CHECKLIST RUBBLE MASTER “AWCM” - Rubble Master HMH GmbH
CHECKLIST RUBBLE MASTER “AWCM” - Rubble Master HMH GmbH
CHECKLIST RUBBLE MASTER “AWCM” - Rubble Master HMH GmbH
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<strong>CHECKLIST</strong> <strong>RUBBLE</strong> <strong>MASTER</strong> <strong>“AWCM”</strong><br />
<strong>HMH</strong><br />
CUSTOMER /<br />
DEALER<br />
MACHINE<br />
CRUSHER - SETTINGS<br />
<strong>HMH</strong> Engineering Consulting Trading <strong>GmbH</strong><br />
A-4030 Linz / Austria, Im Südpark 196<br />
www.rubblemaster.com rubblemaster@hmh.at<br />
CUSTOMER DEALER<br />
Company Company<br />
Name Handled by<br />
Address Address<br />
℡ ℡<br />
ACTIVE WEAR COST - MANAGEMENT<br />
<strong>RUBBLE</strong> <strong>MASTER</strong> AWCM-Team<br />
℡ ++43/(0)732 73 71 17 – 0 DW 9<br />
awcm@rubblemaster.com<br />
Type of machine<br />
RM 80 RM 70 RM60<br />
Date .................................<br />
Serial No.: .............................................<br />
CS 3600<br />
OS 80<br />
CS 2500<br />
VS 60<br />
Operating hours.................................. hrs.<br />
VS 60 + SFB 800<br />
other type ...............................................<br />
Date .......................................................<br />
Kind of material: <strong>Rubble</strong> Concrete Asphalt Granite Limestone<br />
Feeding size:<br />
from .............. mm<br />
to .............. mm<br />
Other: .....................................................<br />
Description: .....................................................<br />
Characteristics: dry wet sticky<br />
Feeding material contains<br />
reinforcing steel:<br />
YES NO<br />
Prescreen cleaned<br />
No prescreening (e.g.<br />
blanking screen)<br />
Fines: approx.......%<br />
Number of hammers:<br />
2 short + 2 long<br />
4 long<br />
Hammers in use:<br />
Universal Hard Extra hard<br />
Martensite Cast cromium steel<br />
blue red grey<br />
Ceramic<br />
Ceramic inlays<br />
green<br />
3 Setting of crushing gap ............ mm<br />
Type of impact plates in use<br />
RM 80<br />
RM 70<br />
RM 60<br />
2 toothed plates on top<br />
+ 2 standard plates bottom<br />
3 toothed plates on top<br />
+ 2 standard plates bottom<br />
2 toothed plates on top<br />
+ 1 standard plate bottom<br />
4 standard plates<br />
3 standard plates<br />
RM 80 / RM 70<br />
1 slow 3<br />
2 4 fast<br />
Position of impact<br />
arm (pivot):<br />
top<br />
middle<br />
bottom<br />
Feeding speed (vibro-channel / feeding belt)<br />
RM 70<br />
Rotor speed:<br />
1 3<br />
2 4 fast<br />
Final grain size:<br />
.......... mm<br />
RM 60<br />
1 fast 2 slow<br />
Percentage of oversize:<br />
approx.......%<br />
Weather conditions Fine Rain Snow Temperature ................ ° C<br />
BITTE UMBLÄTTERN<br />
AWCM_ActiveWearCostManagement_e.doc Page 1 / 2 Druck: 23.06.2006
WEAR PARTS<br />
NOTES / REMARKS<br />
Service life of hammers:<br />
(both sides)<br />
Service life of impact plates<br />
(on impact arm)<br />
Service life of side linings …............ hours<br />
Please outline any points of particular interest :<br />
…............ hours Tons ........... t.<br />
................ hours Tons ........... t.<br />
YOU DEFINE YOUR APPLICATION – WE MINIMISE YOUR WEAR COSTS!<br />
Dear <strong>RUBBLE</strong> <strong>MASTER</strong> customer,<br />
we know that <strong>RUBBLE</strong> <strong>MASTER</strong> crushers achieve superior wear periods at their optimum<br />
settings. Our new <strong>RUBBLE</strong> <strong>MASTER</strong> AWCM program – Active Wear Cost Management – is<br />
designed to proactively optimise the service life of your wear parts.<br />
1. With a comprehensive product range <strong>RUBBLE</strong> <strong>MASTER</strong> supports its customers in<br />
achieving the maximum possible performance from our crushers and screens by<br />
processing various materials cost effectively.<br />
2. Using the questionnaire, you provide us with details of the parameters for your specific<br />
applications, specifying the kind of material, crusher settings and the desired properties<br />
of the final grain.<br />
3. A team of experts at <strong>HMH</strong> Engineering-Consulting-Trading <strong>GmbH</strong> assesses the<br />
optimisation of the crushing process for each specific application and provides you<br />
with advice on how to optimise your crushing operations to maximise throughput<br />
and keep running costs low. Our suggestions relate to specific crusher settings,<br />
adjusting crusher geometry, selecting the right materials for wear parts and keeping you<br />
up-to-date with the latest news, field experience and innovations from <strong>HMH</strong>.<br />
4. Together with you we will develop a plan of action to be implemented in several<br />
stages: starting with an estimate of your potential savings from implementing the<br />
suggested measures immediately, without additional cost, delivering higher performance<br />
and less wear – through to the implementation of efficient <strong>RUBBLE</strong> <strong>MASTER</strong> retrofit<br />
modules where required.<br />
5. After 100 operating hours we assess the results and analyse an alternative plan of<br />
action if necessary.<br />
The details you have provided will be analysed by a team of experts at <strong>HMH</strong>. We will discuss<br />
our findings with you in order to implement the most suitable plan of action. Your future in<br />
achieving the best results with the lowest possible wear – for even more success with<br />
<strong>RUBBLE</strong> <strong>MASTER</strong> Compact Recycling.<br />
Many thanks for your assistance. We look forward to giving you our full support.<br />
Your <strong>RUBBLE</strong> <strong>MASTER</strong> AWCM Team<br />
AWCM_ActiveWearCostManagement_e.doc Seite 2 / 2 Druck: 23.06.2006