Satz 04 en-neuerRegister_3.qxd - imos AG
Satz 04 en-neuerRegister_3.qxd - imos AG
Satz 04 en-neuerRegister_3.qxd - imos AG
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<strong>imos</strong> <strong>AG</strong><br />
Interior Design Software<br />
<strong>imos</strong> Akti<strong>en</strong>gesellschaft<br />
Planckstraße 24<br />
D-32052 Herford<br />
Phone +49(0)52 21 .976-0<br />
Fax +49(0)52 21 .976-123<br />
info@<strong>imos</strong>3d.com<br />
www.<strong>imos</strong>3d.com
<strong>imos</strong> Comp<strong>en</strong>dium
<strong>imos</strong> Comp<strong>en</strong>dium<br />
Integrated Planning, Design, Costing<br />
and Production<br />
3D software for furniture and interior design
with complim<strong>en</strong>ts<br />
<strong>imos</strong> <strong>AG</strong><br />
Interior Design Software
Cont<strong>en</strong>t<br />
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5<br />
Basics 3D software for furniture and interior design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7<br />
Integrated software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8<br />
Intellig<strong>en</strong>t order processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9<br />
System architecture CAD base technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10<br />
CAM base technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11<br />
The <strong>imos</strong> nucleus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12<br />
Parts and material structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13<br />
Connection technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14<br />
Variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15<br />
CAD-technology Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17<br />
Room planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18<br />
2D and 3D-planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19<br />
Photorealism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21<br />
Article G<strong>en</strong>erator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23<br />
Design assistants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24<br />
Special designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25<br />
Drawing output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26<br />
Data organisation <strong>imos</strong> Organizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28<br />
Project managem<strong>en</strong>t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29<br />
In-design costings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30<br />
Master data and catalogs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31<br />
CAM-technology Connection to CNC systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32<br />
Automated CNC programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33<br />
Integration Connection to company-specific software solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34<br />
Integration in ERP systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35<br />
E-Business <strong>imos</strong>-net technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36<br />
Web-based integration platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37<br />
Adaptation to business models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38<br />
User interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39<br />
Server modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40<br />
Service Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42<br />
Cost-effectiv<strong>en</strong>ess . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44<br />
4<br />
<strong>imos</strong> in practice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
The effici<strong>en</strong>cy of modern-day product and production planning stands and falls with the quality of the software used. Users<br />
today can rightly expect to demand fully integrated software solutions which accompany them from the very first sketch<br />
through to the <strong>en</strong>d product, and which can also be used to provide complete costings for a range of alternatives and to automatically<br />
g<strong>en</strong>erate the data required for production.<br />
Wh<strong>en</strong> it comes to software it is ess<strong>en</strong>tial to know exactly what is being offered. Clear information must be provided about<br />
the structure, performance and concept behind the software. Some solutions which at first sight appear to be relatively<br />
cheap later turn out to have be<strong>en</strong> exp<strong>en</strong>sive and unprofitable investm<strong>en</strong>ts because certain requirem<strong>en</strong>ts are simply not met<br />
after all.<br />
For <strong>imos</strong>, as a leading supplier of software to the furniture industry, planning and investm<strong>en</strong>t certainty for the customer is<br />
our number one priority. Our comp<strong>en</strong>dium plays a key role in guaranteeing this certainty, as it provides users with all the<br />
information they need about <strong>imos</strong> in a well pres<strong>en</strong>ted and clear format. From planning to<br />
assembly, from pres<strong>en</strong>tation to online managem<strong>en</strong>t via the Internet, <strong>imos</strong> is suitable for<br />
everything from single-station solutions to industrial applications, or ev<strong>en</strong> inter-company<br />
cooperation models.<br />
Information and the rapid communication of information are now key factors of production<br />
alongside man, machine and material.What's needed at the very beginning,<br />
however, is information about the product. This comp<strong>en</strong>dium contains<br />
this information - the same information that you will find in the <strong>imos</strong> user<br />
interface - clearly pres<strong>en</strong>ted in chapter form.<br />
Yours,<br />
Prof. Dr.-Ing. Frank Prekwinkel<br />
Herford, March 2006<br />
Preface<br />
5
PLANNING
3D software for furniture and interior design<br />
What appeared impossible yesterday is reality today and<br />
no more than a standard feature tomorrow. New technologies<br />
op<strong>en</strong> up new opportunities and ultimately new markets.<br />
This is increasingly the case with the furniture industry.<br />
Industrial mass production used to be the only way to<br />
achieve low prices. Today, ev<strong>en</strong> customized furniture and<br />
interior design concepts can be realized at low cost thanks<br />
to new planning and production technologies. And the<br />
demand for customized production is considerable. It is a<br />
tr<strong>en</strong>d, furthermore, from which small and medium-sized<br />
<strong>en</strong>terprises as well as industry can b<strong>en</strong>efit.<br />
To succeed in the market of the future,<br />
the following two key factors must be<br />
tak<strong>en</strong> into account:<br />
k The high expectations of customers in terms of quality,<br />
short delivery times and customized solutions must<br />
not lead to excessively high costs.<br />
k Under no circumstances must special wishes become a<br />
process risk and a reason for complaints.<br />
This is only possible with flexible planning and design processes<br />
combined with rigorous rationalization of production<br />
based on modern machinery and production flows.<br />
Technological progress is the driving force for change<br />
in industry and craft businesses.<br />
Idea<br />
Concept<br />
Request<br />
These requirem<strong>en</strong>ts can be met using modern 3D systems.<br />
With such systems, individual items of furniture and complex<br />
spaces can be designed extremely quickly and the<br />
results pres<strong>en</strong>ted in a highly attractive form. Details and<br />
ev<strong>en</strong> whole modules can subsequ<strong>en</strong>tly be modified in the<br />
pres<strong>en</strong>ce of the customer to meet his requirem<strong>en</strong>ts and<br />
the am<strong>en</strong>dm<strong>en</strong>ts shown to him straight away. Detailed<br />
costings are possible at the press of a button, and production<br />
lists are available the mom<strong>en</strong>t the design work has<br />
be<strong>en</strong> completed. Plus: all the data can be automatically<br />
transferred to the NC-controlled machine.<br />
What is particularly impressive about the results is the<br />
level of detailed accuracy and the supreme quality offered<br />
- with much shorter work preparation times into the bargain.<br />
In addition, customers, partners and suppliers can all<br />
be integrated in the business processes via the Internet,<br />
resulting in far more effective communication and process<br />
reliability.<br />
Layout<br />
Planning<br />
Sizing<br />
Construction<br />
Design<br />
Edging<br />
<strong>imos</strong><br />
List<br />
Calculation<br />
CNC<br />
Production<br />
Drawings<br />
Assembly<br />
Product<br />
7<br />
Basics
Basics<br />
Integrated software<br />
From planning and pres<strong>en</strong>tation through to production<br />
Wh<strong>en</strong> the <strong>imos</strong> software was being developed, the top<br />
priority in the performance specifications was for a userori<strong>en</strong>ted<br />
product for furniture making and interior design<br />
which offers time savings combined with total flexibility<br />
and absolute detailed accuracy. As the result, <strong>imos</strong> is operated<br />
by the user using ergonomic scre<strong>en</strong> masks structured<br />
on the basis of the terminology and everyday practice of<br />
the industry. Users can thus learn how to use <strong>imos</strong> quickly<br />
and easily.<br />
In the planning and pres<strong>en</strong>tation phase, <strong>imos</strong> can be used<br />
to clarify and illustrate customer-specific questions using<br />
3D pres<strong>en</strong>tations. Partners and customers are directly<br />
integrated in the planning and design process – via<br />
the Internet – where necessary or desired. This increases<br />
the effici<strong>en</strong>cy of the offer and consulting process<br />
and improves planning certainty, which in<br />
turn reduces the number of complaints.<br />
8<br />
Design, work preparation and production are all areas in<br />
which speed, precision and flexibility are of the ess<strong>en</strong>ce.<br />
<strong>imos</strong> supports these requirem<strong>en</strong>ts with intellig<strong>en</strong>t and<br />
rule-based design principles, <strong>en</strong>abling the processes associated<br />
with standard designs, variations and special<br />
designs to be organized much more effici<strong>en</strong>tly. In addition<br />
to providing the results in graphic form, <strong>imos</strong> also automatically<br />
g<strong>en</strong>erates piece lists, production information and<br />
docum<strong>en</strong>tation directly from the 3D drawing. With an online<br />
link to panel saws, CNC machining c<strong>en</strong>ters and automatic<br />
assembly machines, further cost savings are th<strong>en</strong> possible<br />
in production.
Rec<strong>en</strong>t years have se<strong>en</strong> a trem<strong>en</strong>dous amount of capital<br />
investm<strong>en</strong>t in modern machines and the rationalization of<br />
production plants.The results have be<strong>en</strong> major increases in<br />
productivity and quality. However, in many firms orders<br />
still continue to be processed along conv<strong>en</strong>tional lines<br />
which, especially in customer-ori<strong>en</strong>ted production, means<br />
that delays and misunderstandings are inevitable.<br />
Effici<strong>en</strong>t order processing therefore has to be the top priority.<br />
This reduces the amount of time involved in work preparation,<br />
<strong>en</strong>ables individual customer requirem<strong>en</strong>ts to be<br />
met and reduces the frequ<strong>en</strong>cy of errors at the<br />
same time.<br />
<strong>imos</strong> offers a whole range of facilities to <strong>en</strong>able<br />
orders to be processed with precision and in<br />
streamlined form. These can be implem<strong>en</strong>ted by<br />
means of the internet or SQL-based information<br />
system. Orders or customized articles<br />
can be quickly adapted. Production<br />
docum<strong>en</strong>tation such as parts drawings,<br />
sections, piece lists and<br />
assembly plans can be g<strong>en</strong>erated<br />
at the press of a button,<br />
and CNC systems can<br />
be controlled online.<br />
Intellig<strong>en</strong>t order processing<br />
One of the most important factors of production - alongside man, material and machine - is<br />
fast, compreh<strong>en</strong>sive and relevant information. Only th<strong>en</strong><br />
is the customer-ori<strong>en</strong>ted and error-free handling of orders possible.<br />
After a short introductory period, <strong>imos</strong> can be used either<br />
in individual departm<strong>en</strong>ts, in whole companies or ev<strong>en</strong><br />
betwe<strong>en</strong> companies. The advantages are obvious: shorter<br />
processing times and better communication lead to better<br />
quality, lower costs and, as a result, greater customer satisfaction.<br />
9<br />
Basics
System architecture<br />
CAD base technology<br />
CAD stands for Computer Aided Drawing or Computer Aided Design.<br />
Developed during the 1960 s and 1970 s for complex planning<br />
and drawing projects (e.g. aircraft construction and machine<br />
manufacturing), the aim in the initial stage of CAD developm<strong>en</strong>t<br />
was to use computers to help reduce the amount of<br />
time and effort sp<strong>en</strong>t on constantly repeated drawing and<br />
am<strong>en</strong>dm<strong>en</strong>t work.<br />
2D-CAD<br />
Giv<strong>en</strong> the performance level of the computers at the time,<br />
the first CAD systems were developed as two-dim<strong>en</strong>sional<br />
systems only. At this stage of their developm<strong>en</strong>t, therefore,<br />
the way in which they were used was not much differ<strong>en</strong>t to<br />
drawing on a drawing board. Although 2-D CAD permitted<br />
greater flexibility and scope for am<strong>en</strong>dm<strong>en</strong>ts in any particular<br />
view, each perspective and section still had to be produced<br />
manually.<br />
3D-CAD<br />
Basically, nature and technology are not restricted to twodim<strong>en</strong>sional<br />
geometrical data. Here, all objects are available<br />
in the form of three-dim<strong>en</strong>sional data (l<strong>en</strong>gth/<br />
width/height). In order to record all geometrical data in a<br />
10<br />
single step, modern CAD systems are based on 3D technology.<br />
The user creates his model out of three-dim<strong>en</strong>sional<br />
data which he can th<strong>en</strong> show from any view and perspective<br />
with the press of a button. Errors due to inaccuracies in<br />
a drawing are ruled out.<br />
Object-ori<strong>en</strong>ted CAD<br />
The curr<strong>en</strong>t state-of-the-art in CAD technology is objectori<strong>en</strong>ted<br />
CAD, which no longer has any of the disadvantages<br />
of the aforem<strong>en</strong>tioned systems. In contrast to simple<br />
3D CAD, in which the user works with geometric objects<br />
such as cubes or spheres, here the user has at his disposal<br />
intellig<strong>en</strong>t parts or modules such as sides, bases and doors.<br />
At the same time these individual parts also have a direct<br />
design relationship with each other.<br />
The dim<strong>en</strong>sions and material properties of all the <strong>imos</strong> parts<br />
can also be varied, meaning that in addition to l<strong>en</strong>gth, width<br />
and height, all properties are defined which have a direct<br />
impact on the design process and follow-on work stages.<br />
Wh<strong>en</strong>, for example, a side panel for a carcass is being designed,<br />
a whole array of information relating to materials, surface<br />
finish, edging, hole patterns and many other details will<br />
be available in the background as well.<br />
<strong>imos</strong> also <strong>en</strong>ables predefined design and production rules to<br />
be stored. Company-specific hardware and joining systems<br />
are tak<strong>en</strong> into account automatically at the design stage.<br />
Once a particular hardware item has be<strong>en</strong> selected, machining<br />
at the correct position is set automatically and the corresponding<br />
CNC information g<strong>en</strong>erated. These detailed calculations<br />
are performed in the background. Design work<br />
becomes simpler, faster and more accurate, with fewer errors<br />
at the same time.
CAM is concerned with the following:<br />
k definition of geometry,<br />
e.g. the dim<strong>en</strong>sions of the part<br />
k definition of technology,<br />
e.g. machining values, feed rate, tools<br />
k definition of workflow,<br />
e.g. sequ<strong>en</strong>ce and tool path<br />
CAD systems are ideal for <strong>en</strong>tering workpiece geometries,<br />
which is why NC programming systems g<strong>en</strong>erally have an<br />
upstream CAD compon<strong>en</strong>t. This is referred to as a<br />
CAD/CAM system.<br />
Part-ori<strong>en</strong>ted CAD/CAM<br />
This traditional technology requires each part to be planned<br />
and programmed separately. Positioning paths and<br />
technological data have to be edited manually which, in<br />
spite of the use of CAM, involves considerable programming<br />
time. For one-off productions this is hardly attractive<br />
commercially because the amount of preparatory<br />
programming time involved is<br />
out of all proportion to the ultimately<br />
effective CNC machining time.<br />
CAM base technology<br />
CAM stands for Computer Aided Manufacturing.<br />
Object-ori<strong>en</strong>ted CAD/CAM<br />
In contrast, the object-ori<strong>en</strong>ted approach adopted by <strong>imos</strong><br />
permits workpiece characteristics to be automatically derived<br />
directly from the design. In addition to g<strong>en</strong>erating<br />
piece lists and production drawings, <strong>imos</strong> also directly<br />
g<strong>en</strong>erates the CAM geometrical data, comprised of the<br />
basic form and machining units (series of holes, grooves,<br />
contours, etc.).<br />
The complete workpiece geometry is th<strong>en</strong> forwarded to a<br />
work plan g<strong>en</strong>erator which processes all of the parts in<br />
sequ<strong>en</strong>ce. The work plan g<strong>en</strong>erator is comprised of a set of<br />
rules with production principles and a range of optimization<br />
and database modules. This system structure is used<br />
as the basis for the fully automatic assignm<strong>en</strong>t and optimization<br />
of technological data.<br />
11<br />
System architecture
System architecture<br />
The <strong>imos</strong> nucleus<br />
Unlike other CAD-systems, <strong>imos</strong> includes a link betwe<strong>en</strong> CAD functionalities and<br />
a relational database with furniture design principles.<br />
Company-specific designs and master data do not have to<br />
be available in the form of graphic information (e.g. parts<br />
drawings or blocks). Instead, the rules, features and regulations<br />
required for the graphic g<strong>en</strong>eration of the parts are<br />
stored in the <strong>imos</strong> database.<br />
Using the rule-based and object-ori<strong>en</strong>ted mechanisms<br />
(construction principles and part characteristics) and the<br />
actual dim<strong>en</strong>sion information supplied by the designer,<br />
<strong>imos</strong> g<strong>en</strong>erates the complete article, with all technical and<br />
design details. This completely eliminates the need to store<br />
and manage countless alternative characteristics of parts<br />
or articles.<br />
12<br />
output<br />
visualization calculation CNC data<br />
materials<br />
surfaces<br />
profiles<br />
objects<br />
workings<br />
assist<strong>en</strong>ts<br />
Vario TEC Angolo Elem<strong>en</strong>ts Libraries Contiguous Parts<br />
construction principles<br />
part definition objects<br />
connectors<br />
pulls<br />
purchase parts<br />
workings<br />
The set of rules for the design principles and parts is stored<br />
in the <strong>imos</strong> object structure. All object types such as articles,<br />
modules, parts and basic data, along with all required<br />
characteristics, are stored here in a hierarchical structure.<br />
The user himself can move around freely in this object<br />
structure and create or modify elem<strong>en</strong>ts at every level.<br />
The desired dim<strong>en</strong>sions of the parts are defined immediately<br />
in advance of the g<strong>en</strong>eration of the drawings and<br />
designs. <strong>imos</strong> g<strong>en</strong>erates the desired parts from the actual<br />
dim<strong>en</strong>sion specifications and the stored sets of rules, the<br />
result being an extremely high level of flexibility with only<br />
a minimal amount of master data.<br />
The <strong>imos</strong> nucleus: The individual object types are organized<br />
on a hierarchical basis in the object structure and<br />
can be adapted in any way the user desires.<br />
k The design assistants allow articles such as cabinets,<br />
shelves and furniture elem<strong>en</strong>ts to be created and<br />
modified quickly. To do so, the design assistants work<br />
with “construction principles”.<br />
k Construction principles are divided into required<br />
single piece principles or module principles and describe<br />
not only design parameters (ind<strong>en</strong>tation,<br />
recess) but the way in which each part is to be connected<br />
to other parts. Construction principles can<br />
access “parts” or “objects” directly.<br />
k Parts are defined with variable dim<strong>en</strong>sions and are<br />
described in terms of material, surface finish, shape<br />
and profile. Objects, on the other hand, are fixed elem<strong>en</strong>ts<br />
such as handles, built-in compon<strong>en</strong>ts or connection<br />
pieces which are defined on the basis of their<br />
commercial and technical characteristics.
Similarly, it is possible to specify complex parts such as partition<br />
wall structures of sandwich design in metal post and<br />
beam construction, metal constructions for table stands<br />
and shop-fitting elem<strong>en</strong>ts. Multiple elem<strong>en</strong>ts such as<br />
frame and panel constructions can be defined by nesting<br />
of the differ<strong>en</strong>t parts.<br />
Parts and material structure<br />
<strong>imos</strong> defines parts on the basis of the characteristics of the core material,<br />
coatings, v<strong>en</strong>eers, edgings and profiles.<br />
Defining the parts on the basis of rules <strong>en</strong>ables each part<br />
to be dynamically adapted to the requirem<strong>en</strong>ts of the<br />
design at hand. Libraries of boards, edgings, v<strong>en</strong>eer, etc.,<br />
can be accessed at all times for this purpose, and the basic<br />
data for the g<strong>en</strong>eration of piece lists, costings, photorealism<br />
and production can be defined by selecting a material.<br />
13<br />
System architecture
System architecture<br />
Connection technology<br />
<strong>imos</strong> supports all standard connection methods in furniture and interior design.<br />
A compreh<strong>en</strong>sive library with intellig<strong>en</strong>t and parametric<br />
connections helps the user to produce safe and reliable<br />
designs quickly.<br />
The software provides the designer with<br />
the following automatic aids:<br />
k analysis of the connection situation<br />
k selection of suitable connecting elem<strong>en</strong>ts (hardware or<br />
similar), optional with the required accessory elem<strong>en</strong>ts<br />
k positioning of the hardware on the basis of parametric<br />
rules<br />
k passing on of machining work such as holes, grooves,<br />
etc., to adjac<strong>en</strong>t parts<br />
k automatic updating of drawings, piece list information,<br />
CNC programs, etc.<br />
<strong>imos</strong> developed this data model in association with user<br />
companies and has created a compreh<strong>en</strong>sive library. The<br />
system contains the following detailed information for<br />
every piece of hardware: administrative data, drawing<br />
data, compon<strong>en</strong>ts, insertion logic and machine data.<br />
As part of the connection optimization process - i.e. the<br />
automatic, error-free search for the ideal hardware for the<br />
part - <strong>imos</strong> can carry out a dynamic search for the most suitable<br />
hardware solution, i.e. the system recognizes assembly<br />
situations which are repeats of previous ones and proposes<br />
a suitable hardware solution accordingly. The great<br />
advantage of this, especially for design modifications, is<br />
obvious, as illustrated by the following example:<br />
If the designer adds a door, the assembly situation, joints,<br />
projections, etc., are all analysed. The matching hinge and<br />
mounting plate are positioned in accordance with the<br />
assembly rules stored in the system. However, <strong>imos</strong> auto-<br />
14<br />
matically recognizes the interdep<strong>en</strong>d<strong>en</strong>cy betwe<strong>en</strong> the<br />
door and the side elem<strong>en</strong>t in the process and passes the<br />
relevant design and machining information on to the corresponding<br />
partner part. All the information in the whole<br />
process from the initial drawing to the piece list, order list<br />
and CNC program is therefore completely interconnected.
Right at the very outset in the customer consulting phase a<br />
whole range of alternative surface materials, handles and<br />
front panels needs to be discussed. With its sophisticated<br />
variables structure, <strong>imos</strong> stores data effici<strong>en</strong>tly without<br />
every attribute of the furniture variant being mapped as a<br />
master data record in the system. Here, too, total interconnectivity<br />
betwe<strong>en</strong> the drawing, piece list and NC program<br />
is guaranteed in the object-ori<strong>en</strong>ted system. For example, if<br />
a variable handle is changed, <strong>imos</strong> will adjust the hole pattern<br />
where required.<br />
Normally, variables are only used for basic data such as<br />
material, handles or colors. With <strong>imos</strong>, however, variables<br />
can be used in every level of the object structure, regulating<br />
such article parameters as niche dim<strong>en</strong>sions or design<br />
parameters such as recesses.<br />
The range of options offered by the variables<br />
function is appar<strong>en</strong>t from the following<br />
example:<br />
k Characteristics of parts such as core material, coating<br />
and edging can be modified using variables and are<br />
tak<strong>en</strong> into account in the piece list, work plan and<br />
sizing work.<br />
k With the "Color" variable, not only the piece lists but the<br />
r<strong>en</strong>dering forms are also adjusted.<br />
k For hardware and handles, the type, shape, color, quantity,<br />
position and spacing etc. can all be regulated using<br />
variables. Full interconnectivity with the piece list and<br />
CNC program is guaranteed.<br />
k Variable parts are very oft<strong>en</strong> used, for example, to swap<br />
a smooth front panel for a frame-and-paneled door.<br />
Variations<br />
Modern furniture products are characterized by a wide<br />
range of materials and color concepts.<br />
k Frequ<strong>en</strong>t use is made in article and design principles of<br />
variable figures for the definition of niche dim<strong>en</strong>sions,<br />
joints and recesses or the quantity of parts.<br />
The variables are managed in the powerful Variable<br />
Manager, in which user-defined variables can be created,<br />
assigned with predefined values and combined to make<br />
families of variables. Variables can be modified not just for<br />
specific orders but for specific articles as well, which makes<br />
this system ev<strong>en</strong> more versatile. By customizing the variables<br />
structure the user can also simplify the managem<strong>en</strong>t<br />
of his master data.<br />
15<br />
System architecture
PRESENTATION
Functionality<br />
The <strong>imos</strong> software includes a whole range of functions which can be used<br />
for diverse areas of work. These include:<br />
Planning and pres<strong>en</strong>tation<br />
k Interior planning<br />
k 2D/3D planning involving large amounts of data<br />
k Planning grids<br />
k Photorealism<br />
Design<br />
k Article g<strong>en</strong>erator and design assistants<br />
k Special designs<br />
k Design modification<br />
Drawing output<br />
k Sections<br />
k Explosion pres<strong>en</strong>tations<br />
k Automatic dim<strong>en</strong>sioning<br />
Information flow<br />
k Piece lists (bills of material)<br />
k Project managem<strong>en</strong>t<br />
k Costings<br />
k Integration of ERP and industry-specific systems<br />
k Data managem<strong>en</strong>t and import/export functions<br />
CNC-production<br />
k Connection of panel saws<br />
k CNC programming<br />
k Assembly control system<br />
17<br />
CAD-technology
CAD-technology<br />
Room planning<br />
Interior planning<br />
For the detailed planning of complex rooms on the one hand<br />
and the production of attractive pres<strong>en</strong>tations for customers<br />
on the other, <strong>imos</strong> provides a special architectural module.<br />
This module <strong>en</strong>ables the user to quickly and easily transfer<br />
the survey data to the CAD system.<br />
All technical parameters required (wall l<strong>en</strong>gth, wall thickness,<br />
room height, etc.) are systematically requested in a dialog<br />
window. Wall op<strong>en</strong>ings such as windows and doors can<br />
be included in the plan, with the planner able to adjust the<br />
dim<strong>en</strong>sions of the windows and doors as desired. Should it<br />
be necessary to adjust the interior plan, for example in accordance<br />
with a detailed survey, a whole range of modification<br />
functions are available to do just this. Similarly, 3D walls can<br />
be g<strong>en</strong>erated from a 2D architect's drawing simply by selecting<br />
the drawn elem<strong>en</strong>ts concerned.<br />
The spatial situation is th<strong>en</strong> completed by the insertion of<br />
library elem<strong>en</strong>ts such as stairs, posts and columns. The result<br />
is a detailed and faithfully realistic<br />
18<br />
architectural basis for the user to use for his planning work.<br />
And to make the customer pres<strong>en</strong>tation as realistic as possible<br />
the user can also choose from a range of decoration<br />
blocks such as sanitary appliances, lamps, plants, household<br />
appliances, etc.<br />
Individual planning grid<br />
<strong>imos</strong> comes with a powerful planning grid which provides a<br />
flexible and user-fri<strong>en</strong>dly planning aid. The planning grid<br />
can be set up on a wall or a user-defined contour and th<strong>en</strong><br />
divided into differ<strong>en</strong>t planning segm<strong>en</strong>ts. With the layout<br />
grid as the base, a height grid can also be g<strong>en</strong>erated, which<br />
th<strong>en</strong> permits differ<strong>en</strong>t planning levels to be defined.<br />
Recesses on corners or angle transitions are calculated automatically<br />
and marked accordingly for planning purposes. For<br />
each article it is possible to define the planning level to<br />
which it belongs, its alignm<strong>en</strong>t on this planning level and the<br />
preferred ori<strong>en</strong>tation.<br />
Areas of application include not only the classical grid-based<br />
planning of kitch<strong>en</strong>s and offices.Thanks to its user-definable<br />
grid system <strong>imos</strong> is also suitable, unlike conv<strong>en</strong>tional design<br />
planning programs, for the fast and conv<strong>en</strong>i<strong>en</strong>t performance<br />
of complex planning work, such as counters and curved<br />
geometrical developm<strong>en</strong>ts.<br />
Article libraries<br />
<strong>imos</strong> includes a c<strong>en</strong>tral Article Manager for all library elem<strong>en</strong>ts<br />
such as standard and special articles, purchase<br />
objects or ev<strong>en</strong> variable elem<strong>en</strong>ts. The structure of the<br />
library is user-definable and the cont<strong>en</strong>ts are easy to<br />
build up and ext<strong>en</strong>d during the planning process. In<br />
addition, the powerful article g<strong>en</strong>erator can be op<strong>en</strong>ed<br />
during planning, for the quick and effici<strong>en</strong>t g<strong>en</strong>eration<br />
of customized special designs.
The visual display level for plans and designs can be adapted<br />
to user-defined requirem<strong>en</strong>ts. The 2D planning mode,<br />
for example, only shows simple blocks, some with abbreviated<br />
id<strong>en</strong>tification. In the 3D planning mode, on the other<br />
hand, the block is immediately shown in 3D form with front<br />
panels, subdivisions and handles. Only in the 3D design<br />
mode, however, is all the hardware, etc. shown as well. The<br />
highest visual display level th<strong>en</strong> permits the profiles and<br />
machining work to be shown in perfect detail. All the visual<br />
display levels are user-definable, alternately selectable<br />
and can be modified without any loss of data.<br />
The ess<strong>en</strong>tial core of this technology is the effici<strong>en</strong>t storage<br />
of data in 2D and 3D. Wh<strong>en</strong>ever articles are inserted in<br />
planning mode they are shown as planning blocks which<br />
can be shifted, rotated, copied or ev<strong>en</strong> deleted with trem<strong>en</strong>dous<br />
ease using standard functions.<br />
Wh<strong>en</strong>ever design modifications are required on any specific<br />
articles, the article concerned can be simply transferred<br />
to 3D construction mode, where the user has access to the<br />
2D and 3D planning<br />
In the planning of commercial schemes, offices and stores, requirem<strong>en</strong>ts in terms of speed, data<br />
volumes and accuracy are high. The 2D/3D-planning tool is therefore exceedingly effici<strong>en</strong>t.<br />
complete object structure, right down to the smallest<br />
screw. Once the modifications have be<strong>en</strong> made, the modified<br />
article is transferred back to planning mode where it is<br />
available as a planning block again. In addition, a "Clone"<br />
command is available which <strong>en</strong>ables the characteristics of<br />
one planning block to be transferred to another.<br />
To make the 2D/3D planning tool as effici<strong>en</strong>t as possible<br />
the variable control system is completely integrated in the<br />
planning mode. This means that the variables can be used<br />
during the planning phase to adjust the planning objects<br />
in terms of material, color and characteristics. Here, too, the<br />
variables can be modified either on an order-specific or an<br />
article-specific basis.<br />
A particularly user-fri<strong>en</strong>dly tool is provided by the fullyautomatic<br />
or semi-automatic assignm<strong>en</strong>t of plan item<br />
numbers, which are retained up to and included in the production<br />
parts lists. This means that articles and parts can<br />
be clearly id<strong>en</strong>tified ev<strong>en</strong> in very big plans.<br />
19<br />
CAD-technology
CAD-technology<br />
PRODUCTION
This gives the customer a clear picture of the interior early<br />
on in the planning phase and <strong>en</strong>ables any late corrections<br />
to the form or the materials to be made before production<br />
begins.<br />
The special effects created in photorealistic<br />
pres<strong>en</strong>tations are achieved by:<br />
k giving the materials used for surfaces and v<strong>en</strong>eers and<br />
profiles their corresponding reflective characteristics<br />
k setting light sources, with differ<strong>en</strong>t qualities of light<br />
(sunlight, spotlights, etc.)<br />
k calculations of shadow and reflections<br />
k numerous additional special effects such as lines<br />
drawn free-hand or comic style<br />
Here <strong>imos</strong> supports a diversity of methods for realization.<br />
The integrated functions permit planning work to be<br />
completed quickly without the need for loading any<br />
external applications. Alternatively, an interactive r<strong>en</strong>dering<br />
program which offers an ext<strong>en</strong>sive range of lighting<br />
effects and special effects can be used via an external<br />
interface.<br />
Photorealism<br />
After completion of the planning or design work there is oft<strong>en</strong> a need or desire<br />
to pres<strong>en</strong>t the results in professional form.<br />
R<strong>en</strong>dering: Ralph Rieger, VisualServices Hamburg, www.visualservices.de<br />
21<br />
CAD-technology
PLANNING
The graphic Article G<strong>en</strong>erator permits parts and modules<br />
to be interactively assembled to make a wholly new article.<br />
The design dep<strong>en</strong>d<strong>en</strong>cies and relationships (e.g. joints,<br />
door hinges, handle heights or back panel rebates) are all<br />
carefully accounted for in the process. Once the dim<strong>en</strong>sions<br />
have be<strong>en</strong> <strong>en</strong>tered or modified, all parts and part<br />
dep<strong>en</strong>d<strong>en</strong>cies are recalculated in relation to one another.<br />
In addition, company-specific requirem<strong>en</strong>ts can also be<br />
stored with the design principles.<br />
The way in which it works could not be simpler:<br />
k First a basic shape with a suitable view is selected or<br />
simply transferred directly from the draft drawing.<br />
Alternatively, basic shapes for various carcass types or<br />
counters, sloped ceiling designs or corner cabinet<br />
designs can be selected from a user-definable<br />
library.<br />
k In the next step the basic shape is sub-divided<br />
into a number of zones. A graphic formula<br />
g<strong>en</strong>erator is available for the sub-dividing<br />
work, with which fixed, relative and<br />
grid-based refer<strong>en</strong>ces can be defined with<br />
ease.<br />
k The zones are th<strong>en</strong> fitted with parts and<br />
modules. Visual and design checks can be<br />
made in differ<strong>en</strong>t viewing modes.<br />
k Finally, the new article can be saved to the<br />
library as an elem<strong>en</strong>t or it can be simply<br />
used as a "one-off design" for the planning<br />
work.<br />
Article G<strong>en</strong>erator<br />
In <strong>imos</strong> it is not only possible to insert articles from the library or design them to user<br />
specifications from individual parts, they can also be configured graphically in next-to-notime<br />
with the aid of powerful assistants.<br />
Thanks to the object-ori<strong>en</strong>ted approach tak<strong>en</strong> by <strong>imos</strong>, all<br />
joins betwe<strong>en</strong> the parts are always correctly calculated by<br />
the article g<strong>en</strong>erator and all modifications are immediately<br />
tak<strong>en</strong> into account in piece lists and CNC programs.<br />
23<br />
CAD-technology
CAD-technology<br />
Design assistants<br />
In addition to the Article G<strong>en</strong>erator, a whole range of other design assistants are also available<br />
to <strong>en</strong>able customized designs to be produced quickly and completely free of errors in the planning<br />
phase.<br />
<strong>imos</strong> developed these design assistants in conjunction with a<br />
wide range of users from the office, kitch<strong>en</strong>, home furniture<br />
and hotel- and shop-fitting sectors.<br />
Counters and geometrical developm<strong>en</strong>ts<br />
The design and production of complex counter systems is one<br />
of the more demanding jobs for planners and structural designers.<br />
Problem areas here relate to the calculation of radii,<br />
bevels and transitions betwe<strong>en</strong> parts and the production of<br />
piece lists and production docum<strong>en</strong>tation.<br />
To deal with these problems, <strong>imos</strong> provides an intellig<strong>en</strong>t geometrical<br />
developm<strong>en</strong>t logic.The height section of the counter<br />
unit is first drawn in 2D mode.The design principles and transitions<br />
betwe<strong>en</strong> parts are already in place behind the individual<br />
counter cross-section elem<strong>en</strong>ts. In the second stage the<br />
outline of the layout is established in dep<strong>en</strong>d<strong>en</strong>cy on the specific<br />
spatial situation. As an option,<br />
support frames<br />
24<br />
and connection parts can also be defined. Finally, <strong>imos</strong><br />
automatically designs the complete counter elem<strong>en</strong>t with all<br />
its technical and design features.<br />
A wide range of cross-sections can be saved to the library.<br />
Thanks to the op<strong>en</strong> structure of the module it is also possible<br />
to create corner seats, column linings, ceiling cornices or geometrical<br />
wall developm<strong>en</strong>ts in addition to the counters.<br />
Stand and frame parts<br />
In addition to the carcass type of construction, the stand and<br />
frame type of construction is also a key compon<strong>en</strong>t. Stand<br />
construction covers the processing of profiles, tubular elem<strong>en</strong>ts,<br />
connection pieces, etc., involving the use of wood,<br />
metal or plastic parts. Connection pieces or junction elem<strong>en</strong>ts<br />
can pass on processing information to correspondingly assigned<br />
parts. Any modifications to the size or shape made in the<br />
planning stage are tak<strong>en</strong> on board with the effect<br />
that all individual parts affected by the modifications<br />
are automatically adjusted in terms of shape, size and<br />
quantity.<br />
Strips and worktops<br />
Assistants for creating lighting strips, skirtings, cornice<br />
molds and worktops are used not only for kitch<strong>en</strong>s but<br />
for the fitting out of laboratories as well. Here the elem<strong>en</strong>ts<br />
are g<strong>en</strong>erated automatically on the basis of userspecific<br />
design principles along the geometrical layout<br />
developm<strong>en</strong>t of the articles, with ties being set where<br />
required. For the user this eliminates all work involved in<br />
defining l<strong>en</strong>gths, angles and bevels.
The boundaries betwe<strong>en</strong> standard design and special<br />
design are fluid and dynamic. Oft<strong>en</strong>, further modifications<br />
will be made to customers' orders ev<strong>en</strong> after they seem to<br />
be fully ready for production. In practice this means that all<br />
the production docum<strong>en</strong>tation already prepared, such as<br />
drawings, piece list data and CNC programs, will have to be<br />
checked again and, where required, am<strong>en</strong>ded. Another<br />
situation typical to industry arises wh<strong>en</strong> all of the data has<br />
be<strong>en</strong> prepared and th<strong>en</strong> a single compon<strong>en</strong>t in an article is<br />
sudd<strong>en</strong>ly changed, requiring a whole range of production<br />
data to be updated.<br />
Take this not uncommon situation: Shortly before production<br />
is due to begin it is decided to produce the carcass<br />
parts not in thicknesses of 16 mm but in 19 mm instead, for<br />
reasons of quality. At the same time it is decided that the<br />
knobs are to be replaced by<br />
bar handles. All the production<br />
docum<strong>en</strong>tation and CNC<br />
data therefore have to be<br />
updated as quickly as possible.Whereas<br />
this kind of work<br />
would keep drawing technicians<br />
and machine programmers<br />
busy for an age, with the<br />
integrated <strong>imos</strong> system it is<br />
all done with the press of a<br />
button.<br />
Special designs<br />
<strong>imos</strong> provides a wide range of modification functions to permit special articles<br />
to be designed or existing articles to be modified.<br />
All the required information is simply g<strong>en</strong>erated automatically,<br />
giving the user trem<strong>en</strong>dous flexibility and data reliability.<br />
<strong>imos</strong> offers a wide range of options for covering the area of<br />
special design. In principle, all new articles can be assembled<br />
very quickly from existing parts. However, a diversity<br />
of adaptation and modification functions is also available<br />
to <strong>en</strong>able users to modify not just articles or parts but their<br />
characteristics as well. The modification functions can be<br />
recorded and th<strong>en</strong> saved with the article so that once a particular<br />
modification has be<strong>en</strong> made once, it can be immediately<br />
applied to any articles wh<strong>en</strong>ever their dim<strong>en</strong>sions<br />
are changed.<br />
25<br />
CAD-technology
CAD-technology<br />
Drawing output<br />
<strong>imos</strong> has a system-internal dim<strong>en</strong>sioning module which fully automatically measures the<br />
dim<strong>en</strong>sions of the articles and parts.<br />
This module is easy to adjust to differ<strong>en</strong>t requirem<strong>en</strong>ts on<br />
the basis of set parameters. In addition, it also has manual<br />
dim<strong>en</strong>sioning and text functions to <strong>en</strong>able additional<br />
information to be inserted in the drawings.<br />
For assembly aids and design docum<strong>en</strong>tation it is also possible<br />
to produce explosion drawings. In doing so, <strong>imos</strong> provides<br />
the article and module structure saved in the <strong>imos</strong><br />
database.<br />
The parts dim<strong>en</strong>sioning functions <strong>en</strong>able completely<br />
dim<strong>en</strong>sioned production drawings to be produced for<br />
every part. These drawings include the dim<strong>en</strong>sions of all<br />
the drill holes, machining groups, hole patterns, etc. The<br />
information to be shown in the drawing is selected<br />
from parameters, with a text parameter module<br />
available to the user for <strong>en</strong>tering user-defined<br />
specifications and dim<strong>en</strong>sion texts.<br />
Diameters and drill hole depths can be determined<br />
as parameters.<br />
26
PRODUCTION
Data organisation<br />
<strong>imos</strong> Organizer<br />
The <strong>imos</strong> Organizer software module manages the planning and design orders and<br />
provides all the data required for production.<br />
All the functions for the planning of production and output<br />
of production docum<strong>en</strong>tation are conc<strong>en</strong>trated here in<br />
a single, user-fri<strong>en</strong>dly interface. In addition, this interface<br />
also includes functions for data administration and for<br />
communication with other software systems.<br />
The following functions are available:<br />
k managem<strong>en</strong>t of production orders and preparation of<br />
production docum<strong>en</strong>tation such as piece lists, cutting<br />
lists, etc.<br />
k input of orders from sales or planning solutions<br />
k in-design costings<br />
k CAM-Manager for defining the production principles<br />
for CNC-program g<strong>en</strong>eration<br />
k managem<strong>en</strong>t of catalogs<br />
28<br />
k managem<strong>en</strong>t of individual configurations in the company-specific<br />
SQL database (configuration of users;<br />
data security)<br />
k Import/Export Manager for exchanging orders or catalogs<br />
with customers, partners or suppliers<br />
k integration to other computer systems such as<br />
MRP/ERP or industry-specific software systems<br />
Like all <strong>imos</strong> software modules, the <strong>imos</strong> Organizer is based<br />
on a SQL database which means that data security, performance<br />
and a forward-looking system are guaranteed longterm.<br />
As an example of how easy the system is to use, the<br />
Import/Export Manager permits orders or catalogs to be forwarded<br />
to external partners simply by op<strong>en</strong>ing the export<br />
function which automatically g<strong>en</strong>erates<br />
an archive with relevant data and files.<br />
This can th<strong>en</strong> be s<strong>en</strong>t by e-mail. Queries by<br />
telephone or e-mail about files which may<br />
have be<strong>en</strong> forgott<strong>en</strong> become a thing of the<br />
past. With this system, communication<br />
with customers, partners and suppliers is<br />
much faster and easier.
<strong>imos</strong> provides a range of functions for the managem<strong>en</strong>t,<br />
sorting and printing of piece lists. As an option the piece<br />
list data can be forwarded directly to the cut optimization<br />
system or the company-specific software solution.<br />
The integrated report g<strong>en</strong>erator permits the output of<br />
piece lists which are specifically adapted to the company's<br />
requirem<strong>en</strong>ts. This allows differ<strong>en</strong>t list formats, methods of<br />
sorting parts (by type of material, dim<strong>en</strong>sions, etc.) and<br />
methods of grouping parts (id<strong>en</strong>tical dim<strong>en</strong>sions, id<strong>en</strong>tical<br />
type of material, id<strong>en</strong>tical machining) to be set. In addition<br />
to the classical piece lists, <strong>imos</strong> also supports the output of<br />
a graphic piece list. This permits the user to output all articles<br />
as an explosion, elevation, side elevation, isometric<br />
view and parts drawing to supplem<strong>en</strong>t the piece list data<br />
record.<br />
The report g<strong>en</strong>erator offers the following options:<br />
k cutting lists: Sorting according to description and<br />
material, id<strong>en</strong>tical raw dim<strong>en</strong>sions, id<strong>en</strong>tical CNC<br />
machining program, and many others<br />
k production lists: Output of materials, surface finishes<br />
and edgings all with the same dim<strong>en</strong>sions<br />
plus the edging pattern for all parts in a single<br />
order<br />
k purchase parts: Output of all purchase<br />
parts in an order plus the calculation of<br />
the prices<br />
k profiles and edges: Output of all edges<br />
and profiles with dim<strong>en</strong>sions and compilation<br />
of id<strong>en</strong>tical elem<strong>en</strong>ts<br />
k coverings and surface finishes: Output<br />
of all v<strong>en</strong>eers and foils with dim<strong>en</strong>sions<br />
and compilation of all id<strong>en</strong>tical elem<strong>en</strong>ts<br />
Project managem<strong>en</strong>t<br />
The <strong>imos</strong> Project Manager included in the Organizer allows individual orders or drawings<br />
to be compiled into production orders.<br />
k labels: Including graphic and the NC-program number<br />
for the part<br />
k structured piece list: G<strong>en</strong>eration of a structured list<br />
with the assignm<strong>en</strong>t of individual parts to article and<br />
item groups<br />
Thanks to the op<strong>en</strong> data structure the data can also be<br />
transferred to word processing and spreadsheet programs<br />
and other databases.<br />
Automatically g<strong>en</strong>erated graphics make it easier to read the<br />
piece lists.<br />
29<br />
Data organisation
Data organisation<br />
In-design costings<br />
<strong>imos</strong> offers absolute detailed accuracy in planning and design.<br />
It therefore makes s<strong>en</strong>se to use the planning and design<br />
data not just for the piece lists and the CNC-programs but<br />
also for the costings made along with the planning and<br />
design work.<br />
The <strong>imos</strong> Organizer includes a range of<br />
costing functions for this purpose:<br />
k To calculate the material overhead the exact quantities<br />
of material are determined and the costs calculated<br />
from the material prices and additional charges.<br />
k To calculate the material and production<br />
costs the system determines not<br />
only the materials used but also the production<br />
times required. Every elem<strong>en</strong>t<br />
in the <strong>imos</strong> object structure can be<br />
assigned its own work operations with<br />
fixed and variable time fractions. These<br />
work operations th<strong>en</strong> form the basis for<br />
compiling complete order-specific job<br />
schedules which contain the calculated<br />
production times for each stage of production.<br />
Finally, the exact production<br />
times and costs are calculated on the<br />
basis of cost c<strong>en</strong>ters containing the cost<br />
rates per time unit.<br />
k As a part of the process for setting the<br />
price for each article, fixed and variable<br />
prices are added together and can be<br />
saved directly with the article. These prices<br />
can be linked through variables to<br />
differ<strong>en</strong>t versions of each article, thus<br />
creating complex price tables.<br />
30<br />
The costing calculations are performed automatically in the<br />
background. The results are available in a range of formats<br />
and levels of detail and can be transferred to Microsoft Excel,<br />
for example, for further analysis.
These catalogs cover the most important hardware such as<br />
hinges, furniture connectors, drawers and folding door and<br />
sliding door compon<strong>en</strong>ts. In addition, complete modules<br />
for pull-out elem<strong>en</strong>ts and drawer elem<strong>en</strong>ts are also included,<br />
all of which can be adapted to existing designs on the<br />
basis of set parameters.<br />
The basic data available is for base materials, coverings,<br />
profiles, edging materials and solid wood materials, but<br />
data is also available for more complex systems such as<br />
locks, metal compon<strong>en</strong>ts for shop-fitting and worktops. In<br />
addition, libraries of articles for diverse sectors are also<br />
included which show whole ranges of cabinets or carcasses.<br />
A whole range of tools is also<br />
available to help users maintain<br />
their own catalogs:<br />
k The <strong>imos</strong> Organizer permits data to be<br />
<strong>en</strong>tered and managed in a clear form.<br />
k A diversity of interfaces is available to<br />
allow data to be imported from industry-specific<br />
systems or from specific<br />
manufacturer's data catalogs.<br />
k A special replication process is available<br />
for synchronizing data betwe<strong>en</strong><br />
ERP/MRP and <strong>imos</strong>. This <strong>en</strong>sures that<br />
the data is all managed in the same<br />
way and guarantees the consist<strong>en</strong>cy of<br />
the master data in distributed systems.<br />
Master data and catalogs<br />
<strong>imos</strong> provides compreh<strong>en</strong>sive catalogs which have be<strong>en</strong> compiled in association with<br />
manufacturers and distributors who supply compon<strong>en</strong>ts to the furniture makers.<br />
The catalogs are maintained continuously and regularly<br />
updated in association with the manufacturers so that the<br />
user has a compreh<strong>en</strong>sive and up-to-date database available<br />
at all times. Here, too, the advantages are obvious: The<br />
user is saved the <strong>en</strong>ormous amount of time and effort<br />
involved in setting up the database, he has access to bestpractice<br />
designs, and he can adapt them as he wishes for<br />
his own specific requirem<strong>en</strong>ts.<br />
31<br />
Data organisation
CAM-technology<br />
Connection to CNC systems<br />
Connection to CNC production systems brings major advantages.<br />
Thanks to the object-ori<strong>en</strong>ted approach of <strong>imos</strong> it is possible<br />
to derive a whole range of detailed data from the planning<br />
and design stage. This data can be used directly as<br />
geometric specifications for the CNC programming. All<br />
that is th<strong>en</strong> needed in addition is the technological data<br />
and a detailed sequ<strong>en</strong>ce control system.<br />
At this point <strong>imos</strong> provides a range of functions which, in<br />
contrast to the conv<strong>en</strong>tional method, <strong>en</strong>ables the technological<br />
data and the sequ<strong>en</strong>ce control system to be g<strong>en</strong>erated<br />
fully automatically. All common machine manufacturers<br />
are supported in this system, which means that older<br />
machines can also be integrated and the user is in a position<br />
to select the desired machine manufacturer indep<strong>en</strong>d<strong>en</strong>tly<br />
of his own software.<br />
32<br />
The <strong>imos</strong> function modules permit the<br />
following machines to be connected:<br />
k For panel saws, the cutting list with detailed cutting<br />
dim<strong>en</strong>sions is forwarded to a cut optimization program.<br />
k For throughfeed machines for the machining of edges,<br />
the barcode can be used for initiating a detailed<br />
sequ<strong>en</strong>ce control system.<br />
k For CNC machining c<strong>en</strong>ters, a range of optimization<br />
modules is provided which supports not only the classical<br />
machining operations such as drilling, routing and<br />
sawing but also more complex operations such as<br />
edge-gluing.<br />
k Ev<strong>en</strong> assembly units in industrial production lines can<br />
also be actuated by <strong>imos</strong>.<br />
The core of any CNC production system is a suitable system<br />
of workpiece id<strong>en</strong>tification via barcode or similar. An<br />
unambiguous part number can be g<strong>en</strong>erated directly in<br />
<strong>imos</strong> on the basis of user-defined rules. This <strong>en</strong>sures that<br />
the part can be clearly id<strong>en</strong>tified in production. Here, <strong>imos</strong><br />
rigorously relies on the strategy of supplem<strong>en</strong>ting CNC<br />
information with text and graphic information. H<strong>en</strong>ce the<br />
barcode label can be supplem<strong>en</strong>ted with an automatic diagram<br />
of the part.<br />
The system can be connected to the cut optimization programs<br />
via a user-configurable interface. Here the user can<br />
transfer not just the sizing dim<strong>en</strong>sions and material description<br />
but part description, item numbers and much<br />
more as well. At the saw the part is th<strong>en</strong> giv<strong>en</strong> a label bearing<br />
the unambiguous part number or the barcode, and<br />
this part number is th<strong>en</strong> <strong>en</strong>tered or read in at all subsequ<strong>en</strong>t<br />
CNC machines. The CNC machines in turn upload<br />
the matching CNC program from the c<strong>en</strong>tral production<br />
computer.
In numerous working installations it became clear that<br />
one of the outstanding advantages of <strong>imos</strong> is the automatic<br />
CNC programming for CNC machining c<strong>en</strong>ters that it<br />
<strong>en</strong>ables. This brings major advantages in terms of timesaving<br />
and error-elimination which conv<strong>en</strong>tional solutions<br />
can only partially achieve, if at all.<br />
The automatic passing on of the connection holes by the<br />
hardware (see the section on the object-ori<strong>en</strong>ted approach)<br />
<strong>en</strong>sures that the design always "fits" and every part is fully<br />
coordinated with the rest, i.e. all NC data and hole patterns<br />
concur perfectly with each other. At the same time, all the<br />
NC programs required for all of the parts for the order can<br />
be g<strong>en</strong>erated fully automatically.<br />
Here, <strong>imos</strong> makes use of predefined production principles.<br />
In a similar way to the design principles, this involves storing<br />
rules for the production of the parts.<br />
Automated CNC programming<br />
<strong>imos</strong> uses the data from the CAD data model, i.e. it takes it directly from the 3D design, to<br />
g<strong>en</strong>erate all the functioning CNC programs required for the <strong>en</strong>tire order.<br />
A range of software modules is available for<br />
the automated CNC programming, covering<br />
the following areas of work:<br />
k The detailed workpiece geometry is transferred to the<br />
machine's WOP interface. The advantage of this is that<br />
the machine operator can continue to operate the CNC<br />
machine in the accustomed manner.<br />
k Every profile can have one or more tools assigned to it,<br />
which results in the g<strong>en</strong>eration of differ<strong>en</strong>t tool paths.<br />
The tool movem<strong>en</strong>ts are th<strong>en</strong> optimized afterwards.<br />
k The clamping situation can also be specified automatically.<br />
k Appropriate tool movem<strong>en</strong>ts can also be g<strong>en</strong>erated for<br />
parts with miter-cuts etc.<br />
If more than one machining c<strong>en</strong>ter has to be actuated,<br />
<strong>imos</strong> offers the option of dividing the machining operations<br />
betwe<strong>en</strong> separate machines. Thanks to years of int<strong>en</strong>sive<br />
collaboration with machine manufacturers there are<br />
post processors and interfaces available for a large array of<br />
machine types. If the user decides to use a new and innovative<br />
machine concept, he can be sure that the concomitant<br />
post processors will be<br />
developed within just a<br />
short time.<br />
For the managem<strong>en</strong>t of these<br />
production principles the<br />
user has the CAM Manager at<br />
his disposal.<br />
33<br />
CAM-technology
Integration<br />
Connection to company-specific software solutions<br />
Thanks to its op<strong>en</strong> system architecture and standardized integration mechanisms, <strong>imos</strong><br />
supports integration in existing systems without a hitch.<br />
Most companies use computer systems to handle their<br />
operational and organizational requirem<strong>en</strong>ts. Orders are<br />
normally handled with industry-specific solutions.<br />
Enterprise resource managem<strong>en</strong>t and materials requirem<strong>en</strong>t<br />
planning (ERP/MRP) and finance and accounts are<br />
also g<strong>en</strong>erally handled with the help of computers.<br />
Many of these applications have grown over time and fulfill<br />
a whole range of company-specific requirem<strong>en</strong>ts, such<br />
that it is neither necessary nor desirable to replace the<br />
system. Some companies will have decided to use a special<br />
IT system and only wish to ext<strong>en</strong>d existing functions.<br />
MRP<br />
material<br />
capacity<br />
piece list<br />
34<br />
CONSIST<br />
consist<strong>en</strong>cy check<br />
comparison of master data:<br />
materials, fittings<br />
IDENT<br />
verification of use<br />
classification:<br />
series / standard / special<br />
BOM<br />
parts list transfer<br />
parts, modules, articles,<br />
plan items<br />
master data<br />
CAD<br />
planning<br />
pres<strong>en</strong>tation<br />
construction<br />
order data<br />
Office integration<br />
<strong>imos</strong> features close integration with standard Office applications.<br />
The op<strong>en</strong> system architecture permits access to<br />
order data and piece lists via Microsoft Outlook, Excel or<br />
Access, which means that a whole range of business operations<br />
can be shown.<br />
Piece list transfer<br />
The piece lists g<strong>en</strong>erated in <strong>imos</strong> can be transferred to the<br />
industry-specific solution via standardized interfaces. <strong>imos</strong><br />
itself supports a hierarchical structure with plan items,<br />
articles, modules and parts which is adopted by many<br />
industry-specific solutions. Transfer is direct via SQL or via<br />
standardized file formats such as XML, CSV or similar. Since<br />
the interface is user-configurable it is possible to realize<br />
ev<strong>en</strong> complex interfaces quickly.<br />
Managem<strong>en</strong>t of master data<br />
In many existing IT systems the master data is<br />
managed in a number of differ<strong>en</strong>t locations.<br />
Since problems can arise with data transfers,<br />
<strong>imos</strong> provides a tool which <strong>en</strong>sures that the<br />
master data can be held on a consist<strong>en</strong>t basis.<br />
This <strong>en</strong>sures that the planner of structural designer<br />
only ever works with data that is or has<br />
be<strong>en</strong> created and managed in the MRP/ERP.<br />
Id<strong>en</strong>tical part recognition<br />
Although the str<strong>en</strong>gth of <strong>imos</strong> lies in customized<br />
handling, it can also be used for displaying conv<strong>en</strong>tional<br />
production principles as well - such as<br />
production on intermediate and semi-finished<br />
part storage systems. With a user-definable similarity<br />
search, <strong>imos</strong> permits id<strong>en</strong>tical parts or suitable<br />
semi-finished parts to be id<strong>en</strong>tified.
To this <strong>en</strong>d, a range of innovative solutions has be<strong>en</strong> developed<br />
in association with leading producers of kitch<strong>en</strong>s,<br />
bathrooms and office and shop fittings.<br />
The following overview of implem<strong>en</strong>ted<br />
solutions and conceivable possibilities is<br />
indicative only and provides just an initial<br />
outline of the pot<strong>en</strong>tial applications<br />
for <strong>imos</strong>:<br />
k SAP connection via a features link. This involves synchronizing<br />
the features betwe<strong>en</strong> the ERP and <strong>imos</strong> to<br />
<strong>en</strong>able the custom-configuration of tall cabinets.<br />
k As part of the order recording process at a kitch<strong>en</strong><br />
manufacturer's, the standardized VdDK (Association of<br />
German Kitch<strong>en</strong> Furniture Manufacturers) interface is<br />
used for the configuration of articles.<br />
k connection of retailing systems so that orders can be<br />
tak<strong>en</strong> directly from the planning solution<br />
k Production cell control systems for customized furniture<br />
elem<strong>en</strong>ts at a mass production manufacturer's. Here<br />
the customer specific items are id<strong>en</strong>tified and controlled<br />
via a separate production cell consisting of a panel<br />
dividing saw, CNC machining c<strong>en</strong>ter and an edging<br />
machine. The CNC information is g<strong>en</strong>erated directly<br />
from <strong>imos</strong> in real-time.<br />
k connection with and integration in diverse ERP/MRP<br />
systems for a wide range of manufacturers<br />
k product configuration via the Internet<br />
k developm<strong>en</strong>t of models in <strong>imos</strong> and transfer to piece<br />
lists<br />
k integration of <strong>imos</strong> in the ERP system as a product configurator<br />
k linking of the <strong>imos</strong> planning solution to the order processing<br />
system<br />
Integration in ERP systems<br />
The tr<strong>en</strong>d in industrial production is towards smaller batch sizes. By integrating <strong>imos</strong> in ERP<br />
systems it is possible to develop customized solutions for industrial production.<br />
<strong>imos</strong><br />
XML<br />
ERP<br />
order<br />
<strong>en</strong>try<br />
product configuration<br />
model developm<strong>en</strong>t<br />
special design<br />
CNC<br />
piece list<br />
drawing<br />
production<br />
35<br />
Integration
E-Business<br />
<strong>imos</strong>-net technology<br />
The objective is to automate multi channel sales processes with<br />
a web-based integration platform.<br />
A wide range of differ<strong>en</strong>t software systems is used in company<br />
sales, commercial processing and production departm<strong>en</strong>ts<br />
these days. The biggest problem here is the lack of<br />
connection betwe<strong>en</strong> the planning system used externally<br />
and the processing system used internally.<br />
For the manufacturer selling via classical dealer outlets it is<br />
oft<strong>en</strong> impossible to exert any influ<strong>en</strong>ce over the systems<br />
used by the dealers. The consequ<strong>en</strong>ce of this developm<strong>en</strong>t<br />
is a high level of complaints, ext<strong>en</strong>sive organization work<br />
and an <strong>en</strong>ormous amount of administrative work involved<br />
in order processing.<br />
Internet-<strong>en</strong>abled <strong>imos</strong>-net solutions increase business effici<strong>en</strong>cy<br />
and can be customized to a company's specific<br />
needs. H<strong>en</strong>ce there are no standard packages on offer with<br />
equal applicability to all customers. With <strong>imos</strong>-net, customized<br />
solutions can be created from individual modules<br />
for <strong>en</strong>abling a range of differ<strong>en</strong>t business models.<br />
The objective of the <strong>imos</strong>-net solution is to <strong>en</strong>able all salesrelated<br />
processes to be automated using dynamic 3D<br />
CAD/CAM and Internet-<strong>en</strong>abled 3D inquiry and order<br />
systems. Here the interconnectivity of the system and its<br />
integration-capability are the key to distributing real-time<br />
data in a secure and easy-to-use <strong>en</strong>vironm<strong>en</strong>t. The result is<br />
increased productivity in the complete value-added chain.<br />
36<br />
distribution / sales<br />
<strong>imos</strong>-net server<br />
<strong>imos</strong> CAD / CAM<br />
design / production
Every online order can be automatically converted into production<br />
data, completely eliminating the manual logging<br />
of such orders. Moreover, the system is also capable of logging<br />
special orders with special designs, returning them in<br />
full and th<strong>en</strong> processing them further in the CAD system.<br />
customer<br />
producer<br />
production<br />
planning<br />
invoice<br />
ERP/<br />
MRP<br />
purchasing<br />
Web-based integration platform<br />
commercial<br />
process<br />
Automatic order processing<br />
Whereas data acceptance for the Internet server is directly<br />
on the database level, a range of modules for importing the<br />
process data is available and can be matched to specific<br />
situations and requirem<strong>en</strong>ts.<br />
request offer<br />
@<br />
technical office<br />
production<br />
technical<br />
process<br />
<strong>imos</strong><br />
SQL<br />
logistic<br />
delivery<br />
37<br />
E-Business
E-Business<br />
Adaptation to business models<br />
The business cases and the range of possible system approaches are unlimited.<br />
More and more business models are being successfully<br />
implem<strong>en</strong>ted with the Internet and the <strong>imos</strong>-net modules<br />
are fully optimized for Internet use. At the same time they<br />
are also perfectly suitable for <strong>en</strong>crypted offline/CD versions,<br />
in which case changes in the online system are automatically<br />
recognized and distributed to the local installations<br />
as an optimized update package. The pot<strong>en</strong>tial business<br />
cases are illustrated by the following examples of<br />
business models which provide an indication of the range<br />
of pot<strong>en</strong>tial system configurations.<br />
Partner systems<br />
Where multi-level distribution channels are concerned it<br />
makes s<strong>en</strong>se to change individual partners from typical<br />
users into system partners. These can<br />
th<strong>en</strong> operate the system indep<strong>en</strong>d<strong>en</strong>tly<br />
and also receive their own administration<br />
functions with their own users and<br />
orders.<br />
Implem<strong>en</strong>tation requires the creation of<br />
a "login portal" which can be called up<br />
via a c<strong>en</strong>tral Internet address (URL). Each<br />
authorized partner can simply link this<br />
URL to its homepage or s<strong>en</strong>d it to its<br />
customers by e-mail or post.<br />
Feature: "My Customer"<br />
Customers operating as dealers can<br />
manipulate Quotations directly in the<br />
<strong>imos</strong>-net system and print them out<br />
under their own labels. Here the feature<br />
"My Customer" is used for issuing quotations<br />
to people who are not registered<br />
within the system. Before the offer is<br />
g<strong>en</strong>erated, the <strong>en</strong>d customer's personal<br />
38<br />
data have to be <strong>en</strong>tered to name him as the recipi<strong>en</strong>t in the<br />
Quotation. This functionality can be switched on and off at<br />
user level using the online "rights managem<strong>en</strong>t" module.<br />
End customer solutions<br />
In addition to the classical means of access via login data,<br />
solutions for <strong>en</strong>d customers also require direct access to<br />
the system. Every direct access without login is id<strong>en</strong>tified<br />
as a "Guest", with corresponding guest functions and cont<strong>en</strong>ts<br />
made available.
A major advantage of the <strong>imos</strong>-net solution is its high<br />
degree of scalability and wide range of use cases. One of its<br />
particularly valuable features is that the user interfaces<br />
can be customized to meet individual requirem<strong>en</strong>ts.<br />
Cont<strong>en</strong>t, function and user interface are separated from<br />
each other in technical terms with the help of modern template<br />
technologies, helping that customer-specific adaptations<br />
will continue to be compatible with all modules well<br />
into the future. This means security for the user's investm<strong>en</strong>t,<br />
as ev<strong>en</strong> adapted solutions can be maintained and<br />
developed further.<br />
3D interior planner<br />
The web-based <strong>imos</strong>-net planning solution shares some of<br />
the same functions provided by other<br />
similar programs. However, over and<br />
above these functions <strong>imos</strong>-net, as an<br />
e-business solution, can also use <strong>imos</strong><br />
CAD databases directly for further processing<br />
and for this purpose receives all<br />
the information required for technical<br />
processing. Moreover, no extra software<br />
has to be installed to <strong>en</strong>able access to the<br />
3D interior planner. Catalogs, dialog<br />
scre<strong>en</strong>s and all article configurations are<br />
indep<strong>en</strong>d<strong>en</strong>tly defined by the producer<br />
in the system, with no additional programming<br />
required.<br />
Shop system<br />
The shop system is particularly suitable<br />
wh<strong>en</strong> no planning work is required and<br />
the main objective is to configure articles<br />
and perform costings as quickly as<br />
possible. Here, too, the system can be<br />
User interfaces<br />
Cont<strong>en</strong>t, function and user interface are separated in technical terms, which means long<br />
term investm<strong>en</strong>t certainty.<br />
controlled indep<strong>en</strong>d<strong>en</strong>tly and catalogs compiled according<br />
to user requirem<strong>en</strong>ts. If the 3D interior planner is running<br />
parallel in the system, th<strong>en</strong> there is no need to create any<br />
additional data either. Both systems can access a consist<strong>en</strong>t<br />
and c<strong>en</strong>tral database.<br />
As a further stage in developm<strong>en</strong>t a r<strong>en</strong>dering module,<br />
available as an optional ext<strong>en</strong>sion, can also be used as a<br />
server ext<strong>en</strong>sion and visualizes individual configurations<br />
of articles as JPG r<strong>en</strong>derings. Since this extra function operates<br />
from the Internet server there are no additional<br />
requirem<strong>en</strong>ts on the user's computer. Every modification<br />
in the article configuration can be shown as a JPG, as <strong>en</strong>visaged<br />
in the CAD system.<br />
39<br />
E-Business
E-Business<br />
Server modules<br />
Although graphical quality is important at the beginning, it is the process quality which<br />
determines the long term success.<br />
Although easy-to-operate user interfaces such as the 3D<br />
configurator or the shop system are important at the<br />
beginning of a project, it is the server compon<strong>en</strong>ts which<br />
ultimately determine the long-term success of an online<br />
system. With every click the systems change. Therefore it is<br />
especially important to <strong>en</strong>sure that the processes involved<br />
are controllable and are pres<strong>en</strong>ted in an easy to handle<br />
form.<br />
Server framework<br />
The server framework is the c<strong>en</strong>tral coordination and control<br />
unit which forms the communication interface betwe<strong>en</strong><br />
the cli<strong>en</strong>ts, the software modules and the databases.<br />
This basic technology is also responsible for key security<br />
aspects in the Internet.<br />
Since sites are normally called up in the Internet without<br />
assignm<strong>en</strong>t to a particular user, inquiries submitted with<br />
dynamically g<strong>en</strong>erated data have to be systematized. Each<br />
40<br />
Router<br />
Project<br />
Server<br />
DB Engines<br />
DEV Server<br />
Firewall<br />
Server<br />
@<br />
HEAD SERVER<br />
R<strong>en</strong>der<br />
SYSLOG<br />
Server<br />
Backup Server<br />
Ext. Application<br />
visitor is therefore allocated a ticket which is valid for the<br />
duration of the visit. The ticket gives the user access to further<br />
framework functions such as Op<strong>en</strong> and Save.<br />
Temporary data are held on the server so that the user does<br />
not have to save and organize any data locally.<br />
In combination with the user managem<strong>en</strong>t, where login<br />
data is also allocated, all offers and plans which have be<strong>en</strong><br />
g<strong>en</strong>erated with a ticket can be saved and made available<br />
for further modifications in the future. The <strong>imos</strong>-net server<br />
framework is also of c<strong>en</strong>tral importance for the provider of<br />
the system, however, since the offer and order managem<strong>en</strong>t<br />
provides real-time information about existing offers<br />
and orders.<br />
Not only is the offer docum<strong>en</strong>tation made available but<br />
technical information about the order as well. Using the<br />
update module it is possible to update the master data<br />
and configure the system at any time. In addition, the server<br />
framework can code and compress dynamically g<strong>en</strong>erated<br />
data in runtime, which is particularly important for<br />
users who use a modem. Dynamically g<strong>en</strong>erated <strong>imos</strong>-net<br />
3D geometrical data, for example, are rarely bigger than<br />
just a few kilobytes.<br />
Workflow <strong>en</strong>gine<br />
With the <strong>imos</strong>-net system, changes in the process or data<br />
flow do not necessarily require the creation of an application<br />
separate from the standard. Instead, processes (workflows)<br />
are modeled. Process changes therefore have no<br />
impact on the continued compatibility of the software and<br />
are a key factor in investm<strong>en</strong>t security.
Offline synchronization<br />
Whereas the administration of the Internet server is relatively<br />
unproblematic and straightforward, with the CD<br />
installation version it is important to make sure that all<br />
participants have roughly the same version. Whereas changes<br />
in the Internet impact immediately, because all users<br />
receive the latest data wh<strong>en</strong>ever an update is made, CD<br />
installation repres<strong>en</strong>ts a deliberate isolation. Dep<strong>en</strong>ding<br />
on the frequ<strong>en</strong>cy of updates and the number of users it<br />
will be necessary, therefore, to automate the updating of<br />
the software and the data.<br />
Reporting<br />
A disadvantage of conv<strong>en</strong>tional sales tools such as printed<br />
catalogs or software used on a local basis is that it is difficult<br />
to determine with any great accuracy who is actually<br />
making use of the offering. It is important, however, for<br />
success to be measurable.<br />
The <strong>imos</strong>-net solution can log every access to the system<br />
and provide selective information about the way in<br />
which the system is used. Similarly, it is possible to research<br />
specific criteria over time. The database-supported<br />
reports can be adapted to individual requirem<strong>en</strong>ts and<br />
be integrated into master systems, <strong>en</strong>abling the supplier<br />
to gain information about customers before they have<br />
ev<strong>en</strong> placed an order.<br />
Rights managem<strong>en</strong>t system<br />
The configuration of prices and catalogs in the user<br />
manager repres<strong>en</strong>ts a simple form of customizing capability.<br />
With the rights managem<strong>en</strong>t system, however, it is<br />
possible to go much further in terms of the differ<strong>en</strong>tiated<br />
pres<strong>en</strong>tation of which functions can be used by<br />
which user. For example, parts of the managem<strong>en</strong>t<br />
system can be allocated to several users.<br />
Server modules<br />
Languages, curr<strong>en</strong>cies, countries<br />
The <strong>imos</strong>-net solution can be used internationally without<br />
a hitch. Specific applications permit international partners,<br />
customers and employees to be integrated in existing<br />
structures via the Internet. If a country-specific version has<br />
be<strong>en</strong> set up there is in principle no further configuring<br />
required to <strong>en</strong>able users to be integrated in the system or,<br />
should it become necessary, to take them out again.<br />
Pricing modules<br />
The <strong>imos</strong>-net pricing modules are the prerequisite for the<br />
automatic g<strong>en</strong>eration of orders. They include not only pricing<br />
modules for international use but also terms and conditions,<br />
curr<strong>en</strong>cy, value added tax and assembly and delivery<br />
costs.<br />
41<br />
E-Business
Service<br />
Service<br />
Good and close customer relationships are ess<strong>en</strong>tial for successful software projects.<br />
In combination with a consist<strong>en</strong>tly high quality of products,<br />
the <strong>imos</strong> service culture is the key factor which<br />
makes existing and pot<strong>en</strong>tial customers feel that all of<br />
their requirem<strong>en</strong>ts are fully cared for.<br />
User confer<strong>en</strong>ce<br />
At the user confer<strong>en</strong>ce, <strong>imos</strong> software <strong>en</strong>gineers take the<br />
opportunity to talk to users about new functions, requirem<strong>en</strong>ts<br />
and technologies. The two-day ev<strong>en</strong>t has become<br />
established as a compreh<strong>en</strong>sive platform for the exchange<br />
of ideas betwe<strong>en</strong> users and therefore an opportunity for<br />
initiating collaborations.<br />
Webhosting for <strong>imos</strong>-net customers<br />
<strong>imos</strong>-net offers a complete package of services for system<br />
operation. The support offered here ranges from low-cost<br />
installation pools to premium services with exclusive<br />
resources. Integration in existing Internet<br />
sites via an Internet address<br />
(URL) is simplicity itself.<br />
42<br />
Customizing<br />
Standard software guarantees consist<strong>en</strong>tly high quality.<br />
However, especially wh<strong>en</strong> it comes to software for sales<br />
and distribution, the need to adapt compon<strong>en</strong>ts to individual<br />
requirem<strong>en</strong>ts is unavoidable.<br />
Docum<strong>en</strong>tation<br />
In addition to the classical manual and online help in the<br />
software, <strong>imos</strong> customers are also supplied with training<br />
and exercise manuals which are ideal for self-learning.<br />
Hotline<br />
The compet<strong>en</strong>t Hotline team is ready to help out with daily<br />
problems and is available at all times during normal office<br />
working hours.<br />
Project supervision<br />
From the kick-off meeting to the commissioning of solutions,<br />
<strong>imos</strong> is available and ready to offer expert assistance,<br />
ev<strong>en</strong> without being asked.
Training<br />
Seminars and further training are continuous tasks which<br />
can be undertak<strong>en</strong> either at the software company or at<br />
the user's. Customized training programs can be arranged<br />
on request. The least-cost option is att<strong>en</strong>dance at regular<br />
training sessions which deal with differ<strong>en</strong>t key themes<br />
each time. Regular seminars are offered to provide training<br />
in all the new functions wh<strong>en</strong>ever a new version is published.<br />
Maint<strong>en</strong>ance<br />
In no other sector does knowledge become obsolete so<br />
quickly as in the IT sector. Here, too, the flexible character of<br />
the product package requires a speedy response to all<br />
changes. All solutions offered by <strong>imos</strong> are subject to regular<br />
checkovers and maint<strong>en</strong>ance. Customers' own installations<br />
receive updates at regular intervals.<br />
Work Cell C<strong>en</strong>ter<br />
<strong>imos</strong> is one of the few software and developm<strong>en</strong>t companies<br />
in Europe to have invested in a fully equipped CNC<br />
workshop at its own premises. At the <strong>imos</strong> Work Cell<br />
C<strong>en</strong>ter, users or pot<strong>en</strong>tial customers have the opportunity<br />
to observe the whole process from the scre<strong>en</strong> to the machine<br />
to the finished product. The <strong>imos</strong> Work Cell C<strong>en</strong>ter has<br />
become established as an important institution for pot<strong>en</strong>tial<br />
customers, partners and users.<br />
Service<br />
43<br />
Service
Service<br />
Cost-effectiv<strong>en</strong>ess<br />
The cost-effectiv<strong>en</strong>ess of every capital investm<strong>en</strong>t requires close examination.<br />
This is particularly difficult for IT projects because the<br />
direct costs for the actual software usually account for only<br />
a relatively small proportion of total sp<strong>en</strong>ding. Training is<br />
oft<strong>en</strong> required and also incurs costs. However, the bulk of<br />
the investm<strong>en</strong>t costs are exp<strong>en</strong>ded on the time required<br />
for setting up the system and creating the data for the<br />
system. The more advanced, complex and long-lasting the<br />
IT solution, the higher the costs.<br />
H<strong>en</strong>ce the importance of taking not just short-term costeffectiv<strong>en</strong>ess<br />
into account but the long-term security of<br />
the investm<strong>en</strong>t as well. For example, a change of system<br />
will oft<strong>en</strong> mean having to set up the data and drawings all<br />
over again. It is hardly surprising, therefore, that some IT<br />
projects, which initially appear to be relatively cheap in<br />
terms of the software offered, prove to be exp<strong>en</strong>sive and<br />
unprofitable investm<strong>en</strong>ts over the long-term.<br />
The factors which should be tak<strong>en</strong> into<br />
account wh<strong>en</strong> assessing cost-effectiv<strong>en</strong>ess<br />
are as follows:<br />
k A key criterion is the interconnectivity of an IT solution.<br />
If the data for production, e.g. drawings, costing docum<strong>en</strong>tation,<br />
piece lists and data for the CNC saws and<br />
CNC machining c<strong>en</strong>ters, are g<strong>en</strong>erated directly from the<br />
data in the planning stage, this will cut down on queries,<br />
time and errors during work preparation as well as<br />
in production.<br />
k Standardized design and production principles permit<br />
standardization throughout the company. This reduces<br />
the number of errors and leads to improved communication<br />
and shorter processing times in both planning<br />
and production.<br />
44<br />
k Faster design work and automated work preparation<br />
clearly lead to rationalization effects. This directly<br />
reduces working times and therefore cuts costs.<br />
Assessm<strong>en</strong>ts of cost-effectiv<strong>en</strong>ess can g<strong>en</strong>erally only be<br />
made on a case-by-case basis.<br />
„The technological approach of <strong>imos</strong> allows us to react<br />
quickly to alternating market shifts and changing customer<br />
prefer<strong>en</strong>ces without restructuring the organization..“<br />
Jan Hon
k In an innovative small business the single station solution<br />
can cover planning, design, costings and a CNC<br />
connection. Microsoft Office integration provides a link<br />
to all commercial business operations.<br />
k Modern interior design businesses can have multiple<br />
station solutions installed which are clearly divided<br />
into order <strong>en</strong>try, design, piece lists and production control.<br />
A complete production cell with panel saw and<br />
CNC-machining c<strong>en</strong>ter can also be integrated.<br />
k The tr<strong>en</strong>d towards integrated<br />
sales and distribution planning<br />
via the Internet is also<br />
supported. With <strong>imos</strong> it is possible<br />
to set up a platform for<br />
planning and furniture configuration<br />
in the Internet really<br />
quickly, with all data fully<br />
interconnected.<br />
k Cooperation models, in which<br />
differ<strong>en</strong>t firms work together,<br />
are also possible. Here, <strong>imos</strong><br />
deliberately places its faith in<br />
modern systems of communication<br />
so that orders can be<br />
exchanged without any loss of<br />
data ev<strong>en</strong> where differ<strong>en</strong>t<br />
master data and production<br />
machines are involved.<br />
customer<br />
cooperation<br />
partner<br />
furniture<br />
manufacturer<br />
direct distribution<br />
order <strong>en</strong>try /<br />
supervision<br />
design<br />
production<br />
<strong>imos</strong> NET<br />
B2C<br />
@<br />
B2B<br />
internet server<br />
Every business model is always a customized one and<br />
requires careful checking. With its range of products, <strong>imos</strong><br />
offers a suitable choice to <strong>en</strong>able the creation of high-performance<br />
solutions which are forward-looking at the same<br />
time and which offer exceptional value for money.<br />
purchase of<br />
furniture/parts<br />
own assembly<br />
XML<br />
consulting / sales<br />
<strong>imos</strong> NET <strong>imos</strong> design<br />
<strong>imos</strong> in practice<br />
With its flexible system structure, <strong>imos</strong> supports<br />
a wide range of business models:<br />
own design<br />
external production<br />
XML<br />
order<br />
<strong>imos</strong> CAD<br />
<strong>imos</strong> CAM<br />
XML<br />
<strong>imos</strong> PLAN<br />
material sizing edging CNC assembly<br />
45
<strong>imos</strong> <strong>AG</strong>: The innovative technology leader<br />
Prof. Dr.-Ing. Frank Prekwinkel founded the software company in Herford in Germany in 1993, with the objective<br />
of bringing to the market the results of basic research on the subject of "CIM in the furniture making industry".<br />
Today, <strong>imos</strong> <strong>AG</strong> is one of the world's leading suppliers, in more than 15 languages, of 3D software for furniture<br />
production and interior work.<br />
Be it for cabinet makers, interior finishers or the furniture industry - the company's range of products is tailored<br />
to a diversity of applications. From design software for the small workshop to integrated complete solutions for<br />
medium-size interior finishing businesses and special solutions for large-scale furniture manufacturers, <strong>imos</strong><br />
offers customized solutions worldwide. <strong>imos</strong> stands for complete solutions - covering everything from initial<br />
consulting to implem<strong>en</strong>tation, training and project managem<strong>en</strong>t.<br />
Imprint<br />
Copyright 2006 by <strong>imos</strong> <strong>AG</strong>. Technical issues are subject to change without notice. No part of this docum<strong>en</strong>t may be reproduced or otherwise circulated<br />
without the prior permission of the publisher. AutoCAD, <strong>imos</strong>, Microsoft, SAP and other trademarks are or may be the property of their respective owners.<br />
All drawings, r<strong>en</strong>derings and photos by courtesy of the m<strong>en</strong>tioned artists or companies. R<strong>en</strong>derings were produced using Cinema 4D by Maxon, Friedrichsdorf.<br />
Publisher<br />
<strong>imos</strong> Akti<strong>en</strong>gesellschaft<br />
Planckstraße 24<br />
D-32052 Herford<br />
Editors<br />
PH Meyer Wirtschaftsberatung<br />
GmbH & Co. KG<br />
Mittelstraße 50, D-33602 Bielefeld<br />
Picture Refer<strong>en</strong>ces:<br />
Page 2: Photography: Adolf Kuhlmann GmbH<br />
Page 6: R<strong>en</strong>dering: Thomas König<br />
Page 9: R<strong>en</strong>dering: www.bediff.com - Thierry Zaugg - ADT innova<br />
Page 16: R<strong>en</strong>dering: Arq. J. Carlos Perez Ponce<br />
Page 17: TREND STORE shop creation GmbH<br />
Page 21: R<strong>en</strong>dering: Ralph Rieger, VisualServices Hamburg<br />
Page 22: Photography: Hon - nabytek s.r.o<br />
Page 25: R<strong>en</strong>dering: Wood_Plan, CAD & AV & CNC im Holzhandwerk<br />
Page 31 : Photography: Hettich FurnTech GmbH & Co. KG<br />
Page 44: Photography: Ott Lad<strong>en</strong>bau GmbH<br />
Photography: Hon - nabytek s.r.o<br />
Graphics, layout and setting<br />
Media Zone <strong>AG</strong> -<br />
Werbeag<strong>en</strong>tur V<strong>en</strong>taya Media<br />
Begastr. 13, D-32108 Bad Salzufl<strong>en</strong>