Kalzip FC rainscreen system - brochure

Kalzip FC rainscreen system
Colour your thinking

Ingenious, attractive,
innovative and
economical
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Kalzip FC rainscreen is a non-penetrative façade system that
incorporates a fast-to-install lightweight flat rainscreen panel,
suitable for both new build and refurbishment projects.
The main feature of the system is its flexibility which allows the
installation of the profiles to be carried out in two directions,
either from the top down or from the bottom up.
This choice of panel mounting direction is a unique benefit
which enables not only easier and faster installation compared
to conventional panel systems but also allows scaffolding
or subsequent construction work to be coordinated
independently from the installation process.
The system's innovative design and technical capabilities also
allow individual sheets to be removed and installed without
compromising the adjoining panels or the overall integrity of
the façade system.

Product advantages and
system characteristics
• Contemporary, visually stunning aesthetics
• Several different standard profile widths provide flexibility and scope for design
• Highly cost-effective through simple and fast installation techniques
• Optimised panel geometry means low inherent weight and reduced use of materials
• Variable acoustic and thermal insulation options
• A wide range of colour and surface finishes with edge folding as standard
• Fully integrated corner panels (optional)
• High structural performance
• Creation of fixed point with a specially designed fixed point clamp
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Kalzip FC rainscreen system
Technical information
Installation and fixing
The Kalzip FC rainscreen system has been designed for horizontal installation and for use with all common substructures.
The panels are fixed into either proprietary individual clips or continuous modular rails which feature integrated plastic inlays that
lock the panels securely into place. The individual mono-click brackets can also be used for creating special details.
The modular click rail is typically supplied in three to four metre lengths. This is not only for practical handling reasons but also
where a break in the façade sub-construction is required to allow expansion between floors. A specially designed setting out tool
is available to ensure the correct spacing and alignment between adjacent rails. The same tool can be adjusted to accommodate
all standard profile cover widths. The system components have been optimised to enable the system to be adjusted and aligned
solely via the substructure. Fully integrated corner panels add a subtle yet harmonious detail to the building geometry and
enhance the overall aesthetics of the façade.
Installation from the bottom upwards Installation from the top downwards
Profile options and dimensions
Replacing a damaged panel
Panel suffers accidental
or deliberate damage
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Damaged panel is cut along
its length
Lower part of damaged panel
is pulled down and removed
Upper panel is unclicked. Top
part of the damaged panel is
unhooked
Materials and finishes:
FC rainscreen panels are available in stucco embossed
aluminium EN AW 6025 (AIMg2.5SiMnCu) and painted
aluminium EN AW 3004 (AIMn1Mg1) or EN AW 3005
(AIMn1Mg0.5) The profiles are available as standard in
a range of RAL / PVDF colours. Other surface finishes
are available on request including stucco-embossed,
AluPlusPatina, micro-ribbed, perforated and with
integrated recessed seams.
Protective foil:
All material is provided with protective film. Please
check with our Technical Services Department for further
information.
Replacement panel is
hooked on
Panels are clicked into place to
finish repair

Flexible for all sub-structures in new
build or refurbishment
The Kalzip FC rainscreen system is suitable for all common sub-constructions. Adjustment
of the panels takes place solely via the sub-construction. The Kalzip FC rainscreen panels
can therefore be installed quickly and easily without the need for additional alignment.
The following systems are recommended:
1. Structurally effective modular click
rail SEL-40 on L-section (figure 1a)
or SE on U-section wall bracket
(figure 1b) The advantage of these
sub-constructions are that they require
very few compo nents. Quick and
economical installation is there fore
possible. Installation experi en ce is an
essential requirement here as the
components need to be aligned in
several directions at the same time.
figure 4
figure 1a
2. Adjustable aluminium
sub-construction pre-punched
mono-click brackets (figure 2)
The advantage of this sub-construction
is that it uses conventional systems,
onto which mono-click brackets can
be fixed in modular positions. This
sub-construction is recom mended
e.g. when there is a change in panel
cover width within the façade.
figure 1b figure 2
figure 3
3. Adjustable aluminium sub-construction installed
hori zon tally with structurally effective modular click
rail (figures 4 and 5)
In this case, there is a standard sub-construction (figure 4)
which is installed horizontally. The wall brackets may
require additional reinforcement (figure 5).
This sub-construction can be used in projects where
horizontal members are more economical for structural
reasons, e.g. in the case of ribbon windows. The
structurally effective modular click rail enables the
arrangement of the sub-construction to take place
independently from panel alignment and is therefore
the simplest installation solution.
figure 5
figure 6
Kalzip FC rainscreen system
Adjustable aluminium subconstruction
with modular
click rail (figure 3)
This option uses commercially
available systems without additional
modifications. The advantage is
economical and simple installation
(alignment takes place in two steps)
The structurally non-effective
modular click rail must be fixed to
the vertical L-section and at every
panel support.
4. Structurally effective modular click rail on steel
cassettes (figures 6 and 7)
This design is often used in industrial buildings. The
structurally effective modular click rail should be used
to accommodate different cover widths of the panels
and cassettes (figure 6).
Alternatively for higher thermal performance requirements
a continuously insulated steel cassette system can be used
as the backing wall (figure 7). When installing the modular
click rail on this system, please observe the steel cassette
manu facturer’s installation recommendations to achieve a
thermal break.
figure 7
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Kalzip FC rainscreen system
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Precision right down to the
very last detail
All Kalzip FC façade system components are developed to accommodate a
wide range of requirements and are harmoniously coordinated.
Detail example: joint
1 Kalzip FC rainscreen panel
2 Mono-click bracket
3 Angle profile
4 Wall bracket
5 Thermal break
6 Thermal insulation
7 Brickwork/concrete
8 Vertical joint flashing
Detail example: external corners non right-angled
1 Kalzip FC rainscreen panel
2 Mono-click bracket
3 Angle profile
4 Wall bracket
5 Thermal break
6 Thermal insulation
7 Brickwork/concrete
8 Flashing
9 External corner flashing
Corner panels
Both internal and external corner panels are produced in the factory to suit project
requirements. This gives maximum flexibility when detailing and fixing panels.
Corner panels with angles other than 90° can also be produced. For wind loading
and stability reasons, panels fitted in corners require additional supports. Please
contact our Technical Services Department for further information.
Accessories
A full range of Kalzip FC rainscreen accessories is available.
Mono click bracket
Modular click rail ME
Modular click rail SE Modular click rail SEL
FC rainscreen flashing support FC rainscreen fixed point clamp FC rainscreen guidance snapper

Project case studies
Louisiana Superdome,
New Orleans, USA
Architect: Trahan Architects
Façade area: 34,000 square metres
Profile: Kalzip FC rainscreen 30/305R
Surface finish: AluPlusPatina finish in natural
aluminium coated with RAL 7016
The pictures were shown all around the world and the building
became the epitome of rescue from the forces of nature, when
Hurricane Katrina swept across the south east of the USA as
a devastating natural catastrophe in 2005. The city of New
Orleans was particularly badly hit and 30,000 citizens took
refuge inside the Superdome, the city’s largest building, in
order to survive the raging storm outside.
The Superdome, which still today is the largest permanently
installed dome construction in the world, only suffered minor
damage to its outer skin.
The refurbishment included an area of 34,000 square metres of
the innovative Kalzip FC rainscreen system. Further details are
available on our website www.kalzip.com
Spirit of Spice Warehouse, Willich, Germany
Architect: Dewey + Blohm-Schroder Achitekten
Façade area: 330 square metres
Profile: Kalzip FC rainscreen 30/300
Surface finish: polyester coated
The owners of the spice factory in Willich, Germany turned
their hobby into an occupation and established a company for
the manufacture and sales of spices in 2005. By 2010 its huge
success had made it necessary for them to construct a new
building, which houses rooms for production, administration
and also an apartment.
The open side of the elongated structure (in a recumbent
U- shape) faces to the north and west overlooking a nature
conservation area whilst the south side, which is clad with
Kalzip profiles, backs onto a 'mixed use' industrial estate.
The roof and wall surfaces merge into one another through
the building's shape and design. The standing seams and the
AluPlusPatina finish give the building a characteristic surface
that conveys quality and durability. The building, which was
conceived as a 'passive' house, is equipped with a geothermal
system, solar hot water production, controlled forced
ventilation and a 600 square metre photovoltaic plant making
it as independent of external energy supplies as possible. The
Kalzip profiled sheets enable the non-penetrative installation
of the solar modules. For the external façade, the architects
chose the Kalzip FC rainscreen system. Characteristic of this
system are the large panels, which provide the façade with a
calm and highly aesthetic surface.
Kalzip FC rainscreen system
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www.kalzip.com
Care has been taken to ensure that this information
is accurate, but Tata Steel Europe Limited – including
its subsidiaries – does not accept responsibility for
information which is found to be misleading.
Copyright 2011
Kalzip Ltd
TATA STEEL INTERNATIONAL
KALZIP OFFICE
PO Box 18294
Jebel Ali
Dubai
United Arab Emirates
T +971 (0) 488 73 23 2
F +971 (0) 488 73 97 7
E enquiries.me@kalzip.com
www.kalzip.com