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Controls and Flow Meters - Chemline Plastics Limited

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<strong>Chemline</strong><br />

Valves<br />

Piping<br />

<strong>Flow</strong> <strong>Meters</strong><br />

& <strong>Controls</strong><br />

<strong>Controls</strong> <strong>and</strong> <strong>Flow</strong> <strong>Meters</strong><br />

PVC CPVC PP PVDF POLYAMIDE POLYSULFONE SS<br />

Materials of Construction<br />

Gauge Isolators<br />

Air Release Valves<br />

Back Pressure/Relief Valves<br />

Pressure Regulating/Reducing Valves<br />

<strong>Chemline</strong> Technical Resources<br />

Manual Thermoplastic Valves Catalogue<br />

Actuation & Actuated Valves Catalogue<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> Catalogue<br />

Digiflow<strong>Flow</strong>X3 ®<br />

<strong>Flow</strong> <strong>Meters</strong> & Instrumentation Catalogue<br />

Chemical Resistance Guide<br />

Specification Guide<br />

▼<br />

▼<br />

▼<br />

▼<br />

▼<br />

▼<br />

Characterized Control Valves<br />

Variable Area <strong>Flow</strong> <strong>Meters</strong><br />

Your Pipeline To Quality Valves,<br />

Piping, <strong>Flow</strong> <strong>Meters</strong> <strong>and</strong> <strong>Controls</strong>


New<br />

New<br />

New<br />

New<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> Page<br />

Gauge Isolators 4-5<br />

Air Release Valves<br />

AR Series Air Release Valves 6-7<br />

AA Series Air & Vacuum Release Valves 8-9<br />

Back Pressure/Relief Valves<br />

SB17 Mini Back Pressure/Relief Valves 10-11<br />

SB10/11 Back Pressure/Relief Valves 12-15<br />

SB12 Back Pressure/Relief Valves 16-19<br />

SR50 Pressure Regulating/Reducing Valves 20-23<br />

ChemFlare TM End Connectors 24-25<br />

Characterized Control Valves 26-28<br />

EK Series Pneumatically Actuated 29-30<br />

EE Series Electrically Actuated 31-32<br />

Variable Area <strong>Flow</strong> <strong>Meters</strong> 33-36<br />

2 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

Gauge Isolators<br />

AR Series Air Release Valves<br />

AA Series Air&Vacuum Release Valves SB17 Mini Back Pressure/Relief Valves<br />

SB/SR50 Series Sizes: 3/8" to 2" SB/SR50 Series Sizes: 2-1/2" to 4"<br />

ChemFlare TM End Connectors EK Series Characterized Control<br />

EE Series Characterized Control Variable Area <strong>Flow</strong> <strong>Meters</strong><br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008


Materials of Construction<br />

Thermoplastics<br />

PVC (Polyvinyl Chloride)<br />

The most economical <strong>and</strong> largest selection of <strong>Chemline</strong><br />

valves are moulded from PVC. It offers excellent mechanical<br />

<strong>and</strong> chemical resistance properties at low cost. The working<br />

temperature range of PVC valves is 0 to 60°C (30 to 140°F).<br />

PVC used for <strong>Chemline</strong> valves is identified by cell classification<br />

number 11564-A as per ASTM St<strong>and</strong>ard D 1784. The suffix<br />

“A” refers to the highest chemical resistance rating. Most<br />

other PVC valves as well as pipe <strong>and</strong> fittings have only a “B”<br />

chemical resistance rating.<br />

The special PVC “A” compound used in <strong>Chemline</strong> valves<br />

resists attack of most acids, strong alkalais, salts <strong>and</strong> many<br />

other chemicals. High chemical resistance of this material<br />

allows its application on aggressive services such as 98%<br />

H2 SO4 , dry chlorine <strong>and</strong> low pressure wet chlorine gas. PVC<br />

is attacked by chlorinated hydrocarbons, ketones, esters <strong>and</strong><br />

some aromatic compounds. It can be used on solutions<br />

containing up to 1000 ppm solvents.<br />

<strong>Chemline</strong> PVC valves are non-toxic. They meet CSA st<strong>and</strong>ard<br />

B137.0 for toxicity.<br />

They are resistant to damaging effects of sunlight <strong>and</strong><br />

weathering, thus painting is not necessary.<br />

CPVC (Chlorinated Polyvinyl Chloride)<br />

CPVC is very similar to PVC in mechanical properties <strong>and</strong><br />

chemical resistance. It is suitable for applications from<br />

0 to 95°C (30 to 200°F).<br />

The special CPVC compound used for <strong>Chemline</strong> valves is<br />

classified as 23567-A as per ASTM D 1784. The suffix “A”<br />

denotes conformance to the highest chemical resistance<br />

rating. The compound is non-toxic, conforming to CSA<br />

toxicity st<strong>and</strong>ard B137.0.<br />

CPVC valves have proven to be an excellent choice for<br />

applications at temperatures too high for PVC or when an<br />

extra margin of safety is required.<br />

PP (Polypropylene)<br />

PP is light weight <strong>and</strong> high in chemical resistance. Valves are<br />

suitable for service from –20 to 90°C (–5° to 195°F). PP is<br />

unaffected by alkalais, salts, organic solvents <strong>and</strong> most acids,<br />

particularly hydrochloric <strong>and</strong> phosphoric acid. It is unsuitable<br />

on strong acids, chlorinated hydrocarbons, aromatic<br />

compounds <strong>and</strong> high concentrations of free chlorine.<br />

PP is very inert thus popular for high purity applications such<br />

as deionized water, etc. The material comes normally<br />

opaqued by addition of grey-beige pigment to prevent<br />

ultraviolet light penetration. Natural translucent material<br />

without pigment will degrade if exposed to UV light (sun<br />

light). <strong>Chemline</strong> offers PP pipe, fittings <strong>and</strong> valves in<br />

pigmented <strong>and</strong> unpigmented PP, both approved by the FDA<br />

for contact with food.<br />

PVDF (Polyvinylidene Fluoride)<br />

PVDF is superior to other valve thermoplastics in chemical<br />

resistance <strong>and</strong> abrasion resistance. It has remarkable strength<br />

over the largest working temperature range. The working<br />

temperature range of PVDF valves is –40 to 120°C (–40 to<br />

250°F).<br />

PVDF’s impact strength is over twice that of PVC. The valves<br />

are extremely durable under mechanical abuse even at –40°F.<br />

They also offer the highest abrasion resistance of<br />

thermoplastic valves.<br />

PVDF has excellent chemical resistance against halogens such<br />

as chlorine <strong>and</strong> bromine, strong acids such as hydrofluoric<br />

<strong>and</strong> nitric acids, organic solvents <strong>and</strong> oils. PVDF is not<br />

resistant to hot bases.<br />

It is also non toxic <strong>and</strong> imparts no odours or tastes into the<br />

fluid. Our PVDF conforms with USDA Title 21, P121.2593<br />

requirements for contact with food.<br />

Gas permeability of PVDF is extremely low. A patented PVDF<br />

gas permeability barrier is available on Type 14 <strong>and</strong> DV Series<br />

Diaphragm Valves. It is a backing to the Teflon ® diaphragm<br />

<strong>and</strong> has proven to increase the life of diaphragm valves on<br />

chlorine <strong>and</strong> strong acid services.<br />

Teflon ® PTFE (Polytetrafluoroethylene)<br />

PTFE is almost totally insoluble <strong>and</strong> chemically inert. It has<br />

high temperature resistance. Teflon ® PTFE ball seats, because<br />

of natural lubricity, require no lubrication. Teflon ® PTFE<br />

diaphragms <strong>and</strong> flange gaskets are used in the most severe<br />

chemical resistance applications.<br />

Elastomers<br />

EPDM (Ethylene Propylene Terpolymer)<br />

EPDM is a synthetic rubber used as the st<strong>and</strong>ard seal material<br />

for most <strong>Chemline</strong> valves. It is the most economical choice of<br />

elastomer <strong>and</strong> has excellent chemical resistance on the great<br />

majority of applications including acids, alkalais, salts <strong>and</strong><br />

many others at temperatures up to 90°C. EPDM is weak on<br />

organic compounds <strong>and</strong> cannot be used on oils <strong>and</strong> fats.<br />

<strong>Chemline</strong> valves seals of EPDM meet CSA st<strong>and</strong>ard B137.0 for<br />

non-toxicity.<br />

FKM or FPM (“Viton ® “ Fluorocarbon Rubber)<br />

FKM/FPM is more expensive than EPDM so is used as an<br />

alternate elastomer when required. It has excellent resistance<br />

to mineral acids, oils <strong>and</strong> many aliphatic <strong>and</strong> aromatic<br />

hydrocarbons. FKM/FPM (Viton ®) is weak on sodium<br />

hydroxide.<br />

FKM-C is a special formulation with higher resistance to<br />

chlorine services.<br />

FKM-F offers better chemical resistance on inorganic acids<br />

than st<strong>and</strong>ard FKM. Ratings are included for hydrochloric,<br />

nitric <strong>and</strong> sulphuric acids.<br />

CPE (Chlorinated Polyethylene)<br />

CPE is superior to all other elastomers on sodium<br />

hypochlorite. It resists hypochlorite up to full strength (13%).<br />

Ball valves supplied with CPE seals are very price competitive<br />

on this service.<br />

NITRILE (Acrylonitrile-Butadiene Copolymer, abv. NBR)<br />

Nitrile is also know as Buna-N. It has high chemical resistance to<br />

oil <strong>and</strong> petroleums but is weak on oxidizing media i.e. acids.<br />

Nitrile has excellent abrasion resistance <strong>and</strong> is less expensive<br />

than FKM/FPM (Viton ®).<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 3


Gauge Isolators<br />

<strong>Chemline</strong> SG Series Gauge Isolators allow inexpensive<br />

pressure gauges, or any other pressure instrument to be<br />

used in corrosive services. The upper chamber (gauge<br />

side) is filled with a stable fluid such as glycol or<br />

glycerine‡. A diaphragm separates it from the lower<br />

chamber which receives the media under pressure.<br />

The 1/2" gauge connection allows use of the popular 4"<br />

<strong>and</strong> 4-1/2" diameter gauges. Pressure switches or<br />

transmitters may also be installed. Customers can easily<br />

fill isolators <strong>and</strong> install their own gauges.<br />

Isolate Pressure Instruments<br />

from Corrosive Media<br />

Teflon ® Diaphragm<br />

Features<br />

Easy to Mount Gauges<br />

● It is easy to fill an isolator <strong>and</strong> field mount a gauge.<br />

No special equipment is required.<br />

● Will accept popular 4" <strong>and</strong> 4-1/2" diameter gauges<br />

Provision for Fill Port<br />

● Housing may be drilled <strong>and</strong> tapped by <strong>Chemline</strong> or<br />

customer for a threaded fill port. This is used for<br />

filling isolator using a vacuum filling station<br />

High Chemical Resistance<br />

● Choice of body materials for a wide range of<br />

applications<br />

● Teflon ® PTFE bonded EPDM dished diaphragm for<br />

high chemical resistance <strong>and</strong> sensitivity<br />

Heavy Duty Design for Safety<br />

● PPG* top chamber<br />

● Heavy wall connection ports<br />

A<br />

B<br />

A With 2" gauge<br />

B With 4-1/2" gauge<br />

C With 2" back mount gauge<br />

D With pressure transmitter<br />

† Other available inlet connections are 1/2" socket or 1/2" to 1" flanged.<br />

‡ Other fluids are available for special applications such as chlorine service.<br />

* Glass reinforced polypropylene.<br />

4 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

C<br />

D<br />

Your Pipeline To Quality<br />

Optional Gauge Isolators are<br />

available alone or with gauge<br />

mounted <strong>and</strong> prefilled with glycol‡<br />

Stainless Steel<br />

B<strong>and</strong>s Prevent<br />

FNPT ports from<br />

splitting<br />

Provision<br />

for Fill Port<br />

PVC, PP, PVDF<br />

SERIES: SG<br />

INLET<br />

CONNECTION: 1/4" or 1/2" Threaded†<br />

INSTRUMENT<br />

CONNECTION: 1/4" or 1/2" Threaded<br />

DIAPHRAGM: Teflon ®<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008


Gauge Isolators<br />

C<br />

3.38"<br />

WORKING PRESSURES PSI<br />

Material<br />

10 – 20°C<br />

50 – 68°F<br />

30°C<br />

86°F<br />

D<br />

3.15" Dia.<br />

ORDERING EXAMPLE<br />

<strong>Chemline</strong> Gauge Isolators SG<br />

40°C<br />

104°F<br />

50°C<br />

122°F<br />

Body Material A – PVC B – PP K – PVDF<br />

Inlet Size 002 – 1/4" 005 – 1/2"(St<strong>and</strong>ard)<br />

Instrument Connection 002 – 1/4" 005 – 1/2"<br />

Diaphragm P – Teflon ® PTFE bonded EPDM<br />

6<br />

5<br />

4<br />

3<br />

1<br />

2<br />

5<br />

60°C<br />

140°F<br />

OPTIONAL GAUGES<br />

● <strong>Chemline</strong> offers the gauges listed below mounted to<br />

isolator <strong>and</strong> prefilled with glycol, glycerine or special<br />

fluid for chlorine applications. These gauges have<br />

dials <strong>and</strong> cases filled with either glycol (st<strong>and</strong>ard),<br />

glycerine or silicon for corrosion resistance <strong>and</strong><br />

dampening.<br />

OTHER OPTIONS<br />

● Flanged inlet connections<br />

Example: <strong>Chemline</strong> SG Series Gauge Isolator, PVC, 1/2" x 1/4" FNPT inlet x instrument connections, Teflon ® .<br />

● Threaded Fill Port – drilled, tapped <strong>and</strong> plugged<br />

● <strong>Chemline</strong> will mount any pressure instrument supplied<br />

free issue by customer<br />

DIMENSIONS INCHES<br />

Gauge<br />

Connection Housing<br />

1/4" 316 SS<br />

1/4" 316 SS<br />

1/4" 316 SS<br />

1/4" 316 SS<br />

1/2" 316 SS<br />

1/2" PBTP Plastic 1<br />

Gauge<br />

Bourdon<br />

Dimensions<br />

Diameter<br />

Item No.<br />

Tube Window Accuracy C D(max.)<br />

2-1/2"<br />

P025-xx<br />

Brass Polycarbonate ±1.5% of span 3.1 2.5<br />

2-1/2"<br />

P025-xx-SS<br />

316 SS Polycarbonate ±1.5% of span 3.1 2.5<br />

2-1/2" Back Mount P025-xx-SS/BM<br />

316 SS Polycarbonate ±1.5% of span 1.6 2.5<br />

2-1/2" Back Mount P025-xx-BM<br />

Brass Polycarbonate ±1.5% of span 1.6 2.5<br />

4"<br />

P040-xx-SS<br />

316 SS Safety Glass ±1% of span 4.5 4.0<br />

4-1/2"<br />

P045-xx-SS<br />

316 SS Acrylic ±0.5% of span 6.3 5.8<br />

xx denotes the maximum gauge pressure i.e., 30, 60, 100, 160 or 200 psi. See data page for recommended working pressures.<br />

1 PBTP = glass filled polyester.<br />

PVC 150 100 80 45 15 – – – – –<br />

PP 150 125 100 80 65 45 – – – –<br />

PVDF 150 150 150 125 105 85 70 60 45 30<br />

Temperature Ranges: PVC –10 to 60°C (14 to 140°F), PP: 8 to 80°C (46 to 176°F), PVDF: –30 to 120°C (–22 to 248°F).<br />

NR = Not Recommended. * Weights are for unfilled 1/2" x 1/2" isolators without gauges. 1/2" x 1/4" isolators are 20% lighter.<br />

WEIGHTS<br />

A 005- 002 P G<br />

Filling & Mounting G –Add only if isolator is supplied filled with glycol <strong>and</strong> gauge or pressure instrument<br />

is mounted by <strong>Chemline</strong>. Separate gauge item numbers are listed above.<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 5<br />

70°C<br />

158°F<br />

PARTS ▲ Recommended Spare Parts<br />

No. Part Pcs. Materials<br />

1 Body 1 PVC, PP, PVDF<br />

2▲ Diaphragm 1 Teflon ® PTFE<br />

3 Bonnet 1 PPG<br />

4 Gasket 1 EPDM<br />

5 Stainless Steel B<strong>and</strong>s 2 304 SS<br />

6 Optional Gauge 1 See below<br />

PPG = Glass reinforced polypropylene<br />

80°C<br />

176°F<br />

90°C<br />

194°F<br />

100°C<br />

212°F<br />

120°C<br />

248°F<br />

Net Weights<br />

Pounds*<br />

1.0<br />

0.7<br />

1.3


AR Series<br />

Air Release<br />

Valves<br />

The <strong>Chemline</strong> AR Series Air Release Valve allow gases<br />

to escape from unpressurized pipe lines. It must be<br />

installed vertically at the highest point in the piping<br />

system with the “Air” arrow up. As the unpressurized<br />

air vents, liquid rises to the float (an inverted cup),<br />

which lifts the float up against the seat, holding liquid<br />

pressure. The float will not release until the pressure on<br />

the inlet side of the valve is equal to the outlet pressure<br />

of the valve (normally atmospheric).<br />

Low Cost<br />

Sizes up to 3"<br />

Features<br />

Full Size Range<br />

● 1/2" to 3"<br />

Large <strong>Flow</strong> Capacities<br />

● Valves have full port liquid capacities, so for air flow<br />

they may be chosen several sizes smaller than the<br />

liquid pipeline.<br />

Outlet Cap Available<br />

● For non-hazardous fluids, the optional removeable PE<br />

outlet cap prevents tampering with the union nut.<br />

Eliminates possible splashing during quick closure <strong>and</strong><br />

covers the open end.<br />

● For hazardous fluids, a 3 foot pipe should be installed<br />

on the outlet side or the outlet should be piped to a<br />

containment area.<br />

With Outlet Cap<br />

6 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

Your Pipeline To Quality<br />

PVC<br />

SERIES: AR<br />

SIZES: 1/2" – 3"<br />

ENDS: Socket, Threaded or Flanged<br />

SEALS: EPDM, FKM (Viton ®<br />

)<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008


AR Series Air Release Valves<br />

L S<br />

12<br />

7<br />

11<br />

5<br />

1<br />

lS<br />

5<br />

1<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

D<br />

Without Outlet Cap<br />

With Outlet Cap<br />

Valves shown in closed position<br />

1<br />

D2<br />

D1<br />

4<br />

9<br />

6<br />

3<br />

10<br />

2<br />

9<br />

6<br />

3<br />

10<br />

2<br />

A<br />

L F<br />

PARTS ▲ Recommended Spare Parts<br />

No. Part Pcs. Materials<br />

1 Body 1 PVC<br />

2 Float 1 PVC<br />

3▲ Seat O-Ring 1 EPDM, FKM (Viton ®)<br />

4 End Connector 1 PVC<br />

5 Union Nut 1 PVC<br />

6 Seat Carrier 1 PVC<br />

7 Foot Valve Screen 1 PP<br />

9▲ Face O-Ring 1 EPDM, FKM (Viton ®)<br />

10▲ Carrier O-Ring 1 EPDM, FKM (Viton ®)<br />

11 Outlet Cap 1 PE<br />

12 Countersunk Bolt 1 304 SS<br />

WORKING PRESSURES PSI<br />

Size<br />

1/2" – 2"<br />

2-1/2" – 3"<br />

20ºC<br />

68ºF<br />

150<br />

150<br />

30ºC<br />

94ºF<br />

150<br />

120<br />

40ºC<br />

105ºF<br />

150<br />

90<br />

Maximum Temperature: 60 o C (140 o F).<br />

ORDERING EXAMPLE<br />

<strong>Chemline</strong> Air<br />

Release Valves<br />

Body Material A –PVC<br />

DIMENSIONS INCHES WEIGHTS LB.<br />

Socket Threaded<br />

Without<br />

Size A D1 D2 LS LF lS LT LF lT Cap<br />

1/2" 3.27 2.0 2.48 3.54 4.88 0.89 3.03 4.61 0.63 0.17<br />

3/4" 3.58 2.3 2.95 3.98 5.43 1.00 3.46 5.43 0.75 0.26<br />

1" 4.21 2.7 3.54 4.38 6.10 1.13 3.86 6.10 0.87 0.39<br />

1-1/4" 4.88 3.2 4.33 5.04 6.85 1.26 4.41 6.77 0.94 0.57<br />

1-1/2" 5.37 3.7 4.92 5.67 7.99 1.38 4.80 7.60 0.94 0.88<br />

2" 5.67 4.5 5.51 6.51 9.06 1.50 5.71 8.66 1.10 1.54<br />

2-1/2" 7.15 6.6 7.87 7.72 12.40 1.75 6.81 11.89 1.30 4.96<br />

3" 7.15 6.6 7.87 9.13 11.69 2.00 7.95 11.10 1.42 4.41<br />

50ºC<br />

120ºF<br />

90<br />

45<br />

60ºC<br />

140ºF<br />

35<br />

15<br />

AR A 020 E S<br />

Size 005 –1/2" 007 –3/4"<br />

010 –1" 012 – 1-1/4"<br />

015 – 1-1/2" 020 –2"<br />

025 – 2-1/2" 030 –3"<br />

Seals E – EPDM V – FKM (Viton<br />

Example: <strong>Chemline</strong> Type AR Air Release Valve, PVC, 2", with<br />

EPDM seals, socket ends.<br />

®)<br />

Ends S – Socket T – Threaded F – Flanged<br />

With<br />

Cap<br />

0.34<br />

0.51<br />

0.81<br />

1.35<br />

1.85<br />

2.85<br />

8.33<br />

7.78<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 7


AA Series<br />

Air & Vacuum<br />

Release Valves<br />

The <strong>Chemline</strong> AA Series Air <strong>and</strong> Vacuum Release Valve<br />

provides a controlled venting solution for larger<br />

diameter piping systems. This valve reduces the<br />

potential for water hammer incidents that occur when<br />

pressure builds up due to entrapped air. A unique twostage<br />

ball stop prevents liquids from escaping while<br />

allowing high volume air release while the pipeline is<br />

under pressure, also at low pressure when it is being<br />

filled.<br />

The vacuum release function allows air to re-enter the<br />

pipeline to prevent vacuum collapse.<br />

PDCPD (Polydicyclopenthadiene) is a polyolefin<br />

thermoset plastic. Valve parts are manufactured by a<br />

process called reaction injection moulding (RIM).<br />

PDCPD has excellent corrosion resistance <strong>and</strong><br />

temperature ratings, very similar to those of<br />

polypropylene. It is durable material offering very high<br />

impact strength <strong>and</strong> a fraction of the weight of cast<br />

iron.<br />

Light Weight<br />

Durable<br />

Features<br />

High Impact Strength<br />

Superior Exhaust Performance<br />

● High discharge capacities<br />

● Two-stage (high/low) exhaust function<br />

Works at Low Pressures<br />

● Half the minimum pressure compared to cast iron<br />

Wide Operating Temperature Range<br />

● –40 o C (–40 o F) to 50 o C (122 o F)<br />

Excellent Corrosion Resistance<br />

● PDCPD (polydicyclopenthadiene) material has<br />

chemical resistance similar to polypropylene<br />

Top Entry<br />

● Easy access to internal parts while valve is in line<br />

1 PDCPD = Polydicyclopenthadiene<br />

8 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

Your Pipeline To Quality<br />

PDCPD 1<br />

SERIES: AA<br />

SIZES: 1-1/4" & 3"<br />

ENDS: Threaded or Flanged<br />

SEALS: EPDM<br />

Removeable<br />

Cover<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008


Air & Vacuum Release Valves<br />

H<br />

DIMENSIONS INCHES WORKING PRESSURES PSI<br />

Size Connection<br />

D H<br />

Range<br />

1-1/4" Female Threaded 8.0 7.5<br />

0.7 to 110<br />

3"<br />

Flanged<br />

9.5 9.0<br />

0.7 to 185<br />

OPERATION<br />

First Stage – High <strong>Flow</strong><br />

Air Exhaust<br />

ORDERING EXAMPLE<br />

<strong>Chemline</strong> Air<br />

Release Valves<br />

Body Material D – PDCPD<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

/ D<br />

Second Stage – Low <strong>Flow</strong><br />

Air Exhaust prior to shut-off<br />

AA D 012 E T<br />

Size 012 – 1-1/4" 030 –3"<br />

Seals E – EPDM<br />

Ends T – Threaded F – Flanged<br />

Example: <strong>Chemline</strong> Type AA Air Release Valve, PDCPD, 1-1/4", with EPDM<br />

seals, threaded end.<br />

3<br />

2<br />

4<br />

5<br />

6<br />

8<br />

7<br />

1<br />

9<br />

10<br />

PARTS ▲ Recommended Spare Parts<br />

No. Part Pcs. Materials<br />

1 Body 1 PDCPD 1<br />

2 Bonnet 1 PDCPD 1<br />

3 Cover 1 PDCPD 1<br />

4▲ Bonnet Seal 1 EPDM<br />

5 Bolt & Nut Set 4 304 SS<br />

6▲ Body O-Ring 1 EPDM<br />

7▲ Float Seat 1 EPDM<br />

8 Disc 1 PP<br />

9 Float 1 PP<br />

10 Guide 1 HI-PVC 2<br />

1 PDCPD = Polydicyclopenthadiene<br />

2 High Impact PVC<br />

MAXIMUM<br />

AIR DISCHARGE<br />

CAPACITY CFM<br />

CFM@1.42 psi △P/m3/h 185<br />

1,250<br />

WEIGHTS<br />

LB. KG<br />

6.5 2.95<br />

15.0 6.80<br />

Shut-off Air Intake (vacuum release)<br />

Function<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 9


SB 17 Mini<br />

Back Pressure/<br />

Relief Valves<br />

The <strong>Chemline</strong> SB Series Back Pressure/Relief Valve<br />

has two functions. As a back pressure valve, installed<br />

in-line downstream of a pump, the back pressure<br />

below the metering pump is maintained. When<br />

installed in the branch of a tee it is a pressure relief<br />

valve. The valve stays closed until inlet pressure<br />

reaches the set pressure which is adjusted by turning<br />

the spring tensioning bolt. The “Mini” SB17 size<br />

relief valves offer high performance in a compact<br />

package.<br />

True Union Ends<br />

Ideal for Chemical Dosing Systems<br />

Features<br />

True Union Ends<br />

● Easy installation <strong>and</strong> maintenance<br />

● Eliminate chemical leakage problems common with<br />

old fashioned threaded connections<br />

<strong>Flow</strong> Rates<br />

● Up to 500 l/hr<br />

Recommended Viscosity<br />

● Recommended for services with a maximum viscosity<br />

of 400cP<br />

Technical<br />

Set Pressure Range:<br />

● 7.5 to 150 psi<br />

<strong>Flow</strong> Rates<br />

● Up to 500 l/hr (2.2 USGPM)<br />

Maximum Viscosity:<br />

● 400cP is maximum recommended service viscosity<br />

Optional ChemFlare TM End Connections<br />

1 For details on ChemFlare TM End Connectors, consult <strong>Chemline</strong>.<br />

10 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

Your Pipeline To Quality<br />

PVC, PP, PVDF<br />

SIZES: 1/4" – 3/8"<br />

ENDS: Socket, Threaded or ChemFlare TM1<br />

DIAPHRAGM: Teflon ® Bonded EPDM<br />

O-Rings: EPDM, FPM (Viton ®)<br />

Spring Tensioning Bolt<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008


SB 17 Back Pressure/Relief Valves<br />

7<br />

8<br />

6<br />

4<br />

5<br />

2<br />

9<br />

3<br />

13<br />

15<br />

12<br />

DIMENSIONS INCHES<br />

Size<br />

1/4" 0.80<br />

3/8" 0.80<br />

† For socket or threaded.<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

1 14<br />

L<br />

B H<br />

3.50 4.72<br />

3.50 4.72<br />

A IS<br />

0.67<br />

0.67<br />

10<br />

11<br />

I S<br />

1.26"<br />

L†<br />

4.70<br />

4.70<br />

B<br />

A<br />

H<br />

PARTS ▲ Recommended Spare Parts<br />

No. Part Pcs. Materials<br />

1 Body 1 PVC, PP, PVDF<br />

2 Bonnet 1 PPG<br />

3▲ Diaphragm 1 Teflon ® PTFE<br />

bonded EPDM<br />

4 Spring Plate 1 Cadmium Plated<br />

Steel<br />

5 Spring 2 Galvanized Steel<br />

6 Ball 1 304 SS<br />

7 Spring 1 304 SS<br />

Tensioning Bolt<br />

8 Lock Nut 1 304 SS<br />

9 Pressure Plate 1 Cadmium Plated<br />

Steel<br />

10 Socket Head 4 304 SS<br />

Bolt<br />

11 Washer 4 304 SS<br />

12 Nut 4 304 SS<br />

13 End Connector 2 PVC, PP, PVDF<br />

14 Union Nut 2 PVC, PP, PVDF<br />

15▲ Face O-Ring 2 EPDM, FPM(Viton ®)<br />

MAXIMUM PRESSURES PSI<br />

PVC PP PVDF<br />

20°C 30°C 40°C 50°C 20°C 30°C 40°C 50°C 60°C 70°C 30°C 50°C 70°C<br />

Size 68°F 86°F 104°F 122°F 68°F 86°F 104°F 122°F 140°F 158°F 86°F 122°F 158°F<br />

1/4" 150 100 60 15 150 120 90 60 37.5 15 150 100 60 40<br />

3/8" 150 100 60 15 150 120 90 60 37.5 15 150 100 60 40<br />

Temperature Ranges: PVC 0 to 50°C (32 to 122°F), PP –20 to 70°C (–4 to 158°F), PVDF –40 to 100°C (–40 to 212°F).<br />

ORDERING EXAMPLE<br />

<strong>Chemline</strong> Mini Back<br />

Pressure/Relief Valves<br />

Body Material A –PVC B –PP K – PVDF<br />

Size 002 –1/4" 003 –3/8"<br />

O-Ring E – EPDM V – FPM (Viton ®)<br />

LCF<br />

5.84<br />

6.00<br />

SB17 A 003 E UT<br />

ChemFlare TM<br />

Ends T – Threaded S – Socket B – Butt<br />

CF4 – ChemFlareTM 1/4" tube CF6 – ChemFlareTM 3/8" tube<br />

Example: <strong>Chemline</strong> SB17 Series, PVC, 3/8" diameter, Teflon ® bonded EPDM diaphragm,<br />

EPDM O-rings, True Union threaded ends.<br />

Tube ID<br />

1/4"<br />

3/8"<br />

WEIGHTS LBS.<br />

PVC PP PVDF<br />

0.5 0.4 0.6<br />

0.5 0.4 0.6<br />

80°C<br />

176°F<br />

90°C<br />

194°F<br />

25<br />

25<br />

100°C<br />

212°F<br />

15<br />

15<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 11


SB 10/11 Series<br />

Back Pressure/<br />

Relief Valves<br />

The <strong>Chemline</strong> SB Series Back Pressure/Relief Valve has<br />

two functions. As a back pressure valve, installed in-line<br />

downstream of a pump, the back pressure below the<br />

metering pump is maintained. When installed in the<br />

branch of a tee it is a pressure relief valve. The valve stays<br />

closed until inlet pressure reaches the set pressure which<br />

is adjusted by turning the spring tensioning bolt. Inlet<br />

pressure acts on the Teflon ®control diaphragm opening<br />

the valve, allowing excess pressure to flow downwards<br />

through the orifice.<br />

The SB10/11 Series is very sensitive to pressure changes<br />

<strong>and</strong> requires low overpressure to fully open. It is<br />

designed for clean fluids only.<br />

Sensitive <strong>and</strong> Reliable<br />

Designed for Long Life<br />

True Union Ends<br />

Features<br />

True Union Ends<br />

● Easy installation <strong>and</strong> maintenance<br />

● Eliminate chemical leakage problems common with<br />

old fashioned threaded connections<br />

Long Cycling Life<br />

● Dynamic seal is Teflon ® bonded EPDM for high<br />

chemical resistance<br />

● This moulded diaphragm is designed for superior<br />

sealing <strong>and</strong> flex life<br />

Designed for Superior Performance<br />

● Valves are hydraulically designed for low hysteresis<br />

(“backlash”) <strong>and</strong> to eliminate chatter<br />

● Low overpressure to fully open<br />

● Sensitive to pressure changes<br />

Technical<br />

Set Pressure Ranges:<br />

● SB10 – 3 to 60 psi<br />

● SB11 – 7 to 150 psi<br />

– The only difference between SB10 <strong>and</strong> SB11 is the<br />

strength of spring<br />

Maximum Viscosity:<br />

● 120cP is maximum recommended service viscosity<br />

1 For ChemFlare TM end connectors, consult <strong>Chemline</strong>.<br />

2 PP <strong>and</strong> PVDF spigot ends have DIN dimensions <strong>and</strong> will butt fuse<br />

directly to <strong>Chemline</strong> PP <strong>and</strong> PVDF piping systems.<br />

12 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

Your Pipeline To Quality<br />

PVC, PP, PVDF<br />

SERIES: SB10 <strong>and</strong> SB11<br />

SIZES: 3/8" – 2"<br />

ENDS: True Union Socket, Threaded or<br />

ChemFlare TM1<br />

Spigot 2 Bodies with Plain, Socket,<br />

Threaded or Flanged ends<br />

DIAPHRAGM: Teflon ® Bonded EPDM<br />

SEALS: EPDM, FPM (Viton ®)<br />

Spring<br />

Tensioning<br />

Bolt<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008


Over Pressure (psi)<br />

SB 10/11 Back Pressure/Relief Valves<br />

OVER PRESSURE VS. FLOW RATE<br />

The curves show the relationship between the over<br />

pressure (inlet pressure above the set pressure) <strong>and</strong><br />

the approximate flow rate through the valve for<br />

water at 20 O C (68 O F). These values vary depending on:<br />

● The configuration of the piping <strong>and</strong> the pressure<br />

losses associated with it.<br />

● The fluid if not water at 20 O C (68 O F).<br />

● Whether the pressure is rising or falling. Hysteresis is<br />

approximately 4 psi.<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

VALVE SIZES 3/4" <strong>and</strong> 1"<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

SB 11<br />

SB 10<br />

5 10 15 20 25 30 35 40 45 50 55<br />

Over Pressure (psi)<br />

Over Pressure (psi)<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

VALVE SIZES 3/8" <strong>and</strong> 1/2"<br />

SB 10<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14<br />

<strong>Flow</strong> Rate (USGPM)<br />

VALVE SIZES 1-1/4", 1-1/2" <strong>and</strong> 2"<br />

5 10 15 20 25 30 35 40 45 50 55 60 65 70<br />

<strong>Flow</strong> Rate (USGPM) <strong>Flow</strong> Rate (USGPM)<br />

ChemFlare TM Ends<br />

● For connection to<br />

Teflon ® tube. Leak-free<br />

connections for<br />

difficult services such as<br />

sodium hypochlorite<br />

Optional Pressure Gauge<br />

● For inlet <strong>and</strong>/or outlet<br />

SB 11<br />

SB 11<br />

SB 10<br />

TYPICAL DOSING SYSTEM SCHEMATIC<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 13


SB 10/11 Back Pressure/Relief Valves<br />

8<br />

H<br />

A<br />

2<br />

3<br />

11b<br />

12b<br />

4<br />

14<br />

11a<br />

16<br />

12a<br />

14 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

D<br />

12c 12d 5c 1<br />

L<br />

TU<br />

True Union Body<br />

L SP L L S L T<br />

F<br />

18<br />

I<br />

s<br />

10<br />

9<br />

7a<br />

7b<br />

6<br />

5a<br />

13<br />

5b<br />

17<br />

OTHER ENDS<br />

PARTS ▲ Recommended Spare Parts<br />

No. Part Pcs. Materials<br />

1 Body 1 PVC, PP, PVDF<br />

2 Bonnet 1 PPG<br />

3 Spring 1 Galvanized Steel<br />

4▲ Control 1 Teflon ® PTFE<br />

Diaphragm bonded EPDM<br />

5a▲ Piston 1 PVC, PP, PVDF<br />

5b▲ Seat 1 EPDM, FPM(Viton ®)<br />

5c▲ Seat Retainer 1 PVC, PP, PVDF<br />

6 Lower Spring 1 Cad. Plated<br />

Retainer Steel<br />

7a Upper Spring 1 Cad. Plated<br />

Retainer Steel<br />

7b Ball 1 304 SS<br />

8 Spring Tensioning 1 304 SS<br />

Bolt<br />

9 Lock Nut 1 304 SS<br />

10 Spring Bolt Cap 1 PE<br />

11a▲ Piston Bolt 1 304 SS<br />

11b Ball 1 304 SS<br />

12a Bolt/Nut Cap 8/12 1 PE<br />

12b Hex Bolt 4/6 1 304 SS<br />

12c Hex Nut 4/6 1 304 SS<br />

12d Washer 8/12 1 304 SS<br />

13 Spacer Disc 1 PVC, PP, PVDF<br />

14 Pressure Plate 1 Cad. Plated<br />

Steel<br />

16 Union Nut 2 PVC, PP, PVDF<br />

17 End Connector 2 PVC, PP, PVDF<br />

18▲ Face O-Ring 2 EPDM, FPM(Viton ®)<br />

11/2" size / 3/4" to 2" sizes<br />

Spigot Body ChemFlareTM Socket<br />

Threaded<br />

Flanged<br />

DIMENSIONS INCHES<br />

Size D H A ISLSP LCF A<br />

3/8" 3.2 6.9 1.0 0.6 5.7<br />

–<br />

1/2" 3.2 6.9 1.0 0.6 5.7<br />

8.3<br />

3/4" 4.2 8.0 1.5 0.7 6.9<br />

1" 4.2 8.0 1.5 0.9 6.9<br />

1-1/4" 5.8 10.3 2.2 1.0 8.8<br />

1-1/2" 5.8 10.3 2.2 1.2 8.8<br />

2" 5.8 10.3 2.2 1.5 9.6<br />

‡<br />

WEIGHTS LB. Cv VALUES<br />

PVC PP <strong>and</strong> PVDF<br />

USGPM <strong>Flow</strong><br />

LTU†<br />

LS LT LF<br />

LSP* LTU† PVC PP PVDF at 1 psi △P<br />

6.5<br />

7.4 7.2 4.5<br />

0.9 5.7 ** 1.8 1.5 2.2 2.1<br />

6.8<br />

8.0 7.8 6.3<br />

0.9 5.7 7.1 1.9 1.6 2.4 3.0<br />

8.3<br />

9.3 8.9 7.4 9.7 1.4 6.9 8.4 4.1 3.5 4.6 6.6<br />

8.5<br />

9.6 9.3 7.4 10.2 1.4 6.9 8.7 4.2 3.5 4.7 8.7<br />

10.9 11.6 11.2 9.2 – 2.1 8.8 10.9 11.0 9.0 12.0 18.0<br />

11.1 12.2 11.5 9.5 – 2.1 8.8 11.2 11.2 9.2 12.2 20.0<br />

11.3 12.9 12.0 10.0 – 2.1 9.6 13.2 11.4 9.4 12.4 21.4<br />

†True Union Bodies come st<strong>and</strong>ard with socket ends. Threaded union ends are available. ** Consult <strong>Chemline</strong>.<br />

*Spigot bodies are used for non union socket, threaded or flanged ends. All spigot ends have metric dimensions <strong>and</strong> the PP <strong>and</strong> PVDF spigots<br />

butt fuse directly to <strong>Chemline</strong> PP <strong>and</strong> PVDF piping. ‡ Tube size can be reduced to 1/4" tube, LCF = 7.74" for 1/4", 8.26" for 3/8".<br />

L CF<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008


SB 10/11 Back Pressure/Relief Valves<br />

MAXIMUM PRESSURES PSI<br />

PVC PP PVDF<br />

20°C 30°C 40°C 50°C 30°C 40°C 50°C 60°C 70°C 30°C 50°C 70°C 80°C<br />

Size 68°F 86°F 104°F 122°F 86°F 104°F 122°F 140°F 158°F 86°F 122°F 158°F 176°F<br />

3/8" 150 105 60 15 150 90 60 37 15 150 100 60 45<br />

1/2" 150 105 60 15 150 90 60 37 15 150 100 60 45<br />

3/4" 150 105 60 15 150 90 60 37 15 150 100 60 45<br />

1" 150 105 60 15 150 90 60 37 15 150 100 60 45<br />

1-1/4" 150 105 60 15 150 90 60 37 15 150 100 60 45<br />

1-1/2" 150 105 60 15 150 90 60 37 15 150 100 60 45<br />

2" 150 105 60 15 150 90 60 37 15 150 100 60 45<br />

Temperature Ranges: PVC 0 to 50°C (32 to 122°F), PP –20 to 70°C (–4 to 158°F), PVDF –40 to 100°C (–40 to 212°F).<br />

ORDERING EXAMPLE<br />

<strong>Chemline</strong> Back<br />

Pressure/Relief Valves<br />

Pressure SB10 – 3 to 60 psi<br />

Range SB11 – 7 to 150 psi<br />

Body Material A –PVC B –PP K – PVDF<br />

Example: <strong>Chemline</strong> SB 11 Series, PVC, 1/2" diameter, FPM (Viton ®) seals, Union socket ends.<br />

x = 4 for 1/4", 6 for 3/8", 8 for 1/2", 12 for 1" ID tube connections.<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

SB11 A 005 V U<br />

Size 003 –3/8" 005 –1/2" 007 –3/4" 010 –1"<br />

012 – 1-1/4" 015 – 1-1/2" 020 –2"<br />

Elastomers E – EPDM V – FPM (Viton ®)<br />

Ends S – Socket T – Threaded F – Flanged U – Union Socket<br />

CFx – ChemFlare TM Blank – Spigot (Butt)<br />

90°C<br />

194°F<br />

30<br />

30<br />

30<br />

30<br />

30<br />

30<br />

30<br />

OPTION<br />

● Integral Pressure Gauge – for inlet<br />

<strong>and</strong>/or outlet<br />

100°C<br />

212°F<br />

15<br />

15<br />

15<br />

15<br />

15<br />

15<br />

15<br />

SAMPLE SPECIFICATION<br />

– All Back Pressure/Relief Valves in PVC, PP or PVDF shall be <strong>Chemline</strong> SB10 or SB11 Series or equal in sizes 1/2" to 2". SB10<br />

shall have inlet set pressure range of 3 to 60 psi <strong>and</strong> SB11 shall have an inlet set pressure range of 7 to 150 psi. All valves<br />

shall have a maximum inlet pressure rating of 150 psi. Valves shall be suitable for aggressive clean non scaling chemicals.<br />

– All exposed external metal parts including spring tensioning bolt <strong>and</strong> body bolts shall be 304 stainless steel covered with<br />

polyethylene caps.<br />

– All valves shall have a large Teflon ® coated control diaphragm to fully open at no more than 10-15% over pressure.<br />

– Static seals shall be EPDM or FPM (Viton ®).<br />

– Socket ends 1/2" to 2" shall be Schedule 80 <strong>and</strong> conform to ASTM D-2467.<br />

– Threaded ends 1/2" to 2" shall be Schedule 80 <strong>and</strong> conform to ASTM D-2464.<br />

– Butt fusion ends in PP <strong>and</strong> PVDF shall be compatible with <strong>Chemline</strong> metric polypropylene <strong>and</strong> PVDF piping systems.<br />

– Flanged ends shall be ANSI Class 150.<br />

– PVC compound shall have an ASTM cell classification 13463-A, with minimum suffix "A" designation for chemical<br />

resistance as per ASTM D-1784.<br />

– All polypropylene material shall conform to ASTM D-4101 PP 0211B67272 material requirements.<br />

– All PVDF material shall be unpigmented conforming to ASTM D-3222 Type 2 suspension resin material requirements <strong>and</strong><br />

also with USDA Title 21, Chapter I, Part 177.2510 requirements for contact with food.<br />

– All valves shall have chemical resistant labels permanently marked with manufacturing number to provide production level<br />

traceability.<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 15


SB 12 Series<br />

Back Pressure/<br />

Relief Valves<br />

The <strong>Chemline</strong> SB Series Back Pressure/Relief Valve has two<br />

functions. As a back pressure valve, installed in-line<br />

downstream of a pump, the back pressure below the<br />

metering pump is maintained. When installed in the<br />

branch of a tee it is a pressure relief valve. The valve stays<br />

closed until inlet pressure reaches the set pressure which<br />

is adjusted by turning the spring tensioning bolt. Inlet<br />

pressure acts upward against the piston allowing excess<br />

pressure to flow upwards through the orifice.<br />

The SB12 Series has a built-in check valve function,<br />

desirable for dosing applications. It is not so sensitive as<br />

to open with every pulsation from a metering pump.<br />

Designed for Long Life<br />

Ideal for Chemical Dosing Systems<br />

Built-in Check Feature<br />

Features<br />

True Union Ends<br />

● Easy installation <strong>and</strong> maintenance<br />

● Eliminate chemical leakage problems common with<br />

old fashioned threaded connections<br />

Long Cycling Life<br />

● Dynamic seal is Teflon ® bonded EPDM for high<br />

chemical resistance<br />

● This moulded diaphragm is designed for superior<br />

sealing <strong>and</strong> flex life<br />

Superior Performance in Dosing Systems<br />

● Valves are hydraulically designed for very low<br />

hysteresis (“backlash”) <strong>and</strong> to eliminate chatter<br />

● Built-in check (non-return) function<br />

● Valve opening depends on inlet pressure only <strong>and</strong> is<br />

uneffected by changes in downstream (back) pressure<br />

Technical<br />

Set Pressure Ranges:<br />

● 1/2" to 2" – 5 to 150 psi<br />

● 2-1/2" <strong>and</strong> 3" – 7.5 to 150 psi*<br />

● 4" – 7.5 to 90 psi*<br />

Maximum Viscosity:<br />

● 120cP is maximum recommended service viscosity<br />

* Optional 4 to 60 psi range springs are available for 2-1/2" to 4" sizes.<br />

1 For ChemFlare TM end connectors, consult <strong>Chemline</strong>.<br />

2 PP <strong>and</strong> PVDF spigot ends have DIN dimensions <strong>and</strong> will butt fuse<br />

directly to <strong>Chemline</strong> PP <strong>and</strong> PVDF piping systems.<br />

16 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

Your Pipeline To Quality<br />

PVC, PP, PVDF<br />

SIZES: 3/8" – 4"<br />

ENDS: True Union Socket, Threaded or<br />

ChemFlare TM1<br />

Spigot 2 Bodies with Plain, Socket,<br />

Threaded or Flanged ends<br />

DIAPHRAGM: Teflon ® Bonded EPDM<br />

SEALS: EPDM, FPM (Viton ®)<br />

Spring<br />

Tensioning<br />

Bolt<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008


Over Pressure (psi) Over Pressure (psi) Over Pressure (psi)<br />

SB 12 Back Pressure/Relief Valves<br />

OVER PRESSURE VS. FLOW RATE<br />

The curves show the relationship between the over<br />

pressure (inlet pressure above the set pressure) <strong>and</strong><br />

the approximate flow rate through the valve for<br />

water at 20 O C. These values will vary depending on:<br />

● The configuration of the piping <strong>and</strong> the pressure<br />

losses associated with it.<br />

● The fluid if not water at 20 O C.<br />

● Whether the pressure is rising or falling. Hysteresis<br />

is approximately 4 psi.<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

VALVE SIZES 3/8" <strong>and</strong> 1/2"<br />

1 2 3 4 5 6 7 8 9 10 11<br />

2 4 6 8 10 12 14 16 18 20 22<br />

5 10 15 20 25 30 35 40 45 50 55<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

<strong>Flow</strong> Rate (USGPM)<br />

VALVE SIZES 3/4" <strong>and</strong> 1"<br />

<strong>Flow</strong> Rate (USGPM)<br />

VALVE SIZES 1-1/4", 1-1/2" <strong>and</strong> 2"<br />

<strong>Flow</strong> Rate (USGPM)<br />

Over Pressure (psi)<br />

Over Pressure (psi)<br />

Over Pressure (psi)<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

VALVE SIZE 2-1/2"<br />

st<strong>and</strong>ard 7.5 to150 psi spring<br />

optional 4 to 60 psi spring<br />

10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />

VALVE SIZE 3"<br />

st<strong>and</strong>ard 7.5 to 150 psi spring<br />

<strong>Flow</strong> Rate (USGPM)<br />

optional 4 to 60 psi spring<br />

20 40 60 80 100 120 140 160 180 200 220 240 260 280<br />

VALVE SIZE 4"<br />

st<strong>and</strong>ard 7.5 to 90 psi spring<br />

<strong>Flow</strong> Rate (USGPM)<br />

optional 4 to 60 psi spring<br />

20 40 60 80 100 120 140 160 180 200 220 240 260 280<br />

<strong>Flow</strong> Rate (USGPM)<br />

ChemFlare TM Ends<br />

● For connection to<br />

Teflon ® tube. Leak-free<br />

connections for difficult<br />

services such as sodium<br />

hypochlorite<br />

Optional Pressure Gauge<br />

● For inlet <strong>and</strong>/or outlet<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 17


SB 12 Relief Valves 1/2" – 2"<br />

H<br />

A<br />

8<br />

9<br />

12a<br />

12b<br />

14<br />

13<br />

5a<br />

18 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

17 16 12c 12d 5b 1 18<br />

D<br />

L TU<br />

True Union Body<br />

MAXIMUM PRESSURES PSI<br />

PVC PP PVDF<br />

Size<br />

L SP L L S L T<br />

F<br />

20°C<br />

68°F<br />

30°C<br />

86°F<br />

40°C<br />

104°F<br />

50°C<br />

122°F<br />

30°C<br />

86°F<br />

40°C<br />

104°F<br />

7b<br />

IS<br />

10<br />

2<br />

7a<br />

3<br />

6<br />

4<br />

OTHER ENDS<br />

DIMENSIONS INCHES<br />

WEIGHTS LB. Cv VALUES<br />

PVC PP <strong>and</strong> PVDF<br />

USGPM <strong>Flow</strong><br />

Size D H A ISLTU† LSP* LS LT LF LCF A LSP* LTU† PVC PP PVDF at 1 psi △P<br />

3/8" 3.2 6.9 1.0 0.6 6.5 5.7 7.4 7.2 4.5 – 0.9 5.7 ** 1.8 1.5 2.2 2.1<br />

1/2" 3.2 6.9 1.0 0.6 6.8 5.7 8.0 7.8 6.3 8.3 0.9 5.7 7.1 1.9 1.6 2.4 3.0<br />

3/4" 4.2 8.0 1.5 0.7 8.3 6.9 9.3 8.9 7.4<br />

1.4 6.9 8.4 4.1 3.5 4.6 6.6<br />

1" 4.2 8.0 1.5 0.9 8.5 6.9 9.6 9.3 7.4<br />

1.4 6.9 8.7 4.2 3.5 4.7 8.7<br />

1-1/4" 5.8 10.3 2.2 1.0 10.9 8.8 11.6 11.2 9.2<br />

2.1 8.8 10.9 11.0 9.0 12.0 18.0<br />

1-1/2" 5.8 10.3 2.2 1.2 11.1 8.8 12.2 11.5 9.5<br />

2.1 8.8 11.2 11.2 9.2 12.2 20.0<br />

2" 5.8 10.3 2.2 1.5 11.3 9.6 12.9 12.0 10.0<br />

2.1 8.8 13.2 11.4 9.4 12.4 21.4<br />

† True Union bodies come st<strong>and</strong>ard with socket ends. Threaded union ends are available. ** Consult <strong>Chemline</strong>.<br />

* Spigot bodies are used for non union socket, threaded or flanged ends. All spigot ends have metric dimensions <strong>and</strong> the PP <strong>and</strong> PVDF spigots<br />

butt fuse directly to <strong>Chemline</strong> PP <strong>and</strong> PVDF piping. ‡ Tube size can be reduced to 1/4" tube, LCF = 7.74" for 1/4", 8.26" for 3/8".<br />

‡<br />

9.7<br />

10.2<br />

–<br />

–<br />

–<br />

50°C<br />

122°F<br />

1/2"- 2" 150 105 60 15 150 90 60 37.5 15 150 100 60 45 30 15<br />

60°C<br />

140°F<br />

70°C<br />

158°F<br />

30°C<br />

86°F<br />

50°C<br />

122°F<br />

Temperature Ranges: PVC 0 to 50°C (32 to 122°F), PP –20 to 70°C (–4 to 158°F), PVDF –40 to 100°C (–40 to 212°F).<br />

PARTS ▲ Recommended Spare Parts<br />

No. Part Pcs. Materials<br />

1 Body 1 PVC, PP, PVDF<br />

2 Bonnet 1 PPG<br />

3 Spring 1 Galvanized Steel<br />

4▲ Control 1 Teflon<br />

1 1/2" size / 3/4" to 2" sizes<br />

® PTFE<br />

Diaphragm bonded EPDM<br />

5a▲ Piston 1 PVC, PP, PVDF<br />

5b▲ Seat 1 EPDM, FPM(Viton ®)<br />

6 Lower Spring<br />

Retainer<br />

1 PPG<br />

7a Upper Spring 1 Cad. Plated<br />

Retainer Steel<br />

7b Ball 1 304 SS<br />

8 Spring Tensioning<br />

Bolt<br />

1 304 SS<br />

9 Lock Nut 1 304 SS<br />

10 Spring Bolt Cap 1 PE<br />

12a Bolt/Nut Cap 8/121 PE<br />

12b Hex Bolt 4/61 304 SS<br />

12c Hex Nut 4/61 304 SS<br />

12d Washer 8/121 304 SS<br />

13 Spacer Disc 1 PVC, PP, PVDF<br />

14 Pressure Plate 1 PP<br />

16 Union Nut 2 PVC, PP, PVDF<br />

17 End Connector 2 PVC, PP, PVDF<br />

18▲ Face O-Ring 2 EPDM, FPM(Viton ®)<br />

Spigot Body ChemFlareTM Socket<br />

Threaded<br />

Flanged<br />

70°C<br />

158°F<br />

80°C<br />

176°F<br />

L CF<br />

90°C<br />

194°F<br />

100°C<br />

212°F<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008


SB 12 Relief Valves 2-1/2" – 4"<br />

H<br />

A<br />

L S<br />

10<br />

12a<br />

12b<br />

Ends S – Socket T – Threaded F – Flanged U – Union Socket<br />

CFx – ChemFlare TM Blank – Spigot (Butt)<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

2<br />

6<br />

13<br />

14<br />

1<br />

5b<br />

D<br />

5c<br />

12c<br />

LSP<br />

Spigot Body<br />

Socket Threaded<br />

DIMENSIONS INCHES<br />

PVC PP <strong>and</strong> PVDF<br />

Size A D H LS LT LF ISP LSP*<br />

2-1/2" 2.7 6.9 11.1 14.5 14.0 10.9 2.1 11.2<br />

3" 3.0 7.9 12.2 16.0 15.5 12.2 3.1 14.2<br />

4" 3.7 9.8 14.2 – – 13.8 3.3 16.5<br />

L T<br />

I<br />

SP<br />

8<br />

9<br />

7<br />

3<br />

12d<br />

4<br />

5a<br />

L F<br />

Flanged<br />

PARTS ▲ Recommended Spare Parts<br />

No. Part Pcs. Materials<br />

1 Body 1 PVC, PP, PVDF<br />

2 Bonnet 1 PPG<br />

3 Spring 1 Galvanized Steel<br />

4▲ Control 1 Teflon ® PTFE<br />

Diaphragm bonded EPDM<br />

5a▲ Piston 2 PVC, PP, PVDF<br />

5b▲ Seat 1 EPDM, FPM(Viton ®)<br />

5c▲ Seat Retainer 1 PVC, PP, PVDF<br />

6 Lower Spring 1 PPG<br />

Retainer<br />

7 Upper Spring 1 304 SS<br />

Retainer<br />

8 Spring Tensioning 1 304 SS<br />

Bolt<br />

9 Lock Nut 1 304 SS<br />

10 Spring Bolt Cap 1 PE<br />

12a Hex Bolt/Nut Cap 20 PE<br />

12b Hex Bolt/Stud 12* 304 SS<br />

12c Hex Nut 20 304 SS<br />

12d Washer 20 304 SS<br />

13 Spacer Disc 1 PVC, PP, PVDF<br />

14 Spacer O ring 1 EPDM, FPM(Viton ®)<br />

* 2 large upper bolts, 2 shorter lower bolts, 8 studs.<br />

WEIGHTS LB. Cv VALUES<br />

USGPM <strong>Flow</strong><br />

PVC PP PVDF at 1 psi △P<br />

20.9 15.4 24.6 41<br />

26.4 23.8 30.8 63<br />

33.0 26.4 37.4 98<br />

* All spigot ends have DIN dimensions <strong>and</strong> the PP <strong>and</strong> PVDF spigots may be butt fused directly to <strong>Chemline</strong> PP <strong>and</strong> PVDF piping systems.<br />

ORDERING EXAMPLE<br />

<strong>Chemline</strong> Back<br />

Pressure/Relief Valves<br />

Body Material A –PVC B –PP K – PVDF<br />

SB12 A<br />

005 V U<br />

Size 003 –3/8" 005 –1/2" 007 –3/4"<br />

010 –1" 012 – 1-1/4" 015 – 1-1/2"<br />

020 –2" 025 – 2-1/2" 030 –3" 040 –4"<br />

Elastomers E – EPDM V – FPM (Viton ®)<br />

Example: <strong>Chemline</strong> SB 12 Series, PVC, 1/2" diameter, FPM (Viton ®) seals, Union socket ends.<br />

x = 4 for 1/4", 6 for 3/8", 8 for 1/2", 12 for 1" ID tube connections.<br />

OPTIONS<br />

● 4–60 psi Pressure Range springs for<br />

2-1/2" to 4" valves<br />

● Integral Pressure Gauge – for inlet <strong>and</strong>/or<br />

outlet<br />

● Bodies in 316 Stainless Steel <strong>and</strong> Teflon ® PTFE<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 19


Pressure<br />

Regulating<br />

(Reducing)<br />

Valves<br />

The <strong>Chemline</strong> SR 50 Series Pressure Regulating<br />

(Reducing) Valves maintains a set downstream<br />

pressure independent of higher variable upstream<br />

pressures. As downstream pressure increases<br />

reaching the set pressure, the valve closes. It opens<br />

as soon as the downstream pressure decreases<br />

below set pressure.<br />

The SR 50 is sensitive <strong>and</strong> provides precise control.<br />

One application is to protect filters from damaging<br />

pressure surges.<br />

True Union Ends<br />

Designed for Long Life<br />

Sensitive <strong>and</strong> Reliable<br />

Features<br />

True Union Ends<br />

● Easy installation <strong>and</strong> maintenance<br />

● Eliminate chemical leakage problems common with<br />

old fashioned threaded connections<br />

Long Cycling Life<br />

● Dynamic seal is Teflon ® bonded EPDM for high<br />

chemical resistance<br />

● This moulded diaphragm is designed for superior<br />

sealing <strong>and</strong> flex life<br />

Designed for Superior Performance<br />

● Designed for minimum hysteresis<br />

● Seat is hydraulically designed to eliminate chatter<br />

Technical<br />

Downstream Set Pressure Ranges:<br />

● 1/2" to 2" – 15 to 130 psi<br />

● 2-1/2" <strong>and</strong> 3" – 15 to 90 psi<br />

Maximum Viscosity:<br />

● 120cP is maximum recommended service viscosity<br />

1 For ChemFlare TM end connectors, consult <strong>Chemline</strong>.<br />

2 PP <strong>and</strong> PVDF spigot ends have DIN dimensions <strong>and</strong> will butt fuse<br />

directly to <strong>Chemline</strong> PP <strong>and</strong> PVDF piping systems.<br />

3 316 SS <strong>and</strong> Teflon ® PTFE bodies are also available. Consult <strong>Chemline</strong>.<br />

20 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

Your Pipeline To Quality<br />

PVC, PP, PVDF 3<br />

SERIES: SR50<br />

SIZES: 3/8" – 3"<br />

ENDS: True Union Socket, Threaded or<br />

ChemFlare TM1<br />

Spigot 2 Bodies with Plain, Socket,<br />

Threaded or Flanged ends<br />

DIAPHRAGM: Teflon ® Bonded EPDM<br />

SEALS: EPDM, FPM (Viton ®)<br />

Spring<br />

Tensioning<br />

Bolt<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008


Pressure below Set Value (psi) Pressure below Set Value (psi)<br />

Pressure Regulating Valves<br />

HOW THEY WORK<br />

The SR 50 controls downstream pressure, which must<br />

always be below the inlet pressure. It is normally<br />

open until the downstream pressure (which acts on<br />

the control diaphragm) reaches the set pressure,<br />

adjustable with the spring tensioning bolt. At this<br />

point the valve closes. It opens again as soon as<br />

downstream pressure decreases slightly below the<br />

set pressure.<br />

The large diaphragm provides for sensitive <strong>and</strong><br />

precise control. The valve seat opens <strong>and</strong> closes until<br />

a balance is achieved between the spring force (set<br />

pressure) <strong>and</strong> the downstream pressure.<br />

WORKING PRESSURE VS. FLOW RATE<br />

The curves show the relationship between the<br />

downstream pressure below set pressure <strong>and</strong> the<br />

approximate flow rate through the valve for water<br />

at 20 O C (68 O F). These values will vary depending on:<br />

● The configuration of the piping <strong>and</strong> the pressure<br />

losses associated with it.<br />

● The fluid if not water at 20 O C (68 O F).<br />

● Whether the pressure is rising or falling. Hysteresis<br />

is approximately 3 psi.<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

0<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

0<br />

VALVE SIZES 1/2"<br />

0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5<br />

2 4 6 8 10 12 14 16 18 20 22<br />

<strong>Flow</strong> Rate (USGPM)<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

<strong>Flow</strong> Rate (USGPM)<br />

VALVE SIZES 3/4" <strong>and</strong> 1"<br />

Pressure below Set Value (psi)<br />

Downstream Pressure below Set Value (psi)<br />

Downstream Pressure below Set Value (psi)<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

0<br />

50<br />

45<br />

40<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0 0<br />

50<br />

45<br />

40<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0 0<br />

VALVE SIZES 1-1/4", 1-1/2" <strong>and</strong> 2"<br />

5 10 15 20 25 30 35 40 45 50 55<br />

VALVE SIZE 2-1/2"<br />

<strong>Flow</strong> Rate (USGPM)<br />

10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />

VALVE SIZE 3"<br />

<strong>Flow</strong> Rate (USGPM)<br />

20 40 60 80 100 120 140 160 180 200 220 240 260 280<br />

<strong>Flow</strong> Rate (USGPM)<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 21


Pressure Regulating Valves 1/2" – 2"<br />

H<br />

A<br />

L SP<br />

12d<br />

13<br />

5a<br />

22 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

8<br />

9<br />

7b<br />

12a<br />

Spigot Body<br />

12b<br />

17 16 12c 12d 5c 5b 14c 14b<br />

L F<br />

D<br />

LTU<br />

True Union Body<br />

OTHER ENDS<br />

L S<br />

Socket<br />

1<br />

L CF<br />

18<br />

Flanged ChemFlare TM<br />

10<br />

2<br />

7a<br />

3<br />

11a<br />

11b<br />

6<br />

4<br />

14a<br />

14d<br />

l S<br />

PARTS ▲ Recommended Spare Parts<br />

No. Part Pcs. Materials<br />

1 Body 1 PVC, PP, PVDF<br />

2 Bonnet 1 PPG<br />

3 Spring 1 Galvanized Steel<br />

4▲ Control 1 Teflon ® PTFE<br />

Diaphragm bonded EPDM<br />

5a▲ Piston 1 PVC, PP, PVDF<br />

5b▲ Seat 1 EPDM,FPM(Viton ®)<br />

5c▲ Seat Retainer 1 PVC, PP, PVDF<br />

6 Lower Spring 1 PPG<br />

Retainer<br />

7a Upper Spring 1 Cad. Plated<br />

Retainer Steel<br />

7b Ball 1 304 SS<br />

8 Spring Tensioning 1 304 SS<br />

Bolt<br />

9 Lock Nut 1 304 SS<br />

10 Spring Bolt Cap 1 PE<br />

11a Piston Bolt 1 304 SS<br />

11b Piston Bolt Washer 1 304 SS<br />

12a Bolt/Nut Caps 8/12 1 PE<br />

12b Hex Bolt 4/6 1 304 SS<br />

12c Hex Nut 4/6 1 304 SS<br />

12d Washer 8/12 1 304 SS<br />

13 Piston Guide 1 PVC, PP, PVDF<br />

14a▲ Small Guide O-Ring 1 EPDM,FPM(Viton ®)<br />

14b▲ Large Guide O-Ring 1 EPDM,FPM(Viton ®)<br />

14c▲ Med. Guide O-Ring 1 EPDM,FPM(Viton ®)<br />

14d▲ Pilot Port O-Ring 1 EPDM,FPM(Viton ®)<br />

16 Union Nut 2 PVC, PP, PVDF<br />

17 End Connector 2 PVC, PP, PVDF<br />

18▲ Face O-Ring 2 EPDM,FPM(Viton ®)<br />

11/2" size / 3/4" to 2" sizes.<br />

DIMENSIONS INCHES<br />

WEIGHTS LB. Cv VALUES<br />

PVC PP <strong>and</strong> PVDF<br />

USGPM <strong>Flow</strong><br />

Size D H A ISLTU† LSP* LS LT LF LCF A LSP* LTU† PVC PP PVDF at 1 psi △P<br />

3/8" 3.2 6.9 1.0 0.6 6.5 5.7 7.4 7.2 4.5 – 0.9 5.7 ** 1.8 1.5 2.2 2.1<br />

1/2" 3.2 6.9 1.0 0.6 6.8 5.7 8.0 7.8 6.3 8.3 0.9 5.7 7.1 1.9 1.6 2.4 3.0<br />

3/4" 4.2 8.0 1.5 0.7 8.3 6.9 9.3 8.9 7.4<br />

1.4 6.9 8.4 4.1 3.5 4.6 6.6<br />

1" 4.2 8.0 1.5 0.9 8.5 6.9 9.6 9.3 7.4<br />

1.4 6.9 8.7 4.2 3.5 4.7 8.7<br />

1-1/4" 5.8 10.3 2.2 1.0 10.9 8.8 11.6 11.2 9.2<br />

2.1 8.8 10.9 11.0 9.0 12.0 18.0<br />

1-1/2" 5.8 10.3 2.2 1.2 11.1 8.8 12.2 11.5 9.5<br />

2.1 8.8 11.2 11.2 9.2 12.2 20.0<br />

2" 5.8 10.3 2.2 1.5 11.3 9.6 12.9 12.0 10.0<br />

2.1 9.6 13.2 11.4 9.4 12.4 21.4<br />

† True Union bodies come st<strong>and</strong>ard with socket ends. Threaded union ends are available. ** Consult <strong>Chemline</strong>.<br />

* Spigot bodies are used for non union socket, threaded or flanged ends. All spigot ends have metric dimensions <strong>and</strong> the PP <strong>and</strong> PVDF spigots<br />

butt fuse directly to <strong>Chemline</strong> PP <strong>and</strong> PVDF piping. ‡ Tube size can be reduced to 1/4" tube, LCF = 7.74" for 1/4", 8.26" for 3/8".<br />

MAXIMUM PRESSURES PSI<br />

PVC PP PVDF<br />

20°C 30°C 40°C 50°C 30°C 40°C 50°C 60°C 70°C 30°C 50°C 70°C 80°C 90°C 100°C<br />

Size 68°F 86°F 104°F 122°F 86°F 104°F 122°F 140°F 158°F 86°F 122°F 158°F 176°F 194°F 212°F<br />

1/2"– 2" 150 105 60 15 150 90 60 37.5 15 150 100 60 45 30 15<br />

Temperature Ranges: PVC 0 to 50°C (–32 to 122°F), PP –20 to 70°C (–4 to 158°F), PVDF –40 to 100°C (–40 to 212°F).<br />

‡<br />

9.7<br />

10.2<br />

–<br />

–<br />

–<br />

L T<br />

Threaded<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008


Pressure Regulating Valves 2-1/2", 3"<br />

H<br />

A<br />

10<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

2<br />

3a<br />

3b<br />

6<br />

4<br />

14<br />

13<br />

DIMENSIONS INCHES<br />

Size<br />

2-1/2"<br />

1<br />

12b<br />

D<br />

16 5c 5d 11c 5e 11b<br />

L SP<br />

Spigot Body<br />

3" 5.6 9.8 13.4 16.0 15.5 12.2 2.2 14.2 2.2<br />

† Plain spigot ends in PP <strong>and</strong> PVDF may be butt fused directly to <strong>Chemline</strong> PP <strong>and</strong> PVDF piping systems.<br />

ORDERING EXAMPLE<br />

<strong>Chemline</strong> Pressure<br />

Regulating Valves<br />

NON UNION ENDS<br />

12d<br />

I SP<br />

8<br />

9<br />

7a<br />

7b<br />

12d<br />

12b<br />

Socket Threaded Flanged<br />

A D H LS LT LF lS<br />

4.8 7.7 10.4 14.5 14.0 10.9 1.7<br />

Body Material A –PVC B –PP K – PVDF<br />

11a<br />

5a<br />

5b<br />

15<br />

12a<br />

PVC PP <strong>and</strong> PVDF<br />

SR50 A 005 V U<br />

Size 003 –3/8" 005 –1/2" 007 –3/4"<br />

010 –1" 012 – 1-1/4" 015 – 1-1/2"<br />

020 –2" 025 – 2-1/2" 030 –3"<br />

Elastomers E – EPDM V – FPM (Viton ®)<br />

Ends S – Socket T – Threaded F – Flanged U – Union Socket<br />

CFx – ChemFlare TM Blank – Spigot (Butt)<br />

Example: <strong>Chemline</strong> SR 50 Series, PVC, 1/2" diameter, FPM (Viton ®) seals, union socket ends.<br />

x = 4 for 1/4", 6 for 3/8", 8 for 1/2", 12 for 1" ID tube connections.<br />

LSP†<br />

11.2<br />

PARTS ▲ Recommended Spare Parts<br />

No. Part Pcs. Materials<br />

1 Body 1 PVC, PP, PVDF<br />

2 Bonnet 1 PPG<br />

3a/3b Spring Set 2 Galvanized Steel<br />

4▲ Control 1 Teflon ® PTFE<br />

Diaphragm bonded EPDM<br />

5a▲ Piston 1 PVC, PP, PVDF<br />

5b▲ Seat 1 EPDM,FPM(Viton ®)<br />

5c▲ Seat Retainer 1 PVC, PP, PVDF<br />

5d▲ Retainer Plug 1 PVC, PP, PVDF<br />

5e▲ Plug O-Ring 1 EPDM,FPM(Viton ®)<br />

6 Lower Spring 1 PPG<br />

Retainer<br />

7a Upper Spring 1 Cad. Plated<br />

Retainer Steel<br />

7b Ball 1 304 SS<br />

8 Tensioning Bolt 1 304 SS<br />

9 Lock Nut 1 304 SS<br />

10 Spring Bolt Cap 1 PE<br />

11a Piston Bolt 1 304 SS<br />

11b Piston Bolt Washer 1 304 SS<br />

11c Piston Nut 1 304 SS<br />

12a Bolt/Nut Cap 20 PE<br />

12b Bolt/Stud Set 121 304 SS<br />

12c Hex Nut 16 304 SS<br />

12d Washer 20 304 SS<br />

13 Piston Guide 1 PVC, PP, PVDF<br />

14▲ Guide O-Ring 1 EPDM,FPM(Viton ®)<br />

15 Base 1 PVC, PP, PVDF<br />

16 Base O-Ring 1 EPDM,FPM(Viton ®)<br />

1 2 large upper bolts, 2 shorter lower bolts, 8 studs.<br />

lSP<br />

1.7<br />

WEIGHTS LB.<br />

OPTIONS<br />

Optional Pressure Gauge<br />

● For inlet <strong>and</strong>/or outlet<br />

PVC PP PVDF<br />

27.5 26.2 31.0<br />

33.0 29.7 37.8<br />

ChemFlare TM Ends<br />

● For connection<br />

to Teflon ® tube.<br />

Leak-free<br />

connections for<br />

difficult services<br />

such as sodium<br />

hypochlorite<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 23


ChemFlareTM<br />

End Connectors<br />

All <strong>Chemline</strong> valves with True Union ends are<br />

available with ChemFlare TM end connections.<br />

ChemFlare TM is a long term leak-free connection<br />

design for difficult applications such as sodium<br />

hypochlorite 1 . These flared end connections are easy<br />

to install <strong>and</strong> allow for compact plumbing <strong>and</strong> a<br />

small footprint.<br />

They are available on <strong>Chemline</strong> True Union valves,<br />

flow meters <strong>and</strong> controls up to1" <strong>and</strong> will connect<br />

Teflon ® PFA tubing down to 1/4" size.<br />

Tubing must be flared using a mechanical flare tool<br />

or by heating <strong>and</strong> using a forming flare tool<br />

(preferred method). Consult <strong>Chemline</strong> for flare<br />

tools.<br />

Full Valve Working Pressure<br />

Easy Installation<br />

Low Down Time<br />

Features<br />

Weldless Design<br />

● Eliminates all fusion welds <strong>and</strong> glued joints<br />

● Threaded connection between flared end <strong>and</strong><br />

tube nut is not wetted<br />

Easy Installation<br />

● Flaring the tube ends is easy<br />

● Assembly is by h<strong>and</strong> 2<br />

Low Down Time<br />

● No welding or curing waiting time. The system<br />

may be pressure tested immediately.<br />

Minimum Dead Volume<br />

● The flared tubing connection has minimum dead<br />

volume desirable on sodium hypochlorite <strong>and</strong><br />

ultrapure applications<br />

1 For sodium hypochlorite applications <strong>Chemline</strong> recommends venting ball valves by<br />

drilling a hole on the upstream side of the ball in the closed position.<br />

2 ChemFlare TM fitting nuts should be h<strong>and</strong> tightened only.<br />

Use of a wrench can result in excessive tightening <strong>and</strong> stripped threads.<br />

24 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

Your Pipeline To Quality<br />

PVC, CPVC, PP, PVDF<br />

SERIES: ChemFlareTM SIZES: 1/2", 3/8", 3/4" <strong>and</strong> 1"<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008


ChemFlareTM End Connectors<br />

H1<br />

ITEM NUMBER SUFFIX<br />

ChemFlare TM<br />

End Connections<br />

Tube Size 2 4 –1/4" 6 –3/8"<br />

8 –1/2" 12 –3/4"<br />

16 –1"<br />

Example: ChemFlare TM end connections for 1/2" tubing.<br />

2 Tube size must be equal or smaller than the valve size.<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

A<br />

H2<br />

LCF<br />

MAXIMUM PRESSURES PSI<br />

PVC PP PVDF<br />

Valve Tube 20°C 30°C 40°C<br />

30°C 40°C 50°C<br />

50°C 70°C 80°C 90°C 100°C<br />

Size Size 68°F 86°F 104°F<br />

86°F 104°F 122°F<br />

122°F 158°F 176°F 194°F 212°F<br />

1/2"<br />

1/2"<br />

1/2"<br />

3/4"<br />

1"<br />

1<br />

DIMENSIONS INCHES<br />

Valve<br />

Size<br />

Tube<br />

Size A<br />

1/2"<br />

1/2"<br />

1/2"<br />

3/4"<br />

1"<br />

50°C<br />

60°C 70°C 30°C<br />

122°F<br />

140°F 158°F 86°F<br />

1/4" 150 105 60 15 150 90 60 37 15 150 100 60 45 30 15<br />

3/8" 150 105 60 15 150 90 60 37 15 150 100 60 45 30 15<br />

1/2" 150 105 60 15 150 90 60 37 15 150 100 60 45 30 15<br />

3/4" 111 105 60 15 107 90 60 37 15 107 100 60 45 30 15<br />

1" 77 72 60 15 72 67 60 37 15 72 62 52 43 30 15<br />

Temperature Ranges: PVC 0 to 60°C (32 to 140°F), PP –20 to 90°C (–4 to 194°F), PVDF –40 to 100°C (–40 to 212°F).<br />

1ChemFlareTM ends are available for reduced tube sizes down to 1/4". Tube nuts are always supplied with end connectors.<br />

1<br />

H1<br />

H2<br />

PVC<br />

H2<br />

PP/PVDF LCF<br />

1/4" 3.2 6.9 1.0 0.9 7.74<br />

3/8" 3.2 6.9 1.0 0.9 8.26<br />

1/2" 3.2 6.9 1.0 0.9 8.34<br />

3/4" 4.2 8.0 1.5 1.4 9.72<br />

1" 4.2 8.0 1.5 1.4 10.20<br />

SAMPLE SPECIFICATION<br />

– All Back Pressure/Relief Valves in PVC, PP or PVDF shall be <strong>Chemline</strong> SB10 or SB11 Series or equal in sizes 1/2" to 2". SB10<br />

shall have inlet set pressure range of 3 to 60 psi <strong>and</strong> SB11 shall have an inlet set pressure range of 7 to 150 psi. All valves<br />

shall have a maximum inlet pressure rating of 150 psi. Valves shall be suitable for aggressive, clean, non-scaling chemicals.<br />

– All valves shall have a large Teflon ® coated control diaphragm to fully open at 10-15% over pressure, provide low hysteresis<br />

(“backlash”) <strong>and</strong> no flutter.<br />

– Static seals shall be EPDM or FPM (Viton ® ).<br />

– End connections shall be ChemFlare TM design for connection to flared Teflon ® PFA tubing.<br />

– PVC compound shall have an ASTM cell classification 13463-A, with minimum suffix "A" designation for chemical resistance<br />

as per ASTM D-1784.<br />

– All polypropylene material shall conform to ASTM D-4101 PP 0211B67272 material requirements.<br />

– All PVDF material shall be unpigmented conforming to ASTM D-3222 Type 2 suspension resin material requirements <strong>and</strong><br />

also with USDA Title 21, Chapter I, Part 177.2510 requirements for contact with food.<br />

– All valves shall have chemical resistant labels permanently marked with manufacturing number to provide production level<br />

traceability.<br />

CF 8<br />

PVDF Tube<br />

Nuts not<br />

shown<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 25


Characterized<br />

Control Valves<br />

The <strong>Chemline</strong> E Series Characterized Control Valves provide<br />

extremely precise flow control of aggressive fluids. Valves<br />

flow characteristics (Cv vs. lift) follow theoretical linear or<br />

equal percentage curves through the entire range of stem<br />

travel. This is accomplished with precision made<br />

replaceable seats <strong>and</strong> plugs in a wide variety of Cv values.<br />

The Teflon ® bellows shaft seal provides almost frictionless<br />

stem movement <strong>and</strong> provides over 10 years of<br />

maintenance-free operation on aggressive chemical<br />

services1 .<br />

Precise & Sensitive Control<br />

Changeable Plugs & Seats<br />

Low Maintenance<br />

Features<br />

Precise <strong>and</strong> Sensitive Control<br />

● Predictable <strong>and</strong> repeatable control of corrosive fluids.<br />

These valves respond smoothly <strong>and</strong> quickly to small<br />

changes in signal. Deadb<strong>and</strong> <strong>and</strong> hysteresis is negligible.<br />

High Rangeability<br />

● Valve characteristics (flow rate vs. stem lift) follows the<br />

theoretical curves through the entire range of opening<br />

including extreme ends of travel<br />

100% Shutoff<br />

● Class IV leakage (rate is 0.01% of rated capacity<br />

according to ANSI B16.104-1976)<br />

Large Choice of Cv Values<br />

● 18 st<strong>and</strong>ard Cv’s from 0.11 to 105.00<br />

● Smaller Cv’s down to 0.003 are available<br />

Field Interchangeable Seats <strong>and</strong> Plugs<br />

● Valve Cv may be changed later if flow conditions change<br />

● Special materials are available<br />

Abrasion Resistant<br />

● Have outperformed metal valves on aggressive <strong>and</strong><br />

crystallizing services<br />

EE Series Electrically Actuated<br />

1 Service history references are available on request.<br />

26 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

Fibreglass<br />

Reinforced<br />

Polyester<br />

Actuator for<br />

external<br />

corrosion<br />

resistance <strong>and</strong><br />

light weight<br />

Your Pipeline To Quality<br />

PVC, PP, PVDF<br />

& Teflon ® PTFE<br />

SERIES: EK – Pneumatic<br />

EE – Electric<br />

SIZES: 1/2" – 4"<br />

EK Series with PVDF body <strong>and</strong> optional positioner<br />

Monobloc Thermoplastic Body<br />

Resists aggressive chemicals inside <strong>and</strong> out.<br />

Strong enough for metal piping systems.<br />

TYPE: Single Seat Globe or Needle Type<br />

ENDS: Flanged<br />

SHAFT SEAL: Teflon ® PTFE Bellows<br />

BODY SEAL: EPDM, FKM (Viton ® ), FEP<br />

Visual<br />

Position<br />

Indicator<br />

05/08 ©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

<strong>Chemline</strong> is a registered trade mark of <strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong>


©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

<strong>Flow</strong> Characteristic Curves <strong>and</strong> Valve Sizing<br />

Teflon ® PTFE Bellows Stem Seal:<br />

● Almost frictionless stem travel for sensitive operation <strong>and</strong> precise control<br />

● High Chemical Resistance – PTFE resists aggressive services<br />

● Long Cycling Life – Low maintenance – Safety<br />

Characterized Plug <strong>and</strong> Seat Set<br />

● A wide choice of seat/plugs with st<strong>and</strong>ard Cv values are available<br />

characterized either equal percentage or linear.<br />

● Globe Plugs are available for any special specified Cv value from 0.11 to 105.00<br />

● Seats <strong>and</strong> plugs are easily replaceable in the field. If operating conditions<br />

change, the valve Cv may be changed.<br />

VALVE SIZING GUIDELINES<br />

In general, for optimum system control, the valve should operate between 30% <strong>and</strong> 70% of stem stroke (valve opening).<br />

LINEAR<br />

For linear characteristics the required Cv’s should<br />

be between 30% <strong>and</strong> 70% of valve Cv.<br />

<strong>Flow</strong> Quality – % Cv<br />

Characterized Control Valves<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

20 40 60 80 100<br />

Valve Opening<br />

High Pressure Valve<br />

● Solid PVDF body with stainless steel<br />

armouring for working pressures up<br />

to 16 bar (230 psi)<br />

● PTFE stem packing, Titanium stem<br />

Chlorine Valve<br />

● Solid PVDF body, PTFE Stem Packing<br />

● Hastelloy bellows <strong>and</strong> shaft<br />

● Snifter connection to monitor stem<br />

seal<br />

EQUAL PERCENTAGE<br />

For equal percentage characteristic the required<br />

Cv’s should be between 5% <strong>and</strong> 25% of valve Cv.<br />

<strong>Flow</strong> Quantity – % Cv<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

Lime Slurry Valve<br />

● Special abrasion resistant<br />

design for lime slurry service<br />

● Stainless steel body<br />

● PTFE stem packing<br />

● CrNi coated trim<br />

Needle Valve<br />

● Needles are available linear<br />

characteristic in Hastelloy, Titanium,<br />

Tantalum or 316 SS with small Cv’s<br />

0.003 to 0.2<br />

20 40 60 80 100<br />

Valve Opening<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 27


Characterized Control Valves<br />

17<br />

20.2<br />

17.2<br />

22<br />

1<br />

21<br />

17.1<br />

3<br />

2<br />

6<br />

8<br />

9<br />

SEAL & TRIM PARTS<br />

No. Part Pcs. Materials<br />

1 Stem 1 SS 316Ti,<br />

Titanium,<br />

Hastelloy<br />

2 Bellows O-Ring 1 EPDM, FKM<br />

(Viton ®), FEP<br />

3 Bellows 1 Teflon ® PTFE<br />

6 Plug 1 PVC, PP,<br />

PVDF, PTFE<br />

8 Seat 1 PVC, PP,<br />

PVDF, PTFE<br />

9 Seat O-Ring 1 EPDM, FKM<br />

(Viton ®), FEP<br />

17 Guide Bushing 1 CPVC<br />

17.1 O-Ring 1 EPDM,<br />

FKM (Viton ®)<br />

17.2 Lock Ring 1 A2 SS<br />

20.2 Mounting Flange 1 SS 316Ti<br />

21 Wiper Ring 1 FKM (Viton ®)<br />

22 Set Screw1 1 PVDF<br />

1Only on valve sizes 1-1/4" to 4".<br />

Cv VALUES & MAXIMUM SHUTOFF PRESSURES – PVC/PP Valves VACUUM RESISTANCE ● 29.9 inches mercury<br />

Valve<br />

Size<br />

1/2"<br />

3/4"<br />

1"<br />

1-1/4"<br />

1-1/2"<br />

2"<br />

2-1/2"<br />

3"<br />

4"<br />

C v=<br />

0.11<br />

✓<br />

✓<br />

✓<br />

0.23<br />

✓<br />

✓<br />

✓<br />

0.46<br />

✓<br />

✓<br />

✓<br />

0.70<br />

✓<br />

✓<br />

✓<br />

1.20<br />

✓<br />

✓<br />

✓<br />

✓<br />

1.75<br />

✓<br />

✓<br />

✓<br />

✓<br />

Maximum Shut-off Pressure at 20 o C<br />

2.60<br />

✓<br />

✓<br />

✓<br />

✓<br />

90 psi 60 psi<br />

4.00 6.10 9.50 10.5 16.0 25.0 40.0 46.0 64.0 81.0 93.0<br />

WORKING PRESSURES PSI, for all valve sizes<br />

PVC PP PVDF PTFE<br />

✓<br />

✓<br />

✓<br />

Cv VALUES & MAXIMUM SHUTOFF PRESSURES – PVDF/PTFE Valves<br />

Maximum Shut-off Pressure at 20<br />

Cv= 0.11<br />

✓<br />

✓<br />

✓<br />

oC Valve<br />

150 psi 120 psi 90 psi 60 psi<br />

Size<br />

0.23 0.46 0.70 1.20 1.75 2.60 4.00 6.10 10.5 14.0 18.0 29.0 40.0 52.0 70.0 93.0 105.0<br />

1/2"<br />

✓ ✓ ✓ ✓ ✓ ✓<br />

3/4"<br />

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓<br />

1"<br />

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓<br />

1-1/4"<br />

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓<br />

1-1/2"<br />

✓ ✓ ✓ ✓ ✓<br />

2"<br />

✓ ✓ ✓ ✓ ✓<br />

2-1/2"<br />

✓ ✓ ✓ ✓ ✓<br />

3"<br />

✓ ✓ ✓ ✓ ✓<br />

4"<br />

✓ ✓ ✓ ✓ ✓ ✓<br />

40°C 50°C 60°C 50°C 60°C 70°C 80°C 40°C 60°C 80°C 100°C 120°C 130°C 40°C 60°C 80°C 140°C<br />

104°F 122°F 140°F 122°F 140°F 158°F 176°F 104°F 140°F 176°F 212°F 248°F 266°F 104°F 140°F 176°F 284°F<br />

90 50 15 90 70 50 30 150 115 90 70 45 30 150 115 90 90<br />

Temperature Ranges: PVC 0 to 60°C (32 to 140°F), CPVC 0 to 95°C (32 to 203°F), PP –20 to 80°C (–4 to 176°F), PVDF –40 to 100°C (–40 to 212°F).<br />

28 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />


EK Series Pneumatic – PVC & PP<br />

EK Series Pneumatically Actuated<br />

PVC or PP Moulded Body<br />

DIMENSIONS INCHES<br />

Size<br />

1/2"<br />

3/4"<br />

1"<br />

1-1/4"<br />

1-1/2"<br />

2"<br />

2-1/2"<br />

3"<br />

4"<br />

D<br />

8.7<br />

8.7<br />

8.7<br />

8.7<br />

8.7<br />

8.7<br />

13.0<br />

13.0<br />

13.0<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

H<br />

17.4<br />

17.5<br />

17.5<br />

17.8<br />

17.6<br />

17.7<br />

23.3<br />

23.3<br />

23.4<br />

L<br />

3.3<br />

3.7<br />

4.3<br />

5.3<br />

7.5<br />

7.9<br />

8.7<br />

9.4<br />

11.4<br />

Stroke<br />

0.6<br />

0.6<br />

1.0<br />

1.0<br />

1.0<br />

1.0<br />

1.6<br />

1.6<br />

1.6<br />

No.<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

8<br />

Bolt Holes<br />

Dia. BCD<br />

5/8" 2.38<br />

5/8" 2.75<br />

5/8" 3.12<br />

5/8" 3.50<br />

5/8" 3.88<br />

3/4" 4.75<br />

3/4" 5.49<br />

3/4" 6.00<br />

3/4" 7.50<br />

Actuator Type<br />

K220<br />

K220<br />

K220<br />

K220<br />

K220<br />

K220<br />

K330<br />

K330<br />

K330<br />

EK Series valves – FRP Actuator – 90 psi maximum supply air.<br />

The actuator will close the valve tightly against higher line pressure drops, up to 90 psi depending on the Cv.<br />

ACCESSORIES FOR EK SERIES<br />

Positioners – YT Series linear valve positioners are usually used<br />

on all EK Series pneumatically actuated control valves, They<br />

control actuator-valve stem position as a linear function of<br />

input signal, usually electronic (most often 4–20 mA) or<br />

sometimes pneumatic (3–15 psi). Valves with Cv 9.5 (PVC & PP<br />

valves) <strong>and</strong> Cv 10.5 (PVDF & PTFE valves) or lower may be<br />

operated with the 3–15 psi signal directly without a positioner,<br />

but the linearity is compromised. The st<strong>and</strong>ard units have<br />

epoxy coated aluminum enclosures but are available in 316<br />

stainless steel. All available models are attractively priced:<br />

● YT1200R 3–15 psi Pneumatic – a conventional all-mechanical<br />

positioner<br />

● YT1300R 4–20 mA Electro-Pneumatic – an electronic<br />

positioner designed for vibration resistance, better control<br />

<strong>and</strong> easy calibration<br />

A32<br />

21<br />

17.1<br />

17.2<br />

4<br />

7.1<br />

3<br />

9<br />

8<br />

7.2<br />

L<br />

D<br />

Ax<br />

A11<br />

A3<br />

A13<br />

A6/7<br />

1<br />

17<br />

20.2<br />

2<br />

5<br />

7<br />

6<br />

7<br />

H<br />

PARTS ▲ Recommended Spare Parts<br />

No. Part Pcs. Materials<br />

1 Stem 1 316 SS<br />

2▲ Bellows O-Ring 1 EPDM, FKM (Viton ®)<br />

3▲ Bellows 1 Teflon ® PTFE<br />

4 Upper Bonnet 1 PVC, PP<br />

5▲ Body O-Ring 1 EPDM, FKM (Viton ®)<br />

6▲ Plug 1 PVC, PP<br />

7 Body 1 PVC, PP<br />

7.1 Lower Bonnet 1 PVC, PP<br />

8▲ Seat 1 PVC, PP<br />

9▲ Seat O-Ring 1 EPDM, FKM (Viton ®)<br />

17 Guide Bushing 1 CPVC<br />

17.1▲ O-Ring 1 EPDM, FKM (Viton ®)<br />

17.2 Lock Ring 1 Stainless Steel<br />

20.2 Mounting Flange 1 316 SS<br />

21▲ Wiper Ring 1 FKM (Viton ®)<br />

Ax Pneumatic 1 FRP<br />

Actuator<br />

A3 Diaphragm 1 Reinforced EPDM<br />

A6 Coupling 1 316 SS<br />

A7 Coupling 1 316 SS<br />

A11 Spring 6 Coated Steel<br />

A13 Mounting Post 2 316 SS<br />

A32 Air Connection 1 1/4" FNPT<br />

WEIGHTS LB.<br />

PVC<br />

18.7<br />

18.9<br />

19.9<br />

21.3<br />

22.6<br />

24.0<br />

47.3<br />

67.9<br />

82.5<br />

PP<br />

17.0<br />

17.2<br />

18.1<br />

19.4<br />

20.5<br />

21.8<br />

43.0<br />

61.7<br />

75.0<br />

● YT2300 4–20 mA Smart – a fully digital positioner with<br />

intelligent functions like auto calibration, PID control, also<br />

theoretical <strong>and</strong> user defined characterized output.<br />

Options include alarms (switch or relay output), 4–20 mA<br />

transmitter for position feedback <strong>and</strong> HART digital<br />

communication protocol.<br />

Air Filter/Regulator – <strong>Chemline</strong> includes an air filter/regulator<br />

with all positioners to prevent orifices from clogging due to<br />

debris <strong>and</strong> to protect from corrosion or fouling due to excess<br />

oil or condensed water in the air supply. The F/R-A is a onepiece<br />

air filter/regulator <strong>and</strong> pressure gauge with a GRP plastic<br />

body, polycarbonate filter bowl <strong>and</strong> polyethylene filter<br />

element. The filter bowl has a manual drain valve.<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 29


EK Series Pneumatic – PVDF & PTFE<br />

Optional<br />

Positioner<br />

EK Series Pneumatically Actuated<br />

PVDF or PTFE Machined Body<br />

DIMENSIONS INCHES<br />

Size<br />

1/2"<br />

3/4"<br />

1"<br />

1-1/4"<br />

1-1/2"<br />

2"<br />

2-1/2"<br />

3"<br />

4"<br />

D2<br />

8.7<br />

8.7<br />

8.7<br />

8.7<br />

8.7<br />

8.7<br />

13.0<br />

13.0<br />

13.0<br />

H<br />

18.4<br />

18.7<br />

18.7<br />

18.8<br />

19.0<br />

19.3<br />

24.6<br />

44.9<br />

24.9<br />

30 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

L<br />

5.1<br />

5.9<br />

6.3<br />

7.1<br />

7.9<br />

9.1<br />

11.4<br />

12.2<br />

13.8<br />

A32<br />

21<br />

17.1<br />

17.2<br />

3<br />

6<br />

8<br />

Stroke<br />

0.6<br />

0.6<br />

1.0<br />

1.0<br />

1.0<br />

1.0<br />

1.6<br />

1.6<br />

1.6<br />

No. Part Pcs. Materials<br />

1 Stem 1 316 SS<br />

2▲ Bellows O-Ring 1 FKM (Viton ®), FEP<br />

3▲ Bellows 1 Teflon ® PTFE<br />

4 Bonnet 1 PVDF, PTFE<br />

5▲ Body O-Ring 1 FKM (Viton ®), FEP<br />

6▲ Plug 1 PVDF, PTFE<br />

7 Body 1 PVDF, PTFE<br />

8▲ Valve Seat 1 PVDF, PTFE<br />

9▲ Seat O-Ring 1 FKM (Viton ®), FEP<br />

17 Guide Bushing 1 CPVC<br />

17.1▲ O-Ring 1 FKM (Viton ®), FEP<br />

17.2 Lock Ring 1 Stainless Steel<br />

20.2 Mounting Flange 1 316 SS<br />

21▲ Wiper Ring 1 FKM (Viton ®)<br />

Ax Pneumatic 1 FRP<br />

Actuator<br />

A3 Diaphragm 1 Reinforced EPDM<br />

A6 Coupling 1 316 SS<br />

A7 Coupling 1 316 SS<br />

A11 Spring 6 Coated Steel<br />

A13 Mounting Post 2 316 SS<br />

A32 Air Connection 1 1/4" FNPT<br />

Actuator Type<br />

K220<br />

K220<br />

K220<br />

K220<br />

K220<br />

K220<br />

K330<br />

K330<br />

K330<br />

EK Series valves – FRP Actuator – 90 psi maximum supply air.<br />

The actuator will close the valve tightly against higher line pressure drops, up to 150 psi depending on the Cv.<br />

Note: 5" <strong>and</strong> 6" valves consult <strong>Chemline</strong>. † PVDF are bolt holes, PTFE are threaded UNC inserts.<br />

ORDERING EXAMPLE – EK SERIES PNEUMATICALLY ACTUATED<br />

D<br />

L<br />

Ax<br />

A11<br />

A3<br />

A13<br />

A6/7<br />

1<br />

17<br />

20.2<br />

2<br />

4<br />

9<br />

5<br />

7<br />

H<br />

PARTS ▲ Recommended Spare Parts<br />

WEIGHTS LB.<br />

Also specify: Characteristic (linear or equal percentage) <strong>and</strong> Cv Value (from chart on page 28).<br />

Example: <strong>Chemline</strong> EK Series Pneumatically Actuated Characterized Control Valve, PVDF, 1/2", Normally Closed, with Viton ® body seal,<br />

flanged, Cv Value = 0.23 Linear. 1 EPDM available with PVC or PP bodies only.<br />

PVDF<br />

18.7<br />

20.9<br />

23.1<br />

26.5<br />

32.0<br />

35.3<br />

68.3<br />

79.4<br />

88.2<br />

<strong>Chemline</strong> Characterized Control Valves EK<br />

K 005 NC<br />

V F<br />

Actuator Type EK – Pneumatic<br />

Body A –PVC B –PP K – PVDF P – PTFE<br />

Size 005 –1/2" 007 –3/4" 010 –1" 012 – 1-1/4" 015 – 1-1/2"<br />

020 –2" 025 – 2-1/2" 030 –3" 040 –4"<br />

Control Function NC – Normally Closed NO – Normally Open<br />

Body Seal E – EPDM 1 V – FKM (Viton ®) P –FEP<br />

Ends F – Flanged<br />

No.<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

8<br />

Bolt Holes<br />

BCD PVDF†<br />

2.38 5/8"<br />

2.75 5/8"<br />

3.12 5/8"<br />

3.50 5/8"<br />

3.88 5/8"<br />

4.75 3/4"<br />

5.49 3/4"<br />

6.00 3/4"<br />

7.50 3/4"<br />

PTFE†<br />

1/2"UNC<br />

1/2"UNC<br />

1/2"UNC<br />

1/2"UNC<br />

1/2"UNC<br />

5/8"UNC<br />

5/8"UNC<br />

5/8"UNC<br />

5/8"UNC<br />

PTFE<br />

26.5<br />

30.9<br />

36.4<br />

41.9<br />

50.7<br />

55.1<br />

79.4<br />

99.2<br />

121.3<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008


EE Series Electric – PVC & PP<br />

EE Series Electrically Actuated<br />

PVC or PP Moulded Body<br />

● Power Supply: 115 VAC/50/60Hz<br />

DIMENSIONS INCHES<br />

Size<br />

1/2"<br />

3/4"<br />

1"<br />

1-1/4"<br />

1-1/2"<br />

2"<br />

2-1/2"<br />

3"<br />

4"<br />

D<br />

7.0<br />

7.0<br />

7.0<br />

7.0<br />

7.0<br />

7.0<br />

7.0<br />

7.0<br />

7.0<br />

H<br />

21.6<br />

21.7<br />

21.7<br />

21.9<br />

21.8<br />

21.8<br />

24.4<br />

24.4<br />

24.7<br />

L<br />

3.3<br />

3.7<br />

4.3<br />

5.3<br />

7.5<br />

7.9<br />

8.7<br />

9.4<br />

11.4<br />

E1<br />

E15<br />

E14<br />

21<br />

17.1<br />

17.2<br />

4<br />

7.1<br />

3<br />

9<br />

8<br />

7.2<br />

● Duty Cycle: 50%<br />

● Enclosure Rating: NEMA 4X, IP 65 with temperature <strong>and</strong> load protection<br />

● Current Draw: 0.23 amps.<br />

● Maximum Power Consumption: 30 VA<br />

● Adjustable Opening/Closing Times: 1/2" to 2" valves: 32 to 62 sec.;<br />

2-1/2" to 4" valves: 55 to 111 sec.<br />

Stroke<br />

0.6<br />

0.6<br />

1.0<br />

1.0<br />

1.0<br />

1.0<br />

1.6<br />

1.6<br />

1.6<br />

D<br />

L<br />

E3<br />

E4<br />

1<br />

17<br />

20.2<br />

● Control Input: 0–10 V or 0–20mA<br />

● Optional Voltages: 230 VAC/50/60Hz, 24 VDC or 24VAC<br />

● 4–20mA Retransmit: For valve position feedback, 2 or 3-wire technology<br />

No.<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

8<br />

ACCESSORIES FOR EE SERIES<br />

Limit Switches – Two extra mechanical SPDT limit switches for<br />

valve position feedback<br />

Output Relay – A normally open contact for remote indication<br />

of Manual/Auto mode or fault indication<br />

Heater/Thermostat – Prevents condensation forming inside<br />

the actuator enclosure <strong>and</strong> is recommended for outdoor or<br />

high humidity areas<br />

Fail-Safe Battery Pack – A Ni-Cd battery pack with controlled<br />

charger. In case of loss of power the valve will be powered to a<br />

chosen safety position, open or closed.<br />

Local Control Box – The lockable model PSC.2 box permits<br />

manual operation of the valve. The backlit LCD display allows<br />

the user to do most of the actuator settings, displays the<br />

valve’s actual position <strong>and</strong> status (manual or auto) or shows<br />

diagnostic messages. It is normally attached to the actuator<br />

but can be mounted remotely.<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

Bolt Holes<br />

Dia. BCD<br />

5/8" 2.38<br />

5/8" 2.75<br />

5/8" 3.12<br />

5/8" 3.50<br />

5/8" 3.88<br />

3/4" 4.75<br />

3/4" 5.49<br />

3/4" 6.00<br />

3/4" 7.50<br />

2<br />

5<br />

7<br />

6<br />

H<br />

PARTS ▲ Recommended Spare Parts<br />

No. Part Pcs. Materials<br />

1 Stem 1 316 SS<br />

2▲ Bellows O-Ring 1 EPDM, FKM (Viton ®)<br />

3▲ Bellows 1 Teflon ® PTFE<br />

4 Bonnet 1 PVC, PP<br />

5▲ Body O-Ring 1 EPDM, FKM (Viton ®)<br />

6▲ Plug 1 PVC, PP<br />

7 Body 1 PVC, PP<br />

7.1 Flange 1 PVC, PP<br />

8▲ Valve Seat 1 PVC, PP<br />

9▲ Seat O-Ring 1 EPDM, FKM (Viton ®)<br />

11-14 Body Bolts & Nuts 4 316 SS<br />

17 Guide Bushing 1 CPVC<br />

17.1▲ O-Ring 1 EPDM, FKM (Viton ®)<br />

17.2 Lock Ring 1 Stainless Steel<br />

20.2 Mounting Flange 1 316 SS<br />

21▲ Wiper Ring 1 FKM (Viton ®)<br />

E1 Position Indicator 1 Polycarbonate<br />

E3 Actuator Cover 1 Polycarbonate<br />

E4 Terminal Box 1 Polycarbonate<br />

E14 Coupling 1 Stainless Steel<br />

E15 Mounting Post 2 Stainless Steel<br />

Actuator Type<br />

PSL202<br />

PSL202<br />

PSL202<br />

PSL202<br />

PSL202<br />

PSL202<br />

PSL204<br />

PSL204<br />

PSL204<br />

WEIGHTS LB.<br />

PVC<br />

17.6<br />

17.8<br />

18.8<br />

20.2<br />

21.5<br />

22.9<br />

21.9<br />

42.5<br />

57.1<br />

PP<br />

15.9<br />

16.1<br />

17.0<br />

18.3<br />

19.4<br />

20.7<br />

17.6<br />

36.4<br />

49.6<br />

PSCS Communication Software – This software allows a high<br />

degree of functionality through a user friendly Windows<br />

interface. Many functions beyond the setting, monitoring <strong>and</strong><br />

diagnostic functions of the Control Box are available including<br />

custom output characterization, alarm monitoring, etc. Values<br />

can be graphically displayed <strong>and</strong> analyzed on the computer<br />

monitor. Preventative maintenance is possible resulting in<br />

better safety <strong>and</strong> management of the process.<br />

Fieldbus/Blue Tooth Interface – Electronic modules are<br />

available for all common field bus interfaces or Bluetooth<br />

protocol. Actuator status, settings <strong>and</strong> diagnostics read-outs<br />

are possible at distances up to 10 meters (33 feet).<br />

Process Controller – This is an integral PI(D) process controller<br />

located inside the actuator.<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 31


EE Series Electric – PVDF & PTFE<br />

EE Series Electrically Actuated<br />

PVDF or PTFE Machined Body<br />

● Power Supply: 115 VAC/50/60Hz<br />

DIMENSIONS INCHES<br />

Size<br />

1/2"<br />

3/4"<br />

1"<br />

1-1/4"<br />

1-1/2"<br />

2"<br />

2-1/2"<br />

3"<br />

4"<br />

D<br />

7.0<br />

7.0<br />

7.0<br />

7.0<br />

7.0<br />

7.0<br />

7.0<br />

7.0<br />

7.0<br />

H<br />

22.5<br />

22.8<br />

22.8<br />

22.9<br />

23.1<br />

23.4<br />

25.9<br />

26.2<br />

26.2<br />

32 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

L<br />

5.1<br />

5.9<br />

6.3<br />

7.1<br />

7.9<br />

9.1<br />

11.4<br />

12.2<br />

13.8<br />

Stroke<br />

0.6<br />

0.6<br />

1.0<br />

1.0<br />

1.0<br />

1.0<br />

1.6<br />

1.6<br />

1.6<br />

E1<br />

E15<br />

E14<br />

21<br />

17.1<br />

17.2<br />

† PVDF are bolt holes, PTFE are threaded UNC inserts.<br />

ORDERING EXAMPLE – EE SERIES ELECTRICALLY ACTUATED<br />

3<br />

6<br />

8<br />

D1<br />

L<br />

E3<br />

E4<br />

1<br />

17<br />

20.2<br />

2<br />

4<br />

9<br />

5<br />

7<br />

H3<br />

PARTS ▲ Recommended Spare Parts<br />

No. Part Pcs. Materials<br />

1 Stem 1 316 SS<br />

2▲ Bellows O-Ring 1 FKM (Viton ®), FEP<br />

3▲ Bellows 1 Teflon ® PTFE<br />

4 Bonnet 1 PVDF, PTFE<br />

5▲ Body O-Ring 1 FKM (Viton ®), FEP<br />

6▲ Plug 1 PVDF, PTFE<br />

7 Body 1 PVDF, PTFE<br />

8▲ Valve Seat 1 PVDF, PTFE<br />

9▲ Seat O-Ring 1 FKM (Viton ®), FEP<br />

11-14 Body Bolts & Nuts 4 316 SS<br />

17 Guide Bushing 1 CPVC<br />

17.1▲ O-Ring 1 FKM (Viton ®), FEP<br />

17.2 Lock Ring 1 Stainless Steel<br />

20.2 Mounting Flange 1 316 SS<br />

21▲ Wiper Ring 1 FKM (Viton ®)<br />

E1 Position Indicator 1 Polycarbonate<br />

E3 Actuator Cover 1 Polycarbonate<br />

E4 Terminal Box 1 Polycarbonate<br />

E14 Coupling 1 Stainless Steel<br />

E15 Mounting Pillar 2 Stainless Steel<br />

Actuator Type<br />

PSL 202<br />

PSL 202<br />

PSL 202<br />

PSL 202<br />

PSL 202<br />

PSL 202<br />

PSL 204<br />

PSL 204<br />

PSL 204<br />

WEIGHTS LB.<br />

<strong>Chemline</strong> Characterized Control Valves EE 1<br />

K 005 V F<br />

Actuator Type EE – Electric<br />

Voltage 1 – 115 VAC/60Hz 2 – 230 VAC/50Hz<br />

4 – 24 VDC 6 – 24 VAC/60Hz<br />

Body A – PVC B –PP K – PVDF P – PTFE<br />

Size 005 –1/2" 007 – 3/4" 010 –1" 012 – 1-1/4" 015 – 1-1/2"<br />

020 –2" 025 – 2-1/2" 030 –3" 040 – 4"<br />

Body Seal E – EPDM 1 V – FKM (Viton ®) P – FEP<br />

Ends F – Flanged<br />

● Duty Cycle: 50%<br />

● Enclosure Rating: NEMA 4X, IP 65 with temperature <strong>and</strong> load protection<br />

● Current Draw: 0.23 amps.<br />

● Maximum Power Consumption: 30 VA<br />

● Adjustable Opening/Closing Times: 1/2" to 2" valves: 32 to 62 sec.;<br />

2-1/2" to 4" valves: 55 to 111 sec.<br />

● Control Input: 0–10 V or 0–20mA<br />

● Optional Voltages: 230 VAC/50/60Hz, 24 VDC or 24VAC<br />

● 4–20mA Retransmit: For valve position feedback, 2 or 3-wire technology<br />

No.<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

8<br />

BCD<br />

Bolt Holes<br />

PVDF†<br />

2.38 5/8"<br />

2.75 5/8"<br />

3.12 5/8"<br />

3.50 5/8"<br />

3.88 5/8"<br />

4.75 3/4"<br />

5.49 3/4"<br />

6.00 3/4"<br />

7.50 3/4"<br />

PTFE†<br />

1/2"UNC<br />

1/2"UNC<br />

1/2"UNC<br />

1/2"UNC<br />

1/2"UNC<br />

5/8"UNC<br />

5/8"UNC<br />

5/8"UNC<br />

5/8"UNC<br />

Also specify: Characteristic (linear or equal percentage) <strong>and</strong> Cv Value (from chart on page 28).<br />

Example: <strong>Chemline</strong> EE Series Electrically Actuated Characterized Control Valve, 115VAC/60Hz, PVDF, 1/2", with FKM (Viton ® ) body seal, flanged,<br />

Cv Value = 0.23 Linear. 1EPDM available with PVC or PP bodies only.<br />

PVDF<br />

17.6<br />

19.8<br />

22.0<br />

25.4<br />

30.9<br />

34.2<br />

43.0<br />

54.0<br />

62.8<br />

PTFE<br />

25.4<br />

29.8<br />

35.3<br />

40.8<br />

49.6<br />

54.0<br />

54.0<br />

73.9<br />

95.9<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008


Variable Area<br />

<strong>Flow</strong> <strong>Meters</strong><br />

<strong>Chemline</strong> F Series Variable Area <strong>Flow</strong> <strong>Meters</strong> are<br />

ideal for plastic piping. They provide a combination<br />

of accurate visual flow rate measurement <strong>and</strong> clear<br />

flow indication from a distance. Optional limit<br />

switches allow the units to signal a low or high flow<br />

alarm. An optional flow transmitter provides a<br />

4 to 20 mA signal output. These flow meters must<br />

be installed vertically with flow upward.<br />

Low Cost Visual Indication<br />

For Water, Chemicals or Gas<br />

Features<br />

● Clear Visual Indication<br />

– Large orange float is visible from a distance<br />

– Range indicators slide along dovetail track<br />

● Easy Installation <strong>and</strong> Maintenance<br />

Just unscrew union nuts <strong>and</strong> tube slides out<br />

of line<br />

● Choice of Four Tube Materials for Many<br />

Applications:<br />

Clear PVC – For Water or Chemicals up to<br />

60ºC (140ºF) – High Chemical resistance at<br />

low cost.<br />

Polyamide (PA) – For Water or Air up to<br />

75ºC (167ºF) – High impact strength <strong>and</strong><br />

optical clarity.<br />

Polysulfone (PSU) – For Chemicals <strong>and</strong><br />

Gases up to 100ºC (212ºF) – High impact<br />

strength <strong>and</strong> good chemical resistance.<br />

PVDF 2 – For Chemicals <strong>and</strong> Ultrapure fluids<br />

up to 110ºC (230ºF) – High impact strength<br />

<strong>and</strong> excellent chemical resistance.<br />

● Ideal for All Types of Plastic Piping<br />

All types of end connections in PVC, CPVC,<br />

PP & PVDF<br />

● Low Pressure Drop<br />

● Good Measuring Accuracy – Class IV<br />

± 3% of indicated value, plus ± 1% of full scale.<br />

– Read scale at top (largest diameter) of float<br />

● Non Fouling – Float is self supporting in the<br />

flow. No guide rod (which can cause the float<br />

to jam) is necessary.<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

St<strong>and</strong>ard<br />

Full Size<br />

1 USGPM <strong>and</strong> litres per hour (water) scale is supplied as st<strong>and</strong>ard on full size meters.<br />

2 Because PVDF is translucent, a magnetic float <strong>and</strong> limit switches are usually used.<br />

3 For ChemFlare TM end connectors, consult <strong>Chemline</strong>.<br />

Your Pipeline To Quality<br />

SERIES: FC – Compact – 5" Single Scale<br />

FS – Full Size – 7" Dual Scale 1<br />

MATERIALS:<br />

Tube: Clear PVC, Polyamide (PA),<br />

Polysulfone (PSU), or PVDF 2<br />

Float: PVDF<br />

Ends: PVC, CPVC, PP, PVDF Socket,<br />

Threaded, Flanged, Butt<br />

or ChemFlare TM3<br />

O-Rings: EPDM, FPM (Viton ®)<br />

CAPACITIES: Up to 220 USGPM<br />

(50,000 litres per hour)<br />

Compact<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 33


Variable Area <strong>Flow</strong> <strong>Meters</strong><br />

NOTES:<br />

PVDF flow meters are available in all sizes. Change third letter in item number to K.<br />

1 △P = Pressure loss through flow meter with water at 20ºC (68ºF).<br />

2 Dimension L is for PVC Socket ends.<br />

PVC Polyamide Polysulfone<br />

Tube Tube Tube<br />

USGPM Litres per hour A L<br />

FCA00020 FCT00020 FCP00020 0.0132 – 0.106 3 – 24 6.50<br />

FCA00060<br />

FCA00100<br />

FCT00060<br />

FCT00100<br />

FCP00060<br />

FCP00100<br />

0.022 – 0.264<br />

0.04 – 0.44<br />

5 – 60<br />

10 – 100<br />

6.50<br />

6.50<br />

FCA00250 FCT00250 FCP00250 0.11 – 1.10 25 – 250 6.50<br />

FCA00051 FCT00051 FCP00051 0.02 – 0.22 5 – 50 6.69<br />

FCA00151<br />

FCA00251<br />

FCT00151<br />

FCT00251<br />

FCP00151<br />

FCP00251<br />

0.07 – 0.66<br />

0.11 – 1.10<br />

15 – 150<br />

25 – 250<br />

6.69<br />

6.69<br />

FCA00401 FCT00401 FCP00401 0.18 – 1.76 40 – 400 6.69<br />

FCA00152 FCT00152 FCP00152 0.07 – 0.66 15 – 150 7.28<br />

FCA00402<br />

FCA00602<br />

FCT00402<br />

FCT00602<br />

FCP00402<br />

FCP00602<br />

0.22 – 1.76<br />

0.26 – 2.64<br />

40 – 400<br />

60 – 600<br />

7.28<br />

7.28<br />

FCA01002 FCT01002 FCP01002 0.44 – 4.40 100 – 1,000 7.28<br />

FCA00253 FCT00253 FCP00253 0.11 – 1.10 25 – 250 7.87<br />

FCA00403<br />

FCA01003<br />

FCT00403<br />

FCT01003<br />

FCP00403<br />

FCP01003<br />

0.18 – 1.76<br />

0.44 – 4.40<br />

40 – 400<br />

100 – 1,000<br />

7.87<br />

7.87<br />

FCA01503 FCT01503 FCP01503 0.66 – 6.60 150 – 1,500 7.87<br />

2<br />

FC SERIES – COMPACT SIZE – 5" SCALE<br />

Single USGPM (water) scale is supplied st<strong>and</strong>ard.<br />

End<br />

Item Number <strong>Flow</strong> Range (water) Dimensions (inches) Pressure<br />

Conn.<br />

Drop (psi)<br />

Size<br />

D Water Air<br />

8.2 1.38 0.05 0.07<br />

3/8"<br />

8.2<br />

8.2<br />

1.38<br />

1.38<br />

0.05<br />

0.05<br />

0.07<br />

0.07<br />

8.2 1.38 0.05 0.07<br />

8.7 1.69 0.04 0.06<br />

1/2"<br />

8.7<br />

8.7<br />

1.69<br />

1.69<br />

0.04<br />

0.04<br />

0.06<br />

0.06<br />

8.7 1.69 0.04 0.06<br />

9.6 2.09 0.09 0.12<br />

3/4"<br />

9.6<br />

9.6<br />

2.09<br />

2.09<br />

0.09<br />

0.09<br />

0.12<br />

0.12<br />

9.6 2.09 0.09 0.12<br />

10.5 2.36 0.09 0.12<br />

1"<br />

10.5<br />

10.5<br />

2.36<br />

2.36<br />

0.09<br />

0.09<br />

0.12<br />

0.12<br />

10.5 2.36 0.09 0.12<br />

1<br />

FS SERIES – STANDARD FULL SIZE – 7" SCALE<br />

PVC Polyamide Polysulfone<br />

Tube Tube Tube<br />

USGPM Litres per hour A L<br />

FSA00150 FST00150 FSP00150 0.07 – 0.66 15 – 150 13.78<br />

FSA00300<br />

FSA00600<br />

FST00300<br />

FST00600<br />

FSP00300<br />

FSP00600<br />

0.13 – 1.32<br />

0.26 – 2.64<br />

30 – 300<br />

60 – 600<br />

13.78<br />

13.78<br />

FSA01000 FST01000 FSP01000 0.44 – 4.40 100 – 1,000 13.78<br />

FSA01500<br />

FSA02500<br />

FST01500<br />

FST02500<br />

FSP01500<br />

FSP02500<br />

0.66 – 6.60<br />

1.10 – 11.00<br />

150 – 1,500<br />

250 – 2,500<br />

13.78<br />

13.78<br />

FSA02000<br />

FSA03000<br />

FST02000<br />

FST03000<br />

FSP02000<br />

FSP03000<br />

0.88 – 8.80<br />

1.32 – 13.20<br />

200 – 2,000<br />

300 – 3,000<br />

13.78<br />

13.78<br />

FSA04000 FST04000 FSP04000 1.76 – 17.60 400 – 4,000 13.78<br />

FSA06000 FST06000 FSP06000 2.64 – 26.40 600 – 6,000 13.78<br />

FSA10000 FST10000 FSP10000 4.40 – 44.00 1,000 – 10,000 13.78<br />

FSA15000 FST15000 FSP15000 6.60 – 66.00 1,500 – 15,000 13.78<br />

FSA25000 FST25000 FSP25000 11.00 – 110.00 2,500 – 25,000 13.78<br />

FSA50000 FST50000 FSP50000 44.00 – 220.00 10,000 – 50,000 13.78<br />

2<br />

End<br />

Pressure<br />

Conn.<br />

Drop (psi)<br />

Size<br />

D Water Air<br />

16.3 2.36 0.18 0.23<br />

1"<br />

16.3<br />

16.3<br />

2.36<br />

2.36<br />

0.18<br />

0.18<br />

0.23<br />

0.23<br />

16.3 2.36 0.18 0.23<br />

1-1/4"<br />

16.6<br />

16.6<br />

2.83<br />

2.83<br />

0.18<br />

0.18<br />

0.23<br />

0.23<br />

1-1/2"<br />

16.8<br />

16.8<br />

3.27<br />

3.27<br />

0.18<br />

0.18<br />

0.23<br />

0.23<br />

17.2 4.06 0.32 0.39<br />

2"<br />

17.2 4.06 0.32 0.39<br />

17.2 4.06 0.32 0.39<br />

17.7 4.80 0.49 0.58<br />

2-1/2"<br />

17.7 4.80 0.49 0.58<br />

17.7 4.80 0.49 0.58<br />

1<br />

Dual USGPM (water) <strong>and</strong> litres per hour scales are supplied st<strong>and</strong>ard.<br />

Item Number <strong>Flow</strong> Range (water) Dimensions (inches)<br />

CONVERSION CHART – FLOW UNITS<br />

From To<br />

m3 /hr<br />

m 3 /hr<br />

litres/hr<br />

USGPM<br />

ImpGPM<br />

ft 3 /min<br />

†Values based on water at 20ºC (68ºF).<br />

34 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

1<br />

0.001<br />

0.2271<br />

0.2728<br />

1.6990<br />

litres/hr<br />

1000<br />

1<br />

227.12<br />

272.77<br />

1699<br />

USGPM<br />

4.4029<br />

.004403<br />

1<br />

1.2009<br />

7.4806<br />

ImpGPM<br />

3.6662<br />

.003666<br />

0.8327<br />

1<br />

6.2289<br />

ft3 /min<br />

0.5886<br />

.000589<br />

0.1337<br />

0.1605<br />

1<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008


Variable Area <strong>Flow</strong> <strong>Meters</strong><br />

6<br />

5<br />

4<br />

8<br />

1<br />

2<br />

3<br />

7<br />

D<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

A<br />

B<br />

L<br />

PARTS ▲ Recommended Spare Parts<br />

No. Part Pcs. Materials<br />

1 Tube 1 Polyamide (PA),<br />

Polysulfone (PSU),<br />

Clear PVC, PVDF<br />

2 Float 1 PVDF (st<strong>and</strong>ard<br />

or magnetic)<br />

3 Lower Float Stop 1 PVDF<br />

4 Upper Float Stop 1 PVDF<br />

5 Union Nut 2 PVC, PPG, PVDF<br />

6 End Connector 2 PVC, CPVC, PP or<br />

PVDF<br />

7▲ O-Rings 2 EPDM, FPM(Viton ®)<br />

8▲ Range Indicator 2 ABS<br />

Construction (‡ = Optional Materials)<br />

Tube O-Rings Union Nuts<br />

PVC EPDM PVC<br />

Polyamide (PA) EPDM PVC<br />

Polyamide (PA) EPDM PPG‡<br />

Polysulfone (PSU) EPDM PVC<br />

Polysulfone (PSU) EPDM PPG‡<br />

PVDF FPM(Viton PVDF<br />

®)<br />

MAXIMUM WORKING PRESSURES AND TEMPERATURE RANGES<br />

Maximum<br />

Ends Pressure Temperature Range<br />

PVC<br />

0 to 60ºC (32 to 140ºF)<br />

PVC<br />

0 to 60ºC (32 to 140ºF)<br />

PP or CPVC‡<br />

0 to 75ºC (32 to 167ºF)<br />

PVC<br />

0 to 60ºC (32 to 140ºF)<br />

PP or CPVC‡<br />

0 to 90ºC (32 to 194ºF)<br />

PVDF<br />

–40 to 110ºC (–40 to 230ºF)<br />

2<br />

150 psi<br />

150 psi<br />

150 psi<br />

150 psi<br />

150 psi<br />

150 psi<br />

2 150 psi is not recommended at maximum temperatures. Consult <strong>Chemline</strong>.<br />

SCALE CORRECTION FACTORS – FOR LIQUIDS WITH SPECIFIC GRAVITIES OTHER THAN 1.00<br />

Specific .00 .01 .02 .03 .04 .05 .06 .07<br />

Gravity<br />

Scale Correction Factor<br />

0.4 1.647 1.626 1.605 1.585 1.565 1.548 1.529 1.513<br />

0.5 1.462 1.447 1.433 1.418 1.404 1.391 1.377 1.364<br />

0.6 1.326 1.316 1.304 1.292 1.282 1.271 1.259 1.250<br />

0.7 1.220 1.211 1.202 1.192 1.183 1.175 1.167 1.157<br />

0.8 1.134 1.125 1.117 1.111 1.104 1.096 1.089 1.082<br />

0.9 1.062 1.055 1.048 1.042 1.035 1.030 1.024 1.017<br />

1.0 1.000 0.994 0.988 0.982 0.978 0.972 0.967 0.962<br />

1.1 0.947 0.943 0.936 0.932 0.927 0.923 0.917 0.913<br />

1.2 0.900 0.895 0.891 0.887 0.883 0.878 0.874 0.870<br />

1.3 0.858 0.854 0.850 0.846 0.842 0.838 0.835 0.831<br />

1.4 0.820 0.818 0.814 0.810 0.806 0.803 0.800 0.797<br />

1.5 0.787 0.784 0.781 0.778 0.776 0.773 0.770 0.767<br />

1.6 0.756 0.754 0.751 0.748 0.745 0.742 0.740 0.737<br />

1.7 0.728 0.726 0.723 0.720 0.717 0.714 0.712 0.709<br />

1.8 0.701 0.699 0.696 0.694 0.691 0.689 0.686 0.684<br />

1.9 0.677 0.674 0.672 0.669 0.667 0.665 0.663 0.661<br />

2.0 0.654 0.652 0.650 0.648 0.646 0.644 0.641 0.604<br />

ACCESSORIES<br />

● Limit Switches – One switch for both<br />

maximum or minimum. A magnetic float is<br />

required.<br />

● Switch Ratings – P (max) = 10 VA,<br />

E (max) = 470VAC, I (max) = 0.5A<br />

● Throttling Valve for flow control<br />

● 4–20 mA Output Signal Unit must be factory<br />

calibrated for specific service<br />

OPTIONS<br />

● Custom Direct Reading Scale for services<br />

other than water<br />

● Alternate O-Rings – ie. FPM (Viton ®)<br />

● End Size Reduction – Accuracy is not<br />

significantly affected by end reduction<br />

● Other Ends – Threaded, socket or flanged<br />

end connections in PVC, CPVC, PP or PVDF.<br />

Butt ends in PP or PVDF.<br />

<strong>Flow</strong> Meter Sizing – Liquid <strong>Flow</strong><br />

St<strong>and</strong>ard Scale values are for clean water flow at 20ºC (68ºF). For liquids with densities <strong>and</strong> viscosities similar to water (ie. specific gravity of<br />

1.0 <strong>and</strong> viscosities between 0.5 cP <strong>and</strong> 1.3 cP) the st<strong>and</strong>ard water scale will be accurate enough.<br />

The table below shows correction factors to be applied for liquids with specific gravities other then 1.0. Multiply the correction factor by the<br />

water scale value to obtain actual flow rate. Example: For a liquid of specific gravity of 1.66, the correction factor is 0.740. For water flow<br />

range of 100 to 1000 litres/hr, corrected range becomes 74 to 740 litres/hr. Viscosity should be between 0.5 cP <strong>and</strong> 1.3 cP for st<strong>and</strong>ard scales<br />

to be accurate.<br />

For "sizing" liquid flows ie. determining actual flow range of a tube, please advise the chemical name, concentration, temperature, specific<br />

gravity <strong>and</strong> viscosity. Custom direct reading scales in any units are available special order.<br />

.08<br />

1.495<br />

1.351<br />

1.239<br />

1.149<br />

1.075<br />

1.011<br />

0.956<br />

0.909<br />

0.866<br />

0.827<br />

0.794<br />

0.764<br />

0.734<br />

0.706<br />

0.682<br />

0.658<br />

0.637<br />

.09<br />

1.479<br />

1.339<br />

1.229<br />

1.142<br />

1.068<br />

1.005<br />

0.951<br />

0.904<br />

0.862<br />

0.824<br />

0.791<br />

0.759<br />

0.730<br />

0.704<br />

0.679<br />

0.657<br />

0.636<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 35


SCALE CORRECTION FACTORS – FOR AIR AT NON-STANDARD TEMPERATURES AND PRESSURES<br />

Air density is dependent on the actual pressure <strong>and</strong> temperature.<br />

Calculate the Scale Correction Factor using either Method 1 or 2. Multiply the<br />

st<strong>and</strong>ard air flow ranges above by the Factor to obtain actual flow rates.<br />

Method 1<br />

Calculate the Factor with the following formula.<br />

Factor = 1 psia<br />

3.7005 (1+0.00367t)<br />

psia = pressure of the air absolute<br />

= psig + 14.7 (atmospheric pressure = 14.7 psia)<br />

t = temperature of the air ºC<br />

Scale Correction Factor<br />

Variable Area <strong>Flow</strong> <strong>Meters</strong><br />

<strong>Flow</strong> Meter Sizing – Gas <strong>Flow</strong><br />

<strong>Flow</strong> Meter<br />

Normal<br />

Item No.<br />

m3/hr FLOW RANGES FOR AIR – AT STANDARD CONDITIONS (atmospheric pressure 14.7 psia/20<br />

St<strong>and</strong>ard<br />

CFM<br />

OC). <strong>Flow</strong> Meter<br />

Normal<br />

Item No.<br />

m3/hr FC SERIES – COMPACT SIZE – 5" SCALE FS SERIES – STANDARD FULL SIZE – 7" SCALE<br />

St<strong>and</strong>ard<br />

CFM<br />

FCT00020<br />

0.2 – 1.0<br />

0.1 – 0.6<br />

FST00150<br />

0.7 – 5.5<br />

0.4 – 3.2<br />

FCT00060<br />

0.2 – 2.5<br />

0.1 – 1.5<br />

FST00300<br />

1– 10<br />

0.6 – 5.9<br />

FCT00100<br />

0.6 – 3.6<br />

0.4 – 2.1<br />

FST00600<br />

2.5 – 20<br />

1.5 – 12<br />

FCT00250<br />

0.5 – 9.0<br />

0.3 – 5.3<br />

FST01000<br />

4– 34<br />

2.4 – 20<br />

FCT00051<br />

0.4 – 2.8<br />

0.2 – 1.6<br />

FST01500<br />

5– 50<br />

2.9 – 29<br />

FCT00151<br />

0.8 – 6.2<br />

0.5 – 3.6<br />

FST02000<br />

8.5 – 76<br />

5.0 – 45<br />

FCT00251<br />

0.9 – 9.5<br />

0.5 – 5.6<br />

FST02500<br />

8– 70<br />

4.7 – 41<br />

FCT00401<br />

2.0 – 15.0<br />

1.2 – 8.8<br />

FST03000<br />

10 – 90<br />

5.9 – 53<br />

FCT00152<br />

0.5 – 5.5<br />

0.3 – 3.2<br />

FST04000<br />

14 – 125<br />

8.2 – 74<br />

FCT00402<br />

2.0 – 14.0<br />

1.2 – 8.2<br />

FST06000<br />

22 – 190<br />

13 – 112<br />

FCT00602<br />

2.5 – 22.0<br />

1.5 – 12.9<br />

FST10000<br />

35 – 300<br />

21 – 177<br />

FCT01002<br />

4.0 – 34.0<br />

2.4 – 20.0<br />

FST15000<br />

50 – 500<br />

29 – 294<br />

FCT00253<br />

1.0 – 8.0<br />

0.6 – 4.7<br />

FST25000<br />

80 – 720<br />

47 – 424<br />

FCT00403<br />

2.0 – 14.0<br />

1.2 – 8.2<br />

FST50000<br />

400 – 1,500<br />

234 – 883<br />

FCT01003<br />

4.0 – 34.0<br />

2.4 – 20.0<br />

FCT01503<br />

5.0 – 50.0<br />

2.9 – 29.4<br />

3.50<br />

3.00<br />

2.50<br />

2.00<br />

1.50<br />

1.00<br />

0.50<br />

36 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />

Air Density vs. <strong>Flow</strong> Factor<br />

0<br />

0.001<br />

0.002<br />

0.003<br />

0.004<br />

0.005<br />

0.006<br />

0.007<br />

0.008<br />

0.009<br />

0.010<br />

0.011<br />

0.012<br />

0.013<br />

0.014<br />

Air Density (g/ml)<br />

Method 2<br />

Calculate the density of the air at conditions <strong>and</strong> find factor<br />

from the chart below.<br />

Air Density<br />

(g/ml) = psia<br />

11,360 (1+0.00367t)<br />

psia = pressure of the air absolute<br />

= psig + 14.7 (atmospheric pressure = 14.7 psia)<br />

t = temperature of the air ºC<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008


Manual<br />

Thermoplastic<br />

Valves<br />

Ball Valves<br />

Butterfly Valves<br />

Diaphragm Valves<br />

Check Valves<br />

Ball Float Valves<br />

Gate Valves<br />

Globe Valves<br />

Lab Cocks<br />

Needle Valves<br />

Strainers<br />

Flange Gaskets<br />

Size Range<br />

<strong>Chemline</strong> valves are<br />

available in a large size<br />

range: 1/4" to 96"<br />

Materials<br />

PVC valves are least expensive.<br />

Other materials offer higher<br />

pressure/temperature ratings,<br />

chemical <strong>and</strong> abrasion<br />

resistance. For high purity<br />

liquids, PP is preferred over<br />

PVC. PVDF is used on the<br />

highest purity applications.<br />

PVC: 0 - 60oC (30 -140oF) PP: –20 - 90oC (–5 - 195oF) CPVC: 0 - 95oC (–30 - 203oF) PVDF: –40 -120oC (–40 - 250oF) PDCPD: –20 - 90oC (–5 - 195oF) FRP: –40 - 120oC (–40 - 250oF) Ends<br />

True Union valves are<br />

available with Socket,<br />

Threaded, Butt (PP & PVDF<br />

only), ChemFlareTM (for flared<br />

Teflon ® tubing) or Flanged<br />

connections<br />

Flanged or wafer body<br />

valves fit between flanges,<br />

require bolts <strong>and</strong> usually<br />

flange gaskets<br />

Seals<br />

EPDM is the st<strong>and</strong>ard<br />

seal material<br />

FPM/FKM (Viton ®) is<br />

selected when better<br />

chemical resistance is<br />

required<br />

Other elastomers are<br />

available depending on<br />

application<br />

Diaphragm valves are<br />

available with Teflon ®<br />

diaphragms offering the<br />

highest chemical resistance<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

Other <strong>Chemline</strong> Product Lines<br />

Type 21<br />

True Union<br />

Ball Valves<br />

3/8" – 4"<br />

High Capacity<br />

Ball Valves<br />

4" & 6"<br />

Giant Butterfly<br />

Valves<br />

28" – 48"<br />

Ball Check<br />

& Foot Valves<br />

1/2" – 4"<br />

Globe Valves<br />

1/2" – 4"<br />

ChemFlare TM<br />

Connections<br />

for True Union<br />

Valves<br />

3/8" – 1"<br />

Large Size<br />

Compact Ball<br />

Valves<br />

4" & 6"<br />

FRP Damper<br />

Butterfly Valves<br />

12" – 96"<br />

Swing Check<br />

Valves<br />

3/4" – 8"<br />

Lab Cocks<br />

1/4"<br />

Type 26<br />

True Union<br />

Ball Valves<br />

1/2" – 2"<br />

Metering<br />

Ball Valves<br />

1/2" – 2"<br />

Type 14/15<br />

Diaphragm<br />

Valves<br />

1/2" – 6"<br />

PW Series<br />

Wafer Check<br />

Valves<br />

3" – 12"<br />

Needle Valves<br />

1/4" – 1/2"<br />

Compact<br />

Ball Valves<br />

1/2" – 3"<br />

Type 57/56/TB<br />

Elastomer<br />

Seated Butterfly<br />

Valves<br />

1-1/2" – 24"<br />

Type 72<br />

Diaphragm<br />

Valves<br />

8" – 10"<br />

WP Series<br />

Wafer Check<br />

Valves<br />

2" – 40"<br />

Y-Sediment<br />

Strainers<br />

1/2" – 4"<br />

Type 23<br />

Multi Port<br />

Ball Valves<br />

1/2" – 4"<br />

PVDF Damper<br />

Butterfly Valves<br />

1-1/2" – 24"<br />

Ball Float<br />

Valves<br />

1/2" – 1-1/2"<br />

Gate Valves<br />

1-1/2" – 14"<br />

Low Torque<br />

Flange Gaskets<br />

1/2" – 12"<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 37


Actuation<br />

& Actuated<br />

Valves<br />

Electric Actuators<br />

Four different series provide<br />

a range of control features<br />

<strong>and</strong> output torques up to<br />

2,655 in.-lb. These will<br />

power all <strong>Chemline</strong> ball <strong>and</strong><br />

butterfly valves up to 14".<br />

Pneumatic Actuators<br />

P Series is a premium quality<br />

line designed for long<br />

cycling life in dem<strong>and</strong>ing<br />

industrial applications.<br />

Output torques are up to<br />

31,300 in.-lb. spring return<br />

(SR) <strong>and</strong> 40,660 in.-lb.<br />

double acting (DA) with<br />

80 psi air. They will power<br />

all <strong>Chemline</strong> ball <strong>and</strong><br />

butterfly valves up<br />

to 24" DA <strong>and</strong> 20" SR.<br />

Actuation Service<br />

<strong>Chemline</strong> supplies actuators<br />

separately <strong>and</strong> actuation<br />

service for any metal valves<br />

700 Series<br />

Diaphragm Valves<br />

Modular line of<br />

pneumatically actuated <strong>and</strong><br />

manual weir diaphragm<br />

valves up to 4". They share<br />

common bodies <strong>and</strong><br />

diaphragms. Only five<br />

different actuators sizes<br />

power nine valve sizes<br />

(730 Series).<br />

38 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong><br />

Other <strong>Chemline</strong> Product Lines<br />

Electromni ®<br />

Electric<br />

PA Series<br />

Aluminum<br />

Pneumatic<br />

Type 730 NC<br />

Pneumatic<br />

Diaphragm<br />

Valves<br />

1/2" – 4"<br />

Q Series<br />

Electric<br />

PP Series<br />

Plastic<br />

Pneumatic<br />

Type 750<br />

Pneumatic<br />

Diaphragm<br />

Valves<br />

1/2" – 2"<br />

V Series<br />

Electric<br />

P3 Series<br />

Stainless Steel<br />

Pneumatic<br />

Type 710<br />

Compact<br />

Pneumatic<br />

Diaphragm<br />

Valves<br />

3/8" & 1/2"<br />

A Series<br />

Electric<br />

PH Series High<br />

Temperature<br />

Pneumatic<br />

Type 760<br />

Manual<br />

Diaphragm<br />

Valves<br />

1/2" – 4"<br />

A Series<br />

Electric<br />

PG Series<br />

180 o Rotation<br />

Pneumatic<br />

Type 720<br />

Compact<br />

Manual<br />

Diaphragm<br />

Valves<br />

3/8" & 1/2"<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008


<strong>Flow</strong> Sensors<br />

Available in CPVC, PVDF,<br />

316L Stainless Steel or<br />

Brass<br />

NEMA 6,6P (IP68) sensors<br />

are available for outdoor/<br />

submersible applications<br />

High Accuracy: ± 0.75%<br />

of full scale with st<strong>and</strong>ard<br />

K factor<br />

Excellent low flow<br />

measurement. Accurately<br />

measures flow velocities<br />

down to 0.15 m/s<br />

(0.5 to 25 ft./sec.)<br />

ECTFE (Halar ® ) rotor,<br />

ceramic shaft <strong>and</strong><br />

bearings: Offers long<br />

service life on corrosive<br />

industrial services<br />

Instruments<br />

Modular Design: 1/4" DIN<br />

size instruments can be<br />

mounted 3 ways: directly<br />

to sensor, remotely to<br />

panel or wall mounted<br />

Installation<br />

Fittings<br />

Sensor installation<br />

fittings are available<br />

for all sizes <strong>and</strong> types<br />

of pipes<br />

©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />

Paddle Wheel <strong>Flow</strong> <strong>Meters</strong> & Instrumentation<br />

Direct Mount<br />

<strong>Flow</strong> Sensors<br />

No-<strong>Flow</strong><br />

Switches<br />

Hot-Tap<br />

<strong>Flow</strong> Sensors<br />

<strong>Flow</strong> Monitor/<br />

Transmitters<br />

Tees:<br />

1/2" to 1-1/2"<br />

Bolt-On Saddles:<br />

2" to 12"<br />

Metal Strap-On Saddles:<br />

3" to 18"<br />

Wafer Fittings:<br />

10" <strong>and</strong> 12"<br />

Weld-On Adaptors:<br />

1-1/2" to 24"<br />

Remote<br />

<strong>Flow</strong> Sensors<br />

Adjustable<br />

<strong>Flow</strong> Switches<br />

Electromagnetic<br />

<strong>Flow</strong> Transmitters<br />

Battery Powered<br />

<strong>Flow</strong> Monitor<br />

Mini<br />

<strong>Flow</strong> Sensors<br />

Adjustable<br />

Ultra Low<br />

<strong>Flow</strong> Switches<br />

Hot-Tap<br />

Electromagnetic<br />

<strong>Flow</strong> Transmitters<br />

Batch Controllers<br />

Ultra Low<br />

<strong>Flow</strong> Sensors<br />

Blind<br />

Transmitters<br />

Direct<br />

Mount<br />

Oval Gear<br />

<strong>Flow</strong> Sensors<br />

Ultra Low<br />

<strong>Flow</strong> Blind<br />

Transmitters<br />

Panel<br />

Mount<br />

Wall<br />

Mount<br />

<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 39


Teflon ® Tube,<br />

Fittings,<br />

Valves &<br />

Piping<br />

PFA Tube, ChemFlare TM<br />

Fittings, Valves & Tools<br />

1/8" to 1"<br />

ChemBond TM PFA Butt<br />

Weld Pipe & Fittings<br />

1/2" to 2" <strong>and</strong> Butt Weld<br />

Tube Fittings 1/4" to 1"<br />

Piping<br />

Systems<br />

Polypropylene (PP)<br />

Pipe & Fittings 1/2" to 56"<br />

PolyPure ® Unpigmented PP<br />

Piping System 1/2" to 4"<br />

PVDF Pipe & Fittings to 12"<br />

ECTFE (Halar ®) Pipe<br />

& Fittings 1" to 4"<br />

AirPro ® Polyethylene<br />

Piping System 1/2" to 4"<br />

Sani-Tech ® PP & PVDF<br />

Piping Systems 1/2" to 4"<br />

Dual Containment<br />

Pipe & Fittings<br />

Custom Fabrication<br />

Manifold Fabrication<br />

Pipe<br />

Welding<br />

Machines<br />

For PP, PE, PVDF, PFA or<br />

ECTFE pipe, fittings<br />

<strong>and</strong> valve ends<br />

Butt or socket fusion<br />

models available for<br />

rent or purchase<br />

Butt welding machines<br />

types are heating<br />

element or non-contact<br />

infra red (IR)<br />

Field or shop fabrication<br />

machines available for<br />

all pipe size ranges<br />

Your Pipeline To Quality Valves,<br />

Piping, <strong>Flow</strong> <strong>Meters</strong> <strong>and</strong> <strong>Controls</strong><br />

Other <strong>Chemline</strong> Product Lines<br />

Polypropylene butt welded piping installation<br />

Maxiplast Heating Element<br />

Butt Welder for Field or Shop<br />

4001 Heating Element<br />

Butt Welding Shop<br />

Machine<br />

PE manifold produced on <strong>Chemline</strong>’s<br />

CNC saddle welding machine<br />

Debeaders, Pipe Saws<br />

& Other Fabrication<br />

Tools<br />

55 Guardsman Road<br />

Thornhill, Ontario<br />

Canada, L3T 6L2<br />

Tel: 905.889.7890<br />

Fax: 905.889.8553<br />

www.chemline.com CFM 5-08 ©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008

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