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Wollite Installation Guide - Pyrotek

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<strong>Wollite</strong><br />

<strong>Installation</strong> <strong>Guide</strong><br />

Revision G<br />

(Supports<br />

<strong>Wollite</strong> 30ST-1<br />

Material)<br />

For <strong>Wollite</strong> material<br />

service and reorder please<br />

contact your local <strong>Pyrotek</strong><br />

Sales Engineer<br />

www.pyrotek.info<br />

WOLLITE INSTALLATION GUIDE<br />

WOLLITE MATERIAL<br />

Definition, Mixing,<br />

Firing Instructions,<br />

Datasheets and MSDS<br />

Rebuilding a Wagstaff<br />

billet table?<br />

First complete the<br />

checklist on Page 18.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page


Page 2<br />

OUR MISSION STATEMENT<br />

<strong>Pyrotek</strong> is the leading international company supplying customers with performance<br />

improving technical products, integrated systems and consulting services world-wide. We<br />

are committed to:<br />

• customer Satisfaction<br />

• Employee Development<br />

• Profitable growth<br />

• Integrity<br />

• reliability, Quality and Service<br />

• Environmental Awareness<br />

• Partnerships with customers and Suppliers<br />

our mission is to provide innovative solutions to customer needs utilizing our global<br />

resources.<br />

OUR DEDIcATION TO YOU<br />

our commitment to customer service began with the company’s inception in 1956. today<br />

you can depend on <strong>Pyrotek</strong> for innovative solutions to your high-temperature material<br />

requirements.<br />

DOcUMENT REVISION<br />

revision g references the <strong>Wollite</strong> 30St name as <strong>Wollite</strong> 30St-1. no other changes have<br />

been made from revision F as the formula has not changed. Please provide <strong>Pyrotek</strong> corporate<br />

marketing with any suggestion or change you may have for improvement to the contents of<br />

this document.<br />

cOpYRIGhT<br />

this document contains confidential information and cannot be reproduced without written<br />

permission from <strong>Pyrotek</strong> Incorporated.<br />

DOcUMENT USE<br />

the information contained in this document is provided without warranty, express or implied,<br />

except that it is true to the best of <strong>Pyrotek</strong>’s knowledge. <strong>Pyrotek</strong> Incorporated assumes no<br />

legal liability for the use or reliance upon any information in this document by any other<br />

party.<br />

pyrotek’s worldwide locations provide fast reliable<br />

service. please contact us for additional information.<br />

© PyrotEk, Inc. • corPorAtE oFFIcE 9503 EASt montgomEry AvE. SPokAnE WA 99206<br />

PhonE (509) 926-6212 • FAx (509) 927-2408 • Py-07-06-524, rEv g<br />

www.pyrotek.info • email:info@pyrotek.info<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 04-05-524, Rev E


cONTENTS<br />

WOLLITE INSTALLATION GUIDE<br />

our commitment to you ...........................................................................5<br />

types of <strong>Wollite</strong> ........................................................................................5<br />

<strong>Wollite</strong>’s Foaming Action ..........................................................................5<br />

Working Safely .........................................................................................5<br />

mSDS ..................................................................................................5<br />

PPE .....................................................................................................6<br />

curing requirements ...........................................................................6<br />

thermocouples and Weep holes ..............................................................7<br />

recommended Supplies for All Applications ............................................8<br />

mixing considerations ..............................................................................8<br />

Before mixing .....................................................................................8<br />

<strong>Wollite</strong> 30-37-45 <strong>Installation</strong> ....................................................................9<br />

Before mixing .....................................................................................9<br />

Part A ..................................................................................................9<br />

Part B ..................................................................................................9<br />

mixing 5-gallon Batch ......................................................................10<br />

mixing Small Batches ........................................................................10<br />

<strong>Wollite</strong> 30St-1 <strong>Installation</strong> ......................................................................11<br />

Before mixing ...................................................................................11<br />

Part A ................................................................................................11<br />

Part B ................................................................................................11<br />

mixing 5-gallon Batch ......................................................................12<br />

mixing Small Batches ........................................................................13<br />

<strong>Wollite</strong> 56 <strong>Installation</strong> ............................................................................14<br />

Part A ................................................................................................14<br />

Part B ................................................................................................14<br />

mixing a Batch ..................................................................................14<br />

continue curing ................................................................................15<br />

Firing <strong>Wollite</strong> 56 ...............................................................................15<br />

Firing <strong>Wollite</strong> 30-37-45 and <strong>Wollite</strong> 30St-1 ............................................16<br />

curing in a Furnace ...........................................................................16<br />

curing in an open Area ....................................................................17<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page


WOLLITE INSTALLATION GUIDE<br />

Page 4<br />

Wagstaff Billet table <strong>Installation</strong> .............................................................18<br />

Wagstaff Billet table checklist ...........................................................18<br />

Safety Items to Address<br />

required Equipment<br />

<strong>Installation</strong> Process overview -- table Preparation<br />

<strong>Installation</strong> Procss overview-- refractory installation<br />

<strong>Installation</strong> Process overview -- <strong>Wollite</strong> <strong>Installation</strong><br />

recommended Supplies ....................................................................20<br />

Wagstaff table Preparation ................................................................20<br />

mixing <strong>Wollite</strong> for Wagstaff table ......................................................22<br />

curing <strong>Wollite</strong> in a Wagstaff table .....................................................24<br />

<strong>Wollite</strong> Datasheet ...................................................................................25<br />

<strong>Wollite</strong> 30St-1 Datasheet .......................................................................27<br />

mSDS <strong>Wollite</strong> 30St-1 Part A ...................................................................29<br />

mSDS <strong>Wollite</strong> Part A ...............................................................................37<br />

mSDS <strong>Wollite</strong> Part B ...............................................................................45<br />

mSDS <strong>Wollite</strong> .........................................................................................56<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


OUR cOMMITMENT TO YOU<br />

TYpES OF WOLLITE<br />

WOLLITE INSTALLATION GUIDE<br />

the information provided in this guide is designed to help you understand and<br />

complete the <strong>Wollite</strong> application process.<br />

<strong>Pyrotek</strong>’s experienced Sales Engineers can assist you in application issues and<br />

any questions you may have about the materials and their use.<br />

to procure a video showing installation of <strong>Wollite</strong> 30St-1, contact <strong>Pyrotek</strong><br />

chicoutimi, Quebec, at 418-545-8093.<br />

there are two light-density, highly insulating <strong>Wollite</strong> formulations used for<br />

backup insulation applications covered in this guide.<br />

• <strong>Wollite</strong> 30-37-45<br />

• <strong>Wollite</strong> 30St-1<br />

A more dense formulation used for less insulating applications or cast products<br />

is also covered in this guide.<br />

• <strong>Wollite</strong> 56<br />

WOLLITE’S FOAMING AcTION<br />

WORKING SAFELY<br />

<strong>Wollite</strong> is a mineral foam based on wollastonite powder (caSio 3 ). the creation<br />

of the solid phosphate bonded castable material known as <strong>Wollite</strong> begins as<br />

two separate liquid components, referred to as Part A and Part B. When these<br />

two parts are mixed together, an exothermic reaction takes place. this reaction<br />

leads to the foaming of the mixed liquids. Within a short time the foam expands,<br />

filling voids within a mold as it transforms into a solid material. this reactive<br />

process results in an approximate 15% increase in volume from the separate<br />

liquid materials to the final solid, phosphate bonded castable material.<br />

MSDS<br />

Prior to completing the mixing and installation procedures outlined in this<br />

document, it is recommended that you read and become familiar with the<br />

product’s material safety data sheets (mSDS) included in the last pages of this<br />

document. review the mSDS for both Part A and Part B of the formulation<br />

you are using.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 5


WOLLITE INSTALLATION GUIDE<br />

Page 6<br />

ppE<br />

When mixing and installing <strong>Wollite</strong>, wear<br />

proper personal protective equipment (PPE).<br />

this includes a pair of rubber gloves, an<br />

overcoat and safety glasses. <strong>Wollite</strong> Part B<br />

contains phosphoric acid and sulfuric acid<br />

(except for <strong>Wollite</strong> 56). Even if phosphoric<br />

acid is not considered a strong acid, it can<br />

cause skin burns. Wear proper protection as TYPICAL SAFETY CLOTHING<br />

reflected in the product mSDS:<br />

• Skin Protection: Wear rubber or polyethylene gloves to protect hands.<br />

• Eye Protection: Wear chemical safety goggles.<br />

• other Protective clothing or Equipment: Wear a protective overcoat<br />

when mixing material. Eye bath and safety shower nearby are<br />

recommended.<br />

• Work/hygienic Practices: maintain good personal and industrial<br />

hygiene. Wash thoroughly after handling product.<br />

curing Requirements<br />

Pre-fired <strong>Wollite</strong> contains 45 – 50% water. this moisture needs to be removed<br />

prior to use and the introduction of molten metal to the area.<br />

cAUTION: The <strong>Wollite</strong> material must be properly dried before direct<br />

or indirect contact with molten aluminum. <strong>Wollite</strong> not completely dried<br />

prior to use may result in extensive bubbling and/or possible explosions.<br />

It is very important to follow firing instructions to dry the material!<br />

If you have any doubt or questions about firing, communicate with your<br />

pyrotek Sales Engineer.<br />

IMpORTANT: Ensure any weep holes in the cold face are open and clear<br />

to allow release of trapped moisture.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


ThERMOcOUpLES AND WEEp hOLES<br />

WOLLITE INSTALLATION GUIDE<br />

Prior to mixing and pouring any <strong>Wollite</strong>, plan for placement of any required<br />

thermocouples and weep holes.<br />

consider the need for any thermocouple and its location to monitor the<br />

temperature between the <strong>Wollite</strong> and cold face.<br />

Weep holes allow release of captured water vapor within the trough or frame<br />

holding the <strong>Wollite</strong>. Determine the placement of these holes. For specifics on<br />

weep hole placement communicate with your <strong>Pyrotek</strong> Sales Engineer.<br />

For general consideration, when insulating a trough, place weep holes in the<br />

bottom of the trough, each hole approximately 1/8-inch (3mm) in diameter and<br />

placed toward the outside of the trough. Also develop a method to seal these<br />

holes during the pouring process to keep <strong>Wollite</strong> from filling the holes or running<br />

out through the holes while it is in a liquid state, prior to its transformation<br />

from a liquid to a solid. one method of sealing the trough is to place a layer<br />

of ceramic paper in the bottom of the trough, over the weep holes to protect<br />

them. this layer of ceramic paper will keep the <strong>Wollite</strong> from dripping out of<br />

the weep holes during the pour. After the <strong>Wollite</strong> is set and before the firing<br />

process, the ceramic paper must be pierced. Drill through the ceramic paper<br />

to allow release of moisture through the paper.<br />

UNDER-TROUGH WEEP HOLE ILLUSTRATION<br />

IMpORTANT: Weld weep<br />

holes closed prior to putting<br />

the completed trough into<br />

service. closed holes allow<br />

the trough shell to capture any<br />

molten aluminum in the event<br />

of leakage within the trough.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 7


WOLLITE INSTALLATION GUIDE<br />

REcOMMENDED SUppLIES FOR ALL AppLIcATIONS<br />

MIXING cONSIDERATIONS<br />

Page<br />

Prior to mixing any <strong>Wollite</strong> formulation review the installation instructions related<br />

to the <strong>Wollite</strong> formulation you are using. As you review these instructions and<br />

your project, determine supplies needed to complete the installation. required<br />

tools and supplies vary according to each project. various supplies you may<br />

consider are listed below.<br />

q Electric drill<br />

q Drill bits for weep holes<br />

q Paint impeller for mixing <strong>Wollite</strong><br />

q Scales to weigh Part A and Part B<br />

q Extra 5-gallon bucket for mixing <strong>Wollite</strong><br />

q Empty 5-gallon bucket (for washing paint impeller)<br />

q Funnels or other system to guide mixture into cavity<br />

q ceramic blanket<br />

q ceramic paper<br />

q Flat blade to scrape excess <strong>Wollite</strong> from refractory<br />

q heat source to dry <strong>Wollite</strong> (to reach 110° c -- 230° F)<br />

q thermocouple and related monitoring device<br />

Before Mixing<br />

once Part A and Part B are mixed together, working time is very short and you<br />

must be prepared to pour the mixture within the allotted time.<br />

Because the mixed product is very liquid, it is recommended to seal all small<br />

openings to prevent the liquid from leaking prior to its beginning the foaming<br />

action and setting-up into a solid.<br />

NOTES: For optimum mixing conditions, work at room temperature.<br />

The temperature of part A and part B must be 15° c (59° F) to 18° c (64°<br />

F). Do not let the mix temperature exceed 20° c (68° F) before pouring.<br />

Once part B is added to part A, foaming reaction occurs and cannot be stopped.<br />

Foaming reaction is exothermic and the material may reach a temperature<br />

of 70° c (158° F).<br />

For easy cleaning of molds and accessories, proceed immediately after<br />

casting while components are still wet.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


WOLLITE 30-37-45 INSTALLATION<br />

WOLLITE INSTALLATION GUIDE<br />

<strong>Wollite</strong> 30-37-45 was the first <strong>Wollite</strong> formulation developed for backup<br />

insulation applications. the usual applications are:<br />

• Wagstaff crossfeeder insulation.<br />

NOTE: procedures specific to Wagstaff tables are included later in this<br />

manual. Refer to “contents” on page 3 to identify the page number for<br />

these instructions.<br />

• trough insulation<br />

• cFF (ceramic foam filter) box insulation<br />

• crucible, ladle or small furnaces<br />

the <strong>Wollite</strong> 30-37-45 works as well as the <strong>Wollite</strong> 30St-1 except that the<br />

<strong>Wollite</strong> 30-37-45 formulation sediments with time and vibrations ( such as<br />

during transportation). the <strong>Wollite</strong> 30St-1 does not settle significantly.<br />

<strong>Wollite</strong> 30-37-45 is a two-part material defined as Part A and Part B. Usually,<br />

they are both supplied in 5-gallon pails.<br />

Before Mixing<br />

Before mixing <strong>Wollite</strong> 30-37-45 Part A and Part B together, it is very important<br />

to remix Part A since it contains heavy materials that tend to settle to the bottom<br />

of the container as a solid cake of sediment. Part B does not require mixing.<br />

part A<br />

Part A contains the wollastonite and water. If reinforcement is required, chopped<br />

fiberglass may be added.<br />

part B<br />

Part B contains water, sulfuric acid, PvA (polyvinyl alcohol resin) and phosphoric<br />

acid.<br />

cAUTION: part B is considered a dangerous product and precautions<br />

should be taken as described in the <strong>Wollite</strong> part B MSDS located at the<br />

end of this document.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page


WOLLITE INSTALLATION GUIDE<br />

Page 0<br />

Mixing 5-Gallon Batch<br />

1. open the 5-gallon pail of Part A and slowly pour the liquid into another<br />

container. there will be a solid cake of powder in the bottom of the<br />

pail.<br />

2. Put the solid cake of sediment in a mixer and begin blending by slowly<br />

adding the removed liquid.<br />

NOTE: If a mixer is not available, use a paint impeller to break up the solid<br />

cake of sediment. Break it into chunks about 1/2-inch (12mm) in diameter.<br />

Then, slowly add liquid, mixing until the slurry is homogenized.<br />

3. mix until the slurry is well homogenized.<br />

NOTE: The following weights have been determined to enable mixing in<br />

a single 5-gallon pail. This ratio of part A to part B is 4:1.<br />

4. Weigh Part A to have 22.5 kilograms (49.6 pounds).<br />

5. Weigh Part B to have 5.6 kilogram (12.4 pounds).<br />

6. Add the 5.6 kilograms of Part B to the 22.5 kilograms of Part A.<br />

7. mix for 20 seconds using a paint impeller.<br />

the mixed <strong>Wollite</strong> material is now<br />

ready to be poured. the typical working<br />

time after adding and mixing Part B to<br />

Part A until the foaming takes place<br />

is between 3-7 minutes. this mixed<br />

<strong>Wollite</strong> is a very liquid material and<br />

freely flows into all cracks and crevices<br />

until it begins to foam.<br />

Mixing Small Batches<br />

MIXING PART B INTO PART A<br />

to mix small batches of <strong>Wollite</strong> 30-37-45, follow the above instructions and<br />

measure a 4:1 weight ratio between Part A and Part B respectively.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


WOLLITE 30ST-1 INSTALLATION<br />

Before Mixing<br />

WOLLITE INSTALLATION GUIDE<br />

All <strong>Wollite</strong> materials are created from two-part formulations. one difference<br />

between <strong>Wollite</strong> 30-37-45 and <strong>Wollite</strong> 30St-1 is that <strong>Wollite</strong> 30St-1 Part A<br />

does not sediment (settle as a solid cake at the bottom of the bucket) with time<br />

or vibrations.<br />

part A<br />

<strong>Wollite</strong> 30St-1 Part A contains about the same ingredients as <strong>Wollite</strong> 30-37-45,<br />

plus a polymer that prevents sedimentation.<br />

NOTE: In order to prevent possible sedimentation, do not premix part A<br />

before its application. Mixing tends to decrease the polymer action and<br />

may cause the material to sediment. This is a consideration if using only<br />

a portion of a bucket because the whole bucket must be mixed prior to<br />

partial use.<br />

part B<br />

Part B contains water, sulfuric acid, PvA resin (polyvinyl alcohol) and phosphoric<br />

acid.<br />

cAUTION: part B is considered a dangerous product and precautions<br />

should be taken as described in the <strong>Wollite</strong> part B MSDS located at the<br />

end of this document.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page


WOLLITE INSTALLATION GUIDE<br />

Page 2<br />

Mixing 5-Gallon Batch<br />

NOTE: This procedure produces a brim-full 5-gallon pail of liquid material.<br />

Take this into consideration when evaluating the transportation of the<br />

material to the place to be poured, and the process involved with pouring<br />

from the full bucket.<br />

1. Using a paint impeller, stir Part A in its container until completely<br />

homogenous.<br />

2. Add Part B to Part A according to a 4:1 weight ratio; 4 weight units of<br />

Part A for 1 weight unit of Part B.<br />

NOTE: The 4:1 weight to mix a complete 5-gallon bucket of <strong>Wollite</strong> 30ST-1<br />

has been premeasured in each shipping container of part A and part B<br />

respectively. If mixing this total amount, completely empty the contents<br />

of part B into part A.<br />

3. Using a paint impeller, immediately stir the combined parts for no more<br />

than 45 seconds. the mixture should become quite liquid and flow<br />

easily.<br />

4. Pour mixture into the mold or cavity. complete the fill within two<br />

minutes after mixing Part A and Part B.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


Mixing Small Batches<br />

WOLLITE INSTALLATION GUIDE<br />

1. Select a container that will hold four parts in weight of Part A and one<br />

part in weight of Part B, as well as an extra volume of about half this<br />

volume for mixing.<br />

2. Using a paint impeller, stir the 5-gallon pail of Part A until mixture is<br />

homogeneous.<br />

NOTE: Any remaining part A mixed and not used may tend to slightly<br />

sediment over time.<br />

3. Pour the determined quantity of Part A into the small batch mixing<br />

container.<br />

4. Weigh this portion of Part A to be used. Use this weight as a reference<br />

to determine the amount of Part B to add.<br />

5. calculate a Part A to Part B weight ratio of 4:1. (the weight of Part B is<br />

to be 1/4 the weight of Part A.) carefully measure this weight of Part B<br />

into a clean container.<br />

6. carefully add this measured Part B to the Part A in the small batch mixing<br />

container.<br />

7. Using a paint impeller, immediately stir the combined parts for no more<br />

than 45 seconds. the mixture should become quite liquid and flow<br />

easily.<br />

8. Pour mixture into the mold or cavity. complete the fill within two<br />

minutes after mixing Parts A and B.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page


WOLLITE INSTALLATION GUIDE<br />

WOLLITE 56 INSTALLATION<br />

Page 4<br />

the formulation of <strong>Wollite</strong> 56 creates a more dense material than either <strong>Wollite</strong><br />

30-37-45 or <strong>Wollite</strong> 30St-1. mixing of Part A and Part B is similar to <strong>Wollite</strong><br />

30-37-45 instructions, but the weigh ratio between Part A and Part B is<br />

different. For <strong>Wollite</strong> 56 the weight ratio is 5.25:1 between Part A and Part B<br />

respectively.<br />

part A<br />

<strong>Wollite</strong> 56 Part A sediments slightly and will require thorough mixing prior to<br />

use.<br />

part B<br />

Part B contains water, PvA (polyvinyl alcohol resin) and phosphoric acid.<br />

cAUTION: part B is considered a dangerous product and precautions<br />

should be taken as described in the <strong>Wollite</strong> part B MSDS located at the<br />

end of this document.<br />

Mixing a Batch<br />

1. there will be sedimentation in the Part A container. Using a paint<br />

impeller, stir Part A in its container until completely homogenous.<br />

2. If mixing a smaller amount than the whole bucket mixed in Step 1, pour<br />

the determined quantity of Part A into a separate container.<br />

3. Weigh this portion of Part A to be used. Use this weight as a reference<br />

to determine the amount of Part B to add.<br />

4. calculate a Part A to Part B weight ratio of 5.25:1. (the weight of Part<br />

B is to be 1 / 5.25 the weight of Part A.) carefully measure this weight of<br />

Part B into a clean container.<br />

5. carefully add this measured Part B to the Part A to be prepared.<br />

6. Using a paint impeller, immediately stir the combined parts for no less<br />

than 15 seconds and no more than 45 seconds. the mixture should<br />

become quite liquid and flow easily.<br />

7. Pour mixture into the mold or cavity complete the fill within two minutes<br />

after mixing Parts A and B.<br />

8. If material has been poured into a mold, fiberglass reinforcement may<br />

be quickly added as required. Setting time in the mold is three to five<br />

minutes.<br />

9. After three to five minutes a molded article’s green strength should be<br />

high enough for handling. Unmold as necessary.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


continue curing<br />

WOLLITE INSTALLATION GUIDE<br />

1. Place unmolded article or other green <strong>Wollite</strong> 56 material in a curing<br />

oven with rh (relative humidity) of 100%.<br />

2. At rh 100% follow the temperature cycle of:<br />

A. 7 hours at 70° c<br />

B. 1 hour at 90° c<br />

c. 4 hours at 110° c<br />

Firing <strong>Wollite</strong> 56<br />

1. continue drying with the oven rh no longer set, or move the articles<br />

from the oven to a dryer.<br />

2. Dry for eight (8) hours at 110° c.<br />

NOTE: Adjust the duration of the drying cycle according to the article<br />

quantity and size.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 5


WOLLITE INSTALLATION GUIDE<br />

FIRING WOLLITE 30-37-45 AND WOLLITE 30ST-1<br />

Page 6<br />

Pre-fired <strong>Wollite</strong> contains 45 – 50% water. this moisture needs to be removed<br />

prior to use and the introduction of molten metal to the area.<br />

the firing process is identical for <strong>Wollite</strong> 30-37-45 and <strong>Wollite</strong> 30St-1.<br />

cAUTION: The <strong>Wollite</strong> material must be properly dried before direct or<br />

indirect contact with molten aluminum. <strong>Wollite</strong> not completely dried prior<br />

to use may result in extensive bubbling and/or possible explosions. It is<br />

very important to follow firing instructions to dry the material!<br />

If you have any doubt or questions about firing, communicate with your<br />

pyrotek Sales Engineer.<br />

IMpORTANT: Ensure any weep holes in the cold face are open and clear<br />

to allow release of trapped moisture.<br />

curing in a Furnace<br />

If possible, place the complete assembly in a furnace and increase the<br />

temperature at a rate of 50° c per hour (or 90° F per hour) until the temperature of<br />

100° c (212° F) is reached. Fire the material for one hour per 25mm (1-inch)<br />

of <strong>Wollite</strong> thickness. After this initial firing, increase temperature at a rate<br />

of 50° c per hour (or 90° F per hour) up to 300° c (572° F) and fire at this<br />

temperature for four hours.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


curing in an Open Area<br />

WOLLITE INSTALLATION GUIDE<br />

If you cannot cure the <strong>Wollite</strong> material in a furnace, cover the part to be fired<br />

with a suitable ceramic blanket to limit thermal loss. Allow ventilation for<br />

airflow and release of moisture.<br />

connect any installed thermocouple to a monitoring device. monitor this<br />

temperature during the firing process. the temperature at the thermocouple will<br />

stay under 100° c (212° F) until all moisture has been removed. Upon release<br />

of all moisture the temperature will begin to raise above this temperature.<br />

For a heat source, use a burner set at low flame without impinging directly on<br />

the refractory. maintain an air temperature between the blanket and refractory<br />

of between 500° c (932° F) to 700° c (1292° F). the refractory surface will<br />

soon measure 500° c or more and this temperature gradually penetrates the<br />

refractory, then begins to heat the <strong>Wollite</strong>, driving out any moisture through<br />

the weep holes. this heat must be applied for at least 12 hours, or until the<br />

thermocouple located between the <strong>Wollite</strong> and outside cold face (such as a<br />

steel shell) raises above 105° c (221° F).<br />

WAGSTAFF BILLET TABLE INSTALLATION<br />

review the following checklist prior to beginning the project. Items in this<br />

checklist review instructions detailed and illustrated within in this section.<br />

LOOSLY FIT INSULATION BLANKET<br />

WITH EXHAUST PORT<br />

THERMOCOUPLE<br />

STEEL SHELL<br />

WEEP HOLE<br />

CERAMIC PAPER<br />

PICTORIAL TROUGH CROSS-SECTION<br />

HEAT SOURCE<br />

WEEP HOLE<br />

WOLLITE<br />

REFRACTORY<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 7


WOLLITE INSTALLATION GUIDE<br />

Page<br />

Safety Items to Address<br />

q Eye protection<br />

q gloves<br />

WAGSTAFF BILLET TABLE chEcKLIST<br />

q knowledge of plant safety rules and requirements<br />

q material Safety Data Sheets<br />

q Disposal plan for hazardous goods (if required by plant)<br />

Required Equipment<br />

q Electric drill for mixing<br />

q mixer blade for mixing<br />

q clear plastic beaker (1-liter) for measuring Part B<br />

q 1-gallon (or more) vegetable or other oil as parting agent for steel uprights<br />

q contact adhesive to glue around weep holes (or 3/8-inch plastic / metal tubes)<br />

q 2 empty 5-gallon buckets (one for mixing, one for washing blade)<br />

q 2 (or more) 2-gallon buckets for pouring, preferably with small pouring spout<br />

q 2 or 3 funnels (exit oD 16mm - 18mm diameter)<br />

q Flat blade to trim excess <strong>Wollite</strong> from refractory<br />

q Duct tape or masking tape to seal entry / exit gaps<br />

q caulking gun to apply silicone and mastic<br />

q Silicone caulk (tube) to fill cracks and gaps in steelwork and steel uprights<br />

q mastic 85 to fill crossfeeder joints<br />

q Plywood or thick cardboard to lay on the table uprights to walk on<br />

q 1/8-inch (3mm) ceramic paper for bottom gaskets (cut wide to cover weep holes)<br />

q 1/4-inch or 1/2-inch (6mm or 12mm) thick ceramic blanket (to form gaskets around<br />

openings to prevent leaks & make bake-out tent)<br />

q Paint brushes to smooth mastic in crossfeeder joints<br />

q components for all crossfeeder refractory<br />

q thimbles<br />

q 1/8-inch (3mm) ceramic gaskets or 1/8-inch ceramic rope for crossfeeder joints<br />

q Water for clean-up<br />

q Burners or Wagstaff preheaters for bake-out of <strong>Wollite</strong><br />

<strong>Installation</strong> process Overview-- Table preparation<br />

q table stripped clean of old refractory<br />

q Steel surface clean and level<br />

q Steel surface coated with Wise chem<br />

q hold-down plate nuts clean and threads in good condition<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


q hold-down plates flat and coated with Wise chem<br />

q hold-down plate bolts in good condition<br />

q thimbles installed<br />

q molds installed<br />

<strong>Installation</strong> process Overview-- Refractory <strong>Installation</strong><br />

q Fill gaps in steelwork with silicone caulk<br />

WOLLITE INSTALLATION GUIDE<br />

q 1/8-inch (3mm) ceramic paper installed on bottom of mold table<br />

q 1/8-inch paper glued with contact cement around steam vent holes (or 3/8” tubes<br />

installed)<br />

q oil applied to inside of shell upright surfaces<br />

q crossfeeders installed<br />

q crossfeeder / thimble gap centered<br />

q gaskets installed between crossfeeder sections<br />

q crossfeeder joints filled with mastic 85<br />

q gaps between entry / exit steel flange and refractory blocked with tape<br />

<strong>Installation</strong> process Overview-- <strong>Wollite</strong> <strong>Installation</strong><br />

q Precaution to cool <strong>Wollite</strong> if ambient temperature is 75° F (24° c) or higher<br />

q measuring beaker marked for proper amount of Part B<br />

q correct ratios of Part A and Part B available<br />

q Part A mixed<br />

q Funnels in place<br />

q Pouring buckets in place<br />

q Plywood or cardboard in place on top of table uprights<br />

q top plate hold-down nuts protected with tape or plastic inserts<br />

q cavity between refractory and steel filled to top<br />

q <strong>Wollite</strong> trimmed level with top of upright<br />

q Excess <strong>Wollite</strong> cleaned from refractory<br />

q Bake-out to remove water in <strong>Wollite</strong><br />

q 1/8-inch (3mm) ceramic paper on top of refractory for gasket<br />

q Steel top plates installed<br />

q mastic 85 between refractory and top plate<br />

q Boron nitride Lubricoat ® Blue applied to refractory surface<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page


WOLLITE INSTALLATION GUIDE<br />

THIMBLE INSTALLATION<br />

Page 20<br />

Recommended Supplies<br />

In addition to the previously listed supplies for all applications, consider the additional<br />

supplies when installing a Wagstaff table.<br />

q clear plastic beaker (1-liter) for measuring Part B<br />

q vegetable oil or other available oil, 1-gallon can<br />

q contact adhesive to glue around weep holes<br />

q 2 empty buckets of 5-gallon size one for mixing, one for washing paint impeller<br />

q 3 buckets of 2-gallon size (preferably with small pouring spout)<br />

q 2 or 3 funnels (exit oD to be ~12mm diameter)<br />

q 1/8-inch (3 mm) ceramic paper for bottom gaskets (cut wide to cover weep holes)<br />

q 1/4-inch or 1/2-inch (6mm or 12mm) thick ceramic blanket to form gaskets around<br />

openings to prevent leaks<br />

q Silicone caulk (tube) and caulk gun to fill cracks in steel uprights<br />

q Plywood or thick cardboard to lay on the table to walk on<br />

q moldable to fill the joints of the crossfeeders<br />

Prior to mixing any material, review the following procedures, keeping in mind<br />

additional supplies you may need that relate to your specific project.<br />

Wagstaff Table preparation<br />

1. the tabletop steelwork should<br />

be clean and free of debris<br />

and dust. repair as required.<br />

coat any rust with Wisechem<br />

212E.<br />

2. Install the<br />

thimbles.<br />

CLEAN TABLE<br />

3. Install the molds. this will “center” each thimble<br />

allowing proper gaps between refractory pieces and<br />

eliminate pinch points between the thimble and<br />

refractory.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


INSTALL 1/8” (3 MM) CERAMIC PAPER<br />

WOLLITE INSTALLATION GUIDE<br />

4. Before installation of the 1/8-inch (3mm) ceramic paper in the bottom<br />

of the steel trough, spray a small amount of glue around each weep<br />

hole. this will keep the <strong>Wollite</strong> from running under the 1/8-inch (3mm)<br />

ceramic paper into the mold and also stop the <strong>Wollite</strong> from plugging<br />

the weep hole.<br />

5. A highly recommended<br />

practice is to use 1/8-inch<br />

(3mm) diameter plastic or steel<br />

tubing, cut 6-inches (152mm)<br />

in length, inserted into each<br />

steam vent hole. this will<br />

ensure a path for any steam<br />

to escape during start-up and<br />

casting.<br />

APPLY GLUE TO WEEP HOLE<br />

6. check each steel upright radius for gaps in the<br />

steelwork. Plug as necessary with silicone caulk or<br />

similar sealer.<br />

7. A b a r r i e r c o a t i n g i s<br />

recommended on all exposed<br />

steelwork to act as a parting<br />

line so the <strong>Wollite</strong> will not<br />

stick. this will facilitate<br />

future maintenance and<br />

replacement of refractory<br />

pieces. A simple, cost<br />

effective recommendation is<br />

vegetable oil applied through<br />

any sprayer, paint gun or APPLY VEGETABLE OIL WITH SPRAYER<br />

applied by hand with a rag.<br />

Also boron nitride can be sprayed or brushed onto the steel surfaces.<br />

It is better to apply the parting agent before the crossfeeders are set in<br />

place.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 2


WOLLITE INSTALLATION GUIDE<br />

JOINT FILLED WITH MASTIC<br />

Page 22<br />

8. carefully drop in all refractory<br />

pieces, ensuring equal spacing<br />

around thimble holes, as well as<br />

alignment of the outlet of each<br />

crossfeeder. 1/8-inch (3mm)<br />

ceramic gaskets can be used as<br />

joint gaskets, as well as 1/4-inch<br />

(6mm) diameter ceramic rope.<br />

9. the paper or rope gasket should be left undersized<br />

in the length of the joint to allow some <strong>Wollite</strong> to fill<br />

in the joint cavity from the backside, thus “locking”<br />

each crossfeeder together. Fill the space between<br />

the refractory and steel at the entry and exit ends<br />

of the table with ceramic blanket or mastic. this<br />

will seal the table to keep <strong>Wollite</strong> from running out<br />

the ends.<br />

10. By hand, thread the top plate hold down bolts into place to keep <strong>Wollite</strong><br />

from filling the threads for these bolts. Fill all joints with mastic 85.<br />

Mixing <strong>Wollite</strong> for Wagstaff Table<br />

INSTALL REFRACTORY<br />

NOTE: Review previous mixing instructions pertaining to the <strong>Wollite</strong><br />

formulation you are using. Refer to “contents” on page 3 to identify the<br />

page number for specific instructions.<br />

the recommended practice is to mix <strong>Wollite</strong> into one or two gallon batches<br />

at a time. Use the 4:1 ratio of four weight portions of Part A to one weight<br />

portion Part B. the space between the steelwork and refractory is approximately<br />

1/2-inch (12mm) and requires careful pouring. In warm climates the reaction<br />

of the <strong>Wollite</strong> is accelerated, so working time can sometimes be as quickly as<br />

one to two minutes.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


POUR WOLLITE THROUGH FUNNEL<br />

WOLLITE INSTALLATION GUIDE<br />

When mixing the <strong>Wollite</strong> into smaller batches for a Wagstaff table, it helps<br />

to have a separate mixing bucket and marked measuring containers for the<br />

Part A and Part B.<br />

1. Pour the pre-measured Part A<br />

into the mixing bucket.<br />

2. Begin the mixer and carefully<br />

add Part B.<br />

3. After mixing, quickly transfer the<br />

<strong>Wollite</strong> from the mixing bucket<br />

into pouring containers.<br />

4. you may find it easier to<br />

walk on the table by placing<br />

plywood or heavy cardboard over the crossfeeders.<br />

6. continue to move the funnel<br />

as necessary filling the cavity<br />

to approximately 1/2-inch<br />

to 1/4-inch (12mm to 6mm)<br />

below the top of the steelwork.<br />

If <strong>Wollite</strong> spills or drops onto<br />

the refractory, let it set up and<br />

then gently scrape it off with a<br />

piece of cardboard or plastic.<br />

MIXING PART B INTO PART A<br />

5. Begin at the center of the table and carefully pour<br />

<strong>Wollite</strong> from the smaller pouring containers into the<br />

funnel inserted between the refractory and steelwork.<br />

the funnel must have a 1/2-inch (12mm) diameter<br />

oD outlet to fit the opening.<br />

Work from the center of the table toward the ends.<br />

the <strong>Wollite</strong> will initially run the length of the gap,<br />

but slows down as the reaction begins.<br />

WOLLITE LEVEL<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 2


WOLLITE INSTALLATION GUIDE<br />

Page 24<br />

curing <strong>Wollite</strong> in a Wagstaff Table<br />

Pre-fired <strong>Wollite</strong> contains 45 – 50% water. this moisture needs to be removed<br />

prior to use and the introduction of molten metal to the table.<br />

cAUTION: The <strong>Wollite</strong> material must be properly dried before direct<br />

or indirect contact with molten aluminum. <strong>Wollite</strong> not completely dried<br />

prior to use may result in extensive bubbling and/or possible explosions.<br />

It is very important to follow the firing instructions to dry the material!<br />

If you have any doubt or questions about firing, communicate with your<br />

pyrotek Sales Engineer.<br />

IMpORTANT: Ensure any weep holes are open and clear to allow release<br />

of trapped moisture.<br />

recommended bake-out time is 12 hours using the Wagstaff preheat burners<br />

or other similar device. During the initial bake-out, leave the top plate off<br />

to allow residual moisture to escape. cover the table with a tent of ceramic<br />

blanket, paper or glass cloth, leaving one end open as a “chimney effect”. If<br />

gas torches are used, take care not to allow direct flame impingement on the<br />

surface of the Insural 140.<br />

After bake-out, install the top plates using Wagstaff recommended procedure.<br />

normally, 1/4-inch or 1/2-inch (6mm or 12mm) ceramic blanket is put down<br />

over the refractory acting as a gasket between the refractory and top plates.<br />

Before the table goes back into service, remove a few molds in random locations<br />

and check to ensure <strong>Wollite</strong> did not run into any steam vent holes. If there is<br />

any doubt, remove all the molds and check all the steam vent holes. If some<br />

are full of <strong>Wollite</strong>, simply use a 1/8-inch drill bit to clean the steel hole and then<br />

drill into the <strong>Wollite</strong> the length of the bit. replace and tighten all molds.<br />

Finally, if <strong>Wollite</strong> has been used as a backup insulating material for connecting<br />

troughs from the furnace to the Wagstaff table, ensure these troughs have<br />

been properly fired. Follow the firing procedure described earlier in these<br />

procedures.<br />

NOTE: See the section of this manual titled “Firing <strong>Wollite</strong> 30-37-45 and<br />

<strong>Wollite</strong> 30ST-1.” Refer to “contents” on page 3 to identify the page number<br />

for specific instructions.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


WOLLITE DATAShEET (pAGE 1 OF 2)<br />

WOLLITE<br />

INSULATING CASTABLE<br />

APPLICATIONS:<br />

• Secondary insulation<br />

• Foam blocks<br />

• Sampling spoons<br />

• Floats<br />

• Spouts<br />

WOLLITE INSTALLATION GUIDE<br />

ADVANTAGES:<br />

• Non-wetting<br />

• Does not require preheating prior to<br />

usage<br />

• Low K-factor<br />

• Thermal shock resistant<br />

• Ceramic fiber free<br />

• Non-asbestos<br />

AVAILABILITY:<br />

•Back-up insulation in pail of 30kg<br />

(66 lbs.)<br />

• Pre-cast shapes<br />

<strong>Wollite</strong> material is a solid, light weight mineral foam which is stable during its<br />

preparation and during its subsequent curing and drying. This phosphate bonded<br />

foam insulation can be made in a density ranging from 320 to 1009 kg/m3 (20 to<br />

63 lbs/ft3 ) and its mainly composed of wollastonite which is a calcium silicate<br />

(CaSiO ) material. Because of the foam properties, it is well suited for casting com-<br />

3<br />

plex shapes and parts.<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 25<br />

<strong>Pyrotek</strong>'s worldwide locations provide fast reliable service.<br />

Please contact us for additional information.


WOLLITE INSTALLATION GUIDE<br />

WOLLITE DATAShEET (pAGE 2 OF 2)<br />

Page 26<br />

WOLLITE TECHNICAL DATA:<br />

THERMAL CONDUCTIVITY<br />

°C °F W/(m . K) BTU-in/ft2 /hr °F<br />

25 77 0.10 0.70<br />

125 257 0.12 0.83<br />

250 482 0.14 0.97<br />

350 662 0.16 1.11<br />

500 932 0.18 1.25<br />

600 1112 0.19 1.32<br />

MODULUS OF<br />

RUPTURE<br />

0.95 MPa @ 375°C<br />

137.79 psi @ 707°F<br />

COLD CRUSHING<br />

STRENGTH<br />

2.51 MPa @ 375°C<br />

364.05 psi @ 707°F<br />

DENSITY<br />

480 kg/m3 30 lbs/ft3 PRODUCT<br />

WOLLITE<br />

30/30ST<br />

25 77 0.12 0.83<br />

125 257 0.13 0.90<br />

250 482 0.14 0.97<br />

350 662 0.15 1.04<br />

500 932 0.16 1.11<br />

600 1112 0.17 1.18<br />

1.36 MPa @ 375°C<br />

197.25 psi @ 707°F<br />

4.14 MPa @ 375°C<br />

600.47 psi @ 707°F<br />

593 kg/m3 37 lbs/ft3 WOLLITE 37<br />

25 77 0.12 0.84<br />

125 257 0.13 0.92<br />

250 482 0.14 0.98<br />

350 662 0.15 1.06<br />

500 932 0.16 1.12<br />

600 1112 0.18 1.26<br />

1.74 MPa @ 375°C<br />

253 psi @ 707°F<br />

5.86 MPa @ 375°C<br />

851 psi @ 707°F<br />

721 kg/m3 45 lbs/ft3 WOLLITE 45<br />

25 77 0.19 1.32<br />

125 257 0.20 1.39<br />

250 482 0.21 1.46<br />

350 662 0.22 1.52<br />

500 932 0.22 1.53<br />

600 1112 0.23 1.59<br />

4.47 MPa @ 375°C<br />

648.33 psi @ 707°F<br />

12.73 MPa @ 375°C<br />

1846.36 psi @ 707°F<br />

897 kg/m3 56 lbs/ft3 WOLLITE 56<br />

Advanced Metals Processing Technology<br />

Note: The physical and chemical properties listed represent typical, average values obtained in accordance with accepted test methods and are subject to normal<br />

manufacturing variations. They are supplied as a technical service and are subject to change without notice.<br />

PRINTED IN THE USA BY PYROTEK, INC. • E. 9503 MONTGOMERY AVE. SPOKANE WA 99206<br />

PHONE (509) 926-6212 • FAX (509) 927-2408 • PY-11-04-290<br />

www.pyrotek.info • e-mail: info@pyrotek.info<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


WOLLITE 30ST-1 DATAShEET (pAGE 1 OF 2)<br />

WOLLITE 30ST-1<br />

INSULATING CASTABLE<br />

<strong>Wollite</strong> 30ST-1 is a pourable, light weight mineral<br />

foam insulation material. Because of the consistency<br />

of the pourable mix, and due to the products foaming<br />

properties, the material is suitable for insulating<br />

refractory parts such as refractory trough liners,<br />

ceramic foam filter box liner or any complex<br />

refractory shape.<br />

After mixing and pouring <strong>Wollite</strong> 30ST-1 in a liquid<br />

state, it expands and solidifies within a matter of<br />

minutes to a consistent density of approximately 30<br />

lbs. per cu. ft. Because of its low viscosity, <strong>Wollite</strong><br />

30ST-1 fills very narrow cavities.<br />

<strong>Wollite</strong> 30ST-1 is composed primarily of wollastonite<br />

which is a calcium silicate (CaSiO 3 ) material. Its<br />

very low thermal conductivity results in even<br />

temperature with low thermal loss.<br />

Its natural non-wetting properties totally protect the<br />

steel shell against molten aluminum contact. In<br />

addition, it takes a short amount of time to remove<br />

and reinstall <strong>Wollite</strong> 30ST-1 which allows for shorter<br />

refractory change-out times.<br />

<strong>Pyrotek</strong>'s worldwide locations provide fast reliable<br />

service. Please contact us for additional information.<br />

WOLLITE INSTALLATION GUIDE<br />

APPLICATIONS:<br />

• Back-up insulation<br />

- Ceramic foam filter boxes<br />

- Troughs<br />

- Covers<br />

ADVANTAGES:<br />

• Very low viscosity, filling narrow<br />

and complex cavities<br />

• Energy cost savings due to better<br />

insulation efficiency<br />

• Easier and safer removal and<br />

reinstallation<br />

• Quick set time and low firing<br />

temperature<br />

FEATURES:<br />

• Ceramic fiber free<br />

• Low thermal conductivity<br />

• Good thermal shock resistance<br />

• Does not require preheating prior<br />

to usage<br />

• Naturally non-wetting<br />

AVAILABILITY:<br />

• PART A: Five (5) gallon pail<br />

containing 44 lbs. (20 kg)<br />

• PART B: One (1) gallon<br />

containing 12.3 lbs. (5.6 kg)<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 27


WOLLITE INSTALLATION GUIDE<br />

WOLLITE 30ST-1 DATAShEET (pAGE 2 OF 2)<br />

Page 2<br />

WOLLITE 30ST-1<br />

TECHNICAL DATA:<br />

• DENSITY<br />

480 kg/m 3 (30 lbs/ft 3 )<br />

• COLD CRUSHING STRENGTH<br />

2.51 MPa @ 375°C (364.05 psi @ 707°F)<br />

• MODULUS OF RUPTURE<br />

0.95 MPa @ 375°C (137.79 psi @ 707°F)<br />

• THERMAL CONDUCTIVITY<br />

°C °F W/(m . K) BTU-in/ft 2 /hr °F<br />

25 77 0.10 0.70<br />

125 257 0.12 0.83<br />

250 482 0.14 0.97<br />

350 662 0.16 1.11<br />

500 932 0.18 1.25<br />

600 1112 0.19 1.32<br />

Advanced Metals Processing Technology<br />

REGIONAL OFFICES<br />

EUROPE: AFRICA: CANADA:<br />

United Kingdom +44 (0)1 908-561155 Republic of South Africa <strong>Pyrotek</strong> Canadian HQ<br />

Germany +49 (0) 2182 8 10 20 (27) (0)357 974 039 (418) 545-8093<br />

France +33 (0) 4 37 43 13 00<br />

Scandinavia +46 (0) 534 62000 ASIA: JAPAN:<br />

Czech Republic +420 (0) 506 418 305 <strong>Pyrotek</strong> Asia HQ <strong>Pyrotek</strong> Japan Ltd.<br />

Switzerland +41 (0) 27 455 82 64 +(86) (0)755-26632324 +(81) (0)78 265-5590<br />

Spain +(34) 976 222 545<br />

AUSTRALIA: NEW ZEALAND:<br />

<strong>Pyrotek</strong> Australia HQ <strong>Pyrotek</strong> New Zealand HQ<br />

+61 (0)2 9631-1333 +64 (0)3 214-4789<br />

CORPORATE OFFICE • 9503 E MONTGOMERY AVENUE • SPOKANE, WA 99206<br />

PHONE (509) 926-6212 • FAX (509) 927-2408 • PY-06-06-767<br />

www.pyrotek.info • e-mail: info@pyrotek.info<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


MSDS WOLLITE 30ST-1 pART A (pAGE 1 OF 8)<br />

<strong>Wollite</strong> 30ST-1 Part A<br />

Classification<br />

WOLLITE INSTALLATION GUIDE<br />

NFPA PPE Personal Protection Equipment<br />

SAFETY DATA SHEET<br />

According to EC Directive 2001/58/EC<br />

Revision Date 12-Jul-2006<br />

Transport Symbol<br />

1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND THE<br />

COMPANY/UNDERTAKING<br />

Product name <strong>Wollite</strong> 30ST-1 Part A<br />

Product code 02031-AST1<br />

Product use Liquid refractory component to be mixed with <strong>Wollite</strong> Part B.<br />

Manufacturer or supplier's details<br />

<strong>Pyrotek</strong> Inc<br />

9503 E. Montgomery Ave<br />

Spokane Valley, WA 99206 USA<br />

Ph: (509) 926-6212<br />

Fax: (509) 927-2408<br />

Emergency telephone number<br />

<strong>Pyrotek</strong> (509) 926-6212, Chemtrec North America (800) 262-8200, Chemtrec Outside North America +1 703 527 3887<br />

2. COMPOSITION/INFORMATION ON INGREDIENTS<br />

Hazardous components<br />

Chemical Names CAS-No EINECS-No. Weight % Classification<br />

Calcium Sulfate 7778-18-9 1 - 5% NE<br />

Wollastonite 13983-17-0 50 - 75% NE<br />

All components<br />

Chemical Names<br />

Sodium Silicate<br />

Calcium Sulfate<br />

Wollastonite<br />

Acrylic Emulsion<br />

For the full text of the R phrases mentioned in this Section, see Section 16<br />

________________________________________________________________<br />

Page 1 / 8 According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 2


WOLLITE INSTALLATION GUIDE<br />

MSDS WOLLITE 30ST-1 pART A (pAGE 2 OF 8)<br />

02031-AST1 - <strong>Wollite</strong> 30ST-1 Part A<br />

________________________________________________________________<br />

Further information<br />

Dust from dried material may cause skin, eye and respiratory track irritation.<br />

Page 0<br />

3. HAZARDS IDENTIFICATION<br />

Emergency Overview<br />

Product dust may be irritating to eyes, skin and respiratory system.<br />

The preparation is classified as dangerous in accordance with Directive 1999/45/EC.<br />

Physico-chemical properties No information available<br />

Properties affecting health No information available<br />

Environmental properties No information available<br />

Main symptoms No information available<br />

Aggravated Medical Conditions No information available<br />

Interactions with other chemicals No information available<br />

Potential environmental effects No information available<br />

See Section 11 for additional Toxicological information.<br />

4. FIRST AID MEASURES<br />

Revision Date 12-Jul-2006<br />

Appearance Suspension. Liquid Odor Slight - Odorless<br />

Classification -<br />

Symbol(s) - R -phrase(s) No information available<br />

General advice If symptoms persist, call a physician. Show this safety data sheet to the doctor in<br />

attendance.<br />

Eye contact Rinse immediately with plenty of water, also under the eyelids, for at least 15<br />

minutes. If symptoms persist, call a physician.<br />

Skin contact Wash off with soap and water. Remove and wash contaminated clothing before reuse.<br />

If skin irritation persists, call a physician.<br />

Ingestion Consult a physician if necessary.<br />

Inhalation Move to fresh air. If symptoms persist, call a physician.<br />

Notes to physician Treat symptomatically.<br />

Protection of first-aiders Use personal protective equipment.<br />

5. FIRE-FIGHTING MEASURES<br />

Flammable properties The product is not flammable.<br />

Suitable extinguishing media Use extinguishing measures that are appropriate to local circumstances and the<br />

surrounding fire.<br />

________________________________________________________________<br />

Page 2 / 8 According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


MSDS WOLLITE 30ST-1 pART A (pAGE 3 OF 8)<br />

02031-AST1 - <strong>Wollite</strong> 30ST-1 Part A<br />

________________________________________________________________<br />

Unsuitable extinguishing media No information available<br />

Specific hazards arising from the<br />

chemical<br />

Protective equipment and<br />

precautions for firefighters<br />

NFPA<br />

HMIS Health -<br />

No information available<br />

WOLLITE INSTALLATION GUIDE<br />

Revision Date 12-Jul-2006<br />

Use personal protective equipment. As in any fire, wear self-contained breathing<br />

apparatus pressure-demand, MSHA/NIOSH (approved or equivalent) and full<br />

protective gear.<br />

6. ACCIDENTAL RELEASE MEASURES<br />

Personal precautions Use personal protective equipment. Avoid contact with the skin and the eyes. Keep<br />

people away from and upwind of spill/leak.<br />

Environmental precautions Prevent further leakage or spillage if safe to do so. Local authorities should be<br />

advised if significant spillages cannot be contained.<br />

Methods for cleaning up Dam up. Shovel into suitable container for disposal. After cleaning, flush away traces<br />

with water.<br />

7. HANDLING AND STORAGE<br />

Handling Ensure adequate ventilation. Wear personal protective equipment. Remove and<br />

wash contaminated clothing before re-use. Avoid contact with skin, eyes and<br />

clothing. Handle in accordance with good industrial hygiene and safety practice.<br />

Storage Keep containers tightly closed in a cool, well-ventilated place. Do not freeze. Keep in<br />

properly labelled containers.<br />

Exposure limits<br />

Health - Flammability - Instability 0<br />

8. EXPOSURE CONTROLS / PERSONAL PROTECTION<br />

Chemical Names ACGIH TLV OSHA PEL EU United Kingdom France<br />

Sodium Silicate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate TWA: 10 mg/m3 TWA: 15 mg/m3 TWA: 5 mg/m3 Not Listed Not Listed Not Listed<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Acrylic Emulsion Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Italy Spain Germany Portugal Netherlands<br />

Sodium Silicate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed VLA-ED: 10 mg/m³ this MAK: 6 mg/m³ TWA: 10 mg/m<br />

value is for the 6 mg/m³ respirable<br />

particulated matter that<br />

is free from asbestos<br />

and contains less than<br />

1% of crystalline silica<br />

fraction<br />

3 Not Listed<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Acrylic Emulsion Not Listed Not Listed Not Listed Not Listed Not Listed<br />

________________________________________________________________<br />

Page 3 / 8<br />

Flammability -<br />

Instability 0<br />

According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page


WOLLITE INSTALLATION GUIDE<br />

MSDS WOLLITE 30ST-1 pART A (pAGE 4 OF 8)<br />

02031-AST1 - <strong>Wollite</strong> 30ST-1 Part A<br />

________________________________________________________________<br />

Page 2<br />

Revision Date 12-Jul-2006<br />

Chemical Names Switzerland Finland Austria Poland Norway<br />

Sodium Silicate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate MAK: 3 mg/m³ Not Listed MAK: 6 mg/m 3 NDS: 10.0 mg/m³ Not Listed<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed 10 mg/m 3 - total dust<br />

5 mg/m 3 - respirable<br />

nuisance dust<br />

Acrylic Emulsion Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Czech Republic Ireland Denmark Belgium Greece<br />

Sodium Silicate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed TWA: 10 mg/m³ Not Listed Not Listed TWA: 10 mg/m3 TWA: 5 mg/m3 Wollastonite Not Listed Not Listed 1 f/cm3 Not Listed Not Listed<br />

Acrylic Emulsion Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Luxembourg Sweden Hungary Slovak Republic Australia<br />

Sodium Silicate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed TWA: 6 mg/m3 6 mg/m3 TWA: 6 mg/m3 TWA 6 mg/m3 TWA<br />

10 mg/m3 TWA<br />

Wollastonite Not Listed 0,5 f/cm3 Not Listed Not Listed Not Listed<br />

Acrylic Emulsion Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names New Zealand Japan China Argentina Brazil<br />

Sodium Silicate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate 10 mg/m3 TWA<br />

respirable dust with no<br />

asbestos and less than<br />

1% free silica<br />

Not Listed Not Listed TWA: 10 mg/m3 Not Listed<br />

Wollastonite Not Listed Not Listed STEL: 10 mg/m3 TWA: 5 mg/m3 Not Listed Not Listed<br />

Acrylic Emulsion Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Venezuela South Africa Russia India Iceland<br />

Sodium Silicate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate TWA: 10 mg/m3 10 mg/m3 TWA total<br />

inhalable dust<br />

5 mg/m3 TWA<br />

respirable dust<br />

Not Listed Not Listed Not Listed<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed TWA: 1 fiber/cm3<br />

Ceiling: 2 fibers/cm3<br />

Acrylic Emulsion Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Occupational exposure controls<br />

PPE<br />

Engineering controls Ensure adequate ventilation, especially in confined areas<br />

Respiratory protection Use the indicated respiratory protection if the occupational exposure limit is<br />

exceeded and/or in case of product release (dust).<br />

Eye protection Tightly fitting safety goggles.<br />

Skin protection Rubber gloves. PVC or other plastic material gloves. Lightweight protective clothing.<br />

General industrial hygiene<br />

practice<br />

When using, do not eat, drink or smoke. Remove and wash contaminated clothing<br />

before re-use. Regular cleaning of equipment, work area and clothing. Eyewash<br />

station recommended. Wash hands before breaks and immediately after handling the<br />

product.<br />

Environmental exposure controls Do not allow material to contaminate ground water system.<br />

________________________________________________________________<br />

Page 4 / 8<br />

According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


MSDS WOLLITE 30ST-1 pART A (pAGE 5 OF 8)<br />

02031-AST1 - <strong>Wollite</strong> 30ST-1 Part A<br />

________________________________________________________________<br />

WOLLITE INSTALLATION GUIDE<br />

9. PHYSICAL AND CHEMICAL PROPERTIES<br />

Physical state Liquid- Suspension<br />

Color No information available<br />

Odor Slight - Odorless<br />

pH No data available<br />

Flash point No data available<br />

Autoignition temperature No data available<br />

Boiling point/range No data available<br />

Melting point/range No data available<br />

Flammability Limits in Air<br />

Upper No data available Lower No data available<br />

Evaporation Rate No data available<br />

Vapor pressure No data available<br />

Vapor density No data available<br />

Specific Gravity 1.2 - 1.6<br />

Solubility No information available<br />

Partition coefficient (noctanol/water)<br />

No data available<br />

Viscosity No information available<br />

Stability Stable.<br />

Conditions to avoid No information available<br />

Materials to avoid Acids.<br />

Hazardous decomposition<br />

products<br />

Possibility of hazardous<br />

reactions<br />

Acute toxicity<br />

10. STABILITY AND REACTIVITY<br />

No dangerous reaction known under conditions of normal use<br />

Hazardous polymerization does not occur<br />

11. TOXICOLOGICAL INFORMATION<br />

Revision Date 12-Jul-2006<br />

Component Information<br />

Chemical Names LD50 Oral LD50 Dermal LC50 Inhalation<br />

Sodium Silicate - - -<br />

Calcium Sulfate - - -<br />

Wollastonite - - -<br />

Acrylic Emulsion - - -<br />

Potential health effects<br />

Principle Routes of Exposure Eye contact. Skin contact. Inhalation. Ingestion.<br />

Acute effects<br />

Eyes May cause slight irritation.<br />

Skin Mild skin irritation.<br />

Ingestion Ingestion may cause gastrointestinal irritation, nausea, vomiting and diarrhea.<br />

Inhalation May cause irritation of respiratory tract.<br />

________________________________________________________________<br />

Page 5 / 8 According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page


WOLLITE INSTALLATION GUIDE<br />

MSDS WOLLITE 30ST-1 pART A (pAGE 6 OF 8)<br />

02031-AST1 - <strong>Wollite</strong> 30ST-1 Part A<br />

________________________________________________________________<br />

Chronic toxicity<br />

Chronic toxicity Avoid repeated exposure.<br />

Page 4<br />

Revision Date 12-Jul-2006<br />

Carcinogenicity The table below indicates whether each agency has listed any ingredient as a<br />

carcinogen<br />

Chemical Names ACGIH NTP OSHA IARC EU<br />

Sodium Silicate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Wollastonite Not Listed Not Listed Not Listed Group 3 Not Listed<br />

Acrylic Emulsion Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names United Kingdom France Germany Spain Italy<br />

Sodium Silicate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Acrylic Emulsion Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Portugal Netherlands Switzerland Austria Norway<br />

Sodium Silicate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Acrylic Emulsion Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Ireland Denmark Belgium Sweden Czech Republic<br />

Sodium Silicate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Acrylic Emulsion Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Hungary Luxembourg Australia New Zealand Japan<br />

Sodium Silicate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Acrylic Emulsion Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Argentina Venezuela South Africa Russia Iceland<br />

Sodium Silicate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Acrylic Emulsion Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Target Organ effects No information available<br />

12. ECOLOGICAL INFORMATION<br />

Ecotoxicity<br />

Ecotoxicity effects No information available.<br />

Persistence and degradability No information available<br />

Bioaccumulation No information available<br />

Mobility in Environmental Media No information available<br />

________________________________________________________________<br />

Page 6 / 8<br />

According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


MSDS WOLLITE 30ST-1 pART A (pAGE 7 OF 8)<br />

02031-AST1 - <strong>Wollite</strong> 30ST-1 Part A<br />

________________________________________________________________<br />

WOLLITE INSTALLATION GUIDE<br />

13. DISPOSAL CONSIDERATIONS<br />

Waste disposal methods Dispose of in accordance with local regulations.<br />

Revision Date 12-Jul-2006<br />

Contaminated packaging Empty containers should be taken for local recycling, recovery or waste disposal.<br />

Other Information According to the European Waste Catalogue, Waste Codes are not product specific,<br />

but application specific. Waste codes should be assigned by the user based on the<br />

application for which the product was used.<br />

Labelling<br />

R -phrase(s)<br />

No information available<br />

S -phrase(s)<br />

No information available<br />

14. TRANSPORT INFORMATION<br />

No Information available<br />

15. REGULATORY INFORMATION<br />

International Inventories<br />

Chemical Names EINECS ELINCS TSCA DSL NDSL PICCS ENCS CHINA AICS KECL<br />

Sodium Silicate X - X X - X X X X X<br />

Calcium Sulfate X - X X - X X X X X<br />

Wollastonite X - - - - X - X X X<br />

Acrylic Emulsion - - - - - - - - - -<br />

Germany<br />

WGK Classification<br />

Chemical Names Germany Water Classifications<br />

Sodium Silicate hazard class 1, low hazard to waters<br />

Calcium Sulfate hazard class 1, low hazard to waters (footnote 14)<br />

Wollastonite This substance is not classified as dangerous according to German legislation<br />

Acrylic Emulsion This substance is not classified as dangerous according to German legislation<br />

Switzerland<br />

Switzerland Poison Classification<br />

No information available<br />

USA<br />

________________________________________________________________<br />

Page 7 / 8<br />

According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 5


WOLLITE INSTALLATION GUIDE<br />

MSDS WOLLITE 30ST-1 pART A (pAGE 8 OF 8)<br />

02031-AST1 - <strong>Wollite</strong> 30ST-1 Part A<br />

________________________________________________________________<br />

Page 6<br />

Revision Date 12-Jul-2006<br />

Federal Regulations<br />

SARA 313<br />

Section 313 of Title III of the Superfund Amendments and Reauthorization Act of 1986 (SARA). This product contains a<br />

chemical or chemicals which are subject to the reporting requirements of the Act and and Title 40n of the Code of Federal<br />

Regulations, Part 372:<br />

SARA 311/312 Hazardous Categorization<br />

Acute Health Hazard<br />

-<br />

Clean Air Act, Section 112 Hazardous Air Pollutants (HAPs) (see 40 CFR 61)<br />

This product contains the following HAPs:<br />

State Regulations<br />

California Proposition 65<br />

This product contains the following Proposition 65 chemicals:<br />

Chemical Names Category Type<br />

Sodium Silicate (CAS #: 1344-09-8) - -<br />

Calcium Sulfate (CAS #: 7778-18-9) - -<br />

Wollastonite (CAS #: 13983-17-0) - -<br />

Acrylic Emulsion (CAS #: -- ) - -<br />

State Right-to-Know<br />

Chronic Health Hazard<br />

-<br />

Chemical Names Massachusetts New Jersey Pennsylvania Illinois Rhode Island<br />

Sodium Silicate - - - - -<br />

Calcium Sulfate X - X - -<br />

Wollastonite - - - - -<br />

Acrylic Emulsion - - - - -<br />

Canada<br />

WHMIS hazard class Non-controlled<br />

Australia<br />

Hazchem Code No information available<br />

Text of R phrases mentioned in Section 2<br />

No information available<br />

16. OTHER INFORMATION<br />

Prepared By <strong>Pyrotek</strong> Inc<br />

9503 E. Montgomery Ave<br />

Spokane, WA 99206 USA<br />

Ph:(509) 926-6212<br />

Fax: (509) 927-2408<br />

Revision Date 12-Jul-2006<br />

Fire Hazard<br />

-<br />

Revision Note No information available<br />

The information contained in this document is provided without warranty, express or implied, except that it is true to the best<br />

of <strong>Pyrotek</strong>'s knowledge. The information on this sheet relates only to the specific material designated herein and <strong>Pyrotek</strong> Inc.<br />

assumes no legal liability for the use or reliance upon the data by any other party.<br />

________________________________________________________________<br />

Release of Pressure<br />

-<br />

Reactive Hazard<br />

-<br />

Page 8 / 8 According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


MSDS WOLLITE pART A (pAGE 1 OF 8)<br />

<strong>Wollite</strong> Part A<br />

Classification<br />

WOLLITE INSTALLATION GUIDE<br />

NFPA PPE Personal Protection Equipment<br />

SAFETY DATA SHEET<br />

According to EC Directive 2001/58/EC<br />

Revision Date 12-Jul-2006<br />

Transport Symbol<br />

1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND THE<br />

COMPANY/UNDERTAKING<br />

Product name <strong>Wollite</strong> Part A<br />

Product code 02031-A<br />

Product use Liquid refractory component to be mixed with <strong>Wollite</strong> Part B.<br />

Manufacturer or supplier's details<br />

<strong>Pyrotek</strong> Inc<br />

9503 E. Montgomery Ave<br />

Spokane Valley, WA 99206 USA<br />

Ph: (509) 926-6212<br />

Fax: (509) 927-2408<br />

Emergency telephone number<br />

<strong>Pyrotek</strong> (509) 926-6212, Chemtrec North America (800) 262-8200, Chemtrec Outside North America +1 703 527 3887<br />

2. COMPOSITION/INFORMATION ON INGREDIENTS<br />

Hazardous components<br />

Chemical Names CAS-No EINECS-No. Weight % Classification<br />

Wollastonite 13983-17-0 50 - 75% NE<br />

Calcium Sulfate 7778-18-9 1 - 5% NE<br />

All components<br />

Chemical Names<br />

Wollastonite<br />

Calcium Sulfate<br />

For the full text of the R phrases mentioned in this Section, see Section 16<br />

Further information<br />

Dust from dried material may cause skin, eye and respiratory track irritation.<br />

________________________________________________________________<br />

Page 1 / 8 According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 7


WOLLITE INSTALLATION GUIDE<br />

MSDS WOLLITE pART A (pAGE 2 OF 8)<br />

02031-A - <strong>Wollite</strong> Part A<br />

________________________________________________________________<br />

Page<br />

3. HAZARDS IDENTIFICATION<br />

Emergency Overview<br />

Product dust may be irritating to eyes, skin and respiratory system.<br />

The preparation is classified as dangerous in accordance with Directive 1999/45/EC.<br />

Appearance Suspension. Liquid<br />

Classification -<br />

Physico-chemical properties No information available<br />

Properties affecting health No information available<br />

Environmental properties No information available<br />

Main symptoms No information available<br />

Aggravated Medical Conditions No information available<br />

Interactions with other chemicals No information available<br />

Potential environmental effects No information available<br />

See Section 11 for additional Toxicological information.<br />

4. FIRST AID MEASURES<br />

Revision Date 12-Jul-2006<br />

General advice Show this safety data sheet to the doctor in attendance. If symptoms persist, call a<br />

physician.<br />

Eye contact Rinse immediately with plenty of water, also under the eyelids, for at least 15<br />

minutes. If symptoms persist, call a physician.<br />

Skin contact Wash off with soap and water. Remove and wash contaminated clothing before reuse.<br />

If skin irritation persists, call a physician.<br />

Ingestion Consult a physician if necessary.<br />

Inhalation Move to fresh air. If symptoms persist, call a physician.<br />

Notes to physician Treat symptomatically.<br />

Protection of first-aiders Use personal protective equipment.<br />

5. FIRE-FIGHTING MEASURES<br />

Flammable properties The product is not flammable.<br />

Suitable extinguishing media Use extinguishing measures that are appropriate to local circumstances and the<br />

surrounding fire.<br />

Unsuitable extinguishing media No information available<br />

Specific hazards arising from the<br />

chemical<br />

No information available<br />

________________________________________________________________<br />

Odor Odorless - Slight<br />

Symbol(s) - R -phrase(s) No information available<br />

Page 2 / 8 According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


MSDS WOLLITE pART A (pAGE 3 OF 8)<br />

02031-A - <strong>Wollite</strong> Part A<br />

________________________________________________________________<br />

Protective equipment and<br />

precautions for firefighters<br />

NFPA<br />

HMIS<br />

WOLLITE INSTALLATION GUIDE<br />

Revision Date 12-Jul-2006<br />

As in any fire, wear self-contained breathing apparatus pressure-demand,<br />

MSHA/NIOSH (approved or equivalent) and full protective gear. Use personal<br />

protective equipment.<br />

6. ACCIDENTAL RELEASE MEASURES<br />

Personal precautions Use personal protective equipment. Avoid contact with the skin and the eyes. Keep<br />

people away from and upwind of spill/leak.<br />

Environmental precautions Prevent further leakage or spillage if safe to do so. Local authorities should be<br />

advised if significant spillages cannot be contained.<br />

Methods for cleaning up Dam up. Shovel into suitable container for disposal. After cleaning, flush away traces<br />

with water.<br />

7. HANDLING AND STORAGE<br />

Handling Handle in accordance with good industrial hygiene and safety practice. Wear<br />

personal protective equipment. Remove and wash contaminated clothing before reuse.<br />

Ensure adequate ventilation.<br />

Storage Do not freeze. Keep containers tightly closed in a cool, well-ventilated place. Keep in<br />

properly labelled containers.<br />

Exposure limits<br />

Health - Flammability - Instability 0<br />

Health - Flammability - Instability 0<br />

8. EXPOSURE CONTROLS / PERSONAL PROTECTION<br />

Chemical Names ACGIH TLV OSHA PEL EU United Kingdom France<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate TWA: 10 mg/m3 TWA: 15 mg/m3 TWA: 5 mg/m3 Not Listed Not Listed Not Listed<br />

Chemical Names Italy Spain Germany Portugal Netherlands<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed VLA-ED: 10 mg/m³ this MAK: 6 mg/m³ TWA: 10 mg/m<br />

value is for the 6 mg/m³ respirable<br />

particulated matter that<br />

is free from asbestos<br />

and contains less than<br />

1% of crystalline silica<br />

fraction<br />

3 Not Listed<br />

Chemical Names Switzerland Finland Austria Poland Norway<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed 10 mg/m 3 - total dust<br />

5 mg/m 3 - respirable<br />

nuisance dust<br />

Calcium Sulfate MAK: 3 mg/m³ Not Listed MAK: 6 mg/m 3 NDS: 10.0 mg/m³ Not Listed<br />

Chemical Names Czech Republic Ireland Denmark Belgium Greece<br />

Wollastonite Not Listed Not Listed 1 f/cm3 Not Listed Not Listed<br />

Calcium Sulfate Not Listed TWA: 10 mg/m³ Not Listed Not Listed TWA: 10 mg/m 3<br />

________________________________________________________________<br />

Page 3 / 8<br />

TWA: 5 mg/m 3<br />

According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page


WOLLITE INSTALLATION GUIDE<br />

MSDS WOLLITE pART A (pAGE 4 OF 8)<br />

02031-A - <strong>Wollite</strong> Part A<br />

________________________________________________________________<br />

Page 40<br />

Revision Date 12-Jul-2006<br />

Chemical Names Luxembourg Sweden Hungary Slovak Republic Australia<br />

Wollastonite Not Listed 0,5 f/cm3 Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed TWA: 6 mg/m3 6 mg/m3 TWA: 6 mg/m3 TWA 6 mg/m3 TWA<br />

10 mg/m3 TWA<br />

Chemical Names New Zealand Japan China Argentina Brazil<br />

Wollastonite Not Listed Not Listed STEL: 10 mg/m3 TWA: 5 mg/m3 Not Listed Not Listed<br />

Calcium Sulfate 10 mg/m3 TWA<br />

respirable dust with no<br />

asbestos and less than<br />

1% free silica<br />

Not Listed Not Listed TWA: 10 mg/m3 Not Listed<br />

Chemical Names Venezuela South Africa Russia India Iceland<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed TWA: 1 fiber/cm3<br />

Ceiling: 2 fibers/cm3<br />

Calcium Sulfate TWA: 10 mg/m3 10 mg/m3 TWA total<br />

inhalable dust<br />

5 mg/m3 TWA<br />

respirable dust<br />

Not Listed Not Listed Not Listed<br />

Occupational exposure controls<br />

PPE<br />

Engineering controls Ensure adequate ventilation, especially in confined areas<br />

Respiratory protection Use the indicated respiratory protection if the occupational exposure limit is<br />

exceeded and/or in case of product release (dust).<br />

Eye protection Tightly fitting safety goggles.<br />

Skin protection Rubber or plastic gloves. PVC or other plastic material gloves. Lightweight protective<br />

clothing.<br />

General industrial hygiene<br />

practice<br />

Environmental exposure controls No information available<br />

Handle in accordance with good industrial hygiene and safety practice. Eyewash<br />

station recommended. When using, do not eat, drink or smoke. Remove and wash<br />

contaminated clothing before re-use. Regular cleaning of equipment, work area and<br />

clothing.<br />

9. PHYSICAL AND CHEMICAL PROPERTIES<br />

Physical state Liquid- Suspension<br />

Color No information available<br />

Odor Odorless - Slight<br />

pH No data available<br />

Flash point No data available<br />

Autoignition temperature No data available<br />

Boiling point/range No data available<br />

Melting point/range No data available<br />

Flammability Limits in Air Upper No data available<br />

Evaporation Rate No data available<br />

Vapor pressure No data available<br />

Vapor density No data available<br />

Specific Gravity 1.2 - 1.6<br />

Solubility No information available<br />

Partition coefficient (noctanol/water)<br />

No data available<br />

________________________________________________________________<br />

Page 4 / 8<br />

Lower No data available<br />

According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


MSDS WOLLITE pART A (pAGE 5 OF 8)<br />

02031-A - <strong>Wollite</strong> Part A<br />

________________________________________________________________<br />

Viscosity No information available<br />

Stability Stable.<br />

Conditions to avoid No information available<br />

Materials to avoid Acids.<br />

Hazardous decomposition<br />

products<br />

Possibility of hazardous<br />

reactions<br />

Acute toxicity<br />

WOLLITE INSTALLATION GUIDE<br />

10. STABILITY AND REACTIVITY<br />

No dangerous reaction known under conditions of normal use<br />

No information available<br />

11. TOXICOLOGICAL INFORMATION<br />

Revision Date 12-Jul-2006<br />

Component Information<br />

Chemical Names LD50 Oral LD50 Dermal LC50 Inhalation<br />

Wollastonite - - -<br />

Calcium Sulfate - - -<br />

Potential health effects<br />

Principle Routes of Exposure Eye contact. Skin contact. Inhalation. Ingestion.<br />

Acute effects<br />

Eyes May cause slight irritation.<br />

Skin May cause eye/skin irritation.<br />

Ingestion Ingestion may cause gastrointestinal irritation, nausea, vomiting and diarrhea.<br />

Inhalation May cause irritation of respiratory tract.<br />

Chronic toxicity<br />

Chronic toxicity Avoid repeated exposure.<br />

Carcinogenicity The table below indicates whether each agency has listed any ingredient as a<br />

carcinogen<br />

Chemical Names ACGIH NTP OSHA IARC EU<br />

Wollastonite Not Listed Not Listed Not Listed Group 3 Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names United Kingdom France Germany Spain Italy<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Portugal Netherlands Switzerland Austria Norway<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

________________________________________________________________<br />

Page 5 / 8<br />

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<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 4


WOLLITE INSTALLATION GUIDE<br />

MSDS WOLLITE pART A (pAGE 6 OF 8)<br />

02031-A - <strong>Wollite</strong> Part A<br />

________________________________________________________________<br />

Page 42<br />

Revision Date 12-Jul-2006<br />

Chemical Names Ireland Denmark Belgium Sweden Czech Republic<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Hungary Luxembourg Australia New Zealand Japan<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Argentina Venezuela South Africa Russia Iceland<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Target Organ effects No information available<br />

12. ECOLOGICAL INFORMATION<br />

Ecotoxicity<br />

Ecotoxicity effects No information available.<br />

Persistence and degradability No information available<br />

Bioaccumulation No information available<br />

Mobility in Environmental Media No information available<br />

13. DISPOSAL CONSIDERATIONS<br />

Waste disposal methods Dispose of in accordance with local regulations.<br />

Contaminated packaging Empty containers should be taken for local recycling, recovery or waste disposal.<br />

Other Information According to the European Waste Catalogue, Waste Codes are not product specific,<br />

but application specific. Waste codes should be assigned by the user based on the<br />

application for which the product was used.<br />

Labelling<br />

14. TRANSPORT INFORMATION<br />

No Information available<br />

15. REGULATORY INFORMATION<br />

________________________________________________________________<br />

Page 6 / 8<br />

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<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


MSDS WOLLITE pART A (pAGE 7 OF 8)<br />

02031-A - <strong>Wollite</strong> Part A<br />

________________________________________________________________<br />

R -phrase(s)<br />

No information available<br />

S -phrase(s)<br />

No information available<br />

WOLLITE INSTALLATION GUIDE<br />

Revision Date 12-Jul-2006<br />

International Inventories<br />

Chemical Names EINECS ELINCS TSCA DSL NDSL PICCS ENCS CHINA AICS KECL<br />

Wollastonite X - - - - X - X X X<br />

Calcium Sulfate X - X X - X X X X X<br />

Germany<br />

WGK Classification<br />

Chemical Names Germany Water Classifications<br />

Wollastonite This substance is not classified as dangerous according to German legislation<br />

Calcium Sulfate hazard class 1, low hazard to waters (footnote 14)<br />

Switzerland<br />

Switzerland Poison Classification<br />

No information available<br />

USA<br />

Federal Regulations<br />

SARA 313<br />

Section 313 of Title III of the Superfund Amendments and Reauthorization Act of 1986 (SARA). This product contains a<br />

chemical or chemicals which are subject to the reporting requirements of the Act and and Title 40n of the Code of Federal<br />

Regulations, Part 372:<br />

SARA 311/312 Hazardous Categorization<br />

Acute Health Hazard<br />

-<br />

Clean Air Act, Section 112 Hazardous Air Pollutants (HAPs) (see 40 CFR 61)<br />

This product contains the following HAPs:<br />

State Regulations<br />

California Proposition 65<br />

This product contains the following Proposition 65 chemicals:<br />

Chemical Names Category Type<br />

Wollastonite (CAS #: 13983-17-0) - -<br />

Calcium Sulfate (CAS #: 7778-18-9) - -<br />

State Right-to-Know<br />

Chronic Health Hazard<br />

-<br />

Chemical Names Massachusetts New Jersey Pennsylvania Illinois Rhode Island<br />

Wollastonite - - - - -<br />

Calcium Sulfate X - X - -<br />

Canada<br />

WHMIS hazard class Non-controlled<br />

Fire Hazard<br />

-<br />

Australia<br />

Hazchem Code No information available<br />

________________________________________________________________<br />

Release of Pressure<br />

-<br />

Reactive Hazard<br />

-<br />

Page 7 / 8 According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 4


WOLLITE INSTALLATION GUIDE<br />

MSDS WOLLITE pART A (pAGE 8 OF 8)<br />

02031-A - <strong>Wollite</strong> Part A<br />

________________________________________________________________<br />

Text of R phrases mentioned in Section 2<br />

R38 - Irritating to skin<br />

R49 - May cause cancer by inhalation<br />

Page 44<br />

16. OTHER INFORMATION<br />

Prepared By <strong>Pyrotek</strong> Inc<br />

9503 E. Montgomery Ave<br />

Spokane, WA 99206 USA<br />

Ph:(509) 926-6212<br />

Fax: (509) 927-2408<br />

Revision Date 12-Jul-2006<br />

Revision Note No information available<br />

Revision Date 12-Jul-2006<br />

The information contained in this document is provided without warranty, express or implied, except that it is true to the best<br />

of <strong>Pyrotek</strong>'s knowledge. The information on this sheet relates only to the specific material designated herein and <strong>Pyrotek</strong> Inc.<br />

assumes no legal liability for the use or reliance upon the data by any other party.<br />

________________________________________________________________<br />

Page 8 / 8<br />

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<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


MSDS WOLLITE pART B (pAGE 1 OF 11)<br />

<strong>Wollite</strong> Part B<br />

Classification<br />

WOLLITE INSTALLATION GUIDE<br />

NFPA PPE Personal Protection Equipment<br />

SAFETY DATA SHEET<br />

According to EC Directive 2001/58/EC<br />

Revision Date 12-Jul-2006<br />

Transport Symbol<br />

1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND THE<br />

COMPANY/UNDERTAKING<br />

Product name <strong>Wollite</strong> Part B<br />

Product code 02033-B<br />

Manufacturer or supplier's details<br />

<strong>Pyrotek</strong> Inc<br />

9503 E. Montgomery Ave<br />

Spokane Valley, WA 99206 USA<br />

Ph: (509) 926-6212<br />

Fax: (509) 927-2408<br />

Emergency telephone number<br />

No information available <strong>Pyrotek</strong> (509) 926-6212, Chemtrec North America (800) 262-8200, Chemtrec Outside North<br />

America +1 703 527 3887<br />

2. COMPOSITION/INFORMATION ON INGREDIENTS<br />

Hazardous components<br />

Chemical Names CAS-No EINECS-No. Weight % Classification<br />

Phosphoric acid 7664-38-2 231-633-2 50 - 75% C;R34<br />

Sulfuric acid 7664-93-9 231-639-5 5 - 10% C;R35<br />

PVA Resin 9002-89-5 1 - 5% NE<br />

All components<br />

For the full text of the R phrases mentioned in this Section, see Section 16<br />

________________________________________________________________<br />

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<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 45


WOLLITE INSTALLATION GUIDE<br />

MSDS WOLLITE pART B (pAGE 2 OF 11)<br />

02033-B - <strong>Wollite</strong> Part B<br />

________________________________________________________________<br />

Further information<br />

Not applicable<br />

Page 46<br />

Chemical Names<br />

Phosphoric acid<br />

Sulfuric acid<br />

Water<br />

PVA Resin<br />

3. HAZARDS IDENTIFICATION<br />

Emergency Overview<br />

Corrosive. Causes severe burns.<br />

The preparation is classified as dangerous in accordance with Directive 1999/45/EC.<br />

Revision Date 12-Jul-2006<br />

Appearance -Liquid Odor Acidic<br />

Classification C, R34, 35<br />

Symbol(s) C - Corrosive R -phrase(s) Causes severe burns<br />

Physico-chemical properties Heating can release vapours which can be ignited.<br />

Properties affecting health Irritating to eyes, respiratory system and skin.<br />

Environmental properties No information available<br />

Main symptoms No information available<br />

Aggravated Medical Conditions No information available<br />

Interactions with other chemicals No information available<br />

Potential environmental effects No information available<br />

See Section 11 for additional Toxicological information.<br />

4. FIRST AID MEASURES<br />

General advice Show this safety data sheet to the doctor in attendance.<br />

Eye contact In case of eye contact, remove contact lens and rinse immediately with plenty of<br />

water, also under the eyelids, for at least 15 minutes. Keep eye wide open while<br />

rinsing. Call a physician immediately.<br />

Skin contact Wash off immediately with soap and plenty of water removing all contaminated<br />

clothes and shoes. Call a physician immediately.<br />

Ingestion Rinse mouth. Do not induce vomiting. Never give anything by mouth to an<br />

unconscious person. Call a physician immediately.<br />

Inhalation Move to fresh air. Call a physician immediately.<br />

Notes to physician No information available<br />

Protection of first-aiders Use personal protective equipment. Avoid contact with skin, eyes and clothing.<br />

________________________________________________________________<br />

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<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


MSDS WOLLITE pART B (pAGE 3 OF 11)<br />

02033-B - <strong>Wollite</strong> Part B<br />

________________________________________________________________<br />

WOLLITE INSTALLATION GUIDE<br />

5. FIRE-FIGHTING MEASURES<br />

Flammable properties The product is not flammable.<br />

Revision Date 12-Jul-2006<br />

Suitable extinguishing media Use extinguishing measures that are appropriate to local circumstances and the<br />

surrounding fire.<br />

Unsuitable extinguishing media Never use water.<br />

Specific hazards arising from the<br />

chemical<br />

Protective equipment and<br />

precautions for firefighters<br />

NFPA<br />

HMIS<br />

Heating or fire can release toxic gas.<br />

As in any fire, wear self-contained breathing apparatus pressure-demand,<br />

MSHA/NIOSH (approved or equivalent) and full protective gear<br />

6. ACCIDENTAL RELEASE MEASURES<br />

Personal precautions Use personal protective equipment. Avoid contact with skin, eyes and clothing.<br />

Ensure adequate ventilation.<br />

Environmental precautions Prevent further leakage or spillage if safe to do so. Do not flush into surface water or<br />

sanitary sewer system. Should not be released into the environment.<br />

Methods for cleaning up Dam up. Soak up with inert absorbent material (e.g. sand, silica gel, acid binder,<br />

universal binder, sawdust). Shovel into suitable container for disposal. Clean<br />

contaminated surface thoroughly.<br />

7. HANDLING AND STORAGE<br />

Handling Wear personal protective equipment. Avoid contact with skin, eyes and clothing.<br />

Ensure adequate ventilation. Remove and wash contaminated clothing before reuse.<br />

In case of insufficient ventilation, wear suitable respiratory equipment. When<br />

diluting, always add the product to water. Never add water to the product.<br />

Storage Keep containers tightly closed in a dry, cool and well-ventilated place. Keep in<br />

properly labelled containers. Store in original container. Do not freeze. Do not re-use<br />

empty containers.<br />

Exposure limits<br />

Health 3 Flammability - Instability -<br />

Health 3 Flammability - Instability -<br />

8. EXPOSURE CONTROLS / PERSONAL PROTECTION<br />

Chemical Names ACGIH TLV OSHA PEL EU United Kingdom France<br />

Phosphoric acid STEL: 3 mg/m3 TWA: 1 mg/m3 TWA: 1 mg/m3 1 mg/m3 TWA<br />

2 mg/m3 TWA: 1 mg/m³ VME: 1 mg/m<br />

STEL STEL: 2 mg/m³<br />

3<br />

VLE: 3 mg/m3 Sulfuric acid TWA: 0.2 mg/m3 TWA: 1 mg/m3 Not Listed Not Listed VME: 1 mg/m3 VLE: 3 mg/m3 Water Not Listed Not Listed Not Listed Not Listed Not Listed<br />

PVA Resin Not Listed Not Listed Not Listed Not Listed Not Listed<br />

________________________________________________________________<br />

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<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 47


WOLLITE INSTALLATION GUIDE<br />

MSDS WOLLITE pART B (pAGE 4 OF 11)<br />

02033-B - <strong>Wollite</strong> Part B<br />

________________________________________________________________<br />

Page 4<br />

Revision Date 12-Jul-2006<br />

Chemical Names Italy Spain Germany Portugal Netherlands<br />

Phosphoric acid TWA: 1 mg/m³<br />

STEL: 2 mg/m³<br />

VLA-ED: 1 mg/m³<br />

VLA-EC: 2 mg/m³<br />

Sulfuric acid Not Listed VLA-ED: 1 mg/m³<br />

VLA-EC: 3 mg/m³<br />

1 mg/m³ STEL: 3 mg/m 3<br />

TWA: 1 mg/m 3<br />

MAK: 0.1 mg/m³<br />

Peak: 0.1 mg/m³<br />

0.5 mg/m³ inhalable<br />

fraction, battery<br />

manufacture, metal<br />

working in a closedprocess<br />

system<br />

0.1 mg/m³ inhalable<br />

fraction, all others<br />

STEL: 3 mg/m 3<br />

TWA: 1 mg/m 3<br />

STEL: 0.5 ppm<br />

STEL: 2 mg/m3 MAC: 0.2 ppm<br />

MAC: 1 mg/m3 MAC: 1 mg/m3 Water Not Listed Not Listed Not Listed Not Listed Not Listed<br />

PVA Resin Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Switzerland Finland Austria Poland Norway<br />

Phosphoric acid MAK: 1 mg/m³ TWA: 1 mg/m³ MAK: 1 mg/m<br />

STEL: 2 mg/m³<br />

3 NDS: 1 mg/m³ TWA: 1 mg/m<br />

NDSCh: 2 mg/m³<br />

3<br />

Sulfuric acid MAK: 0.1 mg/m³ TWA: 0.2 mg/m³ STEL: 2 mg/m<br />

STEL: 0.1 mg/m³ STEL: 1 mg/m³<br />

3<br />

MAK: 1 mg/m3 NDS: 1 mg/m³ TWA: 0.1 mg/m<br />

NDSCh: 3 mg/m³<br />

3<br />

TWA: 0.2 mg/m3 Water Not Listed Not Listed Not Listed Not Listed Not Listed<br />

PVA Resin Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Czech Republic Ireland Denmark Belgium Greece<br />

Phosphoric acid Not Listed TWA: 1 mg/m³ 1 mg/m<br />

STEL: 2 mg/m³<br />

3 TWA TWA: 1 mg/m³ VLE TWA: 1 mg/m<br />

STEL: 2 mg/m³ VLE<br />

3<br />

STEL: 3 mg/m3 Sulfuric acid Not Listed TWA: 1 mg/m³ 1 mg/m3 TWA TWA: 1 mg/m³ VLE :3<br />

mg/m³ VLE<br />

TWA: 1 mg/m3 Water Not Listed Not Listed Not Listed Not Listed Not Listed<br />

PVA Resin Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Luxembourg Sweden Hungary Slovak Republic Australia<br />

Phosphoric acid TWA: 1 mg/m3 STEL: 2 mg/m3 STV: 3 mg/m3 LLV: 1 mg/m3 TWA: 1 mg/m3 STEL: 2 mg/m3 1 mg/m3 TWA<br />

2 mg/m3 3 mg/m<br />

Ceiling<br />

3 STEL<br />

1 mg/m3 TWA<br />

Sulfuric acid Not Listed STV: 3 mg/m3 LLV: 1 mg/m3 TWA: 1 mg/m3 STEL: 1 mg/m3 0.1 mg/m3 TWA 3 mg/m3 STEL<br />

1 mg/m3 TWA<br />

Water Not Listed Not Listed Not Listed Not Listed Not Listed<br />

PVA Resin Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names New Zealand Japan China Argentina Brazil<br />

Phosphoric acid 1 mg/m3 TWA TWA: 1 mg/m3 STEL: 3 mg/m3 TWA: 1 mg/m3 TWA: 1 mg/m3 STEL: 3 mg/m3 Not Listed<br />

Sulfuric acid 1 mg/m3 TWA Ceiling: 1 mg/m3 STEL: 2 mg/m3 TWA: 1 mg/m3 TWA: 1 mg/m3 STEL: 3 mg/m3 TWA: 12 mg/m3 TWA: 8 ppm<br />

Water Not Listed Not Listed Not Listed Not Listed Not Listed<br />

PVA Resin Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Venezuela South Africa Russia India Iceland<br />

Phosphoric acid TWA: 1 mg/m 3<br />

STEL: 3 mg/m 3<br />

3 mg/m 3 STEL<br />

1 mg/m 3 TWA<br />

Not Listed Not Listed TWA: 1 mg/m3 STEL: 2 mg/m3 Ceiling: 2 mg/m3 Sulfuric acid TWA: 1 mg/m3 STEL: 3 mg/m3 1 mg/m3 TWA Not Listed 1 mg/m3 TWA TWA: 1 mg/m3 Ceiling: 2 mg/m3 Water Not Listed Not Listed Not Listed Not Listed Not Listed<br />

PVA Resin Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Occupational exposure controls<br />

PPE<br />

Engineering controls Ensure adequate ventilation, especially in confined areas<br />

________________________________________________________________<br />

Page 4 / 11<br />

According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


MSDS WOLLITE pART B (pAGE 5 OF 11)<br />

02033-B - <strong>Wollite</strong> Part B<br />

________________________________________________________________<br />

WOLLITE INSTALLATION GUIDE<br />

Revision Date 12-Jul-2006<br />

Respiratory protection In case of insufficient ventilation wear suitable respiratory equipment. Respirator with<br />

a gas filter. NIOSH/MSHA approved respirator.<br />

Eye protection Tightly fitting safety goggles.<br />

Skin protection PVC or other plastic material gloves. Rubber gloves. Long sleeved clothing.<br />

Lightweight protective clothing.<br />

General industrial hygiene<br />

practice<br />

Environmental exposure controls No information available<br />

When using, do not eat, drink or smoke. Eyewash station recommended. Remove<br />

and wash contaminated clothing before re-use. Regular cleaning of equipment, work<br />

area and clothing.<br />

9. PHYSICAL AND CHEMICAL PROPERTIES<br />

Physical state Liquid<br />

Color Colorless, Cloudy<br />

Odor Acidic<br />

pH < 1.0<br />

Flash point No data available<br />

Autoignition temperature No data available<br />

Boiling point/range No data available<br />

Melting point/range No data available<br />

Flammability Limits in Air Upper No data available<br />

Evaporation Rate No data available<br />

Vapor pressure No data available<br />

Vapor density No data available<br />

Specific Gravity 1.3 - 1.5 g/cm3<br />

Solubility Soluble<br />

Partition coefficient (noctanol/water)<br />

No data available<br />

Viscosity No information available<br />

Stability Stable.<br />

Conditions to avoid Heating in air.<br />

10. STABILITY AND REACTIVITY<br />

Materials to avoid Alkali metals. Metals. Do not mix with Iron, Zinc, Aluminum Solutions.<br />

Hazardous decomposition<br />

products<br />

Possibility of hazardous<br />

reactions<br />

Acute toxicity<br />

Hydrogen, by reaction with metals. Sulfur oxide. Phosphorous Oxide. Carbon oxides.<br />

No information available<br />

11. TOXICOLOGICAL INFORMATION<br />

Component Information<br />

Chemical Names LD50 Oral LD50 Dermal LC50 Inhalation<br />

Phosphoric acid 1530 mg/kg Rat 2740 mg/kg Rabbit 850 mg/m 3 Rat 1 h<br />

________________________________________________________________<br />

Page 5 / 11<br />

Lower No data available<br />

According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 4


WOLLITE INSTALLATION GUIDE<br />

MSDS WOLLITE pART B (pAGE 6 OF 11)<br />

02033-B - <strong>Wollite</strong> Part B<br />

________________________________________________________________<br />

Page 50<br />

Revision Date 12-Jul-2006<br />

Sulfuric acid 2140 mg/kg Rat - 320 mg/m3 Mouse 2 h<br />

510 mg/m3 Rat 2 h<br />

Water - - -<br />

PVA Resin 14700 mg/kg Mouse<br />

20 g/kg Rat<br />

- -<br />

Potential health effects<br />

Principle Routes of Exposure Eye contact. Skin contact. Inhalation. Ingestion.<br />

Acute effects<br />

Eyes Corrosive to the eyes and may cause severe damage including blindness.<br />

Skin Causes burns. Repeated or prolonged skin contact may cause allergic reactions with<br />

susceptible persons.<br />

Ingestion Ingestion may cause gastrointestinal irritation, nausea, vomiting and diarrhea.<br />

Causes burns. May be fatal if swallowed.<br />

Inhalation Irritating to respiratory system.<br />

Chronic toxicity<br />

Chronic toxicity Avoid repeated exposure.<br />

Carcinogenicity The table below indicates whether each agency has listed any ingredient as a<br />

carcinogen<br />

Chemical Names ACGIH NTP OSHA IARC EU<br />

Phosphoric acid Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Sulfuric acid A2 Not Listed Present Group 1 Not Listed<br />

Water Not Listed Not Listed Not Listed Not Listed Not Listed<br />

PVA Resin Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names United Kingdom France Germany Spain Italy<br />

Phosphoric acid Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Sulfuric acid Not Listed Not Listed Category 4 (no<br />

significant contribution<br />

to human cancer)<br />

Not Listed Not Listed<br />

Water Not Listed Not Listed Not Listed Not Listed Not Listed<br />

PVA Resin Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Portugal Netherlands Switzerland Austria Norway<br />

Phosphoric acid Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Sulfuric acid A2 - Suspected Human<br />

Carcinogen (contained<br />

in strong inorganic acid<br />

mists)<br />

Present Not Listed Not Listed Carcinogen<br />

Water Not Listed Not Listed Not Listed Not Listed Not Listed<br />

PVA Resin Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Ireland Denmark Belgium Sweden Czech Republic<br />

Phosphoric acid Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Sulfuric acid Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Water Not Listed Not Listed Not Listed Not Listed Not Listed<br />

PVA Resin Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Hungary Luxembourg Australia New Zealand Japan<br />

Phosphoric acid Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Sulfuric acid Not Listed Not Listed Not Listed A2 - suspected human<br />

carcinogen<br />

Not Listed<br />

Water Not Listed Not Listed Not Listed Not Listed Not Listed<br />

PVA Resin Not Listed Not Listed Not Listed Not Listed Not Listed<br />

________________________________________________________________<br />

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MSDS WOLLITE pART B (pAGE 7 OF 11)<br />

02033-B - <strong>Wollite</strong> Part B<br />

________________________________________________________________<br />

WOLLITE INSTALLATION GUIDE<br />

Revision Date 12-Jul-2006<br />

Chemical Names Argentina Venezuela South Africa Russia Iceland<br />

Phosphoric acid Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Sulfuric acid A2<br />

A2<br />

Not Listed Not Listed Not Listed<br />

A2 - Suspected human A2 - Alleged<br />

carcinogen Carcinogen in Humans<br />

(the classification refers<br />

to the sulfuric acid<br />

content in strong<br />

inorganic acid mixtures)<br />

Water Not Listed Not Listed Not Listed Not Listed Not Listed<br />

PVA Resin Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Target Organ effects Eyes. Respiratory System. Skin. Teeth.<br />

12. ECOLOGICAL INFORMATION<br />

Ecotoxicity<br />

Ecotoxicity effects Contains no substances known to be hazardous to the environment or not<br />

degradable in waste water treatment plants<br />

Persistence and degradability No information available<br />

Bioaccumulation No information available<br />

Mobility in Environmental Media No information available<br />

13. DISPOSAL CONSIDERATIONS<br />

Waste disposal methods Should not be released into the environment. It must undergo special treatment, e.g.<br />

at suitable disposal site, to comply with local regulations.<br />

Contaminated packaging Empty remaining contents. Empty containers should be taken for local recycling,<br />

recovery or waste disposal. Clean container with water.<br />

Other Information According to the European Waste Catalogue, Waste Codes are not product specific,<br />

but application specific. Waste codes should be assigned by the user based on the<br />

application for which the product was used.<br />

14. TRANSPORT INFORMATION<br />

No Information available<br />

IMDG/IMO IMDG/IMO<br />

Proper shipping name Corrosive liquid, acidic, inorganic, n.o.s<br />

IMO Class 8<br />

Subsidiary Class<br />

UN-No UN3264<br />

Packing group II<br />

Ems No. F-A, S-B<br />

Description Corrosive liquid, acidic, inorganic, n.o.s.(Phosphoric acid,Sulfuric acid),UN3264,PG<br />

II<br />

RID RID<br />

________________________________________________________________<br />

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________________________________________________________________<br />

Page 52<br />

Revision Date 12-Jul-2006<br />

Proper shipping name Corrosive liquid, acidic, inorganic, n.o.s<br />

Hazard Class 8<br />

UN-No UN3264<br />

Packing group II<br />

Classification Code C1<br />

Description UN3264 Corrosive liquid, acidic, inorganic, n.o.s.(Phosphoric acid,Sulfuric<br />

acid),8,II,RID<br />

ADR/RID-Labels 8<br />

ADR ADR<br />

Proper shipping name Corrosive liquid, acidic, inorganic, n.o.s<br />

Hazard Class 8<br />

UN-No UN3264<br />

Packing group II<br />

Classification Code C1<br />

Description UN3264 Corrosive liquid, acidic, inorganic, n.o.s.(Phosphoric acid,Sulfuric<br />

acid),8,II,ADR<br />

ADR/RID-Labels 8<br />

ADN ADN<br />

Proper shipping name Liquide inorganique corrosif, acide, N.S.A.<br />

Hazard Class 8<br />

Packing group II<br />

Classification Code<br />

Special Provisions 274<br />

Description UN3264 Liquide inorganique corrosif, acide, N.S.A.(Phosphoric acid,Sulfuric<br />

acid),8,II<br />

Hazard Labels 8<br />

Limited Quantity 500 mL<br />

Transport Category<br />

Ventilation<br />

ICAO ICAO<br />

UN-No UN3264<br />

Proper shipping name Corrosive liquid, acidic, inorganic, n.o.s<br />

Hazard Class 8<br />

Subsidiary Class<br />

Packing group II<br />

Description Corrosive liquid, acidic, inorganic, n.o.s.*(Phosphoric acid,Sulfuric acid),UN3264,PG<br />

II<br />

IATA IATA<br />

UN-No UN3264<br />

Proper shipping name Corrosive liquid, acidic, inorganic, n.o.s<br />

Hazard Class 8<br />

Subsidiary Class<br />

Packing group II<br />

ERG Code 8L<br />

Description Corrosive liquid, acidic, inorganic, n.o.s.*(Phosphoric acid,Sulfuric acid),UN3264,PG<br />

II<br />

DOT DOT<br />

Proper shipping name Corrosive liquid, acidic, inorganic, n.o.s<br />

Hazard Class 8<br />

Subsidiary Class<br />

UN-No UN3264<br />

Packing group II<br />

Reportable Quantity (RQ) Phosphoric acid, RQ kg= 2837.5 Sulfuric acid, RQ kg= 4540<br />

________________________________________________________________<br />

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MSDS WOLLITE pART B (pAGE 9 OF 11)<br />

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________________________________________________________________<br />

WOLLITE INSTALLATION GUIDE<br />

Revision Date 12-Jul-2006<br />

Description Corrosive liquid, acidic, inorganic, n.o.s.(Phosphoric acid,Sulfuric<br />

acid),8,UN3264,PG II,RQ<br />

TDG TDG<br />

Proper shipping name Corrosive liquid, acidic, inorganic, n.o.s<br />

Hazard Class 8<br />

Subsidiary Class<br />

UN-No UN3264<br />

Packing group II<br />

Description CORROSIVE LIQUID, ACIDIC, INORGANIC, N.O.S.(Phosphoric acid,Sulfuric acid),<br />

Class 8,UN3264,PG II<br />

MEX MEX<br />

Proper shipping name Corrosive liquid, acidic, inorganic, n.o.s<br />

Hazard Class 8<br />

Subsidiary Class<br />

UN-No UN3264<br />

Packing group II<br />

Description UN3264 Corrosive liquid, acidic, inorganic, n.o.s.(Phosphoric acid,Sulfuric acid),8,II<br />

Labelling<br />

Contains<br />

Phosphoric acid<br />

Symbol(s)<br />

C - Corrosive<br />

R -phrase(s)<br />

R35 - Causes severe burns<br />

15. REGULATORY INFORMATION<br />

S -phrase(s)<br />

S45 - In case of accident or if you feel unwell, seek medical advice immediately (show the label where possible)<br />

S26 - In case of contact with eyes, rinse immediately with plenty of water and seek medical advice<br />

S 9 - Keep container in a well-ventilated place<br />

S 7 - Keep container tightly closed<br />

S36/37/39 - Wear suitable protective clothing, gloves and eye/face protection<br />

S24/25 - Avoid contact with skin and eyes<br />

International Inventories<br />

Chemical Names EINECS ELINCS TSCA DSL NDSL PICCS ENCS CHINA AICS KECL<br />

Phosphoric acid X - X X - X X X X X<br />

Sulfuric acid X - X X - X X X X X<br />

Water X - X X - X - X X X<br />

PVA Resin - - X X - X X X X X<br />

________________________________________________________________<br />

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Page 54<br />

Revision Date 12-Jul-2006<br />

Germany<br />

WGK Classification<br />

Chemical Names Germany Water Classifications<br />

Phosphoric acid hazard class 1, low hazard to waters<br />

Sulfuric acid hazard class 1, low hazard to waters (footnote 8)<br />

Water This substance is not classified as dangerous according to German legislation<br />

PVA Resin hazard class 1, low hazard to waters<br />

Switzerland<br />

Switzerland Poison Classification<br />

No information available<br />

USA<br />

Federal Regulations<br />

SARA 313<br />

Section 313 of Title III of the Superfund Amendments and Reauthorization Act of 1986 (SARA). This product contains a<br />

chemical or chemicals which are subject to the reporting requirements of the Act and and Title 40n of the Code of Federal<br />

Regulations, Part 372:<br />

SARA 311/312 Hazardous Categorization<br />

Chemical Names SARA 313 - Threshold Values<br />

Acute Health Hazard<br />

-<br />

Clean Air Act, Section 112 Hazardous Air Pollutants (HAPs) (see 40 CFR 61)<br />

This product contains the following HAPs:<br />

State Regulations<br />

California Proposition 65<br />

This product contains the following Proposition 65 chemicals:<br />

Chemical Names Category Type<br />

Phosphoric acid (CAS #: 7664-38-2) - -<br />

Sulfuric acid (CAS #: 7664-93-9) - -<br />

Water (CAS #: 7732-18-5) - -<br />

PVA Resin (CAS #: 9002-89-5) - -<br />

State Right-to-Know<br />

Chronic Health Hazard<br />

-<br />

Fire Hazard<br />

-<br />

Chemical Names Massachusetts New Jersey Pennsylvania Illinois Rhode Island<br />

Phosphoric acid X X X - X<br />

Sulfuric acid X X X X X<br />

Water - - - - -<br />

PVA Resin - - - - -<br />

Canada<br />

WHMIS hazard class D1A Very toxic materials , E Corrosive material<br />

Australia<br />

Hazchem Code No information available<br />

16. OTHER INFORMATION<br />

________________________________________________________________<br />

Page 10 / 11<br />

Release of Pressure<br />

-<br />

Reactive Hazard<br />

-<br />

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02033-B - <strong>Wollite</strong> Part B<br />

________________________________________________________________<br />

Text of R phrases mentioned in Section 2<br />

R34 - Causes burns<br />

R35 - Causes severe burns<br />

Prepared By <strong>Pyrotek</strong> Inc<br />

9503 E. Montgomery Ave<br />

Spokane, WA 99206 USA<br />

Ph:(509) 926-6212<br />

Fax: (509) 927-2408<br />

Revision Date 12-Jul-2006<br />

Revision Note No information available<br />

WOLLITE INSTALLATION GUIDE<br />

Revision Date 12-Jul-2006<br />

The information contained in this document is provided without warranty, express or implied, except that it is true to the best<br />

of <strong>Pyrotek</strong>'s knowledge. The information on this sheet relates only to the specific material designated herein and <strong>Pyrotek</strong> Inc.<br />

assumes no legal liability for the use or reliance upon the data by any other party.<br />

________________________________________________________________<br />

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MSDS WOLLITE (pAGE 1 OF 8)<br />

Page 56<br />

<strong>Wollite</strong> (cast)<br />

Classification<br />

NFPA PPE Personal Protection Equipment<br />

SAFETY DATA SHEET<br />

According to EC Directive 2001/58/EC<br />

Revision Date 2006-07-25<br />

Transport Symbol<br />

1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND THE<br />

COMPANY/UNDERTAKING<br />

Product name <strong>Wollite</strong> (cast)<br />

Product code 02032 - WC<br />

Synonyms <strong>Wollite</strong> 30; 37; 45; 56; 30ST-1<br />

Product use Castable refractory<br />

Manufacturer or supplier's details<br />

<strong>Pyrotek</strong> Inc<br />

9503 E. Montgomery Ave<br />

Spokane Valley, WA 99206 USA<br />

Ph: (509) 926-6212<br />

Fax: (509) 927-2408<br />

Emergency telephone number<br />

<strong>Pyrotek</strong> (509) 926-6212, Chemtrec North America (800) 262-8200, Chemtrec Outside North America +1 703 527 3887<br />

2. COMPOSITION/INFORMATION ON INGREDIENTS<br />

Hazardous components<br />

Chemical Names CAS-No EINECS-No. Weight % Classification<br />

Wollastonite 13983-17-0 50 - 75% NE<br />

Calcium Sulfate 7778-18-9 1 - 5% NE<br />

All components<br />

Chemical Names<br />

Wollastonite<br />

Calcium Sulfate<br />

Calcium Phosphate<br />

For the full text of the R phrases mentioned in this Section, see Section 16<br />

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MSDS WOLLITE (pAGE 2 OF 8)<br />

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________________________________________________________________<br />

WOLLITE INSTALLATION GUIDE<br />

Revision Date 2006-07-25<br />

Further information<br />

This product is considered an "article" according to OSHA Hazard Communication Standard 29 CFR 1910.1200 and, as<br />

such, is exempt from the MSDS provisions of 29 CFR 1910.1200 (G) (6). As a service to the customer, this MSDS<br />

provides safety and handling information. This product is considered non-hazardous when used according to accepted<br />

practices for the intended use.<br />

Some components contained in this product can be emitted as airborne contaminants (dust) under certain processing<br />

conditions such as cutting, sawing, grinding, milling, machining, etc.<br />

Use the indicated respiratory protection if the occupational exposure limit is exceeded and/or in case of product release<br />

(dust).<br />

Fiber may be added to refractory to increase strength.<br />

3. HAZARDS IDENTIFICATION<br />

Emergency Overview<br />

Product dust may be irritating to eyes, skin and respiratory system.<br />

The product is an article and is not subject of Directive 67/548/EEC or Directive 1999/45/EC.<br />

Appearance Refractory, Article. Solid Odor Odorless<br />

Classification -<br />

Symbol(s) -<br />

Physico-chemical properties No information available<br />

Properties affecting health No information available<br />

Environmental properties No information available<br />

Main symptoms No information available<br />

Aggravated Medical Conditions No information available<br />

Interactions with other chemicals No information available<br />

Potential environmental effects No information available<br />

See Section 11 for additional Toxicological information.<br />

4. FIRST AID MEASURES<br />

General advice If symptoms persist, call a physician. Show this safety data sheet to the doctor in<br />

attendance.<br />

Eye contact Rinse immediately with plenty of water, also under the eyelids, for at least 15<br />

minutes. If symptoms persist, call a physician.<br />

Skin contact Wash off with soap and water. Remove and wash contaminated clothing before reuse.<br />

If skin irritation persists, call a physician.<br />

Ingestion Not a normal route of exposure. Consult a physician if necessary.<br />

Inhalation Move to fresh air. If symptoms persist, call a physician.<br />

Notes to physician Treat symptomatically.<br />

________________________________________________________________<br />

R -phrase(s) No information available<br />

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________________________________________________________________<br />

Protection of first-aiders Use personal protective equipment.<br />

Flammable properties No information available<br />

Page 5<br />

5. FIRE-FIGHTING MEASURES<br />

Revision Date 2006-07-25<br />

Suitable extinguishing media Use extinguishing measures that are appropriate to local circumstances and the<br />

surrounding fire.<br />

Unsuitable extinguishing media No information available<br />

Specific hazards arising from the<br />

chemical<br />

Protective equipment and<br />

precautions for firefighters<br />

No information available<br />

Australian Hazchem Code No information available<br />

NFPA<br />

As in any fire, wear self-contained breathing apparatus pressure-demand,<br />

MSHA/NIOSH (approved or equivalent) and full protective gear.<br />

6. ACCIDENTAL RELEASE MEASURES<br />

Personal precautions Use personal protective equipment.<br />

Environmental precautions No information available<br />

Methods for cleaning up Vacuum or wet sweep. Clean contaminated surface thoroughly.<br />

7. HANDLING AND STORAGE<br />

Handling Wear personal protective equipment. Handle in accordance with good industrial<br />

hygiene and safety practice.<br />

Storage Keep containers tightly closed in a cool, well-ventilated place. Do not freeze.<br />

Exposure limits<br />

Health 0 Flammability -<br />

HMIS Health 0 Flammability - Instability 0<br />

8. EXPOSURE CONTROLS / PERSONAL PROTECTION<br />

Chemical Names ACGIH TLV OSHA PEL Argentina Australia Austria<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate TWA: 10 mg/m3 TWA: 15 mg/m3 TWA: 5 mg/m3 TWA: 10 mg/m3 10 mg/m3 TWA MAK: 6 mg/m3 Calcium Phosphate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Belgium Brazil China Czech Republic Denmark<br />

Wollastonite Not Listed Not Listed STEL: 10 mg/m3 TWA: 5 mg/m3 Not Listed 1 f/cm3<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Phosphate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

________________________________________________________________<br />

Page 3 / 8<br />

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________________________________________________________________<br />

WOLLITE INSTALLATION GUIDE<br />

Revision Date 2006-07-25<br />

Chemical Names EU Finland France Germany Greece<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed MAK: 6 mg/m³ TWA: 10 mg/m<br />

6 mg/m³ respirable<br />

fraction<br />

3<br />

TWA: 5 mg/m3 Calcium Phosphate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Hungary Iceland India Ireland Italy<br />

Wollastonite Not Listed TWA: 1 fiber/cm3<br />

Ceiling: 2 fibers/cm3<br />

Not Listed Not Listed Not Listed<br />

Calcium Sulfate TWA: 6 mg/m3 Not Listed Not Listed TWA: 10 mg/m³ Not Listed<br />

Calcium Phosphate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Japan Luxembourg Netherlands New Zealand Norway<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed 10 mg/m3 - total dust<br />

5 mg/m3 - respirable<br />

nuisance dust<br />

Calcium Sulfate Not Listed Not Listed Not Listed 10 mg/m3 TWA<br />

respirable dust with no<br />

asbestos and less than<br />

1% free silica<br />

Not Listed<br />

Calcium Phosphate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Poland Portugal Russia Slovak Republic South Africa<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate NDS: 10.0 mg/m³ TWA: 10 mg/m3 Not Listed 6 mg/m3 TWA: 6 mg/m3 TWA 6 mg/m3 10 mg/m<br />

TWA<br />

3 TWA total<br />

inhalable dust<br />

5 mg/m3 TWA<br />

respirable dust<br />

Calcium Phosphate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Spain Sweden Switzerland United Kingdom Venezuela<br />

Wollastonite Not Listed 0,5 f/cm3 Not Listed Not Listed Not Listed<br />

Calcium Sulfate VLA-ED: 10 mg/m³ this<br />

value is for the<br />

particulated matter that<br />

is free from asbestos<br />

and contains less than<br />

1% of crystalline silica<br />

Not Listed MAK: 3 mg/m³ Not Listed TWA: 10 mg/m3 Calcium Phosphate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Occupational exposure controls<br />

PPE<br />

Engineering controls Ensure adequate ventilation, especially in confined areas<br />

Respiratory protection Respirator must be worn if exposed to dust. N, R or P95 Series Respirator.<br />

Eye protection Tightly fitting safety goggles.<br />

Skin protection Long sleeved clothing. Rubber gloves.<br />

General industrial hygiene<br />

practice<br />

When using, do not eat, drink or smoke. Regular cleaning of equipment, work area<br />

and clothing. Wash hands before breaks and at the end of workday. Eyewash station<br />

recommended. Handle in accordance with good industrial hygiene and safety<br />

practice.<br />

Environmental exposure controls Do not allow material to contaminate ground water system.<br />

9. PHYSICAL AND CHEMICAL PROPERTIES<br />

________________________________________________________________<br />

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________________________________________________________________<br />

Physical state Solid- Refractory<br />

- Article<br />

Color White<br />

Odor Odorless<br />

pH 7<br />

Flash point No data available<br />

Autoignition temperature No data available<br />

Boiling point/range No data available<br />

Melting point/range No data available<br />

Flammability Limits in Air Upper No data available<br />

Evaporation Rate No data available<br />

Vapor pressure No data available<br />

Vapor density No data available<br />

Specific Gravity 0.4 - 1.0<br />

Solubility No information available<br />

Partition coefficient (noctanol/water)<br />

No data available<br />

Viscosity No information available<br />

Stability Stable.<br />

Conditions to avoid Avoid dust formation.<br />

Page 60<br />

10. STABILITY AND REACTIVITY<br />

Materials to avoid No materials to be especially mentioned<br />

Hazardous decomposition<br />

products<br />

Possibility of hazardous<br />

reactions<br />

Acute toxicity<br />

Revision Date 2006-07-25<br />

Initial heating may release irritating gases and fumes. Ventilate room until fumes<br />

have disappeared.<br />

Hazardous polymerization does not occur<br />

11. TOXICOLOGICAL INFORMATION<br />

Component Information<br />

Chemical Names LD50 Oral LD50 Dermal LC50 Inhalation<br />

Wollastonite - - -<br />

Calcium Sulfate - - -<br />

Calcium Phosphate - - -<br />

Potential health effects<br />

Principle Routes of Exposure Inhalation. Ingestion. Eye contact.<br />

Acute effects<br />

Eyes Contact with eyes may cause irritation.<br />

Skin May cause eye/skin irritation.<br />

Ingestion Ingestion may cause irritation to mucous membranes.<br />

Inhalation May cause irritation of respiratory tract.<br />

Chronic toxicity<br />

Chronic toxicity Avoid repeated exposure.<br />

Lower No data available<br />

________________________________________________________________<br />

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MSDS WOLLITE (pAGE 6 OF 8)<br />

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________________________________________________________________<br />

WOLLITE INSTALLATION GUIDE<br />

Revision Date 2006-07-25<br />

Carcinogenicity The table below indicates whether each agency has listed any ingredient as a<br />

carcinogen<br />

Chemical Names ACGIH NTP OSHA IARC Argentina<br />

Wollastonite Not Listed Not Listed Not Listed Group 3 Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Phosphate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Australia Austria Belgium Czech Republic Denmark<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Phosphate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names EU France Germany Hungary Iceland<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Phosphate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Ireland Italy Japan Luxembourg Netherlands<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Phosphate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names New Zealand Norway Portugal Russia South Africa<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Phosphate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Chemical Names Spain Sweden Switzerland United Kingdom Venezuela<br />

Wollastonite Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Sulfate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Calcium Phosphate Not Listed Not Listed Not Listed Not Listed Not Listed<br />

Target Organ effects No information available<br />

12. ECOLOGICAL INFORMATION<br />

Ecotoxicity<br />

Ecotoxicity effects No information available.<br />

Persistence and degradability No information available<br />

Bioaccumulation No information available<br />

Mobility in Environmental Media No information available<br />

13. DISPOSAL CONSIDERATIONS<br />

Waste disposal methods Dispose of in accordance with local regulations.<br />

Contaminated packaging Empty containers should be taken for local recycling, recovery or waste disposal.<br />

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According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 6


WOLLITE INSTALLATION GUIDE<br />

MSDS WOLLITE (pAGE 7 OF 8)<br />

02032 - WC - <strong>Wollite</strong> (cast)<br />

________________________________________________________________<br />

Page 62<br />

Revision Date 2006-07-25<br />

Other Information According to the European Waste Catalogue, Waste Codes are not product specific,<br />

but application specific. Waste codes should be assigned by the user based on the<br />

application for which the product was used.<br />

Labelling<br />

R -phrase(s)<br />

No information available<br />

S -phrase(s)<br />

No information available<br />

14. TRANSPORT INFORMATION<br />

No Information available<br />

15. REGULATORY INFORMATION<br />

International Inventories<br />

Chemical Names EINECS ELINCS TSCA DSL NDSL PICCS ENCS CHINA AICS KECL<br />

Wollastonite X - - - - X - X X X<br />

Calcium Sulfate X - X X - X X X X X<br />

Calcium Phosphate - - - - - - - - - -<br />

Germany<br />

WGK Classification<br />

Chemical Names Germany Water Classifications<br />

Wollastonite This substance is not classified as dangerous according to German legislation<br />

Calcium Sulfate hazard class 1, low hazard to waters (footnote 14)<br />

Calcium Phosphate This substance is not classified as dangerous according to German legislation<br />

Switzerland<br />

Switzerland Poison Classification<br />

No information available<br />

USA<br />

Federal Regulations<br />

SARA 313<br />

Section 313 of Title III of the Superfund Amendments and Reauthorization Act of 1986 (SARA). This product contains a<br />

chemical or chemicals which are subject to the reporting requirements of the Act and and Title 40n of the Code of Federal<br />

Regulations, Part 372:<br />

SARA 311/312 Hazardous Categorization<br />

Acute Health Hazard<br />

-<br />

Chronic Health Hazard<br />

-<br />

Fire Hazard<br />

-<br />

________________________________________________________________<br />

Page 7 / 8<br />

Release of Pressure<br />

-<br />

Reactive Hazard<br />

-<br />

According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G


MSDS WOLLITE (pAGE 8 OF 8)<br />

02032 - WC - <strong>Wollite</strong> (cast)<br />

________________________________________________________________<br />

Clean Air Act, Section 112 Hazardous Air Pollutants (HAPs) (see 40 CFR 61)<br />

This product contains the following HAPs:<br />

WOLLITE INSTALLATION GUIDE<br />

State Regulations<br />

California Proposition 65<br />

This product contains the following Proposition 65 chemicals:<br />

Chemical Names Category Type<br />

Wollastonite (CAS #: 13983-17-0) - -<br />

Calcium Sulfate (CAS #: 7778-18-9) - -<br />

Calcium Phosphate (CAS #: 12167-74-7) - -<br />

State Right-to-Know<br />

Revision Date 2006-07-25<br />

Chemical Names Massachusetts New Jersey Pennsylvania Illinois Rhode Island<br />

Wollastonite - - - - -<br />

Calcium Sulfate X - X - -<br />

Calcium Phosphate - - - - -<br />

Canada<br />

WHMIS hazard class No information available<br />

Australia<br />

Australian Hazchem Code No information available<br />

Poison Schedule Number /*Australia only*/No poison schedule number allocated<br />

Text of R phrases mentioned in Section 2<br />

R38 - Irritating to skin<br />

R49 - May cause cancer by inhalation<br />

16. OTHER INFORMATION<br />

Prepared By <strong>Pyrotek</strong> Inc<br />

9503 E. Montgomery Ave<br />

Spokane, WA 99206 USA<br />

Ph:(509) 926-6212<br />

Fax: (509) 927-2408<br />

Revision Date 2006-07-25<br />

Revision Note No information available<br />

The information contained in this document is provided without warranty, express or implied, except that it is true to the best<br />

of <strong>Pyrotek</strong>'s knowledge. The information on this sheet relates only to the specific material designated herein and <strong>Pyrotek</strong> Inc.<br />

assumes no legal liability for the use or reliance upon the data by any other party.<br />

________________________________________________________________<br />

Page 8 / 8<br />

According to EC Directive 2001/58/EC<br />

<strong>Wollite</strong> <strong>Installation</strong> <strong>Guide</strong> — 07-06-524, Rev G Page 6

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