Book of Mouldings - Ferche Millwork - Western Building Products
Book of Mouldings - Ferche Millwork - Western Building Products
Book of Mouldings - Ferche Millwork - Western Building Products
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January 1, 2009<br />
<strong>Book</strong> <strong>of</strong> <strong>Mouldings</strong>
Table <strong>of</strong> Contents<br />
2<br />
4-7 Standard Pr<strong>of</strong>iles<br />
8-14 Decorator Series<br />
15-17 Craftsman Collection<br />
18-19 Toppers<br />
20-24 Mantels<br />
25-26 EZ Beams<br />
27-29 Custom <strong>Products</strong><br />
Solid & Veneered<br />
30-34 Types <strong>of</strong> Wood<br />
35-43 Photo Gallery<br />
44-48 Standard Pr<strong>of</strong>ile Line Drawings<br />
49-50 Company History<br />
Cover Photo<br />
Foreground—F614 crown, F639 dentil,<br />
F726 neck moulding, F162 fluted casing<br />
and solid red oak boards<br />
Background—F614 crown, F639 dentil,<br />
F722 chair rail, F261 base. all in red oak
T<br />
he warmth <strong>of</strong> wood...<br />
Have you ever entered a home and said to yourself,<br />
“This feels nice—really comfortable?”<br />
Many things contribute to the success <strong>of</strong> a home’s interior—design, colors,<br />
furnishings. The natural beauty and warmth <strong>of</strong> hardwoods is also a key element to<br />
what many refer to as a “homey feel” or “warm and inviting.” <strong>Mouldings</strong> are<br />
significant in making that happen.<br />
From the simple to the extravagant, <strong>Ferche</strong> has the ideas, styles, designs and wood<br />
species to please the most discriminating. We hope this guide to mouldings assists<br />
you in finding the perfect look for your home.<br />
3
Standard Series<br />
The moulding selection process can be a complicated one. The<br />
first several pages contain groups <strong>of</strong> mouldings that would be<br />
considered standards <strong>of</strong> the <strong>Ferche</strong> lineup. These seven groupings<br />
are all shown in red oak, a mainstay in the upper midwest.<br />
However, any pr<strong>of</strong>ile can be obtained in any wood specie. As you<br />
continue through the brochure, you will discover more ideas,<br />
options, styles and looks that will guide you through the process<br />
and help you define your home’s interior.<br />
This page shows two styles in red oak that are <strong>of</strong>ten used in starter<br />
homes. The casing and base perform the function designed for<br />
mouldings—cover an unfinished edge, such as drywall, in order to give a<br />
finished appearance. Chair rail is used to protect a wall from chair<br />
damage or to separate the upper and lower walls which may have<br />
different colors or textures. Crown is used as an architectural accent,<br />
defining the ceiling line with an interesting shape, texture or color.<br />
4<br />
Princeton Casing & Base<br />
Crown F615<br />
9/16" x 2 5/8"<br />
Chair Rail F719<br />
3/4" x 2 1/2"<br />
Casing F115<br />
1/2" x 2 1/4"<br />
Base F219<br />
3/8" x 2 3/4"<br />
Ranch Casing & Base<br />
Crown F608 9/16" x 2 1/4"<br />
Chair Rail<br />
F715 7/16" x 2 1/2"<br />
Casing<br />
F113 1/2" x 2 1/4"<br />
Base<br />
F206 3/8" x 2 3/4"<br />
The simplest and most economical mouldings are <strong>of</strong>tentimes<br />
referred to as “Ranch” and “Princeton.” The casing is generally<br />
7/16" thick and 2 1/4" wide. The base is 3/8" x 2 3/4". These<br />
sizes are adequate for modestly priced homes. Larger mouldings<br />
are more appropriate for more expensive homes.
A flat casing and base are <strong>of</strong>ten used with a design style called “Craftsman”<br />
or “Mission.” This style calls for very clean lines with minimal curves and<br />
pr<strong>of</strong>iling <strong>of</strong> the mouldings. Red oak, with its interesting and more active<br />
graining, is a species that works well with the contrasting simple lines <strong>of</strong><br />
this style. The examples shown here have a 3 1/4" casing and a 5 1/4"<br />
base. This size would be a move-up package from the most economical sizes<br />
shown on the previous page. This size is well suited for rooms with 9'<br />
ceilings or larger proportions.<br />
Heavy Princeton Casing & Base<br />
Built Up Crown F614 11/16" x 4 1/4"<br />
Base F217 3/8" x 3 1/4"<br />
Chair Rail F719<br />
3/4" x 2 1/2"<br />
Casing F132<br />
11/16" x 3 1/4"<br />
Base F280 (veneered)<br />
5/8" x 5 1/4"<br />
Flat Casing & Base<br />
Standard Series<br />
Casing F153<br />
11/16" x 3 1/4"<br />
Base F293<br />
1/2" x 5 1/4"<br />
Crown F611<br />
3/4" x 3 5/8"<br />
Chair Rail F156<br />
7/16" x 2 1/4"<br />
This moulding package contains a bevel casing, similar to the casing<br />
on the previous page, but thicker and wider. It could be categorized<br />
as traditional or colonial. The crown has been enhanced by the<br />
addition <strong>of</strong> a base moulding behind it, which gives the crown a<br />
heavier look without adding as much cost as a one piece crown <strong>of</strong> the<br />
same perceived size. The base shown here is a hardwood veneer over<br />
an MDF core with a solid hardwood top edge. This product is less<br />
expensive than a solid base <strong>of</strong> the same size. The chair rail is wider<br />
with a more defined pr<strong>of</strong>ile shape.<br />
5
Standard Series<br />
Premium 1<br />
The crown and chair rail to the right contain notched mouldings called<br />
dentil. The dentil adds another set <strong>of</strong> shadows and visual texture to give<br />
interest to the mouldings. This moulding package could be used<br />
successfully in traditional or colonial settings. The scale <strong>of</strong> these<br />
mouldings is appropriate for homes with 9' and taller ceilings and rooms<br />
<strong>of</strong> larger proportions.<br />
6<br />
F131 11/16" x 3 1/4"<br />
F197 Backband<br />
3/4" x 1 3/16"<br />
Base F2800<br />
9/16" x 5 1/4"<br />
Crown F614<br />
11/16" x 4 1/4"<br />
Chair Rail F722<br />
11/16" x 3"<br />
These two examples show 3 1/4" bevel casing being used with a<br />
backband, bringing the overall width to 3 3/4". The backband, selected<br />
to match the style <strong>of</strong> the casing, gives the casing a more substantial look<br />
and works well if the base or chair rail (which butts into the casing) is<br />
thicker than the casing alone. This gives the casing a much heavier look<br />
without a significant increase in price. Making the same shape in one<br />
piece <strong>of</strong> wood is much more expensive.<br />
Premium 2<br />
Chair Rail F 734<br />
11/16" x 2 1/4"<br />
Dentil F735<br />
9/32" x 1"<br />
Casing<br />
F134 9/16" x 3 1/4"<br />
F196 Backband<br />
1 1/4" x 1 1/16"<br />
Base F225<br />
7/16" x 4 1/4"<br />
F637 Crown 3/4" x 5 1/4"<br />
F638 Dentil 5/8" x 1"
No Miter Casing & Base<br />
using corner & plinth blocks<br />
Crown F630<br />
3/4" x 3 1/2"<br />
Dentil F631<br />
7/16" x 5/8"<br />
Chair Rail F734<br />
13/16" x 2 1/4"<br />
Casing F160<br />
11/16" x 3 1/4"<br />
Base F2800<br />
9/16" x 5 1/4"<br />
F161 casing with F165<br />
corner block with display<br />
shelf above<br />
Corner Block F165<br />
Plinth Block<br />
F166<br />
F169 casing with F169B<br />
painted insert<br />
<strong>Ferche</strong> has several sizes and styles <strong>of</strong> the miterless system using corner<br />
and plinth blocks. Blocks are most used with flat casings like the<br />
F160 shown at left. Other similar casings are F161 and F163.<br />
Smaller casings at 2 3/8" wide and larger flat casings at 5 1/2" are<br />
available with corresponding plinth and corner blocks.<br />
F162 casing, F179<br />
plinth block and a 2<br />
piece base—F412 and<br />
F717<br />
Standard Series<br />
The mouldings for those who would<br />
like to express themselves with a<br />
creative flair is F169. This<br />
moulding can be used with 2 types<br />
<strong>of</strong> inserts, a reeded one (F169B) to<br />
add shadow lines or a smooth one<br />
(F169A) which can be clear-coated,<br />
painted or wrapped in a<br />
complimentary wall covering. These<br />
are used with plinth and corner<br />
blocks. Now you can redecorate<br />
your mouldings when you redecorate<br />
your room.<br />
F178 casing with F176<br />
plinth block and F2046<br />
base<br />
7
Decorator Series<br />
The Decorator Series is <strong>Ferche</strong> <strong>Millwork</strong>’s answer to<br />
simple sophistication. When a home reaches a<br />
higher level <strong>of</strong> design sophistication, it is expected<br />
that the mouldings also will have significant thought<br />
put into their design and that’s what <strong>Ferche</strong> has<br />
done for you. Each family <strong>of</strong> mouldings brings you<br />
base, casing, chair rail and crown that have been<br />
created to match each other.<br />
The simplicity lies in the fact that architectural<br />
correctness is obtained with a single moulding<br />
selection. One decision and you’re done! What<br />
could be easier or more beautiful?<br />
8<br />
A home utilizing cherry mouldings from <strong>Ferche</strong>’s Decorator Series<br />
“The Mullen”—F1450 casing, F6450 crown
The Amherst<br />
Shown in cherry<br />
F6412 3/4" x 4 3/4"<br />
F7412 5/8" x 3 1/2"<br />
F2412 5/8" x 7 1/4"<br />
F1412 3/4" x 3 1/4"<br />
F1912 1" x 1 5/16"<br />
The Amherst is a set <strong>of</strong> pr<strong>of</strong>iles which is generously<br />
sized to match the proportion <strong>of</strong> larger rooms.<br />
Within the Decorator Series, the Amherst has the<br />
most defined contours, creating deep shadows and<br />
interesting lines.<br />
The Amherst<br />
Shown painted white<br />
F7412 5/8" x 3 1/2"<br />
F2412 5/8" x 7 1/4"<br />
Decorator Series<br />
Give your house a custom-home look with one <strong>of</strong><br />
these moulding families. You can have a great<br />
decorator look without paying for specially<br />
designed, custom made mouldings. Each <strong>of</strong> these<br />
moulding families is available in any hardwood<br />
species.<br />
F6412 3/4" x 4 3/4"<br />
F1412 3/4" x 3 1/4"<br />
F1912 1" x 1 5/16"<br />
9
Decorator Series<br />
The Bristol<br />
Shown in cherry<br />
10<br />
F6422 3/4" x 5 1/4"<br />
F7422 11/16" x 3 1/2"<br />
F2422 5/8" x 7 1/4"<br />
F1423 11/16" x 3 1/4"<br />
F1422 3/4" x 3 1/2"<br />
The Bristol stands in sharp contrast to the Amherst,<br />
being dominated by large, flat surface leading to s<strong>of</strong>t<br />
edges which roll into a gentle curve. With multiple<br />
styles in the Decorator series, you are sure to find<br />
the perfect one for your home.<br />
The Bristol<br />
Shown painted white<br />
F7422 11/16" x 3 1/2"<br />
F2422 5/8" x 7 1/4"<br />
F6422 3/4" x 5 1/4"<br />
F1422 3/4" x 3 1/2"
The Hampden<br />
Shown painted white<br />
F6432 3/4" x 5 1/2"<br />
F7432 5/8" x 3 1/2"<br />
F2432 5/8" x 7 1/4"<br />
F1433 5/8" x 3 1/2"<br />
F1432 3/4" x 4"<br />
F1932 1 1/8" x 1 1/2"<br />
The Hampden is made up <strong>of</strong> elegant, colonial lines.<br />
Each curve is a distinct design element with curves<br />
flowing into coves. The casing, enhanced with a<br />
backband, and, the crown with its extender, will fit<br />
the scale <strong>of</strong> the most grand rooms.<br />
The Manchester<br />
Shown painted white<br />
Decorator Series<br />
Ogees, flats and curves make up the Manchester<br />
series—shapes that will give you a moulding<br />
package as timeless as the design elements<br />
themselves. The simplicity is truly classic.<br />
F2442 9/16" x 5 1/4"<br />
F6442 3/4" x 5 1/4"<br />
F7442 9/16" x 3 1/2"<br />
F1443 9/16" x 3 1/4"<br />
F1442 3/4" x 3 1/2"<br />
F1912 1" x 1 5/16"<br />
11
Decorator Series<br />
12<br />
“The Mullen”—F1450 casing, F6450 crown<br />
The Mullen<br />
Shown in cherry<br />
F7450 3/4" x 3 1/4"<br />
F1450 1 1/16" x 4 1/2"<br />
F2450 11/16" x 5 1/4"<br />
F6450 3/4" x 5 1/4"<br />
The Bradley<br />
Shown in hard maple<br />
F7430 9/16" x 3"<br />
F1430 3/4" x 3 1/4"<br />
F2430 1/2" x 5 1/4"<br />
F6430 3/4" x 4 1/4"<br />
“The Bradley”—F1430 in red oak
“The Grisham”—F1410 casing, F2410 base, F6410<br />
crown in topper with F400S and F746. All in cherry.<br />
The Redmond<br />
Shown in red oak<br />
F722 11/16" x 3"<br />
F1420 3/4" x 3 1/4"<br />
F2420 1/2" x 5 1/4"<br />
F6420 3/4" x 4 1/4"<br />
The Grisham<br />
Shown in hard maple<br />
F7410 9/16" x 3"<br />
F1410 5/8" x 3 1/2"<br />
Decorator Series<br />
F2410 1/2" x 5 1/4"<br />
F6410 3/4" x 4 1/4"<br />
“The Redmond”—F1420 casing, F6420<br />
crown in Poplar.<br />
13
Decorator Series<br />
F1420 in red oak<br />
14<br />
“The Redmond”—F1420, 2420 and 6420 in poplar<br />
“The Bradley”—Topper includes F986 stair<br />
nosing, F400S solid lumber, F746 ribbon<br />
moulding. F1430 casing and F2430 base.
Window and Door Toppers<br />
Exquisite looks. Quick to install. Designed to be cost<br />
effective.<br />
The toppers are assembled by <strong>Ferche</strong> <strong>Millwork</strong> to fit<br />
your door and window openings. Mix and match<br />
wood species to suit your interior design theme. The<br />
system has been designed to give you the look <strong>of</strong><br />
luxury for little more than the price <strong>of</strong> a simple<br />
cased opening.<br />
The 3/4" thick topper measures approximately 6"<br />
tall at ends and, on those with a top arc, 7" in the<br />
center. The casing with backband measures 3 3/4 -<br />
4" wide. Depending on the backband style, the sides<br />
will allow for a base/basecap with up to a 3/4" - 1"<br />
projection.<br />
With the system, installation is quick. The finish<br />
carpenter simply installs the sides, sets the top, nails<br />
it in place and moves on. Labor savings and<br />
engineered design savings on the sides makes for an<br />
exquisite appearance at a reasonable cost—a<br />
combination that will please builders as well as<br />
homebuyers.<br />
F1803 “Penny Cress” topper in clear coat<br />
hickory<br />
Craftsman Collection<br />
F1800 “Plainsong” shown in cherry<br />
F1801 “Prairie” shown in walnut and cherry<br />
F1802 “Craftsman” shown in cherry and walnut<br />
F1803 “Penny Cress” shown in maple and cherry<br />
15
Craftsman Collection<br />
The system gives you the option <strong>of</strong> mixing various<br />
species to bring together other woods used in the<br />
house. For example, the use <strong>of</strong> a walnut floor and<br />
cherry doors can be unified by using trim<br />
containing both species. Or, the use <strong>of</strong> a single<br />
specie can accentuate the design <strong>of</strong> the mouldings<br />
around an opening in a more subtle fashion. Either<br />
way, the window and door openings make a positive<br />
statement regarding the thought and consideration<br />
given to the design <strong>of</strong> the interior trim package.<br />
The casing and backbands can be ordered in any<br />
combination or specie as sides, pieces or random<br />
length product.<br />
Casing and backband options<br />
F1814 casing<br />
3/8" x 3 1/4"<br />
16<br />
F1910 backband<br />
3/4" x 3/4"<br />
F1911 backband<br />
3/4" x 1"<br />
F1800 “Plainsong” topper with F1810 casing<br />
and F1910 backband in red oak<br />
F1800 “Plainsong” topper with F1810 casing<br />
and F1910 backband in cherry<br />
F1800 “Plainsong” toppers—foreground is red<br />
oak; background is cherry
F1800 “Plainsong” topper with F1810 casing<br />
and F1910 backband in red oak<br />
F1800 “Plainsong” topper with F1810 casing<br />
and F1910 backband in red oak. F613 crown<br />
with F639 dentil at ceiling<br />
Craftsman Collection<br />
F1800 “Plainsong” topper with F1810 casing and F1910<br />
backband in cherry<br />
17
Toppers<br />
Another way to embellish the tops <strong>of</strong> windows and<br />
doors is with toppers built on-site. The following<br />
are examples to give you design ideas.<br />
These toppers can be used with a variety <strong>of</strong> casing<br />
styles, including bevel casing (generally 3 1/4" or<br />
wider) like F130, F131, F132 or F196/F134; VIP<br />
Casing like F160, F161, F162 ; or flat casing<br />
(3 1/4" or wider).<br />
Door surround made with poplar components,<br />
door is knotty alder<br />
18<br />
S4S board with F610 crown in birch<br />
Birch window topper using F614 crown, F639<br />
dentil and solid boards, casing is F134 with F196<br />
backband
S4S board with F986 nosing on top and F746<br />
at the base <strong>of</strong> the topper; F1430 casing<br />
F1450 casing and F608 crown used as a topper<br />
with chair rail F7450 used as casing, shown in<br />
red oak<br />
Simple red oak “Craftsman” style S4S topper<br />
Toppers<br />
Red oak topper using F614, F639, F400S and F746<br />
with 132 casing<br />
19
Mantels<br />
A mantel is an excellent example <strong>of</strong> utilizing<br />
moulding components in a coordinated way to<br />
achieve a beautiful result. <strong>Ferche</strong> has designed a<br />
number <strong>of</strong> mantels that can be ordered with a single<br />
part number that are packaged with everything<br />
required to construct the mantel. The components<br />
are sized for a 39" x 52" opening and need to be cut<br />
and assembled to fit the firebox and its surround.<br />
20<br />
F1234 “The Kingston” mantel, shown in red oak<br />
(Corner blocks shown without standard rosettes)
F1238 “The Springfield” mantel shown with optional<br />
applique<br />
Mantels<br />
21
Mantels<br />
F1232 “The Georgetown” mantel, shown in stained hard maple<br />
22
F1230 “The Ashford” mantel<br />
Mantels<br />
23
Mantels<br />
24<br />
F1233 “The Hampshire” mantel, shown in red oak
Sides<br />
F471X - 3/4" x 9 1/4"<br />
F471U - 3/4" x 7 1/4"<br />
F471S - 3/4" x 5 1/2"<br />
F471L - 3/4" x 3 1/2"<br />
Bottom<br />
F472L - 3/4" x 3 1/2"<br />
F472S- 3/4" x 5 1/2"<br />
EZ Beam<br />
Like all classic beauty, the<br />
beauty <strong>of</strong> the <strong>Ferche</strong> EZ<br />
BEAM interlocking ceiling<br />
beam design is based on the<br />
principle <strong>of</strong> simplicity.<br />
Simple, classic-beam design.<br />
Simple, user-friendly<br />
installation.<br />
Key to EZ BEAM’s simplicity is the interlocking<br />
design. This interlocking feature ensures a fail-safe<br />
registration <strong>of</strong> parts, and provides the nailing<br />
channel through which the parts are fastened. Once<br />
filled, the nail holes will be virtually invisible. EZ<br />
Beam makes installation as easy to understand as it<br />
is to accomplish. You’ll take great pride in the<br />
finished job. No major remodeling. No weeks-onend<br />
<strong>of</strong> unlivable workspace.<br />
Adding the EZ BEAM system to your home is a<br />
simple, beautiful way to add value, charm and a rich<br />
sense <strong>of</strong> quality to any living space. Whatever the<br />
species, a <strong>Ferche</strong> EZ Beam system will add<br />
distinction and visual impact to any room.<br />
Installation<br />
An EZ BEAM ceiling can be laid out in proportion<br />
to the custom specifications <strong>of</strong> any room. Beam<br />
sides differ in height, the tallest trimming the<br />
perimeter <strong>of</strong> the room, a shorter beam providing<br />
the main beam structure running the length <strong>of</strong> the<br />
room, the smallest serving as the cross members<br />
between the main beams.<br />
25
EZ Beam<br />
The EZ BEAM structure is installed starting with<br />
the perimeter components, followed by the main<br />
beams and finally the cross members. Blocking <strong>of</strong><br />
the appropriate width is screwed to the ceiling<br />
sequentially, that is, for the perimeter components<br />
first, followed by application <strong>of</strong> the perimeter<br />
beams, blocking for the main runners next,<br />
followed by application <strong>of</strong> the runners themselves,<br />
and finally, blocking for the cross members<br />
followed by the application <strong>of</strong> the cross members<br />
themselves. Kiln-dried blocking material or<br />
plywood (not dimensional lumber) is recommended<br />
to minimize shrinkage, and the resultant gaps<br />
between beam members.<br />
26<br />
Attach blocking Fasten side to blocking,<br />
clamp bottom in place and<br />
nail<br />
Step one <strong>of</strong> the installation is to attach beam side to<br />
blocking. The nails securing the side to the blocking<br />
will be covered later with bed moulding. Fit the<br />
bottom component into the side member groove<br />
and clamp into position. Nail side member to beam<br />
bottom through nailing groove.<br />
Repeat procedure to attach opposing side member.<br />
Continue until all beam sides and bottoms have<br />
been positioned and nailed. Install bed moulding<br />
around the top inside corner <strong>of</strong> the square formed<br />
by the installed beams.<br />
A suggested method <strong>of</strong> bed moulding installation is<br />
to install opposite sides, trimming the ends at 90<br />
degrees. Then, after measuring the span length, trim<br />
the pieces with a 45 degree miter, cope the miter cut<br />
and install between the other two mouldings. An<br />
alternative method is to simply cut a 45 degree<br />
miter corner on all pieces.<br />
The finished result is a beautiful beamed ceiling<br />
with nice detailing without an excessive amount <strong>of</strong><br />
labor. The design <strong>of</strong> the system speeds installation as<br />
well as adding to the cleanness <strong>of</strong> the look due to<br />
the inconspicuous placement <strong>of</strong> the fasteners.<br />
Clamp opposing side in place<br />
and fasten with nail gun
Historical reproductions, high-end residential,<br />
commercial or any project with architect<br />
involvement may call for mouldings not found in<br />
our standard product line. <strong>Ferche</strong> has developed its<br />
facility to efficiently handle just these types <strong>of</strong><br />
moulding orders also. Both solid mouldings as well<br />
as veneered products can be engineered to meet your<br />
Here is an example <strong>of</strong> a large casing requested by one <strong>of</strong> our<br />
customers. We received a rough sketch <strong>of</strong> the pr<strong>of</strong>ile shape,<br />
measuring 2 1/4" thick by 4" wide. They requested it in red oak<br />
and cherry. In other cases, an actual sample <strong>of</strong> the moulding to<br />
be duplicated can be sent. We will match it exactly.<br />
With the approval given, a template was cut to the exact<br />
shape <strong>of</strong> the drawing.<br />
Custom <strong>Products</strong> Solid<br />
& Veneered<br />
specific requirements. Our moulders can process<br />
11 1/2" widths. Wider moulding pr<strong>of</strong>iles can be<br />
designed in segments. Veneered products can be<br />
configured with a broad range <strong>of</strong> design parameters.<br />
New products can be designed and manufactured.<br />
Existing mouldings can be duplicated which match<br />
exactly. When you need custom, think <strong>Ferche</strong>!<br />
Our Grinding Room staff made a detailed CAD<br />
drawing <strong>of</strong> the pr<strong>of</strong>ile and sent it to the customer for<br />
their approval.<br />
27
Custom <strong>Products</strong> Solid & Veneered<br />
28<br />
The product was manufactured on one <strong>of</strong> the many Weinig<br />
moulders <strong>Ferche</strong> uses in the plant.<br />
Examples <strong>of</strong> other custom pr<strong>of</strong>iles that <strong>Ferche</strong> <strong>Millwork</strong> has manufactured<br />
The template was used to grind the knives needed for use in<br />
the moulder.<br />
The finished moulding was identical to the CAD drawing<br />
approved by the customer and has all <strong>of</strong> the high standards <strong>of</strong><br />
product quality for which <strong>Ferche</strong> <strong>Millwork</strong> is known.
What wood species do you like? There are many<br />
things to take into consideration—cost, color, grain,<br />
hardness and others. If you will be using little or no<br />
stain in the finishing process, the characteristic color<br />
<strong>of</strong> the species is important. Some people think there<br />
is nothing more beautiful than clear-coated cherry<br />
when it is allowed to age into a dark, rich, reddishbrown.<br />
Others appreciate the natural beauty <strong>of</strong><br />
lighter woods like hard maple or oak with a clear<br />
finish. If darker stains are to your liking, there is the<br />
opportunity to use a less costly type <strong>of</strong> wood and<br />
still achieve a beautiful look. Poplar, a lower priced<br />
hardwood, is used as a substitute for alder or cherry<br />
with good results and significant savings when<br />
stained and finished properly.<br />
Stained red oak from Decorator Series—“Mullen”<br />
Types <strong>of</strong> Wood<br />
The hardwoods most commonly run by <strong>Ferche</strong><br />
<strong>Millwork</strong> include red oak, poplar, hard maple, s<strong>of</strong>t<br />
maple, birch and cherry. Any hardwood can be<br />
obtained and processed by <strong>Ferche</strong>. During a one<br />
year time period, we will process over 40 different<br />
varieties.<br />
There are obvious differences between wood species,<br />
especially when it comes to color, graining and<br />
pricing. One thing that is common among all wood<br />
species is the visual variety within the same species.<br />
There will be differences in color, hue, graining,<br />
density, mineral streaks, the amount <strong>of</strong> sapwood<br />
versus heartwood, internal stresses and on and on.<br />
That’s the nature <strong>of</strong> a product which grows under a<br />
variety <strong>of</strong> conditions over several decades in<br />
different geographical locations, and, what gives<br />
wood its beauty and character.<br />
29
Types <strong>of</strong> Wood<br />
There are also special characteristics among certain<br />
species to make note <strong>of</strong>...<br />
Red Oak<br />
<strong>Ferche</strong> obtains red oak from sawmills near its<br />
concentration yard in Mt. Pleasant, Tennessee, in<br />
the heart <strong>of</strong> the Appalachian Lumber region. This<br />
area produces trees which reach the best<br />
combination <strong>of</strong> good length structure and good<br />
color. Red oak coming from Southern Lumber<br />
regions (not used by <strong>Ferche</strong>) will have a much<br />
broader color range, with more gray and pinks,<br />
which puts it outside the range <strong>of</strong> what is the<br />
preferred wheat color. The red oak that we process<br />
has a good length and width structure along with<br />
good color.<br />
Red oak with clear-coat finish<br />
30<br />
Stained red oak<br />
Red Oak
Hard and S<strong>of</strong>t Maple<br />
We sell both hard maple and s<strong>of</strong>t maple. Our hard maple<br />
will have a consistent white/cream color that people<br />
generally associate with maple. Longer lengths (up to 16')<br />
are available in small quantities. S<strong>of</strong>t maple will be less<br />
expensive, but has characteristics that many people don’t<br />
like. It will have more color variation than our hard<br />
maple, including more <strong>of</strong> a gray color tone. If clearcoated<br />
or stained, this will be noticeable, especially when<br />
compared to a maple door which will be made with hard<br />
maple veneers and solid stock. S<strong>of</strong>t maple lengths are not<br />
as good as hard maple, with a heavy concentration in the<br />
8' to 12' range. When maple is stained, both hard and<br />
s<strong>of</strong>t, it tends to get “blotchy” in areas which absorb stain<br />
more readily. This effect is much more noticeable in s<strong>of</strong>t<br />
maple than in hard. The mouldings can be treated with a<br />
conditioner prior to staining to minimize this effect. S<strong>of</strong>t<br />
maple also has more short, squiggly, dark lines, which are<br />
the result <strong>of</strong> worm tracking. This is considered by some<br />
to be “character” and by others to be a defect. Most<br />
people will be more satisfied with the quality and look <strong>of</strong><br />
hard maple.<br />
Hard Maple<br />
S<strong>of</strong>t Maple<br />
Types <strong>of</strong> Wood<br />
F1232 “Georgetown” in stained hard maple<br />
F1232 “Georgetown” in clear hard maple<br />
31
Types <strong>of</strong> Wood<br />
Poplar<br />
Poplar is the hardwood we recommend as a paintable<br />
product. It is one <strong>of</strong> the least expensive hardwoods that<br />
we produce. Poplar has a greenish hue with naturally<br />
occurring purple and black streaks. <strong>Ferche</strong> buys a select<br />
grade without the dark streaks which works well as a<br />
stainable product. Poplar has a good length structure and<br />
can be mixed successfully with other species, like alder,<br />
which comes only in shorter lengths. There will need to<br />
be some “tweaking” with stains to get the two species to<br />
color match, but the grain, texture and pore structure<br />
between these two species allows for a good match.<br />
Birch<br />
Birch, like maple, will tend toward blotchiness when<br />
stained. Birch lumber runs short. <strong>Mouldings</strong> will be<br />
available up to 12' long, heavy in the 8' to 10' range.<br />
There is a limited supply <strong>of</strong> lumber wider than 6".<br />
F6420 crown and F1420 casing in<br />
stained poplar<br />
32<br />
Poplar<br />
Natural Yellow Birch<br />
Ceiling—F614 crown with 217 base<br />
Window—F614 crown, F639 dentil, F134 casing<br />
and F196 backband in stained yellow birch
Knotty Alder<br />
Clear Alder<br />
Stained clear alder casing F1983 3/4" x 3 3/8"<br />
with mitred corners<br />
Cherry<br />
Alder (Clear and Knotty)<br />
Types <strong>of</strong> Wood<br />
Alder has a short length structure and will be available up<br />
to 10' long and widths up to 6". Clear alder may have<br />
limited availability and may contain tight pin knots<br />
without being considered defective. Knotty alder can<br />
have broken knots with holes up to the size <strong>of</strong> a dime.<br />
Cherry<br />
The red coloration associated with cherry comes from<br />
that part <strong>of</strong> the tree called the heartwood (center part <strong>of</strong><br />
the log). The lighter part <strong>of</strong> the log, found on the outer<br />
perimeter <strong>of</strong> the tree, is called sapwood. The lumber we<br />
purchase for mouldings is the highest grade, but still<br />
contains some <strong>of</strong> the lighter sapwood. Therefore, the<br />
mouldings we sell will have a small amount <strong>of</strong> light color<br />
streaking. Small, dark streaks (pitch and gum pockets) are<br />
also common characteristics. Cherry may have some<br />
longer lengths up to 14', but only in small quantities.<br />
F640 crown with F2420 base, in<br />
clear-coat cherry<br />
33
Types <strong>of</strong> Wood<br />
Black Walnut<br />
Walnut’s dark color is characteristic <strong>of</strong> its<br />
heartwood. Like cherry, it may have some light<br />
streaking. Walnut is usually limited to lengths up to<br />
12' and widths up to 6". Due to a somewhat<br />
limited supply, the NHLA Grading Rules are less<br />
stringent when applied to walnut.<br />
African Mahogany<br />
African mahogany is the variety <strong>Ferche</strong> generally<br />
uses in its products because it is more abundant<br />
than other varieties. It is harvested using<br />
environmentally sound practices. The length and<br />
width structure is good. The dark color <strong>of</strong><br />
mahogany is <strong>of</strong>ten associated with the “old money”<br />
look.<br />
Hickory<br />
Hickory is <strong>of</strong>ten associated with a rustic decorating<br />
style. The light and dark pattern in the lumber is<br />
more informal. Hickory is a heavy wood and even<br />
more durable than red oak.<br />
Hickory<br />
34<br />
Black Walnut<br />
African Mahogany<br />
Hickory
F1800 “Plainsong” topper, F1810 casing, F1910<br />
backband in red oak; cherry mouldings in background<br />
Arched opening—F637/638 crown and dentil,<br />
solid oak boards, F726 neck moulding, F162<br />
casing; window surround—F637/638 crown and<br />
dentil, F400S 5 1/2" board, F726 and F160 casing<br />
Ideas and options...<br />
Photo Gallery<br />
It’s hard to know what you want without seeing it.<br />
So, let’s open up the photo album and discover<br />
more <strong>Ferche</strong> options and different looks for your<br />
consideration.<br />
F630/631 crown and dentil, F400S 5 1/2" board,<br />
F746 ribbon moulding, F160 casing<br />
Arched opening—F614 crown, solid boards<br />
Column—solid boards and F731 panel mould<br />
Crown—F614<br />
35
Photo Gallery<br />
36<br />
F720 chair rail<br />
F132 casing<br />
F161 casing and F165 corner block<br />
F614 crown, solid oak boards and plywood columns<br />
F637/638 crown and dentil, F162 casing, solid<br />
oak boards, F726 neck moulding
F614 crown, F644 corner block in red oak<br />
F471S/472S EZ Beams<br />
Photo Gallery<br />
F2046 base, F289A outside corner<br />
block<br />
F153 casing, F194 backband<br />
with butt joint on the casing<br />
37
Photo Gallery<br />
F140 casing topped by F637/638 crown and dentil<br />
and custom cut oak board<br />
Stool and apron around window, F1450 casing and<br />
F7450 apron shown in cherry<br />
38<br />
Crown F640 used with F2420 base, casing F1410 and<br />
base F2410, shown in cherry
F1450 casing. topper is F6410, solid board and<br />
F746 in red oak<br />
Photo Gallery<br />
Custom casing F1983 3/4" x 3 3/8" in alder<br />
Built-up crown, F614 over F225. F136 casing with F196<br />
backband in birch F118 casing in hard maple<br />
39
Photo Gallery<br />
Decorator Series in cherry—F1410 casing, F2410 base,<br />
F640 crown with F2410<br />
40<br />
F132 casing, F165 corner block in red oak<br />
F165 corner block is used with bevel casing F131<br />
in poplar
F1420 casing in poplar, door is knotty alder<br />
F614 crown, F639 dentil, F726 neck moulding shown in red oak<br />
Photo Gallery<br />
F641 crown with F639 in red oak<br />
F194 backband with a flat<br />
maple casing<br />
41
Photo Gallery<br />
Hickory topper—F1810 casing , F1910 backband<br />
42<br />
F1430 casing, F2430 base, shown in red oak<br />
F6420 crown, shown in poplar with knotty alder<br />
cabinets<br />
F2450 base, F200 base shoe in painted poplar
Arch top and straight casing F132, F640 crown in<br />
cherry<br />
F132 casing in cherry<br />
Tray ceiling F640 crown with F217 behind—F132 casing in<br />
cherry<br />
Photo Gallery<br />
F1450 casing, F280 base, F200 base shoe, shown<br />
in red oak<br />
Flat casing, F7450 apron, F720 chair rail,<br />
F132 casing, F261 base in red oak<br />
43
Standard Pr<strong>of</strong>ile Line Drawings<br />
44<br />
The Decorator Series<br />
F6412 - 3/4" x 4 3/4"<br />
F1413- 5/8" x 3 1/4"<br />
F1912 - 1" x 1 5/16"<br />
F1443 - 5/8" x 3 1/2"<br />
F6413 - 3/4" x 6 1/2"<br />
F7412 - 5/8" x 3 1/2"<br />
F1412 - 3/4" x 3 1/4"<br />
F6432 - 3/4" x 5 1/2"<br />
F7432 - 5/8" x 3 1/2"<br />
F1932 - 1 1/8" x 1 1/2" F1432 - 3/4" x 4"<br />
The Amherst<br />
F2412 - 5/8" x 7 1/4"<br />
The Hampden<br />
F2432 - 5/8" x 7 1/4"<br />
F1443 - 9/16" x 3 1/4"<br />
F6422 - 3/4" x 5 1/4"<br />
F1423 - 11/16" x 3 1/4" F7442 - 9/16" x 3 1/2"<br />
F1422 - 3/4" x 3 1/2"<br />
F6442 - 3/4" x 5 1/4"<br />
F7442 - 9/16" x 3 1/2"<br />
The Bristol<br />
F1912 - 1" x 1 5/16" F1442 - 3/4" x 3 1/2"<br />
F2422 - 5/8" x 7 1/4"<br />
The Manchester<br />
F2442 - 9/16" x 5 1/4"
The Decorator Series<br />
F1410 - 5/8" x 3 1/2"<br />
The Grisham<br />
F2410 - 1/2" x 5 1/4"<br />
VIP Casing<br />
F6410 - 3/4" x 4 1/4"<br />
F7410 - 9/16" x 3"<br />
F165 1 1/16" x 3 1/2" x 3 1/2" Corner Block<br />
F166 1 1/16" x 3 1/2" x 8" Plinth Block<br />
F175 1" x 2 1/2" x 2 1/2" Corner Block<br />
F176 1" x 2 1/2" x 6" Plinth Block<br />
F172 1 1/16" x 6" x 6" Corner Block<br />
F173 1 1/16" x 6" x 8" Plinth Block<br />
F173R 1 1/16" x 6" x 8" Plinth Block(w/rosette)<br />
F167 1 1/16" x 3 1/2" x 8" Plinth Block<br />
F167R 1 1/16" x 3 1/2" x 8" Plinth Block<br />
F179 1 1/16" x 6" x 8" Plinth Block<br />
F1420 - 3/4" x 3 1/4"<br />
F169B 3/8" x 1 1/2"<br />
F169 11/16" x 3 1/4"<br />
F163 11/16" x 3 1/4"<br />
F160 11/16" x 3 1/4"<br />
F162 11/16" x 5 1/2"<br />
F161 11/16" x 3 1/4"<br />
F178 9/16" x 2 3/8"<br />
F169A 3/8" x 1 1/2"<br />
F174 9/16" x 2 3/8"<br />
F6420 - 3/4" x 4 1/4"<br />
F722 - 11/16" x 3"<br />
Standard Pr<strong>of</strong>ile Line Drawings<br />
Casing<br />
F100 5/8" x 2 1/4"<br />
F113 1/2" x 2 1/4"<br />
F107 5/8" x 2 1/4"<br />
F115 1/2" x 2 1/4"<br />
F1430 - 3/4" x 3 1/4"<br />
F6430 - 3/4" x 4 1/4"<br />
F7430 - 9/16" x 3"<br />
F104 11/16" x 2 1/4"<br />
F111 9/16" x 2 1/4"<br />
F118 1/2" x 2 1/4"<br />
F110 9/16" x 2 1/4"<br />
F126 11/16" x 2 1/2"<br />
F153 11/16" x 3 1/4"<br />
F156 7/16" x 2 1/4"<br />
F157 9/16" x 2 1/4"<br />
F1450 - 1 1/16" x 4 1/2"<br />
The Redmond The Bradley The Mullen<br />
F2420 - 1/2" x 5 1/4"<br />
F2430 - 1/2" x 5 1/4"<br />
F2450 - 3/4" x 5 1/4"<br />
F130 11/16" x 3 1/2"<br />
F131 11/16" x 3 1/4"<br />
F136 1/2" x 3 1/4"<br />
F132 11/16" x 3 1/4"<br />
F134 9/16" x 3 1/4"<br />
F6450 - 3/4" x 5 1/4"<br />
F7450 - 3/4" x 3 1/4"<br />
F194 3/4" x 1 1/16" F196 1 1/4" x 1 1/16"<br />
F197<br />
3/4" x 1 3/16"<br />
45
Standard Pr<strong>of</strong>ile Line Drawings<br />
46<br />
Base and Components<br />
F218 3/8" x 2 5/8"<br />
F219 3/8" x 2 3/4"<br />
F216 3/8" x 3"<br />
F217 3/8" x 3 1/4"<br />
F220 7/16" x 2 3/4"<br />
F221 7/16" x 3"<br />
F222 7/16" x 3 1/4"<br />
F225 7/16" x 4 1/4"<br />
F232 1/2" x 3 1/4"<br />
F238 7/16" x 3 1/4"<br />
F243 1/2" x 3 1/4"<br />
F293 1/2" x 5 1/4"<br />
MDF Core<br />
F272 7/16" x 2 3/4"<br />
Picture Frames<br />
F575 3/4” x 1 1/16”<br />
Corner<br />
F651 3/4" x 3/4"<br />
F652 1 1/16" x 1 1/16"<br />
F662 1/2" x 1/2"<br />
F661 3/4" x 3/4"<br />
F205 3/8" x 2 5/8"<br />
F206 3/8" x 2 3/4"<br />
F208 3/8" x 3 1/4"<br />
F204 7/16" x 3 1/4"<br />
F726 1/2" x 3/4"<br />
F588 1 1/16” x 1 7/8”<br />
F655 1 1/16" x 1 1/16"<br />
F656 1 5/16" x 1 5/16"<br />
F660 9/16" x 1 1/8"<br />
F280 5/8" x 5 1/4"<br />
F281 5/8" x 7 1/4"<br />
F282 5/8" x 9 1/4"<br />
F240A 5/8" x 3/4"<br />
Corner Guard<br />
F670 1 1/4" x 48"<br />
MDF Core<br />
F261 5/8" x 5 1/4"<br />
MDF Core<br />
F275 7/16" x 4 1/4"<br />
F240B 11/16" x 1 3/8"<br />
Fire Rated Jambs<br />
20/45/60/90 Minute<br />
Stop<br />
F355<br />
20 minute<br />
F304 7/16" x 1 3/8"<br />
F300 7/16" x 1 3/8"<br />
F313 11/16" x 1 5/8"<br />
20 minute<br />
F302 7/16" x 1 3/8"<br />
F305 3/8" x 1 1/4"<br />
F301 3/8" x 1 1/16"<br />
F303 7/16" x 1 3/8"<br />
F306 3/8" x 1 1/4"<br />
F312 3/8" x 1 1/16"<br />
F311 7/16" x 1 5/8"<br />
Inside<br />
Outside<br />
Inside Base Corner<br />
F285A 3/4" x 3/4" x 8"<br />
F285B 3/4" x 3/4" x 12"<br />
F288A 5/8" x 5/8" x 8"<br />
F288B 5/8" x 5/8" x 12"<br />
Outside Base Corners<br />
F286A 1 1/2" x 1 1/2" x 8"<br />
F286B 1 1/2" x 1 1/2" x 12"<br />
F289A 1 1/4" x 1 1/4” x 8"<br />
F289B 1 1/4" x 1 1/4” x 12"<br />
F200 7/16" x 3/4"<br />
Jambs/Astragal<br />
F330A 11/16” x 4 9/16"<br />
F330E 11/16” x 4 13/16"<br />
F330J 11/16" x 5 1/4"<br />
F330P 11/16" x 6 9/16"<br />
F340A 11/16” x 4 9/16”<br />
F340E 11/16” x 4 13/16”<br />
F340J 11/16” x 5 1/4”<br />
F335T 11/16” x 7 1/2”<br />
F365 Rabbetted Jamb<br />
Bar Rail<br />
F490 1 1/2" x 6 5/8" F492 1 1/4" x 5"<br />
Ceiling Beams<br />
F472<br />
F471<br />
F471L 3/4" x 3 1/2"(Side)<br />
F471S 3/4" x 5 1/2"(Side)<br />
F471U 3/4" x 7 1/4" (Side)<br />
F472L 3/4" x 3 1/2"(Bottom)<br />
F472S 3/4" x 5 1/2"(Bottom)<br />
F435 9/16" x 1 1/2"<br />
F431 9/16" x 3 1/2"<br />
Particle Board Core<br />
Particle Board Core<br />
Particle Board Core<br />
Edgeband<br />
F500A 1/4" x 1 1/4" thru<br />
F500N 1/4" x 6"<br />
F520 1/4" x 3/4"<br />
F440 3/8" x 1 1/2"<br />
F381 Solid Flat Jamb<br />
Mull Center<br />
Picture Hanger<br />
F595 11/16" x 1 3/4"<br />
Screen Mould<br />
F390 Lumber Core Jamb<br />
Lip Moulding<br />
F451 3/4" x 1 1/4"<br />
Do not use veneered jambs<br />
for extension jambs.<br />
F323 1 1/4" x 2 3/8"<br />
F324 1 1/4" x 2 1/16"
Crown/Cove<br />
F613 1 1/16" x 5 3/8"<br />
F615 9/16" x 2 5/8"<br />
F608 9/16" x 2 1/4"<br />
F616 9/16" x 1 5/8"<br />
Crown/Dentil<br />
F632<br />
F633<br />
F632 3/4" x 5 1/2"<br />
F633 5/8" x 1"(Dentil face & edge)<br />
F636 5/8" x 1"(Dentil face only)<br />
F614 11/16" x 4 1/4"<br />
F610 11/16" x 3 7/16"<br />
F605 9/16" x 1 3/4"<br />
F600 1/2" x 1/2"<br />
F601 3/4" x 3/4"<br />
Paneling<br />
F782 3/8" x 3 1/4"<br />
F611 3/4" x 3 5/8"<br />
F637 3/4" x 5 1/4"<br />
F638 5/8" x 1"<br />
F606 9/16" x 2"<br />
F602 3/4" x 1 1/4"<br />
F637<br />
F638<br />
F630 3/4" x 3 1/2"<br />
F631 7/16" x 5/8"(Dentil face & edge)<br />
F635 7/16" x 5/8"(Dentil face only)<br />
F735<br />
F734<br />
F631<br />
F639 3/4" x 1 5/8"(Use w/F610, F614, F612...) F734 13/16" x 2 1/4"<br />
F735 9/32" x 1" Dentil<br />
F783 3/8" x 3 1/4"<br />
Standard Pr<strong>of</strong>ile Line Drawings<br />
Inside<br />
Corner<br />
Block<br />
F643<br />
F643 2 1/2" x 4"<br />
F644 3" x 4"<br />
F645 4 x 4 1/2"<br />
F630<br />
2 1/2"<br />
4"<br />
F604 9/16" x 1 3/4"<br />
Panel <strong>Mouldings</strong><br />
F728 3/8" x 3/4"<br />
F730 3/4" x 1 1/8"<br />
F733 7/16" x 1 3/8"<br />
F705 11/16" x 1 5/8"<br />
F720 11/16" x 2 5/8"<br />
F719 3/4" x 2 1/2"<br />
F710 1 1/16" x 2"<br />
F729 7/16" x 3/4" F726 1/2" x 3/4"<br />
F732 11/16" x 1"<br />
F731 3/4" x 1 5/16" F701 3/4" x 1 1/16" F724 3/4" x 1 1/8"<br />
F723 3/4" x 1 5/16"<br />
F707 5/8" x 1 3/4"<br />
F707R w/rabbet<br />
F722 11/16" x 3"<br />
F711 11/16" x 2 1/4"<br />
F708 11/16" x 2"<br />
F745 11/16" x 1 1/2"<br />
F717 13/16" x 1 3/4" F706 11/16" x 1 5/8"<br />
F717R w/rabbet F706R w/rabbet<br />
F709 11/16" x 2"<br />
F704 1/2" x 1 1/2"<br />
F715 7/16" x 2 1/2"<br />
F721 11/16" 2"<br />
F734 13/16" x 2 1/4"<br />
F735 9/32" x 1"<br />
47
Standard Pr<strong>of</strong>ile Line Drawings<br />
48<br />
Stairparts<br />
Stair Cove<br />
F982 5/8" x 13/16"<br />
F1056 1" x 3 1/8"<br />
Treads/Risers<br />
F987 1 1/16" x 3 1/2" Landing Tread<br />
F988 1 1/16" x 5 1/2" Landing Tread<br />
F980 3/4" x 7 1/2" Stair Riser<br />
F984 1 1/16" x 10 1/2" Stair Tread<br />
F985 1 1/16" x 11 1/2" Stair Tread<br />
Mantel <strong>Mouldings</strong><br />
F746 7/16" x 1 3/8"<br />
F749 1 1/16" x 2 3/4"<br />
Balusters<br />
F750 1 5/8" x 3 5/8"<br />
F1046 3/4" x 2 1/2"<br />
F986 1 1/16" x 1 1/4"<br />
Stair Nosing<br />
F751 1 5/16" x 5 3/8"<br />
F910 1 1/4" x 1 1/4"<br />
F911 1 1/2" x 1 1/2"<br />
F912 1 5/8" x 1 5/8"<br />
F913 1 3/4" x 1 3/4"<br />
Thresholds<br />
F800 3/4" x 3 1/2"<br />
Veneered<br />
Skirtboards<br />
MDF Core<br />
Shoe Rail<br />
& Fillet<br />
F995 7/16" x 9 1/4"<br />
F1055 3/8" x 1 3/4"<br />
F1045 3/4” x 1 1/4”<br />
MDF Core<br />
F996 7/16" x 9 1/4"<br />
Full/Half Rounds<br />
F940 3/8" x 3/4"<br />
F941 1/2" x 1"<br />
F942 3/4" x 1 1/2"<br />
F9425 7/8" x 1 3/4"<br />
F943 1" x 2"<br />
F944 1 1/4" x 2 1/2"<br />
F945 1 1/2" x 3"<br />
F400 Solid S4S<br />
F410 3/4" x 5 1/2", F412 3/4" x 7 1/4", F414 3/4" x 9 1/4", F416 3/4" x 11 1/4"<br />
Hand Rail<br />
F901L 1 5/8" x 1 3/4"<br />
(Laminated & fingerjointed)<br />
F1010 2 1/4" x 2 3/8"<br />
F1010P Plowed 3/16" x 1 1/4"<br />
Safety Rails<br />
F962 1 1/4" x 5 1/2"<br />
Particle Board Core<br />
F420 3/4" x 5 1/2", F421 3/4" x 7 1/4", F422 3/4" x 9 1/4", F424 3/4" x 11 1/4"<br />
F902 1 3/8" x 1 3/4"<br />
F961 1 1/2" x 5 1/2"<br />
F966 1 1/4" x 5 1/2"<br />
F918 3/4"<br />
F919 1"<br />
F920 1 5/16"<br />
F921 1 1/2"<br />
Boards-<br />
Solid & Veneered<br />
F904 1 1/4" x 2 1/4"<br />
F904L (Laminated &<br />
Fingerjointed)<br />
F1020 2 7/16" x 2 5/16"<br />
F956 1 1/2" x 5 1/2"<br />
F9215 1 3/4"<br />
F922 2"<br />
F923 2 1/2"<br />
F924 3"<br />
F959 1 1/2" x 5 1/2"
R<br />
eputations have to be earned, no one can hand you<br />
one. Since its beginning in 1958, <strong>Ferche</strong> <strong>Millwork</strong>,<br />
Inc. has grown to be nationally recognized for its<br />
quality and service and has since set the standard for<br />
the hardwood moulding industry. Quality doesn’t happen by<br />
accident. It is the goal <strong>of</strong> many, achieved by some, but<br />
maintained by few. To maintain this high level <strong>of</strong> quality, you<br />
need to control the product through all phases <strong>of</strong> production. To<br />
do this, we start by buying only the finest quality hardwoods<br />
available from a growing number <strong>of</strong> trusted, reliable suppliers<br />
that have grown with us over the years.<br />
This lumber is delivered to <strong>Ferche</strong> <strong>Millwork</strong>’s concentration yard<br />
in Mt. Pleasant, Tennessee, where each board is examined and<br />
graded by us. Only the best lumber will<br />
later be shipped to our manufacturing<br />
facility in Rice, Minnesota. Once<br />
graded, the lumber will be properly<br />
“stickered” (separated with wooden<br />
strips) and allowed to air dry to the<br />
correct moisture content.<br />
This air dried lumber will then be<br />
shipped and unloaded at our Minnesota<br />
facility where, under precisely controlled<br />
conditions, with the latest technology,<br />
we carefully dry the lumber in our kilns.<br />
This gives our lumber the highest degree<br />
<strong>of</strong> stability and machinability to<br />
maintain the finest finish possible on<br />
our mouldings.<br />
After drying, the lumber is processed for<br />
optimum yield, lengths and quality. We<br />
employ state-<strong>of</strong>-the-art technology with<br />
automated high speed equipment that<br />
holds to precise tolerances. With this<br />
equipment, we can supply our<br />
customers with the highest quality<br />
mouldings available.<br />
Company History<br />
49
Company History<br />
<strong>Ferche</strong> <strong>Millwork</strong> <strong>of</strong>fers over 250 standard<br />
pr<strong>of</strong>iles, solid, veneered and fingerjointed,<br />
many <strong>of</strong> which are in stock for immediate<br />
delivery. For that special project, we also<br />
produce custom pr<strong>of</strong>iles in many species, all<br />
with minimum leadtimes.<br />
<strong>Ferche</strong> mouldings are known for their<br />
consistency in pr<strong>of</strong>iles; manufactured by knives<br />
sharpened in-house to our own templates,<br />
under the watchful eyes <strong>of</strong> our well-trained,<br />
skillful employees.<br />
Conservation <strong>of</strong> our natural resources is part <strong>of</strong><br />
our daily operations. The short lumber blanks<br />
are utilized by fingerjointing them into useable<br />
products. We burn wood shavings to fire our<br />
boilers, which provide steam for our kilns and<br />
heat for our plant. A portion <strong>of</strong> our sawdust is<br />
used by local farmers for animal bedding.<br />
Nothing is wasted in the manufacture <strong>of</strong> our<br />
products.<br />
We made a commitment in 1958 that we’re<br />
here for the long haul. We have a great concern<br />
for the well-being <strong>of</strong> our customers, employees<br />
and our natural resources.<br />
We are committed to maintaining a<br />
safe, productive and healthy<br />
working environment for our<br />
employees.<br />
The goal we set is to provide our<br />
customers with a reliable source <strong>of</strong><br />
the highest quality products and<br />
services possible. We <strong>of</strong>fer excellent<br />
value in a hassle-free relationship.<br />
50
Homeowner’s Planning Notes<br />
51
<strong>Ferche</strong> <strong>Millwork</strong> specializes in:<br />
Standard Pattern Solid Hardwood <strong>Mouldings</strong><br />
Hundreds <strong>of</strong> standard pr<strong>of</strong>ile shapes<br />
Over 55 different species <strong>of</strong> wood<br />
Machined to precise tolerances and fine surface finish<br />
Custom Hardwood <strong>Mouldings</strong><br />
<strong>Ferche</strong>’s in-house knife grinding makes it easy<br />
In-house moulders designed for job lot and short runs<br />
Veneered <strong>Products</strong><br />
Jambs, skirtboards, veneered boards, veneered base mouldings<br />
<strong>Products</strong> designed to be value-laden<br />
Specialized <strong>Products</strong><br />
Decorator Series—making upscale mouldings simple<br />
Craftsman Collection—adding beauty and speed to moulding<br />
installation<br />
Mantle Kits—all the components you need in one box<br />
EZ Beams—the best system for installing a beamed ceiling<br />
Jambs—solid, veneered and 20/45/60/90 minute fire rated<br />
Engineered and OEM Parts<br />
Design specialists to help you get what you need through value<br />
engineering<br />
Happy Customers<br />
Broad product <strong>of</strong>ferings, rapid delivery <strong>of</strong> in-stock items, rapid order<br />
turnaround on run-to-order, one-stop shopping, great marketing and<br />
design idea materials, excellent product quality and a desire to satisfy, all<br />
make for elated customers.<br />
Visit www.ferche.com for more ideas on moulding design and usage<br />
400 Division Street North, Rice, MN 56367<br />
320-393-5700 f 320-393-5800 www.ferche.com