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Spring 2005<br />

<strong>In</strong> <strong>In</strong> <strong>this</strong> <strong>this</strong> <strong>issue</strong>:<br />

<strong>Crankshaft</strong> <strong>and</strong><br />

<strong>Camshaft</strong> <strong>Position</strong><br />

<strong>Sensors</strong><br />

<strong>Electronic</strong> Fuel<br />

<strong>In</strong>jection<br />

DOHC Timing Belt<br />

Service


CRANKSHAFT<br />

& CAMSHAFT<br />

POSITION<br />

SENSORS<br />

Learn functions, plus<br />

how to service <strong>and</strong><br />

diagnose trouble<br />

codes — 4<br />

2<br />

ELECTRONIC<br />

FUEL INJECTION<br />

How to inspect the fuel<br />

system <strong>and</strong> install new<br />

fuel injectors — 12<br />

STAR Service News<br />

Toyota’s Support to Automotive Repair<br />

Editor: Roberta Ritter, Toyota Motor Sales, U.S.A., <strong>In</strong>c.<br />

Content: Birchwood Automotive Group, Creston, Ohio.<br />

Source: Toyota Service Manuals.<br />

Design: Bobit Business Media, Akron, Ohio.<br />

STAR departments<br />

Raskind letter — 3<br />

Back <strong>issue</strong>s ordering — 9<br />

Dealer listings — 33<br />

Issue 108<br />

DOHC TIMING<br />

BELT SERVICE<br />

Removal, inspection, possible<br />

causes of belt damage <strong>and</strong><br />

installation procedures —22<br />

STAR Service News is a quarterly publication of Toyota Motor Sales, U.S.A., <strong>In</strong>c. Editorial <strong>and</strong> circulation offices: Toyota Customer Services, STAR Program WC21, 19001 South Western Avenue,<br />

Torrance, CA 90509. Fax (310) 468-0913.<br />

STAR Service News is available through Toyota STAR Dealers <strong>and</strong> is also available by subscription. Toyota makes no warranty, expressed or implied, regarding the contents of <strong>this</strong> publication, nor should any be construed. All procedures, specifications<br />

<strong>and</strong> part numbers were in effect at the time of printing. Toyota reserves the right to change procedures <strong>and</strong>/or specifications at any time, without prior notice <strong>and</strong> without incurring any obligation. Articles <strong>and</strong> technical data contained in<br />

<strong>this</strong> publication are based in whole or in part on prior communications by Toyota to its dealers. FOR COMPLETE SPECIFICATIONS AND PROCEDURAL INFORMATION, PLEASE REFER TO THE APPROPRIATE REPAIR MANUAL. For part number<br />

changes, please contact your Toyota dealer.<br />

Copyright 2005 Toyota Motor Sales, U.S.A., <strong>In</strong>c. Contents of <strong>this</strong> publication may not be reprinted without written permission. The Toyota name <strong>and</strong> logo <strong>and</strong> Toyota STAR name <strong>and</strong> logo are registered trademarks of Toyota Motor Corporation <strong>and</strong><br />

may not be used in any manner without the prior written consent of Toyota Motor Sales, U.S.A., <strong>In</strong>c.<br />

Caution: Vehicle servicing performed by untrained persons could result in serious injury to those persons or others.<br />

STAR Service News Spring 2005


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Where you come from often<br />

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responsibility was overwhelming, but the education was<br />

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Which is why Toyota <strong>and</strong> I are so committed to providing<br />

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News each <strong>and</strong> every time it is delivered.<br />

As before, each <strong>issue</strong> of Toyota STAR Service News<br />

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Wholesale Development Manager<br />

Toyota Motor Sales, U.S.A., <strong>In</strong>c.<br />

jerry_raskind@toyota.com<br />

Spring 2005 STAR Service News 3


TOYOTA TECHNICAL<br />

<strong>Position</strong>/speed sensors provide<br />

critical information to the<br />

<strong>Electronic</strong> Control Module<br />

(ECM) about the mechanical position<br />

of a component, the component’s<br />

rate of speed <strong>and</strong> change in<br />

CAMSHAFT AND<br />

CRANKSHAFT<br />

POSITION SENSORS<br />

Check crankshaft sensor connectors for oil contamination.<br />

4<br />

speed. Both the crankshaft position<br />

sensor (“NE” sensor) <strong>and</strong> the<br />

camshaft position sensor (“G” sensor)<br />

play a key role in helping the<br />

ECM manage fuel delivery <strong>and</strong> ignition<br />

spark.<br />

Typically, both sensors are pickup<br />

coil (variable reluctance) type<br />

sensors. This type of sensor consists<br />

of a permanent magnet, yoke<br />

<strong>and</strong> coil <strong>and</strong> is mounted in close<br />

proximity to a toothed gear (also<br />

called a rotor). As the component,<br />

such as the crankshaft or camshaft,<br />

rotates, the component’s<br />

rotor teeth move past the sensor,<br />

inducing an AC voltage pulse in<br />

the coil, with each tooth generating<br />

a pulse. As the gear rotates<br />

faster, more pulses are produced.<br />

The ECM determines the speed the<br />

component is revolving based on<br />

the number of pulses. The number<br />

of pulses that occur within a one<br />

second period is the signal frequency.<br />

Recent models may use an<br />

MRE sensor to detect camshaft<br />

position.<br />

The distance between the rotor<br />

<strong>and</strong> pickup coil is critical. The further<br />

apart they are, the weaker the<br />

signal becomes. Not all rotors feature<br />

teeth, since some may feature<br />

notches. Both designs produce the<br />

same results.<br />

These position sensors generate an<br />

AC voltage <strong>and</strong> do not require an<br />

external power source.<br />

CAMSHAFT (VARIABLE<br />

VALVE TIMING)<br />

POSITION SENSOR<br />

The camshaft position sensor consists<br />

of a signal plate <strong>and</strong> pick-up<br />

coil. The G signal plate features one<br />

STAR Service News Spring 2005


<strong>Camshaft</strong><br />

G signal timing<br />

rotor protrusion<br />

Cylinder head<br />

tooth on its outer circumference<br />

<strong>and</strong> is part of the intake camshaft.<br />

When the camshafts rotate, the distance<br />

from the protrusion on the<br />

signal plate <strong>and</strong> the air gap on the<br />

pick-up coil changes, causing fluctuations<br />

in the magnetic field, generating<br />

an electromotive force in<br />

the pick-up coil.<br />

This sensor is located adjacent to<br />

one of the intake camshafts on a<br />

common cylinder bank. On a V-type<br />

engine, one camshaft position sensor<br />

will be featured on each cylinder<br />

bank. On distributor ignition systems,<br />

<strong>this</strong> is often called the “G”<br />

sensor <strong>and</strong> may be located within<br />

the distributor.<br />

An AC signal is generated that is<br />

directly proportional to camshaft<br />

speed (as the camshaft rotates<br />

faster, the frequency increases).<br />

The terminal on the ECM is designated<br />

with a letter “G,” <strong>and</strong> on<br />

G pickup coil<br />

<strong>Crankshaft</strong><br />

<strong>Crankshaft</strong> timing pulley<br />

some models a “G” followed by a<br />

number may be featured.<br />

CRANKSHAFT POSITION<br />

SENSOR<br />

The ECM takes advantage of the<br />

crankshaft position sensor<br />

to determine engine<br />

rpm, crankshaft position<br />

<strong>and</strong> to monitor engine<br />

misfire. This signal is<br />

referred to as the “NE”<br />

signal. The NE signal,<br />

combined with the<br />

camshaft position sensor’s<br />

G signal, indicates<br />

the cylinder that is on<br />

its compression stroke,<br />

allowing the ECM to<br />

determine the engine firing<br />

order, based on its<br />

programming. The ECM uses a gap<br />

(missing teeth) on a rotor as a reference<br />

point for crankshaft position.<br />

Spring 2005 STAR Service News<br />

Timing rotor<br />

TOYOTA TECHNICAL<br />

Timing belt<br />

NE signal timing rotor<br />

A camshaft position sensor is shown on the left, while a crankshaft position sensor is shown on the<br />

right. As the toothed wheel passes the sensor, position is obtained, which is used by the ECM to obtain<br />

crankshaft position for cylinder firing, <strong>and</strong> camshaft position for valve timing. When cylinder No. 1 is on<br />

its compression stroke, the ECM uses <strong>this</strong> information for fuel injection timing, for direct ignition systems<br />

<strong>and</strong> for variable valve timing systems.<br />

Because the timing gear on a<br />

crankshaft plays such a critical role,<br />

it is important to h<strong>and</strong>le these<br />

gears with great care. The timing<br />

gear must be replaced if the rotor<br />

timing teeth are broken or damaged<br />

<strong>Camshaft</strong> position sensor<br />

NE pickup<br />

coil<br />

<strong>Camshaft</strong> position sensor example. Note<br />

the timing rotor tooth in the illustration.<br />

during engine service or engine<br />

rebuild.<br />

Using the 2002 Camry Solara as an<br />

5


example, the NE signal plate features<br />

34 teeth <strong>and</strong> is mounted on<br />

the crankshaft. The NE signal sensor<br />

generates 34 signals at every engine<br />

revolution. The ECM detects the<br />

st<strong>and</strong>ard crankshaft angle based on<br />

the G signal, the actual crankshaft<br />

6<br />

Engine front<br />

G<br />

NE<br />

G<br />

NE<br />

TOYOTA TECHNICAL<br />

G, NE signal waveforms<br />

20 m sec./division (idling)<br />

10 m sec./division (idling)<br />

Timing rotor<br />

5V/<br />

division<br />

5V/<br />

division<br />

Oscilliscope waveform patterns<br />

can be checked during cranking<br />

or idling. Correct G <strong>and</strong> NE signal<br />

waveforms are shown here<br />

(<strong>this</strong> example refers to a 1998<br />

4Runner with engine 3RZ-FE).<br />

<strong>Crankshaft</strong><br />

position sensor<br />

Oil pump body<br />

Here’s a typical crankshaft position sensor. The<br />

sensor must be installed at the correct depth<br />

when seated, because the distance between the<br />

coil <strong>and</strong> the timing teeth plays a critical role in the<br />

resulting operating frequency signal.<br />

angle <strong>and</strong> the<br />

engine speed by<br />

the NE signal.<br />

If a DTC P0335 is<br />

detected, the condition<br />

may be no<br />

crankshaft position<br />

sensor signal<br />

to the ECM during<br />

cranking (two-trip<br />

detection logic);<br />

or no crankshaft<br />

position sensor<br />

signal to the ECM<br />

with the engine<br />

speed at 600 rpm<br />

or more (also two-<br />

trip logic). The trouble area for<br />

either condition may be an open or<br />

short in the crankshaft position<br />

sensor circuit, a faulty (or disconnected)<br />

crankshaft position sensor,<br />

a damaged crankshaft angle sensor<br />

plate, a faulty starter, or the trouble<br />

may lie with the ECM.<br />

After checking the crankshaft<br />

position sensor for resistance, if<br />

resistance is within specification,<br />

check for an open or short in the<br />

sensor harness <strong>and</strong> connector. If no<br />

problem is found at <strong>this</strong> point,<br />

inspect the sensor installation <strong>and</strong><br />

the condition of the rotor teeth. If<br />

no problems are discovered at <strong>this</strong><br />

point, check the ECM <strong>and</strong> replace if<br />

necessary.<br />

Freeze-frame data can be obtained<br />

using the Toyota h<strong>and</strong>-held tester.<br />

Because freeze-frame records the<br />

engine conditions when the malfunction<br />

is detected, <strong>this</strong> is useful<br />

during troubleshooting, in order to<br />

determine whether the vehicle was<br />

running or stopped, with engine<br />

cold or warm, air-fuel ratio rich or<br />

lean, etc., at the time of the malfunction.<br />

If DTC P1335 is encountered, <strong>this</strong><br />

indicates a crankshaft position<br />

sensor circuit malfunction during<br />

engine running, with engine speed<br />

at 1,000 rpm or more.<br />

Using an ohmmeter, measure the<br />

resistance between the sensor’s two<br />

terminals. If resistance is not as<br />

specified, the sensor is faulty <strong>and</strong><br />

must be replaced.<br />

SERVICING THE SENSORS<br />

<strong>Crankshaft</strong> position sensors are<br />

usually secured with a single bolt<br />

(in addition to a sensor harness<br />

bracket bolt). <strong>Camshaft</strong> position<br />

sensors may be secured with one or<br />

two mounting bolts, depending on<br />

year <strong>and</strong> engine model. Remove the<br />

bolt(s), <strong>and</strong> gently rotate the sensor<br />

as you pull the sensor from its bore.<br />

Note that the sensor features an Oring<br />

seal. Be certain that the O-ring<br />

stays with the sensor <strong>and</strong> is not<br />

accidentally left in the mounting<br />

bore.<br />

NOTE: Removal of the crankshaft<br />

CHECKING SENSOR RESISTANCE<br />

Each type of sensor (crankshaft position <strong>and</strong> camshaft position sensors) can easily be<br />

checked for resistance, which will verify its condition. Citing the 2001 Corolla as an example,<br />

the resistance specification range of each sensor is as follows:<br />

<strong>Camshaft</strong> position sensor 835 - 1,400 ohms (cold); 1,060 - 1,645 ohms (hot)<br />

<strong>Crankshaft</strong> position sensor 1,630 - 2,740 ohms (cold); 2,065 - 3,225 ohms (hot)<br />

STAR Service News Spring 2005


position sensor also requires disconnecting<br />

the sensor harness bracket<br />

located above the sensor location.<br />

The intake manifold may also need<br />

to be removed in order to access<br />

disconnection or connection of the<br />

crankshaft position sensor’s longerharness<br />

connector.<br />

Before installing a new sensor (or<br />

before reinstalling the original sensor),<br />

closely inspect the mounting<br />

bores <strong>and</strong> mounting face for cleanliness.<br />

Also inspect the O-ring closely.<br />

Ohmmeter<br />

<strong>Camshaft</strong> position sensor<br />

<strong>Camshaft</strong> position sensor<br />

Measure camshaft position<br />

sensor resistance.<br />

1<br />

2<br />

1<br />

2<br />

Measure crankshaft position<br />

sensor resistance.<br />

If condition is suspect, replace the<br />

O-ring, applying a thin film of<br />

engine oil or lithium lube before<br />

installation. It is always recommended<br />

to install a new O-ring<br />

when servicing these sensors.<br />

Exercise care during <strong>this</strong> installation<br />

to avoid damaging the plastic<br />

sensor mount. Each sensor’s mounting<br />

bolt must be tightened to the<br />

Toyota-specified value (generally in<br />

the 79 in-lbf (9.0 N-m) range).<br />

Always refer to specific torque values<br />

found in the vehicle-specific<br />

service manual.<br />

Spring 2005 STAR Service News<br />

P<br />

V<br />

R<br />

G<br />

Ohmmeter<br />

TOYOTA TECHNICAL<br />

This wiring diagram illustrates the connections between the camshaft position sensor <strong>and</strong> crankshaft position<br />

sensor to the ECM.<br />

11<br />

E7<br />

5<br />

E7<br />

12<br />

E7<br />

6<br />

E7<br />

G<br />

G-<br />

NE<br />

NE-<br />

ECM<br />

E1<br />

ENGINE MISFIRING<br />

The ECM uses the crankshaft position<br />

sensor <strong>and</strong> the camshaft position<br />

sensor to monitor changes in<br />

crankshaft rotation for each cylinder.<br />

The ECM counts the number of times<br />

the engine speed change-rate indicates<br />

that misfire has occurred.<br />

When the misfire rate equals or<br />

exceeds the count indicating that<br />

the engine condition has deteriorated,<br />

the Malfunction <strong>In</strong>dicator Light<br />

Access to the crankshaft position<br />

sensor’s connector may<br />

require intake manifold removal.<br />

7


(MIL) illuminates. If the misfire rate<br />

is high enough, <strong>and</strong> if driving conditions<br />

will cause catalyst overheating,<br />

the MIL blinks when misfiring occurs.<br />

ENGINE MISFIRE DTCs<br />

Using a six-cylinder engine as an<br />

example:<br />

P0300 —<br />

Misfiring of r<strong>and</strong>om cylinders is<br />

detected during any particular 200<br />

or 1,000 revolutions.<br />

P0301 (cylinder No. 1), P0302<br />

(cylinder No. 2), P0303 (cylinder<br />

No. 3), P0304 (cylinder No. 4),<br />

P0305 (cylinder No. 5) or P0306<br />

(cylinder No. 6) —<br />

For any particular 200 revolutions,<br />

misfiring is detected which can<br />

cause catalyst overheating (causing<br />

the MIL to blink). For any particular<br />

8<br />

TOYOTA TECHNICAL<br />

1,000 revolutions, misfiring is<br />

detected which causes a deterioration<br />

in emissions (two-trip logic).<br />

Any of the aforementioned DTCs<br />

(P0300 through P0306) can indicate<br />

a problem with any of the following<br />

areas: ignition system, injector(s),<br />

fuel line pressure, compression pressure,<br />

incorrect valve clearance, valve<br />

timing, mass air flow meter, engine<br />

coolant temperature sensor, open or<br />

short in an engine wire, a wire connector,<br />

or the ECM.<br />

This is another example of how<br />

the ECM takes advantage of the<br />

information that is supplied by<br />

the camshaft <strong>and</strong> crankshaft<br />

position sensors. <strong>In</strong> addition to<br />

revealing a “r<strong>and</strong>om” misfire<br />

condition (P0300), the DTCs can<br />

pinpoint specific cylinder misfire<br />

(P0301, P0302, etc.). ★<br />

OBD II DTCs THAT RELATE TO CRANKSHAFT AND CAMSHAFT<br />

POSITION SENSORS<br />

P0340 <strong>Camshaft</strong> position sensor circuit malfunction<br />

P0341 <strong>Camshaft</strong> position sensor circuit range/performance<br />

P0342 <strong>Camshaft</strong> position sensor circuit low input<br />

P0343 <strong>Camshaft</strong> position sensor circuit high input<br />

P0344 <strong>Camshaft</strong> position sensor circuit intermittent<br />

P1346 <strong>Camshaft</strong>/variable valve timing position sensor Circuit<br />

range/performance problem (Bank 1) (jumping teeth of timing chain<br />

or stretched timing chain)<br />

P0335 <strong>Crankshaft</strong> position sensor A circuit malfunction<br />

P0336 <strong>Crankshaft</strong> position sensor A circuit range/performance<br />

P0337 <strong>Crankshaft</strong> position sensor A circuit low input<br />

P0338 <strong>Crankshaft</strong> position sensor A circuit high input<br />

P0339 <strong>Crankshaft</strong> position sensor A circuit intermittent<br />

P0385 <strong>Crankshaft</strong> position sensor B circuit malfunction<br />

P0386 <strong>Crankshaft</strong> position sensor B circuit range/performance<br />

P0387 <strong>Crankshaft</strong> position sensor B circuit low input<br />

P0388 <strong>Crankshaft</strong> position sensor B circuit high input<br />

P0389 <strong>Crankshaft</strong> position sensor B circuit intermittent<br />

P1335 <strong>Crankshaft</strong> position sensor circuit malfunction<br />

(during engine running conditions)<br />

TOYOTA<br />

<strong>Crankshaft</strong><br />

<strong>Position</strong><br />

<strong>Sensors</strong>:<br />

These “NE” sensors are<br />

pick-up coil (variable<br />

reluctance) type sensors,<br />

super reliable.<br />

These Toyota Genuine<br />

Parts can be exclusively<br />

sourced through your<br />

Toyota STAR Dealer.<br />

Looking for more technical<br />

information?<br />

Please visit<br />

http://techinfo.toyota.com<br />

<strong>and</strong> see how easy it is<br />

to subscribe <strong>and</strong> gain<br />

access to parts <strong>and</strong><br />

repair information for<br />

Toyota vehicles.<br />

STAR Service News Spring 2005


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Toyota Computer Controlled System<br />

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Security — Toyota <strong>In</strong>trusion Monitoring System/Brakes — Toyota Anti-Lock<br />

Brake System (ABS)/Engine (2S-E Engine)<br />

2WD & 4WD Wheel Alignment (1984-1988 Pickup Truck)/Rust Repair<br />

Body Repair — Outer Door Panel Replacement/Battery Testing for Winter<br />

Camry Timing Belt <strong>In</strong>spection & <strong>In</strong>stallation/Four Ways to Control Idle Speed<br />

Troubleshooting & Repairing the 1987 Corolla Air Conditioning System/<br />

1987 Tercel Conventional Starting System & Troubleshooting<br />

1988 Camry Automatic Transaxle Description & Troubleshooting<br />

1990 Truck Engine Cooling Systems/22R & 22R-E Engine<br />

(4-Cyclinder)/3VZ-E Engine (6-Cyclinder)<br />

Diagnosing & Troubleshooting the 1990 Camry Automatic Transmission<br />

1991 Truck Front Suspension/2WD & 4WD Wheel Alignment/2WD Front<br />

Axle Hub & Steering Knuckle/4WD Free Wheeling Hub<br />

Previa Ignition System<br />

1992 Celica Air Conditioning/General Description of Refrigeration<br />

Cycle/Compressor <strong>In</strong>spection <strong>and</strong> Removal<br />

1992 Truck 22R-E Engine<br />

1992 Camry Brakes<br />

1993 Tercel Ignition & Starting<br />

1993 Truck Air Conditioning System<br />

Truck ABS/Power Steering/Engine Diagnostics<br />

Basics of Suspension Design/<strong>In</strong>spection/Repair/Testing of Fuel System<br />

Brake System Tips/Airbag <strong>In</strong>sights/Power Steering<br />

Engine Short Block Service/Truck Suspension Basics/Automatic Transaxles<br />

Engine Computer Basics/Truck Rear Axle Service/Climate Control


Issue # Months Contents<br />

73<br />

75<br />

76<br />

77<br />

78<br />

79<br />

80<br />

81<br />

82<br />

83<br />

84<br />

85<br />

86<br />

87<br />

88<br />

89<br />

90<br />

91<br />

92<br />

93<br />

94<br />

95<br />

96<br />

97<br />

98<br />

99<br />

100<br />

101<br />

102<br />

103<br />

104<br />

105<br />

106<br />

107<br />

Nov./Dec. 1998<br />

Mar./Apr. 1999<br />

May/Jun. 1999<br />

Jul./Aug. 1999<br />

Sep./Oct. 1999<br />

Nov./Dec. 1999<br />

Jan./Feb. 2000<br />

Mar./Apr. 2000<br />

May/Jun. 2000<br />

Jul./Aug. 2000<br />

Sep./Oct. 2000<br />

Nov./Dec. 2000<br />

Jan./Feb. 2001<br />

Mar./Apr. 2001<br />

May/Jun. 2001<br />

Jul./Aug. 2001<br />

Sep./Oct. 2001<br />

Nov./Dec. 2001<br />

Jan./Feb. 2002<br />

Mar./Apr. 2002<br />

May/Jun. 2002<br />

Jul./Aug. 2002<br />

Sep./Oct. 2002<br />

Nov./Dec. 2002<br />

Jan./Feb. 2003<br />

Mar./Apr. 2003<br />

May/June 2003<br />

Summer 2003<br />

Fall 2003<br />

Winter 2004<br />

Spring 2004<br />

Summer 2004<br />

Fall 2004<br />

Winter 2005<br />

TRAC System Components & Functions/MAP Sensor Basics/FWD Rear<br />

Suspension Service<br />

Celica ABS/Oxygen Sensor Basics/Truck Front Suspension<br />

Cylinder Head <strong>In</strong>spection & Service/A/C Diagnostic & Service Tips/<br />

CV Shaft Service<br />

Throttle <strong>Position</strong> Sensor Service/Brake System Service/Engine Driveability<br />

Fuel System Service/Lower Engine Block Rebuild/Airbag <strong>In</strong>spection & Service<br />

Truck 4WD/Power Window System <strong>In</strong>spection/<strong>Electronic</strong> Speed Control<br />

Fuel <strong>In</strong>jection Return Type Systems/Brake Rotor <strong>In</strong>spection/Lower Engine<br />

Block Service<br />

ABS Diagnosis & Repair/Truck Alignment/Engine Cooling System<br />

Engine Timing Belt/Ride Control/Automatic Transmission Service<br />

Engine Knock <strong>Sensors</strong>/Power Rack & Pinion Steering System Service/<br />

Wheel Bearing Service<br />

OBD-II — Underst<strong>and</strong>ing the Early Version of This Diagnostic System<br />

Valvetrain & Cylinder Head Service/Air <strong>In</strong>take System/Brake Bleeding<br />

Wheel Alignment/Cylinder Head Service/Four-Wheel Disc Brake Service<br />

A/C Service/Fuel <strong>In</strong>jector Service/Piston & Ring Service<br />

Airbag Service/Throttle <strong>Position</strong> <strong>Sensors</strong>/Oil Pump Service<br />

Power Rack & Pinion Service/Oxygen Sensor Overview/Brake Rotor Basics<br />

Cooling System Service/Truck Front Suspension/Engine <strong>Sensors</strong><br />

Catalytic Converters/Traction Control Systems/Vehicle Ride Height<br />

OHC Service/Clutch System Service/Fuel Pump & Fuel Delivery<br />

Distributorless Ignition Systems/Lighting Systems/Common Codes<br />

Stabilizer Bars/Cooling System Service/Brake Pulsation<br />

Noise, Vibration, Harshness/Front Suspension Lower Control Arm Service<br />

On FWD/Threaded Fasteners<br />

<strong>Crankshaft</strong> Bearing Service/Temperature <strong>Sensors</strong>/Strut & Shock Service<br />

OHC Cylinder Head Service/Brake Master Cylinder Service/4WD Truck<br />

Steering System<br />

ECM Diagnostics/Brake Service<br />

Air Conditioning Basics/Fuel System<br />

Diagnosing Noise, Vibration & Harshness Complaints/Cylinder Head Sealing<br />

Driveshafts/Engine <strong>Sensors</strong>/Cabin Air Filter Replacement<br />

Manual Transaxle/Suspension Systems/Heating, Ventilation & A/C Systems<br />

Wheel Alignment Basics/Automatic Transmission/Cooling System<br />

Fuel <strong>In</strong>jectors/Wheel/Tire Vibration & Balancing/Towing & Trailering<br />

Alloy Wheel <strong>In</strong>stallation/Power Steering/Engine Short Block Service<br />

MAP, Knock & TPS/Stabilizer Bars/Traction Control Systems<br />

Truck Rear Axle Service/Temperature <strong>Sensors</strong>/Brake System Service<br />

Back <strong>issue</strong>s!


TOYOTA TECHNICAL<br />

FUEL INJ ECT ION<br />

DIAGNOSIS/SERVICE<br />

ELECTRONIC FUEL<br />

INJECTION OVERVIEW<br />

The <strong>Electronic</strong> Control Mudule<br />

(ECM) adjusts the amount of fuel,<br />

as well as the delivery time of the<br />

fuel that will be injected to each<br />

cylinder.<br />

The term fuel trim refers to the<br />

12<br />

feedback compensation value compared<br />

against basic injection time.<br />

<strong>In</strong> other words, <strong>this</strong> is the ECM’s<br />

method of calculating fuel delivery<br />

based on monitored fuel mixture<br />

rich/lean conditions. Fuel trim<br />

includes short-term <strong>and</strong> long-term<br />

trim.<br />

The ECM fuel system monitor continuously<br />

considers the sum of both<br />

the short-term <strong>and</strong> long-term fuel<br />

trim to monitor control of the<br />

air/fuel mixture. If the ECM is<br />

forced to take both short-term <strong>and</strong><br />

long-term fuel trim to the extreme<br />

rich or lean limit of control, a fault<br />

STAR Service News Spring 2005


Run time: continuous<br />

Coolant temp.: ≥ 47°C (117°F)<br />

Air Temp.: see additional information<br />

Battery voltage: ≥ 11V<br />

Disables<br />

MAF<br />

IAT/ECT<br />

TP<br />

Fr. O2S heater<br />

A/F heater<br />

CKP/CMP<br />

EGR open<br />

EVAP pressure sensor<br />

VSS<br />

Idle switch<br />

Number of trips 2<br />

Fuel trim monitor PO171, PO172<br />

is recorded <strong>and</strong> a DTC will be set on<br />

the next trip if the condition is still<br />

present.<br />

The fuel trim monitor observes a<br />

number of criteria in order to manage<br />

fuel trim.<br />

These include engine coolant temperature,<br />

intake air temperature,<br />

battery voltage, throttle position,<br />

Enable criteria<br />

Run test<br />

Duration: 20 sec.<br />

during appropriate<br />

conditions<br />

Failure threshold:<br />

If the sum of both short-term<br />

fuel trim <strong>and</strong> long-term fuel<br />

trim exceeds a predetermined<br />

value rich or lean A/F approx.<br />

40%, O2 approx. 25%<br />

air flow mass, time in closed loop<br />

<strong>and</strong> manifold pressure. The accompanying<br />

chart shows specific parameters.<br />

FUEL TRIM DTC(s)<br />

P0171, P0174 System too lean<br />

Once the engine is at operating temperature,<br />

the air/fuel ratio feedback is<br />

Spring 2005 STAR Service News<br />

Throttle position: idle or driving<br />

TOYOTA TECHNICAL<br />

Time in closed loop: ≥ 13 sec. (stable)<br />

Vehicle speed: N/A<br />

Air flow mass, ≥ 0.22 gm/rev (4 gm/sec) at 1100 rpm or more<br />

Manifold absolute pressure, ≥ 3.5 PSI-a, -11.5 PSI-g<br />

(173 mm Hg-a) at 1100 rpm or more<br />

Fuel control stable<br />

stable <strong>and</strong> the fuel trim has reached<br />

its limit of correction to the rich<br />

side (two-trip logic).<br />

P0172, P0175 System too rich<br />

Once the engine has reached operating<br />

temperature, the air/fuel ratio<br />

feedback is stable <strong>and</strong> the fuel trim<br />

has reached its limit of correction<br />

to the lean side (two-trip logic).<br />

If exhaust oxygen content is high (which indicates a lean condition), fuel trim correction will increase<br />

fuel. If O2 is low, fuel trim will attempt to decrease fuel in order to correct.<br />

Pass/<br />

fail<br />

1st trip<br />

2nd trip<br />

Additional information:<br />

Coolant temperature while starting ≥<br />

70°C (158°F) air temperature while starting<br />

is between ≥ -10°C (14°F) <strong>and</strong> less<br />

than 40°C (104°F)<br />

13


TOYOTA TECHNICAL<br />

Feedback from the oxygen or A/F<br />

sensor influences short-term fuel<br />

trim <strong>and</strong> in turn, short-term fuel<br />

trim influences long-term fuel trim.<br />

Short-term values are temporary <strong>and</strong><br />

are not stored when the ignition is<br />

switched off. Long-term values,<br />

however, are stored in memory<br />

because they are part of the basic<br />

injection duration.<br />

Long-term values affect injection<br />

duration in closed <strong>and</strong> open loop<br />

because they are used to calculate<br />

basic injection duration. IMPORTANT:<br />

The actual fuel trim will be opposite<br />

of the DTC. <strong>In</strong> other words, a toolean<br />

system that shows a DTC P0171<br />

means that the ECM is trying to perform<br />

a richer (+) correction.<br />

CHECKING THE FUEL<br />

SYSTEM<br />

A fuel system monitor DTC does<br />

not necessarily mean that the fuel<br />

injectors are at fault, because<br />

another condition may be present<br />

that is driving the fuel trim out of<br />

range. For example, a misfiring<br />

cylinder may cause the fuel trim to<br />

go rich (possibly due to a faulty<br />

spark plug or plug wire). Likewise, if<br />

fuel pressure is excessive, <strong>this</strong> could<br />

cause the fuel trim to decrease<br />

beyond the ECM’s program.<br />

Check fuel pressure using a pressure<br />

gauge <strong>and</strong> the appropriate SST.<br />

If pressure is too high, the fuel<br />

pressure regulator is the likely culprit.<br />

If pressure is too low, inspect<br />

the fuel pump, filter, pressure<br />

hoses/connections <strong>and</strong> the regulator.<br />

Also check for residual fuel pressure.<br />

When the engine is shut off,<br />

residual pressure should be present.<br />

If, after about five minutes, residual<br />

pressure is lower than the specification,<br />

check hoses, connections, fuel<br />

pump, regulator <strong>and</strong> injectors, since<br />

pressure is bleeding off abnormally.<br />

On an OBD-II system, using the<br />

Diagnostic Tester’s fuel pump test<br />

<strong>In</strong>spect the injector O-rings closely, both after removal (to spot an<br />

existing problem) <strong>and</strong> before installation.<br />

14<br />

(with ignition on) will confirm circuit<br />

opening relay, all related wiring<br />

<strong>and</strong> ECM control functions.<br />

When the engine is cranked, the<br />

injectors are pulsed by the ECM to<br />

supply the desired cranking A/F<br />

ratio. <strong>In</strong>jection pulse width is based<br />

on inputs from the crankshaft position<br />

sensor (NE), camshaft position<br />

sensor (G) <strong>and</strong> engine coolant temperature<br />

(THW). The ECM also monitors<br />

the IGF signal for fuel injection<br />

Fail-Safe control if adequate ignition<br />

is not maintained. The ECM<br />

pulses the fuel injectors either<br />

simultaneously, in groups or sequentially,<br />

depending on application <strong>and</strong><br />

operating conditions. The injector<br />

driver circuits energize the injectors<br />

by providing a ground path for current<br />

flow.<br />

As the engine is cranked, the ECM<br />

looks for the STA signal, which indicates<br />

that the engine is cranking.<br />

Basic fuel injection is then calculated<br />

using the engine coolant temperature<br />

sensor (ECT) as the primary<br />

input. Next, the ECM looks for a<br />

crankshaft position signal to determine<br />

injector sequence <strong>and</strong> injector<br />

pulse frequency. Finally, the ECM<br />

compares the ignition confirmation<br />

signal with the ignition trigger signal<br />

to confirm that ignition events<br />

are occurring. If <strong>this</strong> is confirmed,<br />

the ECM will then pulse the injectors<br />

based on a starting enrichment<br />

program.<br />

FUEL INJECTOR QUICK<br />

CHECKS<br />

To verify that injectors are being<br />

pulsed, connect an injector test<br />

light (noid light) across an injector<br />

wire harness. A blinking light indi-<br />

STAR Service News Spring 2005


cates normal driver circuit operation.<br />

Don’t rely on an injection pulse<br />

signal from the serial data stream.<br />

During IGF fuel cut Fail-Safe, serial<br />

data might display an injection<br />

pulse even if injector drivers are not<br />

working.<br />

To determine if fuel delivery is<br />

taking place, after cranking has<br />

Air cleaner cap w/ air<br />

cleaner hose<br />

Ventilation hose No. 2<br />

Fuel injector assembly, 2002 Camry 2AZ-FE<br />

been attempted, remove a spark<br />

plug <strong>and</strong> check for fuel.<br />

Using Diagnostic Tester serial<br />

data, observe the STA <strong>and</strong> ENGINE<br />

SPD signals while cranking the<br />

engine.<br />

MISC. TESTS<br />

A variety of non-fuel system faults<br />

can cause the fuel trim to go out of<br />

Fuel delivery pipe<br />

Spring 2005 STAR Service News<br />

TOYOTA TECHNICAL<br />

range. The following generic list of<br />

areas should be checked:<br />

Air induction system: Check for<br />

proper installation, damage <strong>and</strong><br />

sealing.<br />

PCV system: <strong>In</strong>spect hose <strong>and</strong><br />

system.<br />

Engine coolant temperature sensor:<br />

If the ECT sensor circuit has<br />

Engine wire<br />

O-ring<br />

Fuel injector assembly<br />

<strong>In</strong>sulator<br />

Engine cover sub-assembly No. 1<br />

15


abnormal resistance, <strong>this</strong> can cause<br />

fuel trim to go out of range.<br />

Ignition system: Cylinder misfire<br />

can drive fuel trim out of range.<br />

Exhaust system: A leaking<br />

exhaust system can change the oxygen<br />

or A/F sensor signal.<br />

O2 or A/F sensor condition:<br />

Check sensor response (only after<br />

confirming that all other systems<br />

are good).<br />

FUEL SYSTEM SERVICE<br />

2002 CAMRY (2AZ-FE)<br />

SAFETY NOTE: Before servicing the<br />

fuel system, disconnect the negative<br />

(-) terminal cable from the battery.<br />

Never smoke or work near an<br />

open flame when working on a fuel<br />

system. Also, because of residual<br />

fuel pressure, always protect adjacent<br />

surfaces from potential fuel<br />

splashing, <strong>and</strong> always wear eye protection.<br />

ON-VEHICLE INSPECTION<br />

If a fuel system fault is suspected,<br />

first perform a fuel pressure check.<br />

Remove the No. 1 fuel tube connector<br />

pipe clamp to access the tube<br />

connection. Disconnect the fuel<br />

tube connector from the fuel pipe<br />

by pinching the connector as shown<br />

in the illustration. Residual pressure<br />

will cause fuel squirting/dripping<br />

Fuel pipe<br />

clamp No. 1<br />

TOYOTA TECHNICAL<br />

Remove the fuel pipe clamp to<br />

gain access to the connection.<br />

16<br />

<strong>In</strong>spect injector connector. Look for damaged or corroded terminals.<br />

Disconnect the fuel tube connector<br />

from the fuel pipe.<br />

once <strong>this</strong> is disconnected.<br />

<strong>In</strong>stall the SST pressure gauge<br />

<strong>and</strong> SST adapters 09268-41047<br />

(90467-13001, 95336-08070),<br />

09268-45012 (09268-41250).<br />

Wipe off any excess fuel.<br />

Reconnect the battery negative<br />

cable.<br />

Connect the h<strong>and</strong>-held tester<br />

to the DLC3 <strong>and</strong> check fuel<br />

pressure, which should be in the<br />

range of 44-50 psi. If pressure<br />

is high, replace the fuel pres-<br />

SST<br />

(clip)<br />

sure regulator. If pressure is low,<br />

inspect fuel hoses <strong>and</strong> connections,<br />

Fuel tube<br />

SST<br />

(hose)<br />

SST (T joint)<br />

Fuel tube connector<br />

Checking fuel system pressure<br />

requires an SST gauge <strong>and</strong> adapters.<br />

STAR Service News Spring 2005<br />

SST


fuel pump, fuel filter <strong>and</strong> the pressure<br />

regulator.<br />

Disconnect the h<strong>and</strong>-held tester<br />

from the DLC3. Start the engine <strong>and</strong><br />

measure fuel pressure at idle. Specified<br />

pressure should be 44-50 psi.<br />

Stop the engine <strong>and</strong> check for<br />

residual pressure. The system should<br />

hold 44-50 psi with the engine off,<br />

for approximately five minutes after<br />

the engine is stopped. If the system<br />

does not hold enough residual pressure,<br />

check the hoses, connections,<br />

pump, regulator <strong>and</strong> injectors.<br />

Before removing the fuel system<br />

pressure gauge <strong>and</strong> its adapters,<br />

disconnect the negative battery<br />

cable.<br />

INSPECTING FUEL<br />

INJECTORS<br />

The fuel injectors can be inspected<br />

individually once removed from<br />

the engine. Disconnect the fuel tube<br />

from the fuel delivery pipe (<strong>this</strong> will<br />

relieve residual pressure, so follow<br />

the appropriate safety procedures by<br />

protecting yourself <strong>and</strong> adjacent<br />

areas from fuel splash). Disconnect<br />

the ventilation hose. Disconnect the<br />

fuel injector harness connectors<br />

Spacer<br />

The fuel delivery pipe (fuel rail)<br />

mounts onto two studs <strong>and</strong> is<br />

secured with nuts. Be careful<br />

not to drop or lose the spacers<br />

located between the pipe <strong>and</strong><br />

the cylinder head.<br />

from all injectors. Disconnect the<br />

fuel delivery pipe <strong>and</strong> gently pull<br />

the delivery pipe, with injectors to<br />

disengage the injectors from their<br />

ports. A gentle wiggling action will<br />

aid in removal. Wiggle <strong>and</strong> remove<br />

each injector from the delivery pipe,<br />

<strong>and</strong> keep all injectors in order for<br />

reference.<br />

Using an ohmmeter, measure the<br />

resistance between the injector terminals.<br />

Resistance should be 13.4 -<br />

14.2 ohms at 68 degrees F. If not as<br />

specified, replace the injector.<br />

Remove the fuel tube connector<br />

Fuel tube connector<br />

SST<br />

(hose)<br />

Connect the fuel tube connector<br />

between the main fuel tube<br />

<strong>and</strong> the SST hose.<br />

SST (union)<br />

O-ring<br />

Vinyl tube<br />

SST (hose)<br />

Connect the injector to the SST<br />

hose, using the SST union <strong>and</strong><br />

clamp. Attach a clear vinyl tube<br />

to the injector tip.<br />

from the pipe <strong>and</strong> connect the fuel<br />

tube connector <strong>and</strong> SST 09268-<br />

41047 (90467-13001, 95336-08070)<br />

to the fuel tube, <strong>and</strong> connect the<br />

SST hose to the connector nipple.<br />

<strong>In</strong>stall a new O-ring to the inlet end<br />

of the injector <strong>and</strong> attach the injec-<br />

Spring 2005 STAR Service News<br />

SST<br />

(clamp)<br />

TOYOTA TECHNICAL<br />

Various injector models (depending<br />

on model year) differ in terms<br />

of nozzle orifices. Always be sure<br />

to select the correct injector<br />

whenever replacement is needed.<br />

tor to the SST hose using the SST<br />

union <strong>and</strong> SST clamp (SST 09268-<br />

41047 (09268-41110, 09268-41300,<br />

90467-13001, 95336-08070).<br />

Connect a slip-on clear vinyl tube<br />

to the outlet end of the injector,<br />

<strong>and</strong> place the vinyl tube into a<br />

clean <strong>and</strong> empty graduated cylinder.<br />

Activate the fuel pump to deliver<br />

fuel to the injector. Connect SST<br />

harness 09842-30080 to the injector<br />

terminal to power the injector.<br />

Connect the harness power leads to<br />

a good battery for 15 seconds, <strong>and</strong><br />

note the injection volume in the<br />

graduated cylinder. Turn the injector<br />

on/off by connecting/disconnecting<br />

one of the battery leads. <strong>In</strong>jection<br />

volume should be 4.1 - 4.9 cubic<br />

inches (68 - 82 cubic centimeters)<br />

per every 15 seconds of running<br />

time. Test each injector two or<br />

three times. Record each injector’s<br />

output volume <strong>and</strong> compare the<br />

results once all injectors have been<br />

tested. The acceptable difference<br />

between each injector is 0.9 cubic<br />

inches (14 cubic centimeters) or<br />

less. If volume is not as specified,<br />

replace the injectors as needed.<br />

17


After delivery volume has been<br />

measured, <strong>and</strong> while the injector is<br />

still connected to the fuel pipe, disconnect<br />

the SST test probe harness,<br />

disconnect the vinyl tube from the<br />

injector outlet, <strong>and</strong> check for fuel<br />

leakage from the injector.<br />

An acceptable degree of leakage<br />

is one drop or less per 12 minutes.<br />

If the injector is observed leaking<br />

more than one drop per 12<br />

minutes, the injector must be<br />

replaced.<br />

INSTALLING FUEL<br />

INJECTORS<br />

First inspect the injector bores in<br />

the delivery pipe <strong>and</strong> in the cylinder<br />

head for cleanliness. Any dirt, burrs,<br />

etc., must be removed, as <strong>this</strong> will<br />

prevent proper sealing.<br />

Never re-use fuel injector O-ring or<br />

18<br />

TOYOTA TECHNICAL<br />

SST<br />

Test injector flow using the SST<br />

power harness.<br />

After testing injector delivery<br />

volume, inspect the injector<br />

outlet for fuel leakage while<br />

still connected to fuel pressure.<br />

Only one drop or less per 12<br />

minutes is acceptable.<br />

<strong>In</strong>stall new O-rings before installing the injector, <strong>and</strong> lube the O-ring<br />

with fresh fuel.<br />

insulator seals. <strong>In</strong>stall a new insulator<br />

at the outlet end <strong>and</strong> install a<br />

new O-ring at the inlet end of each<br />

injector. Apply a light coat of gasoline<br />

or white lithium lube to these<br />

new seals immediately prior to<br />

installation. This will lubricate the<br />

seals for ease of installation onto<br />

the injector, <strong>and</strong> for installation of<br />

the injectors to the delivery tube<br />

<strong>and</strong> injection ports.<br />

While gently rotating the injector<br />

clockwise <strong>and</strong> counterclockwise,<br />

push each injector into its delivery<br />

pipe port. Do not twist the O-rings.<br />

Once the injector is installed in<br />

the delivery pipe, check that the<br />

injector rotates smoothly. If not,<br />

the O-ring may be twisted or damaged.<br />

If so, remove the injector <strong>and</strong><br />

replace the O-ring. Be sure to orient<br />

the injector terminals to the under-<br />

<strong>In</strong>sulator<br />

O-ring<br />

Always install new insulators<br />

<strong>and</strong> O-rings before installing an<br />

injector. Never reuse original<br />

seals.<br />

STAR Service News Spring 2005


side of the delivery pipe (so that<br />

the connectors will face away from<br />

the cylinder head once installed).<br />

Turn<br />

Push<br />

Connector<br />

Once installed to the delivery<br />

pipe, check for smooth injector<br />

rotation. If it won’t rotate smoothly,<br />

the O-ring is likely damaged.<br />

<strong>Position</strong> the two delivery pipe<br />

spacers onto the delivery pipe<br />

mounting studs before installing the<br />

delivery pipe.<br />

<strong>Position</strong> the delivery pipe, with all<br />

injectors aligned to their ports, <strong>and</strong><br />

carefully insert the injectors into<br />

their ports by applying even pressure<br />

at the delivery pipe. Temporarily<br />

install the delivery pipe’s<br />

mounting nuts, <strong>and</strong> check each fully<br />

installed injector for smooth rotation.<br />

Again, if an injector will not<br />

rotate smoothly in its bores, the<br />

likely cause is a damaged O-ring.<br />

Tighten the delivery pipe mounting<br />

nuts to 15 ft-lbf (20 N-m).<br />

After reconnecting the fuel tube<br />

Spacer<br />

Don’t forget the two spacers<br />

that dictate the installed height<br />

of the delivery pipe.<br />

Before installing the delivery<br />

pipe, verify that the injector connectors<br />

are positioned under the<br />

delivery pipe for proper connection<br />

to the main harness.<br />

<strong>and</strong> vent line to the delivery pipe,<br />

<strong>and</strong> after connecting the injector<br />

harness, activate the fuel pump<br />

(ignition on) <strong>and</strong> check for leaks<br />

before starting the engine. ★<br />

<strong>In</strong>spect nozzle tips for cleanliness,<br />

varnish, etc. The slightest<br />

bit of contaminant can easily<br />

affect injector operation.<br />

Spring 2005 STAR Service News<br />

TOYOTA TECHNICAL<br />

TOYOTA<br />

Fuel<br />

<strong>In</strong>jectors:<br />

The perfect match for all<br />

Toyota models.<br />

These Toyota Genuine<br />

Parts can be exclusively<br />

sourced through your<br />

Toyota STAR Dealer.<br />

Looking for more technical<br />

information?<br />

Please visit<br />

http://techinfo.toyota.com<br />

<strong>and</strong> see how easy it is<br />

to subscribe <strong>and</strong> gain<br />

access to parts <strong>and</strong><br />

repair information for<br />

Toyota vehicles.<br />

19


Reach for a STAR<br />

Select Toyota dealerships go the extra mile for wholesale customers<br />

A growing number of independent repair shops are enjoying the STAR treatment from participating Toyota dealership<br />

parts departments. Attentive service, original equipment parts <strong>and</strong> technical support are just a few of the benefits<br />

provided to mechanical repair <strong>and</strong> collision shops as part of Toyota’s Support to Automotive Repair (STAR) program.<br />

Currently, 402 Toyota dealerships across the country have embraced the STAR program to provide exemplary service<br />

to wholesale customers.<br />

“We’ll do ‘hot-shot’ deliveries in addition to our regular deliveries to help our customers,” says Don Peterson, parts<br />

manager of Freeman Toyota, a STAR dealership in Santa Rosa, California. “<strong>In</strong> addition, we’ve got six phone lines dedicated<br />

to our wholesale customers so they can place their orders.”<br />

The STAR program was designed to help Toyota dealerships reach out to garages <strong>and</strong> body shops by providing competitive<br />

parts pricing <strong>and</strong> other important benefits, including:<br />

• Frequent parts deliveries: STAR dealerships offer frequent daily deliveries to shops in their area. “We send those<br />

trucks out even if we have only one 10-cent gasket to deliver,” Peterson notes. “Customers know they can count on<br />

regular deliveries.”<br />

• Urgent deliveries: Many STAR dealerships also provide the “hot-shot” or “shotgun” deliveries that Peterson refers<br />

to by making special trips to customers for urgently needed parts. Some parts can be delivered within an hour or less.<br />

• Dedicated phone <strong>and</strong> fax lines: STAR dealerships recognize that repair <strong>and</strong> body shops don’t have time to sit on<br />

hold. Most STAR dealerships have established special lines for wholesale customers. Quick ordering goes h<strong>and</strong>-in-h<strong>and</strong><br />

with quick deliveries.<br />

• Attentive customer service: STAR dealerships often provide outside sales personnel to support independent repair<br />

shops. These personnel make frequent visits to shops to improve communications between the dealership <strong>and</strong> repair<br />

shops. They also provide helpful support materials such as technical publications <strong>and</strong> consumer brochures.<br />

• Additional support: <strong>In</strong>dependent shops can count on help from STAR dealerships in many ways. Dealerships will<br />

often make technicians available for technical support. <strong>In</strong> addition, STAR dealerships can help repair shops take advantage<br />

of Toyota training opportunities. They can also help them navigate<br />

Toyota’s Technical <strong>In</strong>formation System (TIS), an online repair information<br />

resource.<br />

• Useful publications: Wholesale customers working with STAR dealerships<br />

receive copies of Collision Pros, which features helpful repair articles,<br />

in addition to Toyota STAR Service News.<br />

Together, the STAR elements help shops get vehicles repaired quickly,<br />

accurately <strong>and</strong> in a cost-competitive manner.<br />

STAR<br />

Dealerships<br />

Near You<br />

To connect with a Toyota STAR<br />

dealership in your area, see the<br />

listings starting on page 33 or<br />

go to http://techinfo.toyota.com<br />

<strong>and</strong> click on the STAR logo. Next<br />

time you need parts, reach for a<br />

STAR dealership.


TOYOTA TECHNICAL<br />

The 1997 Avalon features a V6<br />

engine with dual overhead<br />

camshafts (each head has its<br />

own intake <strong>and</strong> exhaust camshafts).<br />

While a single timing<br />

DOHC TIMING BELT SERVICE<br />

belt provides camshaft<br />

drive from the crankshaft,<br />

the belt only<br />

directly drives each<br />

cylinder head’s exhaust camshafts.<br />

The intake camshafts are then driven<br />

by a gear drive that mates each<br />

cylinder head’s exhaust camshaft to<br />

its intake camshaft.<br />

22<br />

TIMING BELT REMOVAL<br />

Accessing the timing belt first<br />

requires removal of the RH front<br />

wheel <strong>and</strong> fender apron seal, along<br />

with accessory drive belts <strong>and</strong> other<br />

components. (Please refer to the<br />

service manual for removal of these<br />

components.)<br />

The crankshaft pulley must be<br />

removed, which requires the use of<br />

Toyota SSTs. Remove the crankshaft<br />

pulley bolt while securing the pulley<br />

with SST 09213-54015 (91651-<br />

60855), 09330-00021. Next, remove<br />

the pulley using SST 09950-50010<br />

(09951-05010, 09952-05010,<br />

09953-05010, 09953-05020, 09954-<br />

05020).<br />

SST<br />

Remove the crankshaft pulley<br />

bolt while securing the pulley<br />

with the SST companion flange<br />

holding tool.<br />

STAR Service News Spring 2005


SST<br />

Carefully draw the crankshaft<br />

pulley from the crankshaft<br />

snout using the SST puller<br />

assembly.<br />

Remove the lower (No. 1) timing<br />

belt cover, which is secured with four<br />

bolts. Remove the timing belt guide<br />

from the crank snout. (NOTE: The<br />

crankshaft pulley key must be removed<br />

in order to slip the belt guide off of<br />

the snout.) Remove the upper (No. 2)<br />

timing belt cover <strong>and</strong> remove the RH<br />

engine mounting bracket.<br />

At <strong>this</strong> point, you’ll need to position<br />

the number 1 piston to TDC on<br />

its compression stroke. Temporarily<br />

install the crankshaft pulley bolt<br />

into the crank snout, <strong>and</strong> rotate the<br />

crankshaft clockwise to align the<br />

timing marks of the crankshaft timing<br />

pulley <strong>and</strong> oil pump body. Verify<br />

that the timing marks of the<br />

camshaft timing pulleys <strong>and</strong> No. 3<br />

timing belt cover are aligned. If<br />

With No. 1 piston at TDC, the crankshaft<br />

timing pulley’s alignment mark should<br />

align with the mark on the oil pump body.<br />

not, rotate the crankshaft 360<br />

degrees. Once alignment has been<br />

achieved, remove the crankshaft<br />

Spring 2005 STAR Service News<br />

TOYOTA TECHNICAL<br />

<strong>In</strong>spect idler pulleys for smooth operation. If the pulley does not<br />

rotate smoothly <strong>and</strong> easily, replace the idler.<br />

The camshaft timing gear alignment<br />

marks should align with the marks on<br />

the No. 3 timing cover.<br />

pulley bolt, being careful not to disturb<br />

crankshaft position.<br />

NOTE: If you plan to re-use the<br />

existing timing belt,<br />

at <strong>this</strong> point you’ll<br />

need to mark the<br />

belt so that it can<br />

be reinstalled in the<br />

same position. Place<br />

a mark that indicates<br />

the front of<br />

the belt, <strong>and</strong> place<br />

an alignment mark<br />

on the belt in-line<br />

with each camshaft<br />

pulley timing mark.<br />

23


TOYOTA TECHNICAL<br />

Remove the timing belt tensioner<br />

<strong>and</strong> the dust boot by alternately<br />

loosening <strong>and</strong> removing the two<br />

mounting bolts. The timing belt can<br />

now be removed.<br />

If you plan to re-use the timing belt,<br />

mark the belt to allow reinstallation<br />

in its original position.<br />

BELT TENSIONER<br />

INSPECTION<br />

<strong>In</strong>spect the timing belt tensioner<br />

for oil leakage, specifically at the<br />

pushrod seal area. While an<br />

extremely faint trace of oil may be<br />

acceptable, if leakage is noted, the<br />

tensioner must be replaced.<br />

24<br />

While holding the tensioner<br />

upright with both h<strong>and</strong>s (pushrod<br />

facing up), try to move the pushrod<br />

by placing it against a solid object<br />

<strong>and</strong> pushing. If the pushrod moves<br />

using only h<strong>and</strong> pressure,<br />

replace the tensioner. IMPOR-<br />

TANT: Never hold the tensioner<br />

with its pushrod facing<br />

down.<br />

Next, measure the pushrod<br />

protrusion, from the tip of<br />

the pushrod to the end of<br />

the housing. The specification<br />

is 0.394 - 0.425 in.<br />

(10.0 - 10.8 mm). If the<br />

protrusion measures less or<br />

<strong>In</strong>spect the timing belt tensioner<br />

for oil leakage.<br />

<strong>In</strong>spect the front oil seal of the idler pulley. If leakage is found,<br />

replace the idler.<br />

greater than the specification range,<br />

replace the tensioner.<br />

Using both h<strong>and</strong>s, apply force<br />

upwards, against a solid object,<br />

to check for pushrod movement.<br />

If the rod moves, replace<br />

the tensioner.<br />

Protrusion<br />

Measure pushrod protrusion<br />

from the end of the housing to<br />

the pushrod tip. If below or<br />

above specification, replace the<br />

tensioner.<br />

TIMING BELT INSPECTION<br />

Do not bend, twist or turn the<br />

timing belt inside out. Do not allow<br />

belt to contact oil, water or steam.<br />

<strong>In</strong>spect the belt for damage <strong>and</strong><br />

its cause:<br />

POSSIBLE CAUSE OF BELT DAMAGE<br />

• Tooth cracks or other damage<br />

• Locked camshaft<br />

• Wear or cracks on belt face<br />

• Nicks/burrs on idler pulley <strong>and</strong><br />

water pump<br />

• Wear/damage on only one side<br />

of belt<br />

• Belt guide <strong>and</strong> alignment of all<br />

pulleys<br />

• Belt tooth wear<br />

STAR Service News Spring 2005


• Timing cover damage or improper<br />

cover gasket installation. Check<br />

for foreign material on pulley<br />

teeth.<br />

NOTE: Before installing a new timing<br />

belt (or before reinstalling the<br />

original belt), inspect the No. 1 <strong>and</strong><br />

No. 2 timing belt cover gaskets for<br />

cracks, peeling, or other damage. If<br />

necessary, scrape the old gasket<br />

away, clean the surfaces <strong>and</strong> install<br />

new gaskets. These gaskets have a<br />

peel-off adhesive backing. Affix the<br />

gasket as shown in the illustrations,<br />

<strong>In</strong>spect the No. 2 timing cover gasket. If<br />

replacement is needed, install as shown<br />

here. IMPORTANT: A length of 55.51 in.<br />

(1410 mm) gasket material is required for<br />

the No. 2 cover.<br />

Join<br />

line<br />

Length = 1,410 mm (55.51 in.)<br />

Length = 240 mm (9.45 in.)<br />

Length = 460 mm<br />

(18.11 in.)<br />

Join line<br />

When replacing the No. 1 timing cover<br />

gasket, two separate lengths of gasket<br />

material are required. The top section<br />

requires a material length of 9.45 in. (240<br />

mm), <strong>and</strong> the lower section requires a<br />

length of 18.11 in. (460 mm). Pay attention<br />

to the locations of the end-butting<br />

for the gasket sections. The material<br />

must butt flush, with no gaps.<br />

<strong>and</strong> press the gasket firmly by h<strong>and</strong><br />

to assure adhesion.<br />

INSPECT THE IDLER<br />

PULLEYS<br />

Timing belt service provides a<br />

good opportunity to inspect the<br />

timing belt idler pulleys. This<br />

engine has two idler pulleys — as<br />

viewed when facing the timing belt<br />

end of the engine — the No. 1 pulley<br />

is located above <strong>and</strong> to the left<br />

of the crankshaft, <strong>and</strong> the No. 2<br />

idler pulley is located midway<br />

Spring 2005 STAR Service News<br />

TOYOTA TECHNICAL<br />

between the two camshaft pulleys.<br />

The No. 2 idler pulley is secured<br />

with a hex-head bolt, while the No.<br />

1 idler pulley is secured with a<br />

female hex bolt (requiring a 10 mm<br />

hex wrench). When removing the<br />

No. 1 idler pulley, also remove the<br />

plate washer.<br />

Visually check the seal of each<br />

idler pulley for oil leakage, <strong>and</strong> for<br />

smooth rotation. Replace the idler<br />

pulley if a leak is found, or if it<br />

does not rotate smoothly.<br />

When reinstalling the No. 1 idler<br />

Be sure to also check the rear of the idler seal for leakage.<br />

25


TOYOTA TECHNICAL<br />

Note that the timing belt will be marked indicating the front of the belt. The arrow should aim forward<br />

(away from the engine) when installed.<br />

pulley, first apply Loctite 242, Toyota<br />

P/N 08833-00080, Three Bond 1344<br />

or equivalent thread locking compound<br />

on the bolt threads. Using a<br />

10 mm hex wrench, install the plate<br />

washer <strong>and</strong> idler pulley, tightening<br />

the bolt to a value of 25 ft-lbf (34 Nm).<br />

Check that the pulley bracket<br />

moves smoothly.<br />

<strong>In</strong>stall the No. 2 idler pulley (no<br />

thread compound needed), tightening<br />

the bolt to 32 ft-lbf (43 N-m). Check<br />

that the idler pulley moves smoothly.<br />

TIMING BELT<br />

INSTALLATION<br />

Verify that the crankshaft <strong>and</strong><br />

camshafts have not moved from their<br />

positions. As a reminder, the crankshaft<br />

timing pulley mark should be<br />

26<br />

aligned with the mark on the oil<br />

pump body (No. 1 piston should be<br />

at TDC), <strong>and</strong> the camshaft pulley<br />

marks should be aligned with the<br />

marks on the No. 3 timing cover.<br />

Make sure that all pulleys are<br />

clean <strong>and</strong> dry.<br />

<strong>Position</strong> the timing belt with its<br />

front mark facing forward<br />

(towards you). Align the installation<br />

mark on the timing belt<br />

with the timing mark on the<br />

crankshaft timing pulley. Align<br />

the installation marks on the<br />

timing belt with the timing<br />

marks on the camshaft timing<br />

pulleys.<br />

IMPORTANT: It is important to<br />

adhere to the following installation<br />

sequence:<br />

1. <strong>Crankshaft</strong> timing pulley<br />

2. Water pump pulley<br />

3. LH camshaft timing pulley<br />

(side of engine facing front<br />

of vehicle)<br />

4. No. 2 idler pulley<br />

5. RH camshaft timing pulley<br />

6. No. 1 idler pulley<br />

Follow <strong>this</strong> sequence when installing<br />

the timing belt.<br />

STAR Service News Spring 2005


Next, the timing belt tensioner<br />

must be set. Using a press, slowly<br />

compress the pushrod using 200 -<br />

2,205 lbf of pressure. Align the<br />

holes found in the pushrod <strong>and</strong><br />

housing. <strong>In</strong>sert a 1.27 mm hex<br />

wrench through the holes to maintain<br />

the pushrod setting position,<br />

<strong>and</strong> then release the press.<br />

Depress the tensioner pushrod<br />

in a press to align the setting<br />

holes in the pushrod <strong>and</strong> housing,<br />

<strong>and</strong> insert a locking pin (a<br />

1.27 mm hex wrench is an ideal<br />

example).<br />

<strong>In</strong>stall the dust boot onto the<br />

tensioner.<br />

1.27 mm<br />

hexagon<br />

wrench<br />

1.27 mm<br />

hexagon<br />

wrench<br />

<strong>In</strong>stall the tensioner <strong>and</strong><br />

remove the temporary locking<br />

pin.<br />

<strong>In</strong>stall the dust boot onto the tensioner<br />

(install a new dust boot if the<br />

original was damaged). <strong>In</strong>stall the<br />

tensioner with its two bolts, <strong>and</strong><br />

alternately tighten the two bolts to a<br />

value of 20 ft-lbf. Remove the 1.27<br />

mm hex wrench from the tensioner.<br />

Turn the crankshaft a full 360<br />

degrees to verify valve timing, stopping<br />

when the crankshaft timing<br />

pulley mark aligns with the mark on<br />

the oil pump body. Check to verify<br />

that the camshaft timing marks are<br />

correct. If the camshaft timing<br />

marks do not align correctly, remove<br />

the timing belt (following the procedure<br />

outlined above) <strong>and</strong> reinstall<br />

the belt. Always rotate the crankshaft<br />

clockwise. If you happen to<br />

rotate the crank too far (missing<br />

your crankshaft pulley timing mark),<br />

continue to turn the crankshaft<br />

clockwise another full turn to<br />

achieve alignment, instead of<br />

attempting to rotate the crankshaft<br />

counterclockwise.<br />

Spring 2005 STAR Service News<br />

TOYOTA TECHNICAL<br />

After installing the belt, rotate<br />

the crankshaft a full 360 degrees<br />

to again align the timing marks<br />

between the crankshaft timing<br />

pulley <strong>and</strong> the oil pump body.<br />

Verify that the camshaft timing<br />

marks align with the marks on<br />

the No. 3 timing cover.<br />

A dotted line mark indicates the alignment spot for the crank pulley.<br />

27


TOYOTA TECHNICAL<br />

<strong>In</strong>stall the No. 2 timing cover,<br />

tightening all five bolts to a value<br />

of 74 in-lbf (8.5 N-m). <strong>In</strong>stall the<br />

engine wire protector clamps.<br />

<strong>In</strong>stall the timing belt guide, paying<br />

particular attention to orientation.<br />

The cup side (concave side)<br />

must face outward. Severe belt damage<br />

is likely if <strong>this</strong> guide is installed<br />

with the cup side facing the belt.<br />

Once the guide is in position, reinstall<br />

the crankshaft snout key.<br />

<strong>In</strong>stall the timing belt guide<br />

plate onto the crankshaft snout<br />

with guide’s cup side facing<br />

outward.<br />

INSTALL THE<br />

CRANKSHAFT PULLEY<br />

The crankshaft pulley must be<br />

installed using the appropriate SST.<br />

Never attempt to force the interference-fit<br />

pulley onto the crankshaft<br />

by striking with a hammer. Align<br />

the pulley’s key groove with the<br />

crankshaft key <strong>and</strong> position the pulley<br />

as far as you can by h<strong>and</strong>, verifying<br />

that it is squarely positioned.<br />

Using SST 09213-54015 (91651 -<br />

60855), 09330-00021, install the<br />

pulley bolt <strong>and</strong> tighten to a value of<br />

159 ft-lbf (215 N-m).<br />

Continue assembly following the<br />

service manual procedures. Start <strong>and</strong><br />

run the engine (followed by a road<br />

test) to check for abnormal noises,<br />

shock, slippage, etc.<br />

28<br />

Two solid lines will also be featured, one for each cam gear alignment.<br />

If you plan to re-use a timing belt, <strong>and</strong> these marks are difficult<br />

to see, re-mark them for installation reference.<br />

CAMSHAFT SERVICE<br />

If the camshafts must be removed<br />

(due to wear, damage, or as part of<br />

cylinder head service, etc.), specific<br />

procedures must be followed to<br />

avoid camshaft damage, <strong>and</strong> to<br />

ensure correct camshaft phasing<br />

between each cylinder head’s intake<br />

<strong>and</strong> exhaust camshafts.<br />

CAUTION: <strong>Camshaft</strong> thrust clearance<br />

is fairly tight, at 0.0016 -<br />

0.0035 in. (0.0047 in. maximum<br />

allowable). It’s important that the<br />

camshaft is held level while being<br />

removed. If you try to lift the<br />

camshaft from its saddles at an<br />

angle, the thrust end may be damaged<br />

<strong>and</strong> the camshaft might seize<br />

or break. It is extremely important<br />

to follow the steps provided here<br />

when removing the camshafts.<br />

The timing belt <strong>and</strong> camshaft timing<br />

belt pulleys must be removed first.<br />

The exhaust camshaft has a drive<br />

gear that engages with the intake<br />

camshaft’s driven gear. Using an<br />

open-hex wrench, turn the exhaust<br />

camshaft to align the timing dots of<br />

the camshaft drive <strong>and</strong> driven gears.<br />

Secure the exhaust camshaft subgear<br />

to the main gear with a 6 mm<br />

x 1.0 x 20 mm service bolt. This will<br />

eliminate the torsional force of the<br />

sub-gear.<br />

Align<br />

Rotate the exhaust cam with a<br />

wrench to align the timing dots<br />

on the two camshafts’ gears.<br />

STAR Service News Spring 2005


Main gear<br />

Sub- gear<br />

Service bolt<br />

Secure the exhaust camshaft<br />

sub-gear to its main gear with a<br />

service bolt to eliminate the<br />

torsional spring force of the<br />

sub-gear.<br />

Uniformly loosen <strong>and</strong> remove the<br />

10 intake camshaft’s bearing cap<br />

bolts, in several successive passes<br />

in the correct sequence. Remove the<br />

five intake camshaft bearings caps<br />

<strong>and</strong> place them in order on a clean<br />

workbench. Carefully remove the<br />

intake camshaft.<br />

Note the intake camshaft<br />

bearing cap bolt loosening<br />

sequence.<br />

Spring 2005 STAR Service News<br />

TOYOTA TECHNICAL<br />

Next, uniformly loosen <strong>and</strong> remove<br />

the ten exhaust camshaft bearing<br />

cap bolts, again following correct<br />

sequence. Remove <strong>and</strong> organize the<br />

five bearing caps <strong>and</strong> remove the<br />

exhaust camshaft.<br />

Shown here is the loosening<br />

sequence for the exhaust<br />

camshaft bearing cap bolts.<br />

Closely inspect the timing belt teeth for tooth damage, noticeable cracks <strong>and</strong> oil contamination.<br />

29


TOYOTA TECHNICAL<br />

NOTE: If disassembly of the<br />

exhaust camshafts is required<br />

(removal of the sub-gears), <strong>this</strong> will<br />

require a vise <strong>and</strong> SST 09960-10010<br />

(09962-01000, 09963-00500), as<br />

well as snap ring pliers.<br />

Carefully mount the exhaust<br />

camshaft in a clean vise, being<br />

careful to avoid damaging the<br />

camshaft lobes or journals. Using<br />

the SST, turn the sub-gear counterclockwise<br />

<strong>and</strong> remove the temporary<br />

6 mm service bolt.<br />

Using snap ring pliers, remove the<br />

snap ring, followed by the wave<br />

washer, camshaft sub-gear <strong>and</strong><br />

camshaft gear spring. Arrange these<br />

parts in order, keeping them identified<br />

with that specific camshaft. Do<br />

not mix RH <strong>and</strong> LH exhaust<br />

camshaft components.<br />

Secure the exhaust camshaft in<br />

a vise, avoiding lobe or journal<br />

damage. Take advantage of the<br />

camshaft’s hex for vise contact.<br />

Using the SST, turn the subgear<br />

counterclockwise <strong>and</strong><br />

remove the 6 mm service bolt.<br />

30<br />

<strong>In</strong>spect the belt tooth edges for signs of fraying or separation.<br />

Once the snap ring has been<br />

removed, remove the wave<br />

washer, sub-gear <strong>and</strong> spring.<br />

Reassembly is the reverse of these<br />

steps. Once the spring, wave washer,<br />

sub-gear <strong>and</strong> snap ring are in<br />

place, rotate the camshaft to align<br />

the locking holes in the main gear<br />

<strong>and</strong> sub-gear <strong>and</strong> install a temporary<br />

6 mm x 1.0 x 20 mm service<br />

bolt.<br />

NOTE: Since space does not permit<br />

discussion of camshaft inspection,<br />

bearing cap selection, gear backlash<br />

or valve adjustment here, please<br />

refer to the service manual for those<br />

procedures <strong>and</strong> specifications. Be<br />

aware that whenever camshafts<br />

have been removed for cylinder<br />

head service it’s important to check<br />

camshaft oil clearances, camshaft<br />

SST Seal<br />

packing<br />

straightness, camshaft thrust <strong>and</strong><br />

gear backlash before final assembly.<br />

INSTALLING CAMSHAFTS<br />

The exhaust camshaft will be<br />

installed first. Apply fresh engine<br />

oil to the camshaft bearing surfaces<br />

<strong>Position</strong> the exhaust camshaft<br />

with the timing dot at 90<br />

degrees.<br />

Apply seal packing to the No. 1<br />

bearing cap.<br />

STAR Service News Spring 2005


<strong>and</strong> lobes, as well as to the<br />

thrust end of the camshaft.<br />

Carefully position the exhaust<br />

camshaft onto its saddles in a<br />

level manner. Attempting to<br />

install the camshaft at an angle<br />

may result in damage due to the<br />

tight thrust clearance.<br />

<strong>Position</strong> the exhaust camshaft<br />

so that the sub-gear’s timing<br />

dot is at 90 degrees (with the<br />

dot facing the intake cam side).<br />

Apply MP grease to a new oil<br />

seal <strong>and</strong> install the seal onto<br />

the snout end of the shaft.<br />

Apply seal packing P/N 08826-<br />

00080 to the No. 1 bearing cap<br />

(make sure the surfaces are<br />

clean first) <strong>and</strong> install the five<br />

bearing caps in their respective<br />

positions. Apply a light coat of<br />

engine oil to all cap bolts<br />

(threads <strong>and</strong> under-head),<br />

install the bolts <strong>and</strong> tighten in<br />

several passes following the correct<br />

sequence. Tighten to a final<br />

value of 12 ft-lbf (16 N-m).<br />

Apply fresh engine oil to the<br />

intake camshaft bearing surfaces,<br />

lobes <strong>and</strong> journals.<br />

Carefully, <strong>and</strong> in a level manner,<br />

install the intake camshaft,<br />

aligning the timing dots (dot on<br />

intake facing dot on exhaust).<br />

<strong>In</strong>stall the five intake camshaft<br />

bearing caps, apply a light coating<br />

of engine oil to the cap bolt<br />

threads <strong>and</strong> to the underside of<br />

the bolt heads. Tighten all 10<br />

bolts in several passes to a final<br />

value of 12 ft-lbs (16 N-m), following<br />

the correct sequence.<br />

Once both camshafts are<br />

installed, remove the 6 mm<br />

service bolt from the exhaust<br />

camshaft sub-gear. ★<br />

<strong>In</strong>stall exhaust camshaft bearing caps<br />

in correct order <strong>and</strong> orientation.<br />

Tightening sequence for exhaust<br />

camshaft bearing cap bolts.<br />

Align<br />

<strong>In</strong>stall the intake camshaft, aligning<br />

the timing dots.<br />

Tightening sequence for the intake<br />

camshaft cap bolts.<br />

Spring 2005 STAR Service News<br />

TOYOTA TECHNICAL<br />

TOYOTA<br />

Timing Belts:<br />

A perfect match is<br />

assured for all Toyota<br />

vehicles. Toyota quality<br />

parts are made to last.<br />

These Toyota Genuine<br />

Parts can be exclusively<br />

sourced through your<br />

Toyota STAR Dealer.<br />

Looking for more technical<br />

information?<br />

Please visit<br />

http://techinfo.toyota.com<br />

<strong>and</strong> see how easy it is to<br />

subscribe <strong>and</strong> gain<br />

access to parts <strong>and</strong><br />

repair information for<br />

Toyota vehicles.<br />

31


175 NEW ARRIVALS THIS YEAR.<br />

(Somebody’s Been Busy.)<br />

The Genuine Toyota Reman Parts family keeps growing… with 175 new part numbers being<br />

introduced <strong>this</strong> year alone! That’ll bring our total up to 2,216 applications, spanning a dozen<br />

different part groups, for vehicles dating back to 1981. Obviously, we’re keeping very busy<br />

building up our Genuine Reman line-up to help you service more Toyota vehicles cost-effectively,<br />

efficiently <strong>and</strong> with the highest customer satisfaction.<br />

Call your local Toyota dealership for fast, reliable delivery <strong>and</strong> competitive pricing on the entire<br />

Genuine Toyota Reman line. And don’t forget to register for Toyota’s upcoming wholesale parts<br />

website. Go to www.ToyotaWholesalePromo.com.<br />

©2005 Toyota Motor Sales, U.S.A., <strong>In</strong>c.<br />

Now that’s MOVING Your Business FORWARD!<br />

REMAN BRAKE CALIPER<br />

PRICE ROLL BACK!<br />

Contact Your Toyota Dealership for Details.


Alabama<br />

Bill Penney Toyota<br />

Huntsville AL<br />

256-837-1111; 800-264-9478<br />

Hoover Toyota<br />

Hoover AL<br />

205-978-2600; 800-292-4329<br />

Limbaugh Toyota<br />

Birmingham AL<br />

205-788-9390; 800-239-5050<br />

Palmer’s Airport Toyota<br />

Mobile AL<br />

251-639-0800; 800-874-2777<br />

Reinhardt Motors <strong>In</strong>c<br />

Montgomery AL<br />

334-213-1210; 800-264-8019<br />

Springhill Toyota<br />

Mobile AL<br />

334-479-9581<br />

Sunny King Toyota<br />

Anniston AL<br />

256-835-0030; 800-762-2380<br />

Arizona<br />

Spring 2005 STAR service news<br />

Bill Alex<strong>and</strong>er Auto Center<br />

Yuma AZ<br />

520-344-1170<br />

Camelback Toyota<br />

Phoenix AZ<br />

602-266-7377; 800-528-6051<br />

Precision Toyota of Tucson<br />

Tucson AZ<br />

520-795-1790; 800-876-9682<br />

Right Toyota<br />

Scottsdale AZ<br />

480-778-2287<br />

Sierra Toyota<br />

Sierra Vista AZ<br />

520-458-8880<br />

Arkansas<br />

L<strong>and</strong>ers Toyota<br />

Little Rock AR<br />

501-568-8559; 877-668-1599<br />

Northpoint Toyota<br />

North Little Rock AR<br />

501-753-6603<br />

California<br />

Antioch Toyota<br />

Antioch CA<br />

925-778-0331; 800-778-4888<br />

STAR dealer listings<br />

Where is a STAR dealer?<br />

STAR (Support to Automotive Repair) is a special Toyota support<br />

program offered by a select group of Toyota dealers, recognized<br />

by Toyota as having made an extraordinary commitment to serving<br />

the special needs of independent repair <strong>and</strong> body shops.<br />

From extra parts inventory <strong>and</strong> special local or WATS telephone<br />

lines to specially trained counter people backed by outst<strong>and</strong>ing<br />

delivery services, Toyota STAR dealers are a unique group of parts<br />

wholesale specialists who offer support, services <strong>and</strong> benefits not<br />

usually found at the typical dealership.<br />

Cabe Toyota<br />

Long Beach CA<br />

562-426-5300; 800-576-2223 x250<br />

Capitol Toyota<br />

San Jose CA<br />

408-267-0500<br />

Carson Toyota<br />

Carson CA<br />

310-522-2390; 800-549-2929 (LA only)<br />

City Toyota<br />

Daly City CA<br />

650-994-3700<br />

Claremont Toyota<br />

Claremont CA<br />

909-625-1500<br />

Concord Toyota<br />

Concord CA<br />

925-825-4252<br />

Crown Toyota<br />

Ontario CA<br />

909-390-9700<br />

DCH Toyota of Simi Valley<br />

Simi Valley CA<br />

805-526-7500<br />

Downtown Toyota<br />

Oakl<strong>and</strong> CA<br />

510-547-4436<br />

Dublin Toyota<br />

Dublin CA<br />

925-829-7700<br />

Elk Grove Toyota<br />

Elk Grove CA<br />

916-421-7456<br />

Elmore Toyota<br />

Westminster CA<br />

714-894-3322<br />

Folsom Lake Toyota<br />

Folsom CA<br />

916-355-1530; 800-544-1680<br />

Frank Toyota<br />

National City CA<br />

619-477-4131; 800-237-7273<br />

Freeman Toyota<br />

Santa Rosa CA<br />

707-535-2280; 800-862-4627<br />

Fremont Toyota<br />

Fremont CA<br />

510-252-5125; 800-938-6968<br />

Frontier Toyota<br />

Valencia CA<br />

661-291-2900<br />

Gilroy Toyota<br />

Gilroy CA<br />

408-848-8000; 800-727-1878<br />

33


Hamer Toyota<br />

Mission Hills CA<br />

818-365-8352; 800-762-2122<br />

Hanlees Toyota<br />

Richmond CA<br />

510-223-5404<br />

Hansel Toyota<br />

Petaluma CA<br />

707-769-2370<br />

Hayward Toyota<br />

Hayward CA<br />

510-889-8000<br />

I-10 Toyota<br />

<strong>In</strong>dio CA<br />

760-772-3300<br />

Kearny Mesa Toyota<br />

San Diego CA<br />

858-279-8157; 800-287-8157<br />

Keyes Toyota<br />

Van Nuys CA<br />

818-907-4453<br />

Lithia Toyota of Vacaville<br />

Vacaville CA<br />

707-446-7000<br />

Longo Toyota<br />

El Monte CA<br />

626-580-6110<br />

Magnussens Auburn Toyota<br />

Auburn CA<br />

530-885-8484<br />

Maita Toyota of Sacramento<br />

Sacramento CA<br />

916-481-0855<br />

Marina del Rey Toyota<br />

Marina del Rey CA<br />

310-821-8979<br />

Melody Toyota<br />

San Bruno CA<br />

650-825-5289<br />

Merced Toyota<br />

Merced CA<br />

209-580-1000<br />

Miller Toyota<br />

Culver City CA<br />

310-559-3777<br />

Modesto Toyota<br />

Modesto CA<br />

209-557-5477; 800-554-3284<br />

Mossy Toyota<br />

San Diego CA<br />

858-581-4000<br />

North County Toyota<br />

Anaheim CA<br />

714-879-6300; 800-995-0334<br />

Northridge Toyota<br />

Northridge CA<br />

818-734-5600 x241; 877-972-7870<br />

Norwalk Toyota<br />

Norwalk CA<br />

562-868-0035; 800-378-7713<br />

34<br />

STAR dealer listings<br />

Piercey Toyota<br />

San Jose CA<br />

408-436-8890<br />

Power Toyota Buena Park<br />

Buena Park CA<br />

714-522-6144<br />

Power Toyota Cerritos<br />

Cerritos CA<br />

562-924-1006<br />

Puente Hills Toyota<br />

City of <strong>In</strong>dustry CA<br />

626-964-7100; 800-942-9997<br />

Putnam Toyota<br />

Burlingame CA<br />

650-340-1311; 800-978-8626<br />

Quality Toyota<br />

Corona CA<br />

909-898-2236<br />

Ron Goode Toyota<br />

Alameda CA<br />

510-522-1212; 800-986-9727<br />

Roseville Toyota<br />

Roseville CA<br />

916-782-2163<br />

San Francisco Toyota<br />

San Francisco CA<br />

415-750-8320; 800-738-6968<br />

Sierra Toyota<br />

Lancaster CA<br />

661-945-5505<br />

South Bay Toyota<br />

Gardena CA<br />

310-769-0571; 800-750-9780<br />

South Coast Toyota<br />

Costa Mesa CA<br />

949-722-2000<br />

Stevens Creek Toyota<br />

San Jose CA<br />

408-246-7578<br />

Thous<strong>and</strong> Oaks Toyota<br />

Thous<strong>and</strong> Oaks CA<br />

805-497-0891<br />

Torrance Toyota<br />

Torrance CA<br />

310-325-7500; 800-325-7508<br />

Toyota 101<br />

Redwood City CA<br />

650-368-3003<br />

Toyota Carlsbad<br />

Carlsbad CA<br />

760-438-2000<br />

Toyota Marin<br />

San Rafael CA<br />

415-460-6800<br />

Toyota of El Cajon<br />

El Cajon CA<br />

619-440-0225<br />

Toyota of Escondido<br />

Escondido CA<br />

760-746-0601<br />

Toyota of Garden Grove<br />

Garden Grove CA<br />

714-897-5750; 800-896-8244<br />

Toyota of Glendale<br />

Glendale CA<br />

818-500-7024; 800-954-5245<br />

Toyota of Glendora<br />

Glendora CA<br />

909-305-2000; 800-986-9682<br />

Toyota of Hollywood<br />

Hollywood CA<br />

323-860-5560; 800-640-9919<br />

Toyota of Huntington Beach<br />

Huntington Beach CA<br />

714-847-8555<br />

Toyota of North Hollywood<br />

North Hollywood CA<br />

818-508-2900<br />

Toyota of Orange<br />

Orange CA<br />

714-639-6750; 800-498-3424<br />

Toyota of Oxnard<br />

Oxnard CA<br />

805-988-2321; 800-229-6988<br />

Toyota of Redl<strong>and</strong>s<br />

Redl<strong>and</strong>s CA<br />

909-793-0300<br />

Toyota of Riverside<br />

Riverside CA<br />

909-687-1622<br />

Toyota of San Bernardino<br />

San Bernardino CA<br />

909-381-4444<br />

Toyota of Santa Barbara<br />

Goleta CA<br />

805-967-5611<br />

Toyota of Santa Maria<br />

Santa Maria CA<br />

805-361-2351<br />

Toyota of the Desert<br />

Cathedral City CA<br />

760-360-1113<br />

Toyota of Vallejo<br />

Vallejo CA<br />

707-645-7655; 800-537-5151<br />

Toyota Santa Monica<br />

Santa Monica CA<br />

310-393-5361<br />

Toyota Sunnyvale<br />

Sunnyvale CA<br />

408-739-2912; 800-TOYOTA-9<br />

Toyota Town<br />

Stockton CA<br />

209-473-7557<br />

Toyota Walnut Creek <strong>In</strong>c.<br />

Walnut Creek CA<br />

925-933-7278<br />

Tracy Toyota<br />

Tracy CA<br />

209-839-3524<br />

Tustin Toyota<br />

Tustin CA<br />

714-832-3111<br />

Valley Hi Toyota<br />

Victorville CA<br />

760-951-9564<br />

Victory Toyota<br />

Seaside CA<br />

831-393-3020<br />

West Covina Toyota<br />

West Covina CA<br />

626-859-7400<br />

Wondries Toyota<br />

Alhambra CA<br />

626-289-8000<br />

Yuba City Toyota<br />

Yuba City CA<br />

530-673-5661<br />

Colorado<br />

Burt Toyota<br />

Englewood CO<br />

303-789-6566; 800-525-8403<br />

Ehrlich Toyota<br />

Greeley CO<br />

970-339-5714; 877-894-5424<br />

John Elway Toyota<br />

Englewood CO<br />

303-792-1134; 800-477-1145<br />

Liberty Toyota<br />

Colorado Springs CO<br />

719-590-1100; 800-289-0401<br />

Pedersen Toyota<br />

Fort Collins CO<br />

970-223-3100; 800-800-0788<br />

(out of state)<br />

Stevinson Toyota East<br />

Aurora CO<br />

303-341-2396; 800-332-5877<br />

Stevinson Toyota West<br />

Golden CO<br />

303-277-0293; 800-525-8856<br />

Connecticut<br />

Colonial Toyota<br />

Milford CT<br />

203-874-4162<br />

Greentree Toyota<br />

Brookfield CT<br />

203-775-6221<br />

Hartford Toyota<br />

Hartford CT<br />

860-278-5411<br />

Lynch Toyota<br />

Manchester CT<br />

860-646-8080<br />

Toyota of Stamford<br />

Stamford CT<br />

203-348-6141<br />

Delaware<br />

Newark Toyota World<br />

Newark DE<br />

302-368-6274<br />

Florida<br />

Arlington Toyota<br />

Jacksonville FL<br />

904-721-3000; 877-301-6734<br />

STAR service news Spring 2005


Armstrong Toyota/Homestead<br />

Homestead FL<br />

305-246-1151; 888-967-8772<br />

Autoway Toyota<br />

Pinellas Park FL<br />

727-577-1322; 800-832-8680<br />

Bev Smith Toyota<br />

Fort Pierce FL<br />

772-464-8440; 800-432-7369<br />

Bob Tyler Toyota<br />

Pensacola FL<br />

850-478-9999; 800-946-9904<br />

Central Florida Toyota<br />

Orl<strong>and</strong>o FL<br />

407-827-6120; 800-432-8090<br />

Clearwater Toyota<br />

Clearwater FL<br />

727-797-1185<br />

Courtesy Toyota<br />

Tampa FL<br />

813-622-8275; 800-444-4983<br />

Courtesy Toyota<br />

Winter Park FL<br />

407-657-6209; 800-942-7926<br />

David Maus Toyota<br />

Longwood FL<br />

407-645-2496; 800-864-8023<br />

Daytona Toyota<br />

Daytona Beach FL<br />

904-255-7475<br />

Del<strong>and</strong> Toyota<br />

Del<strong>and</strong> FL<br />

386-734-2184 x441; 800-883-2645<br />

Earl Stewart Toyota<br />

Lake Park FL<br />

561-844-3461<br />

Ed Morse Delray Toyota<br />

Delray Beach FL<br />

561-276-5005; 800-940-0390<br />

Germain Toyota<br />

Naples FL<br />

941-592-1738; 877-GO-GERMAIN<br />

Gettel Toyota<br />

Bradenton FL<br />

941-739-5511; 800-282-3964 (FL only)<br />

Headquarter Toyota<br />

Miami FL<br />

305-364-9800; 800-779-8696<br />

Keith Pierson Toyota<br />

Jacksonville FL<br />

904-771-9100; 800-777-0976<br />

Kendall Toyota<br />

Miami FL<br />

305-661-7425; 800-873-8696<br />

King Toyota<br />

Deerfield Beach FL<br />

954-421-2025<br />

Maroone Toyota<br />

Davie FL<br />

954-659-1800; 800-503-6986<br />

Palm Beach Toyota<br />

West Palm Beach FL<br />

561-683-9294; 800-423-7710<br />

Potamkin Toyota<br />

Miami FL<br />

305-652-6500<br />

Stadium Toyota<br />

Tampa FL<br />

813-879-6403; 800-858-2387<br />

Sun Toyota<br />

Newport Richey FL<br />

727-842-9735; 800-522-4943<br />

Toyota of Hollywood<br />

Hollywood FL<br />

954-966-2205; 800-842-4699<br />

Toyota of Melbourne<br />

Melbourne FL<br />

407-254-8888; 800-24-LEXUS<br />

Toyota of Orl<strong>and</strong>o<br />

Orl<strong>and</strong>o FL<br />

407-298-2244; 800-326-4455<br />

Westside Toyota<br />

Jacksonville FL<br />

904-389-1222; 800-869-7278<br />

Georgia<br />

Atlanta Toyota <strong>In</strong>c<br />

Duluth GA<br />

770-497-1203; 800-334-5149<br />

Butler Toyota<br />

Macon GA<br />

478-781-0441; 800-858-7240<br />

Chatham Parkway Toyota<br />

Savannah GA<br />

912-231-2020; 888-218-7558<br />

Cobb County Toyota<br />

Kennesaw GA<br />

770-425-1881; 800-238-6968<br />

Eddie Wiggins Toyota<br />

Warner Robins GA<br />

478-929-7904<br />

Heyward Allen Toyota<br />

Athens GA<br />

706-549-7002; 800-260-0228<br />

Jay Toyota<br />

Columbus GA<br />

706-322-8891; 800-367-4760<br />

Savannah Toyota<br />

Savannah GA<br />

912-927-1234; 800-633-8805<br />

Stone Mountain Toyota<br />

Stone Mountain GA<br />

770-736-0336; 800-210-9391<br />

Team Toyota<br />

Lithia Springs GA<br />

678-718-2152<br />

Toyota Mall East<br />

Conyers GA<br />

770-922-5500<br />

Toyota Mall of Georgia<br />

Buford GA<br />

678-546-5649<br />

Toyota South<br />

Morrow GA<br />

770-961-0225; 800-588-0215<br />

Idaho<br />

Parker Toyota<br />

Coeur D’Alene ID<br />

208-765-9677; 800-733-8170<br />

Peterson Toyota<br />

Boise ID<br />

208-378-9020; 800-584-7751<br />

Illinois<br />

Arlington Toyota<br />

Buffalo Grove IL<br />

847-394-5100; 800-426-1854<br />

Elmhurst Toyota<br />

Elmhurst IL<br />

630-279-2265; 800-266-3000<br />

Grossinger City Toyota<br />

Chicago IL<br />

312-985-5291<br />

Grossinger Toyota<br />

Lincolnwood IL<br />

847-675-7106<br />

Hil<strong>and</strong> Auto Sales<br />

Moline IL<br />

309-764-2482<br />

Libertyville Toyota<br />

Libertyville IL<br />

847-362-1500; 888-771-9997<br />

Oakbrook Toyota<br />

Westmont IL<br />

630-789-9600<br />

Orl<strong>and</strong> Toyota<br />

Tinley Park IL<br />

708-429-3909; 800-755-3987<br />

Peoria Toyota-Volvo-Lexus<br />

Peoria IL<br />

309-693-7000; 800-949-6351<br />

Planet Toyota<br />

Matteson IL<br />

708-720-8600<br />

Schaumburg Toyota<br />

Schaumburg IL<br />

847-882-1800; 800-882-7228<br />

St. Charles Toyota<br />

St. Charles IL<br />

630-584-8789<br />

Toyota on Western<br />

Chicago IL<br />

773-776-4016<br />

<strong>In</strong>diana<br />

Spring 2005 STAR service news<br />

Beck Toyota<br />

<strong>In</strong>dianapolis IN<br />

317-887-8680; 800-541-7635<br />

Evans Toyota<br />

Ft. Wayne IN<br />

260-482-3730; 800-218-1046<br />

Greentree Toyota<br />

Clarksville IN<br />

812-284-2277<br />

STAR dealer listings<br />

Iowa<br />

Toyota of Des Moines<br />

Des Moines IA<br />

515-276-4913; 800-342-7045<br />

Kansas<br />

Lewis Toyota <strong>In</strong>c.<br />

Topeka KS<br />

785-273-2220<br />

Superior Toyota<br />

Merriam KS<br />

913-831-2777; 800-798-8267<br />

Kentucky<br />

Green’s Toyota of Lexington<br />

Lexington KY<br />

859-254-5751<br />

Kerry Toyota<br />

Florence KY<br />

859-371-3939<br />

Oxmoor Toyota<br />

Louisville KY<br />

502-426-4030; 800-880-3381<br />

Toyota on Nicholasville<br />

Nicholasville KY<br />

859-885-3501<br />

Louisiana<br />

All Star Toyota/Baton Rouge<br />

Baton Rouge LA<br />

225-935-2040; 800-577-2787<br />

Bohn Brothers Toyota<br />

Harvey LA<br />

504-371-7066; 800-348-8180<br />

Hampton Toyota<br />

Lafayette LA<br />

337-989-9472; 800-633-5010<br />

Houma Toyota<br />

Houma LA<br />

985-851-6422; 800-764-6422<br />

John Harvey Toyota<br />

Bossier City LA<br />

318-741-1580; 877-542-7839<br />

Lakeside Toyota<br />

Metairie LA<br />

504-837-6030; 800-833-2128<br />

Price LeBlanc Toyota<br />

Baton Rouge LA<br />

225-408-1240; 800-960-1157<br />

Ray Br<strong>and</strong>t Toyota<br />

Metairie LA<br />

504-464-4446<br />

Team Toyota<br />

Baton Rouge LA<br />

225-273-5890; 800-696-5895<br />

Toyota of New Orleans<br />

New Orleans LA<br />

504-940-1650; 800-980-6252<br />

35


Toyota of Slidell<br />

Slidell LA<br />

985-726-7241; 800-521-8101<br />

Yokem Toyota<br />

Shreveport LA<br />

318-798-3773; 800-456-0501<br />

Maine<br />

Charlie’s Toyota of Augusta<br />

Augusta ME<br />

207-622-4748<br />

Maryl<strong>and</strong><br />

355 Toyota<br />

Rockville MD<br />

301-208-2424<br />

Beltway Toyota<br />

Marlow Heights MD<br />

301-899-1801; 800-543-3093<br />

Dar-Cars<br />

Silver Spring MD<br />

301-622-2121; 800-298-6900<br />

Jim Coleman Toyota<br />

Bethesda MD<br />

301-365-9400<br />

Koons Toyota of Annapolis<br />

Annapolis MD<br />

410-280-6338; 800-262-3330<br />

R&H Toyota<br />

Owings Mills MD<br />

410-363-4502<br />

Russel Toyota<br />

Baltimore MD<br />

410-788-1700; 800-638-8401<br />

Toyota of Glen Burnie<br />

Glen Burnie MD<br />

410-760-2446; 800-848-4451<br />

Toyota of Waldorf<br />

Waldorf MD<br />

301-843-6075; 800-243-3949<br />

Massachusetts<br />

Acton Toyota<br />

Acton MA<br />

978-263-1500<br />

Balise Toyota<br />

West Springfield MA<br />

413-734-0224<br />

Bernardi Toyota<br />

Framingham MA<br />

508-879-1520; 800-248-3035<br />

Boch Toyota<br />

Norwood MA<br />

781-762-3470; 800-532-9622<br />

Boch Toyota South<br />

North Attleboro MA<br />

508-699-7551<br />

36<br />

STAR dealer listings<br />

Clair Toyota<br />

West Roxbury MA<br />

617-327-2550<br />

Copel<strong>and</strong> Toyota<br />

Brockton MA<br />

508-584-2440<br />

Falmouth Toyota<br />

Bourne MA<br />

508-759-1900<br />

Harr Toyota<br />

Worcester MA<br />

508-852-5111<br />

Herb Chambers Midstate Toyota<br />

Auburn MA<br />

508-832-8000; 800-767-1898<br />

Ira Toyota<br />

Danvers MA<br />

978-739-8385; 800-774-8411<br />

Ira II Toyota<br />

Tewksbury MA<br />

978-863-9009<br />

Jaffarian Toyota<br />

Haverhill MA<br />

978-372-8551<br />

Lexington Toyota<br />

Lexington MA<br />

781-862-9320; 800-521-3101 (local)<br />

McGee Toyota<br />

Hanover MA<br />

781-826-8333; 800-642-3000<br />

Route 44 Toyota<br />

Raynham MA<br />

508-824-4044; 877-ROUTE-44<br />

Sullivan Brothers Toyota<br />

Kingston MA<br />

781-585-1300<br />

Toyota of Dartmouth<br />

North Dartmouth MA<br />

508-993-2016<br />

Toyota of Watertown<br />

Watertown MA<br />

617-926-5200<br />

Toyota of Wellesley<br />

Wellesley MA<br />

781-237-4042; 800-734-0006<br />

Woburn Toyota<br />

Woburn MA<br />

781-933-7433; 800-624-8000 (MA only)<br />

Michigan<br />

Crown Toyota<br />

Holl<strong>and</strong> MI<br />

616-393-9205<br />

Dunning Toyota Ann Arbor<br />

Ann Arbor MI<br />

734-997-7600<br />

Page Toyota<br />

Southfield MI<br />

248-352-8576; 800-325-8576<br />

Spartan Toyota<br />

Lansing MI<br />

517-394-7557; 800-998-7557<br />

Toyota of Gr<strong>and</strong> Rapids<br />

Gr<strong>and</strong> Rapids MI<br />

616-942-5290<br />

Toyota of Muskegon<br />

Muskegon MI<br />

231-799-7136<br />

Minnesota<br />

Rudy Luther’s Toyota<br />

Golden Valley MN<br />

763-544-4450; 800-742-5690<br />

Mississippi<br />

Gray-Daniels Toyota<br />

Jackson MS<br />

601-948-0576; 800-530-7955<br />

Hallmark Toyota<br />

Jackson MS<br />

601-956-9696; 800-748-9921<br />

Missouri<br />

Ackerman Toyota<br />

St. Louis MO<br />

314-351-3000; 800-871-3433<br />

Adams Toyota<br />

Lee’s Summit MO<br />

816-358-7291; 800-800-7291<br />

Feld Southpointe Toyota<br />

St. Louis MO<br />

314-849-3700; 800-221-4021<br />

Nevada<br />

Desert Toyota<br />

Las Vegas NV<br />

702-871-4111<br />

Findlay Toyota<br />

Henderson NV<br />

702-566-2517<br />

New Hampshire<br />

Grappone Toyota<br />

Concord NH<br />

603-224-9912<br />

Toyota of Nashua<br />

Nashua NH<br />

603-891-5602; 800-231-0688<br />

Toyota of Portsmouth<br />

Portsmouth NH<br />

603-431-6100<br />

New Jersey<br />

Crestmont Toyota<br />

Pompton Plains NJ<br />

973-839-6444; 800-839-6444<br />

DCH Brunswick Toyota<br />

North Brunswick NJ<br />

732-418-7888; 800-368-0097<br />

DCH Freehold Toyota<br />

Freehold NJ<br />

732-431-1300 x251; 800-221-0032<br />

East Coast Toyota<br />

Carlstadt NJ<br />

201-438-5659<br />

Gateway Toyota<br />

Toms River NJ<br />

732-244-4455<br />

Glen Toyota<br />

Fairlawn NJ<br />

201-791-1133; 800-444-1959<br />

Hudson Toyota<br />

Jersey City NJ<br />

201-433-0009; 800-342-3300<br />

James Toyota<br />

Flemington NJ<br />

908-788-5700<br />

Lawrence Toyota<br />

Lawrenceville NJ<br />

609-771-1130<br />

Parkway Toyota<br />

Englewood Cliffs NJ<br />

201-944-6709<br />

Prestige Toyota<br />

Ramsey NJ<br />

201-825-9795<br />

Rt. 22 Toyota<br />

Hillside NJ<br />

973-705-8200<br />

Shore Toyota<br />

Egg Harbor Township NJ<br />

609-645-2770<br />

Toyota of Hackensack<br />

Hackensack NJ<br />

201-488-5756<br />

Toyota of Morristown<br />

Morristown NJ<br />

973-540-1127; 800-541-1127<br />

Toyota of Turnersville<br />

Turnersville NJ<br />

856-728-5000<br />

New Mexico<br />

Karl Malone Toyota<br />

Albuquerque NM<br />

505-275-6485; 800-444-6702<br />

New York<br />

Bay Ridge Toyota<br />

Brooklyn NY<br />

718-439-3030<br />

Fordham Toyota<br />

Bronx/Manhattan<br />

212-690-9000<br />

Fucillo Toyota<br />

Gr<strong>and</strong> Isl<strong>and</strong> NY<br />

716-773-7505<br />

Jack Sherman Toyota<br />

Binghamton NY<br />

607-724-3202; 800-572-4561<br />

Johnstons Toyota<br />

New Hampton NY<br />

845-374-8611<br />

STAR service news Spring 2005


Lee’s Toyota<br />

Jamaica NY<br />

718-657-2220<br />

Lia Toyota of Colonie<br />

Schenectady NY<br />

518-374-6863<br />

Neil Toyota<br />

Lynbrook NY<br />

516-887-5577<br />

Penn Toyota<br />

Greenvale NY<br />

516-621-8613<br />

Plaza Toyota<br />

Brooklyn NY<br />

718-253-8400<br />

Queensboro Toyota<br />

Jackson Heights NY<br />

718-335-8600 x127<br />

Rockl<strong>and</strong> Toyota<br />

Nyack NY<br />

845-358-2220; 800-844-9976<br />

Romano Toyota<br />

Syracuse NY<br />

315-445-1070<br />

Smithtown Toyota<br />

Smithtown NY<br />

631-724-3504<br />

Star Toyota of Bayside<br />

Bayside NY<br />

718-353-4344<br />

Stevens Toyota<br />

Huntington NY<br />

631-423-7300<br />

Sunrise Toyota<br />

Oakdale NY<br />

631-589-9034<br />

Toyota of Newburgh<br />

New Windsor NY<br />

845-561-0340<br />

V<strong>and</strong>erstyne Toyota<br />

Rochester NY<br />

716-225-6955; 800-950-4827<br />

West Herr Toyota<br />

Orchard Park NY<br />

716-648-4141<br />

Westbury Toyota<br />

Westbury NY<br />

516-333-9451<br />

Westchester Toyota<br />

Yonkers NY<br />

914-968-1684; 800-831-8360<br />

North Carolina<br />

Cloninger Toyota<br />

Salisbury NC<br />

704-633-9321; 888-617-1147<br />

Fred Anderson Toyota<br />

Raleigh NC<br />

919-787-8101; 800-727-8101<br />

Greenville Toyota<br />

Greenville NC<br />

252-321-3000; 800-788-2440<br />

Jim Barkley Toyota<br />

Asheville NC<br />

828-667-8888; 800-951-0672<br />

Leith Toyota<br />

Raleigh NC<br />

919-876-9795; 800-394-5008<br />

Mike Johnson’s Hickory Toyota<br />

Hickory NC<br />

828-328-5586; 800-627-0321<br />

Modern Toyota<br />

Winston-Salem NC<br />

336-788-3003; 800-642-0808<br />

Rice Toyota<br />

Greensboro NC<br />

336-288-7215<br />

Scott Clark’s Toyota City<br />

Charlotte NC<br />

704-535-1972; 800-849-1972<br />

Town <strong>and</strong> Country Toyota<br />

Charlotte NC<br />

704-972-3834; 888-704-7278<br />

Toyota of Concord<br />

Concord NC<br />

704-721-2337<br />

Toyota of Durham<br />

Durham NC<br />

919-493-5599<br />

Toyota of Gastonia<br />

Gastonia NC<br />

704-824-4761; 800-849-8696<br />

Toyota of Goldsboro<br />

Goldsboro NC<br />

919-778-3232<br />

Toyota West<br />

Statesville NC<br />

704-872-2771; 800-316-3017<br />

Victory Toyota<br />

North Wilkesboro NC<br />

336-667-1185<br />

North Dakota<br />

Corwin Toyota<br />

Fargo ND<br />

701-282-8425<br />

Ohio<br />

Beechmont Toyota<br />

Cincinnati OH<br />

513-388-3867<br />

C & C Toyota<br />

Marietta OH<br />

740-373-2928<br />

Cain Toyota<br />

North Canton OH<br />

330-494-8855<br />

Classic Toyota<br />

Mentor OH<br />

440-953-0910<br />

Don Joseph Toyota<br />

Kent OH<br />

330-673-2200; 800-714-6635<br />

(regional)<br />

Germain Toyota<br />

Columbus OH<br />

614-868-6918; 800-686-2277<br />

Joseph Airport Toyota<br />

V<strong>and</strong>alia OH<br />

937-898-8062; 800-451-6511(local)<br />

800-533-5880 (national)<br />

Joseph’s Toyota of Cincinnati<br />

Cincinnati OH<br />

513-385-6844<br />

King’s Toyota<br />

Cincinnati OH<br />

513-683-5464<br />

Metro Toyota<br />

Clevel<strong>and</strong> OH<br />

216-676-8600; 800-441-3441<br />

Motorcars Toyota in Clevel<strong>and</strong><br />

Heights<br />

Clevel<strong>and</strong> Heights OH<br />

216-321-9100<br />

Performance Toyota<br />

Fairfield OH<br />

513-874-8548<br />

Sunnyside Toyota<br />

North Olmsted OH<br />

440-777-9911<br />

Tanskys Sawmill Toyota<br />

Dublin OH<br />

614-766-5900<br />

Toyota Direct<br />

Columbus OH<br />

614-476-4118<br />

Toyota of Bedford<br />

Bedford OH<br />

440-439-8600<br />

Toyota West<br />

Columbus OH<br />

614-870-8200; 800-852-1396<br />

Oklahoma<br />

Fowler Toyota<br />

Norman OK<br />

405-321-1301<br />

Jim Norton Toyota<br />

Tulsa OK<br />

918-254-8333; 800-888-3555<br />

Riverside Toyota<br />

Tulsa OK<br />

918-836-3722; 800-225-2769<br />

Oregon<br />

Spring 2005 STAR service news<br />

Beaverton Toyota<br />

Beaverton OR<br />

503-643-9688<br />

STAR dealer listings<br />

Kendall Toyota<br />

Eugene OR<br />

541-344-5566; 800-231-2909<br />

Pennsylvania<br />

Baierl Toyota<br />

Mars PA<br />

724-772-0628; 888-772-3412<br />

Carousel Toyota<br />

Glen Mills PA<br />

610-361-2100<br />

Central City Toyota<br />

Philadelphia PA<br />

215-476-0285; 800-473-1203<br />

Conicelli Toyota<br />

Conshohocken PA<br />

610-825-7359 x5; 800-825-7128 x5<br />

Faulkner Toyota<br />

Trevose PA<br />

215-639-5945; 800-341-1717<br />

Halterman Toyota<br />

East Stroudsburg PA<br />

717-421-6480; 800-922-8867<br />

Lancaster Toyota<br />

East Petersburg PA<br />

717-569-7371; 800-322-1639<br />

Sloane Toyota of Devon<br />

Devon PA<br />

610-647-5511; 800-672-7870<br />

Sloane Toyota of Glenside<br />

Glenside PA<br />

215-885-4445; 800-235-7444<br />

Team Toyota <strong>In</strong>c<br />

Langhorne PA<br />

215-741-4200<br />

Thompson Toyota<br />

Doylestown PA<br />

215-348-1530; 800-THOMPSON<br />

South Carolina<br />

Dave Edwards Toyota<br />

Spartanburg SC<br />

864-595-2300; 800-636-3283<br />

Florence Toyota<br />

Florence SC<br />

843-678-3588; 800-922-7598<br />

Gene Reed Toyota<br />

North Charleston SC<br />

843-572-0910; 800-922-1353<br />

Taylor Toyota<br />

North Augusta SC<br />

803-442-3382; 800-763-8696<br />

Toyota Center<br />

West Columbia SC<br />

803-796-2086; 800-635-8213<br />

Toyota of Easley<br />

Easley SC<br />

864-855-2233; 800-922-2307<br />

37


Toyota of Greer<br />

Greer SC<br />

864-662-4814<br />

West Ashley Toyota<br />

Charleston SC<br />

843-571-0683; 800-922-5030<br />

Tennessee<br />

Capital Toyota<br />

Chattanooga TN<br />

423-892-6574<br />

Covington Pike Toyota<br />

Memphis TN<br />

901-377-8000<br />

Fox Toyota<br />

Clinton TN<br />

865-457-1773<br />

Jay Johnson Toyota<br />

Bristol TN<br />

423-764-3155<br />

Performance Toyota<br />

Memphis TN<br />

901-758-4040<br />

Phil Bachman Toyota<br />

Johnson City TN<br />

423-282-2241<br />

Rusty Wallace Toyota<br />

Morristown TN<br />

423-587-1972<br />

Toyota Knoxville <strong>In</strong>c.<br />

Knoxville TN<br />

865-218-3355<br />

Toyota of Clevel<strong>and</strong><br />

Clevel<strong>and</strong> TN<br />

423-339-1138<br />

Texas<br />

Alamo Toyota<br />

San Antonio TX<br />

210-657-7007<br />

Atkinson Toyota<br />

Bryan TX<br />

979-776-0404<br />

Champion Toyota<br />

Austin TX<br />

512-440-4527; 800-856-4527<br />

Champion Toyota Gulf Freeway<br />

Houston TX<br />

713-943-7010; 800-327-2087<br />

Charles Maund Toyota<br />

Austin TX<br />

512-458-2222<br />

Dick Poe Toyota<br />

El Paso TX<br />

915-778-6763; 800-395-9331<br />

Don McGill Toyota<br />

Houston TX<br />

281-496-2000; 800-231-0416<br />

Don McGill Toyota of Katy<br />

Katy TX<br />

832-772-1000<br />

38<br />

STAR dealer listings<br />

Durant Toyota<br />

Weatherford TX<br />

817-597-5037; 877-538-7268<br />

Fowler Toyota<br />

Dallas TX<br />

214-319-2023; 800-266-0752<br />

Frank Smith Toyota<br />

Mc Allan TX<br />

956-632-5350; 800-347-2360<br />

Fred Haas Toyota<br />

Spring TX<br />

281-297-7151; 800-231-2064<br />

Freeman Toyota<br />

Hurst TX<br />

817-287-5200<br />

Gullo Toyota Conroe<br />

Conroe TX<br />

936-441-9191; 800-364-3511<br />

Hoy Fox Toyota<br />

El Paso TX<br />

915-598-0399; 800-285-7278<br />

Joe Myers Toyota<br />

Houston TX<br />

281-890-9631; 800-749-9632<br />

Kinsel Toyota<br />

Beaumont TX<br />

409-892-7412; 800-323-4090<br />

Metroplex Toyota<br />

Duncanville TX<br />

972-780-0431; 800-877-6672<br />

Mike Calvert Toyota<br />

Houston TX<br />

713-558-8272; 800-527-5368<br />

Red McCombs Toyota<br />

San Antonio TX<br />

210-357-1620; 800-292-7810<br />

Rene Isip Toyota of Lewisville<br />

Lewisville TX<br />

469-671-5500<br />

Sterling McCall Toyota<br />

Houston TX<br />

713-270-3744<br />

Street Toyota<br />

Amarillo TX<br />

806-355-9846<br />

Tejas Toyota<br />

Humble TX<br />

281-446-0271<br />

Texas Toyota of Grapevine<br />

Grapevine TX<br />

817-329-5949; 888-866-8577<br />

Toyota of Dallas<br />

Dallas TX<br />

972-620-2082; 800-442-4349<br />

Toyota of Fort Worth<br />

Fort Worth TX<br />

817-560-1500<br />

Toyota of Irving<br />

Irving TX<br />

972-258-1200 x501; 800-527-5874<br />

Toyota of Longview<br />

Longview TX<br />

903-295-9300<br />

Toyota of Plano<br />

Plano TX<br />

972-248-7777; 800-925-8009<br />

Toyota of Richardson<br />

Richardson TX<br />

972-238-4460; 800-527-2781<br />

Universal Toyota<br />

San Antonio TX<br />

210-654-5559; 800-489-7575<br />

V<strong>and</strong>ergriff Toyota<br />

Arlington TX<br />

817-784-3600<br />

Utah<br />

Karl Malone Toyota<br />

S<strong>and</strong>y UT<br />

801-553-5863; 888-281-3185<br />

Larry H. Miller Toyota<br />

Murray UT<br />

801-264-3860; 800-453-6456<br />

Mark Miller Toyota<br />

Salt Lake City UT<br />

801-532-4456<br />

Vermont<br />

Heritage Toyota<br />

South Burlington VT<br />

802-865-8240; 800-439-8856<br />

White River Toyota<br />

White River Junction VT<br />

802-291-7120; 800-639-1101<br />

Virginia<br />

Alex<strong>and</strong>ria Toyota<br />

Alex<strong>and</strong>ria VA<br />

703-836-8476; 800-766-9767<br />

Checkered Flag Toyota<br />

Virginia Beach VA<br />

757-490-1111; 800-277-2122<br />

David R. McGeorge Toyota<br />

Richmond VA<br />

804-755-9209; 800-888-9753<br />

First Team Toyota<br />

Chesapeake VA<br />

757-637-2355<br />

Haley Toyota<br />

Roanoke VA<br />

540-342-1653<br />

Haley Toyota of Richmond<br />

Richmond VA<br />

804-272-6000; 800-328-7121<br />

Koons Arlington Toyota<br />

Arlington VA<br />

703-522-7403<br />

Koons Tysons Toyota<br />

Vienna VA<br />

703-790-8310; 800-299-8310<br />

Leesburg Toyota<br />

Leesburg VA<br />

703-777-2429; 800-545-6925<br />

Lustine Toyota<br />

Woodbridge VA<br />

703-643-1400; 800-537-1746<br />

Miller Toyota<br />

Manassas VA<br />

703-331-3578<br />

Oak Ridge Toyota<br />

Lynchburg VA<br />

434-528-3202; 888-287-0333<br />

Ourisman Fairfax Toyota<br />

Fairfax VA<br />

703-273-2236; 800-626-2236<br />

Priority Toyota<br />

Chesapeake VA<br />

757-366-5010<br />

Priority Toyota<br />

Colonial Heights VA<br />

804-526-3001<br />

Springfield Toyota<br />

Springfield VA<br />

703-269-1406; 800-TOYOTA-0<br />

Washington<br />

All Star Toyota<br />

Seattle WA<br />

206-366-3100; 800-426-2300<br />

Michaels Toyota<br />

Bellevue WA<br />

425-453-3289<br />

Toyota of Seattle<br />

Seattle WA<br />

206-382-8838<br />

West Virginia<br />

Bert Wolfe Toyota<br />

Charleston WV<br />

304-340-7305; 800-989-8520<br />

Wisconsin<br />

Don Jacobs Toyota<br />

Milwaukee WI<br />

414-281-0100; 800-572-6490<br />

Jack Safro Toyota<br />

Brookfield WI<br />

262-781-2639; 800-242-2086<br />

Kolosso Toyota<br />

Appleton WI<br />

920-738-3672; 800-236-4333<br />

Wilde Toyota <strong>In</strong>c<br />

West Allis WI<br />

414-545-4350; 800-452-4255<br />

STAR service news Spring 2005

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