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Image brochure Bauer Logistik-Systeme - Bauer - Logistics in Printing

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<strong>Bauer</strong> <strong>Logistik</strong>-<strong>Systeme</strong><br />

Integrated transportation and storage<br />

solutions for the pr<strong>in</strong>t<strong>in</strong>g <strong>in</strong>dustry.


02<br />

For more than 50 years, <strong>Bauer</strong> <strong>Logistik</strong>-<strong>Systeme</strong> has developed,<br />

manufactured and <strong>in</strong>stalled transportation and storage systems<br />

for gravure cyl<strong>in</strong>ders. The company is one of the world‘s lead<strong>in</strong>g<br />

providers of fully <strong>in</strong>tegrated, technically and economically opti-<br />

mal solutions for publication, packag<strong>in</strong>g and decorative pr<strong>in</strong>t<strong>in</strong>g.<br />

<strong>Bauer</strong> <strong>Logistik</strong>-<strong>Systeme</strong> works closely with partner companies<br />

HELL Gravure Systems and K. Walter. Together we develop and<br />

market comprehensive s<strong>in</strong>gle-source solutions for rotogravure<br />

cyl<strong>in</strong>ders.<br />

Automatic and secure load<strong>in</strong>g of cyl<strong>in</strong>ders


Every service you want for every<br />

application you need.<br />

The product range <strong>in</strong>cludes cyl<strong>in</strong>der storage<br />

racks, fully automated and highly flexible<br />

crane and monorail systems, automated<br />

guided vehicles and many special solutions<br />

for <strong>in</strong>dividual process<strong>in</strong>g procedures.<br />

The right solution for every task.<br />

The product diversity and compatible per-<br />

formance features enable customized solu-<br />

tions for virtually every task. This <strong>in</strong>cludes a<br />

seamless <strong>in</strong>tegration with customer <strong>in</strong>for-<br />

mation and plann<strong>in</strong>g systems. We adapt to<br />

exist<strong>in</strong>g facilities and space requirements.<br />

And our tailored solutions are also safe and<br />

easy to operate.<br />

Quality through and through.<br />

All components and systems are equip-<br />

ped with the latest technology to ensure<br />

optimal functionality. Development, engi-<br />

neer<strong>in</strong>g and manufactur<strong>in</strong>g are also de-<br />

signed to provide the highest reliability,<br />

safety and durability. The results? Guar-<br />

anteed high availability and exceptional<br />

efficiency.<br />

At your service – 24/7.<br />

Comprehensive services – from consult<strong>in</strong>g<br />

and plann<strong>in</strong>g to <strong>in</strong>stallation, ma<strong>in</strong>tenance,<br />

and repairs – make our product and ser-<br />

vice range complete. No wonder <strong>Bauer</strong><br />

<strong>Logistik</strong>-<strong>Systeme</strong> is the partner of choice<br />

for demand<strong>in</strong>g customers <strong>in</strong> the pr<strong>in</strong>t<strong>in</strong>g<br />

<strong>in</strong>dustry. We’re by their side throughout<br />

the entire life cycle of the mach<strong>in</strong>ery and<br />

systems we sell.<br />

Deployment of PEGASUS for cyl<strong>in</strong>der release<br />

03


04<br />

High storage density, all the way to the warehouse ceil<strong>in</strong>g<br />

A full program for publication<br />

gravure pr<strong>in</strong>t<strong>in</strong>g.<br />

The requirements are high. After all, the<br />

profitability and competitiveness of a pr<strong>in</strong>-<br />

t<strong>in</strong>g company depend on smoothly func-<br />

tion<strong>in</strong>g cyl<strong>in</strong>der transportation and storage<br />

logistics. This is why <strong>Bauer</strong> <strong>Logistik</strong>-<strong>Systeme</strong><br />

meets each challenge with <strong>in</strong>telligently<br />

designed technology. The objective? To<br />

ensure extraord<strong>in</strong>ary speed and safety,<br />

efficiency and precision, availability and<br />

flexibility. A perfect closed loop system<br />

from cyl<strong>in</strong>der mak<strong>in</strong>g to cyl<strong>in</strong>der storage<br />

all the way to the pr<strong>in</strong>t<strong>in</strong>g press and back.


Fully automatic transportation<br />

for low-cost, effective processes.<br />

• Fully automated cranes and rail-<br />

guided shuttle systems for cyl<strong>in</strong>der<br />

mak<strong>in</strong>g departments<br />

• Fully automatic <strong>in</strong>tegration of the<br />

pressroom with special cranes<br />

that are fed with cyl<strong>in</strong>ders us<strong>in</strong>g<br />

monorail systems, rail-guided or<br />

automated vehicles<br />

Example: The PHOENIX mono-<br />

rail system for <strong>in</strong>tegrat<strong>in</strong>g the<br />

prepress with the pressroom.<br />

• Extremely fast – thanks to a functional<br />

design that permits rapid, efficient<br />

operations<br />

• Barrier-free, multiple-height trans-<br />

portation above mach<strong>in</strong>es, aisles<br />

and paper webs<br />

• Great distances and level differences<br />

can be easily managed<br />

• Fully automatic operation<br />

• A high degree of safety thanks to the<br />

use of <strong>in</strong>tegrated safety devices and<br />

<strong>in</strong>dependently react<strong>in</strong>g systems<br />

Storage systems for<br />

every need.<br />

Our storage systems can be adapted to<br />

satisfy any build<strong>in</strong>g configuration, any cy-<br />

l<strong>in</strong>der type, or capacity requirement. And<br />

they can be adjusted to meet any desired<br />

access times.<br />

Quicker transport with the PHOENIX monorail<br />

05


06<br />

Where packag<strong>in</strong>g and decorative<br />

pr<strong>in</strong>t<strong>in</strong>g should be headed.<br />

Many years of experience have taught <strong>Bauer</strong> <strong>Logistik</strong>-<strong>Systeme</strong><br />

how to deal with the special requirements for packag<strong>in</strong>g and<br />

decorative pr<strong>in</strong>t<strong>in</strong>g. They <strong>in</strong>clude: high cyl<strong>in</strong>der throughput espe-<br />

cially for engrav<strong>in</strong>g service houses, cyl<strong>in</strong>der type diversity and<br />

high flexibility due to different process technologies. To meet<br />

these requirements, systems have been designed which fulfill<br />

virtually every conceivable requirement. As a result, <strong>Bauer</strong> <strong>Logistik</strong>-<br />

<strong>Systeme</strong> offers solutions for meet<strong>in</strong>g the highest demands –<br />

whenever and wherever they are required.<br />

Transport to INLINE storage us<strong>in</strong>g the MINITAURUS shuttle<br />

Flexible transport systems –<br />

that will move your bus<strong>in</strong>ess.<br />

• Transport and storage concepts for<br />

many different types of shaft and<br />

hollow cyl<strong>in</strong>ders<br />

• The flexible control of different proces-<br />

s<strong>in</strong>g techniques, such as base copper<br />

or ballard-sk<strong>in</strong> processes<br />

• Fully automatic buffer storage <strong>in</strong>l<strong>in</strong>e<br />

for decoupl<strong>in</strong>g the different process<br />

sequences<br />

• Direct l<strong>in</strong>k between the automated<br />

cyl<strong>in</strong>der mak<strong>in</strong>g process and manually<br />

operated areas, such as those for<br />

proof<strong>in</strong>g or shipp<strong>in</strong>g<br />

Example: The GEMINI COMPACT<br />

SPRINT monorail crane for<br />

fully automated production of<br />

gravure cyl<strong>in</strong>ders.<br />

• High travel speeds<br />

• Manual <strong>in</strong>tervention without compro-<br />

mis<strong>in</strong>g safety<br />

• The ability to transport cyl<strong>in</strong>ders <strong>in</strong>to<br />

the l<strong>in</strong>e – either automatically or<br />

manually – us<strong>in</strong>g special carts<br />

Optimal storage solutions tailored to <strong>in</strong>di-<br />

vidual packag<strong>in</strong>g and decorative pr<strong>in</strong>t<strong>in</strong>g<br />

processes are also possible.


Automated operation with the GEMINI COMPACT SPRINT<br />

INLINE storage for a comprehensive range of cyl<strong>in</strong>ders<br />

07


08<br />

Production cyl<strong>in</strong>der storage for decorative pr<strong>in</strong>t<strong>in</strong>g<br />

The best storage systems make<br />

the best solutions.<br />

Storage logistics must consider the needs of different parameters while meet<strong>in</strong>g extra-<br />

ord<strong>in</strong>ary demands. These <strong>in</strong>clude: the optimal use of space – now and for future<br />

expansion, high-storage density, rapid access times, automation, ease of use and ma<strong>in</strong>-<br />

tenance … and more.<br />

Competence pays.<br />

We meet <strong>in</strong>dividual customer demands down to the last detail. <strong>Bauer</strong> <strong>Logistik</strong>-<strong>Systeme</strong><br />

storage racks clearly demonstrate the system’s special quality. How? By provid<strong>in</strong>g the<br />

best possible solution. After all, when you have the product range, expertise and ex-<br />

perience that <strong>Bauer</strong> <strong>Logistik</strong>-<strong>Systeme</strong> offers, customers always get what they want,<br />

regardless of how specific their needs may be.


Customized, fully automated<br />

rack systems.<br />

• Storage systems with top and bottom<br />

mov<strong>in</strong>g retrieval units<br />

• Configurations with variable arrange-<br />

ment of storage towers<br />

• Storage systems that are easy<br />

to expand<br />

• Storage systems that can be served<br />

with one or several retrieval units<br />

• Storage systems that can be l<strong>in</strong>ked<br />

to cranes, monorail systems and<br />

transport vehicles<br />

• Storage systems that can be <strong>in</strong>dividu-<br />

ally adjusted to fit any build<strong>in</strong>g layout<br />

• Storage systems that are easy to use<br />

and operate<br />

• Storage systems that are easy<br />

to ma<strong>in</strong>ta<strong>in</strong><br />

Double position hooks <strong>in</strong> cyl<strong>in</strong>der storage for decorative pr<strong>in</strong>t<strong>in</strong>g<br />

09


10<br />

Our service is as good<br />

as our technology.<br />

<strong>Bauer</strong> <strong>Logistik</strong>-<strong>Systeme</strong> provides its custo-<br />

mers substantial benefits and high effici-<br />

ency. Therefore, our service policy covers<br />

the entire life cycle of <strong>in</strong>stalled equipment<br />

and systems. The range of services is fle-<br />

xible and can be tailored to suit <strong>in</strong>dividual<br />

requirements.<br />

Teamwork you can rely on is our<br />

primary objective.<br />

Right from the start, every <strong>Bauer</strong> <strong>Logistik</strong>-<br />

<strong>Systeme</strong> project is based on a teamwork<br />

approach designed to w<strong>in</strong> the customer’s<br />

trust – each step of the way. Even the ap-<br />

praisal phase is characterized by a s<strong>in</strong>cere<br />

<strong>in</strong>terest <strong>in</strong> the customer’s true require-<br />

ments. For as we know, solutions are only<br />

as good as the pragmatic th<strong>in</strong>k<strong>in</strong>g they<br />

evolve from. No wonder we emphasize<br />

openness. It enables us to rema<strong>in</strong> flexi-<br />

ble at all times. All decisions are based<br />

on verifiable data and a technically and<br />

economically mean<strong>in</strong>gful implementation<br />

process.<br />

The right support right from<br />

the start.<br />

Thanks to the <strong>in</strong>structions, school<strong>in</strong>g, and<br />

tra<strong>in</strong><strong>in</strong>g we provide, you can expect con-<br />

t<strong>in</strong>uous and optimal use of the <strong>Bauer</strong><br />

<strong>Logistik</strong>-<strong>Systeme</strong> products. After all, your<br />

employees will be well-<strong>in</strong>formed and fully<br />

prepared to ensure the system’s safe,<br />

efficient operation. And where the tra<strong>in</strong><strong>in</strong>g<br />

takes place is up to you – either at our faci-<br />

lity or your own.<br />

At your service.<br />

Customers are always on the safe side with<br />

products from <strong>Bauer</strong> <strong>Logistik</strong>-<strong>Systeme</strong>.<br />

This is because the quality of our ma<strong>in</strong>-<br />

tenance, spare parts and repair services<br />

are second to none. This also applies to<br />

the quality of our orig<strong>in</strong>al components and<br />

the competence of our staff. After all, isn’t<br />

this what you expect from an organization<br />

that keeps risks at a m<strong>in</strong>imum by properly<br />

respond<strong>in</strong>g to your each and every service<br />

request?<br />

Don’t hesitate to call.<br />

It pays to stay <strong>in</strong> touch with <strong>Bauer</strong> <strong>Logistik</strong>-<br />

<strong>Systeme</strong>. There are always system up-<br />

grades – such as improved work processes,<br />

new mach<strong>in</strong>ery and equipment, or an even<br />

stronger IT <strong>in</strong>tegration – that are likely to<br />

be of <strong>in</strong>terest to you and your bus<strong>in</strong>ess.<br />

We’re also there for you <strong>in</strong> the event of an<br />

emergency. Our 24-hour hotl<strong>in</strong>e is open<br />

365 days a year. We provide assistance<br />

worldwide, <strong>in</strong> most countries with the<br />

support of <strong>in</strong>dividually selected and tra<strong>in</strong>ed<br />

local service partners.


From storage automatically onto the TAURUS shuttle<br />

11


Johannes <strong>Bauer</strong><br />

<strong>Logistik</strong>-<strong>Systeme</strong> GmbH & Co. KG<br />

Heeresfliegerstraße 11<br />

25551 Hohenlockstedt/Germany<br />

Tel.: +49 4826 37690-0<br />

Fax: +49 4826 37690-49<br />

mail@bauer-logistik.de<br />

www.bauer-logistik.de<br />

Kaspar Walter GmbH & Co. KG<br />

Konrad-Zuse-Bogen 18<br />

82152 Kraill<strong>in</strong>g/Germany<br />

Tel.: +49 89 78596-0<br />

Fax: +49 89 78596-114<br />

sales@kwalter.de<br />

www.kwalter.de<br />

HELL Gravure Systems GmbH & Co. KG<br />

Philipp-Reis-Weg 5<br />

24148 Kiel/Germany<br />

Tel.: +49 431 2377-0<br />

Fax: +49 431 2377-1235<br />

<strong>in</strong>fo@hell-gravure-systems.com<br />

www.hell-gravure-systems.com

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