29.03.2013 Views

Offshore Brochure OSF Series - Filtersafe

Offshore Brochure OSF Series - Filtersafe

Offshore Brochure OSF Series - Filtersafe

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

Automatic Screen Filtration<br />

for the Oshore Industry


1<br />

A world leader in water<br />

CONTENTS<br />

A world leader in water ltration technology.<br />

Filtration of the world’s water:<br />

we set the standards. 1<br />

Meeting the needs of the offshore oil industry<br />

by enhancing oil recovery while<br />

solving water treatment problems. 2<br />

Automatic, self-cleaning electric filters. 3-4<br />

<strong>Filtersafe</strong>® water filtration technology,<br />

installation and configuration. 5-6<br />

Social responsibility. 7<br />

Research and development. 8<br />

The science behind the range. 9-10<br />

Filtration of the world’s water:<br />

we set the standards.<br />

Earth isn’t called the Blue Planet for nothing. Over seven tenths of the<br />

surface of our globe is comprised of oceans, seas, great and small lakes<br />

and the networks of natural and man-made waterways and reservoirs<br />

embroidering the landscape.<br />

Taking care of our water and providing solutions in filtration and<br />

treatment is the principal challenge facing <strong>Filtersafe</strong>®, one of the<br />

world’s leading filtration specialists. Whether across industrial,<br />

marine or resource drilling applications, our aim is to ensure<br />

the world’s industries have ready access to the most advanced<br />

filtration equipment available.<br />

At the onset of each design application, <strong>Filtersafe</strong>’s primary objective<br />

is to engineer and fabricate tailored and standard filter systems from a<br />

range of highly sophisticated and proven materials, utilizing major R&D<br />

initiatives to establish the most appropriate specification of materials<br />

to ensure each finished product exceeds all mandated requirements.<br />

At the very core of <strong>Filtersafe</strong>’s development philosophy, is a consistent<br />

and dedicated focus on mechanical reliability and efficiency, too, all<br />

combined with robust construction technologies. Simultaneously,<br />

our emphasis commercially remains on the careful balancing of<br />

environmental issues, alongside achieving consistent operational<br />

economies for our customers.<br />

<strong>Filtersafe</strong>® uses expertise developed over three decades in the design,<br />

manufacture and application of high quality filtration solutions. It is<br />

our often unique innovation that has helped the company contribute<br />

enormously to the efficiency of world water management.<br />

The company is uniquely positioned in the marketplace, and currently<br />

services all major international markets from its Head Office and<br />

manufacturing facility located in northern Israel.


ltration technology.<br />

Meeting the needs of the oshore oil industry<br />

by enhancing oil recovery while solving water treatment problems.<br />

The <strong>Offshore</strong> frontier is considered to be one of the most demanding<br />

industries that society relies on today. We demand economical,<br />

environmental and production performance, from a frontier exposed<br />

to the elements, forcing an industry where reliability and durability is<br />

essential.<br />

Drawing on our experience in the Ballast Water treatment sector,<br />

<strong>Filtersafe</strong>® is proud to offer established and proven marine-based<br />

technology to the <strong>Offshore</strong> industry.<br />

We understand that clean water is essential to maximize the<br />

productivity of the producing oil reservoir. For instance, suspended<br />

solids have major negative effects on the permeability of the oil well,<br />

which results in significant reduction in oil production and the lifetime<br />

of the producing well.<br />

Due to <strong>Filtersafe</strong>’s successful performance in separating suspended<br />

solids from sea water down to 20 micron and especially with removal<br />

of Zooplankton and Phytoplankton our filtration systems are highly<br />

useful for well water injection water, pre-filtration for RO systems and<br />

other applications related to the offshore industry.<br />

2


3<br />

Automatic, self-cleaning<br />

electric lters.<br />

Key Advantages:<br />

An unparalleled removal rate of TSS, organic matter and<br />

sediment.<br />

99% Removal of Zooplankton.<br />

50% Removal of Phytoplankton.<br />

A continuous, uninterrupted operating flow during cleaning<br />

cycles.<br />

A highly-effective cleaning mechanism, reaching 100% of<br />

the sintered screen, with minimal water discharge.<br />

By incorporating <strong>Filtersafe</strong>’s OFS-<strong>Series</strong><br />

Automatic Electric Filters into your system,<br />

you equip the most efficient sea water filtering<br />

technology on the market.<br />

Benets of <strong>Filtersafe</strong>® technology.<br />

<strong>Filtersafe</strong>® supplies to a multitude of water treatment companies<br />

worldwide, many of which are based in Scandinavia, Europe, Singapore<br />

and USA.<br />

We’re one of the very few companies to have responded to todays<br />

challenges and are constantly developing and updating our high<br />

performance self-cleaning automatic filters.<br />

All <strong>Filtersafe</strong>® products incorporate leading edge, state-of-the-art<br />

components, with advanced technology and proven performance<br />

levels providing the base to combat marine bio-invasions in the<br />

movement of water.<br />

At the heart of each water treatment system, lies the market-leading<br />

OFS-<strong>Series</strong> Automatic Electric Filter. Installed as the primary filtration<br />

module, these filters play a pivotal role in the removal of sediment,<br />

micro-organisms and other marine elements.<br />

<strong>Filtersafe</strong>® designs, manufactures and supplies a wide range of<br />

filtration products for the <strong>Offshore</strong> industry to perform in the most<br />

demanding of conditions. We are able to manufacture filtration<br />

systems in Skid format, and can also supply systems with stand-by<br />

functionality.<br />

Water injection filtration down to 10 micron<br />

Intake water filtration<br />

Oil or Gas pipeline flushing<br />

Protection of cartridge filters<br />

General purpose sea water filtration


2<br />

6<br />

1 4 5<br />

7 8<br />

Sintered Screen. Weave-Wire Technology.<br />

By utilising unique and exclusive weave-wire sintered screen<br />

technology, <strong>Filtersafe</strong>® obtains unparalleled Zooplankton removal<br />

rates. <strong>Filtersafe</strong>’s fine screen is composed of four sintered, stainless<br />

steel screen layers that create a strong, durable, reinforced filtering<br />

element, which requires no support.<br />

Two types of stainless steel are available:<br />

• 316L, for standard applications.<br />

• 904L Duplex SST, for high-corrosion resistance and prolonged filter use.<br />

<strong>Filtersafe</strong>’s superior Sintered Screen Weave-Wire technology gives<br />

OFS-series filters a distinct advantage over the competition. Our<br />

filtration performance is second-to-none and in terms removal of<br />

organic matter and TSS.<br />

For instance our 40 micron screen removes 98% of Zooplankton and<br />

up to 50% of Phytoplankton from water intake. This performance<br />

level is converted into exceptional sediment removal performance.<br />

Protective Layer<br />

Filtration (particle size) Control Layer<br />

Protective Layer<br />

Reinforcement Layer<br />

3<br />

9<br />

11<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

10<br />

Inlet<br />

Primary Course Screen<br />

Weave-wire Screen<br />

Suction Scanner<br />

Proximity Nozzles®<br />

Air Release Valve<br />

Outlet<br />

Flush Water Discharge Outlet<br />

Flush Valve<br />

Suction Pump<br />

Worm Gear and Motor<br />

Close Proximity Suction Nozzles®.<br />

<strong>Filtersafe</strong>® utilises its Proximity Nozzles® patented technology<br />

to efficiently and effectively remove organic matter from the<br />

filter screen without having to halt system operation.<br />

This completely autonomous system uses calibrated<br />

suction nozzles which cover less than 1% of the total screen<br />

area to remove screened matter. This results in extremely<br />

high suction forces that ensure complete cleanliness in<br />

preparation for the next cycle and establishing it as up to<br />

50% more effective than the traditional ‘candle’ system.<br />

The Proximity Nozzles® enable a regulated and consistent<br />

suction force to clean the screen. This resourceful hydraulic<br />

system ensures maximum suction force for removing dirt<br />

from the screen whilst minimizing residual water and pressure<br />

loss from the cleaning process, consequently <strong>Filtersafe</strong>® uses<br />

a significantly lower amount of ‘wasted water’ during the<br />

filtration’s flushing process.<br />

4


5<br />

OFS-<strong>Series</strong> technology, inst<br />

Operating Pressures.<br />

Due to the unique design of Sintered Screen and Proximity Nozzle®,<br />

the <strong>Filtersafe</strong>® automatic filter is the only self-cleaning filter on the<br />

market capable of sustained smooth operations as low as 1.6 Bar<br />

(22psi) head pressure. Even at such extreme pressures, our Proximity<br />

Nozzle® still allows 100% cleaning of the screen after each flush cycle,<br />

ensuring continuous, uninterrupted filter operation without any risk of<br />

‘blindness’.<br />

Filtration Eectiveness.<br />

<strong>Filtersafe</strong>® technology is designed to combat seawater’s marine bioinvasions,<br />

Phyto- Zooplankton and general suspended solids.<br />

Component Durability.<br />

Using our extensive knowledge in the field of seawater applications,<br />

<strong>Filtersafe</strong>® products have been engineered for performance and<br />

longevity. Our automatic screen filters employ highly-durable, noncorrosive<br />

components inside and out, to ensure robust, trouble-free<br />

operation, requiring minimal maintenance.<br />

Epoxy-phenol Coating.<br />

<strong>Filtersafe</strong>® treats the body of its filtration systems with a complex<br />

multi-staged curing process, which during development testing<br />

logged over 2500 continous hours in a salt-cell study.<br />

The process includes a zinc-phosphate treatment and an electrostatic,<br />

oven-cured epoxy-phenol finish, which results in a durable protective<br />

layer especially suited to the various rigours of marine applications<br />

and adverse-saline-conditions. The process complies with numerous<br />

international performance standards, including ASTMB-117.<br />

Turbo TM Model.<br />

All <strong>Filtersafe</strong> automatic screen filters can be equipped with our unique<br />

Turbo TM technology. Designed to increase the filter’s capability to<br />

operate in high dirt-load situations, this unique facility gives our<br />

OFS-series filter a distinct market advantage in adverse, but equally<br />

common, sediment-rich environments.<br />

Conversely, our Turbo TM technology also allows us to equip our filters<br />

with both nominal and absolute screens down to 10 micron for<br />

increased removal rates.<br />

Available Screens<br />

Micron 400 300 200 150 120 100 80 50 30 20 10<br />

Mesh 40 50 80 100 120 150 200 300 450 500 600


allation and conguration.<br />

<strong>Filtersafe</strong>® can offer more versatility in spatial arrangements,<br />

by supplying units in both horizontal and vertical formats.<br />

This ‘modular’ system enables a vertical filter to operate in<br />

the exact same manner as a horizontally positioned unit<br />

and to the same performance standard, whilst substantially<br />

reducing its area footprint.<br />

0˚ Standard Position 90˚ Outlet 180˚ Outlet 270˚ Outlet<br />

Horizontal Conguration Vertical Conguration<br />

Model *Max.<br />

Flow Rate<br />

In/Out<br />

Connections<br />

Weight<br />

gpm m 3 /hr Inch mm lbs kg<br />

Single<br />

OFS-025H 219 50 3 80 385 175<br />

OFS-050H 350 80 4 100 407 185<br />

OFS-050H 548 125 6 150 440 200<br />

OFS-070H 657 150 6 150 616 280<br />

OFS-070H 788 180 8 200 638 290<br />

OFS-100H 964 220 8 200 704 320<br />

OFS-100H 1,095 250 10 250 748 340<br />

OFS-100H-T 1,314 300 10 250 748 340<br />

OFS-150H 1,643 375 12 300 1,188 540<br />

OFS-150H-T 1,883 430 12 300 1,199 545<br />

OFS-200H 1,883 500 14 350 1,364 620<br />

OFS-200H-T 1,883 600 14 350 1,386 630<br />

Duplex<br />

OFS-300H 3,285 750 14 350 2,640 1,200<br />

OFS-300H-T 3,723 850 16 400 2,684 1,220<br />

OFS-400H 4,380 1,000 16 400 3,212 1,460<br />

OFS-400H-T 5,256 1,200 16 400 3,256 1,480<br />

OFS-300H-2M 6,570 1,500 18 450 3,432 1,560<br />

OFS-400H-2M 8,760 2,000 18 450 7,216 3,280<br />

OFS-300H-T-3M 10,950 2,500 20 500 10,296 4,680<br />

OFS-400H-3M 13,140 3,000 20 500 10,868 4,940<br />

OFS-400H-T-3M 15,330 3,500 20 500 10,934 4,970<br />

OFS-400H-4M 17,520 4,000 24 600 14,432 6,560<br />

OFS-400H-5M 21,900 5,000 24 600 18,040 8,200<br />

Duplex<br />

Modular Modular<br />

* with 40 um screens<br />

Model *Max.<br />

Flow Rate<br />

In/Out<br />

Connections<br />

Weight<br />

gpm m3 /hr Inch mm lbs kg<br />

Single<br />

OFS-025V 219 50 3 80 429 185<br />

OFS-050V 350 80 4 100 451 205<br />

OFS-050V 548 125 6 150 484 220<br />

OFS-070V 657 150 6 150 660 300<br />

OFS-070V 788 180 8 200 682 310<br />

OFS-100V 964 220 8 200 759 345<br />

OFS-100V 1,095 250 10 250 803 365<br />

OFS-100V-T 1,314 300 10 250 803 365<br />

OFS-150V 1,643 375 12 300 1,243 565<br />

OFS-150V 1,883 430 12 300 1,254 570<br />

OFS-200V 2,190 500 14 350 1,430 650<br />

OFS-200V-T 2,628 600 14 350 1,452 660<br />

OFS-400SV 4,380 1,000 14 350 1,980 900<br />

OFS-400SV-T 5,256 1,200 16 400 1,980 900<br />

OFS-300V 3,285 750 14 350 2,750 1,250<br />

OFS-300V-T 3,723 850 16 400 2,794 1,270<br />

OFS-400V 4,380 1,000 16 400 3,322 1,510<br />

OFS-400V-T 5,256 1,200 16 400 3,366 1,530<br />

OFS-300V-2M 6,570 1,500 18 450 3,652 1,660<br />

OFS-400V-2M 8,760 2,000 18 450 7,436 3,380<br />

OFS-300V-T-3M 10,950 2,500 20 500 10,626 4,830<br />

OFS-400V-3M 13,140 3,000 20 500 11,198 5,090<br />

OFS-400V-T-3M 15,330 3,500 20 500 11,264 5,120<br />

OFS-400V-4M 17,520 4,000 24 600 14,872 6,760<br />

OFS-400V-5M 21,900 5,000 24 600 18,590 8,450<br />

* with 40 um screens<br />

6<br />

6


7<br />

Social responsibility.<br />

All <strong>Filtersafe</strong>® filtration systems are designed to incorporate<br />

materials which are selected for minimal environmental<br />

impact. Each component is tested to ascertain material<br />

weakness in the light of its intense activity in harsh and<br />

damaging conditions. <strong>Filtersafe</strong>® automatic systems are<br />

also designed and engineered to compliment the materials<br />

specified by clients in their manufacture of complete<br />

treatment systems specified for marine purposes. Research


Your Assurance of Quality.<br />

<strong>Filtersafe</strong>® manufactures its cutting-edge OFS-series filter in<br />

accordance with the following International Performance and<br />

Quality Standards: ISO 9001: 2008, DNV 2009.<br />

Our association with the ISO 9001:2008 mark gives <strong>Filtersafe</strong>®<br />

confidence in knowing we can comply with any standard required<br />

by our clients. We can build in accordance with ASMI standards as<br />

well as other classification societies’ approvals, and upon request,<br />

attain ASMI certification. In association with several of our clients, we<br />

have also achieved Approval status from Germanischer Lloyds.<br />

Worldwide Service Network.<br />

and Development.<br />

Innovation in Filtration Science.<br />

Our R&D programs have also played active roles in maintaining<br />

<strong>Filtersafe</strong>’s pioneer status in the water filtration industry. The<br />

confidence and assurance we assume with the procurement of<br />

trustworthy technologies and operating performance, have helped<br />

shape a strong ethic pursued throughout research, development and<br />

advanced testing.<br />

The R&D programs have laid the foundations for our market-leading<br />

technology and ensured our status as principal innovators in our<br />

field. In conjunction with our recent partners, NIOZ, MERC, GSI and<br />

University of Newcastle, UK, among others, <strong>Filtersafe</strong>® has tested<br />

the performance of its automatic screen filters to meet the rigorous<br />

demands of all marine industry standards.<br />

Being a globally-focused company, <strong>Filtersafe</strong>® prides itself on<br />

unprecedented levels of service to its customers. <strong>Filtersafe</strong>®<br />

enjoys a worldwide reputation for its commitment to the quality<br />

and performance of each filtration unit we sell.<br />

Partners and Contractors.<br />

We have established and enjoy partnerships with first-class<br />

contractors who utilise leading-edge technology in industrial<br />

fabrication and heavy machining.<br />

Through scientific development, we have been able to implement<br />

the following advances in our product range:<br />

Sintered Screen technology; effective and economic<br />

filtration media.<br />

Proximity Nozzle® technology that performs autonomously<br />

under even the most severe conditions.<br />

Corrosion prevention.<br />

Increased energy efficiency.<br />

Refined water-saving methodology.<br />

Courtesy of NIOZ<br />

8


9<br />

The proven science behin<br />

D2 Standard Replica Tests<br />

<strong>Filtersafe</strong>® in conjuction with its research partners, has successfully<br />

proven its industry leading performance in the Water Treatment<br />

filtration sector by conducting a series of scientific tests on its Weave<br />

Wire Sintered Screens and Proximity Nozzle® technology. The results<br />

clearly indicate positive ecological benefits and lucrative advantages<br />

for all companies involved in the business of Water Treatment systems.<br />

Biological Test Data<br />

PHYTPLANKTON ZOOPLANKTON<br />

Test Cycle Average Removal Average Removal<br />

% of org. 10 ≤50 % of org. >50<br />

1 62.80 99.20<br />

2 47.56 94.29<br />

3 - 97.93<br />

4 31.45 96.19<br />

5 54.94 93.85<br />

Courtesy of NIOZ<br />

Organic matter ltration.<br />

Phytoplankton Test Methodology<br />

Number of organisms per 20 liter<br />

Organisms 10 µm ≤ 50 µm.<br />

Three 20L replicates for each “control” and “treated”.<br />

40 µm filter was used.<br />

Water pumped into a storage tank, zooplankton and algae were<br />

added.<br />

Phytoplankton Test Results<br />

Zooplankton Test Methodology<br />

Organisms > 50 µm.<br />

Number of organisms per 100 liter<br />

Three 100L replicates for each “control” and “treated”.<br />

40 µm filter was used.<br />

Water was pumped from Cullercoats Bay.<br />

Zooplankton Test Results<br />

Conclusions<br />

Highly eective at removing organisms<br />

> 50 µm showing > 99% removal.<br />

Has moderate eect in removing organisms<br />

10 < 50 µm showing an average 50% removal.


d the range.<br />

Actively preventing accumulation of Sediments.<br />

<strong>Filtersafe</strong>® has recently concluded scientific tests in association with<br />

BaWaPla and NIOZ in order to determine the BSF-series filter’s ability to<br />

reduce sediment load in BWT systems and ballast water tanks.<br />

Test Methodology<br />

<strong>Filtersafe</strong>® chose the wet volumetric TSS loading method rather than<br />

the standard dry and weighing method in order to best simulate true<br />

conditions in ballast water tanks.<br />

Sediment Test Results<br />

Results of this study parallel a series of tests performed at NIOZ and<br />

Newcastle University (UK), concluding that <strong>Filtersafe</strong>® BSF-<strong>Series</strong><br />

filters are highly effective in removing Total Suspended Solids (TSS)<br />

loads by up to 96% with our standard 40 μm filter.<br />

This is an obvious benefit for ship owners with long periods<br />

between ballast water tank cleaning and compliments the very high<br />

performance of organic matter removal obtained by our BSF-series<br />

filters.<br />

Conclusion<br />

Very high removal of TSS from ballast water<br />

BSF-<strong>Series</strong> 40 µm screen proving 96% removal.<br />

Sediment Test Data<br />

Results ml Results ppm<br />

Pre-Filter 2.5 2500<br />

Post Filter < 0.1 100<br />

Removal Rate > 96%<br />

BEFORE<br />

2.5 ml sediment<br />

residue<br />

AFTER<br />

0.1 ml sediment<br />

residue<br />

10


OFS-<strong>Series</strong> Standard * Specications<br />

Operating Specications<br />

Minimum Operating Pressure 29 psi (2 Bar), 21 psi (1.6 Bar) with suction pump<br />

Maximum Operating Pressure 145 psi (10 Bar)<br />

Electric Power 3 phase 380V-440V AC (50Hz)<br />

Temperature Gauge 0˚C - 50˚C<br />

Exhaust Valve<br />

Design Specications<br />

Pneumatically actuated butterfly valve<br />

Filter Housing Carbon steel 37-2 with SMO fitting or St. st.<br />

Housing Coating 200 micron Epoxy-phenol, Zinc-phosphate treated<br />

Screen Stainless Steel 316L or 904L Duplex<br />

Seals Synthetic Rubber<br />

Internal Parts St. st, PVC, Teflon, Erlite<br />

* For specifications exceeding these parameters, please contact filtersafe.<br />

CLEAR SOLUTION<br />

For more information check our website<br />

and locate the email or telephone number<br />

of your relevant customer representative.<br />

De Eendracht 11<br />

NL-1846 LP Zuidschermer<br />

The Netherlands<br />

Phone +31(0)72-504 45 20<br />

Fax +31(0)72-850 26 33<br />

Mobile +31(0)65-066 18 73<br />

Internet www.alter.nl<br />

E-mail info@afilter.nl<br />

<strong>Filtersafe</strong> reserves the right to change any of the information presented in this document<br />

without prior notice. The data presented in this document is for general information only<br />

and cannot be used for quotation purposes. Please contact <strong>Filtersafe</strong> for specific quotes. www.studio-tefen.co.il © Copyright <strong>Filtersafe</strong>® 2011 - OC 08/2011 v.1

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!