Connector system - Plastimat

Plastimat GmbH

The worldwide solution to 7 & 13 pins connections 

between the car, caravan and trailer 

The safe and sound connection between car and trailer 

OE electrical equipment in Germany 

all new cars fitted with a towbar 

have a 13 pin electrics system (DIN 11446) 

95 % of all trailers have 12N 7 pin plugs (ISO 1724) 

Additional electrical equipment in Germany 

only becomes compatible with Europe 

by use of an universal adaptor 

Made in Germany

European patent registered 

Europe 

Europe has 12N 7 pin plugs (ISO 1724) 

Plastimat GmbH 

The Solution: 

-plug 

• suitable for 7- bis 13-pin 

connections 

• replaces 13-pin system 

• no conversion adaptors needed 

• 25 A / 12 V rated 

• compatible with aluminium-plugs 

• choice of screw or crimp terminal 

• compatible with „MULTICON“ plugs 

• accepts 95% of all trailer plugs 

-socket 

• suitable for 7- bis 13-pin 

connections 

• watertight 

• with additional rubber sealing

130 t. injection moulding machine for 2 materials

Production programme 

Certificate according to ISO/TS 16949 

Content 

1.0 Connectors 12 V 

1.1 – 1.4 Connectors, , 7/13 pin 

& connectors 7-pin ISO 1724 

1.5 – 1.8 Connectors 13 pin ISO 11446 

1.9 – 1.13 Adapter, grommets & contacts 

1.14 – 1.16 Sockets testers, crimp tools ans electrical kits 

2.0 Connectors 24 V 

2.1 – 2.4 Connectors 7 pin ISO 1185, ISO 3731 

2.5 – 2.10 Connectors 15-pin , EBS, ABS Adapters 

2.11 – 2.11 Crimping tools 

2.13 – 2.15 Electrical coils 7-core, 15-core, EBS, ABS, adaptors 

3.0 Ligth & reflection 

3.1 – 3.3 Safety hazard warning lights 

3.4 – 3.7 Blinking light for tail lifts 

3.8 – 3.13 Side markers, clearance lights and reflectors 

4.0 CIP connecting system 

4.1 – 4.1 Miniature connecting system 

Plastimat GmbH

screw terminals 

crimp terminals 

trailer caravan connector system 7- / 13-pin 

Article no. Product description 

; socket: complies with quality specification of ISO 11446 

Impact resistant plastic 

With grommet 

782 320 000 

With micro-switch for rear fog light 

7-pin 

782 322 000 13-pin 

... ... 2.. Crimp contacts 

782 320 100 

Without micro-switch for rear fog light 

7-pin 

782 322 100 13-pin 

... ... 3.. Crimp contacts 

... ... ..1 Individual packaging 


12 V | ISO 1724 + 6 contacts 

• NL approval No. NEN 6120 

• Compatible with 7-pin connector system ISO 1724 (+6 extra contacts) 

• With rubber seal in cover 

• Miralloy finished contacts 

• 25 Amp. / 12 volts rated 

• Standard micro-switch IP 40 for cut-off of rear fog light 

• Material: PA 6 GF30 

• Version for OEM 

• Axial cable exit 

1.1 Made in Germany

trailer caravan connector system 7- / 13-pin 



12 V | ISO 1724 + 6 contacts 

; plug: complies with quality specification of ISO 11446 


With rubber seal 

Screw connection of the terminals 

782 310 000 7-pin 

782 312 000 13-pin 


... ... 1.. Dissembled 

• NL approval No. NEN 6120 

• Compatible with 7-pin connector system ISO 1724 (+6 extra contacts) 



• Waterproofed 

• Material: PP 


Plastimat GmbH 1.2

Connector system | 7-pin | 12 V | ISO 1724 


7-pin plastic 12 N socket ISO 1724 


Middle-contact with contact pin 

25 Amp. / 12 volts rated 


782 120 000 With mechanical rear fog light cutout 

782 120 200 Without mechanical rear fog light cutout 

Accessories 

782 102 000 Grommets with flat sides, cable exit: axial 


7-pin plastic 12 N socket ISO 1724 

Aluminium 




782 124 000 With mechanical rear fog light cutout 

782 124 200 Without mechanical rear fog light cutout 

Accessories 

782 100 000 Grommets, round, cable exit: axial 

1.3 Made in Germany



782 110 000 7-pin plastic 12 N plug ISO 1724 


With pull relief 





782 111 000 7-pin plug ISO 1724 

Aluminium 






1.4





13-pin socket ISO 11446 


With grommet 


780 200 000 Without micro-switch for rear fog light 

780 301 000 With micro-switch for rear fog light 

780 301 400 With micro-switch for rear fog light, lateral exit right 

Crimp connection of the terminals 

780 200 100 Without micro-switch for rear fog light 

780 301 300 With micro-switch for rear fog light 

780 202 000 Park socket ISO 11446 


• With rubber seal in cover 



• Standard micro-switch IP 40 for cut-off of rear fog light 



• Axial cable exit 

1.5 Made in Germany



782 213 000 13-pin plug ISO 11446 





... ... .5. Dissembled 



• Material: PP 

• High-strength cable gland 

• Bayonet nut connector 



soldering terminals 


Connector system | 13-pin | 12 V 


13-pin socket ISO 11446 

40 mm 


With grommet 

Without micro-switch for rear fog light 

Incl. Soldering contacts (can also be crimped) 

780 500 100 Axial exit 

780 700 100 Lateral exit right 

Incl. Crimp contacts 

780 500 200 Axial exit 

780 700 200 Lateral exit right 


ISO 11446 | 40 mm 

• Santoprene seal in the cover 





• Microswitch possible 

1.7 Made in Germany

12 V | passenger car | Identification 

and colour of the insulation on individual cores 

of connecting cables for connectors to DIN ISO 

Contact no. Contact no. Colour of Contact no. Colour of 

Function ISO 1724 ISO 3732 insulation ISO 11446 insulation 

Turn signal indicator, left 1 yellow 1 yellow 

Fog tail light 2 blue 2 blue 

Ground for circuit of contacts 1-7 3 white 3 white 

Turn signal indicator, right 4 green 4 green 

Right hand tail light, contur light, 

side marking lights and registration 

plate light 5 brown 5 brown 

Brake lights 6 red 6 red 

Left hand tail light, contur light, 

side marking lights and registration 

plate light 7 black 7 black 

Reversing lights 1 yellow 8 pink 

Ground lead for reversing light 

and power supply (Continious plus) 3 white 13 white/red 

Power supply (Continious plus) 4 green 9 orange 

Not occupied 5 brown 

Power supply 

(circuited with ignition switch) 6 red 10 grey 

Ground for power supply 

(circuited with ignition switch) 7 black 11 white/black 


Adapters for caravan | for ISO 11446 / ISO 1724 

trailer connect system 13-/ 7 pin or 7/13-pin 


780 415 000 Adapter P 50 

13 to 7 pin 

Length: 50 mm 

13-pin socket on towing vehicle / 7-pin plug on trailer 

ISO 11446 to ISO 1724 

• rubber seal in cover 

• material: PA6 GF30 


780 425 000 Adapter-GB 

7 to 13 pin 

Length: 50 mm 


ISO 1724 to ISO 11446 



1.9 Made in Germany

Adapters for caravan | for ISO 11446 / ISO 1724 

trailer connect system 13-/ 7 pin or 13/13-pin 


780 405 000 Short Adapter 

13 to 7-pin 


ISO 11446 to ISO 1724 




782 305 000 Universal Short Adapter ( -system) 

13 to 13- pin 

13-pin socket on towing vehicle, 

7-pin plug on trailer 

ISO 11446 to ISO 1724 or 





1.10

Adapters for caravan / trailer connect system 

for ISO 11446 / ISO 1724 | 13-/ 7 pin or 7/13-pin 


780 401 000 Cable Adapter 

13- to 7- pin 

Length: 700 mm 


ISO 11446 to ISO 1724 



780 403 000 Cable Adapter 

7- to 13– pin 

Length: 700 mm 


ISO 1724 to ISO 11446 


1.11 Made in Germany


782 100 000 Grommet round axial 

782 102 000 Grommet standard (flat sides) axial 

782 104 000 Grommet round with double axial exit 

782 106 000 Grommet standard (flat sides) with double axial exit 

• Material: TPE 


782 109 200 Grommet with bellows axial 

782 109 000 Grommet with bellows lateral exit right 

782 109 100 Grommet with bellows lateral exit right, assembly line 

• Material: TPE 

Grommets 


Contacts for caravan / trailer connect system 12 V 


Soldering contacts (can also be crimped) 

For socket ISO 11446 

780 200 650 0,75mm 2 

780 200 660 1,5mm 2 

780 200 670 2,5mm 2 

For socket ISO 11446 40 mm 

780 900 100 0,75mm 2 

780 900 200 1,5mm 2 

780 900 300 2,5mm 2 


Crimp contacts for socket ISO 11446 

RAM contact sleeves 

780 301 930 0,5-1,0mm 2 (Reel of 3.000 pcs) 

780 301 920 1-2,5mm 2 (Reel of 3.000 pcs) 

780 301 940 2,5-6mm 2 (Reel of 3.000 pcs) 

Crimp contacts for -sockets 

Contact sleeves 

782 999 500 0,75-1,5mm 2 (Reel of 1.200 pcs) 

782 999 550 1,5-2,5mm 2 (Reel of 1.200 pcs) 

Contact pins 

782 999 600 0,75-1,5mm 2 (Reel of 1.200 pcs) 

782 999 650 1,5-2,5mm 2 (Reel of 1.200 pcs) 



782 999 100 Socket tester ST-17, 12 V 

With load 

ISO 11446, and ISO 1724 


Socket tester and crimping tool 

780 301 990 Crimping tool for RAM contact sleeves 

• inserts and nippers available for any contact 


24 V | commercial vehicle | Identification 

and colour of the insulation on individual cores 

of connecting cables for connectors to DIN ISO 

Contact no. Contact no. Colour of Contact no. Colour of Contact no. Colour of 

Function ISO 1185 ISO 3731 insulation ISO 7638 insulation ISO 12098 insulation 

Turn signal indicator, left 3 yellow 1 yellow 

Fog tail light 7 blue 3 blue 

Ground for circuit of contacts 1-7 1 white 4 white 

Turn signal indicator, right 

Right hand tail, contur light, side marking 

5 green 2 green 

lights and registration plate light 6 brown 6 brown 

Brake lights 

Left hand tail, contur light, side marking 

4 red 7 red 

lights and registration plate light 2 black 5 black 

Reversing lights 

Ground lead für reversing light 

3 yellow 8 pink 

and power supply (Continious plus) 1 white 

Power supply (Continious plus) 4 red 9 orange 

Not occupied 2 black 

Power supply (circuited with ignition switch) 6 brown 

Trailer brake controller 7 blue 

Controller via ground 5 green 

Brake lining wear sensor 10 grey 

Pressure sensor for spring breaking system 11 white/black 

Rear axle lift system 12 white/blue 

Ground for data line 13 white/red 

Solenoid control valve plus 1 red 

Electronic plus 2 black 

Electronic minus 3 yellow 

Solenoid control valve minus 4 brown 

Warning system 5 white 

Data line 

6 

7 

white/green 

white/brown 

14 

15 

white/green 

white/brown 

2.1 Made in Germany

Manufacturing of contacts (up to 32 automatically manufacturing processes) • approximately 18 Mio. pieces per year

Trailer connector system | 7-pin | 24 V | ISO 1185 and 3731 


Socket 7-pin, 24 V 

Aluminium 

Screw terminals 

Rubber seal in cover 

20 Amp. / 24 Volt rated 

incl. grommet 

785 124 000 ISO 1185, Version N 

785 124 100 ISO 1185, Version S 

2.3 Made in Germany

Trailer connector system | 7-pin | 24 V | ISO 1185 and 3731 


785 114 000 ISO 1185, Version N 

Plug 7-pin, 24 V 

Aluminium 


High-strength cable gland incl. pull relief 


... ... ..1 Indiviual packaging 


785 114 100 ISO 1185, Version S 

Plug 7-pin, 24 V 

Aluminium 


High-strength cable gland incl. pull relief 


... ... ..1 Indiviual packaging 


2.4

Trailer connector system | 15-pin | 24 V | ISO 12098 


Socket 15-pin, 24 V, ISO 12098 

high-strength cable gland 

for cable diameter 10-14mm 

15 x 1,5 mm 2 

785 320 100 incl. contact pins and seals 

785 320 200 without contact pins / seals 


for corrugated tube NW 13, 180° 

15 x 1,5 mm 2 



Accessories 

Contact pin 1 - 2,5 mm 2 (2 parts) 

785 120 911 Individual contact pin 

785 120 910 Reel of 1.200 pcs. 

785 110 940 Seals 1-2,5mm 2 (per 2.500 pcs.) 

785 220 300 Park socket 24 V 

• Controlled according to GGVS/ADR 

• Injected rubber seal in housing and cover 

• Material contact pins: nickel silver, optimum corrosion protection 

• Contact pins composed of 2 parts with outer ring 

• OEM Version 

2.5 Made in Germany

Trailer connector system | 15-pin | 24 V | ISO 12098 




for cable diameter 10-14mm 

15 x 1,5 mm 2 

785 310 100 incl. contact sleeves and seals 

785 300 200 without contact sleeves / seals 

Plug 15-pin, 24 V, ISO 12098 

with trumpet cap and anti-kink protection 

15 x 1,5 mm 2 



Accessories 

Contact sleeves 1 - 2,5 mm 2 (3 parts) 

785 110 911 individual contact sleeves 

785 110 910 Reel of 1.200 pcs. 



• Material contact sleeves: nickel silver, optimum corrosion protection 

• Contact sleeves composed of 3 parts with inner spring and outer ring 


Trailer connector system | EBS 7-pin | 24 V | ISO 7638 


EBS-socket 7-pin, 24 V, ISO 7638 


for cable diameter 8-12,5mm; 5x1,5mm 2 + 2x4mm 2 




for corrugated tube NW 13, 180°; 5x1,5mm 2 + 2x4mm 2 



Accessories 



785 120 910 Reel of 1.200 pcs. 


Contact pin 4 mm 2 (2 parts) 


785 120 920 Reel of 1.200 pcs. 

785 110 950 Seals 4mm 2 (per 2.500 pcs.) 

785 220 300 Park socket 24 V 






2.7 Made in Germany

Trailer connector system | EBS 7-pin | 24 V | ISO 7638 




for cable diameter 8-12,5mm 

5x1,5mm 2 + 2x4mm 2 



EBS-Plug 7-pin, 24 V, ISO 7638 


5x1,5mm 2 + 2x4mm 2 



Accessories 



785 110 910 Reel of 1.200 pcs. 


Contact sleeves 4 mm 2 (3-teilig) 


785 110 920 Reel of 1.200 pcs. 






Trailer connector system | ABS 5-pin | 24 V | ISO 7638 


ABS-socket 5-pin, 24 V, ISO 7638 


for cable diameter 8-12,5mm; 3x1,5mm 2 + 2x4mm 2 


785 120 200 without contact pins and seals 


for corrugated tube NW 13, 180°; 3x1,5mm 2 + 2x4mm 2 


785 120 310 without contact pins and seals 

Accessories 



785 120 910 Reel of 1.200 pcs. 


Contact pin 4 mm 2 (2-teilig) 


785 120 920 Reel of 1.200 pcs. 


785 220 300 Park socket 24 V 






2.9 Made in Germany

Trailer connector system | ABS 5-pin | 24 V | ISO 7638 




for cable diameter 8-12,5mm 

3x1,5mm 2 + 2x4mm 2 





3x1,5mm 2 + 2x4mm 2 



Accessories 



785 110 910 Reel of 1.200 pcs. 


Contact sleeves 4 mm 2 (3 parts) 


785 110 920 Reel of 1.200 pcs. 






2-parts nickel silver 

3-parts nickel silver 

seal 


Crimping tools 

785 121 900 Crimping tool for contact pins 

single-wire-sealing 

15-pin, EBS and ABS socket 24 V 

785 111 900 Crimping tool for contact sleeves 

single-wire-sealing 

15-pin, EBS and ABS socket 24 V 


Sink erosion


7-core electrical coil 

6x1mm 2 + 1x1,5mm 2 

Working length: 3,5m 

Outer diameter: 45mm 

788 500 550 with 2 aluminium plugs, Version N, ISO 1185 

788 500 650 with 2 aluminium plugs, Version S, ISO 1185 


Electrical coils | 24 V 

• Material: PUR 

• Recoil properties according to OEM requirements 


6x1mm 2 + 1x1,5mm 2 



788 510 500 with 2 moulded plastic plugs, Version N, ISO 1185 

788 510 600 with 2 moulded plastic plugs, Version S, ISO 3731 






3x2,5mm 2 + 12x1,5mm 2 

Working length: 3,5m; Outer diameter: 75mm 

with 2 plugs 15-pin ISO 12098 

788 700 100 with clamped cable gland 

788 710 100 with trumpet cap and anti-kink protection 


Electrical coils | 24 V 



7-core electrical coil EBS 

2x4mm 2 + 3x1,5mm 2 + 1x (2x1,5mm 2 ) 


with 2 plugs EBS ISO 7638 

added, twisted data pair (contact no. 6+7) 1x (2x1,5mm 2 ) 

788 600 500 with high-strength cable gland 


5-core electrical coil ABS 

2x4mm 2 + 3x1,5mm 2 


with 2 plugs ABS ISO 7638 

788 600 400 with high-strength cable gland 





2.14

Electrical coils | 24 V | Adapter 


2x7-core electrical coil 

6x1mm 2 + 1x1,5mm 2 per coil 



with plug 15-pin and 2 plugs 7-pin Version N/S 

788 900 300 Plastic plug, 9 contacts connected 

788 900 200 Plastic plug, 12 contacts connected 




788 700 500 Short Adapter 24 V 

Towing vehicle: 15-pin ISO 12098, Trailer: 7-pin ISO 1185 & 3731 

1 x 15-pin plug ISO 12098 

1 x 7-pin socket N version , ISO 1185 

1 x 7-pin socket S version, ISO 3731 

• Material: PA6 GF30 


Injection machine/tool for “silicon“

Safety hazard warning lights | § 53 a Abs. 1 StVZO 


NEW 

Safety hazard warning light with LED “PALE” 

Controlled according to GGVS/ADR 

Equipment : 2 x batteries LR20 (not included) 

767 000 000 Bulk (without batteries) 

767 000 001 Individual packaging in a cardboard box (without batteries) 

767 000 100 Bulk (including 2 batteries LR20) 

767 000 101 Individual packaging in a cardboard box (including 2 batteries LR20) 



Halogen-Sicherheits-Warnblinkleuchte Safety hazard warning light 

P30 with working lamp 

Battery version 



760 000 000 Bulk 

760 000 001 Individual packaging in a cardboard box 

760 000 002 Hardbox 

Accessories 

750 000 300 Hardbox for P 30 


3.2 Made in Germany

Safety hazard warning lights | § 53 a Abs. 1 StVZO 


Safety hazard warning light 

P31 with working lamp 

Rechargeable version 



with recharger, universal 12 / 24 V 

Discharge protection 

750 000 000 Bulk 


750 000 002 Hardbox 


Safety hazard warning light 

P32 without working lamp 

Battery version 



765 000 000 Bulk 


765 000 002 Hardbox 

Accessories 

750 000 300 Hardbox for P 31 / P 32 


3.3

Blinking lights for tail lifts | § 53 b StVZO 


Hula Blitz D with LED 

Cover in zinc die-cast, Cable exit: 12cm 

742 200 101 Individual light 24 V 


742 200 102 Complete electrical kit 24 V 



• Lenght of life of the LEDs : more than 10.000 hours 

• LED block: water & dust resistant 

• Controlled according to GGVS/ADR; OEM Version 

Hula Blitz blinking light 

Cover in zinc die-cast 

Incl. bulbs 





• Controlled according to GGVS/ADR; OEM Version 

3.4 Made in Germany

Blinking lights for tail lifts | § 53 b StVZO 


Hula Blitz blinking light 

Orange polycarbonate cover 

incl. bulbs 





Product description 

• housing for foot shift mechanism to be made of zinc diecasting 

• switch waterprotected/waterproof 

• waterproofed cable connections 

• Customized solutions 



3.5

Hazard warning markers/warning flags | § 53 b StVZO 


Chequered warning markers / warning flags 

with cord 

Material: reflective plastic film 

Dimensions: 25cm breit, 42cm hoch 

Kit = 2 pcs, left and right 

930 000 000 Kit 

920 000 000 Kit with 2 aluminium holders 

930 001 000 Warning flag, left 

930 002 000 Warning flag, right 

940 009 000 Aluminium holder 

3.6 Made in Germany

Plastimat is certified 

according to ISO/TS 16949 

The measuring station 

is integrated in our 

CAD-programme

3.8 


Reflectors 

Reflector round Ø 60 mm; with screw hole Ø 6 mm 

790 001 110 white 

790 001 130 white, + adhesive film 

790 001 410 yellow 

790 001 430 yellow, + adhesive film 

790 001 710 red 

790 001 730 red, + adhesive film 

Reflektor round Ø 60 mm, + adhesive film 

790 001 120 white 

790 001 420 yellow 

790 001 720 red 

Reflector 95 x 44 mm, + adhesive film 

790 002 120 white 

790 002 420 yellow 

790 002 720 red


Side markers | § 51 a StVZO 

Side Marker P 200 

Controlled according to GGVS 

Dimensions: 100x44x6mm 

Hole diameter: Ø 4mm; hole center distance: 90mm 

With rubber seal 

Light with glass base W3W (not included) 

775 000 010 With straight socket incl. rubber seal 

775 000 020 With angled socket 

Accessories 

775 000 210 Mounting plate, short P200 

775 000 310 Mounting plate with bracket, short P200 

775 000 110 Mounting plate with bracket, long P200 

• P200: different possibilities of mounting 


3.9

Stahlstraße 1 

D-33378 Rheda-Wiedenbrück 

phone: +49 (0) 52 42 - 40 75-0 

fax: +49 (0) 52 42 - 40 75-29 

E-Mail: info@plastimat-gmbh.de 


Freiburger Straße 35 

D-16515 Oranienburg 

phone: +49 (0) 33 01 - 59 75-0 

fax: +49 (0) 33 01 - 59 75-99 

E-Mail: info@plastimat.de 

www.plastimat.de

Connector system - Plastimat

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