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a study on the calcination and sulfation behavior of limestone during ...

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Juan chen et al.<br />

higher than <strong>the</strong> ash c<strong>on</strong>tent, thus <strong>the</strong> gas-solid reacti<strong>on</strong> with SO2 became <strong>the</strong> dominant<br />

reacti<strong>on</strong>, which compensated <strong>the</strong> affect <strong>of</strong> ash. As can be seen in fig. 5, <strong>the</strong> fracti<strong>on</strong>s <strong>of</strong><br />

Ca-Si/Al compounds were decreased with SO2 additi<strong>on</strong> in both air <strong>and</strong> O2/CO2<br />

c<strong>on</strong>diti<strong>on</strong>s. The lower sulfati<strong>on</strong> extent in O2/CO2 than in air was fur<strong>the</strong>r c<strong>on</strong>firmed.<br />

Shaddix <strong>and</strong> Molina (2007) reported that O2 has a lower diffusi<strong>on</strong> rate (about 20% less)<br />

in CO2 layer than in N2. This phenomen<strong>on</strong> is explained by <strong>the</strong> lower SO2 diffusivity in<br />

O2/CO2 than in air affecting <strong>the</strong> transport <strong>of</strong> SO2 to <strong>the</strong> surface <strong>of</strong> <strong>the</strong> limest<strong>on</strong>e particle.<br />

Fig. 6 depicts <strong>the</strong> changes to <strong>the</strong> fracti<strong>on</strong>s <strong>of</strong><br />

unreacted limest<strong>on</strong>e <strong>and</strong> Ca-S with <strong>the</strong><br />

additi<strong>on</strong> <strong>of</strong> 1000 ppmV SO2 to air <strong>and</strong><br />

O2/CO2 c<strong>on</strong>diti<strong>on</strong>s. For <strong>the</strong> additi<strong>on</strong> 18%<br />

limest<strong>on</strong>e to coal in O2/CO2 case, <strong>the</strong><br />

reducti<strong>on</strong> <strong>on</strong> its unreacted fracti<strong>on</strong> is nearly<br />

equal to <strong>the</strong> increase in <strong>the</strong> percentage <strong>of</strong><br />

Ca-S, thus proving <strong>the</strong> sole significance <strong>of</strong><br />

<strong>the</strong> directi<strong>on</strong> sulfati<strong>on</strong> reacti<strong>on</strong> (3) for a<br />

high Ca/S molar ratio. For ano<strong>the</strong>r two low<br />

limest<strong>on</strong>e additi<strong>on</strong> percentages, in air<br />

c<strong>on</strong>diti<strong>on</strong> <strong>the</strong> unreacted fracti<strong>on</strong> up<strong>on</strong> SO2<br />

additi<strong>on</strong> is not changed, but <strong>the</strong> Ca-S<br />

fracti<strong>on</strong> is still increased. For O2/CO2, <strong>the</strong><br />

reducti<strong>on</strong> in <strong>the</strong> CaCO3 fracti<strong>on</strong> is far lower<br />

than <strong>the</strong> increase in <strong>the</strong> fracti<strong>on</strong> <strong>of</strong> Ca-S,<br />

particularly for <strong>the</strong> case <strong>of</strong> 1% limest<strong>on</strong>e added to coal, indicative <strong>of</strong> Ca-S not <strong>on</strong>ly from<br />

direct sulfati<strong>on</strong> reacti<strong>on</strong> (3), but also binding with sulfur from o<strong>the</strong>r approaches. Apart<br />

from <strong>the</strong> increase in <strong>the</strong> S/Ca molar ratio, <strong>the</strong> interacti<strong>on</strong> <strong>of</strong> coal ash with limest<strong>on</strong>e via<br />

reacti<strong>on</strong> (16) <strong>and</strong> (17) may also be <strong>the</strong> cause for this phenomen<strong>on</strong>. The formed Ca-Al-Si<br />

could be shed away from limest<strong>on</strong>e surface, ensured <strong>the</strong> exposure <strong>of</strong> fresh surface <strong>of</strong><br />

limest<strong>on</strong>e to undergo decompositi<strong>on</strong> <strong>and</strong> react with SO2. Besides that, our previous<br />

results (Zhang et al. 2002) c<strong>on</strong>firmed that <strong>the</strong> added limest<strong>on</strong>e reacted with<br />

aluminosilicate in <strong>the</strong> ash <strong>and</strong> fixed into calcium aluminosilicate, rich in calcium, can<br />

c<strong>on</strong>tinue to react with gaseous SO2 to remove it.<br />

5. CONCLUSIONS<br />

18% 5% 1%<br />

mass percentage <strong>of</strong> CaCO3 in coal<br />

Mechanisms for calcinati<strong>on</strong> <strong>and</strong> sulfati<strong>on</strong> <strong>of</strong> limest<strong>on</strong>e added at <strong>the</strong> mass ratios <strong>of</strong> 18%,<br />

5% <strong>and</strong> 1% to a brown coal <strong>during</strong> air <strong>and</strong> O2/CO2 mixture (27/73) in a lab-scale DTF<br />

have been investigated. The major c<strong>on</strong>clusi<strong>on</strong>s are drawn as follows: (1) The high CO2<br />

partial pressure in an oxy-fuel furnace played a negative role <strong>on</strong> calcinati<strong>on</strong>s <strong>of</strong><br />

limest<strong>on</strong>e. However, increase in <strong>the</strong> local temperature <strong>of</strong> limest<strong>on</strong>e particles through <strong>the</strong><br />

radiative heat from coal flame favoured <strong>the</strong> decompositi<strong>on</strong> <strong>of</strong> limest<strong>on</strong>e to a level<br />

similar with that achieved in air in a nominal gas residence time <strong>of</strong> approximately 4 s. (2)<br />

The ash-forming metals in coal played an important role <strong>on</strong> <strong>the</strong> calcinati<strong>on</strong> <strong>and</strong> sulfati<strong>on</strong><br />

<strong>of</strong> limest<strong>on</strong>e <strong>during</strong> oxy-fuel combusti<strong>on</strong>. The direct interacti<strong>on</strong> between ash-forming<br />

metals particularly aluminium <strong>and</strong> silic<strong>on</strong> <strong>and</strong> limest<strong>on</strong>e was more favored in <strong>the</strong> CO2dominant<br />

gas atmosphere than in air, which in turn promoted <strong>the</strong> decompositi<strong>on</strong> <strong>of</strong><br />

limest<strong>on</strong>e. The Ca-Al/Si formed could be partially shed away from limest<strong>on</strong>e surface to<br />

ensure <strong>the</strong> exposure <strong>of</strong> fresh surface to c<strong>on</strong>tinue decompositi<strong>on</strong> <strong>and</strong> sulfati<strong>on</strong>. However,<br />

Reducti<strong>on</strong>/Increase in fracti<strong>on</strong>, %<br />

24<br />

18<br />

12<br />

6<br />

0<br />

-6<br />

-12<br />

-18<br />

-24<br />

reducti<strong>on</strong> in unreacted CaCO3(Air), %<br />

increase in Ca-S(Air), %<br />

reducti<strong>on</strong> in unreacted CaCO3(O2/CO2), %<br />

increase in Ca-S(O2/CO2), %<br />

Fig.6 Changes to <strong>the</strong> fracti<strong>on</strong>s <strong>of</strong> unreacted<br />

CaCO3 <strong>and</strong> CaSO4 up<strong>on</strong> SO2<br />

additi<strong>on</strong> to air <strong>and</strong> O2/CO2<br />

8

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