Marine Loading Systems - JH Menge & Co
Marine Loading Systems - JH Menge & Co
Marine Loading Systems - JH Menge & Co
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<strong>Marine</strong> <strong>Loading</strong> <strong>Systems</strong>
THE EXPERIENCE AND PROVEN PRODUCTS<br />
OF CE-LOADING SYSTEMS INC.<br />
Syltone <strong>Marine</strong>, Inc. high-quality, custom-engineered fluid<br />
handling products and experienced, service-oriented people have been<br />
serving the worldwide petroleum, chemical, and petrochemical markets<br />
for many years.<br />
Syltone <strong>Marine</strong>, Inc. was created through the acquisition and<br />
consolidation of the assets of AARIG Terminal <strong>Systems</strong> and CE-<strong>Loading</strong><br />
<strong>Systems</strong>, Inc. The result - a single source company with the capability of<br />
offering marine loading and tank truck tank car arms. As Syltone <strong>Marine</strong>,<br />
Inc., we are continuing to design, manufacture, and fabricate precisionengineered<br />
equipment for all your fluid handling needs. We also offer a<br />
complete range of marine arm refurbishment services.<br />
Syltone <strong>Marine</strong>, Inc., offers a variety of marine loading arms designed and<br />
assembled to handle all your fluid transfer requirements, from the smallest<br />
barge to the largest tanker. Our marine loading arm assemblies include:<br />
• A counterweighted design (CBA) with manual<br />
operation for small ships and barges.<br />
• A rotary counterweighted design (CEMA IV) with<br />
hydraulic assist and positive control for simple<br />
operation and maneuverability for small to large<br />
ships, tankers, and barges.<br />
In addition to the manufacture of marine arms, we provide complete<br />
refurbishment services. Your existing marine loading arms can be<br />
refurbished on-site, or at our manufacturing facility. We maintain a<br />
large inventory of parts which allows us to upgrade, rebuild, or service<br />
any existing marine arms.
The <strong>Co</strong>unter-Balanced <strong>Marine</strong> Arm (CBA)<br />
The <strong>Co</strong>unter-Balanced <strong>Marine</strong> <strong>Loading</strong> Arm (CBA) is manually<br />
operated, and fully balanced by utilizing counterweights on both the<br />
inboard and the outboard arms. It is an extremely versatile loading<br />
arm, and very easy to maneuver. It is best suited for loading/unloading<br />
barges and small ships.<br />
Standard Features:<br />
Sizes range from 6 inch to 10 inch diameter<br />
Available materials include carbon steel,<br />
low-temp carbon steel, stainless steel, and<br />
other alloys<br />
Replaceable stainless steel raceways for<br />
higher load capacity and longer service life<br />
<strong>Co</strong>rrosion resistant stainless steel inlaid<br />
packing faces for improved service life on<br />
all sealing surfaces<br />
Removable elbows at the riser/trunnion<br />
and apex swivel joints for easy seal<br />
replacement and inspection<br />
Drain connections at the<br />
riser, apex and Style 9<br />
Remote lubrication of the riser,<br />
trunnion, and apex swivel joints<br />
using Electro-Lubricators<br />
Optional Features:<br />
Manual quick<br />
connect/disconnect couplers<br />
Stray electrical current<br />
protection<br />
Piggyback Vapor return lines<br />
Access Ladders and work<br />
Platforms
The Rotary <strong>Co</strong>unterweighted (CEMA IV) <strong>Marine</strong> <strong>Loading</strong> Arm is<br />
engineered to fulfill industry’s demands for a dependable and easily<br />
operated marine arm system. The CEMA IV is fully balanced in all<br />
positions, and can be manually or hydraulically operated. It is best<br />
suited for loading/unloading small to large ships and barges.<br />
Standard Features:<br />
Sizes range from 6 inch to 16 inch diameter<br />
Available materials include carbon steel,<br />
low-temp carbon steel, stainless steel, and<br />
other alloys<br />
Replaceable stainless steel raceways for<br />
higher load capacity and longer service life<br />
<strong>Co</strong>rrosion resistant stainless steel inlaid<br />
packing faces for improved service life on<br />
all sealing surfaces<br />
Removable elbows at the riser/trunnion and<br />
apex swivel joints for easy seal<br />
replacement and inspection<br />
Drain connections at the<br />
riser, apex and Style 9<br />
CEMA IV <strong>Marine</strong> <strong>Loading</strong> Arms<br />
Remote lubrication of the riser,<br />
trunnion, and apex swivel joints<br />
using Electro-Lubricators<br />
Optional Features:<br />
<strong>Co</strong>mplete electro-hydraulic<br />
positive control system<br />
Manual or hydraulic powered<br />
quick connect/disconnect<br />
couplers<br />
Style 9 Bi-Pod Support Jack<br />
Single Stage Overtravel Alarm<br />
System<br />
Vessel deck or dock side<br />
Pendant <strong>Co</strong>ntrol System<br />
Stray electrical current<br />
protection<br />
Piggyback Vapor Return Lines<br />
Access Ladders and work<br />
Platforms<br />
Emergency Release System
<strong>Marine</strong> Arm Swivel Joints<br />
The heart of the Syltone <strong>Marine</strong> Inc’s. marine arms are the swivel joints.<br />
The Syltone <strong>Marine</strong> Inc’s., marine arm swivel joints have earned a<br />
reputation for capability and performance worldwide. Extremely reliable<br />
and low maintenance, they feature:<br />
• Replaceable stainless steel ball races which ensures longer service life.<br />
• Stainless steel inlaid seal faces which prevent seal face pitting and corrosion.<br />
• Split-flanged design to allow for easy seal maintenance and replacement.<br />
• A special weather seal to provide pressure relief from over lubrication and protect bearings<br />
from dust, dirt, and other contaminants.<br />
• A series of grease fittings which permits thorough lubrication of the entire raceway<br />
circumference, helping to decrease maintenance intervals and reduce downtime.<br />
Self Leveling<br />
Style 9<br />
Riser/Trunnion<br />
Carriage Assembly
<strong>Marine</strong> Arm Nomenclature<br />
<strong>Marine</strong> Arm Design Travel Limits<br />
OB Tuck Back<br />
(30° Max.)<br />
IB/OB Included Angle<br />
(150° Max.)<br />
Traverse<br />
(+/- 45°)<br />
IB Tilt Back<br />
(45° Max.)
<strong>Marine</strong> Arm Accessories<br />
Electro-hydraulic <strong>Co</strong>ntrol System with Positive <strong>Co</strong>ntrol<br />
The control system is electro-hydraulic with power supplied by an explosion-resistant, electric hydraulic<br />
pump power train. The arm can be controlled from a central control console, or from controls mounted<br />
on the riser tower. Indicator lights on the central control console monitor system operation and warning<br />
functions, with arm movement controlled through a selector switch. Hydraulic motors, driving through<br />
speed reducers, actuate the inboard and outboard arms. Traverse motion is by hydraulically powered<br />
action. By operating the three directional control valves, the arm can be made to extend, retract, or<br />
traverse. The operator maintains positive control at all times as the arm is maneuvered into position. The<br />
valves which control the arm are throttling valves which enable smooth and positive operation. Once<br />
hookup is accomplished, the hydraulic control is switched to neutral and the arm can easily follow the<br />
movements of the vessel.<br />
Pendant <strong>Co</strong>ntrol<br />
The Pendant <strong>Co</strong>ntroller provides vessel deck or dockside control for all operational functions of the<br />
loading arm. It is compact and convenient, utilizing a small, lightweight helical cable that may be<br />
plugged in to the central control console.<br />
Manual <strong>Co</strong>uplers<br />
Manual couplers may be installed on the outboard end of the marine arms. Rapid vessel manifold flange<br />
connections are possible by eliminating the studs, nuts, and gaskets normally required for hookup.<br />
These couplers meet U.S. <strong>Co</strong>ast Guard requirements for marine vessels and shore side installations<br />
with ANSI 150# and 300# flanges. They are available in 6” to 16” sizes.<br />
Hydraulic Quick Disconnect <strong>Co</strong>uplers (QDC)<br />
The hydraulic Quick Disconnect <strong>Co</strong>uplers are designed to connect marine loading arms to a ship’s<br />
manifold without the use of bolts , nuts, and gaskets. The coupler is activated by hydraulic motors<br />
driving clamping jaws that are similar to “C” clamps.<br />
Style 9 Bi-Pod Support Jack<br />
Most 12” and larger marine arms require a Bi-Pod Support Jack to partially support the weight of the<br />
product being transferred and help distribute the weight away from the vessel’s manifold. The Bi-Pod<br />
Support Jack is located on the lower elbow of the Style 9 triple swivel assembly.<br />
Single Stage Overtravel Alarm System<br />
The Overtravel Alarm System is designed to warn personnel by activating an audio and visual alarm<br />
when a loading arm is about to exceed the designed reach range envelope and enter into an unsafe<br />
operating condition.<br />
Piggyback Vapor return lines<br />
Certain toxic or hazardous products require a vapor recovery system, or a separate piping system<br />
designed to prevent toxins from being released into the atmosphere.The product is carried through the<br />
larger product arm with the smaller arm, or vapor line, attached “piggyback” style. This economical<br />
design saves dock space, eliminates the need for a separate vapor and product marine arm, and<br />
reduces the time required for hookup and disconnect.<br />
Access Ladders and work Platforms<br />
Access ladders complying with OSHA standards are available on the riser tower and inboard arm<br />
providing access to the riser, trunnion and apex swivel joints for inspection and maintenance
Mailing Address: P.O. Box 691247, Houston, Texas 77269-1247<br />
Street Address: 9111 Jackrabbit Road, Houston, Texas 77095<br />
Tel: 281-856-1300<br />
Fax: 281-856-1325<br />
email: sales@syltone.com<br />
Web: www.syltone.com