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SAFT ELECTRIC STORAGE BATTERY Gulfstream Aerospace P/N ...

SAFT ELECTRIC STORAGE BATTERY Gulfstream Aerospace P/N ...

SAFT

SAFT AMERICA INC. Component Maintenance Manual 1159SCAV519-1 cells whose voltage is less than 1.5 V D.C. at the end of 5.3 A charging, cells whose voltage is greater than 1.78 V D.C. at the end of charging [at 20C (68 F)], cells whose voltage still falls below 1 V D.C. before 1 hr's. discharge, (122 min. at 0.5C1) when the last test discharge is performed. NOTE: A more accurate procedure intended to discard the defective cells consists in extending the end of charge described in paragraph A. (2) (b) for 4 to 5 hr. under 5.3 A and localizing the cells whose voltage falls below 1.5 V D.C. (c) Replacing cells Replacing cells requires disassembly and reconditioning of the battery. After replacing the cells, perform a fast-rate charging [see para. A. (2) (c) ]. The capacity of the replacement cells and remaining cells should be approximately the same, to avoid creating new unbalance. Only a small number of new cells can be installed in a battery comprised of average cells. It is advisable to series-connect average cells to obtain balanced batteries. The tests as described in paragraph (b), together with an accurate control of the voltage rise of the cells during charging, allow for qualitative classification and thus economical use of the cells. (6) Final charging Check for insulation [see para. A. (1) (b) ] before performing this charging operation prior to setting into service. Perform a fast-range charging [see para. A. (2) (a) and A. (2) (c) ]. 24-34-01 PAGE 112 AUG 30/96

SAFT AMERICA INC. Component Maintenance Manual 1159SCAV519-1 DISASSEMBLY NOTE: See "Testing and Troubleshooting" to determine the condition of the unit or the most likely cause of faulty operation. Tools and special equipment to be used are listed under "Tools and Special Equipment". 1. Disassembly (See IPL, Fig. 1) Remove cover (20) . CAUTION: MAKE SURE THAT THE BATTERY IS COMPLETELY DISCHARGED BEFORE PERFORMING THE FOLLOWING OPERATIONS. Remove terminal nuts (110), spring washers (100), and rigid links (140,and 150) interconnecting cells (30). Detach the temperature sensor harness assembly (220) ring terminals from the connector adapter (170) interconnecting links (160) by removing the two screws (270) and lock nuts (280). Extract the first cell in each row using wrench. (P/N 17556 see Fig. 901) The remaining cells may be removed by hand thereafter. Remove the liner spacers (300). Unscrew the four attaching sems screws (190), and remove connector receptacle (170) ; recover preformed packing (180). Remove cell valves (120) using wrench 93365 (use the two lugs provided to facilitate unlocking); recover preformed packing (130). Remove the four screws (230) and four locking nuts (240) retaining the temperature sensor harness assembly (220). 24-34-01 PAGE 301 AUG 30/96

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