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Marine Loading Systems - JH Menge & Co

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<strong>Marine</strong> <strong>Loading</strong> <strong>Systems</strong>


THE EXPERIENCE AND PROVEN PRODUCTS<br />

OF CE-LOADING SYSTEMS INC.<br />

Syltone <strong>Marine</strong>, Inc. high-quality, custom-engineered fluid<br />

handling products and experienced, service-oriented people have been<br />

serving the worldwide petroleum, chemical, and petrochemical markets<br />

for many years.<br />

Syltone <strong>Marine</strong>, Inc. was created through the acquisition and<br />

consolidation of the assets of AARIG Terminal <strong>Systems</strong> and CE-<strong>Loading</strong><br />

<strong>Systems</strong>, Inc. The result - a single source company with the capability of<br />

offering marine loading and tank truck tank car arms. As Syltone <strong>Marine</strong>,<br />

Inc., we are continuing to design, manufacture, and fabricate precisionengineered<br />

equipment for all your fluid handling needs. We also offer a<br />

complete range of marine arm refurbishment services.<br />

Syltone <strong>Marine</strong>, Inc., offers a variety of marine loading arms designed and<br />

assembled to handle all your fluid transfer requirements, from the smallest<br />

barge to the largest tanker. Our marine loading arm assemblies include:<br />

• A counterweighted design (CBA) with manual<br />

operation for small ships and barges.<br />

• A rotary counterweighted design (CEMA IV) with<br />

hydraulic assist and positive control for simple<br />

operation and maneuverability for small to large<br />

ships, tankers, and barges.<br />

In addition to the manufacture of marine arms, we provide complete<br />

refurbishment services. Your existing marine loading arms can be<br />

refurbished on-site, or at our manufacturing facility. We maintain a<br />

large inventory of parts which allows us to upgrade, rebuild, or service<br />

any existing marine arms.


The <strong>Co</strong>unter-Balanced <strong>Marine</strong> Arm (CBA)<br />

The <strong>Co</strong>unter-Balanced <strong>Marine</strong> <strong>Loading</strong> Arm (CBA) is manually<br />

operated, and fully balanced by utilizing counterweights on both the<br />

inboard and the outboard arms. It is an extremely versatile loading<br />

arm, and very easy to maneuver. It is best suited for loading/unloading<br />

barges and small ships.<br />

Standard Features:<br />

Sizes range from 6 inch to 10 inch diameter<br />

Available materials include carbon steel,<br />

low-temp carbon steel, stainless steel, and<br />

other alloys<br />

Replaceable stainless steel raceways for<br />

higher load capacity and longer service life<br />

<strong>Co</strong>rrosion resistant stainless steel inlaid<br />

packing faces for improved service life on<br />

all sealing surfaces<br />

Removable elbows at the riser/trunnion<br />

and apex swivel joints for easy seal<br />

replacement and inspection<br />

Drain connections at the<br />

riser, apex and Style 9<br />

Remote lubrication of the riser,<br />

trunnion, and apex swivel joints<br />

using Electro-Lubricators<br />

Optional Features:<br />

Manual quick<br />

connect/disconnect couplers<br />

Stray electrical current<br />

protection<br />

Piggyback Vapor return lines<br />

Access Ladders and work<br />

Platforms


The Rotary <strong>Co</strong>unterweighted (CEMA IV) <strong>Marine</strong> <strong>Loading</strong> Arm is<br />

engineered to fulfill industry’s demands for a dependable and easily<br />

operated marine arm system. The CEMA IV is fully balanced in all<br />

positions, and can be manually or hydraulically operated. It is best<br />

suited for loading/unloading small to large ships and barges.<br />

Standard Features:<br />

Sizes range from 6 inch to 16 inch diameter<br />

Available materials include carbon steel,<br />

low-temp carbon steel, stainless steel, and<br />

other alloys<br />

Replaceable stainless steel raceways for<br />

higher load capacity and longer service life<br />

<strong>Co</strong>rrosion resistant stainless steel inlaid<br />

packing faces for improved service life on<br />

all sealing surfaces<br />

Removable elbows at the riser/trunnion and<br />

apex swivel joints for easy seal<br />

replacement and inspection<br />

Drain connections at the<br />

riser, apex and Style 9<br />

CEMA IV <strong>Marine</strong> <strong>Loading</strong> Arms<br />

Remote lubrication of the riser,<br />

trunnion, and apex swivel joints<br />

using Electro-Lubricators<br />

Optional Features:<br />

<strong>Co</strong>mplete electro-hydraulic<br />

positive control system<br />

Manual or hydraulic powered<br />

quick connect/disconnect<br />

couplers<br />

Style 9 Bi-Pod Support Jack<br />

Single Stage Overtravel Alarm<br />

System<br />

Vessel deck or dock side<br />

Pendant <strong>Co</strong>ntrol System<br />

Stray electrical current<br />

protection<br />

Piggyback Vapor Return Lines<br />

Access Ladders and work<br />

Platforms<br />

Emergency Release System


<strong>Marine</strong> Arm Swivel Joints<br />

The heart of the Syltone <strong>Marine</strong> Inc’s. marine arms are the swivel joints.<br />

The Syltone <strong>Marine</strong> Inc’s., marine arm swivel joints have earned a<br />

reputation for capability and performance worldwide. Extremely reliable<br />

and low maintenance, they feature:<br />

• Replaceable stainless steel ball races which ensures longer service life.<br />

• Stainless steel inlaid seal faces which prevent seal face pitting and corrosion.<br />

• Split-flanged design to allow for easy seal maintenance and replacement.<br />

• A special weather seal to provide pressure relief from over lubrication and protect bearings<br />

from dust, dirt, and other contaminants.<br />

• A series of grease fittings which permits thorough lubrication of the entire raceway<br />

circumference, helping to decrease maintenance intervals and reduce downtime.<br />

Self Leveling<br />

Style 9<br />

Riser/Trunnion<br />

Carriage Assembly


<strong>Marine</strong> Arm Nomenclature<br />

<strong>Marine</strong> Arm Design Travel Limits<br />

OB Tuck Back<br />

(30° Max.)<br />

IB/OB Included Angle<br />

(150° Max.)<br />

Traverse<br />

(+/- 45°)<br />

IB Tilt Back<br />

(45° Max.)


<strong>Marine</strong> Arm Accessories<br />

Electro-hydraulic <strong>Co</strong>ntrol System with Positive <strong>Co</strong>ntrol<br />

The control system is electro-hydraulic with power supplied by an explosion-resistant, electric hydraulic<br />

pump power train. The arm can be controlled from a central control console, or from controls mounted<br />

on the riser tower. Indicator lights on the central control console monitor system operation and warning<br />

functions, with arm movement controlled through a selector switch. Hydraulic motors, driving through<br />

speed reducers, actuate the inboard and outboard arms. Traverse motion is by hydraulically powered<br />

action. By operating the three directional control valves, the arm can be made to extend, retract, or<br />

traverse. The operator maintains positive control at all times as the arm is maneuvered into position. The<br />

valves which control the arm are throttling valves which enable smooth and positive operation. Once<br />

hookup is accomplished, the hydraulic control is switched to neutral and the arm can easily follow the<br />

movements of the vessel.<br />

Pendant <strong>Co</strong>ntrol<br />

The Pendant <strong>Co</strong>ntroller provides vessel deck or dockside control for all operational functions of the<br />

loading arm. It is compact and convenient, utilizing a small, lightweight helical cable that may be<br />

plugged in to the central control console.<br />

Manual <strong>Co</strong>uplers<br />

Manual couplers may be installed on the outboard end of the marine arms. Rapid vessel manifold flange<br />

connections are possible by eliminating the studs, nuts, and gaskets normally required for hookup.<br />

These couplers meet U.S. <strong>Co</strong>ast Guard requirements for marine vessels and shore side installations<br />

with ANSI 150# and 300# flanges. They are available in 6” to 16” sizes.<br />

Hydraulic Quick Disconnect <strong>Co</strong>uplers (QDC)<br />

The hydraulic Quick Disconnect <strong>Co</strong>uplers are designed to connect marine loading arms to a ship’s<br />

manifold without the use of bolts , nuts, and gaskets. The coupler is activated by hydraulic motors<br />

driving clamping jaws that are similar to “C” clamps.<br />

Style 9 Bi-Pod Support Jack<br />

Most 12” and larger marine arms require a Bi-Pod Support Jack to partially support the weight of the<br />

product being transferred and help distribute the weight away from the vessel’s manifold. The Bi-Pod<br />

Support Jack is located on the lower elbow of the Style 9 triple swivel assembly.<br />

Single Stage Overtravel Alarm System<br />

The Overtravel Alarm System is designed to warn personnel by activating an audio and visual alarm<br />

when a loading arm is about to exceed the designed reach range envelope and enter into an unsafe<br />

operating condition.<br />

Piggyback Vapor return lines<br />

Certain toxic or hazardous products require a vapor recovery system, or a separate piping system<br />

designed to prevent toxins from being released into the atmosphere.The product is carried through the<br />

larger product arm with the smaller arm, or vapor line, attached “piggyback” style. This economical<br />

design saves dock space, eliminates the need for a separate vapor and product marine arm, and<br />

reduces the time required for hookup and disconnect.<br />

Access Ladders and work Platforms<br />

Access ladders complying with OSHA standards are available on the riser tower and inboard arm<br />

providing access to the riser, trunnion and apex swivel joints for inspection and maintenance


Mailing Address: P.O. Box 691247, Houston, Texas 77269-1247<br />

Street Address: 9111 Jackrabbit Road, Houston, Texas 77095<br />

Tel: 281-856-1300<br />

Fax: 281-856-1325<br />

email: sales@syltone.com<br />

Web: www.syltone.com

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