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Under SlAB - CSR Bradford Insulation

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<strong>Under</strong> <strong>SlAB</strong><br />

InSUlATIOn PrOdUCT SeleCTOr<br />

BCA 2010/nCC BCA BCA 2011 2010 2011


<strong>Bradford</strong> designSmart for Smarter Specifications<br />

<strong>Bradford</strong> designSmart has been<br />

developed to help architects, designers<br />

and specifiers select the right insulation<br />

products for their building projects.<br />

DesignSmart encompasses a range of tools and<br />

resources that will guide you through the requirements<br />

of the Building Code of Australia (BCA) and<br />

HIGH RISE<br />

APARTMENTS<br />

DESIGN GUIDE<br />

HIGH RISE APARTMENTS | PAGE 1<br />

HIGH RISE<br />

APARTMENTS<br />

HIGH RISE<br />

APARTMENTS<br />

DESIGN GUIDE<br />

DESIGN GUIDE<br />

BCA BCA 2010 2010<br />

HIGH RISE APARTMENTS | PAGE 1<br />

HIGH RISE APARTMENTS | PAGE 1<br />

HEALTHCARE<br />

BCA BCA 2010 2010<br />

DESIGN GUIDE<br />

BCA BCA 2010 2010<br />

HEALTHCARE | PAGE 1<br />

Commercial<br />

design Guides ><br />

BCA BCA 2010 2010<br />

OFFICE BUILDINGS<br />

INSULATION DESIGN GUIDE<br />

DesignSmart design guides<br />

contain all you need to<br />

know to meet the deemed<br />

to satisfy requirements of<br />

the BCA/NCC Section J for<br />

your specific building type.<br />

OFFICES | PAGE 1<br />

The designSmart tools include:<br />

BCA 2010/NCC 2011<br />

Online Calculator ><br />

The DesignSmart online<br />

calculator helps carry out<br />

complex calculations to<br />

allow you to quickly and<br />

easily design insulation<br />

systems for your project.<br />

National Construction Code (NCC), help carry out<br />

design calculations quickly and easily and allow you<br />

to compare different insulation systems to meet and<br />

exceed the regulations.<br />

DesignSmart also provides access to a wealth<br />

of resources including, data sheets, samples<br />

specifications, CAD files, MSDSs and expertise from<br />

our architectural specialists.<br />

COMMERCIAL ROOFING<br />

INSULATION PRODUCT SELECTOR<br />

Commercial<br />

Product Selectors ><br />

BCA 2010/NCC BCA BCA BCA 2011 2010 2010 2011<br />

<strong>Under</strong> <strong>SlAB</strong><br />

InSUlATIOn PrOdUCT SeleCTOr<br />

BCA 2010/nCC BCA BCA BCA 2011 2010 2010 2011<br />

The DesignSmart<br />

product selectors provide<br />

comprehensive design<br />

information to assist with<br />

developing project specific<br />

specifications while meeting<br />

Section J requirements for<br />

specific applications.<br />

Roofing Spacers - Ashgrid<br />

BCA/NCC Section J<br />

Compliant Roof<br />

Spacer System<br />

Version 1, August 2011<br />

CPd Training ><br />

For more information call 1300 887 160<br />

or visit bradfordinsulation.com.au/designsmart<br />

DesignSmart CPD training<br />

modules allow you to<br />

improve your understanding<br />

and expertise to meet<br />

Section J regulations within<br />

your practice.


COnTenTS<br />

1. Introduction 3<br />

2. <strong>Under</strong> Slab design Considerations 4<br />

2.1. The Benefits of Using <strong>Insulation</strong> 4<br />

2.2. Designing for BCA/NCC<br />

Section J and Green Star 4<br />

2.3. Designing for Noise Control 4<br />

2.4. Designing to Control Fire Risk 4<br />

2.5. Designing for Sustainability 4<br />

2.6. Designing for Installed Cost 5<br />

2.7. Designing for Aesthetics 5<br />

2.8. Designing for Indoor Air Quality 5<br />

2.9. Designing for Light Requirements 5<br />

3. energy efficiency (Section J) 6<br />

3.1. Roof Systems 7<br />

3.2. Floor Systems 7<br />

3.3.1. Roof System Very Light Roofs 8<br />

3.3.2. Light & Dark Coloured Roof Zones 9<br />

3.4. Floor Systems 10<br />

4. Applications and Products 11<br />

4.1. Introduction 11<br />

4.2. Material Base Blanket and System R-Values 11<br />

4.3. Available Facings for Roofing Blanket 11<br />

4.4. <strong>Under</strong>slab <strong>Insulation</strong> 12<br />

5. <strong>Insulation</strong> Installation 13<br />

5.1. General 13<br />

5.2. Installation Beneath Concrete Slab<br />

Roofs - Soffits 13<br />

6. Technical Information - <strong>Insulation</strong> 14<br />

6.1. Specifications 14<br />

6.2. Acoustics 14<br />

6.3. Fire Resistance 15<br />

7. Other Products 15<br />

7.1. Edmonds Ventilators 15<br />

7.2. Accessories 15<br />

8. Health and Safety 16<br />

9. Product Warranty 16<br />

<strong>Bradford</strong> <strong>Insulation</strong> is a member of<br />

the Green Building Council of Australia<br />

UNDER SLAB | PAGE 3<br />

1. InTrOdUCTIOn<br />

Designing and selecting the right materials to meet<br />

the building code and end user requirements is<br />

critical during the design phase of a project. With the<br />

introduction of the Building Code of Australia 2011<br />

(Contained within the National Construction Code of<br />

Australia NCC 2011), <strong>Bradford</strong> <strong>Insulation</strong> has updated<br />

this <strong>Under</strong> Slab Product Selector to incorporate the<br />

latest changes to the Energy Efficiency provisions for<br />

Class 2-9 commercial buildings.<br />

This brochure provides information on:<br />

• The building code energy provisions for under slab<br />

roof and floor insulation applications<br />

• How to meet and exceed these BCA/NCC<br />

requirements with <strong>Bradford</strong> <strong>Insulation</strong> products<br />

• Decorative and foil facing options for a broad range<br />

of applications<br />

In addition to this guide, the online DesignSmart<br />

calculator from <strong>Bradford</strong> <strong>Insulation</strong> has also been<br />

updated to provide a real-time BCA/NCC compliant<br />

calculator. Check online at<br />

www.bradfordinsulation.com.au.<br />

The BCA/NCC represents the minimum level of<br />

insulation for good energy efficiency and performance<br />

of the building envelope. Given the relatively low capital<br />

cost of insulation, increasing under slab insulation<br />

R-Values during the design phase can decrease the<br />

heating & cooling load, thus reducing project capital<br />

equipment costs as well as future running costs.


2. <strong>Under</strong> <strong>SlAB</strong> deSIGn COnSIderATIOnS<br />

2.1. The Benefits of Using <strong>Insulation</strong><br />

• Helps meet BCA/NCC Energy Efficiency requirements,<br />

by providing thermal insulation. By meeting these<br />

requirements your smart design helps reduce<br />

greenhouse gas emissions<br />

• A more comfortable working environment, by reducing<br />

heat flow in and out of the building<br />

• A better working environment, by reducing external<br />

noise and by deadening internal noise<br />

• A safer environment, as it reduces the possibility of fire<br />

spread in the event of a sub floor or ceiling space fire<br />

• Reduced building running costs, by reducing the load<br />

required to heat and cool the space and/or the size of<br />

the heating/cooling plant<br />

2.2. designing for BCA/nCC Section J<br />

and Green Star<br />

The Building Code of Australia (BCA) & National<br />

Construction Code (NCC) provide the minimum total<br />

thermal performance required for roofs and floors.<br />

<strong>Insulation</strong> plays a major role in achieving these<br />

minimum values.<br />

In Green Star buildings one of the highest factors that<br />

contribute to Green Star points is energy improvement.<br />

The upgrade of passive insulation within a building can<br />

result in significant energy savings.<br />

Regardless of the building achieving a Green Star<br />

rating or meeting deemed to satisfy provisions of the<br />

BCA/NCC there is a strong case to increase specified<br />

insulation performance, as the energy savings can<br />

quickly pay for the increase in capital costs.<br />

2.3. designing for noise Control<br />

Noise control particularly for interfloor concrete slabs<br />

can be critical. <strong>Bradford</strong> <strong>Insulation</strong>’s range of under slab<br />

products have been acoustically appraised and their<br />

Noise Reduction Coefficients (NRC) are available in the<br />

Technical Information section of this brochure.<br />

2.4. designing to Control Fire risk<br />

<strong>Bradford</strong> <strong>Insulation</strong> offers a range of facing<br />

and bulk insulation products that can meet the<br />

BCA/NCC Fire Hazard Properties and your project<br />

needs. Please ensure that your fire engineer reviews all<br />

recommendations prior to installation.<br />

2.5. designing for Sustainability<br />

<strong>Bradford</strong> <strong>Insulation</strong> glasswool is manufactured from up<br />

to 65%, recycled content. Much of this recycled glass<br />

is not suitable for recycling in flat or container glass<br />

manufacture. All water used in the manufacture of our<br />

glasswool products is also recycled.<br />

<strong>Bradford</strong> <strong>Insulation</strong> has undertaken an audit of our<br />

Glasswool, Rockwool and reflective foil laminate<br />

insulation manufacturing processes referencing the<br />

US EPA List of Ozone Depleting Substances (Class 1<br />

and Class 2). This audit found that no ozone depleting<br />

substances are involved in either the manufacture or<br />

composition of these products.<br />

Our conclusion is that <strong>Bradford</strong> <strong>Insulation</strong>’s glasswool,<br />

rockwool and reflective foil laminates have an Ozone<br />

Depleting Potential of zero. <strong>Bradford</strong> insulation<br />

recognises that our products have a significant role to<br />

play in the passive reduction of energy use in our world.<br />

designSmart <br />

Online Calculator<br />

Customised Information at your fingertips<br />

designSmart places all the information you need for your<br />

specific project at your fingertips. The web based tools allow<br />

you to review the BCA for each class of building and help you<br />

design and specify the insulation products to meet the building’s<br />

thermal and acoustic requirements<br />

Best of all, designSmart will email detailed design calculations,<br />

relevant product data sheets, MSDS and specifications to you to<br />

include in your project file, speeding up your design process.<br />

Let DesignSmart help you design smarter and faster.<br />

Visit bradfordinsulation.com.au/designsmart<br />

UNDER SLAB | PAGE 4


2.6. designing for Installed Cost<br />

<strong>Bradford</strong> <strong>Insulation</strong> glasswool is quick to install. One<br />

of the attributes of glasswool is that it can be easily<br />

cut and drilled to enable fixings and penetrations to be<br />

assembled through the insulation. Alternative products,<br />

such as polyester may get caught in drill bits resulting in<br />

delays to other trades following insulation contractors.<br />

Drilling through Glasswool Drilling through polyester<br />

2.7. designing for Aesthetics<br />

<strong>Bradford</strong> <strong>Insulation</strong> offers a range of products for under<br />

slab insulation:<br />

• Where aesthetics are a prime consideration, higher<br />

density products like <strong>Bradford</strong> Supertel and Ultratel <br />

provide a smoother flatter finish.<br />

• The <strong>Bradford</strong> Glasswool Building Blanket provides a<br />

good finish with some pillowing.<br />

Supertel for a high quality<br />

aesthetic finish<br />

Building Blanket for visually<br />

non critical areas<br />

UNDER SLAB | PAGE 5<br />

2.8. designing for Indoor Air Quality<br />

<strong>Bradford</strong> <strong>Insulation</strong>’s glasswool and rockwool insulation<br />

have been tested and found to have low Volatile Organic<br />

Content (VOC).<br />

2.9. design for light requirements<br />

A range of facing finishes are available for <strong>Bradford</strong><br />

under slab insulation as the colour and reflectivity of the<br />

facing can play a critical part in ensuring that the under<br />

slab insulation meets the lighting design requirement.


3. enerGY eFFICIenCY (SeCTIOn J)<br />

The BCA/NCC Section J makes provisions for energy<br />

efficiency in conditioned spaces, sound insulation and<br />

fire protection for public buildings. These recognise that<br />

well insulated buildings that control heat and cold, along<br />

with good acoustic insulation are important elements of<br />

good building design. Please note that the following is a<br />

guide only and <strong>Bradford</strong> <strong>Insulation</strong> recommends that you<br />

work closely with your building surveyor/private certifier,<br />

fire engineering consultant and insurance provider<br />

early in the design phase of your building to ensure<br />

compliance where appropriate.<br />

<strong>Bradford</strong> <strong>Insulation</strong> recommends an increase in<br />

insulation performance over and above BCA/NCC<br />

minimum levels. This will result in long term energy<br />

savings for the building with little increase in overall<br />

installed cost. Increasing insulation levels will quickly<br />

pay dividends for building owners presenting a short<br />

term return on installation costs. The benefits of<br />

reduced energy costs can be passed on to building<br />

occupants and contribute to a reduction of<br />

greenhouse gases.<br />

STeP A. Select the Climate Zone<br />

Compliance can be achieved via verification with an<br />

acceptable rating scheme or using the Deemed to<br />

Satisfy provisions in the BCA. In part, these general<br />

requirements are listed overleaf.<br />

The <strong>Bradford</strong> DesignSmart program has been developed<br />

specifically to help simplify the process of meeting the<br />

Deemed to Satisfy provisions of Section J1 for building<br />

elements forming the envelope of a conditioned space.<br />

Please refer to the BCA/NCC for the complete application<br />

of Section J and follow these simple steps to specify the<br />

right roofing and floor underslab insulation for your project.<br />

Select the climate zone for your project location<br />

A. from the BCA/nCC map<br />

B. determine the required thermal performance<br />

C.<br />

For your roof or floor system read off the<br />

minimum required insulation product<br />

The BCA/NCC specifies the minimum deemed to satisfy performance for roofs and floors dependent upon on the<br />

climate zone your building is in. Locate the climate zone from the following map or refer to abcb.gov.au for more<br />

detailed maps.<br />

10°<br />

110° 115° 120° 125° 130° 135° 140° 145° 150° 155° 160°<br />

15° Derby<br />

Broome<br />

20°<br />

Port Hedland<br />

Dampier<br />

Telfer<br />

Wyndham<br />

Halls Creek<br />

Darwin<br />

Katherine<br />

Timber Creek<br />

Oenpelli<br />

Elliot<br />

Tennant Creek<br />

Exmouth Alice Springs<br />

Newman<br />

Carnarvon<br />

Gascoyne<br />

Junction Warburton<br />

Yulara<br />

Amata<br />

Kulgera Birdsville<br />

Taroom<br />

Charleville Maryborough<br />

Wiluna Oodnadatta<br />

25° Innamincka<br />

Thargomindah<br />

Brisbane<br />

Coober Pedy<br />

Yalgoo<br />

Goondiwindi<br />

Tibooburra<br />

Geraldton<br />

Leigh Creek<br />

Bourke<br />

Kalgoorlie–Boulder<br />

Nullarbor<br />

30°<br />

Perth<br />

Merredin<br />

Norseman<br />

Eucla<br />

Ceduna<br />

Whyalla<br />

Broken Hill<br />

Ivanhoe<br />

Dubbo<br />

Tamworth<br />

Coffs Harbour<br />

Port Macquarie<br />

Bunbury<br />

Newdegate<br />

Esperance<br />

Burra<br />

Mildura Bathurst Newcastle<br />

Lord Howe Island<br />

Margaret River<br />

Port Lincoln Adelaide<br />

Kingscote<br />

Renmark Griffith<br />

Sydney<br />

Wollongong<br />

Albany Climate Zones<br />

Albury–Wodonga<br />

Canberra<br />

Zone 1 Zone 5<br />

Kingston SE<br />

Horsham<br />

Shepparton<br />

35°<br />

Zone 2 Zone 6<br />

Mount Gambier<br />

Ballarat Melbourne<br />

Lakes Entrance<br />

Zone 3 Zone 7<br />

40°<br />

VC00031.3<br />

Zone 4 Zone 8<br />

Borroloola<br />

Nhulunbuy<br />

Mount Isa<br />

Burketown<br />

Weipa<br />

Longreach<br />

Devonport<br />

Strahan<br />

Launceston<br />

Swansea<br />

www.abcb.gov.au<br />

Local Government Area boundary Hobart<br />

Last amended: May 2009<br />

Cooktown<br />

Cairns<br />

Townsville<br />

Mackay<br />

Rockhampton<br />

Southport Developed from a map produced<br />

by the Bureau of Meteorology<br />

105° 110° 115° 120° 125° 130° 135° 140° 145° 150° 155° 160° 165°<br />

UNDER SLAB | PAGE 6<br />

10°<br />

15°<br />

20°<br />

25°<br />

30°<br />

35°<br />

40°


STeP B. determine the Thermal<br />

Performance required by the BCA/nCC<br />

Select from either the Floor or Roof System tables.<br />

The energy efficiency provisions for roofing vary<br />

depending on the roof colour in climate zones 1,2<br />

and 3, Table 3.1 below reflects this requirement. For<br />

designs in climate zones 1,2 and 3 it is critical to<br />

obtain solar absorbance values from the roof material<br />

manufacturer in order to determine the required<br />

minimum insulation.<br />

3.1. roof Systems<br />

Please note that the absorbance values for each roof colour class are different between BCA 2010 and NCC 2011.<br />

roof Colour<br />

3.2. Floor Systems<br />

* ACH: Air changes per hour<br />

The BCA/NCC also sets out a requirement for<br />

adjustment of the minimum R-Value to compensate<br />

for loss of ceiling insulation. Please note the following<br />

tables do not address solutions where the loss of<br />

ceiling insulation exceeds the amount nominated in<br />

BCA 2010 table JI.3b. Please refer to the BCA/NCC<br />

for further details and contact <strong>Bradford</strong> <strong>Insulation</strong> for<br />

solutions.<br />

The tables below outline the minimum Total System<br />

R-Value required for Roof and Floor Systems for each<br />

climate zone.<br />

Climate Zones<br />

1 2 3 4 5 6 7 8<br />

Direction of Heatflow Inwards Outwards<br />

BCA 2010 Very Light Roofs (Absorbance ≤ 0.5) 3.2 3.2 3.2 3.2 3.2 3.2 3.7 4.8<br />

Light Roofs (0.5 > Absorbance ≤ 0.6) 3.7 3.7 3.7 3.2 3.2 3.2 3.7 4.8<br />

Dark Roofs (Absorbance > 0.6) 4.2 4.2 4.2 3.2 3.2 3.2 3.7 4.8<br />

nCC 2011 Very Light Roofs (Absorbance ≤ 0.4) 3.2 3.2 3.2 3.2 3.2 3.2 3.7 4.8<br />

Light Roofs (0.4 > Absorbance ≤ 0.6) 3.7 3.7 3.7 3.2 3.2 3.2 3.7 4.8<br />

Floor<br />

Dark Roofs (Absorbance > 0.6) 4.2 4.2 4.2 3.2 3.2 3.2 3.7 4.8<br />

Climate Zones<br />

1 2 3 4 5 6 7 8<br />

Direction of Heat Flow NCC 2011 Upwards Upwards & Downwards Downwards<br />

Suspended floor without inslab<br />

heating/cooling enclosed with mech<br />

vent ≤1½ ACH*<br />

Suspended floor with inslab<br />

heating/cooling enclosed with mech<br />

vent ≤1½ ACH*<br />

R1.0 R1.0 Nil Nil R1.0 R1.0 R1.5 R2.5<br />

R1.25 R1.25 R1.25 R1.25 R1.25 R1.25 R1.75 R2.75<br />

All other R2.0 R2.0 R2.0 R2.0 R2.0 R2.0 R2.0 R3.5<br />

UNDER SLAB | PAGE 7


STeP C. Select the Minimum <strong>Insulation</strong><br />

required to Comply<br />

The following tables allow you to select <strong>Bradford</strong><br />

<strong>Insulation</strong> products to meet the minimum nominated<br />

BCA/NCC requirement. Simply select the relevant<br />

roof or floor system on the appropriate table and read<br />

3.3.1. Very light Coloured roof<br />

See table 3.3.2 for Light and Dark roof colours in Climate Zones 1,2 and 3<br />

rOOF<br />

the recommended <strong>Bradford</strong> insulation product for the<br />

relevant climate zone.<br />

Note: These tables relate to products faced with light,<br />

medium or heavy duty foil only. For products with<br />

alternate facings, please contact <strong>Bradford</strong> <strong>Insulation</strong> for<br />

your specific design.<br />

Climate Zone 1 2 3 4 5 6 7 8<br />

Direction of Heat Flow Inwards Outwards<br />

Required Total R-Value 3.2 3.2 3.2 3.2 3.2 3.2 3.7 4.8<br />

Flat 150mm Concrete roof with Ceiling non-Ventilated) r1200<br />

air gap<br />

≥ 100mm<br />

< 600mm<br />

<strong>Bradford</strong> Gold<br />

<strong>Insulation</strong><br />

Anticon Foil<br />

Faced Blanket<br />

OR<br />

Supertel Foil Faced<br />

Flat 150mm Concrete roof with Suspended Ceiling Plenum return (Ventilated) r1300<br />

<strong>Bradford</strong> Gold<br />

<strong>Insulation</strong><br />

Anticon Foil<br />

Faced Blanket<br />

OR<br />

Flexitel Foil Faced<br />

55 55 55 55 55 55 130<br />

100HP<br />

+ R1.5<br />

ceiling<br />

batts<br />

50 50 50 50 50 50 100 *<br />

140 140 140 140 140 140 140 *<br />

130 130 130 130 130 130 130 *<br />

Flat 150mm Concrete roof with direct Fixed Ceiling (non Ventilated Air Gap 25mm-75mm) r1500<br />

Anticon Foil<br />

Faced Blanket<br />

OR<br />

Supertel Foil Faced<br />

Flat 150mm Concrete roof no Ceiling (non-Ventilated) r1400<br />

Anticon Foil<br />

Faced Blanket<br />

OR<br />

Supertel Foil Faced<br />

Flat 150mm Concrete roof no Ceiling (non-Ventilated) r1400 decorative Facing<br />

Anticon<br />

Faced Blanket<br />

OR<br />

Supertel Faced<br />

95 95 95 95 95 95 130 *<br />

75 75 75 75 75 75 100 *<br />

100HP 100HP 100HP 100HP 100HP 100HP 140 *<br />

100 100 100 100 100 100 * *<br />

130 130 130 130 130 130 140 *<br />

100 100 100 100 100 100 * *<br />

Note: The BCA/NCC includes a range of conditions that permit reductions of roof R-Value. Please refer to the BCA or the <strong>Bradford</strong><br />

website for more information.<br />

*Contact <strong>Bradford</strong>. For detailed system descriptions refer to the ICANZ handbook.<br />

UNDER SLAB | PAGE 8


3.3.2. light and dark Coloured roof in Climate Zones 1,2 and 3<br />

rOOF<br />

Roof Colour Light Dark<br />

Climate Zone 1 2 3 1 2 3<br />

Direction of Heat Flow Inwards Inwards<br />

Required Total R-Value 3.7 3.7 3.7 4.2 4.2 4.2<br />

Flat 150mm Concrete roof with Suspended Ceiling (non Ventilated) r1200<br />

air gap<br />

≥ 100mm<br />

< 600mm<br />

<strong>Bradford</strong> Gold<br />

<strong>Insulation</strong><br />

Anticon Foil Faced<br />

Blanket<br />

OR<br />

Supertel Foil Faced<br />

Flat Concrete roof with Suspended Ceiling Plenum return (Ventilated) r1300<br />

<strong>Bradford</strong> Gold<br />

<strong>Insulation</strong><br />

Anticon Foil<br />

Faced Blanket<br />

75 75 75 95 95 95<br />

63 63 63 75 75 75<br />

145 145 145 * * *<br />

Flat 150mm Concrete roof with direct Fixed Ceiling (non Ventilated Air Gap 25mm-75mm) r1500<br />

Anticon Foil Faced<br />

Blanket<br />

OR<br />

Supertel Foil Faced<br />

OR<br />

Flexitel Foil Faced<br />

Flat 150mm Concrete roof no Ceiling (non Ventilated) r1400<br />

Anticon Foil Faced<br />

Blanket<br />

OR<br />

Supertel Foil Faced<br />

Flat 150mm Concrete roof no Ceiling (non Ventilated) r1400 decorative Facing<br />

Anticon Faced Blanket<br />

OR<br />

Supertel Faced<br />

130 130 130 140 140 140<br />

100 100 100 N/A N/A N/A<br />

N/A N/A N/A 130 130 130<br />

130 130 130 145 145 145<br />

100 100 100 N/A N/A N/A<br />

145 145 145 * * *<br />

* * * * * *<br />

Note: The BCA/NCC includes a range of conditions that permit reductions of roof R-Value. Please refer to the BCA/NCC or the<br />

<strong>Bradford</strong> website for more information.<br />

*Contact <strong>Bradford</strong>. For detailed system descriptions refer to the ICANZ handbook.<br />

UNDER SLAB | PAGE 9


3.4. Floor Systems<br />

To ascertain the <strong>Bradford</strong> <strong>Insulation</strong> product to meet the minimum BCA/NCC requirement for floor systems select the<br />

type of floor and corresponding insulation product for the relevant climate zone for the building.<br />

FlOOr<br />

Climate Zone 1 2 3 4 5 6 7 8<br />

Direction of Heat Flow (applies to NCC 2011 only) Upwards<br />

Upwards &<br />

Downwards<br />

Downwards<br />

Suspended floor without inslab heating enclosed and mech vent R1.0 R1.0 Nil Nil R1.0 R1.0 R1.5 R2.5<br />

Suspended floor with inslab heating enclosed and mech vent R1.3 R1.3 R1.3 R1.3 R1.3 R1.3 R1.8 R2.8<br />

All other R2.0 R2.0 R2.0 R2.0 R2.0 R2.0 R2.0 R3.5<br />

Concrete Suspended Slab F0200 (Ventilated)<br />

Suspended floor<br />

without inslab<br />

heating enclosed but<br />

with mech vent<br />

≤1½ ACH**<br />

Suspended floor<br />

with inslab heating<br />

enclosed and mech<br />

vent ≤1½ ACH**<br />

All other<br />

Hebel Floor Panel Powerfloor F0300 (Ventilated)<br />

Suspended floor<br />

without inslab<br />

heating enclosed but<br />

with mech vent ≤1½<br />

ACH**<br />

Suspended floor<br />

with inslab heating<br />

enclosed but with<br />

mech vent<br />

≤1½ ACH**<br />

All other<br />

Anticon Foil<br />

Faced Blanket<br />

OR<br />

Supertel<br />

Foil Faced<br />

Anticon Foil<br />

Faced Blanket<br />

OR<br />

Supertel<br />

Foil Faced<br />

Anticon Foil<br />

Faced Blanket<br />

OR<br />

Supertel<br />

Foil Faced<br />

OR<br />

Flexitel<br />

Foil Faced<br />

Anticon Foil<br />

Faced Blanket<br />

OR<br />

Supertel<br />

Foil Faced<br />

Anticon Foil<br />

Faced Blanket<br />

OR<br />

Supertel<br />

Foil Faced<br />

Anticon Foil<br />

Faced Blanket<br />

OR<br />

Supertel<br />

Foil Faced<br />

*Contact <strong>Bradford</strong> <strong>Insulation</strong> for detailed system descriptions.<br />

**ACH - Air changes per hour<br />

55 55 N/A N/A 55 55 55 95<br />

25 25 N/A N/A 25 25 38 75<br />

55 55 55 55 55 55 75 100HP<br />

38 38 38 38 38 38 50 100<br />

75 75 75 75 75 75 75 140<br />

75 75 75 75 75 75 75 *<br />

N/A N/A N/A N/A N/A N/A N/A 130<br />

55 55 N/A N/A 55 55 55 75<br />

25 25 N/A N/A 25 25 25 63<br />

55 55 55 55 55 55 55 95<br />

25 25 25 25 25 25 38 75<br />

55 55 55 55 55 55 55 130<br />

50 50 50 50 50 50 50 100<br />

UNDER SLAB | PAGE 10


4. APPlICATIOnS And PrOdUCTS<br />

4.1. Introduction<br />

As most <strong>Bradford</strong> <strong>Insulation</strong> under slab products<br />

combine a glasswool base blanket with a facing, a very<br />

wide range of products is available. In order to select<br />

the right products for your application we recommend<br />

that you follow these simple steps:<br />

1. Determine the product required to meet the thermal<br />

requirements of the project using Tables 3.3.1 to 3.4.<br />

2. Select the facing that provides the best level<br />

of performance or aesthetics for your<br />

particular application using Table 4.3.<br />

3. Specify these materials as follows:<br />

<strong>Bradford</strong> Glasswool [Supertel 50] faced with <strong>Bradford</strong><br />

[Thermofoil Medium Duty].<br />

4.3 Available Facings for <strong>Under</strong> Slab Applications<br />

Anticon products are available in a range of facings as follows:<br />

Facing description<br />

4.2. Material Base Blanket (rMAT ) & Total<br />

System r Values (rT ) - explained<br />

AS/NZS 4859.1: 2002 allows insulation manufacturers<br />

to present the performance in a number of ways.<br />

Two common methods of presenting product<br />

performance are R MAT (the base material thermal<br />

performance) or R T (the total performance of the<br />

product installed in a system). E.g. Anticon 100HP has<br />

a base blanket performance of R2.5 (R MAT ), however,<br />

when installed in a warehouse roof, the total R-Value<br />

of the roof can be calculated as R3.2 (R T ). <strong>Bradford</strong><br />

presents its product performance as base blanket<br />

performance R MAT to allow designers the flexibility to<br />

design and specify the most cost effective projects. To<br />

ensure value for money it is important that products<br />

are compared based on the same criteria, e.g. base<br />

material performance or total performance.<br />

Condensation<br />

Control<br />

FOIl FACInGS - SUITABle FOr All SYSTeM APPlICATIOnS<br />

Thermofoil <br />

Medium Duty<br />

Thermofoil<br />

Heavy Duty<br />

Premium<br />

<strong>Under</strong> Slab Facing<br />

Aesthetics Acoustics<br />

A strong foil with good<br />

tear resistance 3 3 3 `<br />

Premium strength for a<br />

premium finish 3 3 3 3 3<br />

A thicker, stiffer facing that provides<br />

a premium aesthetic finish. Suitable<br />

for use in sprinkler and non sprinkler<br />

applications when faced to Supertel<br />

board - complies to AS 3837<br />

3 3 3 3 3<br />

deCOrATIVe FACInGS - OnlY SUITABle FOr r1400 SYSTeMS<br />

Thermoplast<br />

White Decorative<br />

Facing<br />

Thermofoil<br />

black<br />

Perforated<br />

foil<br />

A white decorative facing with<br />

medium level of reflectivity 3 3 3 3 3<br />

Low reflectivity foil facing 3 3 3<br />

Available in reflective foil or<br />

Thermoplast white not suitable<br />

as a vapour barrier 3 3 x 3 3<br />

Ultraphon Premium woven glass facing 3 3 3 3 3 3<br />

UNDER SLAB | PAGE 11


4.4. Popular <strong>Under</strong> Slab Product & Facing Combinations<br />

There are many <strong>Bradford</strong> <strong>Insulation</strong> base blanket and facing permutations that can be manufactured. However, the<br />

most applicable and cost effective solutions are as follows:<br />

Application Base Blanket Facing<br />

Car parks where high light reflectivity and high durability<br />

is required.<br />

Supertel or Ultratel glasswool. White Thermoplast<br />

Exposed ceiling where a flat finish is required Supertel or Ultratel glasswool <strong>Under</strong>slab Premium facing<br />

Car parks where high reflectivity and puncture resistance is required Supertel or Ultratel glasswool. <strong>Under</strong>slab premium facing<br />

Car parks where high light reflectivity and good acoustic absorption<br />

is required.<br />

Roof insulation where maximum thermal performance is required and<br />

insulation is hidden from view (ie concealed by plasterboard).<br />

Applications where acoustic absorption is critical. Provides low reflectivity,<br />

high durability and relatively flat surface<br />

Chilled beam applications where acoustic absorption is critical and a<br />

premium black finish is required<br />

Applications where low reflectivity and high durability and relatively dark<br />

surface is required.<br />

Car parks which require low reflectivity and high durability, some pillowing<br />

is acceptable.<br />

UNDER SLAB | PAGE 12<br />

Supertel or Ultratel glasswool. Acoustituff<br />

Glasswool Building Blanket.<br />

Thermofoil Medium or<br />

Heavy Duty<br />

Supertel or Ultratel glasswool. Black Ultraphon<br />

Supertel or Ultratel glasswool Black Ultraphon<br />

Supertel or Ultratel glasswool. Black Thermofoil<br />

Glasswool Building Blanket. Thermofoil


300mm<br />

5. InSUlATIOn InSTAllATIOn<br />

5.1. General<br />

<strong>Bradford</strong> <strong>Insulation</strong>’s under slab products should be<br />

installed by qualified professionals. Care should be<br />

taken in the installation of the insulation to ensure<br />

that sufficient room is provided to allow the insulation<br />

to recover to its design thickness. If the insulation is<br />

compressed the total R-Value will be reduced and the<br />

insulation may not recover to meet the design R-Value<br />

600mm 300mm<br />

UNDER SLAB | PAGE 13<br />

5.2. Installation Beneath Concrete Slab<br />

roofs - Soffits<br />

When fixing insulation to underside of slab, insulation is<br />

pinned to slab using plastic anchors such as Hilti X-IE6<br />

or similar. The insulation lap is taped using a <strong>Bradford</strong><br />

reinforced foil tape. Fixing option 1 facilitates even<br />

spacing of fasteners across the whole project.<br />

Fixing option 1 - Premium appearance - Supertel or Ultratel - limited pillowing<br />

300mm<br />

600mm 600mm 300mm<br />

1150mm 50mm<br />

(min)<br />

Fixing option 2 - Building Blanket - some pillowing<br />

1200mm 150mm<br />

50mm<br />

(min)<br />

1150mm<br />

150mm overlap<br />

Plastic anchor<br />

Foil tape<br />

to match facing<br />

Plastic anchor<br />

Foil tape<br />

to match facing


6. TeCHnICAl InFOrMATIOn - InSUlATIOn<br />

The following tables outline the key technical<br />

information on under slab products. Further information<br />

can be found on the product data sheets<br />

6.1. Specifications<br />

Product<br />

AnTICOn <br />

Base Blanket<br />

Material<br />

r-Value<br />

r MAT<br />

Base<br />

Blanket<br />

nominal<br />

Thickness<br />

(mm)<br />

6.2. Acoustics<br />

Internal environments in applications such as offices<br />

and car parks can be significantly improved by the<br />

introduction of products with acoustic performance.<br />

UNDER SLAB | PAGE 14<br />

available from the <strong>Bradford</strong> <strong>Insulation</strong> website<br />

www.bradfordinsulation.com.au<br />

nominal<br />

length (m)<br />

nominal<br />

Width<br />

(mm)<br />

nominal<br />

Coverage<br />

per roll (m 2 )<br />

nominal<br />

density<br />

(kg/m 3 )<br />

nominal<br />

Pack<br />

Weight* (kg)<br />

Anticon 55 R1.3 60 15 1200 18 9.8 18.63<br />

Anticon 55 R1.3 60 15 1400 21 9.8 21.32<br />

Anticon 75 R1.8 80 15 1200 18 10.8 23.49<br />

Anticon 95 R2.3 100 10 1200 12 11.3 18.90<br />

Anticon 110 R2.5 110 10 1200 12 11.0 19.86<br />

Anticon 100HP R2.5 100 10 1200 12 14.0 22.14<br />

Anticon 130 R3.0 130 10 1200 12 12.0 24.06<br />

Anticon 140 R3.3 140 7.5 1200 9 13.5 21.02<br />

Anticon 145 R3.6 145 7.5 1200 9 15.9 24.80<br />

BUIldInG BlAnKeT<br />

Building Blanket<br />

FleXITel <br />

R1.3 60 15 1200 18 9.8 10.6<br />

R1.8 80 10 1200 12 10.8 10.4<br />

R2.3 100 10 1200 12 11.3 13.6<br />

R3.0 130 10 1200 12 12.0 18.7<br />

Flexitel R3.5 130 2.4 1200 2.88 24 9.4<br />

SUPerTel <br />

Supertel<br />

* Nominal weights based on base blanket/board (for information only)<br />

R0.74 25 2.4 1200 2.88 32 23<br />

R1.1 38 2.4 1200 2.88 32 21<br />

R1.5 50 2.4 1200 2.88 32 23<br />

R1.8 63 2.4 1200 2.88 32 23.2<br />

R2.2 75 2.4 1200 2.88 32 20.7<br />

R3.0 100 2.4 1200 2.88 32 18.4<br />

For applications where acoustics are to be considered,<br />

please contact <strong>Bradford</strong> for project specific technical<br />

information.


6.3. Fire resistance<br />

Where ceiling linings are to be designed for fire resistance the following table provides information on fire indices to<br />

AS/NZS1530.3 and group classifications to AS/NZS3837.<br />

Product Facing<br />

Building Blanket<br />

Supertel<br />

Ultratel<br />

7. OTHer PrOdUCTS<br />

7.1. edmonds Ventilation<br />

Edmonds manufactures an extensive range of naturally and hybrid powered roof<br />

vents for commercial applications.<br />

Product description<br />

Hurricane <br />

ecopower ®<br />

7.2. Accessories<br />

The Australian leader in industrial ventilation. The Edmonds Hurricane ventilator has a vertical<br />

vane design, which considerably increases its exhaust capacity over traditional spherical vane vent<br />

designs of the same throat diameter. Available in throat sizes from 100mm to 900mm, and can<br />

also be supplied to work in corrosive environments. Also available in a wide range of colours to<br />

match Colorbond ®<br />

roofs.<br />

Edmonds ecopower ®<br />

ventilators are the world's first true hybrid ventilators that will work in all<br />

conditions, even when there is no wind. They provide peak performance, using less energy than an<br />

average incandescent light globe. Available in 400mm, 600mm and 900mm throats. Also available<br />

in a wide range of colours to match Colorbond ®<br />

roofs.<br />

<strong>Bradford</strong> <strong>Insulation</strong> recommends a broad range of accessories to enable contractors to get all they need to do the job<br />

from a single supplier.<br />

Product description<br />

reinforced<br />

Foil Tapes<br />

Ignitability<br />

<strong>Bradford</strong> offers a complete range of foil tapes to match the <strong>Bradford</strong> applied product facings, Contact<br />

<strong>Bradford</strong> for full information.<br />

nylon anchors <strong>Bradford</strong> recommends Hilti X-IE6 nylon anchors or similar. For details contact your anchor supplier.<br />

UNDER SLAB | PAGE 15<br />

AS/nZS1530.3 AS/nZS3837<br />

Spread of<br />

Flame<br />

Heat<br />

evolved<br />

Smoke<br />

developed<br />

Group<br />

Classification<br />

Foil (MD & HD) 0 0 0 0-1 1<br />

Thermofoil (Black/White) 14 0 0 4 1<br />

Ultraphon 0 0 0 3 1<br />

Acoustituff 12 0 1 5 1<br />

Premium <strong>Under</strong>slab Facing 0 0 0 0-1 1


Publish date: 09 /11 Doc ref: B 00004<br />

8. HeAlTH And SAFeTY<br />

Glasswool and rockwool insulation products are<br />

excellent insulation materials and are fully safe to use<br />

under all conditions. Both insulation materials have<br />

been in worldwide use for over 70 years, and during that<br />

time their manufacture and use have been extensively<br />

monitored and researched.<br />

<strong>Bradford</strong> <strong>Insulation</strong> glasswool and rockwool products<br />

are manufactured using the latest FBS-1 technology and<br />

are not classified as hazardous according to the criteria<br />

of the ASCC (Formerly NOHSC) guidelines.<br />

Detailed information on health & safety is contained<br />

in the MSDS & ICANZ (<strong>Insulation</strong> Council of Australian<br />

& New Zealand) literature available from our website:<br />

www.bradfordinsulation.com.au.<br />

9. PrOdUCT WArrAnTY<br />

<strong>CSR</strong> Building Products Limited warrants <strong>Bradford</strong><br />

<strong>Insulation</strong> products to be free of defects in materials<br />

and manufacture. <strong>Bradford</strong> <strong>Insulation</strong> foil faced<br />

products should not come into contact with water or<br />

used in an unusual outside application or alkaline<br />

environment, Contact <strong>Bradford</strong> <strong>Insulation</strong> for further<br />

details. For full product warranty details please refer<br />

to our website.<br />

<strong>Bradford</strong><br />

55 Stennett Rd<br />

Ingleburn NSW 2565 Australia<br />

Telephone 1300 887 160 Facsimile (02) 9765 7002<br />

www.bradfordinsulation.com.au<br />

<strong>Bradford</strong> <strong>Insulation</strong> is a business division of <strong>CSR</strong> Building Products Limited ABN 55 008 631 356<br />

The contents of this brochure are copyright protected and may not be reproduced in any form without prior written consent of <strong>Bradford</strong> <strong>Insulation</strong>. Recommendations and<br />

advice regarding the use of the products described in this brochure are to be taken as a guide only, and are given without liability on the part of the company or its employees.<br />

We reserve the right to change product specifications without prior notification, please refer to the <strong>Bradford</strong> website for the latest version of this document. The purchaser<br />

should independently determine the suitability of the product for the intended use and application.

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