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MAINTENANCE MANUAL - Meritor

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MFS 06<br />

MFS 07<br />

MFS 08<br />

MFS 14<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Front Axle (Non-tractive)<br />

Edition october/11<br />

MM11135


Index<br />

1 - Important information .......................................................................................... 03<br />

2 - Exploded view .................................................................................................... 04<br />

3 - Introduction and description ............................................................................... 06<br />

4 - Failure correction ................................................................................................ 10<br />

5 - Inspection ........................................................................................................... 12<br />

6 - Lubrificacion e Maintenance ............................................................................... 15<br />

7 - Adjustments ........................................................................................................ 21<br />

8 - Removal ............................................................................................................. 33<br />

9 - Preparation of parts for assembly ....................................................................... 40<br />

10 - Installation ......................................................................................................... 45<br />

11 - Torque specifications .......................................................................................... 60<br />

12 - Special tools ....................................................................................................... 62<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong>


Updating of Changes in the Axle<br />

To maintain the maintenance manual up-todate,<br />

for each change that occurs in the axle,<br />

a Technical Instruction will be issued with the<br />

data and the implications stemming from these<br />

changes. At the foot of each of each page of this<br />

manual, there is an area designated for noting<br />

the number of each Technical Instruction that involves<br />

possible changes occurring on that page,<br />

as shown in the example below:<br />

Safety<br />

The use of safety equipment is of extreme importance<br />

at the time of maintenance of the axle.<br />

• Upon using a hammer or carrying out any<br />

operation that involves impact, use safety<br />

goggles.<br />

• Upon handling hot parts, use appropriate<br />

gloves.<br />

ASBESTOS AND NON-ASBESTOS FIBERS<br />

Some brake linings contain asbestos fibers,<br />

a hazardous cancer and pulmonary disease<br />

causing agent. Some brake linings contain fibers<br />

without asbestos, but for which the effects<br />

of prolonged exposure are unknown. Great<br />

care must be taken upon handling both types<br />

of material.<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Important information<br />

3


Exloded view<br />

UPPER AND<br />

LOWER<br />

NON-DRIVE<br />

FRONT AXLE<br />

4 <strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

DOUBLE NUT<br />

SINGLE NUT SINGLE NUT


ITEM DESCRIPTION ITEM DESCRIPTION<br />

1 Cotter pin<br />

2 Castle nuts<br />

3 Steering arm<br />

4 Key<br />

5 Pivot<br />

6 Bolt<br />

7 Lubrification pin<br />

8 Shaft end cover - with hole for lubrication<br />

9 Shaft end cover - sealed<br />

10 Gasket<br />

11 Needle bearing<br />

12 Tip shaft bronze bushing<br />

13 Tip shaft nylon bushing<br />

14 Stub axle<br />

15 Castle nuts<br />

16 Cotter pin<br />

17 Seal - Tip shaft bushing<br />

18 Nut limiter bolt<br />

19 Steering limiter bolt<br />

20 Porca Castelo<br />

21 Cotter pin<br />

22 Shim<br />

23 Beam<br />

24 Flat key<br />

25 Cotter threaded<br />

26 Key nut<br />

27 Axial bearing and plan seal<br />

28 Axial bearing and seal<br />

29 Whole axial bearing and seal<br />

30 King pin<br />

31 Key<br />

32 Connecting arm<br />

33 Cotter pin<br />

34 Castle nuts<br />

35 Pivot of the tie bar<br />

36 Screw clamp<br />

37 Lock nut<br />

38 Connecting bar<br />

39 Sealer cub<br />

40 Internal bearing cone<br />

41 Internal bearing cup<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

42 Wheel bolt<br />

43 Hub<br />

44 Bearing wheel cup - internal<br />

45 Bearing wheel cone - internal<br />

46 Adjustment nut<br />

47 Lock ring pierced<br />

48 Lock washer<br />

49 Counter nut<br />

50 Washer “D”<br />

51 Adjustment nut<br />

52 Cotter pin<br />

53 Gasket<br />

54 Cover hub<br />

55 Bolt and nut<br />

56 Shaft end cover<br />

57 Washer key<br />

Exloded view<br />

5


Introduction and description<br />

Description<br />

The front non-drive axles Arvin<strong>Meritor</strong> have the<br />

following components: (Figure 1).<br />

• Tie bar, stub axle and king pin.<br />

The right side tie bar is the mirror image of<br />

the left side tie bar and converts the force of<br />

the tie bar into movement to turn the right side<br />

stub axle, wheel and tire around the king pin.<br />

The stub axle and king pin assembly is similar<br />

to the left side, except for the absence of the<br />

steering arm.<br />

• Stub axle<br />

Stub axles are evaluated in accordance with<br />

the front axle capacity. All models use straight<br />

stub axle pins. Three types of bushings are<br />

used: nylon, bronze and Easy Steer®.<br />

STUB AXLE<br />

TIE BAR<br />

PIVOT<br />

CONNECTING<br />

ARM<br />

TIE BAR<br />

• Steering Arm<br />

The steering arm (normally a cast component)<br />

converts the force of the steering arm in a turning<br />

movement through the left side axle stub<br />

king pin.<br />

STEERING<br />

ARM<br />

Figure 1a<br />

Figure 1<br />

6 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


Identification of the Axles<br />

All the information necessary for any Arvin<strong>Meritor</strong><br />

front axle is indicated on the axle identification<br />

plate. Figure 2.<br />

Before beginning service operations, identify<br />

the unit to be repaired, consulting the identification<br />

plate fastened on the beam. This information<br />

will allow correct identification of the<br />

spare parts desired, thus allowing execution of<br />

a more rapid and precise service operation.<br />

Figure 2<br />

Figure 3<br />

MODEL<br />

CUST. NO.<br />

PART. NO.<br />

SER. NO.<br />

FRONT<br />

AXLE<br />

Identification Plate<br />

VARIACIÓN PRINCIPAL<br />

0 Conceptual design FMVSS-121<br />

1 Stub axle of straight axle with seal<br />

and new steering arm assembly<br />

2 Const.. stub pin with seal<br />

3 Larger beam and stub axle<br />

4 Easy Steer® Bushing<br />

5 Tubular beam<br />

6 Low weight beam<br />

7 Model with center point<br />

8 Easy Steer® Plus Bushing<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

RATIO<br />

DATE<br />

BASIC CAPACITY<br />

A 5.000 lbs (2268 Kg)<br />

B 6.000 lbs (2722 Kg)<br />

C 7.000-8.000 lbs (3175-3629 Kg)<br />

D 9.000 lbs (4082 Kg)<br />

E 10000 lbs (4536 Kg)<br />

F 12.000-13.200 lbs (5443-5987 Kg)<br />

G 14.600 lbs (6622 Kg)<br />

L 16.000-20.000 lbs (7258-9072 Kg)<br />

LX 30.000 lbs (13.608 Kg)<br />

U 28.000-30.000 lbs (12.701-13.608<br />

Kg)<br />

FF - 931 - NX-122<br />

Introduction and description<br />

Model (Model)<br />

Cust.No. (Customer n°)<br />

Part.No. (Part n°)<br />

Ratio (Reductions of the differential)<br />

Série No. (Serie n°)<br />

Date (Date of manufacture)<br />

Designation of the model. See Figures 3 and<br />

3A. For information regarding all models, see<br />

Figure 4.<br />

BASIC SERIES<br />

BRAKE<br />

SPECIFICATION<br />

NUMBER<br />

NUMERICAL<br />

SEQUENCE<br />

ALTERACIÓN DE PROYECTO<br />

0 Tempered king pin<br />

1 Straight king pin<br />

2 Special connecting arm<br />

3 Distance of 127 mm (5”) from the center of<br />

the stub axle to the spring seat<br />

4 Distance of 127 mm (5”) from the center of<br />

the stub axle to the spring seat and special<br />

connecting ARMS.<br />

5 Special wheel end<br />

6 Double lowering of the beam<br />

7


Introduction and description<br />

Figure 3A<br />

<strong>Meritor</strong><br />

F = Front<br />

S = Non-drive<br />

steering axle<br />

NEW MODELS<br />

GAWR pounds<br />

or tone<br />

INDICATES VARIATION ON THE<br />

BEAM KING PIN OR BUSHING:<br />

1 - Straight king pin –Easy Steer®<br />

2 - bushing – Tapered king pin – needle bearing<br />

3 - Beam of alloy material (India)<br />

4 - Straight king pin – bronze bushing<br />

MFS - XX - 000X - NX XXX<br />

KPI<br />

0 - No Standard<br />

1 - 68” (1727,2 mm)<br />

2 - 69” (1752,6 mm)<br />

3 - 71” (1803,4 mm)<br />

4 - 71,5” (1816,1 mm)<br />

5 - 72” (1828,8 mm)<br />

6 - 65,25” (1657,4 mm)<br />

7 - 60” (1524,0 mm)<br />

8 - 67,5” (1714,5 mm)<br />

9 - 68,5” (1739,9 mm)<br />

HEIGHT FROM THE CENTER<br />

OF THE BOSS FOR THE<br />

KING PIN TO THE SURFACE<br />

OF THE SPRING SEAT<br />

0 - No Standard<br />

1 - 3,30” (83,8 mm)<br />

2 - 3,50” (88,9 mm)<br />

3 - 3,74” (3,74 mm)<br />

4 - 5,00” (127,0 mm)<br />

5 - 2,50” (63,5 mm)<br />

MANUFACTURING LOCATION<br />

N - North America<br />

S - South America<br />

E - Europe<br />

A - Australia / Asia<br />

MAIN DESIGN VARIATION<br />

A - Conventional stub axle<br />

B - Whole connecting arm<br />

C - Whole connecting arm and backing<br />

plate<br />

D - Whole connecting arm, brake spider<br />

and unitized hub<br />

GAWR = Gross Axle Weight Rating<br />

KPI = king Pin Inclination<br />

“ = Inches<br />

NUMERICAL<br />

SEQUENCE<br />

BRAKE<br />

8 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


For axles manufactured in Brazil identified by the initial 8, adopt the values for the axles identified by the initial 9.<br />

E.g., FF-844 adopt values indicated for FF-944.<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Introduction and description<br />

Figure 4 - INFORMATION ON MODELS OF THE NON-DRIVE FRONT AXLES<br />

NUM./MOD. CAPACITY MAIN VARIATION DESIGN ALTERATION<br />

FC-901 3.175 Kg (7.000 lbs) Conceptual design FMVSS-121 Straight stub axle pin<br />

FC-903 3.175 Kg (7.000 lbs) Conceptual design FMVSS-121 Distance 127 mm (5”) from stub axle center<br />

to spring seat<br />

FC-921 3.175 Kg (7.000 lbs) Conceptual design FMVSS Straight stub axle pin<br />

FC-941 3.629 Kg (8.000 lbs) Easy Steer® Design Straight stub axle pin<br />

FD-833 2.070 Kg (4.560 lbs) Larger beam and stub axle Straight stub axle pin<br />

FC-901 4.082 Kg (9.000 lbs) Conceptual design FMVSS-121 Straight stub axle pin<br />

FC-931 4.082 Kg (9.000 lbs) Larger beam and stub axle Straight stub axle pin<br />

MFS-09 4.082 Kg (9.000 lbs) Larger beam and stub axle Distance 127 mm (5”) from stub axle center<br />

to spring seat<br />

FD-961 4.536 Kg (10.000 lbs) Low weight beam Straight stub axle pin<br />

FE-970 4.536 Kg (10.000 lbs) Centered point design Tempered stub pin<br />

FF-921 5.443 Kg (12.000 lbs) Sealed stub axle pin Straight stub axle pin – off road<br />

FF-931 5.443 Kg (12.000 lbs) Straight stub axle pin<br />

FF-932 5.443 Kg (12.000 lbs) Special connecting arm<br />

FF-933 5.443 Kg (12.000 lbs) Distance 127 mm (5”) from stub axle center<br />

to spring seat<br />

FF-934 5.443 Kg (12.000 lbs) Distance 127 mm (5”) from stub axle center<br />

to spring seat and special connecting arm<br />

FF-941 5.443 Kg (12.000 lbs) Easy Steer® Design Straight stub axle pin<br />

FF-942 5.987 Kg (13.200 lbs) Easy Steer® Design Distance 127 mm (5”) from stub axle center<br />

to spring seat<br />

FF-943 5.443 Kg (12.000 lbs) Easy Steer® Design Special connecting arm<br />

MFS-13<br />

5.443 Kg (12.000 lbs) Easy Steer® Design Distance 127 mm (5”) from stub axle center<br />

FF 944<br />

to spring seat and special connecting arm<br />

FF-961 5.443 Kg (12.000 lbs) Straight stub axle pin<br />

FF-971 5.443 Kg (12.000 lbs) Centered point design Straight stub axle pin<br />

FG-931 6.622 Kg (14.600 lbs) Straight stub axle pin<br />

FG-933 6.622 Kg (14.600 lbs) Distance 127 mm (5”) from stub axle center<br />

to spring seat<br />

FG-941 6.622 Kg (14.600 lbs) Easy Steer® Design Straight stub axle pin<br />

FG-943 6.622 Kg (14.600 lbs) Easy Steer® Design Distance 127 mm (5”) from stub axle center<br />

to spring seat<br />

FL-931 9.072 Kg (20.000 lbs) Straight stub axle pin<br />

FL-933 9.072 Kg (20.000 lbs) Distance 127 mm (5”) from stub axle center<br />

to spring seat<br />

FL-941 9.072 Kg (20.000 lbs) Easy Steer® Design Straight stub axle pin<br />

FL-943 9.072 Kg (20.000 lbs) Easy Steer® Design Distance 127 mm (5”) from stub axle center<br />

to spring seat<br />

FL-951 9.072 Kg (20.000 lbs) Tubular axle beam Straight stub axle pin<br />

FU-910 12.600 Kg Sealed stub axle pin and connecting<br />

arm assembly<br />

Tapered stub axle pin<br />

FU-935 13.608 Kg Special wheel ends<br />

MFS-06<br />

2.631 Kg (5.800 lbs) Easy Steer® Design Straight stub axle pin<br />

5301<br />

Easy Steer® bushing<br />

MFS-07<br />

3.171 Kg (7.000 lbs) Easy Steer® Design Straight stub axle pin<br />

MFS-08RA<br />

Easy Steer® bushing<br />

9


Failure correction<br />

Failure correction<br />

Check the tables below to correct possible failures in the axle<br />

CONDITION CAUSe CORRECTION<br />

Tires wear out rapidly or have irregular<br />

wear<br />

1. Tires with incorrect calibration.<br />

2. Unbalanced tires.<br />

3. Incorrect alignment of tandem<br />

axles.<br />

4. Incorrect divergence.<br />

5. Incorrect steering arm geometry.<br />

6. Excessive play of the wheel<br />

hub<br />

Vehicle with steering difficulty 1. Low pressure in the hydraulic<br />

steering system.<br />

2. Steering joints need lubrication.<br />

3. King pin stuck.<br />

4. Incorrect steering arm geometry.<br />

5. Caster out of adjustment.<br />

6. Connecting arm ends difficult<br />

to move.<br />

7. Worn back-up ring.<br />

Tie bar terminals worn 1. Tie bar pivots need lubrication.<br />

2. Severe operating conditions.<br />

3. Damaged cowl in the pivot of<br />

the tie bar<br />

Tie bar, pivot, steering arm or<br />

connecting arm crooked or broken<br />

1. A great deal of pressure in the<br />

steering power system.<br />

2. Interruption pressure of the<br />

steering power system out of<br />

adjustment.<br />

3. Vehicle working under severe<br />

conditions.<br />

4. Steering box poorly adjusted<br />

or not operating well.<br />

5. Steering limits adjusted incorrectly.<br />

1. Calibrate the tires with the<br />

specified pressure.<br />

2. Balance or change tires.<br />

3. Align the tandem axles.<br />

4. Adjust the divergence.<br />

5. Repair the steering arm as<br />

necessary.<br />

6. Readjust the play of the end<br />

bearings.<br />

1. Repair the steering system.<br />

2. Lubricate the steering joints.<br />

3. Replace the king pin.<br />

4. Correct the steering system as<br />

necessary.<br />

5. Adjust the caster.<br />

6. Replace the ends.<br />

7. Replace the ring.<br />

1. Lubricate the pivots of the tie<br />

bar. Check that the lubrication<br />

tables are being followed.<br />

2. Increase the frequency of lubrication<br />

inspection.<br />

3. Replace the cowl.<br />

1. Adjust the pressure of the<br />

steering power system.<br />

2. Check that the vehicle is operating<br />

correctly.<br />

3. Install the Add-on type system<br />

correctly.<br />

4. Check.<br />

5. Check adjustments of steering<br />

limits<br />

10 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


Failure Correction<br />

Check the tables below to correct possible failure in the axle.<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

CONDITION CAUSE CORRECTION<br />

Steering pivot worn or broken 1. Torque of the tie rod greater<br />

than specified.<br />

2. Lack of lubrication or incorrect<br />

lubrication.<br />

3. Directional steering limit out of<br />

adjustment.<br />

King pins and bushings worn 1. Gaskets or seals lacking or<br />

worn.<br />

2. Incorrect lubrication.<br />

3. The axle is not lubricated with<br />

the specified frequency.<br />

4. Incorrect<br />

dures.<br />

lubrication proce-<br />

5. Lubrication frequency incompatible<br />

with the operating conditions.<br />

Front axle vibrating or “shaking”<br />

during operation<br />

Failure correction<br />

1. Tighten the fasteners of the tie<br />

rod fasteners with the specified<br />

torques.<br />

2. Lubricate the steering joints.<br />

3. Adjust the limits with the specified<br />

dimensions.<br />

1. Replace the gaskets and<br />

seals.<br />

2. Use the specified lubricant<br />

3. Lubricate the axle with the<br />

specified frequency.<br />

4. Use the correct procedures.<br />

5. Change the frequency to be<br />

compatible with the operating<br />

conditions.<br />

1. Caster out of adjustment. 1. Adjust the caster.<br />

2. Unbalanced wheels and/or 2. Balance or replace the wheels<br />

tires.<br />

and/or tires.<br />

3. Worn shock absorbers. 3. Replace the shock absorbers.<br />

11


Inspection<br />

Inspection<br />

Perform the following procedures during an inspection:<br />

• Fasteners – Check that all the fastening<br />

elements are tightened with the specified<br />

torques. Use a torquemeter to check the<br />

torques. Reading must be made as soon as<br />

the bolt or nut begins to move. Correct the<br />

torque if necessary. Replace any damaged<br />

fastener.<br />

CAUTION<br />

REPAIR OR RECOVERy OF THE FRONT<br />

AXLE COMPONENTS IS NOT PERMIT-<br />

TED. ARVINMERITOR RECOMMENDS RE-<br />

PLACEMENT OF COMPONENTS WHICH<br />

ARE DAMAgED OR OUTSIDE OF SPECI-<br />

FICATION. MOST OF THE COMPONENTS<br />

UNDERgO THERMAL TREATMENT. THE<br />

COMPONENTS MAy NOT bE STRAIgHT-<br />

ENED, WELDED, HEATED OR REPAIRED<br />

IN ANy WAy WITHOUT THE RESISTANCE<br />

OR DURAbILITy OF THE COMPONENT bE-<br />

INg REDUCED AND INVALIDATINg THE<br />

gUARANTEE AND MAy EVEN CAUSE AC-<br />

CIDENTS WITH THE VEHICLE RESULTINg<br />

IN DAMAgES OR PERSONAL INjURy.<br />

• Damage and wear – Inspect the parts of the<br />

axle in regard to damage and wear. Look for<br />

bends or cracks. Replace all damaged or<br />

worn parts.<br />

• Puntos de pivote – Asegúrese que no hayan<br />

puntos de pivote sueltos. Cerciórese que<br />

los puntos de pivote estén lubricados.<br />

• Operación – Asegúrese que todas las piezas<br />

muévanse libremente por todo el radio<br />

de giro.<br />

• Desgaste de neumático - Inspeccione los<br />

neumáticos cuanto a evidencias de daños o<br />

desalineación de la suspensión.<br />

Check the vertical play of the stub axle<br />

1. Place blocks in the front and back of the rear<br />

wheel to keep the vehicle from moving.<br />

WARNINg<br />

Do not work under the vehicle supported only<br />

by a jack. The jack might slip and cause injury.<br />

Use adequate supports.<br />

2. Use a jack to raise the vehicle until the front<br />

wheels are suspended. Support the front<br />

axle on safe stands.<br />

3. Support a magnetic base with a dial indicator<br />

on the beam and support the thickness<br />

gauge of the dial indicator on the top of the<br />

stub axle. Figure 5.<br />

4. Place a crowbar between the boss of the<br />

steering arm and the beam. Force the stub<br />

axle upward. Figure 6.<br />

5. Clear the dial indicator.<br />

6. Force the stub axle upward with the crowbar<br />

and take a reading and note the result.<br />

Figure 5<br />

12 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


The result of the reading must be between 0.02 -<br />

0.64 mm (0.001- 0.025”) for new or reconstructed<br />

axles and 0.025 - 1.650 mm (0.001-0.065”)<br />

for axles in use. Figure 6.<br />

If the reading is 0 (zero), remove the stub axle<br />

and remove shims from the shim pack. See the<br />

Removal and installation sections of this manual.<br />

If the reading is greater than the maximum specified,<br />

remove the stub axle and add shims to the<br />

package. See the Removal and Installation sections<br />

of this manual.<br />

Check wear of the stub axle bushings<br />

1. Place blocks in the front and back of the rear<br />

wheel to keep the vehicle from moving.<br />

WARNINg<br />

Do not work under the vehicle supported<br />

only by a jack. The jack might slip and cause<br />

injury.<br />

2.Use a jack to raise the vehicle until the front<br />

wheels are suspended. Support the vehicle<br />

on safe stands.<br />

3. Check the wear of the upper bushing of the<br />

stub axle. Install a magnetic base with a dial<br />

indicator on the beam and support the thickness<br />

gauge on the side of the boss of the<br />

steering arm on the stub axle. Figure 7.<br />

4. Clear the dial indicator.<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

CROWBAR<br />

Figure 6<br />

Inspection<br />

NOTE:<br />

If a bushing is damaged, it is necessary to<br />

exchange the two bushings of the stub axle.<br />

5. Laterally move the top of the side of the tire<br />

several times. If the dial indicator indicates<br />

play of 0.25mm (0.010”), the bushing is worn<br />

or damaged. Replace the two bushings. See<br />

the Removal and Installation sections of this<br />

manual. Figure 7A.<br />

6. Check the lower bushing of the stub axle. Install<br />

a magnetic base with a dial indicator on<br />

the beam and support the thickness gauge of<br />

the dial indicator on the boss of the connecting<br />

arm on the lower part of the stub axle.<br />

Figure 8.<br />

Figure 7A<br />

13


Inspection<br />

7. Clear the dial indicator.<br />

8. Laterally move the lower part of the side of<br />

the tire several times. If the dial indicator indicates<br />

play of 0.25 mm (0.010”), or more, the<br />

lower bushing is worn or damaged. Replace<br />

the two bushings. See the Removal and Installation<br />

sections of this manual. Figure 8A.<br />

Figure 8A<br />

Check tie bar ends<br />

Hold and try to move the tie bar in any direction.<br />

If any movement or play is felt between<br />

the ends of the tie bar and the connecting arms,<br />

remove and replace the pivots of the tie bar.<br />

See the Removal and installation sections of<br />

this manual. Figure 9.<br />

CONNECT-<br />

ING ARM<br />

PIVOT OF<br />

THE BAR<br />

TIE BAR<br />

Figure 9<br />

14 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Lubrification and maintenance<br />

Classification Table of vehicles according to the application group, date of manufacture<br />

and operating conditions.<br />

Application group table.<br />

group<br />

(See page 20)<br />

1<br />

2<br />

3<br />

4<br />

Aplication year Production Operation Condition<br />

Only on paved roads or highways,<br />

transportation lines<br />

Firefighters, Urban Delivery,<br />

buses, heavy Highways, School<br />

Bus, Motor Home<br />

Timber, Oil, Construction, Heavy<br />

transport, road tractor, Residential<br />

Trash.<br />

Mining, Off-road Tractor, Gravel<br />

and earth<br />

5 Mining, Timber, Construction<br />

After July 1996<br />

Before July 1996, use<br />

the group 3.<br />

After July 1996<br />

Before July 1996, use<br />

the group 3.<br />

Operations of high mileage<br />

(over 80.500Km<br />

/ year [50,000 miles])<br />

95% on paved roads or<br />

highways.<br />

Low mileage Operations<br />

(less than 80,500 km /<br />

year [50,000 miles]).<br />

All Low mileage Operations<br />

(less than 40,200<br />

km / year [25,000<br />

miles]) heavy Load and<br />

substantial off-road<br />

operation.<br />

Heavy freight service<br />

Highly heavy work and<br />

80 to 100% off-road<br />

operations<br />

15


Lubrification and maintenance<br />

Lubricant Specifications<br />

Figure 10 Table w / Highway and Urban Delivery (Applicable in FF and FD including FD-931, FD-933 and FD-<br />

961)<br />

Part greasing interval grease 2 <strong>Meritor</strong><br />

Specification<br />

• King pins<br />

• Kin pin bush<br />

• Pivots direction arms<br />

• Pivots connection arms<br />

• Direction bar1 Once a year or<br />

whiever comes first<br />

Multi purpose<br />

grease 2<br />

0-617-A 1<br />

0-617-B 2<br />

1 Applies to pivots on Easy Steer shafts and Conventional. Inspect pivots every 160,000 km (100,000 miles) for wear and damage.<br />

Perform maintenance as necessary.<br />

2 <strong>Meritor</strong> recognizes that the industry continually seeks to improve the selection and use of synthetic grease in vehicle maintenance.<br />

However, as we know, some sealants expand into contact with synthetic grease. See <strong>Meritor</strong> references about the application of<br />

synthetic grease before using it in vehicle maintenance.<br />

Figure 11 Table of Specification and greasing intervals for non-tractive Front Axle<br />

Part greasing interval grease<br />

• King pins<br />

• Kin pin bush<br />

• Pivots direction arms<br />

• Pivots connection arms<br />

• Direction bar1 Cube Unit Sealed for Trucks<br />

Once a year or<br />

whiever comes first<br />

Cube doesn’t require<br />

lubrication<br />

Multi purpose<br />

grease<br />

<strong>Meritor</strong><br />

Specification<br />

0-617-A<br />

ou<br />

0-6187B<br />

1 Applies to pivots on Easy Steer shafts and Conventional. Inspect pivots every 160,000 km (100,000 miles) for wear and damage.<br />

Perform maintenance as necessary.<br />

Figure 12 Specification Table and Wheel Hub Oil Change Intervals<br />

Oper. on Road/<br />

Intervals<br />

Check<br />

oil level<br />

1.600 km<br />

(1.000<br />

miles)<br />

Cambiar<br />

oil<br />

O que<br />

ocorrer<br />

primeiro:<br />

Troca de<br />

vedadores.Realinhamento<br />

de<br />

Freios.<br />

160.000<br />

km<br />

(100.000<br />

miles)<br />

Uma vez<br />

ao ano<br />

Intervals for off-road<br />

operation<br />

Check<br />

oil level<br />

1.600 km<br />

(1.000<br />

miles)<br />

Cambiar<br />

oil<br />

O que ocorrer<br />

primeiro:<br />

Troca de vedadores.Realinhamento<br />

de<br />

Freios.<br />

160.000 km<br />

(100.000<br />

miles)<br />

Uma vez ao<br />

ano<br />

NLgI<br />

graduation<br />

NLgI<br />

graduation<br />

1 Acceptable Designations. Motor Oils Multi Weights are acceptable if SAE values end in 40 or 50.<br />

2 Acceptable Designations. Motor Oils Multi Weights are acceptable if SAE values end in 0.<br />

Note: The conditions stated in the User’s Vehicle Manufacturer override the conditions contained in this manual<br />

Grase classification<br />

6% Lítio<br />

12-Hidroxyl Stearato<br />

8% Lítio<br />

12-Hidroxyl Stearato<br />

grase classification<br />

Temperatura<br />

externa<br />

16 <strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

1<br />

ou<br />

2<br />

Sealed unit None No<br />

<strong>Meritor</strong><br />

Specif.<br />

0-76A<br />

Oil Gear<br />

0-76D<br />

Oil Gear<br />

0-76E<br />

Oil Gear<br />

0-76J<br />

Oil Gear<br />

Óleo Motor<br />

Carga Pesada<br />

Óleo Motor<br />

Carga Pesada<br />

Militar<br />

Specif.<br />

MIL-L-2105-D<br />

MIL-L-2105-D<br />

MIL-L-2105-D<br />

MIL-L-2105-D<br />

MIL-L-2104-B<br />

-C, -D ou E<br />

MIL-L-2104-B<br />

-C, -D ou E<br />

Oil<br />

description<br />

GL-5 SAE<br />

85W/140<br />

GL-5SAE<br />

80W/90<br />

GL-5SAE<br />

85W/140<br />

GL-5SAE<br />

75W<br />

6% Lithium<br />

12-Hidroxystearato<br />

or lithium<br />

complex<br />

API-CD,<br />

-CE-SF ou<br />

-SGSAE 40<br />

ou 50<br />

API-CD,<br />

-CE-SF ou<br />

-SGSAE 30<br />

See the grease<br />

manufacturer’s<br />

specifications<br />

regarding working<br />

temperature limit.<br />

External temperature<br />

C° F°<br />

Min Max. Min. Max.<br />

12 No 10 No<br />

-26 No -15 No<br />

-40 No -40 No<br />

-40 2 -40 36<br />

12 No 10 No<br />

-26 No No


general<br />

Lubricate the king pins, the pivots at the end of<br />

the connecting arms, the pivots on the steering<br />

arms and the greased bearings with the approved<br />

lubricant. See Figures 10, 11 and 12,<br />

Lubrication tables.<br />

Lubricate the wheel ends lubricated with oil with<br />

the oil specified in Figure 12. When to lubricate<br />

and perform maintenance on the assemblies.<br />

See the Table in Figure 18 on the end of this<br />

section.<br />

King pins – conventional front axles.<br />

NOTE:<br />

These procedures apply to the conventional<br />

front axles 833, 901, 903, 910, 935, 952 and<br />

970. See the identification plate on the axle<br />

beam.<br />

On conventional axles, the greasers are located<br />

at the side of the stub axle.<br />

WARNINg:<br />

Do not work under the vehicle supported<br />

only by the jack. The jack might slip and<br />

cause serious injuries.<br />

1. Raise the vehicle until the tires leave the<br />

ground. The tires must be suspended when<br />

the king pins are lubricated. Place the vehicle<br />

on stands. Place shims in front and back of the<br />

rear wheels to keep the vehicle from moving.<br />

2. Lubricate the king pins through the upper and<br />

lower greasers (grease zerks) at the side of<br />

the stub axle. Figure 13.<br />

3. Apply lubricant until the new lubricant passes<br />

between the upper shim pack and the seal.<br />

4. Lower the vehicle until the wheels touch the<br />

ground.<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Lubrification and maintenance<br />

LUBRICATING<br />

PIN<br />

The lubricant must<br />

flow from here<br />

Figure 13<br />

5. Apply lubricant in the lower lubrication pin until<br />

the new lubricant flows and fills the ring.<br />

King pins – sealed front axles and Easy<br />

Steer®<br />

NOTE:<br />

his procedure applies to the front axles series:<br />

833, 911, 921, 931, 932, 933, 934, 941,<br />

942, 943, 951, 961, 963, 971 and 975. See the<br />

identification plate on the beam.<br />

On the sealed front axles and Easy Steer®, the<br />

greasers are located on the upper and lower<br />

covers of the king pins on the stub axle.<br />

1. Check that the tires are touching the ground.<br />

DO NOT RAISE THE VEHICLE.<br />

2. Lubricate the kings pins through the greasers<br />

on the top and on the lower part of the stub<br />

axles. Figure 14.<br />

3. Apply lubricant until the new lubricant passes<br />

between the upper shim pack and the seal.<br />

NOTE:<br />

On Axle 5301 (MFS-06) the lubricant passes<br />

through the seal and on the surfaces of the<br />

junction of the beam with the stub axle.<br />

17


Lubrification and maintenance<br />

LUBRICANT<br />

PIN<br />

The lubricant must<br />

flow from here<br />

Figure 14<br />

Pivots of the steering arms, pivots of<br />

the tie bars, and tie rods.<br />

1. Check that the tires are touching the ground.<br />

2.Apply the lubricant until the new lubricant flows<br />

from the cowl.<br />

Wheel bearings lubricated with grease<br />

Ver la Figure 16.<br />

1. Remove the tire and wheel assembly. Remove<br />

and disassemble the hub. See Removal<br />

of the Wheel End.<br />

2. Remove the old lubricant from all the parts.<br />

Discard the seals. Inspect the wheel bearings<br />

in regard to damage or wear. Replace them if<br />

there is damage or wear. See Preparation of<br />

Parts for Assembly.<br />

3. Force the entry of lubricant through the cavities<br />

between the rollers and the cage through<br />

the larger side of the cone. Place lubricant<br />

on the hub in the space between the bearing<br />

covers up to the level of their least diameter.<br />

Figure 16.<br />

LUBRICANT<br />

PIN<br />

LUBRICANT<br />

The lubricant must<br />

flow from here<br />

Figure 15<br />

Figure 16<br />

4. Install the inner and outer cones on the respective<br />

hub covers. The caps must be precisely<br />

seated on the hub seat.<br />

5. Install the new seals on the hubs.<br />

6. Install the wheel assembly and tires. Install the<br />

outside cone bearing of the wheel on the hub.<br />

Install the adjusting nut.<br />

7. Adjust the wheel bearings. See the Section<br />

Adjustment of wheel bearings.<br />

18 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


Wheel bearings lubricated with oil<br />

Check the level on the cover. If the oil level is<br />

not within specification graded on the cover, remove<br />

the fill plug and put the oil up to the level<br />

indicated. Figura 17.<br />

LUBRICANT<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Figure 17<br />

Lubrification and maintenance<br />

Tightening the nuts of the king pin keys<br />

NOTE:<br />

This procedure applies to all the models of<br />

the front axle, except for 901, 903 and 970.<br />

Check the identification plate on the beam.<br />

Tighten the nuts that fasten the keys on the side<br />

of the stub axle with a torque of 30-55 ft-lbf (41<br />

- 61 N.m) at the frequency indicated below. Figure<br />

18.<br />

• After the first 10,000 Km (6,000 Miles) of vehicle<br />

operation.<br />

• At every 58,000 Km (36,000 Miles) of operation.<br />

Key nut<br />

Figure 18<br />

19


Lubrification and maintenance<br />

Lubrification and Maintenance<br />

Figure 19 Lubrication, inspection and maintenance table<br />

Service Intervals<br />

Component<br />

(See page 15)<br />

48<br />

hours<br />

8.000<br />

km/<br />

100<br />

hours<br />

Primeros<br />

10.000 km<br />

operación<br />

16.100<br />

km<br />

32.200<br />

km<br />

58.000<br />

km<br />

64.000<br />

km<br />

80.500<br />

km<br />

160.000<br />

km<br />

5.000 6.000 10.000 20.000 36.000 40.000 50.000 100.000<br />

Tie bar end<br />

miles miles miles miles miles miles miles miles<br />

Group 1 Application I L*<br />

Group 2 Application I L*<br />

Group 3 Application I, L*<br />

Group 4 Application I, L*<br />

Group 5 Application<br />

Inspect the tie bar assembly<br />

I, L*<br />

Group 1 Application I<br />

Group 2 Application I L<br />

Group 3 Application I<br />

Group 4 Application I<br />

Group 5 Application I I L<br />

Inspect tie bar I L<br />

Steering arm pivot I L<br />

Easy Steer® axle pivot I L<br />

Sealed pivot I L<br />

Steering arm I L<br />

King pins, bushings I L<br />

Sttering arm bolt I L<br />

Axle bearings<br />

Inspect vertical play in<br />

I L<br />

Group 1 Application I<br />

Group 2 Application I L<br />

Group 3 Application I<br />

Group 4 Application I<br />

Group 5 Application<br />

Desgaste bujes superiores<br />

y inferiores de los<br />

pernos maestro<br />

I<br />

Group 1 Application I<br />

Group 2 Application I<br />

Group 3 Application I<br />

Group 4 Application I<br />

Group 5 Application<br />

Key nuts<br />

I<br />

New vehicle T<br />

Vehicle in use T<br />

Inspection sealed hub unit I<br />

20 <strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

320.000<br />

km<br />

200.000<br />

miles<br />

I = Inspect<br />

L = Lubricate<br />

T = Tighten with the specified torque<br />

*If your vehicle is washed with a pressure washer, the lubrication intervals must be more frequent. For the models MF 06 (5301), FMS 07, FMS 07 RA,<br />

lubrication must be performed every 20.000 km.


Inspection before alignment<br />

Check the items below before performing alignment<br />

of the front wheels.<br />

Inspection<br />

See the Inspection section. Page 12.<br />

Wheels and Tires<br />

• Check that the tires have correct calibration.<br />

• Check that the front tires are of the same size<br />

and type.<br />

• Check that the nuts are tightened with the<br />

specified torque.<br />

• Check that the wheels are balanced.<br />

Front suspension<br />

• Check that the fastening elements are tightened<br />

with the specified torque.<br />

• Check if the springs are damaged.<br />

• Check if the stops are worn or damaged.<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Adjustments<br />

Rear axle and rear suspension<br />

Wear of the front tire may be caused by the<br />

rear axle. If the outside treat of a front tire is<br />

worn and the inside tread of the other front tire<br />

is worn, check the following:<br />

• Check that all the fasteners are tightened with<br />

the specified torque.<br />

• Check that the springs are not worn or damaged.<br />

• Check that the bushings of the spring assembly<br />

are not damaged or worn.<br />

• Check that the torques of the rods (if used) are<br />

correctly adjusted.<br />

• Check that the chassis is not twisted.<br />

• Check that the rear axle (especially a tandem<br />

axle) is correctly aligned. See the procedures<br />

of the vehicle or suspension manufacturer.<br />

• References to any recommendations and<br />

specifications of the vehicle or suspension<br />

manufacturer.<br />

21


Adjustments<br />

Front wheel alignment<br />

Verifique el alineamiento de las ruedas delanteras<br />

cuando ocurrir las siguientes situaciones:<br />

• Every 320,0000 Km (200,000 Miles) or 24<br />

months (normal maintenance).<br />

• When the vehicle does not steer correctly.<br />

• To correct conditions of tire wear. There are<br />

two types of alignment of the front wheels.<br />

One simplified alignment and another more<br />

complete alignment.<br />

Simplified alignment of the front wheels<br />

Perform simplified alignment of the front wheels<br />

for all normal maintenance conditions.<br />

Perform simplified alignment of the front wheels<br />

in the following sequence:<br />

1. Inspect all the systems that may affect alignment.<br />

See Inspection Before Alignment, in<br />

this section.<br />

2. Check and adjust wheel bearings.<br />

3. Check and adjust divergence.<br />

Complete alignment of the front wheels<br />

Perform complete alignment of the front wheels<br />

to correct steering and tire wear.<br />

Perform complete alignment of the front wheels<br />

in the following sequence:<br />

1. Inspect all the systems that may affect alignment.<br />

See Inspection Before Alignment, in this<br />

section.<br />

2. Check and adjust the wheel bearings.<br />

3. Check and adjust the maximum turning angle.<br />

4. If the vehicle has a hydraulic steering system,<br />

check and adjust the pressure release in the<br />

hydraulic steering system. See the procedure<br />

on page 26.<br />

5. Check and adjust the turning angle (divergence<br />

in the turns and Ackerman angle).<br />

6. Check the inclination of the king pin (or steering<br />

axle).<br />

7. Check the Camber angle.<br />

8. Check and adjust the Caster angle.<br />

9. Check and adjust the divergence.<br />

22 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


Checking and adjustments of the wheel<br />

bearings<br />

WARNINg:<br />

Do not work under the vehicle supported only<br />

by a jack. The jack may slip and cause injury.<br />

1.Use a jack to raise the vehicle under the front<br />

wheels are suspended. Support the vehicle<br />

on secure stands.<br />

2. Remove the bolts and remove the gasket<br />

and the hub cover.<br />

3. Check that the brake drum and the hub fasteners<br />

are tightened with the specifications<br />

from the manufacturer.<br />

4. Fasten a magnetic base with a dial indicator<br />

on the lower part of the hub or of the brake<br />

drum.<br />

Adjust the thickness gauge on the center of the<br />

stub axle and clear the indicator. Figure 19.<br />

NOTE:<br />

Do not push or pull the hub or the brake<br />

drum by the upper part and the lower part.<br />

Pulling or pushing by the upper and lower<br />

part will not give the correct reading.<br />

5.Measure the play pushing and pulling on each<br />

side of the hub or drum while making the reading.<br />

The play is the total of the distance between<br />

pushing and pulling. If the play is not<br />

within 0.02 - 0.25 mm (0.001-0.005”), adjust<br />

the wheel bearings. Figure 19.<br />

6. If necessary, adjust the wheel bearings. See<br />

items from 7 to 13.<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Figure 20a<br />

With the magnetic base mounted on the lower part, push<br />

and pull the sides of the tire<br />

Adjustments<br />

Figure 20<br />

7. On the fasteners locked with double nuts,<br />

take off the lock washer from the lock nut.<br />

Remove the check nut, the lock washer and<br />

the perforated lock washer. Figure 20.<br />

On the fasteners with single nuts, remove the<br />

cotter pin from the adjustment nut. Figure 21.<br />

NOTE:<br />

When removing or installing adjustment<br />

nuts, use the correct size socket so as not<br />

to damage the hex form of the nut.<br />

CHECKNUT<br />

PERFORATED<br />

RETAINING<br />

RING<br />

LOCK WASHER<br />

OF THE CHECK-<br />

NUT<br />

ADJUSTMENT<br />

NUT<br />

Figure 21<br />

23


Adjustments<br />

ADJUSTMENT<br />

NUT<br />

COTTER PIN<br />

“D” OR WEDGED<br />

WASHER<br />

Figure 22<br />

NOTE:<br />

Do not strike the adjustment nut with a metal<br />

hammer. Do not use a chisel or punch to<br />

loosen the adjustment nut. This may cause<br />

damage to the nut.<br />

8. Use a torquemeter to tighten the adjustment<br />

nut with 100 ft-lbf (136 N.m) while turning the<br />

tire in both directions.<br />

9. Loosen the nut completely and then tighten<br />

with a torque of 20 ft-lbf (27 N.m) while turning<br />

the tire.<br />

10. On the single nut fasteners, do the following:<br />

1. TIGHTEN THE NUT 100 ft-lbf.<br />

(136 N.m)<br />

2. RELEASE THE NUT COM-<br />

PLETELY<br />

3. RELEASE THE NUT<br />

20 ft-lbf.. (27 N.m)<br />

Figure 23<br />

a. Return the adjustment nut 1/8 turn. Figure<br />

23.<br />

b. Turn the adjustment nut to align the slot with<br />

the nearest hole in the stub axle for placing<br />

the cotter pin.<br />

c. Install a new cotter pin in the nut.<br />

d. Measure axial play. Play must be within 0.02<br />

- 0.25 mm (0.001-0.005”). See items 4 - 5.<br />

Readjust if necessary.<br />

11. On the double nut and lock fasteners, do the<br />

following:<br />

a. Return the adjustment nut 1/3 turn. Figure<br />

24.<br />

b.Install the perforated retaining ring, the lock<br />

washer and the cotter pin.<br />

c. For checknuts of 41.3 mm (1 1/8”) to 66.7mm<br />

(2 1/8”), tighten with a torque of 200 - 300 ftlbf<br />

(271 - 407 N.m).<br />

For checknuts of 66.7 mm (2 1/8”) or more,<br />

tighten with a torque of 250 -400 ft-lbf (339 -<br />

542 N.m).<br />

d. Measure axial play. The play must be within<br />

0.02 - 0.25 mm (0.001-0.005”). See items 4 -<br />

5. Readjust if necessary.<br />

12. Install the gasket and hub cover. Install the<br />

bolts and tighten with a torque of 20 - 30 ft-lbf<br />

(27 - 41 N.m).<br />

13. Lower the vehicle to the ground. Check if the<br />

vehicle operates correctly. .<br />

RETURN THE NUT 1/8 TURN ON<br />

THE SINGLE NUT FASTENER AND<br />

1/3 TURN ON THE DOUBLE NUT<br />

Figure 24<br />

24 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


Adjustment of the maximum turning<br />

angle<br />

CAUTION:<br />

ADjUST THE MAXIMUM TURNINg ANgLE<br />

ONLy IF THE VEHICLE MANUFACTURER<br />

SPECIFIES THIS ADjUSTMENT. DO NOT IN-<br />

CREASE THE MAXIMUM TURNINg ANgLE.<br />

IF THE ANgLE IS INCREASED, THE CON-<br />

NECTINg ARMS, THE TIE bAR AND THE<br />

END OF THE TIE bAR WILL bE DAMAgED.<br />

Check the angle if the front tires rub against<br />

the fender or if the steering gear has undergone<br />

maintenance. Use alignment equipment<br />

to check the angle. Follow the procedures of<br />

the equipment manufacturer.<br />

The limiter bolt at the rear of the stub axle controls<br />

the maximum turning angle.<br />

or a hydraulic steering system, the limiter bolt<br />

MUST NOT touch the stub axle or the beam<br />

(depending on where it is installed). The limiter<br />

bolt must always have minimum play of 3 mm<br />

(1/8”), as shown in Figure 24.<br />

For the manual steering system, Arvin<strong>Meritor</strong><br />

recommends play in the steering limiter bolt<br />

of 3 mm (1/8”). Contact with the limiter bolt is<br />

acceptable if no other limiters are used in the<br />

steering system.<br />

CAUTION:<br />

IF THE LIMITER bOLT IS MISSINg, bENT<br />

OR bROKEN, THE SySTEM REqUIRES ADjUSTMENTS.<br />

SEE MECHANICAL LIMITER<br />

IN THIS SECTION.<br />

NOTE:<br />

If the steering system is out of adjustment,<br />

check if the steering arm is not damaged.<br />

Use magnetic particles or penetrating fluid<br />

to check for the existence of cracks in the<br />

steering arm. Pay special attention to the elbow,<br />

cone and the area near the pivot. See<br />

the vehicle manufacturer manual in regard to<br />

other procedures.<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Adjustments<br />

CAUTION:<br />

IN THE HyDRAULIC STEERINg SySTEM,<br />

HyDRAULIC PRESSURE MUST bE RE-<br />

LIEVED OR REDUCED AT THE END OF THE<br />

STEERINg STROKE (WITH 3 MM OR 1/8<br />

MINIMUM PLAy ON THE LIMITER bOLT).<br />

IF THE PRESSURE IS NOT RELEASED,<br />

THE FRONT AXLE COMPONENTS WILL bE<br />

DAMAgED.<br />

1. Place a 3mm (1/8”) spacer between the limiter<br />

bolt and the boss on the axle beam.<br />

2. Turn the wheel until the boss on the axle<br />

beam touches the spacer in front of the limiter<br />

bolt. Measure the turning angle.<br />

3. If the turning angle is out of vehicle manufacturer<br />

specification, do the following:<br />

A. Loosen the checknut on the limiter bolt.<br />

B.Turn the limiter bolt until the specified angle is<br />

obtained. Figure 25.<br />

C. Tighten the checknut with the torque in accordance<br />

with the table on page 60.<br />

POSITION OF STUB AXLE IN REGARD TO<br />

ADJUSTMENT OF THE LIMITER BOLT<br />

MAXIMUM<br />

TURNING<br />

ANGLE<br />

CHECK NUT<br />

LIMITER<br />

BOLT<br />

Figure 25<br />

25


Adjustments<br />

Adjustment of pressure relief on the<br />

Hydraulic Steering System<br />

Pressure relief on the hydraulic steering system<br />

ceases or reduces the pressure applied to the<br />

axle in the entire turning stroke.<br />

Check pressure relief if the steering arm is damaged<br />

or if there is maintenance in the steering<br />

gear.<br />

Two types of systems are used for adjustment of<br />

pressure relief:<br />

• Mechanical limiter on the Pitman arm or on<br />

the auxiliary cylinder.<br />

• Hydraulic pressure relief on the steering gear.<br />

CAUTION:<br />

ARVINMERITOR DOES NOT RECOMMEND<br />

A HyDRAULIC STEERINg SySTEM THAT<br />

DOES NOT HAVE A MECHANICAL LIMITER<br />

OR A PRESSURE RELIEF bEFORE Ob-<br />

TAININg THE MAXIMUM TURNINg ANgLE.<br />

THE LIMITERS OR PRESSURE RELIEVERS<br />

ARE USED TO PREVENT DAMAgE TO THE<br />

AXLE.<br />

Mechanical Limiter<br />

Use a mechanical limiter on the steering system<br />

to adjust the pressure relief.<br />

Do not use the limiter bolt of the stub axle to adjust<br />

the pressure relief.<br />

NOTE:<br />

See the recommended procedure in the vehicle<br />

manufacturer manual.<br />

CAUTION:<br />

USE A PRESSURE gAUgE TO CHECK THE<br />

FALL OF PRESSURE IN THE MAXIMUM<br />

RELEASE SySTEM UP TO A LIMIT OF 700<br />

- 1.000 PSI (4825 - 6890 KPA) bEFORE COM-<br />

PLETINg THE TOTAL TURN.<br />

Systems with mechanical limiters are adjusted<br />

by 1/8 turn before the limiter bolt touches the<br />

boss on the axle beam.<br />

Adjustment is made in the turning positions totally<br />

to the left and totally to the right. Figure 26.<br />

POSITION OF STUB AXLE AFTER<br />

PITMAN/CYLINDER ARM LIMITERS<br />

CLEARED<br />

MAXIMUM TURN-<br />

ING ANGLE<br />

CHECK NUT<br />

LIMITER<br />

BOLT<br />

Figure 26<br />

26 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


Hydraulic Pressure Relief in the Steering<br />

gear.<br />

NOTE:<br />

See vehicle manufacturer specification.<br />

NOTE:<br />

The limiter bolt will always have minimum<br />

play of 3 mm (1/8”).<br />

Hydraulic steering gears with a poppet valve<br />

are adjusted with a spacer between the limiter<br />

bolt on the stub axle and the boss on the axle<br />

beam. The poppet valves are adjusted for cutting<br />

or reducing the pressure at the distance of<br />

the spacer. Figure 27.<br />

POSITION OF STUB AXLE FOR ADJUST-<br />

MENT OF THE POPPET VALVE<br />

TURNING<br />

ANGLE<br />

CHECK NUT<br />

LIMITER<br />

BOLT<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

SPACER<br />

Figure 27<br />

Adjustments<br />

Turning Radius Angle<br />

See Figure 28.<br />

When one performs a curve, the internal wheel<br />

must turn at a greater angle than the external<br />

wheel. This angle is the turning radius angle (frequently<br />

called the Ackerman angle). The angle<br />

is constructed in the design of the connecting<br />

arms, ends of the connecting arms and the tie<br />

rod assembly to give the greatest possible contact<br />

of the tire with the ground and minimize<br />

wear during curves.<br />

Check the turning radius angle with the radius<br />

plates on the equipment for alignment. See<br />

the procedure in the equipment manufacturer<br />

manual.<br />

TURNING RADIUS ANGLE<br />

CENTER LINE OF THE<br />

FRONT AXLE<br />

CHASSIS CENTER<br />

LINE<br />

CENTER LINE OF<br />

THE REAR AXLE<br />

Figure 28<br />

27


Adjustments<br />

Inclination of the king pin<br />

See Figure 29.<br />

NOTE:<br />

See vehicle manufacturer specifications in<br />

regard to inclination of the king pin.<br />

Inclination of the king pin (or steering axle) is the<br />

angle measured between the center line of the<br />

king pin and the vertical position (as seen from<br />

the front of the vehicle). The inclination of the<br />

king pin and the camber angle places approximately<br />

the center of the tire tread in contact with<br />

the ground. This reduces the force of the steering<br />

turn and improves steering stability.<br />

Use alignment equipment to check the inclination<br />

angle of the king pin. See the equipment<br />

manufacturer procedure.<br />

The inclination of the king pin is not adjustable.<br />

If the inclination does not have the specified angle,<br />

check if the axle beam or the stub axle is not<br />

damaged. Perform maintenance if necessary.<br />

INCLINATION OF THE KING PIN<br />

CAMBER<br />

INCLINATION OF<br />

THE KING PIN<br />

Figure 29<br />

CAMBER<br />

ZERO OR<br />

NEUTRAL<br />

Figure 30<br />

Camber angle<br />

See Figure 30.<br />

THE CAMbER ANgLE IS NOT ADjUST-<br />

AbLE. ARVINMERITOR DOES NOT RECOM-<br />

MEND CHANgINg THE CAMbER ANgLE OR<br />

CURVE OF THE AXLE bEAM. IF THE AXLE<br />

bEAM IS CURVED TO CHANgE THE CAMbER<br />

ANgLE, RESISTANCE OF THE AXLE<br />

IS REDUCED AND THE gUARANTEE IS AN-<br />

NULLED. THE AXLE MAy bE DAMAgED.<br />

AN AXLE DAMAgED by bENDINg OF THE<br />

bEAM MAy CAUSE ACCIDENTS AND CON-<br />

SEqUENT PERSONAL INjURy.<br />

Camber is the tire angle with the respective<br />

ground. The camber is positive when the distance<br />

between the top of the wheels is greater<br />

than the distance at the base of the wheels.<br />

Creating a small positive camber is performed<br />

at the stub axle because the camber changes<br />

in accordance with the load. This results in a<br />

zero camber angle when the vehicle operates<br />

under normal load.<br />

If the camber is more than 1 1/2 degrees outside<br />

of that specified, tire wear will occur. Diagonal<br />

tires more easily show camber excess,<br />

while in radial tires, this excess is not so evident.<br />

28 <strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

LOAD<br />

POSITIVE


The camber is not adjustable. The camber angle<br />

is obtained in machining of the axle beam. If the<br />

camber angle is not within specifications, check<br />

the axle beam or the stub axle in regard to wear<br />

or damage. Perform maintenance if necessary.<br />

Use alignment equipment to verify camber<br />

angle. See the equipment manufacturer procedures.<br />

Figure 30<br />

CONDITIONS<br />

• Camber angle<br />

machined in the axle<br />

• Hubs not installed<br />

• Hub not installed in the<br />

vehicle<br />

• Axle without load<br />

• Axle camber angle with<br />

hubs installed<br />

• Axle not installed in the<br />

vehicle<br />

• Axle withou load.<br />

• Camber angle with load<br />

• Axle installed in the<br />

vehicle<br />

NOTE:<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

CAMBER ANGLE RECOMMENDATIONS<br />

OLD CAMBER<br />

SPECIFICATION<br />

AXLES WITH ASSEMBLY<br />

DATES:<br />

No date on the plate<br />

August 1992 or before<br />

Any date suffix “P”<br />

LEFT<br />

SIDE<br />

RIGHT<br />

SIDE<br />

Adjustments<br />

See vehicle manufacturer specifications in regard<br />

to the correct camber. The table in Figure<br />

31 shows the specifications that Arvin<strong>Meritor</strong><br />

uses on the axles, but always in accordance<br />

with the vehicle manufacturer specifications.<br />

NEW CAMBER<br />

SPECIFICATION<br />

AXLES WITH AS-<br />

SEMBLY DATES:<br />

September 1<br />

1992 or after<br />

without “P” suffix<br />

LEFT AND<br />

RIGHT SIDES<br />

+ 45’ Nominal + 15’ Nominal + 15’ Nominal + 1º Nominal<br />

+45’ ( +_ 26’)<br />

ou<br />

+1º11’ a +19’<br />

(final reading)<br />

+41’ a 11’<br />

(final reading)<br />

+15’ ( +_ 26’)<br />

+15’ ( +_ 26’)<br />

+1° ( +_ 26’)<br />

ou<br />

ou<br />

ou<br />

+41’ a -11’<br />

+41’ a -11’<br />

+1° 26’ a 34’<br />

(final reading) (final reading) (final reading)<br />

+11’ a -41’<br />

(final reading)<br />

MFS - 013<br />

FF 844 CURRENT<br />

LEFT AND RIGHT<br />

SIDES<br />

+11’ a -41’<br />

(final reading)<br />

ONLY AMERICAN<br />

AXLES<br />

AXLES IN<br />

BRAZIL<br />

+1° 26’ a 34’<br />

(final reading)<br />

MFS08RA<br />

FD 833 - MFS - 09<br />

5301 - MFS 06<br />

FC 845 - MFS 07<br />

29


Adjustments<br />

Identification of the assembly date of<br />

the front axle<br />

All the necessary information regarding assembly<br />

of the axle, including the date, for any Arvin-<br />

<strong>Meritor</strong> axle is on the identification plate. Figure<br />

31.<br />

The identification plate is fastened in the center<br />

of the axle beam.<br />

Before beginning service operations, identify the<br />

unit to be repaired. This information will allow<br />

correct identification of the spare parts desired,<br />

thus allowing execution of a more rapid and precise<br />

service operation.<br />

Model (Model)<br />

Cust.No. (Customer number)<br />

Part.No. (Product number)<br />

Ratio (Reductions of the differential)<br />

Série No. (Series n°)<br />

Date (Date of manufacture)<br />

BEAM SEEN FROM FRONT OF VEHICLE<br />

EXAMPLE OF IDENTIFICATION PLATE<br />

Figure 31<br />

30 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


Caster angle<br />

See Figure 33.<br />

The caster angle is the angle of the vertical line<br />

up to the center line of the king pin when viewed<br />

from the side of the vehicle. If the top of the center<br />

line of the king pin is turned toward the rear of<br />

the vehicle, the caster angle will be positive. The<br />

positive caster creates a moment of self alignment<br />

to stabilize the vehicle when traveling in<br />

a straight line forward. If the caster angle is too<br />

much, it will increase the steering turning effort<br />

or it may increase vibration of the front wheels.<br />

The caster angle is controlled by tempered<br />

shims installed under the spring assembly. Adjust<br />

the caster angle in accordance with the vehicle<br />

manufacturer procedure.<br />

Use alignment equipment to verify the caster<br />

angle. See the vehicle manufacturer procedure.<br />

he caster specifications are provided by the vehicle<br />

manufacturer. See the vehicle manufacturer<br />

specifications to adjust the caster angle.<br />

If the manufacturer specifications are not available,<br />

Arvin<strong>Meritor</strong> recommends a caster adjustment<br />

of +1o to + 2- 1/2o for vehicles with manual<br />

steering and +2o to +4 -1/2o for vehicles with<br />

hydraulic steering. Axles model FE-970 and FE-<br />

971 have a recommended caster angle of -1/2o<br />

to -2o.<br />

NEGATIVE<br />

CASTER<br />

FORWARD<br />

Center line of the<br />

king pin<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

POSITIVE<br />

CASTER<br />

Figure 33<br />

Adjustments<br />

Divergence adjustment<br />

Specifications:<br />

In accordance with vehicle manufacturer<br />

specifications.<br />

Divergence is the ratio of distance between the<br />

fronts of the front tires and the back of these<br />

same tires. When the distance in front is less<br />

than in back, the wheels are in divergence. Divergence<br />

is necessary to go against the tendency<br />

for “convergence” of the tires when the<br />

vehicle is in movement. Incorrect divergence results<br />

in rapid wear of tires.<br />

CAUTION:<br />

MOST CASES OF TIRE WEAR ARE CAUSED<br />

by INCORRECT DIVERgENCE. DO NOT<br />

CHANgE THE CAMbER OR ADjUST THE<br />

CASTER TO CORRECT TIRE WEAR PROb-<br />

LEMS. IF THE AXLE ASSEMbLy WAS DAM-<br />

AgED (bENT) TO CORRECT CASTER OR<br />

CAMbER, AXEL RESISTANCE IS REDUCED<br />

AND, AS A RESULT, THE gUARANTEE IS<br />

ANNULLED. AN AXLE DAMAgED by bEND-<br />

INg OF THE bEAM MAy CAUSE ACCIDENTS<br />

AND CONSEqUENTLy PERSONAL INjURy.<br />

1.Check that the vehicle is on a flat surface.<br />

Place shims under the rear wheels to keep<br />

the vehicle from moving. Raise the vehicle<br />

until the tires are off the ground.<br />

2.Use paint or chalk to mark the central area of<br />

both tires around their entire perimeter.<br />

3. Place the calibrator bar indicators on the<br />

marks of each tire. Check that a straight<br />

line will be marked on each tire, completely<br />

around it.<br />

31


Adjustments<br />

NOTE:<br />

Do not measure divergence with the front<br />

axle raised (off the ground). The weight of<br />

the vehicle must be on the axle when divergence<br />

is measured.<br />

4 Lower the vehicle to the ground. Move the<br />

vehicle forward and backward at a distance<br />

of 3 meters.<br />

5. Place the calibrator bar behind the tires.<br />

Raise the pointers until they are at the same<br />

height as the stub axles. Align the pointers<br />

with the marks on the tires. Measure and<br />

note the distance between the pointers.<br />

6. Place the calibrator bar in front of the tires.<br />

Raise the pointers until they are at the same<br />

height as the stub axles. Align the pointers<br />

with the marks on the tires. Measure and<br />

note the distance between the pointers.<br />

Figure 33.<br />

7. To obtain the result of the measurement,<br />

subtract the value obtained in the front of the<br />

tire from the value from the back. Figure 34.<br />

8.If the divergence is outside of specifications,<br />

use the following procedure:<br />

a. Loosen the nut and bolt in each end of the<br />

tie bar.<br />

b.Turn the tie bar until the specified divergence<br />

is obtained.<br />

c. Tighten the nut and bolt at each end of the<br />

tie bar with the specified torque. See the<br />

Torque Table.<br />

9. Repeat items from 1 to 7 to check the dimension<br />

of the divergence.<br />

FRONT OF VEHICLE<br />

B MINUS A IS EQUAL TO DIVERGENCE<br />

Figure 34<br />

Figure 35<br />

32 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


Removal of the tie rod<br />

See Figure 36.<br />

1. Remove the cotter pins from the pivots.<br />

2. Remove the nuts from the pivots.<br />

3. Disconnect the tie rod from the Pitman arm<br />

and from the steering arm.<br />

4. Inspect the tie rod. See the section Preparation<br />

of Parts for Assembly.<br />

PITMAN<br />

ARM<br />

TIE ROD<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

STEERING<br />

ARM<br />

Figure 36<br />

Removal of the steering arm<br />

Adjustments<br />

See Figure 37.<br />

1. Remove the cotter pin and the nut that fasten<br />

the steering arm to the tie rod. Disconnect the<br />

steering arm.<br />

2. Remove the cotter pin and the nut that fasten<br />

the steering arm to the stub axle.<br />

3. Remove the steering arm from the stub axle.<br />

If necessary, strike the end of the arm with<br />

a plastic or leather hammer to separate the<br />

steering arm from the stub axle.<br />

4. Remove the key from the steering arm.<br />

5. Inspect the steering arm. See the section<br />

Preparation of Parts for Assembly.<br />

STEERING<br />

ARM<br />

TIE ROD<br />

Figure 37<br />

33


Removal<br />

Removal of the connecting arms, pivots<br />

of the tie bar, and the tie bar<br />

1. Remove the cotter pins and the nuts that fasten<br />

each pivot to the connecting arms.<br />

2. Disconnect the tie bar, connecting arm assembly<br />

Is necessary, use a tool to separate<br />

the connecting arm from the tie bar. Figure 38.<br />

3. Remove the cotter pins and the nuts that fasten<br />

connecting arms to the stub axles.<br />

4. Remove the connecting arms from the stub<br />

axles. If necessary, strike with a plastic or<br />

leather hammer to separate the connecting<br />

arm from the stub axle. Remove the key.<br />

CONNECTING<br />

ARM<br />

PIVOT OF THE<br />

TIE BAR<br />

Figure 38<br />

5. If necessary, remove the ends of the tie bar.<br />

Follow the following procedures: Figure 38.<br />

TIE BAR<br />

Figure 39<br />

a.Mark the position at which each end is installed<br />

on the tie bar.<br />

b. Remove the nuts and bolts of the clamp on<br />

the tie bar.<br />

c. Remove the pivots of the tie bar.<br />

6. The clamp may be turned to facilitate removal<br />

of the nut and bolt. Figure 40.<br />

NUT AND<br />

BOLT<br />

PIVOT OF THE TIE BAR<br />

MARKS<br />

CLAMP<br />

Figure 40<br />

7.Inspect the parts. See the section Preparation<br />

of Parts for Assembly.<br />

34 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


Removal of the wheel ends<br />

WARNINg:<br />

Do not work under the vehicle that is supported<br />

only by a jack because the jack might slip and<br />

cause serious personal injuries.<br />

1. Raise the vehicle until the wheels leave the<br />

ground. Support the vehicle with safe stands.<br />

2. Remove the bolts that fasten the hub cover.<br />

Remove the cover and gasket.<br />

NOTE:<br />

When loosening or tightening the adjustment<br />

nuts, always use a correct size socket<br />

to avoid damaging the nuts.<br />

3. Remove the fasteners of the wheel bearings.<br />

Follow the procedures below:<br />

Double Nut Fasteners<br />

a.Unfold the loops of the lock washer of the<br />

checknut and adjustment nut.<br />

b.Remove the checknut, the lock washer, the<br />

perforated retaining ring and the adjustment<br />

nut of the stub axle. Figure 40.<br />

DOUBLE NUT AND<br />

ADJUSTMENT LOCK<br />

PERFORATED<br />

RETAINING RING<br />

CHECKNUT<br />

LOCK WASH-<br />

ER OF THE<br />

CHECK NUT<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

ADJUSTMENT<br />

NUT<br />

Figure 41<br />

Removal<br />

Fasteners with Single Nut<br />

a. Remove the cotter pin from the adjustment<br />

nut. Figure 4.<br />

b. Remove the adjustment nut and the “D” or<br />

wedged washer as may be the case from the<br />

stub axle. Figure 42.<br />

4. Remove the cone of the outside wheel bearing<br />

from the hub.<br />

5. Remove the wheel and the tire, the hub and<br />

the drum as a set.<br />

ADJUSTMENT WITH SINGLE NUT<br />

ADJUSTMENT<br />

NUT<br />

COTTER PIN<br />

“D” OR WEDGE<br />

WASHER<br />

Figure 42<br />

Removal of the king pins and stub axles<br />

1. Remove the wheel ends as described in this<br />

section.<br />

2. Remove the air from the brake system. Disconnect<br />

the air lines of the brakes.<br />

3. Remove the braking assembly from the stub<br />

axle.<br />

4. Remove the connecting arms, steering arm<br />

from the stub axle. See the procedure in this<br />

section.<br />

35


Removal<br />

5. Remove the bolts of the covers on the top<br />

and lower part of the stub axle. Remove the<br />

covers and gaskets. Figure 43.<br />

NOTE:<br />

All models except for FC-901, FC-922, FE-<br />

970, FF-971 and FL-901 use threaded keys.<br />

The models FC-901, FC-922, FE-970, FF-971<br />

and FL-901 use flat keys.<br />

6.Remove the flat or threaded keys. Follow the<br />

following procedure:<br />

Removal of the Flat Key<br />

COVER<br />

GASKET<br />

Figure 43<br />

WARNINg:<br />

Wear safety goggles. Do not strike steel parts<br />

or tools with a steel hammer because fragments<br />

may come off and cause injury.<br />

a.Use a bronze hammer and a steel punch to<br />

remove the key. Support the punch at the<br />

smaller end (“D” profile) of the key. Figure 44.<br />

Figure 44<br />

Removal of the Threaded Keys<br />

a. Loosen the lock nut until the top of the nut<br />

is even with the end of the key.<br />

WARNINg:<br />

Wear safety goggles. Do not strike steel parts<br />

or tools with a steel hammer because fragments<br />

may come off and cause injury.<br />

CAUTION:<br />

FORCE MUST bE APPLIED DIRECTLy ON<br />

THE EXTREMITy OF THE NUT EVEN WITH<br />

THE KEy. IF FORCE IS NOT APPLIED DI-<br />

RECTLy AT THIS LOCATION, THE KEy MAy<br />

bE DAMAgED.<br />

b.Use a bronze punch and a hammer to<br />

strike the end of the nut to loosen the key.<br />

Figure 44.<br />

c. Remove the nut of the key. Remove the<br />

key from the stub axle.<br />

36 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


NUT<br />

KEY<br />

NOTE:<br />

If the bushings are not replaced, follow the<br />

following procedure to prevent any damage<br />

during removal of the king pin.<br />

1. Remove any chip on the punch that may<br />

touch the king pin.<br />

2. Cover the end of the punch with adhesive<br />

tape.<br />

NOTE:<br />

o optimize tire wear on roads with regular<br />

surfaces, the housings of the right and left<br />

king pins on the beam are machined for<br />

slightly different angles of the king pin. The<br />

front of the beam must be installed turned<br />

to the front of the vehicle.<br />

The front of the beam is marked by the identification<br />

plate fastened on it and/or a small<br />

paint mark on the left side of the beam. If the<br />

plate and the paint mark are absent, identify<br />

the front of the beam for correct installation.<br />

In brazil, only the FF front axle model needs<br />

this identification.<br />

7.Use a bronze punch and a hammer to remove<br />

the king pin from the stub axle. Figure<br />

46.<br />

If there is difficulty in removal of the king pin,<br />

use a hydraulic king pin remover. See Table of<br />

Special Tools section.<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Figure 45<br />

PINO<br />

MAESTRO<br />

Removal<br />

Figure 46<br />

WARNINg:<br />

Use gloves when removing the shims because<br />

they have sharp edges.<br />

NOTE:<br />

Identify the stub axle in relation to the side<br />

of the beam.<br />

8. Remove the stub axle from the beam. Remove<br />

the shims (if any), the axial bearing<br />

and the seal between the beam and the stub<br />

axle. Figure 47.<br />

9. Inspect the parts. See Preparation of Parts for<br />

Assembly section.<br />

SHIMS (BE-<br />

TWEEN THE<br />

BEAM AND THE<br />

STUB AXLE)<br />

AXIAL BEARING<br />

AND SEAL<br />

Figure 47<br />

37


Removal<br />

Removal of bushings from the stub axle<br />

1. Remove and discard the front seal of the<br />

bushing. Figure 48.<br />

SEAL<br />

Figure 48<br />

2. Remove the bushings in accordance with the<br />

following procedure: Nylon bushings<br />

a. Remove the upper and lower bushings from<br />

the stub axle. Figure 49.<br />

NYLON<br />

BUSHING<br />

Figure 49<br />

bronze and Easy Steer® bushings<br />

NOTE:<br />

In the axle series FF, Fg and FL, the bushings<br />

may be removed with a kit for bushing<br />

Maintenance. See Special Tool Table.<br />

Página 62<br />

a.Make a tool to remove the bushings. See the<br />

dimensions for the tool in Figure 50.<br />

b. Place the stub axle in a 5 ton capacity press.<br />

Check that the stub axle will not move during<br />

removal of the bushing.<br />

c. Install the tool on the top bushing. Press the<br />

bushing out of the housing in the stub axle.<br />

Figure 50.<br />

d.Install the tool on the lower bushing. Press<br />

the bushing out of the housing in the stub<br />

axle. Figure 50.<br />

UPPER BUSHING<br />

LOWER BUSHING<br />

Figure 50<br />

38 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


MOD/<br />

NUM<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

DIMENSIONS OF THE BUSHING INSTALLATION AND REMOVAL TOOL<br />

APPROPRIATE LENGTH<br />

DIMENSION “X” DIMENSION “Y”<br />

_(+ 0,025 mm) _(+ 0,001 mm) _(+ 0,025 mm) _(+ 0,001 mm)<br />

FC-901 31.191 1.128 34.290 1.350<br />

FC-903 31.191 1.128 34.290 1.350<br />

FC-921 31.191 1.128 34.290 1.350<br />

FC-941 37.922 1.493 41.097 1.618<br />

FD-901 36.245 1.427 39.420 1.552<br />

FD-931 40.640 1.600 43.815 1.725<br />

MFS-09<br />

FD-833<br />

40.640 1.600 43.815 1.725<br />

FD-933 40.640 1.600 43.815 1.725<br />

FD-961 45.364 1.786 48.539 1.911<br />

FE-970 40.640 1.600 43.815 1.725<br />

FF-921 45.389 1.787 48.539 1.911<br />

FF-931 45.389 1.787 48.539 1.911<br />

FF-932 45.389 1.787 48.539 1.911<br />

FF-933 45.389 1.787 48.539 1.911<br />

FF-934 45.389 1.787 48.539 1.911<br />

FF-941 45.364 1.786 48.539 1.911<br />

FF-942 45.364 1.786 48.539 1.911<br />

FF-943 45.364 1.786 48.539 1.911<br />

MFS-13<br />

FF 944<br />

45.364 1.786 48.539 1.911<br />

FF-961 45.364 1.786 48.539 1.911<br />

FF-971 40.640 1.600 43.815 1.725<br />

FG-931 45.389 1.787 48.539 1.911<br />

FG-933 45.389 1.787 48.539 1.911<br />

FG-941 45.364 1.786 48.539 1.911<br />

FG-943 45.364 1.786 48.539 1.911<br />

FL-931 50.596 1.992 53.746 2.116<br />

FL-933 50.596 1.992 53.746 2.116<br />

FL-941 50.546 1.990 53.746 2.116<br />

FL-943 50.546 1.990 53.746 2.116<br />

FL-951 50.596 1.992 53.746 2.116<br />

FU-910 52.171 2.054 55.346 2.179<br />

FU-935 52.171 2.054 55.346 2.179<br />

MFS-07<br />

MFS-08RA<br />

31.191 1.228 34.290 1.350<br />

MFS-06<br />

5301<br />

28.448 1.120 31.5514 1.242<br />

Removal<br />

Figure 51<br />

39


Preparation for the assembly<br />

Recovery of parts<br />

The recovery or reconditioning of parts of the<br />

front axle is not permitted. Arvin<strong>Meritor</strong> recommends<br />

replacement of parts which are damaged<br />

or outside of specification. Most of the<br />

parts have thermal treatment (tempered).<br />

Parts may not be curved, welded, heated<br />

or reconditioned under any circumstances<br />

without reducing their resistance and durability<br />

and thus annulling their guarantee.<br />

The following operations are prohibited on the<br />

front axle components:<br />

1. Welding on the steering arm, stub axle, king<br />

pins, axle beam, tie bar assembly, hubs and<br />

brake drums.<br />

2. Bending (twisting), either hot or cold, the stub<br />

axle, steering arm, connecting arms, pivots,<br />

axle beam and tie bar.<br />

3. Enlarging the holes for the king pin in the<br />

beam.<br />

4. Enlarging the holes for the key in the stub<br />

axle.<br />

5. Weld spatters on the diameters for stub axle<br />

bearings and machined housings.<br />

6. Grinding or machining any component.<br />

WARNINg:<br />

If you use solvents, hot solution tanks or alkaline<br />

solutions incorrectly, you are subject to serious<br />

accidents that may cause you injury. To<br />

handle these elements correctly and prevent<br />

accidents, read the manufacturer’s instructions.<br />

DO NOT use gasoline to clean parts because<br />

it is explosive.<br />

Cleaning of ground or polished parts<br />

Use a chemical product appropriate for cleaning<br />

of the ground or polished surfaces. Kerosene<br />

or diesel fuel may be used for this purpose.<br />

DO NOT USE GASOLINE.<br />

DO NOT wash ground or polished parts in tanks<br />

with hot solutions or water, steam or alkaline<br />

solutions. These solutions cause corrosion of<br />

the parts.<br />

Cleaning of non-machined parts<br />

Non-machined parts may be washed together<br />

with the ground or polished parts.<br />

Non machined parts may also be washed in<br />

tanks with light alkaline and hot solutions. The<br />

parts may be left in the tank with a hot solution<br />

until they are completely clean.<br />

Drying of the washed parts<br />

The parts must be dried immediately after<br />

washing. Dry the parts with paper, clean cloths<br />

or compressed air. Do not use compressed air<br />

on bearings.<br />

Rust and corrosion prevention on washed<br />

parts<br />

Apply a thin layer of oil on the washed and dried<br />

parts that are not damaged and will be immediately<br />

reassembled. DO NOT apply oil on brake<br />

linings and brake drums.<br />

If the parts are stored, apply a coat layer of antirust<br />

oil on all the surfaces. DO NOT apply oil on<br />

brake linings and brake drums. Store the parts<br />

wrapped in special paper or other material that<br />

protects them from rust.<br />

40 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


Inspection of parts<br />

Carefully inspect all the parts before assembling<br />

them. See the procedures below:<br />

A. Inspect and replace any part that is worn,<br />

cracked or damaged. Check for the existence<br />

of cracks with magnetic or fluorescent particles.<br />

B.Use a micrometer or a bore gauge to measure<br />

the housing on the stub axle. Measurement<br />

made at the top and at the bottom of the housing<br />

around the perimeter is acceptable. Check<br />

that the bushings were removed from the stub<br />

axle.<br />

Measure the diameter of the upper housing<br />

at two positions 90° opposite. If the means of<br />

the values obtained are greater than that specified<br />

for the maximum diameter of the housing<br />

of the bushing on the stub axle in Figure 60,<br />

replace the stub axle. Figure 52.<br />

Use the same procedure for measurement of<br />

the lower housing.<br />

MEASURE THE HOUSING<br />

ON THE STUB AXLE IN 4<br />

POSITIONS WITH 90° OP-<br />

POSITION<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Figure 52<br />

Preparation for the assembly<br />

C. Use A micrometer or bore gauge to measure<br />

the diameters of the bushings on the<br />

stub axle.<br />

Measure the diameter of the upper bushing at<br />

two positions 90° opposite. If the means of the<br />

values obtained are greater than that specified<br />

for the maximum internal diameter of the king<br />

pin bushing in Figure 60, replace the bushing<br />

of the stub axle. Figure 53.<br />

Use the same procedure for measurement of<br />

the lower bushing. Figure 53<br />

MEASURE THE DIAMETER<br />

OF THE BUSHING ON THE<br />

STUB AXLE IN 4 POSI-<br />

TIONS WITH 90° OPPOSI-<br />

TION<br />

Figure 53<br />

D. Use a micrometer or bore gauge to measure<br />

the housing on the beam. Measurement<br />

made at the top and bottom around<br />

the perimeter is acceptable.<br />

Measure the diameter of the housing of the<br />

upper side at three positions with 90° opposition<br />

(13 mm below the top and 13 mm above<br />

the bottom and in the center of the length). If<br />

the means of the values obtained are greater<br />

than that specified for the maximum diameter of<br />

the boss on the beam in Figure 60, replace the<br />

beam. Figure 54.<br />

41


Preparation for the assembly<br />

MEASURE THE<br />

HOUSING ON<br />

THE BEAM IN<br />

4 POSITIONS<br />

WITH 90° OP-<br />

POSITION<br />

Figure 54<br />

Inspection of the wheel bearings<br />

Inspect the wheel bearings when the stub axle<br />

is inspected or undergoes maintenance.<br />

Remove all the lubricant from the bearings,<br />

stub axle, hub and hub cover.<br />

Inspect the cover, the cone, the rollers and the<br />

cage of all the bearing. If any of the following<br />

conditions are found, the bearing must be replaced.<br />

1. Accentuated wear on the broad surface of<br />

the tapered rollers, with nearly total elimination<br />

of the center recess. Figure 55.<br />

2. Worn radius, with sharp edges on the broad<br />

surface of the rollers. Figure 55.<br />

RECESSED<br />

CENTER<br />

SHARP EDGES<br />

LEVEL OF<br />

WEAR<br />

Figure 55<br />

3. Wear (with visible recess) on the track of the<br />

cover or of the cone. Wear may be seen on<br />

the larger or smaller diameters of the cover or<br />

the cone. Figure 56.<br />

Figure 56<br />

4. Deep indentations, cracks or breakage in the<br />

seats of the cover and/or of the cone, or on<br />

the surfaces of the tapered rollers.<br />

42 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Figure 57<br />

5. Signs of friction on the cage of the tapered<br />

rollers.<br />

Figure 58<br />

6. Corrosion (chemical action) or cavities on the<br />

rollers and on the surfaces of the tracks of the<br />

cover and of the cone. Figure 58.<br />

7. Chipping or scaling on the surface of the cover<br />

and/or of the cone. Figure 59.<br />

Preparation for the assembly<br />

Figure 59<br />

43


Preparation for the assembly<br />

Figure 60 - SPECIFICATIONS OF WEAR LIMITS<br />

MOD/<br />

NUM<br />

NOTES:<br />

*Stub axle with nylon bushings.<br />

**Stub axle with bronze bushings.<br />

MAXIMUM DIAMETER OF THE<br />

bUSHINg HOUSINg ON THE<br />

STUb AXLE<br />

MAXIMUM DIAMETER OF bOSS<br />

ON bEAM<br />

MAXIMUM DIAMETER OF THE<br />

INNER PART OF THE KINg PIN<br />

bUSHINg<br />

FC-901* 34.569 mm (1.361”) 31.445 mm (1.238”) 31.496 mm (1.240”)<br />

FC-903** 34.569 mm (1.361”) 31.445 mm (1.238”) 31.442 mm (1.238”)<br />

FC-921* 34.569 mm (1.361”) 31.445 mm (1.238”) 31.496 mm (1.240”)<br />

FC-941** 34.569 mm (1.361”) 31.445 mm (1.238”) 31.442 mm (1.238”)<br />

FC-921 34.582 mm (1.3615”) 31.445 mm (1.238”) 31.407 mm (1.2365”)<br />

FC-941 41.389 mm (1.6295”) 38.202 mm (1.504”) 38.151 mm (1.502”)<br />

FD-901 39.700 mm (1.563”) 36.512 mm (1.4375”) 36.525 mm (1.438”)<br />

FD-931 44.094 mm (1.736”) 40.919 mm (1.6110”) 40.907 mm (1.6105”)<br />

MFS-09<br />

FD-833<br />

44.094 mm (1.736”) 40.919 mm (1.6110”) 40.907 mm (1.6105”)<br />

FD-933 44.094 mm (1.736”) 40.919 mm (1.6110”) 40.907 mm (1.6105”)<br />

FD-961 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.618 mm (1.796”)<br />

FE-970 44.094 mm (1.736”) 40.919 mm (1.6110”) 40.907 mm (1.6105”)<br />

FF-921 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.656 mm (1.7975”)<br />

FF-931 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.656 mm (1.7975”)<br />

FF-932 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.656 mm (1.7975”)<br />

FF-933 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.656 mm (1.7975”)<br />

FF-934 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.656 mm (1.7975”)<br />

FF-941 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.618 mm (1.796”)<br />

FF-942 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.618 mm (1.796”)<br />

FF-943 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.618 mm (1.796”)<br />

MFS-13<br />

FF 944<br />

48.818 mm (1.922”) 45.669 mm (1.7980”) 45.618 mm (1.796”)<br />

FF-961 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.618 mm (1.796”)<br />

FF-971 44.094 mm (1.736”) 40.906 mm (1.6105”) 40.907 mm (1.6105”)<br />

FG-931 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.656 mm (1.7975”)<br />

FG-933 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.656 mm (1.7975”)<br />

FG-941 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.618 mm (1.796”)<br />

FG-943 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.618 mm (1.796”)<br />

FL-931 54.025 mm (2.127”) 50.876 mm (2.0030”) 50.825 mm (2.0010”)<br />

FL-933 54.025 mm (2.127”) 50.876 mm (2.0030”) 50.825 mm (2.0010”)<br />

FL-941 54.025 mm (2.127”) 50.876 mm (2.0030”) 50.825 mm (2.001”)<br />

FL-943 54.025 mm (2.127”) 50.876 mm (2.0030”) 50.825 mm (2.001”)<br />

FL-951 54.025 mm (2.127”) 50.876 mm (2.0030”) 50.876 mm (2.0030”)<br />

FU-910 55.626 mm (2.190”) 52.464 mm (2.0655”) 52.438 mm (2.0645”)<br />

FU-935 55.626 mm (2.190”) 52.464 mm (2.0655”) 52.438 mm (2.0645”)<br />

MFS-07<br />

FC-845<br />

34.540 mm (1.359”) 31.394 mm (1.2356”) 28.530 mm (1.1232”)<br />

MFS-06<br />

5301<br />

31.788 mm (1.251”) 28.715 mm (1.1305”) 31.270 mm (1.2311”)<br />

44 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


Installation of nylon bushings on the<br />

stub axle<br />

Install the bushings on the housings of the stub<br />

axles. Check that the bushings are well seated<br />

in the housing. Place the king pin to check if the<br />

installation is correct. Figure 61.<br />

Installation of bronze and Easy Steer®<br />

bushings on the stub axle<br />

NOTE:<br />

On the axles series FF, Fg and FL, the bushings<br />

may not be installed without the aid of<br />

a press. Use the bushing installation kit.<br />

Use the tool shown in Figure 51 to install<br />

the bushings.<br />

Use a press with minimum capacity of 5 tons.<br />

Check that the bushing does not move out of<br />

alignment during installation.<br />

Ream the bronze and Easy Steer® bushing after<br />

installation.<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

NYLON<br />

BUSHING<br />

Figure 61<br />

Installation<br />

Installation of bronze bushings on the<br />

stub axle<br />

1. First install the upper bushing.<br />

2. Place the stub axle in a press such that the<br />

top of the stub axle is turned toward the piston<br />

of the press. Check that the housings are<br />

parallel with the piston of the press.<br />

3. Install the bushing in the housing. Check that<br />

the hole in the bushing is aligned with the<br />

hole in the housing. Figure 62.<br />

4.Use the installation tool and press the bushing<br />

3.17 mm (1/8”) into the housing. Release<br />

the pressure from the press. Check the bushing<br />

alignment.<br />

5. Press the bushing until it is from 3.0 to 4.0<br />

mm (0.135 to 0.165”) from the bottom of the<br />

housing. Figure 63.<br />

6. Turn the stub axle until the housing of the<br />

lower bushing is turned to the piston of the<br />

press. Check that the housing is parallel to<br />

the piston of the press.<br />

7. Install the lower bushing in the housing.<br />

Check that the hole in the bushing is aligned<br />

with the hole in the housing.<br />

8.Use the installation tool and press the bushing<br />

3.17 mm (1/8”) into the housing. Release<br />

the pressure from the press. Check the bushing<br />

alignment.<br />

9. Press the bushing until it is from 3.0 to 4.0<br />

mm (0.135 to 0.165”) from the bottom of the<br />

housing. Figure 64.<br />

10. Ream the bushings. See the procedure in<br />

this section.<br />

45


Installation<br />

INSTALLATION<br />

TOOL<br />

LOWER<br />

BUSHING<br />

UPPER<br />

BUSHING<br />

Figure 62<br />

Figure 63<br />

Figure 64<br />

Installation of the Easy Steer® bushings<br />

on the stub axle<br />

1. First install the upper bushing.<br />

2. Place the stub axle in a press such that the<br />

top of the stub axle is turned to the piston of<br />

the press. Check that the housings are parallel<br />

to the piston of the press.<br />

3. Install the bushing in the housing.<br />

4.Use the installation tool and press the bushing<br />

3.17 mm (1/8”) into the housing. Release<br />

the pressure from the press. Check the bushing<br />

alignment.<br />

5. Press the bushing until it is from 8.9 to 9.7<br />

mm (0.352 to 0.382”) below the top of the<br />

housing on the stub axle. Figure 65.<br />

6. Turn the stub axle until the housing of the<br />

lower bushing is turned to the piston of the<br />

press. Check that the housing is parallel to<br />

the piston of the press.<br />

7. Install the lower bushing in the housing.<br />

8.Use the installation tool and press the bushing<br />

3.17 mm (1/8”) into the housing.<br />

Release the pressure from the press. Check<br />

the bushing alignment.<br />

9. Press the bushing until it is from 8.9 to 9.7<br />

mm (0.352 to 0.382”) below the top of the<br />

housing on the stub axle. Figure 65.<br />

10. Ream the bushings. See the procedure in<br />

this section.<br />

TOP OF<br />

THE UPPER<br />

BUSHING<br />

TOP OF<br />

THE LOWER<br />

BUSHING<br />

DIAMETER OF THE<br />

REAMED BUSHINGS<br />

Figure 65<br />

46 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


INSTALLATION<br />

TOOL<br />

UPPER<br />

BUSHING<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

LOWER<br />

BUSHING<br />

Figure 66<br />

Figure 67<br />

Installation<br />

Installation of needle bearing on the<br />

shaft<br />

1. First install the upper bushing.<br />

2. Place the stub axle in a press such that the<br />

top of the stub axle is turned to the piston of<br />

the press. Check that the housings are parallel<br />

to the piston of the press.<br />

3.Install the bushing in the housing.<br />

4.Use the installation tool and press the bushing<br />

housing. Release the pressure of the<br />

press. Be sure of the alignment of the bushing.<br />

5. Press the upper bushing until it is 8:40 to<br />

9.0 mm (0331 to 0362 “) below the top of the<br />

housing on the shaft end. Figure 65.<br />

6. Rotate the shaft end until the lower bushing<br />

housing is facing the piston of the press. Be<br />

sure that the bushing is parallel with the piston<br />

of the press.<br />

7. Install the lower bushing in the housing.<br />

8.Use the installation tool and crush the bushing<br />

housing. Release the pressure of the press.<br />

Be sure of the alignment of the bushing.<br />

9. Press the lower bushing until it is in 6.10 to<br />

6.90 mm (0240 to 0272 “) below the top of the<br />

housing on the shaft end. Figure 65.<br />

TOP OF<br />

THE UPPER<br />

BUSHING<br />

TOP OF<br />

THE LOWER<br />

BUSHING<br />

Figure 68 Figure 69<br />

47


Installation<br />

Reaming of the bronze and Easy Steer®<br />

bushings on the stub axle<br />

CAUTION:<br />

THE ONLy RECOMMENDED PROCEDURE<br />

IS REAMINg WITH A FIXED REAMER. DO<br />

NOT gRIND OR PERFORM bURNISHINg<br />

ON THE bUSHINgS bECAUSE THEy MAy<br />

bE DAMAgED.<br />

1. Place the stub axle in a vice with bronze jaws<br />

or other soft metal.<br />

2. See Figure 70 in regard to the dimension of<br />

the reamer.<br />

3. Guide the reamer with the pilot until the<br />

blades touch the upper bushing. Figure 66.<br />

REMOVABLE<br />

PILOT OPTIONAL<br />

MATERIAL: HIGH SPEED STEEL<br />

NUMBER OF BLADES: USE 10 - 14 BLADES<br />

TURN THE REAMER<br />

PRESSING LIGHTELY<br />

DOWNWARD<br />

Figure 70<br />

4. Turn the reamer, pressing it lightly downward.<br />

Do not apply a great deal of force. Turn<br />

the reamer gently.<br />

5.Upon finishing reaming the upper bushing,<br />

do not allow the reamer to fall on the lower<br />

bushing.<br />

6. After reaming the upper bushing, place the<br />

reamer in the lower bushing and repeat steps<br />

3 and 5. Figure 71.<br />

Figure 71<br />

7. Remove the reamer from the lower bushing. If<br />

the reamer must be removed through the upper<br />

bushing, turn it in the direction opposite to<br />

the cut.<br />

8. Clean all the material removed by the reamer<br />

that remained on the bushings.<br />

DIMENSIONS OF THE BUSHING REAMERS (see the table)<br />

REAMER<br />

MINIMUM<br />

GENERAL SPECIFICATIONS FOR REAMERS<br />

TURN THE REAMER<br />

PRESSING LIGHTELY<br />

DOWNWARD<br />

CUT OF THE BLADES: TO THE RIGHT, SPLINE TO THE LEFT<br />

LENGTH OF THE BLADES: 63,5 MM (2,5”)<br />

Figure 72<br />

48 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


Figure 68 (continuation) - DIMENSIONS OF THE BUSHING REAMERS<br />

MOD/<br />

NUM<br />

LOWER PILOT<br />

DIAMETER DIMEN-<br />

SION “A” _(+ 0.025<br />

mm or 0.0001”<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

DIAMETER OF THE<br />

bLADES DIMEN-<br />

SION “A” _(+ 0.013<br />

mm or 0.0005”<br />

UPPER PILOT<br />

DIAMETER DIMEN-<br />

SION “C” _(+ 0.025<br />

mm or 0.0001”<br />

LOWER PILOT<br />

LENgTH DIMEN-<br />

SION “D”<br />

Installation<br />

UPPER PILOT<br />

MINIMUM LENgTH<br />

DIMENSION “E”<br />

mm inch mm inch mm inch mm inch mm inch<br />

FC-901 31.051 1.2225 31.432 1.2375 31.293 1.2320 171.45 6.75 222.25 8.75<br />

FC-901* 31.051 1.2225 31.432 1.2375 31.293 1.2320 171.45 6.75 222.25 8.75<br />

FC-903 31.051 1.2225 31.432 1.2375 31.293 1.2320 171.45 6.75 222.25 8.75<br />

FC-921 31.051 1.2225 31.432 1.2360 31.298 1.2320 171.45 6.75 222.25 8.75<br />

FC-941 37.782 1.4875 38.138 1.5015 37.999 1.4960 226.06 8.90 276.86 10.90<br />

FC-901 36.118 1.4220 36.499 1.4370 36.360 1.4315 215.90 8.50 266.70 10.50<br />

FD-901* 36.118 1.4220 36.499 1.4370 36.360 1.4315 215.90 8.50 266.70 10.50<br />

FD-931 40.513 1.5950 40.894 1.6100 41.669 1.6405 215.90 8.50 266.70 10.50<br />

MFS-09<br />

FD-833<br />

40.513 1.5950 40.894 1.6100 41.669 1.6405 215.90 8.50 266.70 10.50<br />

FD-933 40.513 1.5950 40.894 1.6100 41.669 1.6405 215.90 8.50 266.70 10.50<br />

FD-961 45.212 1.7800 45.606 1.7955 45.466 1.7900 260.35 10.25 311.15 12.25<br />

FE-970 40.513 1.5950 40.894 1.6100 41.669 1.6405 215.90 8.50 266.70 10.50<br />

FF-921 45. 263 1.7800 45.644 1.7970 45.504 1.7915 236.22 9.30 287.02 11.30<br />

FF-931 45. 263 1.5950 45.644 1.7970 45.504 1.7915 236.22 9.30 287.02 11.30<br />

FF-932 45. 263 1.7820 45.644 1.7970 45.504 1.7915 236.22 9.30 287.02 11.30<br />

FF-933 45. 263 1.7820 45.644 1.7970 45.504 1.7915 236.22 9.30 287.02 11.30<br />

FF-934 45.263 1. 7820 45.644 1.7970 45.504 1.7915 236.22 9.30 287.02 11.30<br />

FF-941 45.212 1. 7820 45.606 1.7955 45.466 1.7900 260.35 10.25 311.15 12.25<br />

FF-942 45.212 1. 7820 45.606 1.7955 45.466 1.7900 260.35 10.25 311.15 12.25<br />

FF-943 45.212 1.7800 45.606 1.7955 45.466 1.7900 260.35 10.25 311.15 12.25<br />

MFS-13<br />

FF 944<br />

45.212 1.7800 45.606 1.7955 45.466 1.7900 260.35 10.25 311.15 12.25<br />

FF-961 45.212 1.7800 45.606 1.7955 45.466 1.7900 260.35 10.25 311.15 12.25<br />

FF-971 40.513 1.5950 40.894 1.6100 41.669 1.6405 215.90 8.50 266.70 10.50<br />

FG-931 45.263 1.7820 45.644 1.7970 45.504 1.7915 236.22 9.30 287.02 11.30<br />

FG-933 45.263 1.7820 45.644 1.7970 45.504 1.7915 236.22 9.30 287.02 11.30<br />

FG-941 45.212 1.7800 45.606 1.7955 45.466 1.7900 260.35 10.25 311.15 12.25<br />

FG-943 45.212 1.7800 45.606 1.7955 45.479 1.7900 260.35 10.25 311.15 12.25<br />

FL-931 50.470 1.9870 50.863 2.0025 50.724 1.9970 256.54 10.10 307.34 12.10<br />

FL-933 50.470 1.9870 50.863 2.0025 50.724 1.9970 256.54 10.10 307.34 12.10<br />

FL-941 50.419 1.9850 50.813 2.0005 50.673 1.9950 256.54 10.10 307.34 12.10<br />

FL-943 50.419 1.9850 50.813 2.0005 50.673 1.9950 256.54 10.10 307.34 12.10<br />

FL-951 50.419 1.9850 50.813 2.0005 50.673 1.9950 256.54 10.10 307.34 12.10<br />

FU-910 52.045 2.0490 52.426 2.0640 52.285 2.0585 287.52 11.32 338.32 12.32<br />

FU-935 52.045 2.0490 52.426 2.0640 52.285 2.0585 287.52 11.32 338.32 12.32<br />

MFS-07<br />

FC-845<br />

MFS-06<br />

5301<br />

30.950 1.2185 31.394 1.2359 31.331 1.2335 183.2 7.232 250.0 9.84<br />

28.205 1.1104 28.717 1.1310 28.652 1.1280 183.2 7.232 250.0 9.84<br />

* Use these specifications at the time of replacing the old bushing by an Easy Steer® bushing.<br />

49


Installation<br />

Installation of the bushing seals of the<br />

stub axle<br />

1. Place the top of the stub axle in a vice with<br />

bronze jaws. The lower part must be turned<br />

toward you.<br />

2.Place the seal in the top of the housing. The<br />

lip of the seal must be turned outward from<br />

the housing. Figure 73.<br />

THE LIPS MUST BE<br />

TURNED OUTWARD FROM<br />

THE HOUSING<br />

Figure 73<br />

3. Place the cover of the stub axle on top of the<br />

seal. Slide the king pin through the housing.<br />

Use the king pin to install the seal. Figure 75.<br />

For bronze bushings, check that the seal touches<br />

the bushing.<br />

For Easy Steer® and plastic bushings, check<br />

that the top of the seal is even with the stub<br />

axle. Figure 76.<br />

Figure 74<br />

Figure 75<br />

4. Turn the stub axle in the vice securing the<br />

lower part such that the upper part is turned<br />

toward you.<br />

5. Place the seal in the top of the housing. The<br />

lip of the seal must be turned outward from the<br />

housing. Figures 73 e 76.<br />

6. Repeat step 3 of this procedure.<br />

STUB AXLE<br />

HOUSING<br />

MACHINED<br />

SURFACE<br />

COVER<br />

LIP OF THE SEAL<br />

BUSHING<br />

Figure 76<br />

50 <strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

KING<br />

PIN


Installation of the stub axle<br />

NOTE:<br />

To optimize tire wear on roads with regular<br />

surfaces, the housings of the right and<br />

left king pins on the beam are machined for<br />

slightly different king pin angles. The front<br />

of the beam must be installed turned to the<br />

front of the vehicle. Assemble the axle in<br />

accordance with the identification made in<br />

the Note on page 37.<br />

1. Clean the housings on the stub axles and<br />

beam.<br />

2. Place the stub axle on the beam.<br />

3.Install the seal on the axial bearing. On the<br />

seals that use a cover, install the seal on the<br />

open end of the bearing. Figure 77.<br />

On the “flat” seals, install the seal on the closed<br />

end of the bearing. Figure 77.<br />

BEARING<br />

BODY<br />

TIPO DE SELLADORES<br />

COVER<br />

BEARING<br />

CAGE<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

FLAT<br />

BEARING<br />

BODY<br />

SEAL<br />

Figure 77<br />

Installation<br />

Whole axial bearing with seal<br />

The single part bearing with integrated grease<br />

seal is completely interchangeable with the two<br />

part axial bearing. It has specification for top<br />

and bottom.<br />

• The surface with inner diameter of the seal<br />

must remain on top.<br />

• The surface with outer diameter of the seal<br />

must remain at the bottom. Figure 78.<br />

BOTTOM<br />

TOP<br />

Figure 78<br />

4. Slide the bearing and seal set between the<br />

bottom of the beam and the stub axle. Check<br />

that the seal is turned toward the beam. Figure<br />

79.<br />

BEARING AND<br />

SEAL SET<br />

Figure 79<br />

51


Installation<br />

CAUTION:<br />

WEAR gLOVES DURINg INSTALLATION<br />

OF THE SHIMS, bECAUSE ITS EDgES ARE<br />

SHARP.<br />

1. Install the shims according to the following<br />

procedures:<br />

A. Inspect the shims. Replace the damaged<br />

shims.<br />

B. If a new shim pack must be arranged, select<br />

assembly that results in the least play possible.<br />

C. Place a crowbar between the boss of the<br />

steering arm and the beam. Raise the stub<br />

axle and place the shim pack between the<br />

top of the beam and the stub axle. Figure 80.<br />

CROWBAR<br />

Figure 80<br />

D. Check that all the housings are aligned. If<br />

the housings are not aligned, the parts will<br />

be damaged during installation of the king<br />

pin.<br />

E. Remove the crowbar.<br />

6. Install the king pin according to the following<br />

procedure. Figure 81.<br />

A. Apply the specified lubricant on the lower<br />

half of the king pin.<br />

B. Install the pin in the top of the stub axle.<br />

Check that the word “TOP” is turned toward<br />

you.<br />

C. Turn the pin until the slots are aligned with<br />

the holes of the stub axle.<br />

Figure 81<br />

52 <strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

TOP<br />

KING<br />

PIN


CAUTION:<br />

DO NOT FORCE THE PIN THROUgH THE<br />

UPPER bUSHINg bECAUSE THE SHIMS<br />

MAy bE DAMAgED.<br />

D. Push the pin through the upper bushing of<br />

the seal and of the shim pack.<br />

If there is resistance in installation of the pin,<br />

check if the parts are aligned.<br />

WARNINg:<br />

Wear safety goggles. Do not strike steel<br />

parts with a steel hammer because fragments<br />

may come off and injure your eyes.<br />

E. Push the pin through the lower bushing.<br />

If necessary, use a bronze hammer to strike the<br />

pin. Check if the parts are aligned.<br />

F. Check that the slots in the pin are aligned<br />

with the holes of the stub axle.<br />

NOTE:<br />

Do not install or tighten the key on the stub<br />

axle before checking play and adjusting it.<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Installation<br />

NOTE:<br />

All models except FC- 901, FC- 921, FE-<br />

970, FF- 971 and FL- 901 use threaded keys.<br />

Models FC- 901, FC- 921, FE- 970, FF- 971<br />

and FL- 901 use flat keys.<br />

7. Install the upper key in the front part of the<br />

stub axle. Install the lower key in the back<br />

part of the stub axle. Check that the keys are<br />

in the slots of the king pin. Figure 82.<br />

Figure 82<br />

53


Installation<br />

8. Check the play of the stub axle in accordance<br />

with the following procedure:<br />

A. Strike the boss on the stub axle with a rubber<br />

hammer to move the parts into position.<br />

Figure 83.<br />

B. Turn the stub axle to a straight position.<br />

C. Fasten a magnetic base with dial indicator on<br />

the beam. Place the thickness gauge on the<br />

center of the king pin and clear the indicator.<br />

Figure 84.<br />

MAGNETIC<br />

BASE LOCA-<br />

TION<br />

Figure 83<br />

Figure 84<br />

D. Use the following procedures to measure the<br />

clearance.<br />

• Place a lever between the shaft end and the<br />

top of the beam. Pry the shaft end up and<br />

measure the clearance. Figure 80.<br />

Figure 85<br />

54 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


WARNINg:<br />

If a hydraulic jack is used to measure the play,<br />

use two stands to support the axle because<br />

without them, the axle may cause injury and<br />

damages.<br />

• Place a block of wood and a hydraulic jack<br />

under the lower part of the stub axle. Raise<br />

the stub axle until the pointer of the dial indicator<br />

stops moving. Figure 86.<br />

E. Repeat steps C and D with the axle turned<br />

totally to the right and to the left.<br />

F. Play must be from 0.02 - 0.64 mm (0.001 -<br />

0.025”) in all positions.<br />

If the stub axle does not have play (zero), remove<br />

shims from the shim pack.<br />

Only the axle model MFS-06 (5301), MFS- 07<br />

(FC 845) and MFS08RA, that do not use shims,<br />

may have zero play without compromising the<br />

operation of the assembly.<br />

If play is greater than 0.635 mm (0.025”), add<br />

shims to the pack. For axles model MFS-06<br />

(5301), MFS-07 (FC 845) and MFS08RA, if the<br />

play is greater than the value indicated, replace<br />

the components of the system beginning by the<br />

axial bearing.<br />

NOTE:<br />

Assemble the thickest shims up against the<br />

surface of the stub axle, the midsized shims<br />

up against the surface of the beam and the<br />

thin ones between them. In the model FD<br />

833, if the play is greater than 0.62 mm, add<br />

shims.<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

BLOCK OF<br />

WOOD<br />

Installation<br />

Figure 86<br />

WARNINg:<br />

Wear safety goggles. Do not strike steel parts<br />

with a steel hammer because fragments may<br />

come off and wound your eyes.<br />

CAUTION:<br />

CHECK THAT THE KEy IS COMPLETELy<br />

INSTALLED AND THAT THE LOCK NUT<br />

IS TIgHTENED WITH THE SPECIFIED<br />

TORqUE. IF THE KEyS ARE NOT COR-<br />

RECTLy INSTALLED, THE KINg PIN AND<br />

THE bEAM MAy bE DAMAgED. CHECK<br />

THE TORqUE OF THE NUT AND POSITION<br />

OF THE KEy EVERy 20,000 KM.<br />

Check the torque of the nut and cotter positioning<br />

every 20,000 Km<br />

NOTE:<br />

All the models except for FE- 970, FF- 971<br />

and FL- 901 use threaded keys. Models FE-<br />

970, FF- 971 and FL- 901 use flat keys.<br />

9.Install the keys in accordance with the following<br />

procedure:<br />

55


Installation<br />

Flat Keys<br />

Use a bronze hammer and punch to install the<br />

key in the axle beam.<br />

Check that the key is installed with a depth from<br />

1 to 3 mm (1/32 to 1/8) below the outside surface<br />

of the beam.<br />

Figure 87<br />

Threaded Keys<br />

On threaded keys, install the lock nut and tighten<br />

with a torque of 30 - 45 ft-lbf (41 - 54 N.m).<br />

Figure 88.<br />

Figure 88<br />

THREADED<br />

COVER<br />

COVER<br />

GASKET<br />

Figure 89<br />

Install the new gaskets and cover on the upper<br />

and lower part of the stub axle. Install the bolts<br />

and nuts tightening them with a torque of 20 –<br />

30 ft-lbf (28 - 40 N.m).<br />

For the axles model MFS-06 (5301) and MFS-<br />

07 (FC 845), the torque is from 38 to 57 ft-lbf<br />

(4.5 to 6.5 N.m)<br />

If the cover is threaded, install them in the upper<br />

and lower parts of the stub axle and tighten<br />

with a torque of 60 - 90 ft-lbf (80 to 120 N.m).<br />

11. Connect the connecting arm to the stub<br />

axle. See the procedure in this section.<br />

12. Install the brake assembly on the stub axle.<br />

See the vehicle manufacturer procedure.<br />

13. Lubricate the wheel bearings. See the procedure<br />

in the Lubrication section.<br />

14. Install the drum and the tire and wheel assembly.<br />

15. Lubricate the wheel bearings. See the procedure<br />

in the Lubrication section.<br />

56 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


16. Install the outside wheel bearing on the<br />

hub. Install the adjustment nut.<br />

17. Adjust the wheel bearings. See the Adjustment<br />

section.<br />

18. Install the cover and the gasket on the hub.<br />

Install the bolts and tighten with a torque of:<br />

American axles<br />

FD and FF Axles<br />

(Brazil)<br />

MFS-06 (5301) and<br />

MFS-07 (FC 845) Axles<br />

(Brazil-threaded cover)<br />

19. Lower the vehicle to the ground. Check is it<br />

is operating normally.<br />

20. Check and adjust the camber. See the Adjustments<br />

section.<br />

Installation of the connecting arms, pivots<br />

of the connecting arms and tie bar<br />

NOTE:<br />

If a new connecting arm is installed (such<br />

as to increase the maximum turning angle),<br />

the steering geometry is changed and may<br />

cause tire wear. Check the Arvin<strong>Meritor</strong><br />

Technical Service Aid Manual, TSA- 87121<br />

to choose the correct connecting arm. Contact<br />

your Arvin<strong>Meritor</strong> service representative.<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Torque<br />

20 a 30 ft-lbf<br />

27 a 41 N.m<br />

13 a 17 ft-lbf<br />

17 a 23 N.m<br />

45 a 55 ft-lbf<br />

60 a 75 N.m<br />

Installation<br />

1. Prensa la chaveta en la ranura del brazo.<br />

Figure 90.<br />

2. Instale el brazo de unión en la punta de eje.<br />

CONNECTING<br />

ARM<br />

PIVOT<br />

Figure 90<br />

CAUTION:<br />

TIgHTEN THE NUTS WITH THE SPECIFIED<br />

TORqUE. IF THE NUTS ARE NOT TIgHT-<br />

ENED WITH THE SPECIFIED TORqUE, THE<br />

PARTS MAy bE DAMAgED.<br />

3. Install the nut on the connecting arm.<br />

Tighten with the specified torque. See the<br />

Torque Table.<br />

57


Installation<br />

4. Install the cotter pins. If necessary, tighten<br />

the nut until the holes are aligned. Do not<br />

loosen the nut to install the cotter pin.<br />

NOTE:<br />

The tie bar has a right thread at one end and<br />

a left thread at the other. Check that the pivots<br />

are installed on the bar.<br />

5. If removed, install the pivots on the tie rod<br />

in the position marked during removal. Figure<br />

91.<br />

If new connecting arms are installed, screw the<br />

pivots equally on the tie bar to the necessary<br />

length.<br />

6. Install the nuts and bolts on the clamps.<br />

Tighten with the specified torque.<br />

TIE BAR<br />

PIVOT<br />

MARKS<br />

Figure 91<br />

7. The rotating type clamp on the tie bar may<br />

be turned to facilitate installation of the bolt<br />

and nut. Tighten the nut sufficiently to fasten<br />

the locking element of the nut with the bolt.<br />

The clamp and the bar must be free to turn.<br />

Figure 92.<br />

Figure 92<br />

8. Connect the tie bar on the connecting arms.<br />

9. Install the nuts on the pivots. Tighten with<br />

the specified torque. See Torque Table.<br />

10. Install the cotter pins. If necessary, tighten<br />

the nut until the holes are aligned. Do not<br />

loosen the nut to install the cotter pin.<br />

11. Check the camber adjustment if necessary.<br />

See the Adjustment section.<br />

58 <strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

PIVOT<br />

NUT AND BOLT<br />

CLAMP<br />

TIE BAR


Installation of the steering arm<br />

See Figure 93.<br />

1. Press the key in the slot of the arm.<br />

2. Install the steering arm on the stub axle.<br />

3. Connect the steering arm to the tie rod.<br />

CAUTION:<br />

TIgHTEN THE NUTS WITH THE SPECIFIED<br />

TORqUE. IF THE NUTS ARE NOT TIgHT-<br />

ENED WITH THE CORRECT TORqUE, THE<br />

PARTS MAy bE DAMAgED.<br />

4.Install the nuts. Tighten with the specified<br />

torque. See Torque Table.<br />

5.Install the cotter pins. If necessary, tighten the<br />

nut until the holes are aligned. Do not loosen<br />

the nut to install the cotter pin.<br />

6. Lubricate the steering arm. See the Lubrication<br />

and Maintenance section.<br />

7. Check if it is operating correctly.<br />

STEERING<br />

ARM<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

TIE<br />

BAR<br />

Installation of the Tie Rod<br />

See Figure 94.<br />

1. Connect the tie rod on the steering arm.<br />

2. Connect the tie rod on the Pitman arm.<br />

Installation<br />

CAUTION:<br />

TIgHTEN THE NUTS WITH THE SPECIFIED<br />

TORqUE. IF THE NUTS ARE NOT TIgHT-<br />

ENED WITH THE CORRECT TORqUE, THE<br />

PARTS MAy bE DAMAgED.<br />

3.Install the nuts. Tighten with the specified<br />

torque. See Torque Table.<br />

4. Install the cotter pins. If necessary, tighten<br />

the nut until the holes are aligned. Do not<br />

loosen the nut to install the cotter pin.<br />

5. Lubricate the tie rod. See the Lubrication and<br />

Maintenance section.<br />

6. See if it is operating correctly.<br />

PITMAN<br />

ARM<br />

TIE<br />

ROD<br />

STEERING<br />

ARM<br />

Figure 93 Figure 94<br />

59


Torque specifications<br />

Torque specifications<br />

ILLUSTRATION OF TORQUE OF THE FRONT AXLE<br />

60 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


TORQUE SPECIFICATIONS OF THE FRONT AXLE<br />

ITEM DESCRIPTION THREAD SIZE<br />

01<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Nut for fastening the steering<br />

arm on the tie rod<br />

Torque specifications<br />

SPECIFIED TORqUE<br />

ft-lbf N.m<br />

5/8” - 16 60 - 115 82 - 155<br />

5/8” - 18 60 - 115 82 - 155<br />

3/4” - 16 90 - 170 123 - 230<br />

7/8” - 14 160 - 300 217 - 407<br />

02 Cover bolt stub axle 5/16” - 18 20 - 30 28 - 40<br />

03<br />

Fastening bolt of the steering<br />

arm on the stub axle<br />

7/8” - 14 250 - 450 339 - 610<br />

1” - 14 390 - 725 529 - 982<br />

1-1/8” - 12 550 - 1025 746 - 1389<br />

1-1/4” - 12 775 - 1450 1051 - 1965<br />

1-1/2” - 12 1350 - 2525 1831 - 3423<br />

04 Key nut 7/16” - 20 30 - 45 41 - 61<br />

05 Adaptor limiter bolt 3/4” - 10 65 - 115 85 - 155<br />

06 Checknut limiter bolt 1/2” - 13 50 - 75 68 - 101<br />

07 Checknut limiter bolt 3/4” - 10 65 - 85 88 - 115<br />

08<br />

Fastening nut of the connecting<br />

arm on the terminal of the<br />

tie bar<br />

09 Clamp nut of the tie bar<br />

10<br />

11<br />

Fastening nut of the connecting<br />

arm on the stub axle.<br />

Cover of the stub axle<br />

(threaded)<br />

7/8” - 14 160 - 300 217 - 406<br />

1” - 14 250 - 450 339 - 610<br />

1 1/8” - 12 350 - 650 475 - 881<br />

1 1/4” - 12 500 - 675 678 - 915<br />

5/8” - 11 40 - 60 55 - 81<br />

3/4” - 10 155 - 175 211 - 237<br />

7/8” - 14 250 - 450 339 - 610<br />

1” - 14 390 - 725 529 - 982<br />

1 1/8” - 12 550 - 1025 746 - 1389<br />

1 1/4” - 12 775 - 1450 1050 - 1965<br />

1 1/2” - 12 1350 - 2525 1831 - 3423<br />

2” - 20 60 - 90 80 - 120<br />

12 Lubrication pin 1/4” - 27 10 14<br />

61


Special tools<br />

Special tools<br />

Description<br />

Tool number<br />

Kent-Moore 1<br />

Tool number<br />

Owatona 2<br />

King pin remover 4240 4240<br />

Kit for King pin bush<br />

Basic kit<br />

Kit Series FF - e FG -<br />

Kit serie FL -<br />

4<br />

PT 4375-A<br />

PT 4370-10<br />

PT 4370-20<br />

Tool number<br />

Snap-on 3<br />

20 TON:<br />

GC430HYB<br />

35 TON:<br />

CG730HY<br />

NOTE:<br />

1. Requests for Kent-Moore, 28635 Mound Road, Warren, MN 55060.<br />

2. Requests for Owatona Tool and Equipment OTC Tools Division, 655 Eisenhower Drive,<br />

Oeatona, MN 55060.<br />

3. Find your local Snap-On supplier.<br />

4. Use the basic kit for own use for the axis model.<br />

62 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>


<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Always use the Technical Manuals from...


Always use original parts<br />

For more details, see the Spare Parts Catalog<br />

Customer service<br />

55 11 3684.6741<br />

55 11 3684.6867<br />

Purchase the CD-ROM failure analysis of components of the axis<br />

traction<br />

Customer Service<br />

Av. João Batista, 825 - Osasco - SP - 06097-105<br />

Tel. (11) 3684-664 - (11) 3684-6867<br />

AfterMarket (Replace parts)<br />

R. Ester Rombenso, 403 - Osasco - SP - 06097-120<br />

Tel. (11) 0800-555530<br />

www.arvinmeritor.com

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