Machining guideline

Machining guideline 

That‘s where 

Standard moulds 

we are strong.

Content 

Meusburger Georg GmbH & Co KG 

Standard molds 

Kesselstraße 42 

A-6960 Wolfurt 

page 8 

page 7 

page 24 

page 10 

page 3–5 

page 27 

page 20 

page 21 

page 9 

page 19 

page 11 

page 12 

page 17-18 

page 13–16 

page 28 

page 22-23 

page 25-26 

page 6 

Threads 

Chamfers 

Top lock 

T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 

Bores pattern - special 

Meusburger bores pattern 

Distorsion 

Cooling circuit 

O-ring seals 

Eye bolt 

Slide 

Roughing 

Finishing 

Inclined pin 

Interlock 

Insulation Board 

Ejector set 

Anti-twist protection 

Flame cutting 

www.meusburger.com 

office@meusburger.com 

Meusburger bores pattern / Ø 14 − Ø 26 

Ø 14 / M 8 

Ø 20 / M 10 

Ø 26 / M 10 





T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 



2 3 

36 

48 

55 

11 

25 

16 

32 

20 

35 

11 

16 

20 

6 

8 

8 

Ø 14 

14 

Ø 20 

17 

Ø 26 

17 

3,2 

14 

20 

19 

25 

19 

25 

6,4 

6,4 

Ø 16,5 

25 

M 8 

Ø 26 

M 10 

M 10 

34,5 

( cooling circuit - center ) 


Ø 32 

41,5 

( cooling circuit - center )

Meusburger bores pattern / Ø 30 − Ø 42 

Ø 30 / M 12 

63 

83 

24 

39 

Ø 42 / M 16 

36 

47 



24 

36 



10 

10 

Ø 30 

18 

Ø 42 

18 

T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 

25 

32 

34 

26 

6,4 

6,4 

Ø 36 

48 


M 12 

Ø 48 

M 16 


66 



Meusburger bores pattern / Ø 54 

Ø 54 / M 20 





T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 



4 5 

103 

44 

59 

44 

12 

Ø 54 

22 

43 

32 

10,4 

Ø 60 

82 

M 20 

( cooling circuit - center )

Flame cutting 

B 

b 

Z 

Allowance and tolerance 



L 

l 

S = thickness 

B / L S Zug. B/L Tol. B/L Mat. 

b / l max. 200 Zug. b/l Tol. b/l 

400 

600 

600 

140 

140 

140 

140 

140 

140 

Y 1,0 / 100 

Z 0,2 / 100 

6,0 - 2,0 1.1730 

8,0 - 2,0 

1.2311 

1.2312 

7,0 - 2,0 



9,0 - 2,0 

8,0 - 2,0 

10,0 - 3,0 

R2 min. 

T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 

Y 

Z Y 

Y 

S 



Bores pattern − special 





T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 



6 7 

t2 

t1 

d1 

Ø 20 

Ø 26 

Ø 30 

Ø 42 

Ø 54 

Ø 66 

Ø 80 

t1 

96 

136 

156 

196 

216 

296 

d2 

+0,4 

d1 +0,8 

d1 

d2 t2 

Ø 26 

Ø 32 

Ø 36 

Ø 48 

Ø 60 

Ø 72 

Ø 86 

6,4 

10,4

Threads 

t1 

d1 

d2 

t2 

Metric threads Imperial threads (inches) 

pitch in 

pitch in 

d1 mm d2 t1 t2 d3 d4 t4 d1 pitch mm d2 

M 3 0,50 2,5 6 10 3,5 6,5 3,5 G 1/8" 28G/" 0,91 8,70 

M 4 0,70 3,3 8 12 4,5 8,0 4,5 G 1/4" 19G/" 1,34 11,60 

M 5 0,80 4,2 10 14 5,5 9,5 6,0 G 3/8" 19G/" 1,34 15,00 

M 6 1,00 5,0 11 15 6,6 11,0 7,0 G 1/2" 14G/" 1,81 19,00 

M 8 1,25 6,8 14 20 9,0 15,0 9,0 G 3/4" 14G/" 1,81 24,25 

M10 1,50 8,5 19 25 11,0 18,0 11,0 G 7/8" 14G/" 1,81 28,00 

M12 1,75 10,2 25 32 14,0 20,0 13,0 G 1" 11G/" 2,31 30,00 

M14 2,00 12,0 25 32 16,0 24,0 15,0 G 11/4" 11G/" 2,31 39,00 

M16 2,00 14,0 28 34 18,0 26,0 17,0 G 11/2" 11G/" 2,31 45,00 

M18 2,50 15,5 32 40 20,0 29,0 19,5 

M20 2,50 17,5 33 42 22,0 32,0 21,5 

M22 2,50 19,5 37 48 24,0 35,0 23,5 

M24 3,00 21,0 38 52 26,0 38,0 25,5 

M27 3,00 24,0 46 60 29,0 42,0 28,5 

M30 3,50 26,5 55 70 32,0 48,0 32,0 

M36 4,00 32,0 65 85 39,0 57,0 38,0 

M42 4,50 37,5 75 95 45,0 66,0 44,0 

M48 5,00 43,0 85 110 52,0 76,0 50,0 

Fine threads 

d1 d2 d1 d2 d1 d2 





d4 

M 4x0,5 3,5 

M 14x1,5 12,5 

M 5x0,5 4,5 

M 16x1 15,0 

M 6x0,5 5,5 

M 16x1,5 14,5 

M 6x0,75 5,2 

M 18x1,5 16,5 

M 8x0,5 7,5 

M 20x1,5 18,5 

M 8x0,75 7,2 

M 22x1 21,0 

M 8x1 7,0 

M 22x1,5 20,5 

M 9x1 8,0 M 24x1 23,0 

M 10x1 9,0 M 24x1,5 22,5 

M 10x1,25 8,8 M 24x2 22,0 

M 10x1,5 8,5 M 26x1,5 24,5 

M 11x1 10,0 M 27x1,5 25,5 

M 12x1 11,0 

M 27x2 25,0 

M 12x1,25 10,8 

M 28x1,5 26,5 

M 12x1,5 10,5 

M 30x1 29,0 

M 14x1 13,0 

M 30x1,5 28,5 

t4 

d3 

T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 

M 30x2 28,0 

M 32x1,5 30,5 

M 33x2 31,0 

M 34x1,5 32,5 

M 35x1,5 33,5 

M 36x1,5 34,5 

M 36x2 34,0 

M 38x1,5 36,5 

M 40x1,5 38,5 

M 42x1,5 40,5 

M 42x2 40,0 

M 48x2 46,0 

M 48x3 45,0 

M 50x1,5 48,5 

M 52x2 50,0 



Eye bolt 

If plate weight > 800 kg, 

provide threads for eye bolts! 





T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 



8 9 

b4 

d2 

l3 

d1 

l1 

E 1272 

E 1274 

d1 

l1 

< 90° 

d1 d2 l1 max. kg max. kg max. kg max. kg 

M 10 25 15 1000 400 800 560 

M 12 30 18 2000 750 1500 1000 

M 16 35 24 4000 1500 3000 2100 

M 20 40 30 6000 2300 4600 3200 

M 24 48 36 8000 3200 6400 4500 

M 30 60 45 12000 4500 9000 6300 

M 36 75 54 16000 7000 14000 9800 

< 90° 

d1 b4 l1 l3 max. kg max. kg max. kg max. kg 

M 10 29 17 33 900 450 900 630 

M 12 35 21 51 1200 600 1200 840 

M 16 38 25 47 2600 1300 2600 1820 

M 20 35 33 56 4000 2000 4000 2800 

M 24 40 40 68 7000 3500 7000 4900 

M 30 50 50 93 10000 5000 10000 7000

Top lock 

0.2 

Pocket 

type 



c 

E 1304/34 

E 1304/40 

E 1304/50 

E 1304/64 

E 1304/72 

l 

18 

22 

30 

40 

52 

E 1304 

34 

40 

50 

64 

72 



R 

10/18 

12/22 

15/30 

18/40 

20/46 

l 

+0.2 

0 

= = 

a 

M 4 

M 5 

M 6 

M 8 

M 8 

+0.015 

+0.005 

b 

b t M a c 

22 

26 

34 

42 

48 

T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 

M 

t 

7 

9 

13 

17 

19 

+0.1 

0 

Take note of 

clearance “c” 

R 

8 

10 



Roughing 





T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 



10 11 

-2 

-3 

b 

Pocket milled with insert cutters 

Corner radius / Depth 

b / l R t 

< 100/100 17,5 -100 

< 300/300 26 -150 

> 300/300 33 -210 

Bottom radius r = 3 mm − 6 mm depending on the tool used 

l 

R 

max. t )* 

- 

-240 

-300 

max. t )* Avoid max. depth if possible (higher machining costs) 

For complex forms: 

Provide: 

- pre-work drawing 

- 2D-data: DXF, DWG 

- 3D-data: Parasolid, STEP 

-2 

-3 

-2 

-3 

b 

t 

-1 

-1,5 

r 

t -1 

-1,5

Finishing 

b 


depth ( t ) std. F 53 ( t ) min. corner radius (R) bottom radius (r) 

< 35 

4 

0, 1, 2 

< 45 

5 

< 55 

6 

0, 1, 2, 4 

< 80 

8 

< 90 

50 

10 

< 100 

60 

12 

0, 1, 2, 4, 6 

< 105 

80 

16 

< 125 

100 

20 

< 150 

25 

< 200 

30 

< 250 

35 

Avoid max. depth if possible (higher machining costs) 

Pocket 

b / l 

200 

400 

600 

600 



Clearance in the angles 

Tol. b / l Tol. t 

+0,04 +0 

+0,01 - 0,02 

+0,05 

+0,01 

+0,06 +0 

+0,01 - 0,04 

+0,07 

+0,01 

l 

b 



l 

In case of a small radii the clearances are drilled deeper than the pocket bottom. 

R 

b 

Pocket for top lock 

Tol. b Tol. l Tol. t 

+0,015 

+0,005 

+0,2 

0 

+0,1 

0 

T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 

t 

r 

t 



Interlock 

Cylindric pocket 





T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 



12 13 

R 

b 

+0,02 

0 

+0,02 

0 

t 

+0,02 

0 

l 


depth ( t ) 

min. corner radius (R) bottom radius (r) 

< 25 

4 

0, 1, 2 

< 35 

6 

0, 1, 2, 4 

< 45 8

Interlock 

Pocket with one inclined surface 

l1 



R 

+0.02 

- 0.02 


depth ( t ) min. corner radius (R) bottom radius (r) angle (w) 

< 25 

4 

0, 1, 2 variable 

< 35 

6 

0, 1, 2, 4 

< 45 8 



l1 

+0.02 

- 0.02 

b 

A 

+0.02 

0 

w 

0 

-0,02 

+0.02 

l 0 

t 

0,03/100 A 

T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 



Interlock 

Type 1: pocket - conical HS-tool 


< 50 

10 

0, 1, 2 3, 5, 10, 15, 20 

< 70 

0, 1, 2, 4 3, 5, 10 

< 100 

0, 1, 2, 4, 6 3, 5 

< 120 

3 

Type 2: pocket - line milling 


< 70 

8 

0, 1, 2, 4 variable 

< 100 

10 

12,5 0, 1, 2, 4, 6 

< 125 

16 

< 150 

20 

< 180 

25 

< 230 

28 

< 300 

35 

Depending on production time and costs, angle radius will be machined with type 1 or 2. 





T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 



14 15 

l 

H7 

R - type 1 R - type 2 

H7 

b 

t 

A 

w 

+0.04 

0 

0,03/100 A

Interlock 

Pocket - conical HS-tool 

Clearance recommended but not necessary! 



R 

depth ( t ) 

< 50 

< 70 

< 100 

< 120 

+0.02 

Pocket - line milling 

l 0 

l 

clearance 

+0.02 

0 

min. corner radius (R) bottom radius (r) 

10 

0, 1, 2 

0, 1, 2, 4 

0, 1, 2, 4, 6 


< 70 

8 

0, 1, 2, 4 variable 

< 100 

10 

12,5 

0, 1, 2, 4, 6 

< 125 

16 

< 150 

20 

< 180 

25 

< 230 

28 

< 300 

35 



+0.02 

0 

b 

angle (w) 

3, 5, 10, 15, 20 

3, 5, 10 

3, 5 

3 

T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 

t 

A 

w 

+0.04 

0 

0,03/100 A 



Inclined pin 

d tol. d 





T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 



16 17 

Ø 6 

Ø 8 

Ø 9 

Ø 10 

Ø 12 

Ø 14 

Ø 16 

Ø 18 

max. 

2 x d 

+0,012 

- 0 

+0,015 

- 0 

+0,018 

- 0 

d 

d 

d 

pos. tol. angle 

+/-0,2 5° - 30° 

E 1030 

E 1032 

d tol. d 

Ø 20 

+0,021 

- 0 

Ø 22 

Ø 24 

Ø 30 

Ø 32 

Ø 40 

d 

+0,025 

- 0 

E 1034 

pos. tol. angle 

+/-0,2 5° - 30°

Retainer for inclined pin 

+0,03 

+0,01 

b 

b1 

Position and angle to be selected. 

Pocket 

d1 

Typ 

E 3060/ 6 

E 3060/ 8 

E 3060/10 

E 3060/12 

E 3060/14 

E 3060/16 

E 3060/18 

E 3060/20 

E 3060/22 

E 3060/24 

E 3060/30 

l1 



l 

E 3060 

+0,03 

+0,01 

M 

+0,05 

0 

t 

d1 

6 

8 

10 

12 

14 

16 

18 

20 

22 

24 

30 

0 

R -0,2 

b l t b1 l1 M 

32 

36 

40 

44 

52 

54 

56 

62 

66 

74 

18 

22 

26 

30 

34 

38 

42 

46 

50 

52 

62 



12 

14 

18 

24 

28 

32 

36 

38 

42 

44 

52 

20 

22 

24 

26 

28 

34 

36 

38 

42 

44 

52 

8 

9 

8,5 

10 

12 

14 

16 

18 

20 

22 

24 

T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 

M 4 

M 5 

M 6 

M 8 

M10 

R 

10 

12 

16 







T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 



18 19 

Slide 

0 

-0,02 

t3 

a 

a t3 

11 3 

12 2 

15 3 

19 4 

24 

+0,015 

0 

b 

+0,015 

0 

+0,02 

0 

t 

E 3116 

E 3118

Cooling circuit 

2x45° 

+0,2 

d2 0 

M 

t2 

+0,2 

0 



t1 +1 

- 1 

Feasible diameters and depths 

d1 

4 

5 

6 

6,1 

6,55 

7 

7,5 

8,05 

8,25 

8,5 

9 

9,5 

9,55 

10,05 

10,1 

10,2 

11 

11,2 

11,5 

12,05 

12,2 

12,55 

12,7 

12,85 

13 

14 

14,2 

15 

15,85 

16 

t1 max. 

560 

860 

760 

560 

560 

760 

760 

1360 

960 

1360 

960 

960 

1360 

1360 

960 

1360 

1360 

1360 

1560 

1460 

1360 

1360 

1560 

1160 

1360 

1460 

1360 

1560 

1360 

1560 

d1 

16,05 

16,25 

16,32 

17,2 

17,6 

18 

18,25 

19 

20,05 

20,25 

22 

22,1 

24 

24,2 

25 

26 

28 

30 

32 

d1 +0,05 

- 0,02 

Standard machining from two sides 

(machining for heat cartridge from one side) 

t1 max. 

1560 

1160 

1160 

1160 

1160 

1560 

1360 

1460 

1560 

1160 

1560 

1160 

1560 

1160 

1560 

1560 

1160 

1560 

1160 



Example: 

Standard cooling circuits and counter bores 

d1 d2 M t2 

6 

8 

10 

19 

22 

24 

T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 

M 8x0,75 

M10x1 

R1/8” 

M14x1,5 

R1/4” 

M14x1,5 

R1/4” 

M16x1,5 

R3/8” 

18 

Two-axis inclined holes can also be 

bored without problems 



O-ring seals - counterbore 

counterbore 





E 2130/ 7,5 x1,5 

E 2130/ 8 x1,5 

E 2130/ 9,8 x1,5 

E 2130/ 10 x2 

E 2130/ 10 x2,4 

E 2130/ 11,8x2,4 

E 2130/ 12 x2 

E 2130/ 13,9x2,4 

E 2130/ 15,3x2,4 

E 2130/ 17,5x2,4 

E 2130/ 19,3x2,4 

E 2130/ 21,3x2,4 

E 2130/ 23,3x2,4 

E 2130/ 25,3x2,4 

E 2130/ 27,3x2,4 

E 2130/ 28 x3 

E 2130/ 30,2x3 

E 2130/ 32,2x3 

E 2130/ 34,2x3 

E 2130/ 35 x2,5 

E 2130/ 36 x2 

E 2130/ 36 x3 

T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 



20 21 

O-ring seal 

D1 D2 T d1 d2 d4 

7,0 

7,5 

9,3 

11,0 

13,2 

14,5 

16,8 

18,5 

20,5 

22,5 

24,5 

26,5 

27,0 

29,3 

31,3 

33,3 

35,0 

D 0 

+0,1 

D 2 0 

1 -0,1 

11,0 

12,5 

15,5 

17,3 

19,5 

20,8 

23,0 

24,8 

26,8 

28,8 

30,8 

32,8 

35,0 

37,0 

39,0 

41,0 

43,0 

1,2 

1,2 

1,2 

1,6 

1,9 

1,9 

1,6 

1,9 

1,9 

1,9 

1,9 

1,9 

1,9 

1,9 

1,9 

2,4 

2,4 

2,4 

2,4 

2,0 

1,6 

2,4 

+0,05 

0 

T 

d4 

d2 

d1 

7,5 

8,0 

9,8 

10,0 

10,0 

11,8 

12,0 

13,9 

15,3 

17,5 

19,3 

21,3 

23,3 

25,3 

27,3 

28,0 

30,2 

32,2 

34,2 

35,0 

36,0 

36,0 

10,5 

11,0 

12,8 

14,0 

14,8 

16,6 

16,0 

18,7 

20,1 

22,3 

24,1 

26,1 

28,1 

30,1 

32,1 

34,0 

36,2 

38,2 

40,2 

40,0 

40,0 

42,0 

1,5 

1,5 

1,5 

2,0 

2,4 

2,4 

2,0 

2,4 

2,4 

2,4 

2,4 

2,4 

2,4 

2,4 

2,4 

3,0 

3,0 

3,0 

3,0 

2,5 

2,0 

3,0

Auswerferplatten Ejector set - guiding − Führungen 

2 Bohrungen 

guiding bores 

4 Bohrungen 

guiding bores 

Position Postition und and Anzahl number der of Bohrungen guiding bores sind to frei be wählbar selected. 

Toleranz Tolerance für for die the Position position der of Bohrungen bores +/- 0,01. +/-0,01 

d2H7 

d2 

H7 

E 1100 

E 1105 

d1 

d1 

+0,3 

d2 

+0,1 

E 1120 

E 1125 

d2 

E 1325 

E 1330 

d1 d3 t3 d1 d3 t3 d1 d2 d3 t3 

Ø 20 

+0,018 

+0,006 Ø 26 6,4 

Ø 26 Ø 32 

Ø 30 

+0,020 

+0,008 Ø 36 

Ø 42 

+0,022 

+0,010 Ø 48 

Ø 54 

+0,026 

+0,012 Ø 60 

10.4 



Ø 14 

+0,018 

+0,006 Ø 18 

Ø 16 Ø 20 

Ø 18 Ø 22 

Ø 24 Ø 28 

Ø 28 Ø 32 

Ø 30 

+0,020 

+0,008 Ø 34 

Ø 38 

+0,022 

+0,010 Ø 42 



t3 

6,4 Ø 22 

+0,018 

+0,006 Ø 12 Ø 26 6,4 

Ø 30 

+0,020 

+0,008 Ø 18 Ø 34 

Ø 38 

+0,022 

+0,010 Ø 24 Ø 42 

Ø 46 Ø 30 Ø 50 

T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 

d1 

d3 

E 1144 

d1 d2 d3 t3 

Ø 17 

+0,018 

+0,006 Ø 10 Ø 21 

Ø 22 Ø 12 Ø 26 

Ø 30 

+0,020 

+0,008 Ø 18 Ø 34 

Ø 38 

+0,022 

+0,010 Ø 24 Ø 42 

Ø 46 Ø 30 Ø 50 



6,4 

Ejector set - thread insert 



d1 d3 b1 l3 



T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 



22 23 

+1 

+0.5 

d3 R10 

d1 

Ø 30 

Ø 40 

+0.4 

b1 +0.2 

46 

56 

E 1515 

34 

46 

6 

6 

d1 +1 

+2 

d1 H7 

l3 0 

+0.02

Chamfers 

F/P − Plates and risers 

Chamfer sizes / Standard 

l a min. a max. 

396 

596 

> 596 

1,0 

1,4 

1,8 

Recommended chamfer sizes: 1 

1,5 

2 

3 

4 

5 

6 

8 



l 

1,2 

1,6 

2,0 



T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 

a 

45° 



Anti-twist protection ejector 





T 00 43 (0) 55 74 / 67 06-0 

F 00 43 (0) 55 74 / 67 06-11 



24 25 

+1 0 

+0.10 

h3 0 

h4 

+0.02 

b3 0 

d1 

3 

3.2 

3.5 

3.7 

4 

4.2 

4.5 

4.7 

5 

5.2 

5.5 

6 

6.2 

6.5 

7 

7.5 

8 

8.2 

8.5 

9 

10 

12 

14 

16 

20 

l3 

3 

3 

3 

3 

3 

3 

3 

3 

3 

3 

3 

5 

5 

5 

5 

5 

5 

5 

5 

5 

5 

7 

7 

7 

8 

R3 

0 

-0.2 

b3 

4 

4 

5 

5 

6 

6 

6 

6 

7 

7 

7 

9 

9 

9 

9 

9 

11 

11 

11 

11 

13 

15 

18 

18 

22 

h3 

2.5 

2.5 

3 

3 

3.5 

3.5 

3.5 

3.5 

4 

4 

4 

5 

5 

5 

5 

5 

6 

6 

6 

6 

7 

8 

9.5 

9.5 

11.5 

h4 

3 

3 

3.5 

3.5 

4 

4 

4 

4 

5 

5 

5 

6 

6 

6 

6 

6 

7 

7 

7 

7 

8 

9 

11 

11 

13 

+0.20 

+0.10 

d1 

+0.02 

l3 0 

R3 

1.5 

1.5 

1.5 

1.5 

2 

2 

2 

2 

2.5 

2.5 

2.5 

2.5 

2.5 

2.5 

2.5 

2.5 

3 

3 

3 

3 

4 

5 

6 

6 

8

Anti-twist protection contour core Distortion 

Verzug 

b3 

+0.015 

0 



b 

d1 

1.5 

1.6 

1.8 

2 

2.2 

2.5 

2.7 

3 

3.2 

3.5 

3.7 

4 

4.2 

4.5 

5 

5.2 

5.5 

6 

6.2 

6.5 

7 

8 

8.2 

8.5 

9 

10 

10.2 

10.5 

11 

11.5 

12 

12.5 

b 

1.05 

1.1 

1.2 

1.5 

1.6 

1.75 

1.85 

2 

2.1 

2.25 

2.35 

2.5 

2.6 

2.75 

3.5 

3.6 

3.75 

4 

4.1 

4.25 

4.5 

5 

5.1 

5.25 

5.5 

6 

6.1 

6.25 

6.5 

6.75 

7 

7.25 

l3 

f 

0.3 

0.3 

0.3 

0.5 

0.5 

0.5 

0.5 

0.5 

0.5 

0.5 

0.5 

0.5 

0.5 

0.5 

0.5 

0.5 

0.5 

0.7 

0.7 

0.7 

0.7 

0.7 

0.7 

0.7 

0.7 

0.7 

0.7 

0.7 

0.7 

0.7 

1 

1 



R3 

R1 

l3 b3 

5 

5 

5 

6 

6 

7 

7 

8 

8 

9 

9 

10 

10 

10 

12 

12 

12 

14 

14 

14 

14 

16 

16 

16 

16 

18 

18 

18 

18 

18 

20 

20 

3.55 

3.6 

3.7 

4.5 

4.6 

5.25 

5.35 

6 

6.1 

6.75 

6.85 

7.5 

7.6 

7.75 

9.5 

9.6 

9.75 

11 

11.1 

11.25 

11.5 

13 

13.1 

13.25 

13.5 

15 

15.1 

15.25 

15.5 

15.75 

17 

17.25 

f x 45° 

+0.025 

t3 0 

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H7 

d1 

R1 R3 t3 

1 

1 

1 

1 

1 

1 

1 

1.5 

1.5 

1.5 

1.5 

1.5 

1.5 

1.5 

1.5 

1.5 

1.5 

2.5 

2.5 

2.5 

2.5 

2.5 

2.5 

2.5 

2.5 

2.5 

2.5 

2.5 

2.5 

2.5 

3 

3 

2 

2 

2 

2 

2 

2.5 

2.5 

3 

3 

4 

4 

4 

4 

4 

5 

5 

5 

6 

6 

6 

6 

7 

7 

7 

7 

8 

8 

8 

8 

8 

9 

9 

1.5 

1.5 

1.5 

2 

2 

2 

2 

3 

3 

3 

3 

3 

3 

3 

3 

3 

3 

5 

5 

5 

5 

5 

5 

5 

5 

5 

5 

5 

5 

5 

7 

7 



Machining 

Verzugsarme 

with 

Verzugsarme 

Bearbeitung 

little distortion 

Bearbeitung 

Distortion Möglicher 

Möglicher possible Verzug 

Verzug 

durch 

durch due to folgende 

folgende the following Bearbeitung 

Bearbeitung machining 

Take Auf 

Auf 

Verzug special 

Verzug 

besonders care 

besonders of distorsion zu 

zu 

achten 

achten with ist 

ist steel bei 

bei 

Material 

Material type 1.2085, 1.2085, 

1.2085, 

bei 

bei 

offenen 

offenen 

Konturen 

Konturen 

open oder 

oder outlines bei 

bei 

Wärmebehandlungen 

Wärmebehandlungen or heat-treatment wie 

wie e.g. z.B. 

z.B. nitriding. 

nitrieren. 

nitrieren. 





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26 27

BB 

BB 

Insulation board 

Milled 

Milled 

P 

(max. perm. contact P pressure) 

(max. perm. contact pressure) 

B 

L 

S 

330 

330 

or 

or 

600 

600 

N/mm² 

N/mm² 

1200 

1200 

2400 

2400 

5 

6 

8 

10 

10 

Parallel 

Parallel 

ground 

ground 

thickness 

thickness 

B 

400 

400 

L 



data: 

data: 

3D: 

3D: 

STEP 

STEP 

preferred, 

preferred, 

Parasolid 

Parasolid 

2D: 

2D: 

DXF 

DXF 

or 

or 

DWG 

DWG 



L 

S 

600 

600 

as 

as 

specified 

specified 

by 

by 

customer 

customer 

L S 

L S 



0.02/100 

0.02/100 

0.02 

0.02 

S 

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Roughing 3D 

Data import 

Stress-relieving heat 

treatment 





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28 29 


WKF - from VISI, Parasolid, Step 

direct interfaces (Catia V4, V5, Unigraphics, Pro-E) 

Max. size Width: 1,100 mm 

Length: 1,600 mm 

Weight: 2,500 kg 

For exceeding dimensions, the feasibility will be determined accordingly 

(clamping, weight, job execution). 

Allowance to be selected: 

Smallest possible tool Ø: 

Angle radius (pocket bottom): 

standard 1 - 2 mm 

35 mm (R 17,5) 

R 3 - R 6 

Support areas for subsequent machining to customer specifications. 

Any plate which has been massively roughed will be stress-relieved again. 

After this process the reference surface will be finished and the 

2D machining achieved (e.g. holes, threads, pockets etc.) 

Data export We supply the customers with STL files for subsequent machining.

Data transfer via internet or medium 

In-house CAD: VISI-CAD (wkf) 

2D interfaces: wkf / dxf / dwg 

pdf only when combined with wkf / dxf or dwg 

Split icons, patterns and blocks in single elements, change polylines into line segments and curves. 

3D interfaces: x_t / stp 

Direct interfaces: Catia, Pro-E, Unigraphics 

No processing: igs 

Required data 

» Parts list with design details (tolerances, surface roughness, colour tables, ...) 

» Detailed drawings, with dimensions and tolerances 

» Assembly drawing including accessories 

» 3D data 

» Complete standard moulds split in single layers 

» Thread details (metric, inch, pitch) 

Send data to: av@meusburger.com 

The contours drawn must be in accordance with the dimensioning (for processing with a CAM workstation) 

With respect to 2D+3D data, we assume they are identical. 

Subsequent modifications or amendments have to be identified by an amendment index. 





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Stress-relieving heat treatment 

A special service for all our customers 

Inside our furnaces with a total capacity of 240 tons, the steel we process is heat treated for stress relief. All the 

steel we process are subjected to this treatment that creates the best pre-requisites for subsequent machining 

with low risk of warping. The critical factor in this process is the long furnace cooling period of 14 hours (35°C 

/ hour). If required, machined parts are subjected to stress-relieving heat treatment even between one machining 

step and another. 

100 

20 

0 1 

2 3 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 16 17 18 19 20 21 22 23 24 

30 31 

700 

600 

500 

400 

300 

200 

°C 

Anwärmzeit heating up Haltezeit maintain Abkühlzeit 

cooling period 

4 Stunden hours 6 6 Stunden hours 14 Stunden 14 hours= = 35°C / Stunde / hour 

h

Grinding 

Precision and segment grinding 

After machining, the plates are given their final touch on precision grinding machines. Our experienced 

staff and state-of-the-art grinding machines ensure absolute precision and top surface qualities. 

Maximum workpiece dimensions: 

Precision grinding 

Max. width: max. 1,500 mm 

Max. length: max. 3,000 mm 

Max. weight of plate: max. 3,000 kg 

Segment grinding 

Max. width: max. 846 mm 

Max. length: max. 996 mm 

Max. weight of plate: max. 3,000 kg 

Our sales team is at your service 

Meusburger is represented in all European countries by its own field representatives or distribution 

partners in order to be able to guarantee competent and friendly service on site. A multi-lingual sales 

team and numerous product experts provide additional service from the head office in Wolfurt. 

These statistics confirm the company‘s excellent work: 

» Supplies to 51 countries 

» Over 8,000 customers 

» Export rate of 92% 

Field service 

We have somebody near you 

Product managers 

We provide excellent practical know-how 

In-house customer service 

We communicate in 14 languages 

Experts 

We support you in all specialist areas 

32 33

Index 



Anti-twist protection ................................................. 25-26 

Bores pattern - special ................................................. 7 

Chamfers ................................................. 24 

Content ................................................. 2 

Cooling circuit ................................................. 20 

Data transfer ................................................. 30 

Distortion ................................................. 27 

Ejector set ................................................. 22-23 

Eye bolt ................................................. 9 

Finishing ................................................. 12 

Flame cutting ................................................. 6 

Grinding ................................................. 32 

Inclined pin ................................................. 17-18 

Insulation board ................................................. 28 

Interlock ................................................. 13-16 

Meusburger bores pattern ....................................... 3-5 

O-ring seals ................................................. 21 

Roughing ................................................. 11 

Roughing 3D ................................................. 29 

Slide ................................................. 19 

Stress-relieving heat-treatment .................................. 31 

Threads ................................................. 8 

Top lock ................................................. 10 



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Your reliable partner 

for tool and mould making 

Lubricating 

» Large range of high-performance 

lubricants for all kinds of use in 

tool and mould making 

Protecting 

» Preservatives for reliable 

corrosion protection 

Cleaning 

» Cleaning agents for effective and 

fast cleaning of your tools and 

moulds 

Meusburger Georg GmbH & Co KG | Standard molds | Kesselstr. 42 | A-6960 Wolfurt 

T 00 43 (0) 55 74 / 67 06-0 | F -11 | sales@meusburger.com | www.meusburger.com 

34 35

© 2012/I Meusburger Georg GmbH & Co KG. All rights reserved. No extract of these documents may 

be duplicated or transmitted for whatever purposes without the explicit and written authorization of 

Meusburger Georg GmbH & Co KG. Printing or other errors excepted. Technical details subject to changes. 

Meusburger Georg GmbH & Co KG | Standard moulds | Kesselstr. 42 | A-6960 Wolfurt 

T 00 43 (0) 55 74 / 67 06-0 | F -11 | sales@meusburger.com | www.meusburger.com

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