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Bulletin 1/2010 - Siempelkamp NIS

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obot. The blades are painted with two<br />

paint components. The paint robot automatically<br />

switches the color at the right<br />

position. “Minimizing paint consumption<br />

was a demanding goal and a major reason<br />

for introducing the RoundTrack ® fl oor rail<br />

system. Thanks to this new technology, we<br />

save paint and help preserve nature,” says<br />

Noatnick. In the next step, the painted<br />

blade is stored in the drying chamber.<br />

Throughout the process, standard-compliant<br />

ventilation is ensured. “Work safety regulations<br />

also required reorganization of the<br />

painting process. Now, we no longer need<br />

workers inside the paint shop during the<br />

painting process,” Noatnick says. “Safety<br />

comes fi rst for us. The RoundTrack ® fl oor<br />

rail system greatly contributes to a high<br />

level of work safety throughout the factory.<br />

The tracks are smoothly laid in the hall fl oor<br />

– that is another advantage of the system.”<br />

A tested and proven system<br />

Handling expert STROTHMANN invited<br />

Vestas to view the RoundTrack ® fl oor rail<br />

system in a plant of STROTHMANN customer<br />

Demag Cranes. “We must be able to rely<br />

on solid technology. At fi rst, we were skeptical.<br />

We thought the grooves would soil<br />

too much but that was not the case. Everything<br />

is running smoothly. Looking for the<br />

optimal solution, we wanted to choose a<br />

proven system which works without fl aws.<br />

STROTHMANN’s RoundTrack ® convinced<br />

us,” says Noatnick. The RoundTrack ® fl oor<br />

rail system is optimally suited for transporting<br />

heavy loads with little effort. One<br />

person can manually move loads of up to<br />

ten tons. “Manually moving the 44 m long<br />

rotor blade only takes two to three persons,<br />

depending on their constitution,” says<br />

Noatnick.<br />

SIEMPELKAMP | MACHINERY AND PLANTS<br />

On the RoundTrack ® , the parts are automatically driven through the paint shop<br />

“We are very satisfi ed with the system. We<br />

have even ordered extra trolleys in order to<br />

optimize the work fl ow,” says Noatnick.<br />

Vestas has invested a small fi ve-digit sum<br />

for two trolley pairs – a relatively small price<br />

for the new possibilities the RoundTrack ®<br />

provides. If, for example, in-factory transport<br />

necessitates a change of direction, this<br />

can be easily realized by means of crossing<br />

elements or turntables. Crossing elements<br />

form rectangular track intersections,<br />

connecting four rails. The trolleys can be<br />

easily raised and lowered by moving a lever.<br />

For a change of direction, the trolley is<br />

positioned on the crossing.

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