MAINTENANCE MANUAL - Meritor
MAINTENANCE MANUAL - Meritor
MAINTENANCE MANUAL - Meritor
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MFS 06<br />
MFS 07<br />
MFS 08<br />
MFS 14<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
Front Axle (Non-tractive)<br />
Edition october/11<br />
MM11135
Index<br />
1 - Important information .......................................................................................... 03<br />
2 - Exploded view .................................................................................................... 04<br />
3 - Introduction and description ............................................................................... 06<br />
4 - Failure correction ................................................................................................ 10<br />
5 - Inspection ........................................................................................................... 12<br />
6 - Lubrificacion e Maintenance ............................................................................... 15<br />
7 - Adjustments ........................................................................................................ 21<br />
8 - Removal ............................................................................................................. 33<br />
9 - Preparation of parts for assembly ....................................................................... 40<br />
10 - Installation ......................................................................................................... 45<br />
11 - Torque specifications .......................................................................................... 60<br />
12 - Special tools ....................................................................................................... 62<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong>
Updating of Changes in the Axle<br />
To maintain the maintenance manual up-todate,<br />
for each change that occurs in the axle,<br />
a Technical Instruction will be issued with the<br />
data and the implications stemming from these<br />
changes. At the foot of each of each page of this<br />
manual, there is an area designated for noting<br />
the number of each Technical Instruction that involves<br />
possible changes occurring on that page,<br />
as shown in the example below:<br />
Safety<br />
The use of safety equipment is of extreme importance<br />
at the time of maintenance of the axle.<br />
• Upon using a hammer or carrying out any<br />
operation that involves impact, use safety<br />
goggles.<br />
• Upon handling hot parts, use appropriate<br />
gloves.<br />
ASBESTOS AND NON-ASBESTOS FIBERS<br />
Some brake linings contain asbestos fibers,<br />
a hazardous cancer and pulmonary disease<br />
causing agent. Some brake linings contain fibers<br />
without asbestos, but for which the effects<br />
of prolonged exposure are unknown. Great<br />
care must be taken upon handling both types<br />
of material.<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
Important information<br />
3
Exloded view<br />
UPPER AND<br />
LOWER<br />
NON-DRIVE<br />
FRONT AXLE<br />
4 <strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
DOUBLE NUT<br />
SINGLE NUT SINGLE NUT
ITEM DESCRIPTION ITEM DESCRIPTION<br />
1 Cotter pin<br />
2 Castle nuts<br />
3 Steering arm<br />
4 Key<br />
5 Pivot<br />
6 Bolt<br />
7 Lubrification pin<br />
8 Shaft end cover - with hole for lubrication<br />
9 Shaft end cover - sealed<br />
10 Gasket<br />
11 Needle bearing<br />
12 Tip shaft bronze bushing<br />
13 Tip shaft nylon bushing<br />
14 Stub axle<br />
15 Castle nuts<br />
16 Cotter pin<br />
17 Seal - Tip shaft bushing<br />
18 Nut limiter bolt<br />
19 Steering limiter bolt<br />
20 Porca Castelo<br />
21 Cotter pin<br />
22 Shim<br />
23 Beam<br />
24 Flat key<br />
25 Cotter threaded<br />
26 Key nut<br />
27 Axial bearing and plan seal<br />
28 Axial bearing and seal<br />
29 Whole axial bearing and seal<br />
30 King pin<br />
31 Key<br />
32 Connecting arm<br />
33 Cotter pin<br />
34 Castle nuts<br />
35 Pivot of the tie bar<br />
36 Screw clamp<br />
37 Lock nut<br />
38 Connecting bar<br />
39 Sealer cub<br />
40 Internal bearing cone<br />
41 Internal bearing cup<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
42 Wheel bolt<br />
43 Hub<br />
44 Bearing wheel cup - internal<br />
45 Bearing wheel cone - internal<br />
46 Adjustment nut<br />
47 Lock ring pierced<br />
48 Lock washer<br />
49 Counter nut<br />
50 Washer “D”<br />
51 Adjustment nut<br />
52 Cotter pin<br />
53 Gasket<br />
54 Cover hub<br />
55 Bolt and nut<br />
56 Shaft end cover<br />
57 Washer key<br />
Exloded view<br />
5
Introduction and description<br />
Description<br />
The front non-drive axles Arvin<strong>Meritor</strong> have the<br />
following components: (Figure 1).<br />
• Tie bar, stub axle and king pin.<br />
The right side tie bar is the mirror image of<br />
the left side tie bar and converts the force of<br />
the tie bar into movement to turn the right side<br />
stub axle, wheel and tire around the king pin.<br />
The stub axle and king pin assembly is similar<br />
to the left side, except for the absence of the<br />
steering arm.<br />
• Stub axle<br />
Stub axles are evaluated in accordance with<br />
the front axle capacity. All models use straight<br />
stub axle pins. Three types of bushings are<br />
used: nylon, bronze and Easy Steer®.<br />
STUB AXLE<br />
TIE BAR<br />
PIVOT<br />
CONNECTING<br />
ARM<br />
TIE BAR<br />
• Steering Arm<br />
The steering arm (normally a cast component)<br />
converts the force of the steering arm in a turning<br />
movement through the left side axle stub<br />
king pin.<br />
STEERING<br />
ARM<br />
Figure 1a<br />
Figure 1<br />
6 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
Identification of the Axles<br />
All the information necessary for any Arvin<strong>Meritor</strong><br />
front axle is indicated on the axle identification<br />
plate. Figure 2.<br />
Before beginning service operations, identify<br />
the unit to be repaired, consulting the identification<br />
plate fastened on the beam. This information<br />
will allow correct identification of the<br />
spare parts desired, thus allowing execution of<br />
a more rapid and precise service operation.<br />
Figure 2<br />
Figure 3<br />
MODEL<br />
CUST. NO.<br />
PART. NO.<br />
SER. NO.<br />
FRONT<br />
AXLE<br />
Identification Plate<br />
VARIACIÓN PRINCIPAL<br />
0 Conceptual design FMVSS-121<br />
1 Stub axle of straight axle with seal<br />
and new steering arm assembly<br />
2 Const.. stub pin with seal<br />
3 Larger beam and stub axle<br />
4 Easy Steer® Bushing<br />
5 Tubular beam<br />
6 Low weight beam<br />
7 Model with center point<br />
8 Easy Steer® Plus Bushing<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
RATIO<br />
DATE<br />
BASIC CAPACITY<br />
A 5.000 lbs (2268 Kg)<br />
B 6.000 lbs (2722 Kg)<br />
C 7.000-8.000 lbs (3175-3629 Kg)<br />
D 9.000 lbs (4082 Kg)<br />
E 10000 lbs (4536 Kg)<br />
F 12.000-13.200 lbs (5443-5987 Kg)<br />
G 14.600 lbs (6622 Kg)<br />
L 16.000-20.000 lbs (7258-9072 Kg)<br />
LX 30.000 lbs (13.608 Kg)<br />
U 28.000-30.000 lbs (12.701-13.608<br />
Kg)<br />
FF - 931 - NX-122<br />
Introduction and description<br />
Model (Model)<br />
Cust.No. (Customer n°)<br />
Part.No. (Part n°)<br />
Ratio (Reductions of the differential)<br />
Série No. (Serie n°)<br />
Date (Date of manufacture)<br />
Designation of the model. See Figures 3 and<br />
3A. For information regarding all models, see<br />
Figure 4.<br />
BASIC SERIES<br />
BRAKE<br />
SPECIFICATION<br />
NUMBER<br />
NUMERICAL<br />
SEQUENCE<br />
ALTERACIÓN DE PROYECTO<br />
0 Tempered king pin<br />
1 Straight king pin<br />
2 Special connecting arm<br />
3 Distance of 127 mm (5”) from the center of<br />
the stub axle to the spring seat<br />
4 Distance of 127 mm (5”) from the center of<br />
the stub axle to the spring seat and special<br />
connecting ARMS.<br />
5 Special wheel end<br />
6 Double lowering of the beam<br />
7
Introduction and description<br />
Figure 3A<br />
<strong>Meritor</strong><br />
F = Front<br />
S = Non-drive<br />
steering axle<br />
NEW MODELS<br />
GAWR pounds<br />
or tone<br />
INDICATES VARIATION ON THE<br />
BEAM KING PIN OR BUSHING:<br />
1 - Straight king pin –Easy Steer®<br />
2 - bushing – Tapered king pin – needle bearing<br />
3 - Beam of alloy material (India)<br />
4 - Straight king pin – bronze bushing<br />
MFS - XX - 000X - NX XXX<br />
KPI<br />
0 - No Standard<br />
1 - 68” (1727,2 mm)<br />
2 - 69” (1752,6 mm)<br />
3 - 71” (1803,4 mm)<br />
4 - 71,5” (1816,1 mm)<br />
5 - 72” (1828,8 mm)<br />
6 - 65,25” (1657,4 mm)<br />
7 - 60” (1524,0 mm)<br />
8 - 67,5” (1714,5 mm)<br />
9 - 68,5” (1739,9 mm)<br />
HEIGHT FROM THE CENTER<br />
OF THE BOSS FOR THE<br />
KING PIN TO THE SURFACE<br />
OF THE SPRING SEAT<br />
0 - No Standard<br />
1 - 3,30” (83,8 mm)<br />
2 - 3,50” (88,9 mm)<br />
3 - 3,74” (3,74 mm)<br />
4 - 5,00” (127,0 mm)<br />
5 - 2,50” (63,5 mm)<br />
MANUFACTURING LOCATION<br />
N - North America<br />
S - South America<br />
E - Europe<br />
A - Australia / Asia<br />
MAIN DESIGN VARIATION<br />
A - Conventional stub axle<br />
B - Whole connecting arm<br />
C - Whole connecting arm and backing<br />
plate<br />
D - Whole connecting arm, brake spider<br />
and unitized hub<br />
GAWR = Gross Axle Weight Rating<br />
KPI = king Pin Inclination<br />
“ = Inches<br />
NUMERICAL<br />
SEQUENCE<br />
BRAKE<br />
8 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
For axles manufactured in Brazil identified by the initial 8, adopt the values for the axles identified by the initial 9.<br />
E.g., FF-844 adopt values indicated for FF-944.<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
Introduction and description<br />
Figure 4 - INFORMATION ON MODELS OF THE NON-DRIVE FRONT AXLES<br />
NUM./MOD. CAPACITY MAIN VARIATION DESIGN ALTERATION<br />
FC-901 3.175 Kg (7.000 lbs) Conceptual design FMVSS-121 Straight stub axle pin<br />
FC-903 3.175 Kg (7.000 lbs) Conceptual design FMVSS-121 Distance 127 mm (5”) from stub axle center<br />
to spring seat<br />
FC-921 3.175 Kg (7.000 lbs) Conceptual design FMVSS Straight stub axle pin<br />
FC-941 3.629 Kg (8.000 lbs) Easy Steer® Design Straight stub axle pin<br />
FD-833 2.070 Kg (4.560 lbs) Larger beam and stub axle Straight stub axle pin<br />
FC-901 4.082 Kg (9.000 lbs) Conceptual design FMVSS-121 Straight stub axle pin<br />
FC-931 4.082 Kg (9.000 lbs) Larger beam and stub axle Straight stub axle pin<br />
MFS-09 4.082 Kg (9.000 lbs) Larger beam and stub axle Distance 127 mm (5”) from stub axle center<br />
to spring seat<br />
FD-961 4.536 Kg (10.000 lbs) Low weight beam Straight stub axle pin<br />
FE-970 4.536 Kg (10.000 lbs) Centered point design Tempered stub pin<br />
FF-921 5.443 Kg (12.000 lbs) Sealed stub axle pin Straight stub axle pin – off road<br />
FF-931 5.443 Kg (12.000 lbs) Straight stub axle pin<br />
FF-932 5.443 Kg (12.000 lbs) Special connecting arm<br />
FF-933 5.443 Kg (12.000 lbs) Distance 127 mm (5”) from stub axle center<br />
to spring seat<br />
FF-934 5.443 Kg (12.000 lbs) Distance 127 mm (5”) from stub axle center<br />
to spring seat and special connecting arm<br />
FF-941 5.443 Kg (12.000 lbs) Easy Steer® Design Straight stub axle pin<br />
FF-942 5.987 Kg (13.200 lbs) Easy Steer® Design Distance 127 mm (5”) from stub axle center<br />
to spring seat<br />
FF-943 5.443 Kg (12.000 lbs) Easy Steer® Design Special connecting arm<br />
MFS-13<br />
5.443 Kg (12.000 lbs) Easy Steer® Design Distance 127 mm (5”) from stub axle center<br />
FF 944<br />
to spring seat and special connecting arm<br />
FF-961 5.443 Kg (12.000 lbs) Straight stub axle pin<br />
FF-971 5.443 Kg (12.000 lbs) Centered point design Straight stub axle pin<br />
FG-931 6.622 Kg (14.600 lbs) Straight stub axle pin<br />
FG-933 6.622 Kg (14.600 lbs) Distance 127 mm (5”) from stub axle center<br />
to spring seat<br />
FG-941 6.622 Kg (14.600 lbs) Easy Steer® Design Straight stub axle pin<br />
FG-943 6.622 Kg (14.600 lbs) Easy Steer® Design Distance 127 mm (5”) from stub axle center<br />
to spring seat<br />
FL-931 9.072 Kg (20.000 lbs) Straight stub axle pin<br />
FL-933 9.072 Kg (20.000 lbs) Distance 127 mm (5”) from stub axle center<br />
to spring seat<br />
FL-941 9.072 Kg (20.000 lbs) Easy Steer® Design Straight stub axle pin<br />
FL-943 9.072 Kg (20.000 lbs) Easy Steer® Design Distance 127 mm (5”) from stub axle center<br />
to spring seat<br />
FL-951 9.072 Kg (20.000 lbs) Tubular axle beam Straight stub axle pin<br />
FU-910 12.600 Kg Sealed stub axle pin and connecting<br />
arm assembly<br />
Tapered stub axle pin<br />
FU-935 13.608 Kg Special wheel ends<br />
MFS-06<br />
2.631 Kg (5.800 lbs) Easy Steer® Design Straight stub axle pin<br />
5301<br />
Easy Steer® bushing<br />
MFS-07<br />
3.171 Kg (7.000 lbs) Easy Steer® Design Straight stub axle pin<br />
MFS-08RA<br />
Easy Steer® bushing<br />
9
Failure correction<br />
Failure correction<br />
Check the tables below to correct possible failures in the axle<br />
CONDITION CAUSe CORRECTION<br />
Tires wear out rapidly or have irregular<br />
wear<br />
1. Tires with incorrect calibration.<br />
2. Unbalanced tires.<br />
3. Incorrect alignment of tandem<br />
axles.<br />
4. Incorrect divergence.<br />
5. Incorrect steering arm geometry.<br />
6. Excessive play of the wheel<br />
hub<br />
Vehicle with steering difficulty 1. Low pressure in the hydraulic<br />
steering system.<br />
2. Steering joints need lubrication.<br />
3. King pin stuck.<br />
4. Incorrect steering arm geometry.<br />
5. Caster out of adjustment.<br />
6. Connecting arm ends difficult<br />
to move.<br />
7. Worn back-up ring.<br />
Tie bar terminals worn 1. Tie bar pivots need lubrication.<br />
2. Severe operating conditions.<br />
3. Damaged cowl in the pivot of<br />
the tie bar<br />
Tie bar, pivot, steering arm or<br />
connecting arm crooked or broken<br />
1. A great deal of pressure in the<br />
steering power system.<br />
2. Interruption pressure of the<br />
steering power system out of<br />
adjustment.<br />
3. Vehicle working under severe<br />
conditions.<br />
4. Steering box poorly adjusted<br />
or not operating well.<br />
5. Steering limits adjusted incorrectly.<br />
1. Calibrate the tires with the<br />
specified pressure.<br />
2. Balance or change tires.<br />
3. Align the tandem axles.<br />
4. Adjust the divergence.<br />
5. Repair the steering arm as<br />
necessary.<br />
6. Readjust the play of the end<br />
bearings.<br />
1. Repair the steering system.<br />
2. Lubricate the steering joints.<br />
3. Replace the king pin.<br />
4. Correct the steering system as<br />
necessary.<br />
5. Adjust the caster.<br />
6. Replace the ends.<br />
7. Replace the ring.<br />
1. Lubricate the pivots of the tie<br />
bar. Check that the lubrication<br />
tables are being followed.<br />
2. Increase the frequency of lubrication<br />
inspection.<br />
3. Replace the cowl.<br />
1. Adjust the pressure of the<br />
steering power system.<br />
2. Check that the vehicle is operating<br />
correctly.<br />
3. Install the Add-on type system<br />
correctly.<br />
4. Check.<br />
5. Check adjustments of steering<br />
limits<br />
10 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
Failure Correction<br />
Check the tables below to correct possible failure in the axle.<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
CONDITION CAUSE CORRECTION<br />
Steering pivot worn or broken 1. Torque of the tie rod greater<br />
than specified.<br />
2. Lack of lubrication or incorrect<br />
lubrication.<br />
3. Directional steering limit out of<br />
adjustment.<br />
King pins and bushings worn 1. Gaskets or seals lacking or<br />
worn.<br />
2. Incorrect lubrication.<br />
3. The axle is not lubricated with<br />
the specified frequency.<br />
4. Incorrect<br />
dures.<br />
lubrication proce-<br />
5. Lubrication frequency incompatible<br />
with the operating conditions.<br />
Front axle vibrating or “shaking”<br />
during operation<br />
Failure correction<br />
1. Tighten the fasteners of the tie<br />
rod fasteners with the specified<br />
torques.<br />
2. Lubricate the steering joints.<br />
3. Adjust the limits with the specified<br />
dimensions.<br />
1. Replace the gaskets and<br />
seals.<br />
2. Use the specified lubricant<br />
3. Lubricate the axle with the<br />
specified frequency.<br />
4. Use the correct procedures.<br />
5. Change the frequency to be<br />
compatible with the operating<br />
conditions.<br />
1. Caster out of adjustment. 1. Adjust the caster.<br />
2. Unbalanced wheels and/or 2. Balance or replace the wheels<br />
tires.<br />
and/or tires.<br />
3. Worn shock absorbers. 3. Replace the shock absorbers.<br />
11
Inspection<br />
Inspection<br />
Perform the following procedures during an inspection:<br />
• Fasteners – Check that all the fastening<br />
elements are tightened with the specified<br />
torques. Use a torquemeter to check the<br />
torques. Reading must be made as soon as<br />
the bolt or nut begins to move. Correct the<br />
torque if necessary. Replace any damaged<br />
fastener.<br />
CAUTION<br />
REPAIR OR RECOVERy OF THE FRONT<br />
AXLE COMPONENTS IS NOT PERMIT-<br />
TED. ARVINMERITOR RECOMMENDS RE-<br />
PLACEMENT OF COMPONENTS WHICH<br />
ARE DAMAgED OR OUTSIDE OF SPECI-<br />
FICATION. MOST OF THE COMPONENTS<br />
UNDERgO THERMAL TREATMENT. THE<br />
COMPONENTS MAy NOT bE STRAIgHT-<br />
ENED, WELDED, HEATED OR REPAIRED<br />
IN ANy WAy WITHOUT THE RESISTANCE<br />
OR DURAbILITy OF THE COMPONENT bE-<br />
INg REDUCED AND INVALIDATINg THE<br />
gUARANTEE AND MAy EVEN CAUSE AC-<br />
CIDENTS WITH THE VEHICLE RESULTINg<br />
IN DAMAgES OR PERSONAL INjURy.<br />
• Damage and wear – Inspect the parts of the<br />
axle in regard to damage and wear. Look for<br />
bends or cracks. Replace all damaged or<br />
worn parts.<br />
• Puntos de pivote – Asegúrese que no hayan<br />
puntos de pivote sueltos. Cerciórese que<br />
los puntos de pivote estén lubricados.<br />
• Operación – Asegúrese que todas las piezas<br />
muévanse libremente por todo el radio<br />
de giro.<br />
• Desgaste de neumático - Inspeccione los<br />
neumáticos cuanto a evidencias de daños o<br />
desalineación de la suspensión.<br />
Check the vertical play of the stub axle<br />
1. Place blocks in the front and back of the rear<br />
wheel to keep the vehicle from moving.<br />
WARNINg<br />
Do not work under the vehicle supported only<br />
by a jack. The jack might slip and cause injury.<br />
Use adequate supports.<br />
2. Use a jack to raise the vehicle until the front<br />
wheels are suspended. Support the front<br />
axle on safe stands.<br />
3. Support a magnetic base with a dial indicator<br />
on the beam and support the thickness<br />
gauge of the dial indicator on the top of the<br />
stub axle. Figure 5.<br />
4. Place a crowbar between the boss of the<br />
steering arm and the beam. Force the stub<br />
axle upward. Figure 6.<br />
5. Clear the dial indicator.<br />
6. Force the stub axle upward with the crowbar<br />
and take a reading and note the result.<br />
Figure 5<br />
12 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
The result of the reading must be between 0.02 -<br />
0.64 mm (0.001- 0.025”) for new or reconstructed<br />
axles and 0.025 - 1.650 mm (0.001-0.065”)<br />
for axles in use. Figure 6.<br />
If the reading is 0 (zero), remove the stub axle<br />
and remove shims from the shim pack. See the<br />
Removal and installation sections of this manual.<br />
If the reading is greater than the maximum specified,<br />
remove the stub axle and add shims to the<br />
package. See the Removal and Installation sections<br />
of this manual.<br />
Check wear of the stub axle bushings<br />
1. Place blocks in the front and back of the rear<br />
wheel to keep the vehicle from moving.<br />
WARNINg<br />
Do not work under the vehicle supported<br />
only by a jack. The jack might slip and cause<br />
injury.<br />
2.Use a jack to raise the vehicle until the front<br />
wheels are suspended. Support the vehicle<br />
on safe stands.<br />
3. Check the wear of the upper bushing of the<br />
stub axle. Install a magnetic base with a dial<br />
indicator on the beam and support the thickness<br />
gauge on the side of the boss of the<br />
steering arm on the stub axle. Figure 7.<br />
4. Clear the dial indicator.<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
CROWBAR<br />
Figure 6<br />
Inspection<br />
NOTE:<br />
If a bushing is damaged, it is necessary to<br />
exchange the two bushings of the stub axle.<br />
5. Laterally move the top of the side of the tire<br />
several times. If the dial indicator indicates<br />
play of 0.25mm (0.010”), the bushing is worn<br />
or damaged. Replace the two bushings. See<br />
the Removal and Installation sections of this<br />
manual. Figure 7A.<br />
6. Check the lower bushing of the stub axle. Install<br />
a magnetic base with a dial indicator on<br />
the beam and support the thickness gauge of<br />
the dial indicator on the boss of the connecting<br />
arm on the lower part of the stub axle.<br />
Figure 8.<br />
Figure 7A<br />
13
Inspection<br />
7. Clear the dial indicator.<br />
8. Laterally move the lower part of the side of<br />
the tire several times. If the dial indicator indicates<br />
play of 0.25 mm (0.010”), or more, the<br />
lower bushing is worn or damaged. Replace<br />
the two bushings. See the Removal and Installation<br />
sections of this manual. Figure 8A.<br />
Figure 8A<br />
Check tie bar ends<br />
Hold and try to move the tie bar in any direction.<br />
If any movement or play is felt between<br />
the ends of the tie bar and the connecting arms,<br />
remove and replace the pivots of the tie bar.<br />
See the Removal and installation sections of<br />
this manual. Figure 9.<br />
CONNECT-<br />
ING ARM<br />
PIVOT OF<br />
THE BAR<br />
TIE BAR<br />
Figure 9<br />
14 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
Lubrification and maintenance<br />
Classification Table of vehicles according to the application group, date of manufacture<br />
and operating conditions.<br />
Application group table.<br />
group<br />
(See page 20)<br />
1<br />
2<br />
3<br />
4<br />
Aplication year Production Operation Condition<br />
Only on paved roads or highways,<br />
transportation lines<br />
Firefighters, Urban Delivery,<br />
buses, heavy Highways, School<br />
Bus, Motor Home<br />
Timber, Oil, Construction, Heavy<br />
transport, road tractor, Residential<br />
Trash.<br />
Mining, Off-road Tractor, Gravel<br />
and earth<br />
5 Mining, Timber, Construction<br />
After July 1996<br />
Before July 1996, use<br />
the group 3.<br />
After July 1996<br />
Before July 1996, use<br />
the group 3.<br />
Operations of high mileage<br />
(over 80.500Km<br />
/ year [50,000 miles])<br />
95% on paved roads or<br />
highways.<br />
Low mileage Operations<br />
(less than 80,500 km /<br />
year [50,000 miles]).<br />
All Low mileage Operations<br />
(less than 40,200<br />
km / year [25,000<br />
miles]) heavy Load and<br />
substantial off-road<br />
operation.<br />
Heavy freight service<br />
Highly heavy work and<br />
80 to 100% off-road<br />
operations<br />
15
Lubrification and maintenance<br />
Lubricant Specifications<br />
Figure 10 Table w / Highway and Urban Delivery (Applicable in FF and FD including FD-931, FD-933 and FD-<br />
961)<br />
Part greasing interval grease 2 <strong>Meritor</strong><br />
Specification<br />
• King pins<br />
• Kin pin bush<br />
• Pivots direction arms<br />
• Pivots connection arms<br />
• Direction bar1 Once a year or<br />
whiever comes first<br />
Multi purpose<br />
grease 2<br />
0-617-A 1<br />
0-617-B 2<br />
1 Applies to pivots on Easy Steer shafts and Conventional. Inspect pivots every 160,000 km (100,000 miles) for wear and damage.<br />
Perform maintenance as necessary.<br />
2 <strong>Meritor</strong> recognizes that the industry continually seeks to improve the selection and use of synthetic grease in vehicle maintenance.<br />
However, as we know, some sealants expand into contact with synthetic grease. See <strong>Meritor</strong> references about the application of<br />
synthetic grease before using it in vehicle maintenance.<br />
Figure 11 Table of Specification and greasing intervals for non-tractive Front Axle<br />
Part greasing interval grease<br />
• King pins<br />
• Kin pin bush<br />
• Pivots direction arms<br />
• Pivots connection arms<br />
• Direction bar1 Cube Unit Sealed for Trucks<br />
Once a year or<br />
whiever comes first<br />
Cube doesn’t require<br />
lubrication<br />
Multi purpose<br />
grease<br />
<strong>Meritor</strong><br />
Specification<br />
0-617-A<br />
ou<br />
0-6187B<br />
1 Applies to pivots on Easy Steer shafts and Conventional. Inspect pivots every 160,000 km (100,000 miles) for wear and damage.<br />
Perform maintenance as necessary.<br />
Figure 12 Specification Table and Wheel Hub Oil Change Intervals<br />
Oper. on Road/<br />
Intervals<br />
Check<br />
oil level<br />
1.600 km<br />
(1.000<br />
miles)<br />
Cambiar<br />
oil<br />
O que<br />
ocorrer<br />
primeiro:<br />
Troca de<br />
vedadores.Realinhamento<br />
de<br />
Freios.<br />
160.000<br />
km<br />
(100.000<br />
miles)<br />
Uma vez<br />
ao ano<br />
Intervals for off-road<br />
operation<br />
Check<br />
oil level<br />
1.600 km<br />
(1.000<br />
miles)<br />
Cambiar<br />
oil<br />
O que ocorrer<br />
primeiro:<br />
Troca de vedadores.Realinhamento<br />
de<br />
Freios.<br />
160.000 km<br />
(100.000<br />
miles)<br />
Uma vez ao<br />
ano<br />
NLgI<br />
graduation<br />
NLgI<br />
graduation<br />
1 Acceptable Designations. Motor Oils Multi Weights are acceptable if SAE values end in 40 or 50.<br />
2 Acceptable Designations. Motor Oils Multi Weights are acceptable if SAE values end in 0.<br />
Note: The conditions stated in the User’s Vehicle Manufacturer override the conditions contained in this manual<br />
Grase classification<br />
6% Lítio<br />
12-Hidroxyl Stearato<br />
8% Lítio<br />
12-Hidroxyl Stearato<br />
grase classification<br />
Temperatura<br />
externa<br />
16 <strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
1<br />
ou<br />
2<br />
Sealed unit None No<br />
<strong>Meritor</strong><br />
Specif.<br />
0-76A<br />
Oil Gear<br />
0-76D<br />
Oil Gear<br />
0-76E<br />
Oil Gear<br />
0-76J<br />
Oil Gear<br />
Óleo Motor<br />
Carga Pesada<br />
Óleo Motor<br />
Carga Pesada<br />
Militar<br />
Specif.<br />
MIL-L-2105-D<br />
MIL-L-2105-D<br />
MIL-L-2105-D<br />
MIL-L-2105-D<br />
MIL-L-2104-B<br />
-C, -D ou E<br />
MIL-L-2104-B<br />
-C, -D ou E<br />
Oil<br />
description<br />
GL-5 SAE<br />
85W/140<br />
GL-5SAE<br />
80W/90<br />
GL-5SAE<br />
85W/140<br />
GL-5SAE<br />
75W<br />
6% Lithium<br />
12-Hidroxystearato<br />
or lithium<br />
complex<br />
API-CD,<br />
-CE-SF ou<br />
-SGSAE 40<br />
ou 50<br />
API-CD,<br />
-CE-SF ou<br />
-SGSAE 30<br />
See the grease<br />
manufacturer’s<br />
specifications<br />
regarding working<br />
temperature limit.<br />
External temperature<br />
C° F°<br />
Min Max. Min. Max.<br />
12 No 10 No<br />
-26 No -15 No<br />
-40 No -40 No<br />
-40 2 -40 36<br />
12 No 10 No<br />
-26 No No
general<br />
Lubricate the king pins, the pivots at the end of<br />
the connecting arms, the pivots on the steering<br />
arms and the greased bearings with the approved<br />
lubricant. See Figures 10, 11 and 12,<br />
Lubrication tables.<br />
Lubricate the wheel ends lubricated with oil with<br />
the oil specified in Figure 12. When to lubricate<br />
and perform maintenance on the assemblies.<br />
See the Table in Figure 18 on the end of this<br />
section.<br />
King pins – conventional front axles.<br />
NOTE:<br />
These procedures apply to the conventional<br />
front axles 833, 901, 903, 910, 935, 952 and<br />
970. See the identification plate on the axle<br />
beam.<br />
On conventional axles, the greasers are located<br />
at the side of the stub axle.<br />
WARNINg:<br />
Do not work under the vehicle supported<br />
only by the jack. The jack might slip and<br />
cause serious injuries.<br />
1. Raise the vehicle until the tires leave the<br />
ground. The tires must be suspended when<br />
the king pins are lubricated. Place the vehicle<br />
on stands. Place shims in front and back of the<br />
rear wheels to keep the vehicle from moving.<br />
2. Lubricate the king pins through the upper and<br />
lower greasers (grease zerks) at the side of<br />
the stub axle. Figure 13.<br />
3. Apply lubricant until the new lubricant passes<br />
between the upper shim pack and the seal.<br />
4. Lower the vehicle until the wheels touch the<br />
ground.<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
Lubrification and maintenance<br />
LUBRICATING<br />
PIN<br />
The lubricant must<br />
flow from here<br />
Figure 13<br />
5. Apply lubricant in the lower lubrication pin until<br />
the new lubricant flows and fills the ring.<br />
King pins – sealed front axles and Easy<br />
Steer®<br />
NOTE:<br />
his procedure applies to the front axles series:<br />
833, 911, 921, 931, 932, 933, 934, 941,<br />
942, 943, 951, 961, 963, 971 and 975. See the<br />
identification plate on the beam.<br />
On the sealed front axles and Easy Steer®, the<br />
greasers are located on the upper and lower<br />
covers of the king pins on the stub axle.<br />
1. Check that the tires are touching the ground.<br />
DO NOT RAISE THE VEHICLE.<br />
2. Lubricate the kings pins through the greasers<br />
on the top and on the lower part of the stub<br />
axles. Figure 14.<br />
3. Apply lubricant until the new lubricant passes<br />
between the upper shim pack and the seal.<br />
NOTE:<br />
On Axle 5301 (MFS-06) the lubricant passes<br />
through the seal and on the surfaces of the<br />
junction of the beam with the stub axle.<br />
17
Lubrification and maintenance<br />
LUBRICANT<br />
PIN<br />
The lubricant must<br />
flow from here<br />
Figure 14<br />
Pivots of the steering arms, pivots of<br />
the tie bars, and tie rods.<br />
1. Check that the tires are touching the ground.<br />
2.Apply the lubricant until the new lubricant flows<br />
from the cowl.<br />
Wheel bearings lubricated with grease<br />
Ver la Figure 16.<br />
1. Remove the tire and wheel assembly. Remove<br />
and disassemble the hub. See Removal<br />
of the Wheel End.<br />
2. Remove the old lubricant from all the parts.<br />
Discard the seals. Inspect the wheel bearings<br />
in regard to damage or wear. Replace them if<br />
there is damage or wear. See Preparation of<br />
Parts for Assembly.<br />
3. Force the entry of lubricant through the cavities<br />
between the rollers and the cage through<br />
the larger side of the cone. Place lubricant<br />
on the hub in the space between the bearing<br />
covers up to the level of their least diameter.<br />
Figure 16.<br />
LUBRICANT<br />
PIN<br />
LUBRICANT<br />
The lubricant must<br />
flow from here<br />
Figure 15<br />
Figure 16<br />
4. Install the inner and outer cones on the respective<br />
hub covers. The caps must be precisely<br />
seated on the hub seat.<br />
5. Install the new seals on the hubs.<br />
6. Install the wheel assembly and tires. Install the<br />
outside cone bearing of the wheel on the hub.<br />
Install the adjusting nut.<br />
7. Adjust the wheel bearings. See the Section<br />
Adjustment of wheel bearings.<br />
18 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
Wheel bearings lubricated with oil<br />
Check the level on the cover. If the oil level is<br />
not within specification graded on the cover, remove<br />
the fill plug and put the oil up to the level<br />
indicated. Figura 17.<br />
LUBRICANT<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
Figure 17<br />
Lubrification and maintenance<br />
Tightening the nuts of the king pin keys<br />
NOTE:<br />
This procedure applies to all the models of<br />
the front axle, except for 901, 903 and 970.<br />
Check the identification plate on the beam.<br />
Tighten the nuts that fasten the keys on the side<br />
of the stub axle with a torque of 30-55 ft-lbf (41<br />
- 61 N.m) at the frequency indicated below. Figure<br />
18.<br />
• After the first 10,000 Km (6,000 Miles) of vehicle<br />
operation.<br />
• At every 58,000 Km (36,000 Miles) of operation.<br />
Key nut<br />
Figure 18<br />
19
Lubrification and maintenance<br />
Lubrification and Maintenance<br />
Figure 19 Lubrication, inspection and maintenance table<br />
Service Intervals<br />
Component<br />
(See page 15)<br />
48<br />
hours<br />
8.000<br />
km/<br />
100<br />
hours<br />
Primeros<br />
10.000 km<br />
operación<br />
16.100<br />
km<br />
32.200<br />
km<br />
58.000<br />
km<br />
64.000<br />
km<br />
80.500<br />
km<br />
160.000<br />
km<br />
5.000 6.000 10.000 20.000 36.000 40.000 50.000 100.000<br />
Tie bar end<br />
miles miles miles miles miles miles miles miles<br />
Group 1 Application I L*<br />
Group 2 Application I L*<br />
Group 3 Application I, L*<br />
Group 4 Application I, L*<br />
Group 5 Application<br />
Inspect the tie bar assembly<br />
I, L*<br />
Group 1 Application I<br />
Group 2 Application I L<br />
Group 3 Application I<br />
Group 4 Application I<br />
Group 5 Application I I L<br />
Inspect tie bar I L<br />
Steering arm pivot I L<br />
Easy Steer® axle pivot I L<br />
Sealed pivot I L<br />
Steering arm I L<br />
King pins, bushings I L<br />
Sttering arm bolt I L<br />
Axle bearings<br />
Inspect vertical play in<br />
I L<br />
Group 1 Application I<br />
Group 2 Application I L<br />
Group 3 Application I<br />
Group 4 Application I<br />
Group 5 Application<br />
Desgaste bujes superiores<br />
y inferiores de los<br />
pernos maestro<br />
I<br />
Group 1 Application I<br />
Group 2 Application I<br />
Group 3 Application I<br />
Group 4 Application I<br />
Group 5 Application<br />
Key nuts<br />
I<br />
New vehicle T<br />
Vehicle in use T<br />
Inspection sealed hub unit I<br />
20 <strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
320.000<br />
km<br />
200.000<br />
miles<br />
I = Inspect<br />
L = Lubricate<br />
T = Tighten with the specified torque<br />
*If your vehicle is washed with a pressure washer, the lubrication intervals must be more frequent. For the models MF 06 (5301), FMS 07, FMS 07 RA,<br />
lubrication must be performed every 20.000 km.
Inspection before alignment<br />
Check the items below before performing alignment<br />
of the front wheels.<br />
Inspection<br />
See the Inspection section. Page 12.<br />
Wheels and Tires<br />
• Check that the tires have correct calibration.<br />
• Check that the front tires are of the same size<br />
and type.<br />
• Check that the nuts are tightened with the<br />
specified torque.<br />
• Check that the wheels are balanced.<br />
Front suspension<br />
• Check that the fastening elements are tightened<br />
with the specified torque.<br />
• Check if the springs are damaged.<br />
• Check if the stops are worn or damaged.<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
Adjustments<br />
Rear axle and rear suspension<br />
Wear of the front tire may be caused by the<br />
rear axle. If the outside treat of a front tire is<br />
worn and the inside tread of the other front tire<br />
is worn, check the following:<br />
• Check that all the fasteners are tightened with<br />
the specified torque.<br />
• Check that the springs are not worn or damaged.<br />
• Check that the bushings of the spring assembly<br />
are not damaged or worn.<br />
• Check that the torques of the rods (if used) are<br />
correctly adjusted.<br />
• Check that the chassis is not twisted.<br />
• Check that the rear axle (especially a tandem<br />
axle) is correctly aligned. See the procedures<br />
of the vehicle or suspension manufacturer.<br />
• References to any recommendations and<br />
specifications of the vehicle or suspension<br />
manufacturer.<br />
21
Adjustments<br />
Front wheel alignment<br />
Verifique el alineamiento de las ruedas delanteras<br />
cuando ocurrir las siguientes situaciones:<br />
• Every 320,0000 Km (200,000 Miles) or 24<br />
months (normal maintenance).<br />
• When the vehicle does not steer correctly.<br />
• To correct conditions of tire wear. There are<br />
two types of alignment of the front wheels.<br />
One simplified alignment and another more<br />
complete alignment.<br />
Simplified alignment of the front wheels<br />
Perform simplified alignment of the front wheels<br />
for all normal maintenance conditions.<br />
Perform simplified alignment of the front wheels<br />
in the following sequence:<br />
1. Inspect all the systems that may affect alignment.<br />
See Inspection Before Alignment, in<br />
this section.<br />
2. Check and adjust wheel bearings.<br />
3. Check and adjust divergence.<br />
Complete alignment of the front wheels<br />
Perform complete alignment of the front wheels<br />
to correct steering and tire wear.<br />
Perform complete alignment of the front wheels<br />
in the following sequence:<br />
1. Inspect all the systems that may affect alignment.<br />
See Inspection Before Alignment, in this<br />
section.<br />
2. Check and adjust the wheel bearings.<br />
3. Check and adjust the maximum turning angle.<br />
4. If the vehicle has a hydraulic steering system,<br />
check and adjust the pressure release in the<br />
hydraulic steering system. See the procedure<br />
on page 26.<br />
5. Check and adjust the turning angle (divergence<br />
in the turns and Ackerman angle).<br />
6. Check the inclination of the king pin (or steering<br />
axle).<br />
7. Check the Camber angle.<br />
8. Check and adjust the Caster angle.<br />
9. Check and adjust the divergence.<br />
22 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
Checking and adjustments of the wheel<br />
bearings<br />
WARNINg:<br />
Do not work under the vehicle supported only<br />
by a jack. The jack may slip and cause injury.<br />
1.Use a jack to raise the vehicle under the front<br />
wheels are suspended. Support the vehicle<br />
on secure stands.<br />
2. Remove the bolts and remove the gasket<br />
and the hub cover.<br />
3. Check that the brake drum and the hub fasteners<br />
are tightened with the specifications<br />
from the manufacturer.<br />
4. Fasten a magnetic base with a dial indicator<br />
on the lower part of the hub or of the brake<br />
drum.<br />
Adjust the thickness gauge on the center of the<br />
stub axle and clear the indicator. Figure 19.<br />
NOTE:<br />
Do not push or pull the hub or the brake<br />
drum by the upper part and the lower part.<br />
Pulling or pushing by the upper and lower<br />
part will not give the correct reading.<br />
5.Measure the play pushing and pulling on each<br />
side of the hub or drum while making the reading.<br />
The play is the total of the distance between<br />
pushing and pulling. If the play is not<br />
within 0.02 - 0.25 mm (0.001-0.005”), adjust<br />
the wheel bearings. Figure 19.<br />
6. If necessary, adjust the wheel bearings. See<br />
items from 7 to 13.<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
Figure 20a<br />
With the magnetic base mounted on the lower part, push<br />
and pull the sides of the tire<br />
Adjustments<br />
Figure 20<br />
7. On the fasteners locked with double nuts,<br />
take off the lock washer from the lock nut.<br />
Remove the check nut, the lock washer and<br />
the perforated lock washer. Figure 20.<br />
On the fasteners with single nuts, remove the<br />
cotter pin from the adjustment nut. Figure 21.<br />
NOTE:<br />
When removing or installing adjustment<br />
nuts, use the correct size socket so as not<br />
to damage the hex form of the nut.<br />
CHECKNUT<br />
PERFORATED<br />
RETAINING<br />
RING<br />
LOCK WASHER<br />
OF THE CHECK-<br />
NUT<br />
ADJUSTMENT<br />
NUT<br />
Figure 21<br />
23
Adjustments<br />
ADJUSTMENT<br />
NUT<br />
COTTER PIN<br />
“D” OR WEDGED<br />
WASHER<br />
Figure 22<br />
NOTE:<br />
Do not strike the adjustment nut with a metal<br />
hammer. Do not use a chisel or punch to<br />
loosen the adjustment nut. This may cause<br />
damage to the nut.<br />
8. Use a torquemeter to tighten the adjustment<br />
nut with 100 ft-lbf (136 N.m) while turning the<br />
tire in both directions.<br />
9. Loosen the nut completely and then tighten<br />
with a torque of 20 ft-lbf (27 N.m) while turning<br />
the tire.<br />
10. On the single nut fasteners, do the following:<br />
1. TIGHTEN THE NUT 100 ft-lbf.<br />
(136 N.m)<br />
2. RELEASE THE NUT COM-<br />
PLETELY<br />
3. RELEASE THE NUT<br />
20 ft-lbf.. (27 N.m)<br />
Figure 23<br />
a. Return the adjustment nut 1/8 turn. Figure<br />
23.<br />
b. Turn the adjustment nut to align the slot with<br />
the nearest hole in the stub axle for placing<br />
the cotter pin.<br />
c. Install a new cotter pin in the nut.<br />
d. Measure axial play. Play must be within 0.02<br />
- 0.25 mm (0.001-0.005”). See items 4 - 5.<br />
Readjust if necessary.<br />
11. On the double nut and lock fasteners, do the<br />
following:<br />
a. Return the adjustment nut 1/3 turn. Figure<br />
24.<br />
b.Install the perforated retaining ring, the lock<br />
washer and the cotter pin.<br />
c. For checknuts of 41.3 mm (1 1/8”) to 66.7mm<br />
(2 1/8”), tighten with a torque of 200 - 300 ftlbf<br />
(271 - 407 N.m).<br />
For checknuts of 66.7 mm (2 1/8”) or more,<br />
tighten with a torque of 250 -400 ft-lbf (339 -<br />
542 N.m).<br />
d. Measure axial play. The play must be within<br />
0.02 - 0.25 mm (0.001-0.005”). See items 4 -<br />
5. Readjust if necessary.<br />
12. Install the gasket and hub cover. Install the<br />
bolts and tighten with a torque of 20 - 30 ft-lbf<br />
(27 - 41 N.m).<br />
13. Lower the vehicle to the ground. Check if the<br />
vehicle operates correctly. .<br />
RETURN THE NUT 1/8 TURN ON<br />
THE SINGLE NUT FASTENER AND<br />
1/3 TURN ON THE DOUBLE NUT<br />
Figure 24<br />
24 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
Adjustment of the maximum turning<br />
angle<br />
CAUTION:<br />
ADjUST THE MAXIMUM TURNINg ANgLE<br />
ONLy IF THE VEHICLE MANUFACTURER<br />
SPECIFIES THIS ADjUSTMENT. DO NOT IN-<br />
CREASE THE MAXIMUM TURNINg ANgLE.<br />
IF THE ANgLE IS INCREASED, THE CON-<br />
NECTINg ARMS, THE TIE bAR AND THE<br />
END OF THE TIE bAR WILL bE DAMAgED.<br />
Check the angle if the front tires rub against<br />
the fender or if the steering gear has undergone<br />
maintenance. Use alignment equipment<br />
to check the angle. Follow the procedures of<br />
the equipment manufacturer.<br />
The limiter bolt at the rear of the stub axle controls<br />
the maximum turning angle.<br />
or a hydraulic steering system, the limiter bolt<br />
MUST NOT touch the stub axle or the beam<br />
(depending on where it is installed). The limiter<br />
bolt must always have minimum play of 3 mm<br />
(1/8”), as shown in Figure 24.<br />
For the manual steering system, Arvin<strong>Meritor</strong><br />
recommends play in the steering limiter bolt<br />
of 3 mm (1/8”). Contact with the limiter bolt is<br />
acceptable if no other limiters are used in the<br />
steering system.<br />
CAUTION:<br />
IF THE LIMITER bOLT IS MISSINg, bENT<br />
OR bROKEN, THE SySTEM REqUIRES ADjUSTMENTS.<br />
SEE MECHANICAL LIMITER<br />
IN THIS SECTION.<br />
NOTE:<br />
If the steering system is out of adjustment,<br />
check if the steering arm is not damaged.<br />
Use magnetic particles or penetrating fluid<br />
to check for the existence of cracks in the<br />
steering arm. Pay special attention to the elbow,<br />
cone and the area near the pivot. See<br />
the vehicle manufacturer manual in regard to<br />
other procedures.<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
Adjustments<br />
CAUTION:<br />
IN THE HyDRAULIC STEERINg SySTEM,<br />
HyDRAULIC PRESSURE MUST bE RE-<br />
LIEVED OR REDUCED AT THE END OF THE<br />
STEERINg STROKE (WITH 3 MM OR 1/8<br />
MINIMUM PLAy ON THE LIMITER bOLT).<br />
IF THE PRESSURE IS NOT RELEASED,<br />
THE FRONT AXLE COMPONENTS WILL bE<br />
DAMAgED.<br />
1. Place a 3mm (1/8”) spacer between the limiter<br />
bolt and the boss on the axle beam.<br />
2. Turn the wheel until the boss on the axle<br />
beam touches the spacer in front of the limiter<br />
bolt. Measure the turning angle.<br />
3. If the turning angle is out of vehicle manufacturer<br />
specification, do the following:<br />
A. Loosen the checknut on the limiter bolt.<br />
B.Turn the limiter bolt until the specified angle is<br />
obtained. Figure 25.<br />
C. Tighten the checknut with the torque in accordance<br />
with the table on page 60.<br />
POSITION OF STUB AXLE IN REGARD TO<br />
ADJUSTMENT OF THE LIMITER BOLT<br />
MAXIMUM<br />
TURNING<br />
ANGLE<br />
CHECK NUT<br />
LIMITER<br />
BOLT<br />
Figure 25<br />
25
Adjustments<br />
Adjustment of pressure relief on the<br />
Hydraulic Steering System<br />
Pressure relief on the hydraulic steering system<br />
ceases or reduces the pressure applied to the<br />
axle in the entire turning stroke.<br />
Check pressure relief if the steering arm is damaged<br />
or if there is maintenance in the steering<br />
gear.<br />
Two types of systems are used for adjustment of<br />
pressure relief:<br />
• Mechanical limiter on the Pitman arm or on<br />
the auxiliary cylinder.<br />
• Hydraulic pressure relief on the steering gear.<br />
CAUTION:<br />
ARVINMERITOR DOES NOT RECOMMEND<br />
A HyDRAULIC STEERINg SySTEM THAT<br />
DOES NOT HAVE A MECHANICAL LIMITER<br />
OR A PRESSURE RELIEF bEFORE Ob-<br />
TAININg THE MAXIMUM TURNINg ANgLE.<br />
THE LIMITERS OR PRESSURE RELIEVERS<br />
ARE USED TO PREVENT DAMAgE TO THE<br />
AXLE.<br />
Mechanical Limiter<br />
Use a mechanical limiter on the steering system<br />
to adjust the pressure relief.<br />
Do not use the limiter bolt of the stub axle to adjust<br />
the pressure relief.<br />
NOTE:<br />
See the recommended procedure in the vehicle<br />
manufacturer manual.<br />
CAUTION:<br />
USE A PRESSURE gAUgE TO CHECK THE<br />
FALL OF PRESSURE IN THE MAXIMUM<br />
RELEASE SySTEM UP TO A LIMIT OF 700<br />
- 1.000 PSI (4825 - 6890 KPA) bEFORE COM-<br />
PLETINg THE TOTAL TURN.<br />
Systems with mechanical limiters are adjusted<br />
by 1/8 turn before the limiter bolt touches the<br />
boss on the axle beam.<br />
Adjustment is made in the turning positions totally<br />
to the left and totally to the right. Figure 26.<br />
POSITION OF STUB AXLE AFTER<br />
PITMAN/CYLINDER ARM LIMITERS<br />
CLEARED<br />
MAXIMUM TURN-<br />
ING ANGLE<br />
CHECK NUT<br />
LIMITER<br />
BOLT<br />
Figure 26<br />
26 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
Hydraulic Pressure Relief in the Steering<br />
gear.<br />
NOTE:<br />
See vehicle manufacturer specification.<br />
NOTE:<br />
The limiter bolt will always have minimum<br />
play of 3 mm (1/8”).<br />
Hydraulic steering gears with a poppet valve<br />
are adjusted with a spacer between the limiter<br />
bolt on the stub axle and the boss on the axle<br />
beam. The poppet valves are adjusted for cutting<br />
or reducing the pressure at the distance of<br />
the spacer. Figure 27.<br />
POSITION OF STUB AXLE FOR ADJUST-<br />
MENT OF THE POPPET VALVE<br />
TURNING<br />
ANGLE<br />
CHECK NUT<br />
LIMITER<br />
BOLT<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
SPACER<br />
Figure 27<br />
Adjustments<br />
Turning Radius Angle<br />
See Figure 28.<br />
When one performs a curve, the internal wheel<br />
must turn at a greater angle than the external<br />
wheel. This angle is the turning radius angle (frequently<br />
called the Ackerman angle). The angle<br />
is constructed in the design of the connecting<br />
arms, ends of the connecting arms and the tie<br />
rod assembly to give the greatest possible contact<br />
of the tire with the ground and minimize<br />
wear during curves.<br />
Check the turning radius angle with the radius<br />
plates on the equipment for alignment. See<br />
the procedure in the equipment manufacturer<br />
manual.<br />
TURNING RADIUS ANGLE<br />
CENTER LINE OF THE<br />
FRONT AXLE<br />
CHASSIS CENTER<br />
LINE<br />
CENTER LINE OF<br />
THE REAR AXLE<br />
Figure 28<br />
27
Adjustments<br />
Inclination of the king pin<br />
See Figure 29.<br />
NOTE:<br />
See vehicle manufacturer specifications in<br />
regard to inclination of the king pin.<br />
Inclination of the king pin (or steering axle) is the<br />
angle measured between the center line of the<br />
king pin and the vertical position (as seen from<br />
the front of the vehicle). The inclination of the<br />
king pin and the camber angle places approximately<br />
the center of the tire tread in contact with<br />
the ground. This reduces the force of the steering<br />
turn and improves steering stability.<br />
Use alignment equipment to check the inclination<br />
angle of the king pin. See the equipment<br />
manufacturer procedure.<br />
The inclination of the king pin is not adjustable.<br />
If the inclination does not have the specified angle,<br />
check if the axle beam or the stub axle is not<br />
damaged. Perform maintenance if necessary.<br />
INCLINATION OF THE KING PIN<br />
CAMBER<br />
INCLINATION OF<br />
THE KING PIN<br />
Figure 29<br />
CAMBER<br />
ZERO OR<br />
NEUTRAL<br />
Figure 30<br />
Camber angle<br />
See Figure 30.<br />
THE CAMbER ANgLE IS NOT ADjUST-<br />
AbLE. ARVINMERITOR DOES NOT RECOM-<br />
MEND CHANgINg THE CAMbER ANgLE OR<br />
CURVE OF THE AXLE bEAM. IF THE AXLE<br />
bEAM IS CURVED TO CHANgE THE CAMbER<br />
ANgLE, RESISTANCE OF THE AXLE<br />
IS REDUCED AND THE gUARANTEE IS AN-<br />
NULLED. THE AXLE MAy bE DAMAgED.<br />
AN AXLE DAMAgED by bENDINg OF THE<br />
bEAM MAy CAUSE ACCIDENTS AND CON-<br />
SEqUENT PERSONAL INjURy.<br />
Camber is the tire angle with the respective<br />
ground. The camber is positive when the distance<br />
between the top of the wheels is greater<br />
than the distance at the base of the wheels.<br />
Creating a small positive camber is performed<br />
at the stub axle because the camber changes<br />
in accordance with the load. This results in a<br />
zero camber angle when the vehicle operates<br />
under normal load.<br />
If the camber is more than 1 1/2 degrees outside<br />
of that specified, tire wear will occur. Diagonal<br />
tires more easily show camber excess,<br />
while in radial tires, this excess is not so evident.<br />
28 <strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
LOAD<br />
POSITIVE
The camber is not adjustable. The camber angle<br />
is obtained in machining of the axle beam. If the<br />
camber angle is not within specifications, check<br />
the axle beam or the stub axle in regard to wear<br />
or damage. Perform maintenance if necessary.<br />
Use alignment equipment to verify camber<br />
angle. See the equipment manufacturer procedures.<br />
Figure 30<br />
CONDITIONS<br />
• Camber angle<br />
machined in the axle<br />
• Hubs not installed<br />
• Hub not installed in the<br />
vehicle<br />
• Axle without load<br />
• Axle camber angle with<br />
hubs installed<br />
• Axle not installed in the<br />
vehicle<br />
• Axle withou load.<br />
• Camber angle with load<br />
• Axle installed in the<br />
vehicle<br />
NOTE:<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
CAMBER ANGLE RECOMMENDATIONS<br />
OLD CAMBER<br />
SPECIFICATION<br />
AXLES WITH ASSEMBLY<br />
DATES:<br />
No date on the plate<br />
August 1992 or before<br />
Any date suffix “P”<br />
LEFT<br />
SIDE<br />
RIGHT<br />
SIDE<br />
Adjustments<br />
See vehicle manufacturer specifications in regard<br />
to the correct camber. The table in Figure<br />
31 shows the specifications that Arvin<strong>Meritor</strong><br />
uses on the axles, but always in accordance<br />
with the vehicle manufacturer specifications.<br />
NEW CAMBER<br />
SPECIFICATION<br />
AXLES WITH AS-<br />
SEMBLY DATES:<br />
September 1<br />
1992 or after<br />
without “P” suffix<br />
LEFT AND<br />
RIGHT SIDES<br />
+ 45’ Nominal + 15’ Nominal + 15’ Nominal + 1º Nominal<br />
+45’ ( +_ 26’)<br />
ou<br />
+1º11’ a +19’<br />
(final reading)<br />
+41’ a 11’<br />
(final reading)<br />
+15’ ( +_ 26’)<br />
+15’ ( +_ 26’)<br />
+1° ( +_ 26’)<br />
ou<br />
ou<br />
ou<br />
+41’ a -11’<br />
+41’ a -11’<br />
+1° 26’ a 34’<br />
(final reading) (final reading) (final reading)<br />
+11’ a -41’<br />
(final reading)<br />
MFS - 013<br />
FF 844 CURRENT<br />
LEFT AND RIGHT<br />
SIDES<br />
+11’ a -41’<br />
(final reading)<br />
ONLY AMERICAN<br />
AXLES<br />
AXLES IN<br />
BRAZIL<br />
+1° 26’ a 34’<br />
(final reading)<br />
MFS08RA<br />
FD 833 - MFS - 09<br />
5301 - MFS 06<br />
FC 845 - MFS 07<br />
29
Adjustments<br />
Identification of the assembly date of<br />
the front axle<br />
All the necessary information regarding assembly<br />
of the axle, including the date, for any Arvin-<br />
<strong>Meritor</strong> axle is on the identification plate. Figure<br />
31.<br />
The identification plate is fastened in the center<br />
of the axle beam.<br />
Before beginning service operations, identify the<br />
unit to be repaired. This information will allow<br />
correct identification of the spare parts desired,<br />
thus allowing execution of a more rapid and precise<br />
service operation.<br />
Model (Model)<br />
Cust.No. (Customer number)<br />
Part.No. (Product number)<br />
Ratio (Reductions of the differential)<br />
Série No. (Series n°)<br />
Date (Date of manufacture)<br />
BEAM SEEN FROM FRONT OF VEHICLE<br />
EXAMPLE OF IDENTIFICATION PLATE<br />
Figure 31<br />
30 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
Caster angle<br />
See Figure 33.<br />
The caster angle is the angle of the vertical line<br />
up to the center line of the king pin when viewed<br />
from the side of the vehicle. If the top of the center<br />
line of the king pin is turned toward the rear of<br />
the vehicle, the caster angle will be positive. The<br />
positive caster creates a moment of self alignment<br />
to stabilize the vehicle when traveling in<br />
a straight line forward. If the caster angle is too<br />
much, it will increase the steering turning effort<br />
or it may increase vibration of the front wheels.<br />
The caster angle is controlled by tempered<br />
shims installed under the spring assembly. Adjust<br />
the caster angle in accordance with the vehicle<br />
manufacturer procedure.<br />
Use alignment equipment to verify the caster<br />
angle. See the vehicle manufacturer procedure.<br />
he caster specifications are provided by the vehicle<br />
manufacturer. See the vehicle manufacturer<br />
specifications to adjust the caster angle.<br />
If the manufacturer specifications are not available,<br />
Arvin<strong>Meritor</strong> recommends a caster adjustment<br />
of +1o to + 2- 1/2o for vehicles with manual<br />
steering and +2o to +4 -1/2o for vehicles with<br />
hydraulic steering. Axles model FE-970 and FE-<br />
971 have a recommended caster angle of -1/2o<br />
to -2o.<br />
NEGATIVE<br />
CASTER<br />
FORWARD<br />
Center line of the<br />
king pin<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
POSITIVE<br />
CASTER<br />
Figure 33<br />
Adjustments<br />
Divergence adjustment<br />
Specifications:<br />
In accordance with vehicle manufacturer<br />
specifications.<br />
Divergence is the ratio of distance between the<br />
fronts of the front tires and the back of these<br />
same tires. When the distance in front is less<br />
than in back, the wheels are in divergence. Divergence<br />
is necessary to go against the tendency<br />
for “convergence” of the tires when the<br />
vehicle is in movement. Incorrect divergence results<br />
in rapid wear of tires.<br />
CAUTION:<br />
MOST CASES OF TIRE WEAR ARE CAUSED<br />
by INCORRECT DIVERgENCE. DO NOT<br />
CHANgE THE CAMbER OR ADjUST THE<br />
CASTER TO CORRECT TIRE WEAR PROb-<br />
LEMS. IF THE AXLE ASSEMbLy WAS DAM-<br />
AgED (bENT) TO CORRECT CASTER OR<br />
CAMbER, AXEL RESISTANCE IS REDUCED<br />
AND, AS A RESULT, THE gUARANTEE IS<br />
ANNULLED. AN AXLE DAMAgED by bEND-<br />
INg OF THE bEAM MAy CAUSE ACCIDENTS<br />
AND CONSEqUENTLy PERSONAL INjURy.<br />
1.Check that the vehicle is on a flat surface.<br />
Place shims under the rear wheels to keep<br />
the vehicle from moving. Raise the vehicle<br />
until the tires are off the ground.<br />
2.Use paint or chalk to mark the central area of<br />
both tires around their entire perimeter.<br />
3. Place the calibrator bar indicators on the<br />
marks of each tire. Check that a straight<br />
line will be marked on each tire, completely<br />
around it.<br />
31
Adjustments<br />
NOTE:<br />
Do not measure divergence with the front<br />
axle raised (off the ground). The weight of<br />
the vehicle must be on the axle when divergence<br />
is measured.<br />
4 Lower the vehicle to the ground. Move the<br />
vehicle forward and backward at a distance<br />
of 3 meters.<br />
5. Place the calibrator bar behind the tires.<br />
Raise the pointers until they are at the same<br />
height as the stub axles. Align the pointers<br />
with the marks on the tires. Measure and<br />
note the distance between the pointers.<br />
6. Place the calibrator bar in front of the tires.<br />
Raise the pointers until they are at the same<br />
height as the stub axles. Align the pointers<br />
with the marks on the tires. Measure and<br />
note the distance between the pointers.<br />
Figure 33.<br />
7. To obtain the result of the measurement,<br />
subtract the value obtained in the front of the<br />
tire from the value from the back. Figure 34.<br />
8.If the divergence is outside of specifications,<br />
use the following procedure:<br />
a. Loosen the nut and bolt in each end of the<br />
tie bar.<br />
b.Turn the tie bar until the specified divergence<br />
is obtained.<br />
c. Tighten the nut and bolt at each end of the<br />
tie bar with the specified torque. See the<br />
Torque Table.<br />
9. Repeat items from 1 to 7 to check the dimension<br />
of the divergence.<br />
FRONT OF VEHICLE<br />
B MINUS A IS EQUAL TO DIVERGENCE<br />
Figure 34<br />
Figure 35<br />
32 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
Removal of the tie rod<br />
See Figure 36.<br />
1. Remove the cotter pins from the pivots.<br />
2. Remove the nuts from the pivots.<br />
3. Disconnect the tie rod from the Pitman arm<br />
and from the steering arm.<br />
4. Inspect the tie rod. See the section Preparation<br />
of Parts for Assembly.<br />
PITMAN<br />
ARM<br />
TIE ROD<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
STEERING<br />
ARM<br />
Figure 36<br />
Removal of the steering arm<br />
Adjustments<br />
See Figure 37.<br />
1. Remove the cotter pin and the nut that fasten<br />
the steering arm to the tie rod. Disconnect the<br />
steering arm.<br />
2. Remove the cotter pin and the nut that fasten<br />
the steering arm to the stub axle.<br />
3. Remove the steering arm from the stub axle.<br />
If necessary, strike the end of the arm with<br />
a plastic or leather hammer to separate the<br />
steering arm from the stub axle.<br />
4. Remove the key from the steering arm.<br />
5. Inspect the steering arm. See the section<br />
Preparation of Parts for Assembly.<br />
STEERING<br />
ARM<br />
TIE ROD<br />
Figure 37<br />
33
Removal<br />
Removal of the connecting arms, pivots<br />
of the tie bar, and the tie bar<br />
1. Remove the cotter pins and the nuts that fasten<br />
each pivot to the connecting arms.<br />
2. Disconnect the tie bar, connecting arm assembly<br />
Is necessary, use a tool to separate<br />
the connecting arm from the tie bar. Figure 38.<br />
3. Remove the cotter pins and the nuts that fasten<br />
connecting arms to the stub axles.<br />
4. Remove the connecting arms from the stub<br />
axles. If necessary, strike with a plastic or<br />
leather hammer to separate the connecting<br />
arm from the stub axle. Remove the key.<br />
CONNECTING<br />
ARM<br />
PIVOT OF THE<br />
TIE BAR<br />
Figure 38<br />
5. If necessary, remove the ends of the tie bar.<br />
Follow the following procedures: Figure 38.<br />
TIE BAR<br />
Figure 39<br />
a.Mark the position at which each end is installed<br />
on the tie bar.<br />
b. Remove the nuts and bolts of the clamp on<br />
the tie bar.<br />
c. Remove the pivots of the tie bar.<br />
6. The clamp may be turned to facilitate removal<br />
of the nut and bolt. Figure 40.<br />
NUT AND<br />
BOLT<br />
PIVOT OF THE TIE BAR<br />
MARKS<br />
CLAMP<br />
Figure 40<br />
7.Inspect the parts. See the section Preparation<br />
of Parts for Assembly.<br />
34 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
Removal of the wheel ends<br />
WARNINg:<br />
Do not work under the vehicle that is supported<br />
only by a jack because the jack might slip and<br />
cause serious personal injuries.<br />
1. Raise the vehicle until the wheels leave the<br />
ground. Support the vehicle with safe stands.<br />
2. Remove the bolts that fasten the hub cover.<br />
Remove the cover and gasket.<br />
NOTE:<br />
When loosening or tightening the adjustment<br />
nuts, always use a correct size socket<br />
to avoid damaging the nuts.<br />
3. Remove the fasteners of the wheel bearings.<br />
Follow the procedures below:<br />
Double Nut Fasteners<br />
a.Unfold the loops of the lock washer of the<br />
checknut and adjustment nut.<br />
b.Remove the checknut, the lock washer, the<br />
perforated retaining ring and the adjustment<br />
nut of the stub axle. Figure 40.<br />
DOUBLE NUT AND<br />
ADJUSTMENT LOCK<br />
PERFORATED<br />
RETAINING RING<br />
CHECKNUT<br />
LOCK WASH-<br />
ER OF THE<br />
CHECK NUT<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
ADJUSTMENT<br />
NUT<br />
Figure 41<br />
Removal<br />
Fasteners with Single Nut<br />
a. Remove the cotter pin from the adjustment<br />
nut. Figure 4.<br />
b. Remove the adjustment nut and the “D” or<br />
wedged washer as may be the case from the<br />
stub axle. Figure 42.<br />
4. Remove the cone of the outside wheel bearing<br />
from the hub.<br />
5. Remove the wheel and the tire, the hub and<br />
the drum as a set.<br />
ADJUSTMENT WITH SINGLE NUT<br />
ADJUSTMENT<br />
NUT<br />
COTTER PIN<br />
“D” OR WEDGE<br />
WASHER<br />
Figure 42<br />
Removal of the king pins and stub axles<br />
1. Remove the wheel ends as described in this<br />
section.<br />
2. Remove the air from the brake system. Disconnect<br />
the air lines of the brakes.<br />
3. Remove the braking assembly from the stub<br />
axle.<br />
4. Remove the connecting arms, steering arm<br />
from the stub axle. See the procedure in this<br />
section.<br />
35
Removal<br />
5. Remove the bolts of the covers on the top<br />
and lower part of the stub axle. Remove the<br />
covers and gaskets. Figure 43.<br />
NOTE:<br />
All models except for FC-901, FC-922, FE-<br />
970, FF-971 and FL-901 use threaded keys.<br />
The models FC-901, FC-922, FE-970, FF-971<br />
and FL-901 use flat keys.<br />
6.Remove the flat or threaded keys. Follow the<br />
following procedure:<br />
Removal of the Flat Key<br />
COVER<br />
GASKET<br />
Figure 43<br />
WARNINg:<br />
Wear safety goggles. Do not strike steel parts<br />
or tools with a steel hammer because fragments<br />
may come off and cause injury.<br />
a.Use a bronze hammer and a steel punch to<br />
remove the key. Support the punch at the<br />
smaller end (“D” profile) of the key. Figure 44.<br />
Figure 44<br />
Removal of the Threaded Keys<br />
a. Loosen the lock nut until the top of the nut<br />
is even with the end of the key.<br />
WARNINg:<br />
Wear safety goggles. Do not strike steel parts<br />
or tools with a steel hammer because fragments<br />
may come off and cause injury.<br />
CAUTION:<br />
FORCE MUST bE APPLIED DIRECTLy ON<br />
THE EXTREMITy OF THE NUT EVEN WITH<br />
THE KEy. IF FORCE IS NOT APPLIED DI-<br />
RECTLy AT THIS LOCATION, THE KEy MAy<br />
bE DAMAgED.<br />
b.Use a bronze punch and a hammer to<br />
strike the end of the nut to loosen the key.<br />
Figure 44.<br />
c. Remove the nut of the key. Remove the<br />
key from the stub axle.<br />
36 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
NUT<br />
KEY<br />
NOTE:<br />
If the bushings are not replaced, follow the<br />
following procedure to prevent any damage<br />
during removal of the king pin.<br />
1. Remove any chip on the punch that may<br />
touch the king pin.<br />
2. Cover the end of the punch with adhesive<br />
tape.<br />
NOTE:<br />
o optimize tire wear on roads with regular<br />
surfaces, the housings of the right and left<br />
king pins on the beam are machined for<br />
slightly different angles of the king pin. The<br />
front of the beam must be installed turned<br />
to the front of the vehicle.<br />
The front of the beam is marked by the identification<br />
plate fastened on it and/or a small<br />
paint mark on the left side of the beam. If the<br />
plate and the paint mark are absent, identify<br />
the front of the beam for correct installation.<br />
In brazil, only the FF front axle model needs<br />
this identification.<br />
7.Use a bronze punch and a hammer to remove<br />
the king pin from the stub axle. Figure<br />
46.<br />
If there is difficulty in removal of the king pin,<br />
use a hydraulic king pin remover. See Table of<br />
Special Tools section.<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
Figure 45<br />
PINO<br />
MAESTRO<br />
Removal<br />
Figure 46<br />
WARNINg:<br />
Use gloves when removing the shims because<br />
they have sharp edges.<br />
NOTE:<br />
Identify the stub axle in relation to the side<br />
of the beam.<br />
8. Remove the stub axle from the beam. Remove<br />
the shims (if any), the axial bearing<br />
and the seal between the beam and the stub<br />
axle. Figure 47.<br />
9. Inspect the parts. See Preparation of Parts for<br />
Assembly section.<br />
SHIMS (BE-<br />
TWEEN THE<br />
BEAM AND THE<br />
STUB AXLE)<br />
AXIAL BEARING<br />
AND SEAL<br />
Figure 47<br />
37
Removal<br />
Removal of bushings from the stub axle<br />
1. Remove and discard the front seal of the<br />
bushing. Figure 48.<br />
SEAL<br />
Figure 48<br />
2. Remove the bushings in accordance with the<br />
following procedure: Nylon bushings<br />
a. Remove the upper and lower bushings from<br />
the stub axle. Figure 49.<br />
NYLON<br />
BUSHING<br />
Figure 49<br />
bronze and Easy Steer® bushings<br />
NOTE:<br />
In the axle series FF, Fg and FL, the bushings<br />
may be removed with a kit for bushing<br />
Maintenance. See Special Tool Table.<br />
Página 62<br />
a.Make a tool to remove the bushings. See the<br />
dimensions for the tool in Figure 50.<br />
b. Place the stub axle in a 5 ton capacity press.<br />
Check that the stub axle will not move during<br />
removal of the bushing.<br />
c. Install the tool on the top bushing. Press the<br />
bushing out of the housing in the stub axle.<br />
Figure 50.<br />
d.Install the tool on the lower bushing. Press<br />
the bushing out of the housing in the stub<br />
axle. Figure 50.<br />
UPPER BUSHING<br />
LOWER BUSHING<br />
Figure 50<br />
38 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
MOD/<br />
NUM<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
DIMENSIONS OF THE BUSHING INSTALLATION AND REMOVAL TOOL<br />
APPROPRIATE LENGTH<br />
DIMENSION “X” DIMENSION “Y”<br />
_(+ 0,025 mm) _(+ 0,001 mm) _(+ 0,025 mm) _(+ 0,001 mm)<br />
FC-901 31.191 1.128 34.290 1.350<br />
FC-903 31.191 1.128 34.290 1.350<br />
FC-921 31.191 1.128 34.290 1.350<br />
FC-941 37.922 1.493 41.097 1.618<br />
FD-901 36.245 1.427 39.420 1.552<br />
FD-931 40.640 1.600 43.815 1.725<br />
MFS-09<br />
FD-833<br />
40.640 1.600 43.815 1.725<br />
FD-933 40.640 1.600 43.815 1.725<br />
FD-961 45.364 1.786 48.539 1.911<br />
FE-970 40.640 1.600 43.815 1.725<br />
FF-921 45.389 1.787 48.539 1.911<br />
FF-931 45.389 1.787 48.539 1.911<br />
FF-932 45.389 1.787 48.539 1.911<br />
FF-933 45.389 1.787 48.539 1.911<br />
FF-934 45.389 1.787 48.539 1.911<br />
FF-941 45.364 1.786 48.539 1.911<br />
FF-942 45.364 1.786 48.539 1.911<br />
FF-943 45.364 1.786 48.539 1.911<br />
MFS-13<br />
FF 944<br />
45.364 1.786 48.539 1.911<br />
FF-961 45.364 1.786 48.539 1.911<br />
FF-971 40.640 1.600 43.815 1.725<br />
FG-931 45.389 1.787 48.539 1.911<br />
FG-933 45.389 1.787 48.539 1.911<br />
FG-941 45.364 1.786 48.539 1.911<br />
FG-943 45.364 1.786 48.539 1.911<br />
FL-931 50.596 1.992 53.746 2.116<br />
FL-933 50.596 1.992 53.746 2.116<br />
FL-941 50.546 1.990 53.746 2.116<br />
FL-943 50.546 1.990 53.746 2.116<br />
FL-951 50.596 1.992 53.746 2.116<br />
FU-910 52.171 2.054 55.346 2.179<br />
FU-935 52.171 2.054 55.346 2.179<br />
MFS-07<br />
MFS-08RA<br />
31.191 1.228 34.290 1.350<br />
MFS-06<br />
5301<br />
28.448 1.120 31.5514 1.242<br />
Removal<br />
Figure 51<br />
39
Preparation for the assembly<br />
Recovery of parts<br />
The recovery or reconditioning of parts of the<br />
front axle is not permitted. Arvin<strong>Meritor</strong> recommends<br />
replacement of parts which are damaged<br />
or outside of specification. Most of the<br />
parts have thermal treatment (tempered).<br />
Parts may not be curved, welded, heated<br />
or reconditioned under any circumstances<br />
without reducing their resistance and durability<br />
and thus annulling their guarantee.<br />
The following operations are prohibited on the<br />
front axle components:<br />
1. Welding on the steering arm, stub axle, king<br />
pins, axle beam, tie bar assembly, hubs and<br />
brake drums.<br />
2. Bending (twisting), either hot or cold, the stub<br />
axle, steering arm, connecting arms, pivots,<br />
axle beam and tie bar.<br />
3. Enlarging the holes for the king pin in the<br />
beam.<br />
4. Enlarging the holes for the key in the stub<br />
axle.<br />
5. Weld spatters on the diameters for stub axle<br />
bearings and machined housings.<br />
6. Grinding or machining any component.<br />
WARNINg:<br />
If you use solvents, hot solution tanks or alkaline<br />
solutions incorrectly, you are subject to serious<br />
accidents that may cause you injury. To<br />
handle these elements correctly and prevent<br />
accidents, read the manufacturer’s instructions.<br />
DO NOT use gasoline to clean parts because<br />
it is explosive.<br />
Cleaning of ground or polished parts<br />
Use a chemical product appropriate for cleaning<br />
of the ground or polished surfaces. Kerosene<br />
or diesel fuel may be used for this purpose.<br />
DO NOT USE GASOLINE.<br />
DO NOT wash ground or polished parts in tanks<br />
with hot solutions or water, steam or alkaline<br />
solutions. These solutions cause corrosion of<br />
the parts.<br />
Cleaning of non-machined parts<br />
Non-machined parts may be washed together<br />
with the ground or polished parts.<br />
Non machined parts may also be washed in<br />
tanks with light alkaline and hot solutions. The<br />
parts may be left in the tank with a hot solution<br />
until they are completely clean.<br />
Drying of the washed parts<br />
The parts must be dried immediately after<br />
washing. Dry the parts with paper, clean cloths<br />
or compressed air. Do not use compressed air<br />
on bearings.<br />
Rust and corrosion prevention on washed<br />
parts<br />
Apply a thin layer of oil on the washed and dried<br />
parts that are not damaged and will be immediately<br />
reassembled. DO NOT apply oil on brake<br />
linings and brake drums.<br />
If the parts are stored, apply a coat layer of antirust<br />
oil on all the surfaces. DO NOT apply oil on<br />
brake linings and brake drums. Store the parts<br />
wrapped in special paper or other material that<br />
protects them from rust.<br />
40 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
Inspection of parts<br />
Carefully inspect all the parts before assembling<br />
them. See the procedures below:<br />
A. Inspect and replace any part that is worn,<br />
cracked or damaged. Check for the existence<br />
of cracks with magnetic or fluorescent particles.<br />
B.Use a micrometer or a bore gauge to measure<br />
the housing on the stub axle. Measurement<br />
made at the top and at the bottom of the housing<br />
around the perimeter is acceptable. Check<br />
that the bushings were removed from the stub<br />
axle.<br />
Measure the diameter of the upper housing<br />
at two positions 90° opposite. If the means of<br />
the values obtained are greater than that specified<br />
for the maximum diameter of the housing<br />
of the bushing on the stub axle in Figure 60,<br />
replace the stub axle. Figure 52.<br />
Use the same procedure for measurement of<br />
the lower housing.<br />
MEASURE THE HOUSING<br />
ON THE STUB AXLE IN 4<br />
POSITIONS WITH 90° OP-<br />
POSITION<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
Figure 52<br />
Preparation for the assembly<br />
C. Use A micrometer or bore gauge to measure<br />
the diameters of the bushings on the<br />
stub axle.<br />
Measure the diameter of the upper bushing at<br />
two positions 90° opposite. If the means of the<br />
values obtained are greater than that specified<br />
for the maximum internal diameter of the king<br />
pin bushing in Figure 60, replace the bushing<br />
of the stub axle. Figure 53.<br />
Use the same procedure for measurement of<br />
the lower bushing. Figure 53<br />
MEASURE THE DIAMETER<br />
OF THE BUSHING ON THE<br />
STUB AXLE IN 4 POSI-<br />
TIONS WITH 90° OPPOSI-<br />
TION<br />
Figure 53<br />
D. Use a micrometer or bore gauge to measure<br />
the housing on the beam. Measurement<br />
made at the top and bottom around<br />
the perimeter is acceptable.<br />
Measure the diameter of the housing of the<br />
upper side at three positions with 90° opposition<br />
(13 mm below the top and 13 mm above<br />
the bottom and in the center of the length). If<br />
the means of the values obtained are greater<br />
than that specified for the maximum diameter of<br />
the boss on the beam in Figure 60, replace the<br />
beam. Figure 54.<br />
41
Preparation for the assembly<br />
MEASURE THE<br />
HOUSING ON<br />
THE BEAM IN<br />
4 POSITIONS<br />
WITH 90° OP-<br />
POSITION<br />
Figure 54<br />
Inspection of the wheel bearings<br />
Inspect the wheel bearings when the stub axle<br />
is inspected or undergoes maintenance.<br />
Remove all the lubricant from the bearings,<br />
stub axle, hub and hub cover.<br />
Inspect the cover, the cone, the rollers and the<br />
cage of all the bearing. If any of the following<br />
conditions are found, the bearing must be replaced.<br />
1. Accentuated wear on the broad surface of<br />
the tapered rollers, with nearly total elimination<br />
of the center recess. Figure 55.<br />
2. Worn radius, with sharp edges on the broad<br />
surface of the rollers. Figure 55.<br />
RECESSED<br />
CENTER<br />
SHARP EDGES<br />
LEVEL OF<br />
WEAR<br />
Figure 55<br />
3. Wear (with visible recess) on the track of the<br />
cover or of the cone. Wear may be seen on<br />
the larger or smaller diameters of the cover or<br />
the cone. Figure 56.<br />
Figure 56<br />
4. Deep indentations, cracks or breakage in the<br />
seats of the cover and/or of the cone, or on<br />
the surfaces of the tapered rollers.<br />
42 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
Figure 57<br />
5. Signs of friction on the cage of the tapered<br />
rollers.<br />
Figure 58<br />
6. Corrosion (chemical action) or cavities on the<br />
rollers and on the surfaces of the tracks of the<br />
cover and of the cone. Figure 58.<br />
7. Chipping or scaling on the surface of the cover<br />
and/or of the cone. Figure 59.<br />
Preparation for the assembly<br />
Figure 59<br />
43
Preparation for the assembly<br />
Figure 60 - SPECIFICATIONS OF WEAR LIMITS<br />
MOD/<br />
NUM<br />
NOTES:<br />
*Stub axle with nylon bushings.<br />
**Stub axle with bronze bushings.<br />
MAXIMUM DIAMETER OF THE<br />
bUSHINg HOUSINg ON THE<br />
STUb AXLE<br />
MAXIMUM DIAMETER OF bOSS<br />
ON bEAM<br />
MAXIMUM DIAMETER OF THE<br />
INNER PART OF THE KINg PIN<br />
bUSHINg<br />
FC-901* 34.569 mm (1.361”) 31.445 mm (1.238”) 31.496 mm (1.240”)<br />
FC-903** 34.569 mm (1.361”) 31.445 mm (1.238”) 31.442 mm (1.238”)<br />
FC-921* 34.569 mm (1.361”) 31.445 mm (1.238”) 31.496 mm (1.240”)<br />
FC-941** 34.569 mm (1.361”) 31.445 mm (1.238”) 31.442 mm (1.238”)<br />
FC-921 34.582 mm (1.3615”) 31.445 mm (1.238”) 31.407 mm (1.2365”)<br />
FC-941 41.389 mm (1.6295”) 38.202 mm (1.504”) 38.151 mm (1.502”)<br />
FD-901 39.700 mm (1.563”) 36.512 mm (1.4375”) 36.525 mm (1.438”)<br />
FD-931 44.094 mm (1.736”) 40.919 mm (1.6110”) 40.907 mm (1.6105”)<br />
MFS-09<br />
FD-833<br />
44.094 mm (1.736”) 40.919 mm (1.6110”) 40.907 mm (1.6105”)<br />
FD-933 44.094 mm (1.736”) 40.919 mm (1.6110”) 40.907 mm (1.6105”)<br />
FD-961 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.618 mm (1.796”)<br />
FE-970 44.094 mm (1.736”) 40.919 mm (1.6110”) 40.907 mm (1.6105”)<br />
FF-921 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.656 mm (1.7975”)<br />
FF-931 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.656 mm (1.7975”)<br />
FF-932 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.656 mm (1.7975”)<br />
FF-933 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.656 mm (1.7975”)<br />
FF-934 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.656 mm (1.7975”)<br />
FF-941 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.618 mm (1.796”)<br />
FF-942 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.618 mm (1.796”)<br />
FF-943 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.618 mm (1.796”)<br />
MFS-13<br />
FF 944<br />
48.818 mm (1.922”) 45.669 mm (1.7980”) 45.618 mm (1.796”)<br />
FF-961 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.618 mm (1.796”)<br />
FF-971 44.094 mm (1.736”) 40.906 mm (1.6105”) 40.907 mm (1.6105”)<br />
FG-931 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.656 mm (1.7975”)<br />
FG-933 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.656 mm (1.7975”)<br />
FG-941 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.618 mm (1.796”)<br />
FG-943 48.818 mm (1.922”) 45.669 mm (1.7980”) 45.618 mm (1.796”)<br />
FL-931 54.025 mm (2.127”) 50.876 mm (2.0030”) 50.825 mm (2.0010”)<br />
FL-933 54.025 mm (2.127”) 50.876 mm (2.0030”) 50.825 mm (2.0010”)<br />
FL-941 54.025 mm (2.127”) 50.876 mm (2.0030”) 50.825 mm (2.001”)<br />
FL-943 54.025 mm (2.127”) 50.876 mm (2.0030”) 50.825 mm (2.001”)<br />
FL-951 54.025 mm (2.127”) 50.876 mm (2.0030”) 50.876 mm (2.0030”)<br />
FU-910 55.626 mm (2.190”) 52.464 mm (2.0655”) 52.438 mm (2.0645”)<br />
FU-935 55.626 mm (2.190”) 52.464 mm (2.0655”) 52.438 mm (2.0645”)<br />
MFS-07<br />
FC-845<br />
34.540 mm (1.359”) 31.394 mm (1.2356”) 28.530 mm (1.1232”)<br />
MFS-06<br />
5301<br />
31.788 mm (1.251”) 28.715 mm (1.1305”) 31.270 mm (1.2311”)<br />
44 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
Installation of nylon bushings on the<br />
stub axle<br />
Install the bushings on the housings of the stub<br />
axles. Check that the bushings are well seated<br />
in the housing. Place the king pin to check if the<br />
installation is correct. Figure 61.<br />
Installation of bronze and Easy Steer®<br />
bushings on the stub axle<br />
NOTE:<br />
On the axles series FF, Fg and FL, the bushings<br />
may not be installed without the aid of<br />
a press. Use the bushing installation kit.<br />
Use the tool shown in Figure 51 to install<br />
the bushings.<br />
Use a press with minimum capacity of 5 tons.<br />
Check that the bushing does not move out of<br />
alignment during installation.<br />
Ream the bronze and Easy Steer® bushing after<br />
installation.<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
NYLON<br />
BUSHING<br />
Figure 61<br />
Installation<br />
Installation of bronze bushings on the<br />
stub axle<br />
1. First install the upper bushing.<br />
2. Place the stub axle in a press such that the<br />
top of the stub axle is turned toward the piston<br />
of the press. Check that the housings are<br />
parallel with the piston of the press.<br />
3. Install the bushing in the housing. Check that<br />
the hole in the bushing is aligned with the<br />
hole in the housing. Figure 62.<br />
4.Use the installation tool and press the bushing<br />
3.17 mm (1/8”) into the housing. Release<br />
the pressure from the press. Check the bushing<br />
alignment.<br />
5. Press the bushing until it is from 3.0 to 4.0<br />
mm (0.135 to 0.165”) from the bottom of the<br />
housing. Figure 63.<br />
6. Turn the stub axle until the housing of the<br />
lower bushing is turned to the piston of the<br />
press. Check that the housing is parallel to<br />
the piston of the press.<br />
7. Install the lower bushing in the housing.<br />
Check that the hole in the bushing is aligned<br />
with the hole in the housing.<br />
8.Use the installation tool and press the bushing<br />
3.17 mm (1/8”) into the housing. Release<br />
the pressure from the press. Check the bushing<br />
alignment.<br />
9. Press the bushing until it is from 3.0 to 4.0<br />
mm (0.135 to 0.165”) from the bottom of the<br />
housing. Figure 64.<br />
10. Ream the bushings. See the procedure in<br />
this section.<br />
45
Installation<br />
INSTALLATION<br />
TOOL<br />
LOWER<br />
BUSHING<br />
UPPER<br />
BUSHING<br />
Figure 62<br />
Figure 63<br />
Figure 64<br />
Installation of the Easy Steer® bushings<br />
on the stub axle<br />
1. First install the upper bushing.<br />
2. Place the stub axle in a press such that the<br />
top of the stub axle is turned to the piston of<br />
the press. Check that the housings are parallel<br />
to the piston of the press.<br />
3. Install the bushing in the housing.<br />
4.Use the installation tool and press the bushing<br />
3.17 mm (1/8”) into the housing. Release<br />
the pressure from the press. Check the bushing<br />
alignment.<br />
5. Press the bushing until it is from 8.9 to 9.7<br />
mm (0.352 to 0.382”) below the top of the<br />
housing on the stub axle. Figure 65.<br />
6. Turn the stub axle until the housing of the<br />
lower bushing is turned to the piston of the<br />
press. Check that the housing is parallel to<br />
the piston of the press.<br />
7. Install the lower bushing in the housing.<br />
8.Use the installation tool and press the bushing<br />
3.17 mm (1/8”) into the housing.<br />
Release the pressure from the press. Check<br />
the bushing alignment.<br />
9. Press the bushing until it is from 8.9 to 9.7<br />
mm (0.352 to 0.382”) below the top of the<br />
housing on the stub axle. Figure 65.<br />
10. Ream the bushings. See the procedure in<br />
this section.<br />
TOP OF<br />
THE UPPER<br />
BUSHING<br />
TOP OF<br />
THE LOWER<br />
BUSHING<br />
DIAMETER OF THE<br />
REAMED BUSHINGS<br />
Figure 65<br />
46 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
INSTALLATION<br />
TOOL<br />
UPPER<br />
BUSHING<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
LOWER<br />
BUSHING<br />
Figure 66<br />
Figure 67<br />
Installation<br />
Installation of needle bearing on the<br />
shaft<br />
1. First install the upper bushing.<br />
2. Place the stub axle in a press such that the<br />
top of the stub axle is turned to the piston of<br />
the press. Check that the housings are parallel<br />
to the piston of the press.<br />
3.Install the bushing in the housing.<br />
4.Use the installation tool and press the bushing<br />
housing. Release the pressure of the<br />
press. Be sure of the alignment of the bushing.<br />
5. Press the upper bushing until it is 8:40 to<br />
9.0 mm (0331 to 0362 “) below the top of the<br />
housing on the shaft end. Figure 65.<br />
6. Rotate the shaft end until the lower bushing<br />
housing is facing the piston of the press. Be<br />
sure that the bushing is parallel with the piston<br />
of the press.<br />
7. Install the lower bushing in the housing.<br />
8.Use the installation tool and crush the bushing<br />
housing. Release the pressure of the press.<br />
Be sure of the alignment of the bushing.<br />
9. Press the lower bushing until it is in 6.10 to<br />
6.90 mm (0240 to 0272 “) below the top of the<br />
housing on the shaft end. Figure 65.<br />
TOP OF<br />
THE UPPER<br />
BUSHING<br />
TOP OF<br />
THE LOWER<br />
BUSHING<br />
Figure 68 Figure 69<br />
47
Installation<br />
Reaming of the bronze and Easy Steer®<br />
bushings on the stub axle<br />
CAUTION:<br />
THE ONLy RECOMMENDED PROCEDURE<br />
IS REAMINg WITH A FIXED REAMER. DO<br />
NOT gRIND OR PERFORM bURNISHINg<br />
ON THE bUSHINgS bECAUSE THEy MAy<br />
bE DAMAgED.<br />
1. Place the stub axle in a vice with bronze jaws<br />
or other soft metal.<br />
2. See Figure 70 in regard to the dimension of<br />
the reamer.<br />
3. Guide the reamer with the pilot until the<br />
blades touch the upper bushing. Figure 66.<br />
REMOVABLE<br />
PILOT OPTIONAL<br />
MATERIAL: HIGH SPEED STEEL<br />
NUMBER OF BLADES: USE 10 - 14 BLADES<br />
TURN THE REAMER<br />
PRESSING LIGHTELY<br />
DOWNWARD<br />
Figure 70<br />
4. Turn the reamer, pressing it lightly downward.<br />
Do not apply a great deal of force. Turn<br />
the reamer gently.<br />
5.Upon finishing reaming the upper bushing,<br />
do not allow the reamer to fall on the lower<br />
bushing.<br />
6. After reaming the upper bushing, place the<br />
reamer in the lower bushing and repeat steps<br />
3 and 5. Figure 71.<br />
Figure 71<br />
7. Remove the reamer from the lower bushing. If<br />
the reamer must be removed through the upper<br />
bushing, turn it in the direction opposite to<br />
the cut.<br />
8. Clean all the material removed by the reamer<br />
that remained on the bushings.<br />
DIMENSIONS OF THE BUSHING REAMERS (see the table)<br />
REAMER<br />
MINIMUM<br />
GENERAL SPECIFICATIONS FOR REAMERS<br />
TURN THE REAMER<br />
PRESSING LIGHTELY<br />
DOWNWARD<br />
CUT OF THE BLADES: TO THE RIGHT, SPLINE TO THE LEFT<br />
LENGTH OF THE BLADES: 63,5 MM (2,5”)<br />
Figure 72<br />
48 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
Figure 68 (continuation) - DIMENSIONS OF THE BUSHING REAMERS<br />
MOD/<br />
NUM<br />
LOWER PILOT<br />
DIAMETER DIMEN-<br />
SION “A” _(+ 0.025<br />
mm or 0.0001”<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
DIAMETER OF THE<br />
bLADES DIMEN-<br />
SION “A” _(+ 0.013<br />
mm or 0.0005”<br />
UPPER PILOT<br />
DIAMETER DIMEN-<br />
SION “C” _(+ 0.025<br />
mm or 0.0001”<br />
LOWER PILOT<br />
LENgTH DIMEN-<br />
SION “D”<br />
Installation<br />
UPPER PILOT<br />
MINIMUM LENgTH<br />
DIMENSION “E”<br />
mm inch mm inch mm inch mm inch mm inch<br />
FC-901 31.051 1.2225 31.432 1.2375 31.293 1.2320 171.45 6.75 222.25 8.75<br />
FC-901* 31.051 1.2225 31.432 1.2375 31.293 1.2320 171.45 6.75 222.25 8.75<br />
FC-903 31.051 1.2225 31.432 1.2375 31.293 1.2320 171.45 6.75 222.25 8.75<br />
FC-921 31.051 1.2225 31.432 1.2360 31.298 1.2320 171.45 6.75 222.25 8.75<br />
FC-941 37.782 1.4875 38.138 1.5015 37.999 1.4960 226.06 8.90 276.86 10.90<br />
FC-901 36.118 1.4220 36.499 1.4370 36.360 1.4315 215.90 8.50 266.70 10.50<br />
FD-901* 36.118 1.4220 36.499 1.4370 36.360 1.4315 215.90 8.50 266.70 10.50<br />
FD-931 40.513 1.5950 40.894 1.6100 41.669 1.6405 215.90 8.50 266.70 10.50<br />
MFS-09<br />
FD-833<br />
40.513 1.5950 40.894 1.6100 41.669 1.6405 215.90 8.50 266.70 10.50<br />
FD-933 40.513 1.5950 40.894 1.6100 41.669 1.6405 215.90 8.50 266.70 10.50<br />
FD-961 45.212 1.7800 45.606 1.7955 45.466 1.7900 260.35 10.25 311.15 12.25<br />
FE-970 40.513 1.5950 40.894 1.6100 41.669 1.6405 215.90 8.50 266.70 10.50<br />
FF-921 45. 263 1.7800 45.644 1.7970 45.504 1.7915 236.22 9.30 287.02 11.30<br />
FF-931 45. 263 1.5950 45.644 1.7970 45.504 1.7915 236.22 9.30 287.02 11.30<br />
FF-932 45. 263 1.7820 45.644 1.7970 45.504 1.7915 236.22 9.30 287.02 11.30<br />
FF-933 45. 263 1.7820 45.644 1.7970 45.504 1.7915 236.22 9.30 287.02 11.30<br />
FF-934 45.263 1. 7820 45.644 1.7970 45.504 1.7915 236.22 9.30 287.02 11.30<br />
FF-941 45.212 1. 7820 45.606 1.7955 45.466 1.7900 260.35 10.25 311.15 12.25<br />
FF-942 45.212 1. 7820 45.606 1.7955 45.466 1.7900 260.35 10.25 311.15 12.25<br />
FF-943 45.212 1.7800 45.606 1.7955 45.466 1.7900 260.35 10.25 311.15 12.25<br />
MFS-13<br />
FF 944<br />
45.212 1.7800 45.606 1.7955 45.466 1.7900 260.35 10.25 311.15 12.25<br />
FF-961 45.212 1.7800 45.606 1.7955 45.466 1.7900 260.35 10.25 311.15 12.25<br />
FF-971 40.513 1.5950 40.894 1.6100 41.669 1.6405 215.90 8.50 266.70 10.50<br />
FG-931 45.263 1.7820 45.644 1.7970 45.504 1.7915 236.22 9.30 287.02 11.30<br />
FG-933 45.263 1.7820 45.644 1.7970 45.504 1.7915 236.22 9.30 287.02 11.30<br />
FG-941 45.212 1.7800 45.606 1.7955 45.466 1.7900 260.35 10.25 311.15 12.25<br />
FG-943 45.212 1.7800 45.606 1.7955 45.479 1.7900 260.35 10.25 311.15 12.25<br />
FL-931 50.470 1.9870 50.863 2.0025 50.724 1.9970 256.54 10.10 307.34 12.10<br />
FL-933 50.470 1.9870 50.863 2.0025 50.724 1.9970 256.54 10.10 307.34 12.10<br />
FL-941 50.419 1.9850 50.813 2.0005 50.673 1.9950 256.54 10.10 307.34 12.10<br />
FL-943 50.419 1.9850 50.813 2.0005 50.673 1.9950 256.54 10.10 307.34 12.10<br />
FL-951 50.419 1.9850 50.813 2.0005 50.673 1.9950 256.54 10.10 307.34 12.10<br />
FU-910 52.045 2.0490 52.426 2.0640 52.285 2.0585 287.52 11.32 338.32 12.32<br />
FU-935 52.045 2.0490 52.426 2.0640 52.285 2.0585 287.52 11.32 338.32 12.32<br />
MFS-07<br />
FC-845<br />
MFS-06<br />
5301<br />
30.950 1.2185 31.394 1.2359 31.331 1.2335 183.2 7.232 250.0 9.84<br />
28.205 1.1104 28.717 1.1310 28.652 1.1280 183.2 7.232 250.0 9.84<br />
* Use these specifications at the time of replacing the old bushing by an Easy Steer® bushing.<br />
49
Installation<br />
Installation of the bushing seals of the<br />
stub axle<br />
1. Place the top of the stub axle in a vice with<br />
bronze jaws. The lower part must be turned<br />
toward you.<br />
2.Place the seal in the top of the housing. The<br />
lip of the seal must be turned outward from<br />
the housing. Figure 73.<br />
THE LIPS MUST BE<br />
TURNED OUTWARD FROM<br />
THE HOUSING<br />
Figure 73<br />
3. Place the cover of the stub axle on top of the<br />
seal. Slide the king pin through the housing.<br />
Use the king pin to install the seal. Figure 75.<br />
For bronze bushings, check that the seal touches<br />
the bushing.<br />
For Easy Steer® and plastic bushings, check<br />
that the top of the seal is even with the stub<br />
axle. Figure 76.<br />
Figure 74<br />
Figure 75<br />
4. Turn the stub axle in the vice securing the<br />
lower part such that the upper part is turned<br />
toward you.<br />
5. Place the seal in the top of the housing. The<br />
lip of the seal must be turned outward from the<br />
housing. Figures 73 e 76.<br />
6. Repeat step 3 of this procedure.<br />
STUB AXLE<br />
HOUSING<br />
MACHINED<br />
SURFACE<br />
COVER<br />
LIP OF THE SEAL<br />
BUSHING<br />
Figure 76<br />
50 <strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
KING<br />
PIN
Installation of the stub axle<br />
NOTE:<br />
To optimize tire wear on roads with regular<br />
surfaces, the housings of the right and<br />
left king pins on the beam are machined for<br />
slightly different king pin angles. The front<br />
of the beam must be installed turned to the<br />
front of the vehicle. Assemble the axle in<br />
accordance with the identification made in<br />
the Note on page 37.<br />
1. Clean the housings on the stub axles and<br />
beam.<br />
2. Place the stub axle on the beam.<br />
3.Install the seal on the axial bearing. On the<br />
seals that use a cover, install the seal on the<br />
open end of the bearing. Figure 77.<br />
On the “flat” seals, install the seal on the closed<br />
end of the bearing. Figure 77.<br />
BEARING<br />
BODY<br />
TIPO DE SELLADORES<br />
COVER<br />
BEARING<br />
CAGE<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
FLAT<br />
BEARING<br />
BODY<br />
SEAL<br />
Figure 77<br />
Installation<br />
Whole axial bearing with seal<br />
The single part bearing with integrated grease<br />
seal is completely interchangeable with the two<br />
part axial bearing. It has specification for top<br />
and bottom.<br />
• The surface with inner diameter of the seal<br />
must remain on top.<br />
• The surface with outer diameter of the seal<br />
must remain at the bottom. Figure 78.<br />
BOTTOM<br />
TOP<br />
Figure 78<br />
4. Slide the bearing and seal set between the<br />
bottom of the beam and the stub axle. Check<br />
that the seal is turned toward the beam. Figure<br />
79.<br />
BEARING AND<br />
SEAL SET<br />
Figure 79<br />
51
Installation<br />
CAUTION:<br />
WEAR gLOVES DURINg INSTALLATION<br />
OF THE SHIMS, bECAUSE ITS EDgES ARE<br />
SHARP.<br />
1. Install the shims according to the following<br />
procedures:<br />
A. Inspect the shims. Replace the damaged<br />
shims.<br />
B. If a new shim pack must be arranged, select<br />
assembly that results in the least play possible.<br />
C. Place a crowbar between the boss of the<br />
steering arm and the beam. Raise the stub<br />
axle and place the shim pack between the<br />
top of the beam and the stub axle. Figure 80.<br />
CROWBAR<br />
Figure 80<br />
D. Check that all the housings are aligned. If<br />
the housings are not aligned, the parts will<br />
be damaged during installation of the king<br />
pin.<br />
E. Remove the crowbar.<br />
6. Install the king pin according to the following<br />
procedure. Figure 81.<br />
A. Apply the specified lubricant on the lower<br />
half of the king pin.<br />
B. Install the pin in the top of the stub axle.<br />
Check that the word “TOP” is turned toward<br />
you.<br />
C. Turn the pin until the slots are aligned with<br />
the holes of the stub axle.<br />
Figure 81<br />
52 <strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
TOP<br />
KING<br />
PIN
CAUTION:<br />
DO NOT FORCE THE PIN THROUgH THE<br />
UPPER bUSHINg bECAUSE THE SHIMS<br />
MAy bE DAMAgED.<br />
D. Push the pin through the upper bushing of<br />
the seal and of the shim pack.<br />
If there is resistance in installation of the pin,<br />
check if the parts are aligned.<br />
WARNINg:<br />
Wear safety goggles. Do not strike steel<br />
parts with a steel hammer because fragments<br />
may come off and injure your eyes.<br />
E. Push the pin through the lower bushing.<br />
If necessary, use a bronze hammer to strike the<br />
pin. Check if the parts are aligned.<br />
F. Check that the slots in the pin are aligned<br />
with the holes of the stub axle.<br />
NOTE:<br />
Do not install or tighten the key on the stub<br />
axle before checking play and adjusting it.<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
Installation<br />
NOTE:<br />
All models except FC- 901, FC- 921, FE-<br />
970, FF- 971 and FL- 901 use threaded keys.<br />
Models FC- 901, FC- 921, FE- 970, FF- 971<br />
and FL- 901 use flat keys.<br />
7. Install the upper key in the front part of the<br />
stub axle. Install the lower key in the back<br />
part of the stub axle. Check that the keys are<br />
in the slots of the king pin. Figure 82.<br />
Figure 82<br />
53
Installation<br />
8. Check the play of the stub axle in accordance<br />
with the following procedure:<br />
A. Strike the boss on the stub axle with a rubber<br />
hammer to move the parts into position.<br />
Figure 83.<br />
B. Turn the stub axle to a straight position.<br />
C. Fasten a magnetic base with dial indicator on<br />
the beam. Place the thickness gauge on the<br />
center of the king pin and clear the indicator.<br />
Figure 84.<br />
MAGNETIC<br />
BASE LOCA-<br />
TION<br />
Figure 83<br />
Figure 84<br />
D. Use the following procedures to measure the<br />
clearance.<br />
• Place a lever between the shaft end and the<br />
top of the beam. Pry the shaft end up and<br />
measure the clearance. Figure 80.<br />
Figure 85<br />
54 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
WARNINg:<br />
If a hydraulic jack is used to measure the play,<br />
use two stands to support the axle because<br />
without them, the axle may cause injury and<br />
damages.<br />
• Place a block of wood and a hydraulic jack<br />
under the lower part of the stub axle. Raise<br />
the stub axle until the pointer of the dial indicator<br />
stops moving. Figure 86.<br />
E. Repeat steps C and D with the axle turned<br />
totally to the right and to the left.<br />
F. Play must be from 0.02 - 0.64 mm (0.001 -<br />
0.025”) in all positions.<br />
If the stub axle does not have play (zero), remove<br />
shims from the shim pack.<br />
Only the axle model MFS-06 (5301), MFS- 07<br />
(FC 845) and MFS08RA, that do not use shims,<br />
may have zero play without compromising the<br />
operation of the assembly.<br />
If play is greater than 0.635 mm (0.025”), add<br />
shims to the pack. For axles model MFS-06<br />
(5301), MFS-07 (FC 845) and MFS08RA, if the<br />
play is greater than the value indicated, replace<br />
the components of the system beginning by the<br />
axial bearing.<br />
NOTE:<br />
Assemble the thickest shims up against the<br />
surface of the stub axle, the midsized shims<br />
up against the surface of the beam and the<br />
thin ones between them. In the model FD<br />
833, if the play is greater than 0.62 mm, add<br />
shims.<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
BLOCK OF<br />
WOOD<br />
Installation<br />
Figure 86<br />
WARNINg:<br />
Wear safety goggles. Do not strike steel parts<br />
with a steel hammer because fragments may<br />
come off and wound your eyes.<br />
CAUTION:<br />
CHECK THAT THE KEy IS COMPLETELy<br />
INSTALLED AND THAT THE LOCK NUT<br />
IS TIgHTENED WITH THE SPECIFIED<br />
TORqUE. IF THE KEyS ARE NOT COR-<br />
RECTLy INSTALLED, THE KINg PIN AND<br />
THE bEAM MAy bE DAMAgED. CHECK<br />
THE TORqUE OF THE NUT AND POSITION<br />
OF THE KEy EVERy 20,000 KM.<br />
Check the torque of the nut and cotter positioning<br />
every 20,000 Km<br />
NOTE:<br />
All the models except for FE- 970, FF- 971<br />
and FL- 901 use threaded keys. Models FE-<br />
970, FF- 971 and FL- 901 use flat keys.<br />
9.Install the keys in accordance with the following<br />
procedure:<br />
55
Installation<br />
Flat Keys<br />
Use a bronze hammer and punch to install the<br />
key in the axle beam.<br />
Check that the key is installed with a depth from<br />
1 to 3 mm (1/32 to 1/8) below the outside surface<br />
of the beam.<br />
Figure 87<br />
Threaded Keys<br />
On threaded keys, install the lock nut and tighten<br />
with a torque of 30 - 45 ft-lbf (41 - 54 N.m).<br />
Figure 88.<br />
Figure 88<br />
THREADED<br />
COVER<br />
COVER<br />
GASKET<br />
Figure 89<br />
Install the new gaskets and cover on the upper<br />
and lower part of the stub axle. Install the bolts<br />
and nuts tightening them with a torque of 20 –<br />
30 ft-lbf (28 - 40 N.m).<br />
For the axles model MFS-06 (5301) and MFS-<br />
07 (FC 845), the torque is from 38 to 57 ft-lbf<br />
(4.5 to 6.5 N.m)<br />
If the cover is threaded, install them in the upper<br />
and lower parts of the stub axle and tighten<br />
with a torque of 60 - 90 ft-lbf (80 to 120 N.m).<br />
11. Connect the connecting arm to the stub<br />
axle. See the procedure in this section.<br />
12. Install the brake assembly on the stub axle.<br />
See the vehicle manufacturer procedure.<br />
13. Lubricate the wheel bearings. See the procedure<br />
in the Lubrication section.<br />
14. Install the drum and the tire and wheel assembly.<br />
15. Lubricate the wheel bearings. See the procedure<br />
in the Lubrication section.<br />
56 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
16. Install the outside wheel bearing on the<br />
hub. Install the adjustment nut.<br />
17. Adjust the wheel bearings. See the Adjustment<br />
section.<br />
18. Install the cover and the gasket on the hub.<br />
Install the bolts and tighten with a torque of:<br />
American axles<br />
FD and FF Axles<br />
(Brazil)<br />
MFS-06 (5301) and<br />
MFS-07 (FC 845) Axles<br />
(Brazil-threaded cover)<br />
19. Lower the vehicle to the ground. Check is it<br />
is operating normally.<br />
20. Check and adjust the camber. See the Adjustments<br />
section.<br />
Installation of the connecting arms, pivots<br />
of the connecting arms and tie bar<br />
NOTE:<br />
If a new connecting arm is installed (such<br />
as to increase the maximum turning angle),<br />
the steering geometry is changed and may<br />
cause tire wear. Check the Arvin<strong>Meritor</strong><br />
Technical Service Aid Manual, TSA- 87121<br />
to choose the correct connecting arm. Contact<br />
your Arvin<strong>Meritor</strong> service representative.<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
Torque<br />
20 a 30 ft-lbf<br />
27 a 41 N.m<br />
13 a 17 ft-lbf<br />
17 a 23 N.m<br />
45 a 55 ft-lbf<br />
60 a 75 N.m<br />
Installation<br />
1. Prensa la chaveta en la ranura del brazo.<br />
Figure 90.<br />
2. Instale el brazo de unión en la punta de eje.<br />
CONNECTING<br />
ARM<br />
PIVOT<br />
Figure 90<br />
CAUTION:<br />
TIgHTEN THE NUTS WITH THE SPECIFIED<br />
TORqUE. IF THE NUTS ARE NOT TIgHT-<br />
ENED WITH THE SPECIFIED TORqUE, THE<br />
PARTS MAy bE DAMAgED.<br />
3. Install the nut on the connecting arm.<br />
Tighten with the specified torque. See the<br />
Torque Table.<br />
57
Installation<br />
4. Install the cotter pins. If necessary, tighten<br />
the nut until the holes are aligned. Do not<br />
loosen the nut to install the cotter pin.<br />
NOTE:<br />
The tie bar has a right thread at one end and<br />
a left thread at the other. Check that the pivots<br />
are installed on the bar.<br />
5. If removed, install the pivots on the tie rod<br />
in the position marked during removal. Figure<br />
91.<br />
If new connecting arms are installed, screw the<br />
pivots equally on the tie bar to the necessary<br />
length.<br />
6. Install the nuts and bolts on the clamps.<br />
Tighten with the specified torque.<br />
TIE BAR<br />
PIVOT<br />
MARKS<br />
Figure 91<br />
7. The rotating type clamp on the tie bar may<br />
be turned to facilitate installation of the bolt<br />
and nut. Tighten the nut sufficiently to fasten<br />
the locking element of the nut with the bolt.<br />
The clamp and the bar must be free to turn.<br />
Figure 92.<br />
Figure 92<br />
8. Connect the tie bar on the connecting arms.<br />
9. Install the nuts on the pivots. Tighten with<br />
the specified torque. See Torque Table.<br />
10. Install the cotter pins. If necessary, tighten<br />
the nut until the holes are aligned. Do not<br />
loosen the nut to install the cotter pin.<br />
11. Check the camber adjustment if necessary.<br />
See the Adjustment section.<br />
58 <strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
PIVOT<br />
NUT AND BOLT<br />
CLAMP<br />
TIE BAR
Installation of the steering arm<br />
See Figure 93.<br />
1. Press the key in the slot of the arm.<br />
2. Install the steering arm on the stub axle.<br />
3. Connect the steering arm to the tie rod.<br />
CAUTION:<br />
TIgHTEN THE NUTS WITH THE SPECIFIED<br />
TORqUE. IF THE NUTS ARE NOT TIgHT-<br />
ENED WITH THE CORRECT TORqUE, THE<br />
PARTS MAy bE DAMAgED.<br />
4.Install the nuts. Tighten with the specified<br />
torque. See Torque Table.<br />
5.Install the cotter pins. If necessary, tighten the<br />
nut until the holes are aligned. Do not loosen<br />
the nut to install the cotter pin.<br />
6. Lubricate the steering arm. See the Lubrication<br />
and Maintenance section.<br />
7. Check if it is operating correctly.<br />
STEERING<br />
ARM<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
TIE<br />
BAR<br />
Installation of the Tie Rod<br />
See Figure 94.<br />
1. Connect the tie rod on the steering arm.<br />
2. Connect the tie rod on the Pitman arm.<br />
Installation<br />
CAUTION:<br />
TIgHTEN THE NUTS WITH THE SPECIFIED<br />
TORqUE. IF THE NUTS ARE NOT TIgHT-<br />
ENED WITH THE CORRECT TORqUE, THE<br />
PARTS MAy bE DAMAgED.<br />
3.Install the nuts. Tighten with the specified<br />
torque. See Torque Table.<br />
4. Install the cotter pins. If necessary, tighten<br />
the nut until the holes are aligned. Do not<br />
loosen the nut to install the cotter pin.<br />
5. Lubricate the tie rod. See the Lubrication and<br />
Maintenance section.<br />
6. See if it is operating correctly.<br />
PITMAN<br />
ARM<br />
TIE<br />
ROD<br />
STEERING<br />
ARM<br />
Figure 93 Figure 94<br />
59
Torque specifications<br />
Torque specifications<br />
ILLUSTRATION OF TORQUE OF THE FRONT AXLE<br />
60 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
TORQUE SPECIFICATIONS OF THE FRONT AXLE<br />
ITEM DESCRIPTION THREAD SIZE<br />
01<br />
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
Nut for fastening the steering<br />
arm on the tie rod<br />
Torque specifications<br />
SPECIFIED TORqUE<br />
ft-lbf N.m<br />
5/8” - 16 60 - 115 82 - 155<br />
5/8” - 18 60 - 115 82 - 155<br />
3/4” - 16 90 - 170 123 - 230<br />
7/8” - 14 160 - 300 217 - 407<br />
02 Cover bolt stub axle 5/16” - 18 20 - 30 28 - 40<br />
03<br />
Fastening bolt of the steering<br />
arm on the stub axle<br />
7/8” - 14 250 - 450 339 - 610<br />
1” - 14 390 - 725 529 - 982<br />
1-1/8” - 12 550 - 1025 746 - 1389<br />
1-1/4” - 12 775 - 1450 1051 - 1965<br />
1-1/2” - 12 1350 - 2525 1831 - 3423<br />
04 Key nut 7/16” - 20 30 - 45 41 - 61<br />
05 Adaptor limiter bolt 3/4” - 10 65 - 115 85 - 155<br />
06 Checknut limiter bolt 1/2” - 13 50 - 75 68 - 101<br />
07 Checknut limiter bolt 3/4” - 10 65 - 85 88 - 115<br />
08<br />
Fastening nut of the connecting<br />
arm on the terminal of the<br />
tie bar<br />
09 Clamp nut of the tie bar<br />
10<br />
11<br />
Fastening nut of the connecting<br />
arm on the stub axle.<br />
Cover of the stub axle<br />
(threaded)<br />
7/8” - 14 160 - 300 217 - 406<br />
1” - 14 250 - 450 339 - 610<br />
1 1/8” - 12 350 - 650 475 - 881<br />
1 1/4” - 12 500 - 675 678 - 915<br />
5/8” - 11 40 - 60 55 - 81<br />
3/4” - 10 155 - 175 211 - 237<br />
7/8” - 14 250 - 450 339 - 610<br />
1” - 14 390 - 725 529 - 982<br />
1 1/8” - 12 550 - 1025 746 - 1389<br />
1 1/4” - 12 775 - 1450 1050 - 1965<br />
1 1/2” - 12 1350 - 2525 1831 - 3423<br />
2” - 20 60 - 90 80 - 120<br />
12 Lubrication pin 1/4” - 27 10 14<br />
61
Special tools<br />
Special tools<br />
Description<br />
Tool number<br />
Kent-Moore 1<br />
Tool number<br />
Owatona 2<br />
King pin remover 4240 4240<br />
Kit for King pin bush<br />
Basic kit<br />
Kit Series FF - e FG -<br />
Kit serie FL -<br />
4<br />
PT 4375-A<br />
PT 4370-10<br />
PT 4370-20<br />
Tool number<br />
Snap-on 3<br />
20 TON:<br />
GC430HYB<br />
35 TON:<br />
CG730HY<br />
NOTE:<br />
1. Requests for Kent-Moore, 28635 Mound Road, Warren, MN 55060.<br />
2. Requests for Owatona Tool and Equipment OTC Tools Division, 655 Eisenhower Drive,<br />
Oeatona, MN 55060.<br />
3. Find your local Snap-On supplier.<br />
4. Use the basic kit for own use for the axis model.<br />
62 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>
<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />
Always use the Technical Manuals from...
Always use original parts<br />
For more details, see the Spare Parts Catalog<br />
Customer service<br />
55 11 3684.6741<br />
55 11 3684.6867<br />
Purchase the CD-ROM failure analysis of components of the axis<br />
traction<br />
Customer Service<br />
Av. João Batista, 825 - Osasco - SP - 06097-105<br />
Tel. (11) 3684-664 - (11) 3684-6867<br />
AfterMarket (Replace parts)<br />
R. Ester Rombenso, 403 - Osasco - SP - 06097-120<br />
Tel. (11) 0800-555530<br />
www.arvinmeritor.com