Paper Standards Measur Umschlag - Sappi Mobile
Paper Standards Measur Umschlag - Sappi Mobile
Paper Standards Measur Umschlag - Sappi Mobile
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<strong>Paper</strong><br />
<strong>Standards</strong> & <strong>Measur</strong>ements<br />
sappi
<strong>Sappi</strong> is committed to helping printers and graphic designers use paper in the best possible way. So we share our knowledge with<br />
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more on our unique web site<br />
www.sappi.com/KnowledgeBank
<strong>Paper</strong><br />
<strong>Standards</strong> & <strong>Measur</strong>ements<br />
Content<br />
l Introduction 3<br />
ll <strong>Paper</strong> Specification 4<br />
Basis weight 4<br />
Thickness / Caliper 4<br />
Specific volume 4<br />
Relative humidity 4<br />
III Optical Properties 5<br />
Gloss 5<br />
ISO-Brightness 5<br />
CIE-Whiteness 6<br />
Shade (colour) 6<br />
Opacity 6<br />
Metamerism 6<br />
Fluorescence 6<br />
Yellowing 6<br />
IV Surface Properties 7<br />
PPS roughness 7<br />
Smoothness 7<br />
Surface roughness (laser profile) 7<br />
Picking resistance 7<br />
IGT 7<br />
Prüfbau 7<br />
V Strengths 8<br />
Tensile strength and breaking length 8<br />
Elongation (stretch at break) 8<br />
Tearing resistance 8<br />
Residual strength 9<br />
Bursting strength 9<br />
Stiffness (rigidity) 9<br />
Scott Bond 10<br />
Blister test 10<br />
Vl Absorption 11<br />
Water absorption Cobb 11<br />
Oil absorption Cobb-Unger 11<br />
Ink absorption / Set-off 11<br />
Water absorption – Drop test (Prüfbau) 11<br />
Ink repellence – IGT 12<br />
Contact angle measurement 12<br />
Penetration Dynamic Analyzer (PDA) 12<br />
VlI Others 13<br />
pH value 13<br />
Ash content 13<br />
Mottle test 13<br />
Ink rub resistance 14<br />
Cracking test 14<br />
VIIl List of <strong>Standards</strong> and <strong>Measur</strong>es 15<br />
IX Concluding remarks 16<br />
X Table of recommended units 17<br />
XI Table of conversion factors 18<br />
1
l Introduction<br />
This brochure is a small summary of the very extensive<br />
publications of DIN and ISO standards. It has been produced<br />
to help explain the most important standards and units without<br />
complicated mathematical formulas and with simple<br />
words.<br />
The paper properties are arranged into different groups, so<br />
that the emphasis in the requirements of the paper becomes<br />
clear. Therefore some overlaps cannot be avoided.<br />
3
ll <strong>Paper</strong> Specification<br />
A paper specification is a list of characteristics with appropriate<br />
measured values, which the paper has to fulfill. The<br />
measured values are indicated with their tolerances. A specification<br />
is necessary, since this shows the requirements of<br />
the customer and forms the basis, that always the same<br />
paper is supplied. In order to come to a specification, one<br />
must know the intended purpose and the requirements of<br />
the paper. Discussions with the customer or consumer are<br />
the correct way to co-ordinate the requirements of the<br />
paper and the possibilities in paper production.<br />
Basis weight ISO 536<br />
The weight in g/m 2 is understood by the basis weight of a<br />
paper under conditioned circumstances. The entire mass is<br />
the sum of fibrous materials, fillers, process materials and<br />
water.<br />
Thickness / Caliper ISO 534<br />
The thickness of a paper is measured between two even<br />
plates, which are adjustable with a defined pressure. Because<br />
of the compressibility and the inhomogeneity several<br />
measurements have to be carried out and the results averaged.<br />
The thickness of a paper is dependent on grammage<br />
and specific volume.<br />
Specific volume ISO 534<br />
The thickness is expressed in micrometers (µm). To compare<br />
the thickness of papers with different basis weights, the<br />
specific volume is used. This is the thickness to which the<br />
basis weight of 100 g/m 2 refers. This calculation is carried<br />
out according to the formula:<br />
Thickness (µm) divided by the basis weight is the specific<br />
volume (cm 3 /g).<br />
4<br />
The picture above shows the most important optical and physical characteristics,<br />
in so-called Datasheets are listed. These can request or with your personal<br />
partner receive you at any time in the Internet.<br />
Relative humidity Tappi 502<br />
The relative humidity indicates how many percent of the maximum<br />
possible water vapour portion, at a certain temperature<br />
is actually in the air (i.e. between the sheets of a stack or the<br />
windings of a reel).<br />
L&W Micrometer
lII Optical Properties<br />
The first impression of a paper is its colour, its whiteness and<br />
its gloss. The appearance of the paper is of course important<br />
when it is sold, but the optical properties are also important<br />
when the paper is printed on. In order to be able to<br />
manufacture paper with the right optical properties, pulp<br />
and coating raw materials, paper technologists must have<br />
access to good measurement methods.<br />
The optical characteristics of the paper are affected by the<br />
measurement of reflection, absorption or transmission of<br />
light which strikes a sheet of paper.<br />
Whiteness and shade of the paper do not have direct influence<br />
on the printability but have an influence on the printed<br />
result. Colour printed on bright white underground results in<br />
another impression than printed on other white undergrounds.<br />
The ISO12647-2 standard used for the colour management<br />
in the graphic arts industry provides a colour-correct reproduction<br />
with the consideration of the paper type.<br />
Gloss ISO 8254-1 (DIN)<br />
ISO 8254-2 (Tappi)<br />
A calendered, coated or varnished paper has a high proportion<br />
of direct reflection, which is commonly called gloss.<br />
Gloss is an important characteristic in the production of<br />
coated papers. The gloss makes paper look elegant and the<br />
property is therefore important for advertising print. Gloss is<br />
measured with special instruments where the sample is illuminated<br />
with parallel light at a certain incidental angle. Fixed<br />
optical geometries, incidental and reflection angles of 75, 60<br />
or 20 degrees, are usually used. A specific geometry and<br />
angle is used, based on paper quality and gloss level. The<br />
following gloss standards are common: DIN 45° or 75° and<br />
Tappi 75° or 20°.<br />
DIN standard and/or low angle are used for (ultra) high gloss<br />
levels.<br />
Gloss can also be measured on a printed area and is called<br />
print gloss.<br />
ISO-Brightness ISO 2470<br />
The brightness is a measure for the reflection of blue light of<br />
the paper expressed in a percentage in comparison with an<br />
ultimate reference brightness standard (IR3 standard).<br />
There are three brightness values for fluorescent papers:<br />
ISO-brightness under C-light, D65-brightness under D65<br />
light and brightness with fluorescence eliminated.<br />
The higher the brightness value, the brighter the paper is.<br />
<strong>Paper</strong>s with optical whitening agents show a peak in the<br />
blue reflection. This addition of blue reflection causes the<br />
sample to appear whiter to the observer and gives higher<br />
ISO-brightness and D65-brightness values. The ultraviolet<br />
energy level of the illumination must be adjusted using a<br />
fluorescent calibration standard.<br />
L&W Gloss Tester<br />
5
CIE-Whiteness ISO 2470<br />
Whiteness is a subjectively perceived property. Most people<br />
consider that it increases when the material has a slightly<br />
blue tone. It is thus clear that whiteness in some way is an<br />
aspect of colour perception, and that any measurement of<br />
whiteness must be based on colour management.<br />
Shade (colour) ISO 5631<br />
Shade of a paper is the colour of a paper. The colour is described<br />
as blue, green, yellow or red or as a mixture of these<br />
colours. The colour can be described according to intensity<br />
and saturation. There are several different systems in use,<br />
but most common for the paper industry is the CIE L* a* b*.<br />
Opacity ISO 2471<br />
The opacity is a measurement for the light transparency<br />
degree of the paper, expressed in a percentage in relation to<br />
the reflected light. <strong>Paper</strong> which lets a lot of light through is<br />
transparent; paper which lets less light through is opaque.<br />
The higher the value, the more opaque the paper is.<br />
Metamerism<br />
Metamerism is the condition in which two colours can<br />
appear identical under certain light sources but exhibit clear<br />
differences in other light sources. This occurs because the<br />
reflective/reflection curves of the metameric colours are not<br />
the same/alike over the whole spectrum.<br />
Fluorescence<br />
If a colour becomes more optically intensive under a certain<br />
light source it is due to the effect of fluorescence. This<br />
occurs when parts of the incident light are reflected in other<br />
wavelengths. The impact of fluorescence is shown by the<br />
optical brighteners used in many papers as they convert UV<br />
light into visible light.<br />
6<br />
Yellowing DIN 6167<br />
Degree of yellowing / discolouration of paper exposed to daylight<br />
or heat, after a specified period of time. A test piece is<br />
exposed for a specified time to UV light or heat. Colour measurements<br />
at specific time intervals describe the yellowing /<br />
discolouration. The degree of yellowing is expressed in a yellowing<br />
number.<br />
Elrepho
IV Surface Properties<br />
<strong>Paper</strong> is a surface product, its surface determines the visual<br />
impression and the feel. Beyond that, printing techniques,<br />
converting techniques and application determine the characteristics<br />
of the paper surface.<br />
PPS roughness ISO 8791-4<br />
The geometric form of a paper surface is defined as deviation<br />
from the ideal dead level. The more the surface approaches<br />
the ideal level, the smoother the paper is. The<br />
measuring method (PPS) is based on the measurement of<br />
the air leakage between the paper surface and an even<br />
measuring head. In case of the PPS roughness, the depth of<br />
the pores is measured by a defined circle. The higher the<br />
measured value is, the “rougher” the paper surface is.<br />
Smoothness ISO 879/-2/3 und ISO 5627<br />
Definition and measuring method are comparable with<br />
those used for roughness. Depending upon measuring<br />
technology either the time is measured in which a certain<br />
amount of air is used (Bekk and Gurley) or airspeed is measured<br />
under a constant pressure (Bendtsen or Sheffield).<br />
Apart from the air flow measurement principles there is also<br />
the optical smoothness measurement according to FOGRA<br />
and IGT method for determination of print smoothness.<br />
Surface roughness (laser profile)<br />
By use of a laser profile device it is possible to make a 3D<br />
topographical roughness profile of the paper surface. Every<br />
component’s surface has some form of texture which varies<br />
according to its structure. These surfaces can be broken<br />
down into three main categories: Surface roughness, Waviness<br />
and Form.<br />
With this measurement it is possible to analyze defects of<br />
the paper surface related to the paper machine.<br />
Picking resistance<br />
The picking resistance of a paper is the strength of the paper<br />
surface (Z-direction). In the offset printing process there are<br />
forces on the paper surface caused by splitting of the ink<br />
(tack) and adhesion forces of the blankets. Individual fibers,<br />
coating particles or whole surface areas can be pulled out.<br />
The picking resistance can be determined according to<br />
different methods:<br />
IGT ISO 3783<br />
The IGT and Prüfbau picking tests show rather good correlations<br />
with picking demands in the offset printing process.<br />
The principle of the test methods is to simulate as much as<br />
possible the print conditions. With the IGT method oils with<br />
different viscosity are used in combination with accelerated<br />
speed. The selection of a combination of oil and speed is<br />
dependent on the kind of paper (LWC, WFC etc.).<br />
Prüfbau<br />
With the Prüfbau-test special test inks or commercial inks<br />
can be used to perform a picking test. It is also possible to<br />
pre-wet the paper with fountain water to determine the wet<br />
pick. The adjustable parameters such as pressure, speed,<br />
printing roller and time interval must be taken from the test<br />
provisions and be tuned with the respective type of paper<br />
and its application.<br />
Prüfbau<br />
7
V Strengths<br />
The strength of paper plays an important role during production<br />
but especially at converting of the paper. The<br />
strength is in many cases also important for the use of<br />
paper. A paper, which is produced as a reel is subject to a<br />
tensile force in linear direction, a paper which is produced as<br />
a sheet is subject usually to a tensile force in transverse direction.<br />
Depending on the forces on the paper there are test<br />
methods, which can objectively determine if the paper’s<br />
strength is sufficient for these demands (forces).<br />
Tensile strength<br />
and breaking length ISO 1924-2<br />
The testing of the paper on tensile strength takes place via<br />
tear test under a defined increasing force. The measured<br />
tensile strength value is the quotient of the force (N) at the<br />
moment of break and the width of the test strip. The tensile<br />
strength index is the quotient of the tensile strength and the<br />
grammage (g/m 2 ) of the paper.<br />
The breaking force (N) and the grammage are the basis for<br />
calculating the breaking length. The breaking length is the<br />
length of a strip of paper with a defined width, when, freely<br />
suspended, it tears due to its own weight.<br />
Elongation (stretch at break) ISO1924-2<br />
The elongation at rupture defines the stretch of a paper in<br />
percentage (%) at the time of tearing in relation to the unloaded<br />
length. The elongation at rupture is simultaneously<br />
measured with the breaking force. From the breaking force<br />
and elongation graph the elasticity module can be calculated.<br />
This elasticity module is related to the dimensional stability<br />
of the paper in different printing and converting processes.<br />
8<br />
Tearing Tester<br />
Tearing resistance ISO 1974<br />
The mean force required to continue the tearing of an initial<br />
cut in a single sheet of paper is expressed as the internal<br />
tearing resistance. If the initial slit is made in the machine<br />
direction, the result is given as machine direction tearing<br />
resistance and similarly for the cross machine direction.<br />
Tensile Tester
Residual strength FOGRA<br />
Residual strength is an important characteristic for web offset<br />
papers. In web offset the paper is printed, heated and<br />
folded. During this process the paper should have a specific<br />
residual strength to prevent web breaks and breaks on the<br />
fold.<br />
Under standardized circumstances a paper is heated and<br />
folded. Directly afterwards the tensile strength of the test<br />
piece is determined.<br />
A general method for residual strength is the FOGRA<br />
method. With this method the residual strength of the paper<br />
should be higher than a minimum value of 0.67 kN/m.<br />
Bursting strength ISO 2758<br />
The bursting strength is expressed as the maximum uniformly<br />
distributed pressure, applied at right angles to its<br />
surface that a single sample piece can withstand under test<br />
conditions. The Burst index is the bursting strength divided<br />
by the grammage.<br />
Stiffness (rigidity) ISO 5628<br />
The stiffness is an important characteristic of the paper,<br />
because it has substantial influence on the runability properties<br />
during the printing process and on the requirements for<br />
converting (folding, creasing etc.). Stiffness is defined as<br />
resistance against bending in the elastic area of the paper.<br />
Beside grammage and thickness there are other items<br />
which have influence on the stiffness, such as choice of raw<br />
materials, refining degree of the fibers, quality and amount of<br />
filler and moisture content. The extent of the bend follows<br />
the laws of mechanics, which means the paper is not damaged<br />
when stretched on the outside and compressed on<br />
the inside. There are different methods available to determine<br />
the stiffness but the most used method in the paper<br />
industry is the 2-points load method. With this method the<br />
force needed to bend a rectangular test piece to a specified<br />
angle is measured. The stiffness in machine direction and<br />
cross direction are the key factors.<br />
Bursting Strength Tester<br />
9
Scott-Bond Tappi T 569<br />
ZDT Tappi T 541<br />
Internal bond strength (paper’s strength in its thickness<br />
direction) is an important characteristic during printing and<br />
converting processes. Internal bond strength is the maximum<br />
load that single ply or multiple paper or boxboard can<br />
withstand when loaded with a force directed at right angles<br />
to the surface of the sample material. The paper’s ability to<br />
withstand these forces depends on factors such as choice<br />
of pulp, degree of beating and refining, paper machine settings<br />
and choice of additives.<br />
The Z-directional tensile and Scott Bond tests are different<br />
methods. The ZD-tensile measures the maximum force to<br />
split the sample at a low standardized test speed perpendicular<br />
to the test surface. The Scott Bond method measures<br />
the energy needed to split the sample at a speed several<br />
thousand times higher.<br />
Internal bond is related to several phenomena during<br />
printing and converting such as delaminating, blistering,<br />
creasability etc.<br />
Blister test<br />
With the Blister test the drying section of a HSWO printing<br />
press is simulated. The blister oil test has proven to be a<br />
good test to determine the blister resistance in practice. The<br />
paper is put in an oil bath with a specific temperature and<br />
the water located in the paper evaporates, just as happens<br />
in the drying section of the HSWO printing press. Blistering<br />
can occur if the temperature is too high, the internal bond<br />
too low or the vapour permeability too low. Printed areas<br />
with a high coverage of ink (300–400%) are more sensitive<br />
for blistering. <strong>Paper</strong>s used for HSWO should show no<br />
blistering at a temperature of 160–170°C or 340-360°F.<br />
10<br />
Scott-Bond Tester
Vl Absorption<br />
Types of paper for offset printing should have a certain<br />
absorption to give the ink a good adhesion and to store the<br />
fountain water (temporarily). The absorption level should not<br />
be so high that printing ink and fountain water show through<br />
the paper. The absorption is an important property of the<br />
paper during the printing process and is a crucial factor for<br />
paper-ink-fountain water interaction studies.<br />
Water absorption Cobb ISO 535<br />
Dependent on the intended purpose, different measuring<br />
methods for the determination of the water absorption ability<br />
were developed. An old method is with the help of a pulling<br />
feather/spring to apply a coloured ink on the paper with a<br />
specific increasing width and observe if the ink spreads out<br />
or shows through. With the ink swimming test the measure<br />
of gluing is likewise tested. Both testing methods are limited<br />
to printing and writing papers.<br />
For papers which are printed in offset the absorption is often<br />
determined with the Cobb test. The water absorption is determined<br />
by measuring the amount of water, which is taken<br />
up by the paper within a specific time. The Cobb test gives<br />
only reliable values, if the paper is not fully soaked through<br />
with water.<br />
Cobb Sizing Tester<br />
Oil absorption Cobb-Unger FOGRA<br />
The Cobb test can also be used for the measurement of oil<br />
absorption instead of water and is called the Cobb-Unger.<br />
Ink absorption / Set-off<br />
The set-off of paper describes the absorption of ink on the<br />
paper. The speed of absorption is determined by the time<br />
that the ink needs to penetrate into the paper. For the offset<br />
process this property is very important. An absorption which<br />
is too slow, may result in smearing because the ink does not<br />
dry fast enough. An absorption which is too fast, may result<br />
in a reduction of the dry ink properties.<br />
The set-off of paper can be measured with a test printing<br />
machine like Prüfbau or IGT.<br />
A sample is printed with a standard ink. After several time<br />
intervals, a part of the printed sample is countered against a<br />
blank counter sheet of the same paper (top on bottom in<br />
order to simulate a pile). The density of the transferred ink of<br />
each area on the counter sheet is measured and plotted<br />
against time.<br />
The shorter the time from high ink transfer to no ink transfer<br />
of the counter sheet the faster the set-off.<br />
Water absorption – Drop test (Prüfbau)<br />
The drop test is carried out using the Prüfbau printing<br />
machine. A drop of a defined Isopropylalcohol solution is<br />
applied to the paper sample by means of a micro-pipette<br />
and the paper is immediately printed with an ink. The ink<br />
densities in the pre-wetted and dry printed areas are measured.<br />
The ink density in the pre-wetted area is expressed<br />
as a percentage of the ink density in the dry printed area.<br />
The higher the value, the lower is the ink repellence of the<br />
paper.<br />
11
Ink repellence – IGT<br />
If the flow rate of fountain solution is high and/or the paper<br />
has poor water-absorbing characteristics, the film of fountain<br />
solution on the surface of the paper results in repulsion<br />
of the ink in the following printing unit. Depending on the extent<br />
of the repulsion, solid areas can show an uneven printout.<br />
The ink repellence test is carried out using the IGT test-printing<br />
machine. Dampening is performed using an engraved<br />
steel roller dampened with fountain solution. The printing<br />
unit of the IGT tester is situated below the dampening unit,<br />
which allows the first section of the paper strip to be printed<br />
dry. The second section of the paper strip is printed after<br />
dampening and is designated as the first interval. There is a<br />
time interval of 0.05 seconds between wetting and printing.<br />
The printing densities of the solid area (dry printing) and the<br />
pre-wetted area are measured. The mean value of the<br />
dampening interval is expressed as a percentage of the<br />
mean value of the solid area. The higher these values are,<br />
the lower is the ink repellence of the paper.<br />
Contact angle measurement Tappi-558<br />
With determination of the absorptive capacity of paper for<br />
liquid it is necessary to define clearly, which liquid it concerns,<br />
how long the time of contact will be and under which<br />
conditions the test is implemented. In most cases where a<br />
liquid droplet is applied to a solid material, an angle is<br />
formed at the point of contact between droplet and solid,<br />
the so called wettability angle or contact angle. This contact<br />
angle is an indication of the wetting performance of liquids<br />
applied to solids. This contact angle must be determined immediately,<br />
because the liquid could penetrate rapidly into the<br />
pores of the paper. Many printing inks, oils, paraffins and<br />
similar products have rather a low surface tension and are<br />
spreading immediately on the paper surface. Contact angle<br />
measurements and wetting studies can be performed using<br />
an automated contact angle tester.<br />
12<br />
Penetration Dynamic Analyzer (PDA)<br />
With this test it is possible to measure process relevant<br />
parameters of paper, coating colours or chemicals like glue<br />
and ink with the aim of predicting printability, glueability and<br />
ability for coating.<br />
A paper sample is brought into contact with liquid in a measuring<br />
cell. From the moment of liquid contact, it is radiated<br />
in the Z-direction with high-frequency low-energy ultrasonic<br />
signals. These signals are received by a highly sensitive<br />
sensor before they are processed in the device and transmitted<br />
to a personal computer. The main advantage of this<br />
method compared to other methods is that the penetration<br />
dynamics can be tracked in real time with millisecond time<br />
resolution.<br />
Drop test: <strong>Paper</strong> with a good water absorption<br />
Drop test: <strong>Paper</strong> with a bad water absorption
Vll Others<br />
pH value ISO 6588<br />
The pH value in the data sheets defines the pH value of the<br />
surface. The pH values are indicated on a scale from 0 to 14.<br />
The measuring value 7 marks the neutral point which corresponds<br />
to distilled water. Values below 7 refer to “increasingly<br />
acid”, values above 7 stand for “increasingly alkaline”.<br />
<strong>Paper</strong>s should be close to, if possible, next to the neutral<br />
area or in the slightly alkaline range to have ideal requirements<br />
for printing and further treatment.<br />
Ash content ISO 2144<br />
The ash content is the remaining residue as percentage of<br />
dry paper after ignition at 900°C. The ash content is the total<br />
of inorganic material, like carbonate, kaolin etc. in the paper<br />
(including filler). Fillers have an important influence on the<br />
paper quality (for instance opacity) and are dosed with care<br />
depending on the application of the paper.<br />
Mottle test<br />
Mottling is the uneven print appearance, mostly in solid<br />
areas: small dark and light areas in the surface of paper<br />
(board) caused by ink, paper or printing press. Mottle is influenced<br />
by many parameters: e.g. ink, colour sequence,<br />
construction of printing press, speed, rubber blanket and<br />
fountain water. Variations in the surface characteristics such<br />
as absorption and smoothness play an important role<br />
regarding mottle and are caused by the production process<br />
and the components within the paper.<br />
There can be three kinds of mottle:<br />
Backtrap mottle<br />
Ink applied to paper surface on a preceding printing unit of a<br />
multi-colour press will split onto the blanket in a subsequent<br />
unit and then be re-deposited onto the next sheet. If this<br />
occurs unevenly, the print can become mottled.<br />
This backtrap mottle can be simulated on a test printing<br />
machine by printing the paper and countering the paper in<br />
pre-defined times against a clean blanket reel.<br />
Water interference mottle<br />
Water transferred to paper surface on a preceding printing<br />
unit of a multi-colour press should be absorbed by the coating<br />
before it reaches a subsequent printing unit. If it is not<br />
absorbed it will prevent even transfer of the ink. A mottled<br />
print can result.<br />
The method IGT ink repellence (see chapter VI Absorption)<br />
is used to test this phenomenon.<br />
Midtone mottle (screen mottle)<br />
This is an uneven print in 30–60% screens, caused by differences<br />
in the scattering and absorption behaviour of base<br />
paper and/or coating. This effect can occur in one colour<br />
printing and even in case of perfectly formed dots of equal<br />
density (optical effect).<br />
Midtone mottle can be evaluated by printing a screen with<br />
the test printing machine or with help of a plastic screen<br />
which is put on top of the paper. The level of screen mottle<br />
can be evaluated visually or with help of image analysis.<br />
13
Ink rub resistance Prüfbau<br />
Rubbing is the effect of repeated relative shifting of two<br />
touching surfaces under a certain amount of pressure. The<br />
measure of resistance of a printed material to this rubbing<br />
effect is known as ink rub resistance.<br />
Ink rub resistance can be determined with the Prüfbau ink<br />
rub tester. 48 hours after printing the ink rub resistance is<br />
visually evaluated. It is also possible to evaluate the ink rub<br />
resistance with a spectrophotometer or with image analysis.<br />
Cracking test DIN 55437<br />
After the printing process the paper is mostly converted to<br />
brochures, books, maps etc.<br />
During converting when the paper is folded, cracking of the<br />
coating can occur at the folds.<br />
<strong>Paper</strong>s below 170g/m 2 are directly folded, whereas papers<br />
equal or above 170g/m 2 are creased before folding. Folding<br />
can be carried out with the Fogra folding tester. Fold is<br />
visually evaluated for cracking.<br />
The creasability of a paper is tested with a special machine,<br />
which has a creasing knife and different rules.<br />
<strong>Paper</strong>s which can be creased within a wide range (combinations<br />
depths and widths) without showing faults, have a<br />
good creasability level. <strong>Paper</strong>s that can only be creased<br />
without showing faults within a small range have a bad<br />
creasability level.<br />
14
Vlll List of <strong>Standards</strong> and <strong>Measur</strong>es<br />
Selection of ISO/DIN/TAPPI and FOGRA test methods<br />
Unit Europe US<br />
<strong>Paper</strong> Specification<br />
Basis weight g/m2 ISO 536 Tappi T 410<br />
Thickness / Caliper µm ISO 534 Tappi T 411<br />
Specific volume cm2 /g ISO 534 Tappi T 500<br />
Relative humidity % Tappi 502 Tappi T 502<br />
Optical Properties<br />
Gloss % ISO 8254 – 1 and 2 Tappi T 480<br />
ISO-Brightness % ISO 2470 Tappi T 452<br />
CIE-Whiteness ISO 11475 Tappi T 562<br />
Shade ISO 5631 Tappi T 524 or T 527<br />
Opacity % ISO 2471 Tappi T 425<br />
Metamerism<br />
Fluorescent<br />
Yellowing DIN 6167<br />
Surface Properties<br />
Roughness PPS µm ISO 8791-4 Tappi T 555<br />
Smoothness Bekk sec. ISO 8791-2/3 and ISO 5627 Tappi T 479<br />
Surface roughness (laser profile)<br />
Picking resistance<br />
IGT ISO 3783 Tappi T 514<br />
Prüfbau<br />
Strengths<br />
Tensile strength and breaking length kN/m – km ISO 1924-2 Tappi T 494<br />
Elongation % ISO 1924-2 Tappi T 494<br />
Tear resistance mN ISO 1974 Tappi T 414<br />
Residual strength kN/m FOGRA<br />
Bursting strength kPa ISO 2758 Tappi T 403<br />
Stiffness mN.m ISO 5628 Tappi T 556<br />
Scott Bond / ZD Tensile J/m 2 – kPa Tappi T 569 – Tappi T 541 Tappi T 569 – Tappi T 541<br />
Blister test ° Tappi T 526<br />
Absorption<br />
Water absorption Cobb g/m 2 ISO 535 Tappi T 441<br />
Oil absorption Cobb-Unger g/m 2 FOGRA<br />
Ink absorption / set-off test (Prüfbau)<br />
Water absorption (Drop test)<br />
Ink repellence – IGT<br />
Contact angle measurement Tappi T 558 Tappi T 558<br />
Penetration Dynamic Analyzer<br />
Others<br />
pH-Value ISO 6588 Tappi T 509<br />
Ash content % ISO 2144 Tappi T 211 and T 413<br />
Mottle test<br />
Ink rub resistance<br />
Cracking test DIN 55437<br />
15
lX Concluding remarks<br />
The contents of this brochure result from extensive research<br />
work, closely linked with practice and with practical experience.<br />
We would like to take this opportunity to thank the following<br />
company for their support and assistance<br />
Lorentzen & Wettre<br />
16493 KISTA, Schweden<br />
All statements and information are correct to the best of our<br />
knowledge. All liability for losses associated with suggestions<br />
given in this brochure is excluded, regardless of the<br />
legal basis. The right is reserved to make technical changes<br />
to our grades in the course of further development.<br />
All rights reserved<br />
© 2007 by <strong>Sappi</strong> Europe SA<br />
Imprint<br />
<strong>Sappi</strong> Fine <strong>Paper</strong> Europe<br />
Text and Editing:<br />
Herrmann Nax, Maurice van Duuren<br />
16
X Table of recommended units<br />
We hope this list of most frequently referred units and properties within this catalogue will be a useful tool for all who are involved<br />
in the pulp and paper field. Recommended units are from the International Standard, ISO 5651.<br />
Property Recommended unit or<br />
method of expression<br />
Adhesion on strength of glue bonds<br />
of corrugated fiberboard<br />
kN/m<br />
Air permeance µm/(Pa s)<br />
Air resistance (Gurley) s<br />
Apparent bulk density g/cm3 Apparent sheet density g/cm3 Ash % (mass/mass)<br />
Bending stiffness µm, mNm, Nm<br />
Bending stiffness index Nm7 /kg3 Box compression resistance BCT kN<br />
Breaking length km<br />
Bulking thickness µm<br />
Burst energy absorption Jlm2 Burst index kPa m2 /g<br />
Bursting strength kPa<br />
Compression resistance SCT kN/m<br />
Compression resistance SCT index kNm/kg<br />
Conductivity of extracts mS/m<br />
Dimensional change after<br />
immersion in water<br />
%<br />
Dirt and shives in pulps 102 (number of specks)/kg<br />
Drainability of pulp –"CSF"<br />
and Schopper-Riegler<br />
numerical value<br />
Edgewise crush resistance kN/m<br />
Electric strength kV/mm<br />
Flat compression resistance kPa<br />
Flat crush resistance FCT<br />
(corrugated board)<br />
kPa<br />
Flat crush resistance of<br />
laboratory fluted corrugated medium N<br />
Fold number, double folds numerical value<br />
Folding endurance log 10 (number of folds)<br />
Fracture toughness J/m<br />
Fracture toughness index Jm/kg<br />
Friction coefficient N/N<br />
Gloss % or numerical value<br />
Grammage g/m2 Hygroexpansivity %<br />
Ink absorbency “K and N” “K and N” units<br />
Light absorption coefficient m2 /kg<br />
Light absorbing power numerical value<br />
Property Recommended unit or<br />
method of expression<br />
Light scattering power numerical value<br />
Light scattering oefficient m2 /kg<br />
Moisture content or dry<br />
matter content<br />
% (mass/mass)<br />
Opacity %<br />
Picking velocity, IGT m/s<br />
Puncture resistance J, kJ<br />
Reflectance factor %<br />
Reflection (optical) density numerical value<br />
Resistance to water penetration min, h, d<br />
Resistance to grease penetration min, h, d<br />
Ring crush kN/m<br />
Roughness, Print-surf µm<br />
Roughness, Bendtsen ml/min<br />
Saleable mass kg<br />
Surface resistivity Ohm<br />
Smoothness, Bekk s<br />
Static bending force mN, N<br />
Stock concentration %<br />
Stretch at break %<br />
Swelling after water immersion %<br />
Tear index mNm 2 /g<br />
Tearing strength N<br />
Tensile index N m/g<br />
Tensile energy absorption J/m 2<br />
Tensile stiffness N/m<br />
Tensile stiffness index Nm/kg<br />
Tensile stiffness orientation ° (degree with decimal<br />
(polar angle) sub-divisions)<br />
Tensile strength kN/m<br />
Tensile toughness index Jm/kg<br />
Tensile toughness J/m<br />
Thickness µm,mm<br />
Transmission (optical) density numerical value<br />
Volume resistivity Q m<br />
Water absorbency g/m2 – area basis g/m2 – mass basis %<br />
– capillary rise mm<br />
Water vapour transmission rate g (m2 d)<br />
z-direction strength properties kN/m2 17
Xl Table of conversion factors<br />
Most of the world has accepted the International System of “Units-Systeme International d’Unités” (SI) as the standard system<br />
for measurement. Test methods and standards require SI units as the primary reporting value. We trust that this guide will be<br />
useful when converting between different units (FPS foot-pound-seconds and SI units).<br />
FPS unit Faktor Sl-unit<br />
A<br />
acres 4046.86 m 2<br />
B<br />
Btu (IT) 1.055056 kJ<br />
Btu/h 0.29307 W<br />
Btu/(h·ft·oF) 1.7307 W/(m·K)<br />
Btu/(h.ft2 . OF) 5.6783 W/(m 2 ·K)<br />
Btu/lb 2.326 J/g<br />
Btu/(lb·oF) 4.1868 x 103 J/(kg·K)<br />
F<br />
fl oz (Imp) 28.413 cm 3<br />
fl oz (US) 29.574 cm 3<br />
ft H20 (39,2 °F) 2.98898 kPa<br />
ft 0.3048 m<br />
ft 2 0.09290304 m 2<br />
ft 3 0.02831685 m 3<br />
ft/min 5.08 mm/s<br />
ft/min 0.00508 m/s<br />
ft 3 /min 1.69901 m 3 /h<br />
ft/s 0.3048 m/s<br />
ft 3 /s 28.31685 l/s<br />
ft·lbf 1.355818 J<br />
ft·lbf/in 2 2.1015 kJ/m 2<br />
ft·lbf/ft 2 14.5939 J/m 2<br />
ft·lbf/s 1.35582 W<br />
G<br />
gal(US) 3.785412 I<br />
gal(lmp) 4.546092 I<br />
gal(US)/d 0.00378541 m 3 /d<br />
gal(US)/min 3.785412 I/min<br />
gal(lmp)/min 7.5768 x 10- 5 m 3 /s<br />
gal(US)/min 6.3090 x 10- 5 m 3 /s<br />
grains/yd 2 0.0775 g/m2<br />
H<br />
hp (550 ft-lbf/s) 0.7457 kW<br />
hp·h 2.68452 MJ<br />
I<br />
in 25.4 mm<br />
in 2 6.4516 cm 2<br />
in 3 16.38706 cm 3<br />
inHg (32 °F) 3.38638 kPa<br />
inHg (60 °F) 3.37685 kPa<br />
inH20 (60 °F) 0.24884 kPa<br />
in·lbf 0.1129848 N·m<br />
in·lbf 0.1129848 J<br />
in·lbf/in 2 175.1268 J/m 2<br />
in·ozf 7.061552 mJ<br />
FPS unit Faktor SI-unit<br />
K<br />
Kgf/in 0.38609 kN/m<br />
L<br />
Ib 0.4535924 kg<br />
Ibf 4448.222 mN<br />
Ibf 4.448222 N<br />
Ibf·in 0.1129848 Nm<br />
Ibf/in 2 6.894757 kPa<br />
Ibf/in 175.1268 N/m<br />
Ibf/in 0.1751268 kN/m<br />
Ibf/in 2 6.894757 kN/m 2<br />
Ibf/in 2 6.894757 kPa<br />
Ibf·ft 1.35582 N·m<br />
Ibf/ft 2 47.88026 Pa<br />
Ibf/15 mm 0.29655 kN/m<br />
Ibf·s/ft 2 47.88026 Pa·s<br />
Ibf/ft 3 16.01846 kg/m 3<br />
Ib/1000 ft 2 4.8824 g/m 2<br />
Ib/3000 ft 2 1.6275 g/m 2<br />
Ib/in 3 27.6799 Mg/m 3<br />
Ib/gal (US) 0.1198264 kg/l<br />
Ib/ream, 17 x 22–500 3.7597 g/m 2<br />
Ib/ream, 24 x 36–500 1.6275 g/m 2<br />
Ib/ream, 25 x 38–500 1.4801 g/m 2<br />
M<br />
mi 1.60934 km<br />
mi 2 2.589988 km 2<br />
mil (0,001 in) 25.4 IJm<br />
mil (0,001 in) 0.0254 mm<br />
O<br />
oz (avoir.) 28.34952 g<br />
oz (US fluid) 29.57353 ml<br />
ozf 0.278014 N<br />
ozf/in 10.945 N/m<br />
oz/gal (US) 7.489152 g/l<br />
P<br />
psi 6.894757 kPa<br />
T<br />
ton (short) 0.9071847 tonnes(t)<br />
ton (short)/l 00 ft 2 0.092903 t/m 2<br />
y<br />
yd 0.9144 m<br />
yd 2 0.83612736 m 2<br />
yd 3 0.7645549 m 3<br />
yd 3 /s 0.7645549 m 3 /s<br />
18
<strong>Paper</strong> <strong>Standards</strong> & <strong>Measur</strong>ements is one in a series of <strong>Sappi</strong>’s technical brochures. Through them, we share our paper knowledge<br />
with our customers so that they can be the best they can be.<br />
MOTTLING-<br />
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ADHESIVE<br />
TECHNIQUES<br />
ON-PRESS<br />
TROUBLESHOOTING<br />
THE PRINTING<br />
PROCESS<br />
FOLDING AND CREASING<br />
CLIMATE<br />
AND PAPER<br />
For comprehensive technical information<br />
sappi<br />
www.sappi.com/KnowledgeBank<br />
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PROCESS<br />
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Cover HannoArt Gloss 250 g/m 2 , Text HannoArt Gloss 150 g/m 2 , 2007 <strong>Sappi</strong> Europe SA