Machining guideline

meusburger

Machining guideline

Machining guideline

That‘s where

Standard moulds

we are strong.


Content

Meusburger Georg GmbH & Co KG

Standard molds

Kesselstraße 42

A-6960 Wolfurt

page 8

page 7

page 24

page 10

page 3–5

page 27

page 20

page 21

page 9

page 19

page 11

page 12

page 17-18

page 13–16

page 28

page 22-23

page 25-26

page 6

Threads

Chamfers

Top lock

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

Bores pattern - special

Meusburger bores pattern

Distorsion

Cooling circuit

O-ring seals

Eye bolt

Slide

Roughing

Finishing

Inclined pin

Interlock

Insulation Board

Ejector set

Anti-twist protection

Flame cutting

www.meusburger.com

office@meusburger.com

Meusburger bores pattern / Ø 14 − Ø 26

Ø 14 / M 8

Ø 20 / M 10

Ø 26 / M 10

Meusburger Georg GmbH & Co KG

Standard molds

Kesselstraße 42

A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

2 3

36

48

55

11

25

16

32

20

35

11

16

20

6

8

8

Ø 14

14

Ø 20

17

Ø 26

17

3,2

14

20

19

25

19

25

6,4

6,4

Ø 16,5

25

M 8

Ø 26

M 10

M 10

34,5

( cooling circuit - center )

( cooling circuit - center )

Ø 32

41,5

( cooling circuit - center )


Meusburger bores pattern / Ø 30 − Ø 42

Ø 30 / M 12

63

83

24

39

Ø 42 / M 16

36

47

Meusburger Georg GmbH & Co KG

Standard molds

24

36

Kesselstraße 42

A-6960 Wolfurt

10

10

Ø 30

18

Ø 42

18

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

25

32

34

26

6,4

6,4

Ø 36

48

( cooling circuit - center )

M 12

Ø 48

M 16

( cooling circuit - center )

66

www.meusburger.com

office@meusburger.com

Meusburger bores pattern / Ø 54

Ø 54 / M 20

Meusburger Georg GmbH & Co KG

Standard molds

Kesselstraße 42

A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

4 5

103

44

59

44

12

Ø 54

22

43

32

10,4

Ø 60

82

M 20

( cooling circuit - center )


Flame cutting

B

b

Z

Allowance and tolerance

Meusburger Georg GmbH & Co KG

Standard molds

L

l

S = thickness

B / L S Zug. B/L Tol. B/L Mat.

b / l max. 200 Zug. b/l Tol. b/l

400

600

600

140

140

140

140

140

140

Y 1,0 / 100

Z 0,2 / 100

6,0 - 2,0 1.1730

8,0 - 2,0

1.2311

1.2312

7,0 - 2,0

Kesselstraße 42

A-6960 Wolfurt

9,0 - 2,0

8,0 - 2,0

10,0 - 3,0

R2 min.

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

Y

Z Y

Y

S

www.meusburger.com

office@meusburger.com

Bores pattern − special

Meusburger Georg GmbH & Co KG

Standard molds

Kesselstraße 42

A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

6 7

t2

t1

d1

Ø 20

Ø 26

Ø 30

Ø 42

Ø 54

Ø 66

Ø 80

t1

96

136

156

196

216

296

d2

+0,4

d1 +0,8

d1

d2 t2

Ø 26

Ø 32

Ø 36

Ø 48

Ø 60

Ø 72

Ø 86

6,4

10,4


Threads

t1

d1

d2

t2

Metric threads Imperial threads (inches)

pitch in

pitch in

d1 mm d2 t1 t2 d3 d4 t4 d1 pitch mm d2

M 3 0,50 2,5 6 10 3,5 6,5 3,5 G 1/8" 28G/" 0,91 8,70

M 4 0,70 3,3 8 12 4,5 8,0 4,5 G 1/4" 19G/" 1,34 11,60

M 5 0,80 4,2 10 14 5,5 9,5 6,0 G 3/8" 19G/" 1,34 15,00

M 6 1,00 5,0 11 15 6,6 11,0 7,0 G 1/2" 14G/" 1,81 19,00

M 8 1,25 6,8 14 20 9,0 15,0 9,0 G 3/4" 14G/" 1,81 24,25

M10 1,50 8,5 19 25 11,0 18,0 11,0 G 7/8" 14G/" 1,81 28,00

M12 1,75 10,2 25 32 14,0 20,0 13,0 G 1" 11G/" 2,31 30,00

M14 2,00 12,0 25 32 16,0 24,0 15,0 G 11/4" 11G/" 2,31 39,00

M16 2,00 14,0 28 34 18,0 26,0 17,0 G 11/2" 11G/" 2,31 45,00

M18 2,50 15,5 32 40 20,0 29,0 19,5

M20 2,50 17,5 33 42 22,0 32,0 21,5

M22 2,50 19,5 37 48 24,0 35,0 23,5

M24 3,00 21,0 38 52 26,0 38,0 25,5

M27 3,00 24,0 46 60 29,0 42,0 28,5

M30 3,50 26,5 55 70 32,0 48,0 32,0

M36 4,00 32,0 65 85 39,0 57,0 38,0

M42 4,50 37,5 75 95 45,0 66,0 44,0

M48 5,00 43,0 85 110 52,0 76,0 50,0

Fine threads

d1 d2 d1 d2 d1 d2

Meusburger Georg GmbH & Co KG

Standard molds

Kesselstraße 42

A-6960 Wolfurt

d4

M 4x0,5 3,5

M 14x1,5 12,5

M 5x0,5 4,5

M 16x1 15,0

M 6x0,5 5,5

M 16x1,5 14,5

M 6x0,75 5,2

M 18x1,5 16,5

M 8x0,5 7,5

M 20x1,5 18,5

M 8x0,75 7,2

M 22x1 21,0

M 8x1 7,0

M 22x1,5 20,5

M 9x1 8,0 M 24x1 23,0

M 10x1 9,0 M 24x1,5 22,5

M 10x1,25 8,8 M 24x2 22,0

M 10x1,5 8,5 M 26x1,5 24,5

M 11x1 10,0 M 27x1,5 25,5

M 12x1 11,0

M 27x2 25,0

M 12x1,25 10,8

M 28x1,5 26,5

M 12x1,5 10,5

M 30x1 29,0

M 14x1 13,0

M 30x1,5 28,5

t4

d3

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

M 30x2 28,0

M 32x1,5 30,5

M 33x2 31,0

M 34x1,5 32,5

M 35x1,5 33,5

M 36x1,5 34,5

M 36x2 34,0

M 38x1,5 36,5

M 40x1,5 38,5

M 42x1,5 40,5

M 42x2 40,0

M 48x2 46,0

M 48x3 45,0

M 50x1,5 48,5

M 52x2 50,0

www.meusburger.com

office@meusburger.com

Eye bolt

If plate weight > 800 kg,

provide threads for eye bolts!

Meusburger Georg GmbH & Co KG

Standard molds

Kesselstraße 42

A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

8 9

b4

d2

l3

d1

l1

E 1272

E 1274

d1

l1

< 90°

d1 d2 l1 max. kg max. kg max. kg max. kg

M 10 25 15 1000 400 800 560

M 12 30 18 2000 750 1500 1000

M 16 35 24 4000 1500 3000 2100

M 20 40 30 6000 2300 4600 3200

M 24 48 36 8000 3200 6400 4500

M 30 60 45 12000 4500 9000 6300

M 36 75 54 16000 7000 14000 9800

< 90°

d1 b4 l1 l3 max. kg max. kg max. kg max. kg

M 10 29 17 33 900 450 900 630

M 12 35 21 51 1200 600 1200 840

M 16 38 25 47 2600 1300 2600 1820

M 20 35 33 56 4000 2000 4000 2800

M 24 40 40 68 7000 3500 7000 4900

M 30 50 50 93 10000 5000 10000 7000


Top lock

0.2

Pocket

type

Meusburger Georg GmbH & Co KG

Standard molds

c

E 1304/34

E 1304/40

E 1304/50

E 1304/64

E 1304/72

l

18

22

30

40

52

E 1304

34

40

50

64

72

Kesselstraße 42

A-6960 Wolfurt

R

10/18

12/22

15/30

18/40

20/46

l

+0.2

0

= =

a

M 4

M 5

M 6

M 8

M 8

+0.015

+0.005

b

b t M a c

22

26

34

42

48

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

M

t

7

9

13

17

19

+0.1

0

Take note of

clearance “c”

R

8

10

www.meusburger.com

office@meusburger.com

Roughing

Meusburger Georg GmbH & Co KG

Standard molds

Kesselstraße 42

A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

10 11

-2

-3

b

Pocket milled with insert cutters

Corner radius / Depth

b / l R t

< 100/100 17,5 -100

< 300/300 26 -150

> 300/300 33 -210

Bottom radius r = 3 mm − 6 mm depending on the tool used

l

R

max. t )*

-

-240

-300

max. t )* Avoid max. depth if possible (higher machining costs)

For complex forms:

Provide:

- pre-work drawing

- 2D-data: DXF, DWG

- 3D-data: Parasolid, STEP

-2

-3

-2

-3

b

t

-1

-1,5

r

t -1

-1,5


Finishing

b

Corner radius / Depth

depth ( t ) std. F 53 ( t ) min. corner radius (R) bottom radius (r)

< 35

4

0, 1, 2

< 45

5

< 55

6

0, 1, 2, 4

< 80

8

< 90

50

10

< 100

60

12

0, 1, 2, 4, 6

< 105

80

16

< 125

100

20

< 150

25

< 200

30

< 250

35

Avoid max. depth if possible (higher machining costs)

Pocket

b / l

200

400

600

600

Meusburger Georg GmbH & Co KG

Standard molds

Clearance in the angles

Tol. b / l Tol. t

+0,04 +0

+0,01 - 0,02

+0,05

+0,01

+0,06 +0

+0,01 - 0,04

+0,07

+0,01

l

b

Kesselstraße 42

A-6960 Wolfurt

l

In case of a small radii the clearances are drilled deeper than the pocket bottom.

R

b

Pocket for top lock

Tol. b Tol. l Tol. t

+0,015

+0,005

+0,2

0

+0,1

0

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

t

r

t

www.meusburger.com

office@meusburger.com

Interlock

Cylindric pocket

Meusburger Georg GmbH & Co KG

Standard molds

Kesselstraße 42

A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

12 13

R

b

+0,02

0

+0,02

0

t

+0,02

0

l

Corner radius / Depth

depth ( t )

min. corner radius (R) bottom radius (r)

< 25

4

0, 1, 2

< 35

6

0, 1, 2, 4

< 45 8


Interlock

Pocket with one inclined surface

l1

Meusburger Georg GmbH & Co KG

Standard molds

R

+0.02

- 0.02

Corner radius / Depth

depth ( t ) min. corner radius (R) bottom radius (r) angle (w)

< 25

4

0, 1, 2 variable

< 35

6

0, 1, 2, 4

< 45 8

Kesselstraße 42

A-6960 Wolfurt

l1

+0.02

- 0.02

b

A

+0.02

0

w

0

-0,02

+0.02

l 0

t

0,03/100 A

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

Interlock

Type 1: pocket - conical HS-tool

depth ( t ) min. corner radius (R) bottom radius (r) angle (w)

< 50

10

0, 1, 2 3, 5, 10, 15, 20

< 70

0, 1, 2, 4 3, 5, 10

< 100

0, 1, 2, 4, 6 3, 5

< 120

3

Type 2: pocket - line milling

depth ( t ) min. corner radius (R) bottom radius (r) angle (w)

< 70

8

0, 1, 2, 4 variable

< 100

10

12,5 0, 1, 2, 4, 6

< 125

16

< 150

20

< 180

25

< 230

28

< 300

35

Depending on production time and costs, angle radius will be machined with type 1 or 2.

Meusburger Georg GmbH & Co KG

Standard molds

Kesselstraße 42

A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

14 15

l

H7

R - type 1 R - type 2

H7

b

t

A

w

+0.04

0

0,03/100 A


Interlock

Pocket - conical HS-tool

Clearance recommended but not necessary!

Meusburger Georg GmbH & Co KG

Standard molds

R

depth ( t )

< 50

< 70

< 100

< 120

+0.02

Pocket - line milling

l 0

l

clearance

+0.02

0

min. corner radius (R) bottom radius (r)

10

0, 1, 2

0, 1, 2, 4

0, 1, 2, 4, 6

depth ( t ) min. corner radius (R) bottom radius (r) angle (w)

< 70

8

0, 1, 2, 4 variable

< 100

10

12,5

0, 1, 2, 4, 6

< 125

16

< 150

20

< 180

25

< 230

28

< 300

35

Kesselstraße 42

A-6960 Wolfurt

+0.02

0

b

angle (w)

3, 5, 10, 15, 20

3, 5, 10

3, 5

3

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

t

A

w

+0.04

0

0,03/100 A

www.meusburger.com

office@meusburger.com

Inclined pin

d tol. d

Meusburger Georg GmbH & Co KG

Standard molds

Kesselstraße 42

A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

16 17

Ø 6

Ø 8

Ø 9

Ø 10

Ø 12

Ø 14

Ø 16

Ø 18

max.

2 x d

+0,012

- 0

+0,015

- 0

+0,018

- 0

d

d

d

pos. tol. angle

+/-0,2 5° - 30°

E 1030

E 1032

d tol. d

Ø 20

+0,021

- 0

Ø 22

Ø 24

Ø 30

Ø 32

Ø 40

d

+0,025

- 0

E 1034

pos. tol. angle

+/-0,2 5° - 30°


Retainer for inclined pin

+0,03

+0,01

b

b1

Position and angle to be selected.

Pocket

d1

Typ

E 3060/ 6

E 3060/ 8

E 3060/10

E 3060/12

E 3060/14

E 3060/16

E 3060/18

E 3060/20

E 3060/22

E 3060/24

E 3060/30

l1

Meusburger Georg GmbH & Co KG

Standard molds

l

E 3060

+0,03

+0,01

M

+0,05

0

t

d1

6

8

10

12

14

16

18

20

22

24

30

0

R -0,2

b l t b1 l1 M

32

36

40

44

52

54

56

62

66

74

18

22

26

30

34

38

42

46

50

52

62

Kesselstraße 42

A-6960 Wolfurt

12

14

18

24

28

32

36

38

42

44

52

20

22

24

26

28

34

36

38

42

44

52

8

9

8,5

10

12

14

16

18

20

22

24

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

M 4

M 5

M 6

M 8

M10

R

10

12

16

www.meusburger.com

office@meusburger.com

Meusburger Georg GmbH & Co KG

Standard molds

Kesselstraße 42

A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

18 19

Slide

0

-0,02

t3

a

a t3

11 3

12 2

15 3

19 4

24

+0,015

0

b

+0,015

0

+0,02

0

t

E 3116

E 3118


Cooling circuit

2x45°

+0,2

d2 0

M

t2

+0,2

0

Meusburger Georg GmbH & Co KG

Standard molds

t1 +1

- 1

Feasible diameters and depths

d1

4

5

6

6,1

6,55

7

7,5

8,05

8,25

8,5

9

9,5

9,55

10,05

10,1

10,2

11

11,2

11,5

12,05

12,2

12,55

12,7

12,85

13

14

14,2

15

15,85

16

t1 max.

560

860

760

560

560

760

760

1360

960

1360

960

960

1360

1360

960

1360

1360

1360

1560

1460

1360

1360

1560

1160

1360

1460

1360

1560

1360

1560

d1

16,05

16,25

16,32

17,2

17,6

18

18,25

19

20,05

20,25

22

22,1

24

24,2

25

26

28

30

32

d1 +0,05

- 0,02

Standard machining from two sides

(machining for heat cartridge from one side)

t1 max.

1560

1160

1160

1160

1160

1560

1360

1460

1560

1160

1560

1160

1560

1160

1560

1560

1160

1560

1160

Kesselstraße 42

A-6960 Wolfurt

Example:

Standard cooling circuits and counter bores

d1 d2 M t2

6

8

10

19

22

24

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

M 8x0,75

M10x1

R1/8”

M14x1,5

R1/4”

M14x1,5

R1/4”

M16x1,5

R3/8”

18

Two-axis inclined holes can also be

bored without problems

www.meusburger.com

office@meusburger.com

O-ring seals - counterbore

counterbore

Meusburger Georg GmbH & Co KG

Standard molds

Kesselstraße 42

A-6960 Wolfurt

E 2130/ 7,5 x1,5

E 2130/ 8 x1,5

E 2130/ 9,8 x1,5

E 2130/ 10 x2

E 2130/ 10 x2,4

E 2130/ 11,8x2,4

E 2130/ 12 x2

E 2130/ 13,9x2,4

E 2130/ 15,3x2,4

E 2130/ 17,5x2,4

E 2130/ 19,3x2,4

E 2130/ 21,3x2,4

E 2130/ 23,3x2,4

E 2130/ 25,3x2,4

E 2130/ 27,3x2,4

E 2130/ 28 x3

E 2130/ 30,2x3

E 2130/ 32,2x3

E 2130/ 34,2x3

E 2130/ 35 x2,5

E 2130/ 36 x2

E 2130/ 36 x3

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

20 21

O-ring seal

D1 D2 T d1 d2 d4

7,0

7,5

9,3

11,0

13,2

14,5

16,8

18,5

20,5

22,5

24,5

26,5

27,0

29,3

31,3

33,3

35,0

D 0

+0,1

D 2 0

1 -0,1

11,0

12,5

15,5

17,3

19,5

20,8

23,0

24,8

26,8

28,8

30,8

32,8

35,0

37,0

39,0

41,0

43,0

1,2

1,2

1,2

1,6

1,9

1,9

1,6

1,9

1,9

1,9

1,9

1,9

1,9

1,9

1,9

2,4

2,4

2,4

2,4

2,0

1,6

2,4

+0,05

0

T

d4

d2

d1

7,5

8,0

9,8

10,0

10,0

11,8

12,0

13,9

15,3

17,5

19,3

21,3

23,3

25,3

27,3

28,0

30,2

32,2

34,2

35,0

36,0

36,0

10,5

11,0

12,8

14,0

14,8

16,6

16,0

18,7

20,1

22,3

24,1

26,1

28,1

30,1

32,1

34,0

36,2

38,2

40,2

40,0

40,0

42,0

1,5

1,5

1,5

2,0

2,4

2,4

2,0

2,4

2,4

2,4

2,4

2,4

2,4

2,4

2,4

3,0

3,0

3,0

3,0

2,5

2,0

3,0


Auswerferplatten Ejector set - guiding − Führungen

2 Bohrungen

guiding bores

4 Bohrungen

guiding bores

Position Postition und and Anzahl number der of Bohrungen guiding bores sind to frei be wählbar selected.

Toleranz Tolerance für for die the Position position der of Bohrungen bores +/- 0,01. +/-0,01

d2H7

d2

H7

E 1100

E 1105

d1

d1

+0,3

d2

+0,1

E 1120

E 1125

d2

E 1325

E 1330

d1 d3 t3 d1 d3 t3 d1 d2 d3 t3

Ø 20

+0,018

+0,006 Ø 26 6,4

Ø 26 Ø 32

Ø 30

+0,020

+0,008 Ø 36

Ø 42

+0,022

+0,010 Ø 48

Ø 54

+0,026

+0,012 Ø 60

10.4

Meusburger Georg GmbH & Co KG

Standard molds

Ø 14

+0,018

+0,006 Ø 18

Ø 16 Ø 20

Ø 18 Ø 22

Ø 24 Ø 28

Ø 28 Ø 32

Ø 30

+0,020

+0,008 Ø 34

Ø 38

+0,022

+0,010 Ø 42

Kesselstraße 42

A-6960 Wolfurt

t3

6,4 Ø 22

+0,018

+0,006 Ø 12 Ø 26 6,4

Ø 30

+0,020

+0,008 Ø 18 Ø 34

Ø 38

+0,022

+0,010 Ø 24 Ø 42

Ø 46 Ø 30 Ø 50

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

d1

d3

E 1144

d1 d2 d3 t3

Ø 17

+0,018

+0,006 Ø 10 Ø 21

Ø 22 Ø 12 Ø 26

Ø 30

+0,020

+0,008 Ø 18 Ø 34

Ø 38

+0,022

+0,010 Ø 24 Ø 42

Ø 46 Ø 30 Ø 50

www.meusburger.com

office@meusburger.com

6,4

Ejector set - thread insert

Meusburger Georg GmbH & Co KG

Standard molds

d1 d3 b1 l3

Kesselstraße 42

A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

22 23

+1

+0.5

d3 R10

d1

Ø 30

Ø 40

+0.4

b1 +0.2

46

56

E 1515

34

46

6

6

d1 +1

+2

d1 H7

l3 0

+0.02


Chamfers

F/P − Plates and risers

Chamfer sizes / Standard

l a min. a max.

396

596

> 596

1,0

1,4

1,8

Recommended chamfer sizes: 1

1,5

2

3

4

5

6

8

Meusburger Georg GmbH & Co KG

Standard molds

l

1,2

1,6

2,0

Kesselstraße 42

A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

a

45°

www.meusburger.com

office@meusburger.com

Anti-twist protection ejector

Meusburger Georg GmbH & Co KG

Standard molds

Kesselstraße 42

A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

24 25

+1 0

+0.10

h3 0

h4

+0.02

b3 0

d1

3

3.2

3.5

3.7

4

4.2

4.5

4.7

5

5.2

5.5

6

6.2

6.5

7

7.5

8

8.2

8.5

9

10

12

14

16

20

l3

3

3

3

3

3

3

3

3

3

3

3

5

5

5

5

5

5

5

5

5

5

7

7

7

8

R3

0

-0.2

b3

4

4

5

5

6

6

6

6

7

7

7

9

9

9

9

9

11

11

11

11

13

15

18

18

22

h3

2.5

2.5

3

3

3.5

3.5

3.5

3.5

4

4

4

5

5

5

5

5

6

6

6

6

7

8

9.5

9.5

11.5

h4

3

3

3.5

3.5

4

4

4

4

5

5

5

6

6

6

6

6

7

7

7

7

8

9

11

11

13

+0.20

+0.10

d1

+0.02

l3 0

R3

1.5

1.5

1.5

1.5

2

2

2

2

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

3

3

3

3

4

5

6

6

8


Anti-twist protection contour core Distortion

Verzug

b3

+0.015

0

Meusburger Georg GmbH & Co KG

Standard molds

b

d1

1.5

1.6

1.8

2

2.2

2.5

2.7

3

3.2

3.5

3.7

4

4.2

4.5

5

5.2

5.5

6

6.2

6.5

7

8

8.2

8.5

9

10

10.2

10.5

11

11.5

12

12.5

b

1.05

1.1

1.2

1.5

1.6

1.75

1.85

2

2.1

2.25

2.35

2.5

2.6

2.75

3.5

3.6

3.75

4

4.1

4.25

4.5

5

5.1

5.25

5.5

6

6.1

6.25

6.5

6.75

7

7.25

l3

f

0.3

0.3

0.3

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.7

0.7

0.7

0.7

0.7

0.7

0.7

0.7

0.7

0.7

0.7

0.7

0.7

1

1

Kesselstraße 42

A-6960 Wolfurt

R3

R1

l3 b3

5

5

5

6

6

7

7

8

8

9

9

10

10

10

12

12

12

14

14

14

14

16

16

16

16

18

18

18

18

18

20

20

3.55

3.6

3.7

4.5

4.6

5.25

5.35

6

6.1

6.75

6.85

7.5

7.6

7.75

9.5

9.6

9.75

11

11.1

11.25

11.5

13

13.1

13.25

13.5

15

15.1

15.25

15.5

15.75

17

17.25

f x 45°

+0.025

t3 0

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

H7

d1

R1 R3 t3

1

1

1

1

1

1

1

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

3

3

2

2

2

2

2

2.5

2.5

3

3

4

4

4

4

4

5

5

5

6

6

6

6

7

7

7

7

8

8

8

8

8

9

9

1.5

1.5

1.5

2

2

2

2

3

3

3

3

3

3

3

3

3

3

5

5

5

5

5

5

5

5

5

5

5

5

5

7

7

www.meusburger.com

office@meusburger.com

Machining

Verzugsarme

with

Verzugsarme

Bearbeitung

little distortion

Bearbeitung

Distortion Möglicher

Möglicher possible Verzug

Verzug

durch

durch due to folgende

folgende the following Bearbeitung

Bearbeitung machining

Take Auf

Auf

Verzug special

Verzug

besonders care

besonders of distorsion zu

zu

achten

achten with ist

ist steel bei

bei

Material

Material type 1.2085, 1.2085,

1.2085,

bei

bei

offenen

offenen

Konturen

Konturen

open oder

oder outlines bei

bei

Wärmebehandlungen

Wärmebehandlungen or heat-treatment wie

wie e.g. z.B.

z.B. nitriding.

nitrieren.

nitrieren.

Meusburger Georg GmbH & Co KG

Standard molds

Kesselstraße 42

A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

26 27


BB

BB

Insulation board

Milled

Milled

P

(max. perm. contact P pressure)

(max. perm. contact pressure)

B

L

S

330

330

or

or

600

600

N/mm²

N/mm²

1200

1200

2400

2400

5

6

8

10

10

Parallel

Parallel

ground

ground

thickness

thickness

B

400

400

L

Machining

Machining

data:

data:

3D:

3D:

STEP

STEP

preferred,

preferred,

Parasolid

Parasolid

2D:

2D:

DXF

DXF

or

or

DWG

DWG

Meusburger Georg GmbH & Co KG

Standard molds

L

S

600

600

as

as

specified

specified

by

by

customer

customer

L S

L S

Kesselstraße 42

A-6960 Wolfurt

0.02/100

0.02/100

0.02

0.02

S

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

Roughing 3D

Data import

Stress-relieving heat

treatment

Meusburger Georg GmbH & Co KG

Standard molds

Kesselstraße 42

A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

28 29

Machining

WKF - from VISI, Parasolid, Step

direct interfaces (Catia V4, V5, Unigraphics, Pro-E)

Max. size Width: 1,100 mm

Length: 1,600 mm

Weight: 2,500 kg

For exceeding dimensions, the feasibility will be determined accordingly

(clamping, weight, job execution).

Allowance to be selected:

Smallest possible tool Ø:

Angle radius (pocket bottom):

standard 1 - 2 mm

35 mm (R 17,5)

R 3 - R 6

Support areas for subsequent machining to customer specifications.

Any plate which has been massively roughed will be stress-relieved again.

After this process the reference surface will be finished and the

2D machining achieved (e.g. holes, threads, pockets etc.)

Data export We supply the customers with STL files for subsequent machining.


Data transfer via internet or medium

In-house CAD: VISI-CAD (wkf)

2D interfaces: wkf / dxf / dwg

pdf only when combined with wkf / dxf or dwg

Split icons, patterns and blocks in single elements, change polylines into line segments and curves.

3D interfaces: x_t / stp

Direct interfaces: Catia, Pro-E, Unigraphics

No processing: igs

Required data

» Parts list with design details (tolerances, surface roughness, colour tables, ...)

» Detailed drawings, with dimensions and tolerances

» Assembly drawing including accessories

» 3D data

» Complete standard moulds split in single layers

» Thread details (metric, inch, pitch)

Send data to: av@meusburger.com

The contours drawn must be in accordance with the dimensioning (for processing with a CAM workstation)

With respect to 2D+3D data, we assume they are identical.

Subsequent modifications or amendments have to be identified by an amendment index.

Meusburger Georg GmbH & Co KG

Standard molds

Kesselstraße 42

A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

Stress-relieving heat treatment

A special service for all our customers

Inside our furnaces with a total capacity of 240 tons, the steel we process is heat treated for stress relief. All the

steel we process are subjected to this treatment that creates the best pre-requisites for subsequent machining

with low risk of warping. The critical factor in this process is the long furnace cooling period of 14 hours (35°C

/ hour). If required, machined parts are subjected to stress-relieving heat treatment even between one machining

step and another.

100

20

0 1

2 3 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 16 17 18 19 20 21 22 23 24

30 31

700

600

500

400

300

200

°C

Anwärmzeit heating up Haltezeit maintain Abkühlzeit

cooling period

4 Stunden hours 6 6 Stunden hours 14 Stunden 14 hours= = 35°C / Stunde / hour

h


Grinding

Precision and segment grinding

After machining, the plates are given their final touch on precision grinding machines. Our experienced

staff and state-of-the-art grinding machines ensure absolute precision and top surface qualities.

Maximum workpiece dimensions:

Precision grinding

Max. width: max. 1,500 mm

Max. length: max. 3,000 mm

Max. weight of plate: max. 3,000 kg

Segment grinding

Max. width: max. 846 mm

Max. length: max. 996 mm

Max. weight of plate: max. 3,000 kg

Our sales team is at your service

Meusburger is represented in all European countries by its own field representatives or distribution

partners in order to be able to guarantee competent and friendly service on site. A multi-lingual sales

team and numerous product experts provide additional service from the head office in Wolfurt.

These statistics confirm the company‘s excellent work:

» Supplies to 51 countries

» Over 8,000 customers

» Export rate of 92%

Field service

We have somebody near you

Product managers

We provide excellent practical know-how

In-house customer service

We communicate in 14 languages

Experts

We support you in all specialist areas

32 33


Index

Meusburger Georg GmbH & Co KG

Standard molds

Anti-twist protection ................................................. 25-26

Bores pattern - special ................................................. 7

Chamfers ................................................. 24

Content ................................................. 2

Cooling circuit ................................................. 20

Data transfer ................................................. 30

Distortion ................................................. 27

Ejector set ................................................. 22-23

Eye bolt ................................................. 9

Finishing ................................................. 12

Flame cutting ................................................. 6

Grinding ................................................. 32

Inclined pin ................................................. 17-18

Insulation board ................................................. 28

Interlock ................................................. 13-16

Meusburger bores pattern ....................................... 3-5

O-ring seals ................................................. 21

Roughing ................................................. 11

Roughing 3D ................................................. 29

Slide ................................................. 19

Stress-relieving heat-treatment .................................. 31

Threads ................................................. 8

Top lock ................................................. 10

Kesselstraße 42

A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0

F 00 43 (0) 55 74 / 67 06-11

www.meusburger.com

office@meusburger.com

Your reliable partner

for tool and mould making

Lubricating

» Large range of high-performance

lubricants for all kinds of use in

tool and mould making

Protecting

» Preservatives for reliable

corrosion protection

Cleaning

» Cleaning agents for effective and

fast cleaning of your tools and

moulds

Meusburger Georg GmbH & Co KG | Standard molds | Kesselstr. 42 | A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0 | F -11 | sales@meusburger.com | www.meusburger.com

34 35


© 2012/I Meusburger Georg GmbH & Co KG. All rights reserved. No extract of these documents may

be duplicated or transmitted for whatever purposes without the explicit and written authorization of

Meusburger Georg GmbH & Co KG. Printing or other errors excepted. Technical details subject to changes.

Meusburger Georg GmbH & Co KG | Standard moulds | Kesselstr. 42 | A-6960 Wolfurt

T 00 43 (0) 55 74 / 67 06-0 | F -11 | sales@meusburger.com | www.meusburger.com

More magazines by this user
Similar magazines