm in. mm in. mm in. mm in. mm
47BTXSB20T2 7.4-14.8 10-20 260 455 455 5.6 2.54 1/2" 23.6 598 1.42 36 0.55 14 0.28 7 0.53 13
47BTXSB30T3 11.1-22.1 15-30 188 329 329 5.6 2.53 3/4" 23.3 588 1.65 42 0.59 15 0.475 12 0.73 19
47BTXSB40T4 14.8-29.5 20-40 141 247 247 6.4 2.90 1 1/16" 29.9 612 2.36 60 0.59 15 0.675 17 0.93 24
*Speed with fully charged battery.
General: All tools must be used with a Cleco approved line controller.
Standard Equipment: Integrated infrared communications.
Extra Equipment: See back page for optional accessories.
To order individual sockets, use a “KS” prefix. (i.e. KS2EA01 for a T2, 1/4”, flush, thru hex socket.)

Cordless Transducer Control – Crowfoot
47BCXSB30C1
C1 – 15° Head (Part No. 301071)
Maximum Recommended Torque: 22 ft.lbs. (30 Nm)
Crowfoot Tool Nomenclature
Socket Nomenclature
47 B C X X B XX CS XX X X
Crowfoot Series
Torque Range Bolt Size
10.5 - 30 Nm M6 - M8
7.7 - 22.1 Ft. Lbs. 1/4” - 7/16”
■ Brushless precision
■ Resolver control
■ Transducer accuracy
■ On-board controller with
power management
■ Integrated servo with I/O
signal handling
C3 – 30° Head (Part No. 301072)
Maximum Recommended Torque: 22 ft.lbs. (30 Nm)
Series Battery
47
Tool Style
C – Crowfoot
Data Transmission
Battery
Socket Type
B – 26V-48V CS – Crowfoot
Peripherals
– - None
S - Barcode
Head Type
scanner C1 - 15°
C3 - 30°
Output Type
1 – Thru Hex
Extension Length
0 – Flush 4 – 1/2”
Socket Size
6 – 3/4”
X – WLAN: WEP, WPA, WPA2, 802.1x
Z – Xbee (4 tools/access point)
R – RF868MHz (4 tools/box station) EU only
EA - 1/4”
EC – 3/8
EE – 1/2
MA – 7mm
MB – 8mm (5/16)
MC – 9mm
MF – 12mm
MG – 13mm
MH – 14mm
EF – 9/16 MD – 10mm
ME – 11mm (7/16)
MI – 15mm
Crowfoot
Torque Range
Free Speed
(RPM)
Weight Less Battery
Max.
Drive
Length w/26V Battery
Model Number ft. lbs. Nm 26V* 44V* 48V lbs. kg Size
in. mm
47BCXSB30C1 7.7-22.1 10.5-30 186 326 326 6.12 2.78 1/2” 26.26 667
47BCXSB30C3 7.7-22.1 10.5-30 186 326 326 6.12 2.78 3/4” 25.98 660
*Speed with fully charged battery.
General: All tools must be used with a Cleco approved line controller.
Standard Equipment: Integrated infrared communications.
Extra Equipment: See back page for optional accessories.
To order individual sockets, use a “CS” prefix before the required socket. (i.e. CSEE01 for a 1/2”, flush, thru hex socket.)

Cleco Cordless Accessories
Batteries
Part No. Description Weight
lbs. kg
935377 26V Li-Ion 1.1 0.50
936400PT 44V Li-Ion 1.9 0.85
Battery Chargers
Part No. Description
935391 26V battery charger
936491PT 26V/44V charger
Vmax Tethers
Part Number
Tool Extension
961341-*** 961342-***
***Length: 030=3m, 060=6m,
080=8m, 100=10m
Note: Maximum 20M length
Corded Tool Cables
Apex Tool Group, LLC
1000 Lufkin Road
Apex, NC 27539
Phone: 919-387-0099
Fax: 919-387-2614
www.apextoolgroup.com
961341-030
Extension Tool
Accessory Cables
Part No. Accessory Cable Description
543445-7 Ethernet Cable Patch - 2M
543446-7 Ethernet Cable Crossover - 2M
543490-10 Serial Cable Null Modem - 3M
935170 Serial Cable IrDA - 1M
544196-005 System Bus Cable - 0.5M Bus
544196-020 System Bus Cable - 2M Bus
544196-050 System Bus Cable - 5M Bus
544196-200 System Bus Cable - 20M Bus
544196-500 System Bus Cable - 50M Bus
544197PT System Bus Terminator
935377 936400PT
935391 936491PT
18/48EAE
SP-1024EN 1110 7.5M
SPECIFICATIONS SUBjECT TO CHANGE WITHOUT NOTICE. © 2010 APEX TOOL GROUP, LLC. PRINTED IN USA.
961342-030
Tool Model
Extension
Model
Description Connectors
301866-XM 301877-XM Inline, Std. Durability (NA) AirLB–AirLB
961259-XXX 961249-XXX Inline, Std. Durability (EU) AirLB–AirLB
(X = 1,2,3,6,8,10,15) Meters
(XXX = 010, 020, 030, 040, 050, 060, 080, 100, 120, 130, 140, 150, 180, 220)
Decimeters
Maximum tool to controller cable length 20M.
Primary controller – Up to 16 tools (LiveWire + Corded + Fixtured)
AirLB
Preventative Maintenance Diagnostics
■ USB to PC interface
■ Displays discharge cycles, total and per cell voltage
■ Better diagnostics
■ Easy to troubleshoot
Battery service
interface allows
cycles and cell
voltages to be
read via serial
interface cable.
Accessories
Part No. Accessory Description
301837 Reversible Mount Pistol Dead Handle
543995 Access Point 2.4GHz WLAN (US)
544163PT CompactFlash Module Programmed
544171PT Fieldbus Devicenet
544172PT Fieldbus Ethernet-IP
544173PT Fieldbus Profibus
544174PT Fieldbus Profinet
544183PT Cleco Remote Programming Software
935144 Pistol tool holder w/infrared interface
935154 9’ (3m) extension cable
935155 19.5’ (6m) extension cable
935157 33’ (10m) extension cable
935290 Angle tool holder w/infrared interface
935395 Angle tool holder
935396 Pistol tool holder
935998 70/110 Nm RA & Crowfoot tool holder
935999
70/110 Nm RA & Crowfoot tool holder
w/infrared interface
936372 Cover Angle Head (47BA15-28AM)
936373 Cover Angle Head (47BA35-50AM)
936424PT Cover Scanner (47BA)
936492PT Battery service interface and software CD
961300 868MHz Base Station (EU only)
961323 Access Point 2.4GHz WLAN (EU)
961390 Xbee 2.4GHz Access Point (US/EU)
S133405 System Bus Stack Light without Buzzer
S133406 System Bus Control Box with Buzzer
S133410 System Bus 4-Position Socket Tray
S133411 System Bus 8-Position Socket Tray
S133420 System Bus Stack Light with Buzzer
S133436 System Bus 32 I/O Expander
S133437 System Bus 16 I/O Expander
TMEB-
COM-V2.03
PC software interface
936492PT