KLINGERballostar KHE Split body ball valve DN 15 (1 ... - Bagges AS

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KLINGERballostar KHE Split body ball valve DN 15 (1 ... - Bagges AS

Edition 2010

KLINGERballostar KHE

Split body ball valve

DN 15 (1/2”) – 200 (8”)

Tel. +43 (0)2252 600-0

Fax +43 (0)2252 600-100

Web: www.klinger.kfc.at


-60

-25

-10

10

Pressure and temperature limits of

KHE ball valves made of carbon steel

P/T-diagrams are an important tool to

visualise the application field of a ball

valve.

KHE-FK, KHE-FL

PN 16

DN 15 – 125

Material: VIII

PN 40

DN 15 – 125

Material: VIII

Pressure [bar]

(1bar = 0.1 MPa)

20

100

The strengthness of the body material

restricts and standardises the

application limits of pressure and

temperature.

PN 40 PN 40

PTFE

35

KFC

35

30

Metal

30

25 25

20 20

PN 16 PN 16

15 15

10 10

5 5

50

150

200

250

300

Temperature [°C]

PTFE

KFC-25 / Fire Safe

Metal

Sealing element

and seat ring

PTFE

KFC-25 (Standard)

20

50

A general rule for valve bodies

consisting of steel:

Bolts A4-70 Body hexagon

Bolts / nuts 8.8 / 8

Standard-bolts screws / nuts Bolts / nuts A4-70 / A4

PTFE Labyrinth Stuffing box PTFE Labyrinth (Standard)

Graphite Compact

Viton

Viton

O-Ring

( Body gasket)

-45

-25

-10

KHE-FK

PN 16

DN 150 - 200

Material: VIII

A decrease of operating

pressure in the nominal

pressure range means an

increase in the field

of applications in the

temperature range.

Pressure [bar]

(1bar = 0.1 MPa)

100

FEPM

Low Temperature

KFC 25 (Standard)

In the interest of technical progress designs and dimensions are subjected to modification.

150

PTFE

200

250

300

Temperature [°C]


Pressure and temperature limits of

KHE ball valves made of stainless steel

Additionally the influence of the body

materials, the sealing materials and the

screws on the range of application of

the ball valve is clearly shown in the

P/T-diagrams.

-60

-25

-10

KHE-FK, KHE-FL

PN 16

DN 15 – 125

Material: Xc

PN 40

DN 15 – 125

Material: Xc

Pressure [bar]

(1bar = 0.1 MPa)

20

100

Plot your operating point in the diagram

fields to find out wether the safety

margins meet your requirements or not.

At the same time you can see which

parameters have to be changed.

PN 40 PN 40

PTFE

35

KFC

35

30

Metal

30

25 25

In the interest of technical progress designs and dimensions are subjected to modification.

Choosing your ball valve this way

means optimizing the economy and

safety of the valve.

KHE-FK

PN 16

DN 150 - 200

Material: Xc

20 20

PN 16 PN 16

15 15

10 10

5 5

50

150

200

250

300

Temperature [°C]

PTFE

KFC-25 / Fire Safe

Metal

Sealing element

and seat ring

PTFE

KFC-25 (Standard)

Bolts A4-70

Body hexagon

Bolts / nuts A4-70 / A4

screws / nuts

PTFE Labyrinth Stuffing box PTFE Labyrinth (Standard)

Graphite Compact

Viton

Viton

O-Ring

( Body gasket)

-45

-25

-10

Pressure [bar]

(1bar = 0.1 MPa)

20

50

100

FEPM

Low Temperature

KFC 25 (Standard)

150

PTFE

200

250

11

300

Temperature [°C]


-60

-25

-30

-10

Pressure and temperature limits of

KHE ball valves made of carbon steel

P/T-diagrams are an important tool to

visualise the application field of a ball

valve.

KHE-CL

Class 150

NPS 1/2” - 4”

Material: VIII

Class 300

NPS 1/2” - 4”

Material: VIII

Pressure [bar]

(1bar = 0.1 MPa)

20

100

NPS = Nominal Pipe Size

The strengthness of the body material

restricts and standardises the

application limits of pressure and

temperature.

30 30

50

150

200

A general rule for valve bodies

consisting of steel:

KHE-CL

Class 150

NPS 6” - 8”

Material: VIII

Class 300 PTFE

Class 300

KFC

Metal

40 40

Class 150 Class 150

10 10

250

300

Temperature [°C]

-45

-30

-10

PTFE

KFC-25 / Fire Safe

Metal

Sealing element

and seat ring

PTFE

KFC-25 (Standard)

Bolts A4-70 Body hexagon Bolts / nuts A193 B7 / A194

Bolts 193-B7 screws / nuts Bolts / nuts A4-70 / A4

PTFE Labyrinth Stuffing box PTFE Labyrinth (Standard)

Graphite Compact

Viton

Viton

O-Ring

( Body gasket)

A decrease of operating

pressure in the nominal

pressure range means an

increase in the field

of applications in the

temperature range.

Pressure [bar]

(1bar = 0.1 MPa)

12 In the interest of technical progress designs and dimensions are subjected to modification.

-25

20

50

100

FEPM

Low Temperature

KFC 25 (Standard)

150

PTFE

200

250

300

Temperature [°C]


Pressure and temperature limits of

KHE ball valves made of stainless steel

Additionally the influence of the body

materials, the sealing materials and the

screws on the range of application of

the ball valve is clearly shown in the

P/T-diagrams.

-60

-25

-10

Plot your operating point in the diagram

fields to find out wether the safety

margins meet your requirements or not.

At the same time you can see which

parameters have to be changed.

In the interest of technical progress designs and dimensions are subjected to modification.

Choosing your ball valve this way

means optimizing the economy and

safety of the valve.

KHE-CL KHE-CL

Class 150 Class 150

NPS 1/2” - 4”

Material: Xc

Class 300

NPS 1/2” - 4”

Material: Xc

Pressure [bar]

(1bar = 0.1 MPa)

30 30

20

50

100

NPS = Nominal Pipe Size

150

200

NPS 6” - 8”

Material: Xc

Class 300 Class 300

PTFE

KFC

Metal

40 40

Class 150 Class 150

10 10

250

300

Temperature [°C]

PTFE

KFC-25 / Fire Safe

Metal

Sealing element

and seat ring

PTFE

KFC-25 (Standard)

Bolts A4-70

Body hexagon

screws / nuts Bolts / nuts A4-70 / A4

PTFE Labyrinth Stuffing box PTFE Labyrinth (Standard)

Graphite Compact

Viton

Viton

O-Ring

( Body gasket)

-45

-25

-10

Pressure [bar]

(1bar = 0.1 MPa)

20

50

100

FEPM

Low Temperature

KFC 25 (Standard)

150

PTFE

200

250

13

300

Temperature [°C]


KLINGER material code

*m.c. = material code

14

VIII

Xc

carbon steel

stainless steel

Material overview and

flow characteristic values

m.c.* Body and end piece Body colour

Flow characteristic values

The coefficients quoted in the table can

be used to calculate the right size or

pressure drop of the KHE ball valves.

Both the Zeta and K values are shown.

KV values valid for water with a density

of 1000 kg/m 3.

V

15

20

25

32

40

50

65

80

100

125

150

200

Internal parts

without copper alloy parts

stainless steel

1/2”

3/4”

1”

1 1/4”

1 1/2”

2”

2 1/2”

3”

4”

5”

6”

8”

0.23

0.20

0.14

0.12

0.11

0.10

0.076

0.067

0.058

0.051

0.045

0.038

black, phosphated

blanc pickled

DN NPS Zeta Kv (m 3/h)

18.8

35.8

66.8

118

193

316

607

980

1645

2742

4203

8131

In the interest of technical progress designs and dimensions are subjected to modification.


15

20

25

32

40

50

65

80

100

125

65

80

100

125

150

200

1

40

40

40

40

40

40

40

40

40

40

16

16

16

16

16

16

Split-body ball valves KHE

Flanges acc. to EN 1092-1 / PN 40 or PN 16, short design

Materials: carbon steel, stainless steel

Pressure range PN 40

DN PN

DN PN

15

20

25

32

40

50

65

80

100

125

65

80

100

125

150

200

l

20

3

19 89

10

11

12

16

13

14

15

7

115

120

125

130

140

150

170

180

190

325

170

180

190

325

350

400

Øk

*lz

Body dimensions Flange dimensions

Weight

d L1 L2 H G h1 D g f b k l lz*1

50

45

45

50

50

60

65

65

75

125

65

65

75

125

140

165

80

94

98

106

113

131

144

162

176

211

144

162

176

211

234

300

132

162

162

252

252

317

317

502

502

652

Pressure range PN 16* 2

f

b

L2

315

500

500

650

650

650

1 4 2 22 5 6 18 23 17

35

46

50

65

72

90

100

122

135

175

100

122

135

175

195

236

95

105

115

140

150

165

185

200

235

270

185

200

220

250

285

340

45

58

68

78

88

102

122

138

162

188

122

138

158

188

212

268

2

2

2

2

3

3

3

3

3

3

3

3

3

3

3

3

16

18

18

18

18

20

22

24

24

26

18

24

20

22

22

24

65

75

85

100

110

125

145

160

190

220

145

160

180

210

240

295

* = Number of drilling holes

* 2 = DN 15–50 and DN 80: the flange dimensions of pressure stage PN 16 are equal

to the measurements of PN 40 flanges.

14

14

14

18

18

18

18

18

22

26

18

18

18

18

22

22

4

4

4

4

4

4

8

8

8

8

4

8

8

8

8

12

kg/piece

2.3

3.4

4.1

6.2

7.8

11.4

16.2

23.9

31.6

64

Body dimensions Flange dimensions

Weight

D L1 L2 H G h1 D g f b k l lz*1

In the interest of technical progress designs and dimensions are subjected to modification.

L1

h4

Ød

Øg

ØD

h1

G

H

kg/piece

16.2

23.9

31.6

64

62.7

99.8

Ordering example:

KHE-FK DN 25 PN 40 VIII-KFC-Laby.

Components and materials

of standard type

Pos Part VIII Xc

Body

1.0619 1.4408

Ball

1.4301 1.4401

Operating stem 1.4104 1.4571,

1.4401

Sealing ring KFC-25 KFC-25

Sealing element KFC-25 KFC-25

Supporting ring SINT C39 1.4404

Slip ring

KFC-25 KFC-25

Stuffing box nut 1.4404 1.4404

Loading ring 1.4404 1.4404

Belleville washer 1.4310 1.4310

Fem. Supporting ring 1.4404 1.4404

Antistatic disc 1.4401 1.4401

Disc

1.4401 1.4401

Stuffing box lamella K-Flon K-Flon

Washer

Graphite Graphite

Washer

Graphite Graphite

End piece

1.0619 1.4408

Sealing ring Graphite Graphite

Stop

1.4310 1.4310

Hand lever steel nickle plated

Heavy hex screw 8.8 A4-70

Heavy hex nut 8 A4

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

22

23

All dimensions in mm.

Material

15

KHE-FK

PN 40

DN 15 - 125

Material VIII, Xc

PN 16

DN 15 - 200

Material VIII, Xc

Face-to-face

dimensions

acc. to EN 558-1,

basic series 27


KHE-FL

PN 40

DN 15 - 125

Material VIII, Xc

PN 16

DN 15 - 125

Material VIII, Xc

Face-to-face

dimensions

acc. to EN 558-1,

basic series 1

DN PN

15

20

25

32

40

50

65

80

100

125

65

80

100

125

16

40

40

40

40

40

40

40

40

40

40

DN PN

1

16

16

16

16

Split-body ball valves KHE

Flanges acc. to EN 1092-1 / PN 40 or PN 16, long design

Materials: carbon steel, stainless steel

15

20

25

32

40

50

65

80

100

125

65

80

100

125

20

3

19

8 9

1130

150

160

180

200

230

290

310

350

400

290

310

350

400

50

45

45

50

50

60

65

65

75

125

65

65

75

125

80

94

98

106

113

131

141

162

176

211

141

162

176

211

130

160

160

250

250

315

315

500

500

650

Pressure range PN 16* 2

10

12

16

13

14

15

Øk

Pressure range PN 40

l

*lz

f

b

L2

Body dimensions Flange dimensions

Weight

d L1 L2 H G h1 D g f b k l lz*1

315

500

500

650

35

46

50

65

72

90

100

122

135

175

100

122

135

175

95

105

115

140

150

165

185

200

235

270

185

200

220

250

45

58

68

78

88

102

122

138

162

188

122

138

158

188

2

2

2

2

3

3

3

3

3

3

3

3

3

3

16

18

18

18

18

20

22

24

24

26

22

24

24

26

65

75

85

100

110

125

145

160

190

220

145

160

180

210

* = Number of drilling holes

* 2 = DN 15–50 and DN 80: the flange dimensions of pressure stage PN 16 are equal

to the measurements of PN 40 flanges.

All dimensions in mm.

14

14

14

18

18

18

18

18

22

26

16

18

18

18

4

4

4

4

4

4

8

8

8

8

4

8

8

8

2.4

3.6

4.5

6.9

8.8

13.6

19.5

28.4

38.7

67.4

Body dimensions Flange dimensions

Weight

h4

1 4 2 22 5 6 18 23 17

d L1 L2 H G h1 D g f b k l lz*1

L1

11

7

Ød

Øg

G

ØD

kg/piece

kg/piece

19.5

28.4

38.7

67.4

h1

H

Ordering example:

KHE-FL DN 25 PN 40 VIII-KFC-Laby.

Components and materials

of standard type

Material

Pos Part VIII Xc

1 Body

1.0619 1.4408

2 Ball

1.4401 1.4401

3 Operating stem 1.4104 1.4571

4 Sealing ring KFC-25 KFC-25

5 Sealing element KFC-25 KFC-25

6 Supporting ring SINT C39 1.4404

7 Slip ring

KFC-25 KFC-25

8 Stuffing box nut 1.4404 1.4404

9 Loading ring 1.4404 1.4404

10 Belleville washer 1.4310 1.4310

11 Fem. Supporting ring 1.4404 1.4404

12 Antistatic disc 1.4401 1.4401

13 Disc

1.4401 1.4401

14 Stuffing box lamella K-Flon K-Flon

15 Washer

Graphite Graphite

16 Washer

Graphite Graphite

17 End piece

1.0619 1.4408

18 Sealing ring Graphite Graphite

19 Stop

1.4310 1.4310

20 Hand lever steel nickle plated

22 Heavy hex screw 8.8 A4-70

23 Heavy hex nut 8 A4

In the interest of technical progress designs and dimensions are subjected to modification.


NPS

1/ 2”

3/ 4”

1”

1 1/2”

2”

2 1/2”

3”

4”

6”

8”

NPS

1/ 2”

3/ 4”

1”

1 1/2”

2”

2 1/2”

3”

4”

Class

150

150

150

150

150

150

150

150

150

150

Class

300

300

300

300

300

300

300

300

1/ 2”

3/ 4”

1”

1 1/2”

2”

2 1/2”

3”

4”

6”

8”

1/ 2”

3/ 4”

1”

1 1/2”

2”

2 1/2”

3”

4”

140

152

165

191

216

241

282

305

* 1 = Number of drilling holes

70

65

75

75

90

111

127

135

81

95

98

114

131

141

163

176

130

160

160

250

315

315

500

500

35

46.5

50

72.5

90

100

121

135

95

117

124

156

165

191

210

254

34.9

42.9

50.8

73

92.1

Split-body ball valves KHE

Flanges acc. to ANSI B16.5, Class 150/300

Materials: carbon steel, stainless steel

Body dimensions Flange dimensions

Weight

d

1.6 14.5 60.7 16

1.6 16 82.5 20

1.6 17.5 88.9 20

1.6 21 114.3 23

1.6 22.5 127 20

104.8 1.6 25.5 149.2

127 1.6 29 168.3

157.2 1.6 32 200

23

23

23

4

4

4

4

4

4

4

8

1.6

2.5

3.3

7

11.2

17.1

24.3

34.8

69.4

121

Body dimensions Flange dimensions

Weight

d

l

20

3

19 89

10

11

12

16

13

14

15

7

Øk

*lz

Pressure range Class 150

L1 L2 H G h1 D g f b l lz* kg/piece

108 43 81 130 35 89 34.9 1.6 11.5 60.3 16 4

117 42 95 160 46.5 98 42.9 1.6 13. 69.9 16 4

127 47 98 160 50 108 50.8 1.6 14.5 79.4 16 4

165 64 114 250 72.5 127 73 1.6 17.5 98.4 16 4

178 60 131 315 90 152 92.1 1.6 19.5 120.6 20 4

191 66 141 315 100 178 104.8 1.6 22.5 139.7 20 4

203 83 163 500 121 191 127 1.6 24 152.4 20 4

229 83 176 500 135 229 157.2 1.6 24 190.5 20 8

394 184 234 650 195 279 215.9 1.6 25.5 242 23 8

457 222 300 650 236 343 269.9 1.6 29 298 23 8

1 k

Pressure range Class 300

f

b

L2

1 4 2 22 5 6 18 23 17

L1

h4

Ød

Øg

ØD

L1 L2 H G h1 D g f b l lz* kg/piece

1 k

2.3

3.8

4.7

9.7

13.4

19.8

30.9

46.4

Ordering example:

KHE-CL NPS 1” Class 300 VIII-KFC-Laby.

Components and materials

of standard type

Pos Part VIII Xc

1 Body

WCB CF8M

2 Ball

304/316 316

3 Operating stem 430F 316

4 Sealing ring KFC-25 KFC-25

5 Sealing element KFC-25 KFC-25

6 Supporting ring SINT C39 316

7 Slip ring

KFC-25 KFC-25

8 Stuffing box nut 316 316

9 Loading ring 316 316

10 Belleville washer 301 301

11 Fem. Supporting ring 316 316

12 Antistatic disc 316 316

13 Disc

316 316

14 Stuffing box lamella K-Flon K-Flon

15 Washer

Graphite Graphite

16 Washer

Graphite Graphite

17 End piece WCB CF8M

18 Sealing ring Graphite Graphite

19 Stop

301 310

20 Hand lever steel nickle plated

22 Heavy hex screw B7 A4-70

23 Heavy hex nut 2H A4

In the interest of technical progress designs and dimensions are subjected to modification. All dimensions in mm.

h1

G

H

Material

17

KHE-CL

Class 150

NPS 1/2” - 8”

Material: VIII, Xc

Class 300

NPS 1/2” - 4”

Material: VIII, Xc

Face-to-face

dimensions

acc. to

ANSI B16.10


Choice of actuator

Torques of the various seals

1

Size

NPS DN

inch mm

1/2” 15

3/4” 20

1” 25

1 1/4” 32

1 1/2” 40

2” 50

2 1/2” 65

3” 80

4” 100

5” 125

6" 150

8" 200

3

Size

NPS DN

inch mm

1/2” 15

3/4” 20

1” 25

1 1/4” 32

1 1/2” 40

2” 50

2 1/2” 65

3” 80

4” 100

5” 125

6" 150

8" 200

20

0

6

12

14

17

25

37

60

96

160

270

330

485

7.5

15

18

25

40

55

85

140

250

450

550

808

6.2

12.4

15

18.4

27.8

40.6

66.23

114

183.8

317.5

400

590

7.8

15.7

19.4

26.7

44.8

64.4

101.9

172.5

293.8

580

667

983

6.4

12.7

16.1

19.9

30.6

44.3

72.5

132

207.5

365

450

660

8.2

16.4

20.9

28.3

49.5

73.8

118.8

205

337.5

710

750

1100

6.6

13.1

17.3

21.6

33.9

48.6

80

153.6

236

422

520

760

8.5

17.2

22.6

30.3

55.2

85

139

244

390

866

867

1267

6.8

13.4

18.1

22.7

36.1

51.5

85

168

255

460

570

830

8.8

17.8

23.7

31.7

59

92.5

152.5

270

425

970

950

1383

7

13.8

19.2

24.1

38.9

55.1

91.3

186

278.8

507.5

9.1

18.5

25.1

33.3

63.8

101.9

169.4

302.5

468.8

1.100

7.2

14.1

20.2

25.6

41.7

58.8

97.5

204

302.5

555

2

PTFE

Size

Differential pressure (bar)

NPS DN 0 5 10 16 Class 150 25 30 40

inch mm

Torque Nm

1/2” 15 5.4 5.6 5.8 6.0 6.1 6.3 6.5 6.4

3/4” 20 10.8 11.1 11.4 11.8 12.1 12.4 12.7 13.3

1” 25 12.6 13.5 14.5 15.6 16.3 17.2 18.2 20.0

1 1/4” 32 15.3 16.6 17.9 19.4 20.4 21.7 23.0 25.6

1 1/2” 40 21.3 23.6 26.0 28.8 30.7 33.1 35.4 40.1

2” 50 30.3 33.3 36.3 39.9 42.2 45.2 48.2 54.1

2 1/2” 65 51.0 56.3 61.6 68.0 72.3 77.6 82.9 93.5

3” 80 72.0 85.5 99.0 115.2 126.0 139.5 153.0 180.0

4” 100 120.0 137.8 155.6 177.0 191.3 209.1 226.9 262.5

5” 125 202.5 238.1 273.8 316.5 345.0 380.6 416.3 487.5

6" 150 248 300 338 390 428

8" 200 364 443 495 570 623

0

5

5

10

10

The way to the right actuator

KFC

Differential pressure (bar)

16 Class 150 25 30

Torque Nm

Metal

Differential pressure (bar)

16 Class 150 25 30

Torque Nm

9.5

19.2

26.6

35.0

68.6

111.3

186.3

335

512.5

40

7.6

14.8

22.3

28.4

47.2

66

110

240

350

650

40

10.1

20.6

29.4

38.3

78.1

130

220

400

600

Class 300

8

15.5

24.3

31.3

52.8

80

200

300

420

Class 300

7.2

14.0

21.9

28.2

44.9

75

180

250

350

Class 300

10.8

22

32.3

41.7

87.6

180

300

500

750

600

400

200

100

80

60

40

30

20

10

Torque

[Nm]

KLINGER recommends to use

a factor of 1.5,

i.e. plus 50% for standard

calculations.

Remote Control,

double-acting actuator

51 A

3,5 4 4,5 5 5,5 6

Transfer the design torque and the control

pressure to obtain the working pont A.

Now you choose the actuator with the next

higher torque. In this case it is RC 230-DA.

Important information:

Please note, that KLINGER Ballostar KHE ball valves can be equipped with various types of gears and

actuators from other manufacturers!

In the interest of technical progress designs and dimensions are subjected to modification.


Product range

K

R

ey role

L

E

ink

I

N

G

outine

nnovation

avigation

rowth

fficiency

KLINGER product range

Ballostar® KHA

3-piece ball valve made of grey cast

iron, steel and stainless steel

Ballostar® KHI

2-piece ball valve with trunnion

mounted ball, made of grey cast

iron, steel and stainless steel

Ballostar® KHE

2-piece ball valve with floating ball,

made of steel and stainless steel

Monolith KHO

One-piece fully welded ball valve

made of casted steel

KLINGER Monoball®

One-piece ball valve made of

steel

KLINGER Ball-o-top

Brass ball valves

Piston valves KVN

made of grey cast iron, nodular cast

iron, steel and stainless steel

KLINGERMATIC®

Actuator for piston valves and ball

valves

Reflex and transparent

gauge glasses

Circular sight-glasses

AB cocks

Packing-sleeve cocks and pressuregauge

cocks in brass, steel and

stainless steel

KLINGER Fluid Control GmbH

A-2352 Gumpoldskirchen, Austria

Postfach 19, Am Kanal 8–10

Tel. +43 (0)2252-600-0

Fax +43 (0)2252-600-100

e-mail: office@klinger.kfc.at

www.klinger.kfc.at

KHE eng 6/10

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