Operating Manual - SCHNIER Elektrostatik GmbH
Operating Manual - SCHNIER Elektrostatik GmbH
Operating Manual - SCHNIER Elektrostatik GmbH
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
Your partner for high voltage technique ... for sure !<br />
<strong>Operating</strong> <strong>Manual</strong><br />
810268_810275BAL0400604aE.sxw<br />
Date: 17. Mai 2004<br />
<strong>Operating</strong> <strong>Manual</strong><br />
HV – Measuring lance<br />
HMG 04/02 Art. N°. 810268 (110kV)<br />
HMG 08/03 Art. N°. 810275 (160kV)<br />
Page: 1 of 12<br />
Fon: +49 70 72 / 91 43 -0<br />
www.schnier-elektrostatik.de<br />
<strong>SCHNIER</strong> <strong>Elektrostatik</strong> <strong>GmbH</strong><br />
Robert-Bosch-Str. 60<br />
72810 Gomaringen
Your partner for high voltage technique ... for sure !<br />
Contents<br />
1.0 General 1.1 Introduction<br />
1.2 Application area<br />
2.0 Safety 2.1 <strong>Operating</strong> safety - symbol<br />
2.2 Attention - tips<br />
2.3 Special operating safety tips<br />
2.4 General safety tips<br />
3.0 Technical data 3.1 General data<br />
3.2 Measuring ranges<br />
4.0 Construction of the 4.1 Overview<br />
instrument 4.2 Description<br />
5.0 Measuring operation 5.1 General<br />
5.2 HV - measuring<br />
6.0 Spare parts and 6.1 Spare parts<br />
accessories 6.2 Accessories<br />
6.3 Guarantee<br />
6.4 Our address for customers<br />
<strong>Operating</strong> <strong>Manual</strong><br />
810268_810275BAL0400604aE.sxw<br />
Date: 17. Mai 2004<br />
Page: 2 of 12<br />
Fon: +49 70 72 / 91 43 -0<br />
www.schnier-elektrostatik.de<br />
<strong>SCHNIER</strong> <strong>Elektrostatik</strong> <strong>GmbH</strong><br />
Robert-Bosch-Str. 60<br />
72810 Gomaringen
Your partner for high voltage technique ... for sure !<br />
1.0 General<br />
1.1 Introduction This operating manual (following to be called OM) has to be<br />
read, understood and noted in all and every point by all, who<br />
are responsible for the measuring instrument and the electrical<br />
plant.<br />
Because of these reasons, the OM has to be always handy<br />
for the operating, maintenance and servicing personnel.<br />
Only with the knowledge of this OM, mistakes can be avoided<br />
and a fault-free operation be guaranteed. It is therefore absolutely<br />
necessary that the OM present is to be known and fully<br />
understood by all those dealing in any form with this plant.<br />
Messrs. <strong>SCHNIER</strong> <strong>Elektrostatik</strong> <strong>GmbH</strong>, cannot be held responsible<br />
for any damages and faults originating from the<br />
fact to not have known this OM !<br />
1.2 Application area The HV-measuring lance is suitable for the measuring of<br />
D.C.- voltages in the range of 0 – 110kV, resp. 160kV, of<br />
positive and of negative polarity. The measuring is done<br />
either with the lance tip directly at the high voltage electrode<br />
or with a high voltage cable which instead of the measuring<br />
tip is plugged into the measuring lance.<br />
Moreover, the respective safety precautions according to<br />
item 2.3 and 2.4 of this OM have to be obeyed.<br />
<strong>Operating</strong> <strong>Manual</strong><br />
810268_810275BAL0400604aE.sxw<br />
Date: 17. Mai 2004<br />
The HV-measuring lance, type HMG 04/02, resp.<br />
HMG 08/03, may only be used in the area of electrostatic<br />
coating- and material separating plants<br />
Page: 3 of 12<br />
Fon: +49 70 72 / 91 43 -0<br />
www.schnier-elektrostatik.de<br />
<strong>SCHNIER</strong> <strong>Elektrostatik</strong> <strong>GmbH</strong><br />
Robert-Bosch-Str. 60<br />
72810 Gomaringen
Your partner for high voltage technique ... for sure !<br />
2.0 Safety<br />
2.1 <strong>Operating</strong> safety symbol<br />
2.2 Attention - tips<br />
All tips and hints which carry this symbol indicate dangers for<br />
life and health of persons if they do NOT obey said tips/hints.<br />
Please do take care of these tips and hints and pay special<br />
attention and precaution in those cases .<br />
Apart from said tips and hints appearing in this OM, the general<br />
safety and accident prevention regulations have to be<br />
obeyed as well.<br />
This “Attention!” appears on all places in this OM which have<br />
to be taken special care of in order to prevent any damage<br />
resp. the destroying of any equipment.<br />
2.3 Special safety tips The HV-lance may only be operated in electrostatic, stationary<br />
spray plants which conform to the resp. safety requirements:<br />
EN 50 176<br />
EN 50 177<br />
EN 50 223<br />
EN 50 348<br />
DIN VDE 0147 part 1<br />
Moreover, the operating manual of the resp. electrostatic<br />
equipment has to be obeyed as well!<br />
2.4 General safety tips See data sheet „Regulations and rules“N°. 810002SD01<br />
<strong>Operating</strong> <strong>Manual</strong><br />
810268_810275BAL0400604aE.sxw<br />
Date: 17. Mai 2004<br />
Page: 4 of 12<br />
Fon: +49 70 72 / 91 43 -0<br />
www.schnier-elektrostatik.de<br />
<strong>SCHNIER</strong> <strong>Elektrostatik</strong> <strong>GmbH</strong><br />
Robert-Bosch-Str. 60<br />
72810 Gomaringen
Your partner for high voltage technique ... for sure !<br />
3.0 Technical data<br />
3.1 General data Name of equipment: HV-measuring lance<br />
Type: HMG 04/02 (110kV)<br />
HMG 08/03 (160kV)<br />
Measuring resistance:10GOhm (HMG 04/02)<br />
20GOhm (HMG 08/03)<br />
Dimensions ø/L: 40 (120)mm / 750mm (HMG 04/02)<br />
40 (120)mm / 950mm (HMG 08/03)<br />
Weight: 1200g (HMG 04/02) approx.<br />
2000g (HMG 08/03) approx.<br />
Surr. conditions: +10°C up to +40°C, max. 80% r.h.<br />
Constr. type: IP40<br />
Length meas cable: 3m<br />
Length earth cable: 5m<br />
Serial N°.: see type plate<br />
Year/built: see type plate<br />
3.2 Measuring ranges High voltage: 110kV (HMG 04/02)<br />
160kV (HMG 08/03)<br />
Meas. exits: 4mm plug to connect with common<br />
voltage measuring instrument with<br />
10M-Ohm inside resistance.<br />
10V conforms to 100kV.<br />
Recommendation: FLUKE 110<br />
<strong>SCHNIER</strong>-Art.-N°.: 810258<br />
<strong>Operating</strong> <strong>Manual</strong><br />
810268_810275BAL0400604aE.sxw<br />
Date: 17. Mai 2004<br />
Page: 5 of 12<br />
Fon: +49 70 72 / 91 43 -0<br />
www.schnier-elektrostatik.de<br />
<strong>SCHNIER</strong> <strong>Elektrostatik</strong> <strong>GmbH</strong><br />
Robert-Bosch-Str. 60<br />
72810 Gomaringen
Your partner for high voltage technique ... for sure !<br />
4.0 Construction of the instrument<br />
4.1 Over view<br />
4<br />
3<br />
5<br />
2 <br />
1 Measuring tip 2 Measuring lance 3 Measuring cable<br />
4 Earth cable 5 Earth clamp<br />
4.2 Description<br />
4.2.1 Description The measuring tip consists of a measuring stick with insulating<br />
bushel and a 4mm bundle plug at the end. The measuring<br />
tip serves to measure the high voltage directly at the HV-electrode.<br />
It is screwed onto the measuring lance via a<br />
M4-thread. Instead of the measuring tip, a HV-cable with<br />
4mm bundle- or banana plug may be plugged in directly.<br />
<strong>Operating</strong> <strong>Manual</strong><br />
810268_810275BAL0400604aE.sxw<br />
Date: 17. Mai 2004<br />
Page: 6 of 12<br />
Fon: +49 70 72 / 91 43 -0<br />
www.schnier-elektrostatik.de<br />
<strong>SCHNIER</strong> <strong>Elektrostatik</strong> <strong>GmbH</strong><br />
Robert-Bosch-Str. 60<br />
72810 Gomaringen
Your partner for high voltage technique ... for sure !<br />
4.2.1 Measuring lance<br />
<strong>Operating</strong> <strong>Manual</strong><br />
810268_810275BAL0400604aE.sxw<br />
Date: 17. Mai 2004<br />
8<br />
9<br />
The measuring lance consists of the handle (10), the safety<br />
disk (9), the anode pipe (8) and the measuring connection<br />
bushel (11). The precision HV-measuring resistor is built into<br />
the handle (10) and fully protected against the influence of<br />
the electrostatic fields by the earthed metal bushel.<br />
The safety disk (9) saves the operator from shorts. Either the<br />
measuring tip or a HV-cable with 4mm plug may be installed<br />
into the anode pipe (8). The measuring cable (3) is plugged<br />
into the measuring connection socket (11). The earth cable<br />
(4) is also connected in the plug of the measuring cable (3).<br />
When operating the measuring lance, by all means the earth<br />
cable has to be connected to earth.<br />
Page: 7 of 12<br />
Fon: +49 70 72 / 91 43 -0<br />
www.schnier-elektrostatik.de<br />
10<br />
11<br />
<strong>SCHNIER</strong> <strong>Elektrostatik</strong> <strong>GmbH</strong><br />
Robert-Bosch-Str. 60<br />
72810 Gomaringen
Your partner for high voltage technique ... for sure !<br />
5.0 Measuring operation<br />
5.1 General Exact measurements require respective measuring conditions.<br />
Please take note that measurements taken near electro-magnetic,<br />
electrostatic fields or near powerful electrical<br />
disturbance fields may a negative influence on the measurement<br />
result. Especially during high voltage measuring the<br />
measuring instrument should be as far away from the electrical<br />
field as possible.<br />
5.2 HV-measurement The 4mm plug of the measuring cable (3) is to be plugged<br />
into the voltage measuring sockets of the voltage measuring<br />
instrument (red plug in ‘+’ and black plug in ‘-‘). Please take<br />
care that the DC-voltage measuring range is adjusted to the<br />
voltage measuring instrument. Please by all means follow<br />
the operating manual of the voltage measuring instrument.<br />
The three-pole plug of the measuring cable is to be plugged<br />
into the measuring lance.<br />
<strong>Operating</strong> <strong>Manual</strong><br />
810268_810275BAL0400604aE.sxw<br />
Date: 17. Mai 2004<br />
The earth cable has to be connected to earth !<br />
The measuring of high voltage may only be carried out<br />
by expert personnel. Only high voltage measurements on<br />
electrostatic coating- and / or material separating plants<br />
may be carried out. The HV-measuring lance, type<br />
HMG 04/02 and HMG 08/03 are NOT suitable for measurements<br />
of heavy power current-plants.<br />
The high voltage may be measured either directly at the<br />
HV-electrode with the measuring tip or via the HV-cable.<br />
With 100kV the indicator shows 10,0V, and with negative<br />
high voltage accordingly –10,0V.<br />
Page: 8 of 12<br />
Fon: +49 70 72 / 91 43 -0<br />
www.schnier-elektrostatik.de<br />
<strong>SCHNIER</strong> <strong>Elektrostatik</strong> <strong>GmbH</strong><br />
Robert-Bosch-Str. 60<br />
72810 Gomaringen
Your partner for high voltage technique ... for sure !<br />
6.0 Spare parts and accessories<br />
6.1 Spare parts<br />
Mesuring cable with earth cable<br />
Art.N°. 140059/001<br />
<strong>Operating</strong> <strong>Manual</strong><br />
810268_810275BAL0400604aE.sxw<br />
Date: 17. Mai 2004<br />
Measuring lance<br />
Art.N°. 800039/001<br />
(HMG 04/02)<br />
Art.N°. 800041/001<br />
(HMG 08/03)<br />
Page: 9 of 12<br />
Fon: +49 70 72 / 91 43 -0<br />
www.schnier-elektrostatik.de<br />
Measuring tip<br />
Art.N°. 810236<br />
<strong>SCHNIER</strong> <strong>Elektrostatik</strong> <strong>GmbH</strong><br />
Robert-Bosch-Str. 60<br />
72810 Gomaringen
Your partner for high voltage technique ... for sure !<br />
6.2 Accessories<br />
FLUKE 110 True RMS Multimeter Art.N°.: 810258<br />
- D.C.-voltage 600V 1mV ±(0,7%+2)<br />
- A.C.-voltage 600V 1mV ±(1,0%+3)<br />
- Resistor 40M 0,1Ohm ±(0,9%+1)<br />
- Capacity 10000µF 1nF ±(1,9%+2)<br />
- Frequency 50kHz 0,01Hz ±(0,1%+2)<br />
- Battery life time Alkali, 300h typical<br />
- Dimensions (HxWxD) 160mm x 96mm x 46mm<br />
- Weight 0,35kg<br />
<strong>Operating</strong> <strong>Manual</strong><br />
810268_810275BAL0400604aE.sxw<br />
Date: 17. Mai 2004<br />
Page: 10 of 12<br />
Fon: +49 70 72 / 91 43 -0<br />
www.schnier-elektrostatik.de<br />
<strong>SCHNIER</strong> <strong>Elektrostatik</strong> <strong>GmbH</strong><br />
Robert-Bosch-Str. 60<br />
72810 Gomaringen
Your partner for high voltage technique ... for sure !<br />
Sturdy Transport case Art.-N°.: 140061<br />
Sturdy transport case with alu-edgings and lockable hinges. With sufficient space for<br />
the measuring lance, the earth stick, FLUKE 110 and accessories.<br />
6.3 Guarantee Any kind of guarantee is abolished once no original<br />
spare parts are being used !<br />
6.4 Our company address Schnier <strong>Elektrostatik</strong> <strong>GmbH</strong><br />
Robert-Bosch-Strraße 60<br />
D 72810 Gomaringen, GERMANY<br />
Fon.: +49 (0) 7072 / 91 43-0<br />
Fax: +49 (0) 7072 /91 43-20<br />
Internet: www.schnier-elektrostatik.de<br />
eMail: mail@schnier-elektrostatik.de<br />
<strong>Operating</strong> <strong>Manual</strong><br />
810268_810275BAL0400604aE.sxw<br />
Date: 17. Mai 2004<br />
Page: 11 of 12<br />
Fon: +49 70 72 / 91 43 -0<br />
www.schnier-elektrostatik.de<br />
<strong>SCHNIER</strong> <strong>Elektrostatik</strong> <strong>GmbH</strong><br />
Robert-Bosch-Str. 60<br />
72810 Gomaringen
Your partner for high voltage technique ... for sure !<br />
<strong>Operating</strong> <strong>Manual</strong><br />
810268_810275BAL0400604aE.sxw<br />
Date: 17. Mai 2004<br />
Schnier <strong>Elektrostatik</strong> <strong>GmbH</strong><br />
Robert-Bosch-Str. 60<br />
D 72810 Gomaringen, GERMANY<br />
Fon.: +49 (0) 7072 9143-0<br />
Fax: +49 (0) 7072 9143-20<br />
Internet: www.schnier-elektrostatik.de<br />
eMail: mail@schnier-elektrostatik.de<br />
Page: 12 of 12<br />
Fon: +49 70 72 / 91 43 -0<br />
www.schnier-elektrostatik.de<br />
<strong>SCHNIER</strong> <strong>Elektrostatik</strong> <strong>GmbH</strong><br />
Robert-Bosch-Str. 60<br />
72810 Gomaringen
Change language