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Oxford Catalysts Group PLC Funding, December 2012

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<strong>Oxford</strong> <strong>Catalysts</strong> <strong>Group</strong> <strong>PLC</strong><br />

<strong>Funding</strong>, <strong>December</strong> <strong>2012</strong>


Important Notice<br />

The information contained in these materials and any accompanying presentation and related materials (the "Presentation") has been prepared by <strong>Oxford</strong> <strong>Catalysts</strong> <strong>Group</strong><br />

plc (the "Company") solely in connection with proposed placing (the “Placing”) of new ordinary shares in the Company (the “Placing Shares”) by the company and proposed<br />

admission of these Placing Shares to trading on AIM (“Admission”).<br />

The Presentation and any further confidential information made available to any recipient, either verbally or in writing, must be held in complete confidence and documents<br />

containing such information may not be reproduced, used or disclosed without the prior written consent of the Company. Certain information in the Presentation has not<br />

been announce and is price sensitive information. Therefore, recipients of the Presentation agree not to deal, advise or require any person to deal in the ordinary<br />

shares of the Company or engage in any behavior which amounts to a criminal or civil offense. This Presentation shall not be copied, reproduced or distributed<br />

in whole or in part at any time. The information contained in this Presentation is not intended to be viewed by, or distributed or passed on (directly or indirectly)<br />

to, and should not be acted upon by any other class of person other than (i) qualified investors (within the meaning of the Prospectus Directive 2003/71/EC and<br />

(ii) who have professional experience in matters relating to investments and/or to high net worth companies falling within Articles 19(5) or 49(2) respectively of<br />

the Financial Services and Markets Act 2000 (Financial Promotion) Order 2005 (or persons to whom it may otherwise be lawfully communicated) and may only be<br />

supplied, if permitted by applicable law, outside the United Kingdom to professionals or institutions whose ordinary business involves them engaging in<br />

investment activities (together "Relevant Persons"). Persons who are not Relevant Persons should not attend any presentation or rely on or act upon the<br />

matters communicated in the Presentation.<br />

This Presentation does not constitute a prospectus or listing particulars relating to the Company; it has not been approved by the Financial Services Authority nor any other<br />

competent regulatory or supervisory body, nor does it constitute or form part of any offer to sell, or the solicitation of any such offer or invitation to subscribe for, underwrite or<br />

buy, any shares in the Company or any of its affiliates to any person in any jurisdiction, nor shall it or any part of it nor the fact of its distribution form the basis of, or be relied<br />

on in connection with, any contract or investment decision in relation thereto. Subscription for, or the acquisition of securities in the Company (including the Placing Shares)<br />

may only be made on the basis of a formal placing letter issued by Cenkos Securities plc and/or Numis Securities Limited (together, the “Joint Brokers”)<br />

No reliance may be placed for any purpose whatsoever on the information contained in this Presentation or any assumptions made as to its completeness or fairness. The<br />

information contained in this Presentation is for background purposes only and is subject to amendment, revision and updating. In particular the proposals referred to herein<br />

are subject to verification, updating, revision, amendment and completion without notice.<br />

Certain statements in this Presentation may be forward-looking statements, and the Presentation itself has been based upon a number of assumptions, forecasts and<br />

projections which by their nature are forward looking. Forward-looking statements are typically identified by the use of forward-looking terminology such as "believes",<br />

"expects", "may", "will", "could", "should", "intends", "estimates", "anticipate", "plans" or "assumes" or similar expressions, or by discussions of strategy that involve risk and<br />

uncertainties. By their nature, forward-looking statements, assumptions, forecasts and projections involve a number of risks and uncertainties, and in some cases are based<br />

on estimates and incomplete information, that could cause actual results or events to differ materially from those expressed or implied by the forward looking statements or<br />

by the Presentation as a whole. These risks and uncertainties, and the impact they have on the assumptions, forecasts and projections contained in the Presentation, could<br />

adversely affect the outcome and financial effects of the plans and events described herein. Neither the Company, the Joint Brokers nor any of their respective subsidiaries,<br />

affiliates nor any of their respective directors, officers, employees, advisers or agents or those of their respective subsidiaries or affiliates, undertake any obligation to update<br />

or revise any forward-looking statements, assumptions, forecasts or projections whether as a result of new information, future events, change of opinion or intentions or<br />

otherwise. You should not place reliance on forward-looking statements, assumptions, forecasts or projections, which speak only as of the date of this Presentation.<br />

2


Important Notice (continued)<br />

No undertaking, representation or warranty or other assurance, express or implied, is given by the Company, the Joint Brokers or any of their respective subsidiaries, affiliates or any directors,<br />

officers, employees, advisers or agents, as to the accuracy or completeness of the information contained in this Presentation and to the extent permitted by law no responsibility or liability is accepted<br />

by any of them for any such information (which should not be relied upon) or for any loss howsoever arising, directly or indirectly, from any use of this Presentation or its contents, and such liability is<br />

expressly disclaimed. In addition neither the Company nor the Joint Brokers undertakes any obligation to update or to correct any inaccuracies which may become apparent in the Presentation.<br />

The Presentation is intended to provide a general overview of the Company and its subsidiaries ("<strong>Group</strong>") business and does not purport to deal with all aspects and details regarding the <strong>Group</strong>. The<br />

contents of the Presentation are not under any circumstances to be construed as legal, business, financial or tax advice. Recipients of this Presentation should consult with their own lawyers,<br />

financial advisers or tax advisers for legal, financial or tax advice.<br />

This Presentation does not constitute or form part of any offer or invitation to sell, or any solicitation of any offer to purchase or subscribe for, any securities in any trust or body corporate or and<br />

invitation or and inducement to engage in investment activity under s21 of the Financial Services and Markets Act 2000, as amended, or to effect any transaction, nor shall it nor any part of it, form<br />

the basis of or be relied on in connection with any contract for the same.<br />

Neither this Presentation nor any copy of it may be taken or transmitted in or into the United States or to any U.S. Persons (as defined in Regulation S under the US Securities Act of 1933, as<br />

amended (the "Securities Act")), or distributed, directly or indirectly, in the United States. Neither this Presentation nor any copy of it may be taken or transmitted in or into Australia, Canada, Japan<br />

or South Africa (together with the United States comprising the "Restricted Territories") or their respective territories or possessions or to any national, citizen or resident thereof or to any<br />

corporation, partnership or other entity created or organised under the law thereof, nor into any other jurisdiction where the distribution thereof would break any applicable law. Any failure to comply<br />

with this restriction may constitute a violation of local securities laws. The distribution of this Presentation in other jurisdictions may be restricted by law and persons into whose possession this<br />

Presentation comes should inform themselves about, and observe, any such restrictions.<br />

The Placing Shares to which this Presentation relates have not been registered, and will not be registered, under the Securities Act and may not be offered, sold, taken up, exercised, resold,<br />

renounced, transferred or delivered, directly or indirectly, within the United States or to any U.S. Persons unless they have been registered or are exempt from the registration requirements of the<br />

Securities Act and in compliance with state securities laws. No public offer is being made in the United States or any other Restricted Territories. The securities referred to herein have not been and<br />

will not be registered under the applicable securities laws of the Restricted Territories and, subject to certain exceptions, may not be offered or sold within the Restricted Territories to any national,<br />

resident or citizen of the Restricted Territories.<br />

The Joint Brokers, which are both authorised and regulated in the United Kingdom by the Financial Services Authority are exclusively acting for the Company in connection with potential transactions<br />

to which this Presentation relates and not for any recipient of this Presentation, and will not be responsible for providing to any person other than the Company the protections afforded to clients of the<br />

Joint Brokers nor for providing advice in connection with this Presentation, any such potential transactions or otherwise.<br />

By participating in this Presentation and/or by accepting any copy of this Presentation, you agree to be bound by the foregoing limitations and conditions and, in particular, will be taken to have<br />

represented, warranted and undertaken that: (i) you have read and agree to comply with the contents of this Disclaimer including, without limitation the obligation to keep this Presentation and its<br />

contents confidential; (ii) you will not at any time have any discussion, correspondence or contact concerning the information in this Presentation with any of the directors or employees of the <strong>Group</strong>,<br />

nor with any of the <strong>Group</strong>'s suppliers, or any governmental or regulatory body without the prior written consent of the Company. In addition, you acknowledge that (i) the Presentation comprises price<br />

sensitive information relating directly or indirectly to the Company and relating to the Placing; (ii) that you will take the necessary measures to ensure that every person in your organisation<br />

acknowledges his/her legal and regulatory duties in relation to price sensitive information and is aware of the sanctions attaching to the misuse or improper circulation of the relevant price sensitive<br />

information; and (iii) that you are a Relevant Person.<br />

November <strong>2012</strong><br />

3


Overview<br />

<strong>Oxford</strong> <strong>Catalysts</strong> has unique enabling patented technology for the<br />

production of synthetic fuels via GTL at smaller scales<br />

Huge market opportunity ripe for exploitation<br />

Technology demonstrated in the field and validated via selection for<br />

customer projects<br />

Commercial roll out is beginning<br />

With key partners can supply and support fully integrated GTL plants<br />

Strong team with deep industry knowledge<br />

4


About Us<br />

Unique innovative technology solution for distributed scale GTL*<br />

World-class pedigree − 20 yrs of research and development<br />

– University of <strong>Oxford</strong>: top global research centre;<br />

largest chemistry department in Western World<br />

– Battelle: world’s largest independent science and<br />

technology organisation<br />

Global leader<br />

– World’s largest and strongest microchannel IP portfolio (~800 patents)<br />

� >7,500 granted GTL patent claims and 6,000 pending; >25,000 total<br />

– $300 million invested, much by commercial partners<br />

Critical mass: ~85 employees<br />

– Catalyst development near <strong>Oxford</strong>, UK<br />

– Process technology development near Columbus, Ohio, USA<br />

* Target range 1,000-15,000 bpd<br />

5


Board of Directors<br />

Pierre Jungels, PhD, CBE – Chairman<br />

30+ yrs in oil industry: was CEO Enterprise Oil; ED PetroFina; MD British Gas<br />

Dir.: Woodside Petroleum; Baker Hughes; Rockhopper Exploration<br />

Roy Lipski – Chief Executive Officer<br />

Founded, managed, grew and later sold technology business to listed company<br />

Previously at Goldman Sachs<br />

Susan Robertson, FCA – Chief Financial Officer<br />

17 yrs with BOC: was CFO and VP of JAG, the £700m Japanese JV with Air Liquide<br />

Extensive industry experience in commercial, business development & finance roles<br />

Andrew Jamieson, PhD, OBE – Non-executive Director<br />

30+ yrs with Shell: was Executive VP; member of Gas & Power Executive Committee<br />

Leading GTL figure: directed $ multi-billion p.a. spend, including Shell’s Pearl plant in Qatar<br />

Sandy Shaw – Non-executive Director<br />

30+ yrs in oil & gas industry including as <strong>Group</strong> legal counsel and/or commercial director<br />

Worked for Consort Resources, LASMO, Esso, Marathon and Mobil; founder of Valiant Petroleum<br />

Jan Verloop, PhD – Non-executive Director<br />

30+ yrs with Shell in the Netherlands, UK and Singapore<br />

Was responsible for Shell’s strategic innovation and technology vision<br />

6


The GTL Process<br />

Natural Gas<br />

Reforming<br />

Microchannel reactor<br />

containing super active<br />

catalyst<br />

Syngas<br />

carbon monoxide<br />

+ hydrogen<br />

FT<br />

Syncrude<br />

Synthetic<br />

crude oil<br />

Hydro-processing<br />

Clean synthetic<br />

fuels<br />

diesel, naptha,<br />

jet fuel etc.<br />

7


GTL “Waiting to Happen” in North America<br />

Low Sulfur<br />

Diesel Price<br />

Natural Gas Price<br />

Market conditions<br />

for GTL are at<br />

historically<br />

favourable levels<br />

8


Huge Market Opportunity<br />

Much shale gas is distributed scale / remote. Estimated at as much as<br />

3,300 TCF in North America and over 6,500 TCF worldwide<br />

4.9 TCF of gas flared every year + 6.5 TCF reinjected to avoid flaring alone<br />

Only 5% of the world’s conventional stranded gas fields can<br />

be monetised by large scale GTL / LNG; distributed<br />

scale could unlock up to 50% of remaining fields**<br />

Distributed scale GTL opportunity size**<br />

– Unconventional gas*: 18 million bpd<br />

– Associated gas: 2.7 million bpd<br />

– Stranded conventional gas*: 4.8 million bpd<br />

>25 million bpd<br />

* Assumes monetisation over 100 yrs<br />

* * Based on certain assumptions by the Company<br />

Microchannel<br />

GTL<br />

Conventional<br />

LNG / GTL<br />

4<br />

73<br />

337<br />

347<br />

719<br />

1,043<br />

3,922<br />

>50 (in tcf)<br />

5-50<br />

1-5<br />

gas fields<br />

0.5-1<br />

0.25-0.5<br />

Distribution of conv. gas fields outside US<br />

0.1-0.25<br />


Unique Technology for Modular GTL<br />

Modular<br />

– Suitable for remote locations<br />

– Capacity can be adjusted to field<br />

Lower risk<br />

– Smaller plants = smaller<br />

investments<br />

– Investment can be phased<br />

Reduced costs<br />

– Shop fabricated units<br />

– Modules / plant ‘designed once’<br />

– Possible integration with existing facilities<br />

GTL “for the masses”<br />

– Larger number of suitable fields / opportunities<br />

~1500 bpd FT module<br />

designed by Ventech Engineers<br />

10


Winning Economics<br />

$66/bbl diesel<br />

$4 gas<br />

OCG Enabled<br />

Plant<br />

Ultra-low<br />

Sulfur Diesel<br />

Key Assumptions<br />

Fully integrated facility producing<br />

75% diesel & 25% naphtha<br />

Gas price = $4/MMBTU<br />

9,000 scf per barrel<br />

Capital cost $100k per bpd for<br />

2,500 bpd plant<br />

Operating cost = $15/bbl<br />

20 year plant life<br />

Enables 15% - 20% ROI<br />

(excluding product premium)<br />

11


Complete GTL Solution<br />

Resource<br />

Holders<br />

Field<br />

Services<br />

Technology<br />

Modular<br />

GTL<br />

Catalyst<br />

Suppliers not yet<br />

announced<br />

Engineering<br />

Fabrication<br />

12


Ventech Engineers<br />

Agreements with Ventech Engineers dated 16-Nov-12:<br />

Purchased 933,687 new shares* in <strong>Group</strong> at £1.35<br />

per share (44% premium to closing mid-market price<br />

on 16-Nov-12), with a lock-in for 6 months<br />

In N America, <strong>Oxford</strong> <strong>Catalysts</strong> will be Ventech’s<br />

preferred FT supplier; Ventech will have non-exclusive<br />

access to <strong>Group</strong>’s FT technology for their customers<br />

(subject to diligence requirements by Ventech)<br />

Ventech is required to order reactors for first<br />

commercial plant by 29-Mar-13 and has indicated that<br />

it is confident it will do so:<br />

– Approx. $8 million revenue to <strong>Group</strong> is expected,<br />

followed by additional license and catalyst<br />

revenues when reactors transferred to final client<br />

Ventech* has $200 million available to make equity<br />

investments in energy projects and expects to co-invest<br />

in initial customer GTL plants<br />

* Through an affiliate of Ventech, Ventech Project Investments LP<br />

Ventech, headquartered near Houston<br />

Texas, is a global leader in the design<br />

and construction of modular refineries<br />

13


Commercial Process: Example Calumet<br />

Reactor &<br />

Catalyst<br />

Suppliers<br />

License & catalyst<br />

<strong>Oxford</strong><br />

<strong>Catalysts</strong><br />

Inquiries<br />

* We’re also working with Hatch; Petrofac; Toyo;<br />

and Fluor<br />

Customer<br />

EPC<br />

Fabricators<br />

& Suppliers<br />

Finished plant<br />

*<br />

Other<br />

Technology<br />

Providers<br />

14


Revenue Streams*<br />

Eng. study<br />

6m 3-6m 18-24m<br />

2 yr Every 2 yr<br />

Site study<br />

Order<br />

$4.3m<br />

$3.8m<br />

$6.3m<br />

Construction<br />

Payments<br />

over course of<br />

construction<br />

GTL total installed cost:<br />

~$100,000/bpd<br />

Example: 2,500 bpd plant<br />

Start-up<br />

$4.3m<br />

$3.8m<br />

$6.3m<br />

Catalyst<br />

replacement<br />

* Based on <strong>Oxford</strong> <strong>Catalysts</strong>’ standard pricing<br />

$8.5m<br />

$8.5m<br />

15


Sales Pipeline<br />

Active discussions with 40 companies<br />

12 client FEL engineering studies currently underway<br />

Active pipeline of over 75,000 bpd total installed capacity (equiv. 30<br />

medium size plants)<br />

– Many opportunities we expect to be first of multiple future plants<br />

Evidenced by recent announcements<br />

– Rosneft 100 bpd GTL demo (May ‘12)<br />

– Successful operation of full scale commercial reactor (started May ‘12)<br />

– GreenSky London commercial BTL plant (July '12)<br />

– California Energy Commission funded BTL demo (July ‘12)<br />

– Calumet 1,000 bpd GTL projects (September ‘12)<br />

16


Commercial Selection for GreenSky Projects<br />

Selected by Solena Fuels as sole FT supplier for series of<br />

commercial BTL plants<br />

Competitive selection process based on technology evaluation<br />

advised by Fluor<br />

One of first known competitive solicitation of an FT process for<br />

series of distributed plants in the industry<br />

First plant – GreenSky London, in partnership with British Airways<br />

Further projects planned by Solena with other major airlines<br />

and shipping companies, including Lufthansa<br />

17


GreenSky London<br />

Aiming to be Europe’s first waste to aviation fuel project<br />

Enough fuel to supply BA’s needs for London City Airport<br />

– BA Chairman and CEO on record<br />

discussing the project<br />

Recent updates<br />

– BA offtake for jet fuel for 10 years (at<br />

market rates) – worth $500m at<br />

current prices<br />

– A Competitive Letter of Interest has<br />

been obtained from an export credit<br />

agency to provide financing,<br />

including associated term funding<br />

– Site identified and under option; consent work has begun<br />

– Pre-front end engineering and design work for the plant has started<br />

Target completion in 2015; requires ‘decision to proceed’ in 2013<br />

18


Selection By Calumet Specialty Products<br />

Selected to supply FT technology for 1,000 bpd commercial GTL plant<br />

Calumet is a public company listed on NASDAQ: CLMT<br />

– Revenue: $4.1bn; >20% pa 5yr revenue growth<br />

– Produces over 1,500 specialty products<br />

– Operates 8 facilities with total throughput of<br />

135,000 bpd<br />

Calumet has sufficient capital / access to capital for the project<br />

Design to be complete end <strong>2012</strong> / early 2013<br />

Final ‘decision to proceed’ expected in 2013 H1<br />

19


Calumet – Karns City, PA<br />

In the heart of the Marcellus Shale Field<br />

Karns City, PA<br />

20


Summary<br />

The time has come for smaller scale GTL<br />

– Gas arbitrage, shale gas reserves, flare gas, stranded gas, remote<br />

locations, energy security, cleaner fuels legislation<br />

Huge market opportunity<br />

– 25 million bpd* of synthetic fuel could be made by distributed scale GTL<br />

<strong>Oxford</strong> <strong>Catalysts</strong>: leader in advanced smaller scale GTL technology<br />

– 15 years and $300 million invested in its unique innovative technology<br />

– Exhaustive global patent protection (>7,500 granted GTL claims)<br />

– First class partners<br />

Commercial roll out underway<br />

– Rosneft, GreenSky/BA, Sierra Energy, Calumet<br />

– Ready for further orders<br />

* Based on certain assumptions by the Company<br />

21


Use of Funds & Placing Details<br />

Cash Placing<br />

Up to £30 million<br />

Expected Use of Funds<br />

Recruit additional resources to support expanding commercial activities<br />

Increase level and reach of marketing activities<br />

Scale up supply chain and customer support capabilities<br />

Strengthen balance sheet for added customer comfort<br />

Anticipated Timetable<br />

Pricing and placing arrangements w/c 3 <strong>December</strong> <strong>2012</strong><br />

Announcement w/c 3/10 <strong>December</strong> <strong>2012</strong><br />

General Meeting 3 January 2013<br />

Settlement and dealing date 4 January 2013<br />

22


Appendices<br />

23


Balance Sheet & Large Shareholders<br />

£m 30 June <strong>2012</strong> 31 <strong>December</strong> 2011<br />

Non-current assets 28.1 28.4<br />

Current assets 14.6 19.4<br />

Cash, short-term investments and financial assets 12.1 17.1<br />

Current liabilities 3.4 3.7<br />

Non-current liabilities 1.4 1.5<br />

Borrowings 1.2 1.3<br />

Net assets 37.9 42.7<br />

Institution Shareholding<br />

Lansdowne Partners 19.3%<br />

Henderson Global Investors 14.5%<br />

Battelle Memorial Institute 11.4%<br />

Ruffer 8.6%<br />

Directors and individual founder 6.5% Including founder Prof. Green<br />

IP2IPO 5.2% Seed capital investor<br />

University of <strong>Oxford</strong> 2.6% Founder of <strong>Oxford</strong> <strong>Catalysts</strong><br />

24


Key Personnel<br />

Paul Schubert, Chief Operating Officer<br />

30 years in petrochemical and natural gas industries; 11 years in GTL<br />

Experience with Phillips Petroleum, Engelhard, Syntroleum and Catalytica<br />

Laura Silva, Intellectual Property, Legal & Licensing Director<br />

Founding member of Velocys; managed microchannel IP strategy for over 17 years<br />

Led acquisition and in-licensing of the <strong>Group</strong>’s large, pioneering patent portfolio<br />

Matt Davis, Vice President of Manufacturing<br />

Supply chain efficiency expert; business unit manager of multiple manufacturing<br />

operations that generated $188 million in annual revenue<br />

Experience with Parker-Hannifin, Honda and Arthur Andersen<br />

Steve LeViness, Fischer-Tropsch Product Manager<br />

Internationally recognized expert in GTL technologies, with over 25 years experience<br />

Formerly with Exxon, Mobil, Syntroleum and Schlumberger<br />

Paul Schubert<br />

25


Key Personnel (cont.)<br />

Jeff McDaniel, Commercial Director<br />

Founding member of Velocys management team; instrumental in securing<br />

over $300 million invested in OCG technology<br />

Formerly with GE and Battelle<br />

Ken Roberts, Sr. Business Development Director<br />

Over 35 years of international petrochemical business development,<br />

including senior roles with GTL/XTL firms<br />

Experience with Syntroleum, Australian-American Energy, Oman Oil,<br />

Atlantic-Richfield (ARCO)<br />

Neville Hargreaves, Business Development Director<br />

Over 20 years experience as a strategist and partnership builder with a<br />

special focus on energy industries<br />

Formerly with Esso, Bain & Co. and several entrepreneurial ventures<br />

Jeff McDaniel<br />

26


Intellectual Property – Our Strategic Asset<br />

World’s largest microchannel patent portfolio<br />

– >25,000 claims in >800 patents<br />

– Momentum continues: 67 patents granted<br />

in the past 12 months<br />

– Important patents granted covering a variety<br />

of technologies<br />

High quality<br />

– Patents opposed more frequently than<br />

average<br />

– <strong>Group</strong> IP cited over 3,000 times in others’<br />

patents, including patents from: Air<br />

Liquide; Air Products; Chevron; Conoco<br />

Phillips; Exxon Mobil; Linde; Marathon;<br />

Praxair; Shell; Texaco; Total/Fina; Udhe; UOP<br />

IP portfolio has years to run – it’s continually being renewed and extended<br />

27


Industry is Recognising Us<br />

Kirkpatrick Chemical Engineering Achievement Award (2011)<br />

– Most noteworthy technology commercialized anywhere in the world<br />

– Only small company to win award since its inception in 1933<br />

Rushlight Fossil Fuel’s Award and Energy Environment Award (2011)<br />

– Recognises leading energy, resource and environmental technologies/ innovations<br />

Institution of Chemical Engineers’ Innovative Product Award (2010)<br />

– Recognises the best product from the process industries<br />

ChemInnovations’ Award (2010)<br />

– Organised by Chemical Engineering magazine<br />

Chemical Industries Association’s Innovation Award (2010)<br />

– 6 finalists including: Johnson Matthey; Eli Lilly; Huntsman<br />

World XTL Award (2010)<br />

– Finalists included: ENI / IFP / Axens; Oryx GTL; Shell; Technip<br />

Energy Institute’s Innovation Award (2009)<br />

– 6 finalists including Shell UK; presented by Exxon Mobil<br />

ICIS’ Innovation Award; SME(2009)<br />

– Sponsored by Dow Corning; 13 finalists<br />

US National Academy of Sciences’ highest ranking (2009)<br />

– For Velocys’ successful $5 million hydro-processing grant proposal<br />

TechColumbus’ Green Innovation Award (2008)<br />

R&D 100’s Award (2008)<br />

– Known as the “Oscars of Innovation”<br />

28


GTL Today = Massive Scale<br />

Shell’s Pearl GTL in Qatar<br />

– ~$19bn price tag<br />

– 140,000 bpd + 120,000 bpd of NGL<br />

Sasol Oryx also in Qatar<br />

– $1bn for 34,000 bpd<br />

– 60m tall, 2,000 tonne reactors<br />

Chevron Escravos GTL in Nigeria<br />

– $8.4bn and counting<br />

– 33,000 bpd, using Sasol technology<br />

ExxonMobil: Methanol to Gasoline<br />

– New Plymouth, New Zealand (‘85-’95)<br />

– 14,500 bpd<br />

Limited to few locations / opportunities<br />

29


Microchannel Process Technology<br />

Conventional<br />

~ 25-150 mm<br />

Characteristic<br />

dimension<br />

Microchannel<br />

Enhanced<br />

mass & heat<br />

transfer<br />

~ 0.1-<br />

10 mm<br />

30


Outperforming Conventional Systems<br />

Microchannels:<br />

Control reactions at<br />

optimal conditions<br />

Accelerate chemical<br />

processes by 10-1,000<br />

fold<br />

Allow use of novel,<br />

much more active<br />

catalysts<br />

Enable smaller, more<br />

productive reactors<br />

31


$k/bpd capacity<br />

Numbering Up vs. Scaling Up<br />

Cost advantage<br />

Conventional slurry reactor<br />

OCG microchannel reactor<br />

OCG microchannels − cost range<br />

0 2000 4000 6000 8000 10000 12000 14000<br />

2,000 6,000 10,000 15,000<br />

Plant capacity (bpd)<br />

Microchannel FT Reactor reactor<br />

<strong>Oxford</strong> <strong>Catalysts</strong><br />

Conventional FT Reactor<br />

E.g. Sasol<br />

Modular microchannels – large scale economics at smaller scales<br />

32


Superactive FT Catalyst<br />

Catalyst Productivity<br />

(kg/m 3 /hr)<br />

1600<br />

1400<br />

1200<br />

1000<br />

800<br />

600<br />

400<br />

200<br />

0<br />

Fixed Bed Slurry Bed OCG<br />

(Shell) (Sasol)<br />

33


FT Technology Demonstrated in the Field<br />

Existing facility with FT<br />

capabilities<br />

25 bpd commercial-scale<br />

reactor started in May <strong>2012</strong>.<br />

Now complete<br />

Met performance criteria<br />

Results supporting design<br />

of 5,000 bpd commercial<br />

facility<br />

Showcase for customer<br />

visits<br />

Velocys<br />

FT<br />

34


SMR Demonstration<br />

Hosted by Petrobras at facility in<br />

Fortaleza, Brazil<br />

Full cost covered by Toyo<br />

Engineering & MODEC<br />

6 bpd demonstration mimics<br />

complete FPSO mounted GTL<br />

facility<br />

First milestone payment<br />

received<br />

Targeting qualification 2013 H2<br />

Requirement only for offshore<br />

GTL market<br />

35


Catalyst Stability & Selectivity<br />

Reached over 650<br />

days without<br />

regeneration*<br />

* Laboratory data as shown<br />

Reactor<br />

upset<br />

Dilute gas<br />

and short<br />

contact<br />

time<br />

Very low<br />

deactivation<br />

36


Modular Reactor Design<br />

25 bpd single-core reactor<br />

5 Sold<br />

Single-core reactor<br />

Multi-core reactors<br />

25 bpd<br />

150 bpd<br />

500 bpd<br />

37


OCG Reactor Designed for Serviceability<br />

Manways size and<br />

location designed<br />

with Mourik for<br />

optimum access for<br />

catalyst handling<br />

Bottom manways<br />

have elliptical heads<br />

to allow liquid phase<br />

product draining.<br />

Removable for<br />

catalyst change-out<br />

Diameter ~4’ (1.45m)<br />

Length ~13’ (4.73m)<br />

Reactor size<br />

optimised for<br />

weight/crane limits<br />

Weld locations<br />

optimised for<br />

mass<br />

manufacturing<br />

38


Integrated Modular GTL Facility Design<br />

Designed by Ventech Engineers<br />

39

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