2012 | FULL-LINE CATALOG - Miller

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Products shown in this section are more complex and may require Miller® factory support at additional expense to assure the system and components needed are properly selected and installed. Consult the factory for ALL Automation and Robotic applications at 1-920-954-3813. Auto-Axcess ® Systems See Literature No. AU/8.0 For robotic automation —seamless integration of digital control technology combines inverter welding power source and robotic interface. AA-40GB Wire Drive Motor Assembly with OCP (Over Current Protection) to protect against current surges. Design utilizes an improved sheet metal enclosure including printed circuit board. It features a threaded gas connection and a directpanel-mounted, quarter-turn motor control cable connection that eliminates motion stress on the motor’s power and tachometer feedback wires. Allows for any input voltage hookup (208–575 V) with no manual linking. Assures rock-solid, consistent output on fluctuating primary lines. MIG welding programs include Accu-Pulse, ® Accu-Curve, standard or adaptive pulse, conventional MIG and Metal-Cored programs. Accu-Pulse® MIG process delivers precise control of the arc even over tack welds and in tight corners. AA-40GB Motors (Motor control cables must be ordered separately.) AA-40GB motor connections. Axcess ® Multi-MIG ® Welding Process Capabilities *Order Wire Drive Motor Assembly and required Motor Control Cable length separately. Model Auto-Axcess 300 Auto-Axcess 450 Auto-Axcess 675 Process Standard Spray Pulsed Spray Stock Number* (#907 151) Base Power Source (#907 151-00-1) w/Accu-Speed Software (#907 151-01-1) w/RMD Process Software (#907 153) Base Power Source (#907 153-00-1) w/Accu-Speed Software (#907 153-01-1) w/RMD Process Software (#907 153-02-2) w/tandem Syncronization (#907 155) Base Power Source (#907 155-00-3) w/Accu-Speed Software (#907 155-02-1) w/tandem Syncronization Accu-Pulse® Accu-Curve Accu-Speed (Optional) Amp/Volt Ranges 5 – 400 A 10 – 44 V 5 – 600 A 10 – 44 V 5 – 900 A 10 – 44 V Three-Phase Rated Output 300 A at 29 VDC, 60% Duty Cycle 450 A at 36.5 VDC, 100% Duty Cycle 675 A at 38 VDC, 100% Duty Cycle SureStart ® technology provides consistent arc starts by precisely controlling power levels for specific wire and gas combinations. Optional Axcess-able software: Accu-Pulse tandem (factory-installed only), Accu-Speed for Palm or PC, RMD ® (Regulated Metal Deposition) for Palm or PC, Axcess® File Management for PC, and WaveWriter File Management with Wave Shaping. Standard Short Circuit RMD® Regulated Metal Deposition (Optional) Weld Puddle Control Flat/Horizontal All Position Performance Thin Materials/Gap Filling Note: Look for high-speed video clips of Accu-Pulse, Accu-Curve, Accu-Speed and Front Panel Simulator at MillerWelds.com/advanced. 20 AUTOMATED MANUFACTURING SYSTEMS MillerWelds.com/Advanced Amps Input at Rated Output, 50/60 Hz 208 V 230 V 400 V 460 V 575 V KVA KW 33 29.7 16.9 14.6 11.6 11.7 11.2 — 60 33.7 28.8 22.8 23.8 22.9 — 89.7 — 43.7 34.8 35.7 34.4 Max. Open- Circuit Voltage 80 VDC 80 VDC 80 VDC Processes Multi-MIG® • Accu-Pulse® MIG (GMAW-P) - Accu-Pulse® tandem (optional) - Accu-Curve - Accu-Speed (optional) • Pulsed MIG (GMAW-P) • Metal-Cored • MIG (GMAW) • RMD® Regulated Metal Deposition (GMAW-SCT) (optional) Required Wire Drive Motor Assembly/Motor Control Cable • AA-40GB Wire Drive Motor (includes 50-ft. volt-sense lead) Left-Hand Drive #195 426 Right-Hand Drive #195 515 (Order required Motor Control Cable separately) • Motor Control Cable 20 ft. (6.1 m) #242 395 020 30 ft. (9 m) #242 395 030 50 ft. (15.2 m) #242 395 050 Most Popular Axcess-ories • Accu-Speed (pg 21) For Palm #300 719 For PC #300 720 • RMD® (pg 21) For Palm #195 252 For PC #300 721 • Axcess® File Management Software for PC #300 529 • WaveWriter File Management Software (consult factory) • Coolant Flow Switch #195 461 (pg 86) • Receptacle/Adapter Kits (One required per machine) ABB #194 793 Fanuc #194 791 Motoman #194 790 Panasonic #300 056 Universal #195 002 • Smart Adapter #300 012 — allows automatic to be configured to function as semi-automatic • Fanuc/Motoman Motor Bracket #300 013 Dimensions 300 H: 23 in. (584 mm) 450 H: 31 in. (787 mm) 675 H: 39 in. (991 mm) W: 17 in. (432 mm) D: 22.5 in. (572 mm) Net Weight 116 lb. (52.6 kg) 163 lb. (73.9 kg) 208 lb. (94.3 kg)
Featured Welding Processes Accu-Pulse ® STANDARD on all Axcess® models The Accu-Pulse process allows for precise control of the pulse arc. Accu-Pulse provides optimum molten puddle control and has power to increase wire feed speeds and deposition 20 to 25 percent in many applications. Accu-Pulse ® tandem OPTIONAL on all Auto-Axcess® models Miller technology synchronizes pulsing between two Auto-Axcess power supplies to achieve two stable, independent arcs in one torch. Each wire has its own power source, wire drive, and contact tip. Accu-Pulse tandem welding unites the arc characteristics of Accu-Pulse with the high deposition rates and travel speeds achievable with the tandem process. See page 20 for power sources with optional Accu-Pulse tandem. Accu-Curve STANDARD on all Axcess® models Accu-Curve is a variation of the Accu-Pulse process. The transitions from peaks to background voltage are “curved”. The curved transitions provide a “softer” feel without sacrificing the tight arc lengths that allow for better puddle control that have become the hallmark of the Accu-Pulse process. Optional Software-Based Welding Processes Accu-Speed Field #300 719 for Palm* Field #300 720 for PC** Accu-Speed is a variation of the Accu-Pulse process and was developed for the type of arcs needed in automated welding applications. Accu-Speed has a tighter driving arc that can be directed into the joint, yet still remains stable at the higher travel speeds used in automated welding. In general, Accu-Speed has lower average voltage and amperage when compared to Accu-Pulse which makes it ideal when welding out of position in the manual mode. RMD ® (Regulated Metal Deposition) Field #195 252 for Palm* Field #300 721 for PC** The RMD (Regulated Metal Deposition) process is a precisely controlled short-circuit transfer. It is a method of detecting when the short is going to clear and then rapidly reacting to this data changing the current (amperage) levels. Features Proactive Dynamic Puddle Control. Manufacturing AUTOMATEDSYSTEMS Accu-Pulse – CV Peak/Background Voltage Current Fixed current beginning points CV Peak CV Background CV Peak Taught Peak Voltage Taught Background Voltage CC Ramps Min Current Limit CV Background Note: Accu-Curve can be added to existing Axcess or Auto-Axcess systems for FREE by updating code online at MillerWelds.com/advanced. Requires Palm handheld or PC to transfer code to Axcess. Note: Serial number must be provided for field installation. Field kits include cable for connecting to Axcess, but require Palm handheld or PC version of File Manager. FREE trial of Accu-Speed and RMD with a combined total of 16 hours included with every new Axcess power supply. See page 20 for power sources with factory-installed software. *Required Palm handheld with data card slot is NOT included. **PC-based emulator and cable are NOT included. Bringing Together the Best of Both Worlds! Miller Welding Automation combines top-tier Panasonic robotics and electronics with Miller’s industry-leading welding products, services and support. It’s a natural fit that brings together the resources of two global technology leaders. We offer a comprehensive array of both pre-integrated systems and standalone automated welding components. Now you can approach the toughest production challenges of the future with your trusted welding partner — a one-stop resource with the real system intelligence it takes to deliver the performance and payback you’re looking for. We’ll guide your every step by evaluating your automation options, and recommending the system and integration partner that fits your needs. Find out more at MillerWelds.com/automation 21
Page 1 and 2: 2012 | FULL-LINE CATALOG
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Page 11 and 12: Millermatic ® 350P See Literature
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Page 15 and 16: CP-302 and Deltaweld ® Series See
Page 17 and 18: Optimized Wire Feeding Options Powe
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Page 25 and 26: Spoolmate 100 Series See Literatur
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