Brick & Block Anchoring - Ramset New Zealand
Brick & Block Anchoring - Ramset New Zealand
Brick & Block Anchoring - Ramset New Zealand
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2009<br />
<strong>Brick</strong> & <strong>Block</strong><br />
<strong>Anchoring</strong>
<strong>Brick</strong> and <strong>Block</strong> <strong>Anchoring</strong><br />
Function<br />
34<br />
Chemset <br />
ChemSet Injection 101 is a medium duty, peroxide initiated<br />
injection anchor.<br />
Features and Benefi ts<br />
Fast installation:<br />
Load in 1 hour (at 20˚C).<br />
Versatile:<br />
Suitable for anchoring into pre-manufactured masonry units.<br />
Principal Applications into <strong>Brick</strong> and <strong>Block</strong><br />
Installing wall mounted signs, handrails, and gates.<br />
Performance Related<br />
Material Specifi cation<br />
Installation Related<br />
Injection 101<br />
Installation<br />
1. Drill recommended diameter and depth hole.<br />
2. Clean hole with hole cleaning brush. Remove all debris using<br />
hole blower. Hole may be damp but no water present.<br />
3. Insert mixing nozzle into sleeve or sieve. Fill to ¾ the sleeve /<br />
sieve depth slowly, ensuring no air pockets form. Insert <strong>Ramset</strong><br />
ChemSet Anchor Stud to bottom of hole while turning.<br />
4. ChemSet Injection to cure as per setting times. Attach fi xture.<br />
Installation temperature limits:<br />
Substrate: 0˚C to 43˚C<br />
Mortar: 15˚C to 30˚C<br />
Load should not be applied to anchor until the chemical has<br />
suffi ciently cured as specifi ed in the following diagrams.<br />
Service temperature limits:<br />
10˚C to 43˚C.<br />
Setting Times<br />
Substate Temperature<br />
40ºC 4 0.75<br />
30ºC<br />
25ºC<br />
20ºC<br />
5ºC<br />
0ºC<br />
Gel Time<br />
(mins)<br />
30<br />
40<br />
101<br />
Loading<br />
Time (hrs)<br />
7 1<br />
10 1.5<br />
5<br />
7<br />
Note: Cartridge temperature<br />
minimum 15ºC
<strong>Brick</strong> and <strong>Block</strong> <strong>Anchoring</strong><br />
These anchors are not recommended for structure critical applications and are typically used for simple fi xing and fi nishing<br />
applications. Their capacity information is therefore presented in simple Working Load Limit format.<br />
Installation and Performance Details: Using Chemset Anchor Studs (p23)<br />
Anchor size, d b<br />
(mm)<br />
Substrate<br />
Sleeve/Sieve<br />
Type<br />
Drilled hole Ø,<br />
d h (mm)<br />
Installation details Performance (kN)<br />
Fixture hole Ø,<br />
d f (mm)<br />
Anchor<br />
effective<br />
depth, h (mm)<br />
Tightening<br />
Torque, T r<br />
(Nm)<br />
Solid <strong>Brick</strong><br />
Shear V a (kN) Tension N a (kN)<br />
M8<br />
10 10 80 10z 4.4 1.4<br />
M10<br />
M12<br />
Solid Clay <strong>Brick</strong> -<br />
12<br />
14<br />
12<br />
15<br />
85<br />
85<br />
20<br />
40<br />
4.8<br />
5.2<br />
1.5<br />
1.6<br />
M16 18 19 85 95 5.2 1.7<br />
Anchor<br />
size, d b<br />
(mm)<br />
Substrate<br />
Drilled<br />
hole Ø,<br />
d h (mm)<br />
Installation details Performance (kN)<br />
Fixture<br />
hole Ø,<br />
d (mm) f<br />
Anchor<br />
effective<br />
depth, h<br />
(mm)<br />
Tightening<br />
Torque, Tr (Nm)<br />
3 Hole <strong>Brick</strong> 10 Hole <strong>Brick</strong> Concrete <strong>Block</strong><br />
S/S Sieve Shear Tension Shear Tension Shear Tension<br />
M8 3 Hole 12 10<br />
10 3.8 2.5 3.0 1.0 1.8 1.8<br />
M10<br />
M12<br />
<strong>Brick</strong>,<br />
10 Hole<br />
<strong>Brick</strong> or<br />
Concrete<br />
16<br />
16<br />
12<br />
15<br />
64<br />
20<br />
40<br />
4.6<br />
5.0<br />
2.5<br />
2.5<br />
4.6<br />
5.0<br />
1.0<br />
1.0<br />
2.0<br />
2.0<br />
1.8<br />
1.8<br />
M16 <strong>Block</strong> 22 19 95 5.0 2.5 5.0 1.0 2.0 1.8<br />
Description and Part Numbers<br />
Chemset <br />
Injection 101<br />
* For details on Working Load Limit and Reduced Characteristic capacities refer page 3. Working Load Limit<br />
Description Cartridge Size Part No.<br />
ChemSet 101 Cartridge 380 ml C101C<br />
Chemset Kit 2 x 380 ml ISKP<br />
Mixer Nozzle for 100 Series - ISNP<br />
Applicator Tool CUA<br />
12mm Mesh Sleeve - ISM12<br />
16mm Mesh Sleeve - ISM16<br />
Description and Part Numbers - Accessories<br />
Cleaning Brush 10-14mm Hole HCBT13<br />
Cleaning Brush 18-22mm Hole HCBT20<br />
Cleaning Brush 22-26mm Hole HCBT26<br />
Hole Cleaning Pump / Blower - S065990<br />
35<br />
Chemset <br />
Injection 101
<strong>Brick</strong> and <strong>Block</strong> <strong>Anchoring</strong><br />
Function<br />
36<br />
AnkaScrew <br />
The Anka Screw Anchor is a medium duty, rotation setting thread<br />
forming anchor.<br />
Features and Benefi ts<br />
Fast and easy to install:<br />
Simply screws into hole.<br />
Fast and easy to remove:<br />
Screws out leaving an empty hole with no protruding metal<br />
parts to grind off.<br />
Close to edge and for close anchor spacing:<br />
Does not expand and burst brick and block.<br />
Performance Related<br />
Material<br />
Installation Related<br />
Screw In Anchor<br />
Installation<br />
1. Drill hole to correct diameter and depth.<br />
2. Clean thoroughly with brush. Remove debris by way of<br />
vacuum or hand pump, compressed air etc.<br />
3. Using a socket wrench, screw the AnkaScrew into the hole<br />
using slight pressure until the self tapping action starts.<br />
4. Tighten the AnkaScrew. If resistance is experienced when<br />
tightening, unscrew anchor one turn and re-tighten. Ensure<br />
not to over tighten.<br />
5 For optimum performance, a torque wrench should be used.<br />
Principal Application into <strong>Brick</strong> and <strong>Block</strong><br />
Wall mounted pipe brackets<br />
Gate hinges<br />
Formwork<br />
Temporary fi xings
<strong>Brick</strong> and <strong>Block</strong> <strong>Anchoring</strong><br />
AnkaScrew <br />
Screw In Anchor<br />
These anchors are not recommended for structure critical applications and are typically used for simple fi xing and fi nishing<br />
applications. Their capacity information is therefore presented in simple Working Load Limit format.<br />
Installation and Performance Details<br />
Anchor<br />
size, d b<br />
(mm)<br />
Drilled hole<br />
Ø, d h (mm)<br />
Installation details Performance Limit (kN)<br />
Fixture hole<br />
Ø, d f (mm)<br />
Anchor<br />
effective<br />
depth, h<br />
(mm)<br />
Tightening<br />
Torque, T r ,<br />
(Nm)<br />
Shear<br />
V a (kN)<br />
3 Hole <strong>Brick</strong> 10 Hole <strong>Brick</strong> Concrete <strong>Block</strong><br />
Tension<br />
N a (kN)<br />
Shear<br />
V a (kN)<br />
Tension<br />
N a (kN)<br />
Shear<br />
V a (kN)<br />
M6 6 8 30 10 3.0 2.4 1.8 0.60 2.1 0.90<br />
M8 8 10 40 10 3.8 2.7 2.3 0.65 2.1 1.00<br />
M10 10 12 50 15 4.2 2.8 2.5 0.65 2.1 1.00<br />
M12 12 15 60 15 4.2 3.0 2.5 0.70 2.1 1.15<br />
* For shear loads acting towards an edge or where these minimum<br />
dimensions are not achievable, please use the simplifi ed strength<br />
limit state design process to verify capacity.<br />
* For details on Working Load Limit and Reduced Characteristic<br />
capacities refer page 3.<br />
Working Load Limit<br />
Description and Part Numbers<br />
Anchor size, d b Length, L (mm) Part No.<br />
M6<br />
M8<br />
M10<br />
M12<br />
50 AS06050H<br />
75 AS06075H<br />
100 AS06100H<br />
60 AS08060H<br />
75 AS08075H<br />
100 AS08100H<br />
60 AS10060H<br />
75 AS10075H<br />
100 AS10100H<br />
150 AS10150H<br />
75 AS12075H<br />
100 AS12100H<br />
150 AS12150H<br />
Tension<br />
N a (kN)<br />
37<br />
AnkaScrew <br />
Screw In Anchor
<strong>Brick</strong> and <strong>Block</strong> <strong>Anchoring</strong><br />
Function<br />
38<br />
DynaBolt <br />
The DynaBolt Anchor Hex Bolt is a medium duty, torque setting<br />
expansion anchor.<br />
Features and Benefi ts<br />
Ideal for hollow substrates:<br />
Cone nut pulls up in cavity to clamp fi xture to substrate.<br />
Neat to fi nish:<br />
Low profi le hex head.<br />
Fast installation:<br />
Through fi xing eliminates marking out and repositioning of<br />
fi xture.<br />
Convenient to remove:<br />
No metal parts protrude from hole eliminating grinding.<br />
Economical Zinc Plated or superior corrosion resistant<br />
AISI 316 Stainless Steel.<br />
Performance Related<br />
Material<br />
Installation Related<br />
Anchor Hex Bolt<br />
Installation<br />
1. Drill hole to correct diameter and depth.<br />
2. Clean thoroughly with brush. Remove debris by way of<br />
vacuum or hand pump, compressed air etc.<br />
3. Insert Dynabolt Anchor Hex Bolt through fi xture, tap lightly<br />
with hammer until washer contacts fi xture.<br />
4. Tighten Dynabolt Anchor Hex Bolt to specifi ed assembly<br />
torque using torque wrench or impact wrench (rattle gun).<br />
Principal Application into <strong>Brick</strong> and <strong>Block</strong><br />
Electrical junction boxes<br />
Wall mounted pipe brackets<br />
Installing wall mounted signs, handrails and gates.<br />
Roller door guide rails
<strong>Brick</strong> and <strong>Block</strong> <strong>Anchoring</strong><br />
DynaBolt <br />
Anchor Hex Bolt<br />
These anchors are not recommended for structure critical applications and are typically used for simple fi xing and fi nishing<br />
applications. Their capacity information is therefore presented in simple Working Load Limit format.<br />
Installation and Working Load Limit Performance Details<br />
Anchor<br />
size, d b<br />
(mm)<br />
Drilled<br />
hole Ø,<br />
d h (mm)<br />
Installation details Performance (kN)<br />
Fixture<br />
hole Ø,<br />
d f (mm)<br />
Anchor<br />
effective<br />
depth, h<br />
(mm)<br />
Tightening<br />
Torque, T r ,<br />
(Nm)<br />
Shear, V a<br />
(kN)<br />
Solid <strong>Brick</strong> 3 Hole <strong>Brick</strong> 10 Hole<strong>Brick</strong> Concrete <strong>Block</strong><br />
Tension,<br />
N a<br />
Shear, V a<br />
(kN)<br />
Tension,<br />
N a<br />
Shear, V a<br />
(kN)<br />
Tension,<br />
N a<br />
Shear, V a<br />
(kN)<br />
M8 8 10 35 10 3.9 3.1 2.9 3.9 2.0 0.83 1.4 1.00<br />
M10 10 12 40 15 4.4 4.6 3.4 4.1 2.3 0.87 1.6 1.00<br />
M12 12 15 40 15 4.4 4.6 3.8 4.1 3.1 0.94 2.1 1.00<br />
* For shear loads acting towards an edge or where these minimum<br />
dimensions are not achievable, please use the simplifi ed strength<br />
limit state design process to verify capacity.<br />
* For details on Working Load Limit and Reduced Characteristic<br />
capacities refer page 3.<br />
Working Load Limit<br />
Description and Part Numbers<br />
Anchor size, d b<br />
M8<br />
M10<br />
M12<br />
Length, L (mm)<br />
Part No.<br />
Zn S/S<br />
45 DP08045H<br />
70 DP08070H DP08070HSS<br />
55 DP10055H -<br />
80 DP10080H DP10080HSS<br />
65 DP12065H -<br />
75 DP12075H DP12075HSS<br />
105 DP12105H -<br />
Tension,<br />
N a<br />
39<br />
DynaBolt <br />
Anchor Hex Bolt
Auckland - North Shore<br />
5J Miro Place, Albany<br />
p 09 447 1296<br />
f 09 447 1297<br />
e northshore@ramset.co.nz<br />
Auckland - Penrose<br />
35 Station Rd,<br />
p 09 579 3072<br />
f 09 579 1701<br />
e auckland@ramset.co.nz<br />
Auckland - Henderson<br />
123 Central Park Drive<br />
p 09 838 9865<br />
f 09 837 3014<br />
e henderson@ramset.co.nz<br />
Auckland - East Tamaki<br />
Unit 1, 333 East Tamaki Road<br />
p 09 272 4701<br />
f 09 272 4703<br />
e easttamaki@ramset.co.nz<br />
Whangarei<br />
15 Reyburn St<br />
p 09 438 2010<br />
f 09 438 9188<br />
e whangarei@ramset.co.nz<br />
Hamilton<br />
15 Somerset St<br />
p 07 847 9047<br />
f 07 847 9980<br />
e hamilton@ramset.co.nz<br />
Tauranga - Mt Maunganui<br />
Unit 1, 15 Portside Drive<br />
p 07 572 0520<br />
f 07 572 0530<br />
e tauranga@ramset.co.nz<br />
Rotorua<br />
Waterford Park Estate<br />
50 Old Taupo Rd<br />
p 07 348 0190<br />
f 07 348 9200<br />
e rotorua@ramset.co.nz<br />
<strong>New</strong> Plymouth<br />
19 Eliot St<br />
p 06 759 8984<br />
f 06 759 8983<br />
e newplymouth@ramset.co.nz<br />
Palmerston North<br />
601 Tremaine Avenue<br />
p 06 357 6745<br />
f 06 357 6775<br />
e palmerstonnorth@ramset.co.nz<br />
Napier - Onekawa<br />
124 Taradale Road<br />
p 06 843 0067<br />
f 06 843 0043<br />
e napier@ramset.co.nz<br />
Lower Hutt<br />
46 Victoria St<br />
p 04 569 7247<br />
f 04 566 8752<br />
e lowerhutt@ramset.co.nz<br />
No part of this publication may be reproduced without the prior written consent of <strong>Ramset</strong> <strong>New</strong> <strong>Zealand</strong>. While every effort has been made to ensure the accuracy of the<br />
information in this publication, the publishers accept no responsibility or liability for any errors or omissions. <strong>Ramset</strong> <strong>New</strong> <strong>Zealand</strong> fully exclude any liability to any person<br />
in respect of, or arising out of any reliance by such person on any contents of this publication for any purpose.<br />
<strong>Ramset</strong> <strong>New</strong> <strong>Zealand</strong><br />
A division of ITW <strong>New</strong> <strong>Zealand</strong> Limited<br />
29 Poland Road, Glenfi eld, Auckland<br />
Wellington<br />
147 Taranaki St<br />
p 04 384 4138<br />
f 04 385 0868<br />
e wellington@ramset.co.nz<br />
Nelson<br />
2 Parere St<br />
p 03 548 2664<br />
f 03 548 3559<br />
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Christchurch<br />
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p 03 341 8710<br />
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Dunedin<br />
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P.O. Box 2227<br />
p 03 455 1134<br />
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e dunedin@ramset.co.nz<br />
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121 Clyde St<br />
p 03 218 9241<br />
f 03 214 7787<br />
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p 03 442 8073<br />
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Ph: 0800 <strong>Ramset</strong> (726 738)<br />
Email: info@ramset.co.nz<br />
ANCHOR3 04/09 BA