18.07.2013 Views

8 - LISEGA

8 - LISEGA

8 - LISEGA

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

DESIGN DEVELOPMENT TOOLS<br />

LICAD®<br />

EASYSTEEL®<br />

8<br />

PRODUCT<br />

GROUP


<strong>LISEGA</strong> DESIGN DEVELOPMENT TOOLS 8<br />

CONTENTS PAGE<br />

<strong>LISEGA</strong> engineering software tools __________________________________8.1<br />

LICAD design program ____________________________________________8.2<br />

EASYSTEEL design program ________________________________________8.5<br />

Component libraries ______________________________________________8.11<br />

Interfaces to CAD programs________________________________________8.11<br />

NAVISWORKS design viewer ______________________________________8.12<br />

0<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

PRODUCT<br />

GROUP<br />

9<br />

8.0<br />

8


8.1<br />

<strong>LISEGA</strong> DESIGN DEVELOPMENT TOOLS<br />

LICAD®<br />

EASYSTEEL®<br />

Via the export function, the<br />

support designs can be integrated<br />

into complex 3D views<br />

The intelligent solution for support planning<br />

<strong>LISEGA</strong>’s unique modular system was the<br />

prerequisite for the creation of highly sophisticated<br />

user software. The solutions on hand<br />

open up new opportunities for increased<br />

engineering design efficiency, improved quality<br />

and significant savings in project manhours.<br />

The general introduction of 2D and 3D CAD<br />

modelling has already had a dramatic effect<br />

on the design process for pipework systems.<br />

However, the benefits for pipe support design<br />

have been limited because supports were not<br />

included in the 3D CAD programs.<br />

The LICAD® program has set new standards in<br />

this field. It allows the generation of pipe support<br />

drawings, bills of materials and 3-D<br />

models in minutes rather than hours. LICAD is<br />

an intelligent front-end program that provides<br />

all the required interface data for all common<br />

CAD software programs from a single source.<br />

From the point of view of quality this single<br />

source function cannot be overemphasised.<br />

To exploit further fields of application for<br />

the LICAD user, <strong>LISEGA</strong> has also developed<br />

supplementary software. The complete package<br />

includes:<br />

➜ LICAD planning and design software for<br />

pipe supports<br />

➜ EASYSTEEL design program for<br />

secondary steel<br />

➜ import and export interfaces for tables<br />

and databases<br />

➜ interfaces with 3D CAD component<br />

packages<br />

➜ 2D / 3D libraries for different CAD<br />

programs<br />

➜ interfaces to independent 3D<br />

viewer programs<br />

➜ Internet communication systems for<br />

downloading program updates and<br />

transmitting project information<br />

including drawings and orders<br />

LICAD and EASYSTEEL are trademarks of <strong>LISEGA</strong> GmbH.<br />

All other products, fonts and company names mentioned are<br />

trademarks or registered trademarks of their respective companies.


LICAD<br />

SOFTWARE WITH PROFIT EFFECT<br />

Needed first - designed last<br />

As a rule, the planning and design of complex<br />

pipe systems runs through numerous<br />

phases of optimization. Inevitably, the design<br />

of pipe supports takes place at the end of<br />

the whole process, and therefore often<br />

comes too late to ensure prompt delivery.<br />

Although the supports are needed on site<br />

beforehand in order to ensure optimum<br />

installation of the piping, they lie right at<br />

the end of the planning chain.<br />

At this point, it is even more vital to avoid<br />

unnecessary delay. The time factor is now all<br />

important.<br />

LICAD speeds up the planning process<br />

LICAD, the unique <strong>LISEGA</strong> design program<br />

for pipe supports, sets the highest standards<br />

in efficiency. With LICAD, poring over catalogs<br />

and the painstaking preparation of bills of<br />

material can be dispensed with. The design<br />

of supports and load chains no longer needs<br />

to be configured manually and then drawn<br />

up at great expense in time and money.<br />

What otherwise takes hours to produce can<br />

be done in minutes electronically - at the<br />

click of a mouse!<br />

Future orientated logistics<br />

Via LICAD, savings in time are possible in<br />

the logistics process from planning right<br />

through to delivery. For example, if required<br />

the LICAD data can be sent directly by a<br />

customer to our main<br />

computer system for order processing on the<br />

same day. This fits in well with ever tighter<br />

order schedules!<br />

The latest version is now<br />

available as Release 8 in<br />

the following languages:<br />

English, German, Spanish,<br />

Polish, French, Japanese<br />

and Chinese<br />

AutoCAD drawing based on<br />

a LICAD design<br />

8<br />

8.2


Free designation of axes<br />

Simple registration of extra data<br />

required<br />

LICAD drawing generated<br />

by a standard printer<br />

8.3<br />

LICAD is simple to use<br />

The relevant data for individual support<br />

points is entered using a menu driven program<br />

control. Only 6 parameters are required<br />

in order to find the optimum solution.<br />

➜ pipe diameter<br />

➜ temperature of the medium<br />

➜ operating load<br />

➜ travel<br />

➜ installation height<br />

➜ support configuration<br />

From this input, the appropriate load chains<br />

are created automatically and in fractions of<br />

a second. The optimum selection of variable<br />

spring and constant hangers is made by the<br />

program simultaneously. Specific customer<br />

requirements, such as travel and load reserves<br />

in accordance with ASME, B 31.3, VGB or other<br />

codes, are taken into account. This is provided<br />

for by the corresponding input in a special<br />

menu. Considering these requirements,<br />

the programmed algorithm always ensures<br />

that the most economical solution will be<br />

selected from the possible options.<br />

True to scale drawings<br />

The support chains created are automatically<br />

saved as complete assemblies and can be<br />

printed or plotted as a drawing at any time.<br />

They are true to scale and contain all<br />

relevant details, including parts lists with<br />

weights and material, and if required, pricing<br />

and location plan.<br />

<strong>LISEGA</strong> modular system forms the basis<br />

A database system forms the basis of the<br />

program which the complete <strong>LISEGA</strong> product<br />

range is incorporated into as a functional<br />

modular system. From more than 8000 standard<br />

items, compatible herein with regard to<br />

loads and connections, more than 100 standard<br />

configurations cover practically any<br />

installation situation.<br />

All essential functions at a glance<br />

Clear prompts for all significant data on the<br />

relevant support<br />

Selection of support configurations


The fully designed support with detailed bill<br />

of material<br />

Simple uniform surface for export function<br />

Auxiliary steelwork<br />

LICAD creates ready to install load chains<br />

from standard supports, from the building<br />

connection right through to the pipesurrounding<br />

attachment. In order to produce<br />

the connection to the existing structure,<br />

supplementary auxiliary structures are frequently<br />

required.<br />

Via a special interface, the appropriate LICAD<br />

designs are transferred to a separate CAD<br />

program (e.g. AutoCAD), where they can be<br />

supplemented as desired. In most cases,<br />

where designs are not to complicated,<br />

EASYSTEEL (see page 8.5) offers the ideal<br />

solution.<br />

Detailed display in 3D models<br />

Interference checks<br />

For larger plant projects, the design of the<br />

building structure, including steelwork, main<br />

components and piping, is carried out via<br />

3D CAD programs, such as PDS/Microstation<br />

(Intergraph), Plant Space (Bentley) or PDMS<br />

(CADCENTRE). Planning continuity, as well as<br />

the need to consider possible interferences,<br />

necessitate the inclusion of the pipe supports<br />

in the process. Using defined interfaces,<br />

LICAD support designs can be transferred<br />

with no additional effort three-dimensionally<br />

and true to scale into the leading CAD<br />

programs .<br />

The standard LICAD drawings are automatically<br />

transposed into 3D using special data files.<br />

LICAD saves up to 50% of planning costs<br />

LICAD runs smoothly on any modern PC with<br />

Windows and is easy to use. Due to its particular<br />

effectiveness, LICAD has already become<br />

an indispensable tool for numerous engineering<br />

departments when designing supports.<br />

Potential cost savings of up to 50% simply<br />

cannot be ignored!<br />

8<br />

Location plan with axis markings<br />

and dimensions<br />

8.4


EASYSTEEL<br />

The ideal task when designing<br />

pipe supports is to connect<br />

a pipe directly to the<br />

existing plant structure.<br />

However, due to the given<br />

support positions, in most<br />

cases the existing plant<br />

structure does not allow a<br />

suitable connenction. The<br />

support designer is then<br />

required to plan additional<br />

secondary steel, so-called<br />

auxiliary structures.<br />

Selected beam with different<br />

attachment and connecting<br />

options<br />

8.5<br />

Standard supports<br />

With LICAD, the most appropriate support<br />

configurations in each case are determined,<br />

then the corresponding standard supports in<br />

all their individual elements selected. A support<br />

drawing, parts list and 3D model can all<br />

be automatically generated using this<br />

system. If the standard supports cannot be<br />

connected directly to the existing plant structure,<br />

the next step is to use additional steel<br />

elements for the necessary adaptation.<br />

Planning secondary steel<br />

Although this steel may consist of only 1 or<br />

2 items, each design is invariably unique, its<br />

manufacture being both labour-intensive and<br />

costly using traditional techniques.<br />

Creating the design and producing a drawing<br />

and a bill of materials with the cut lengths<br />

and economic load calculations requires a<br />

significant amount of time, even for simple<br />

designs.<br />

With EASYSTEEL, <strong>LISEGA</strong> has now developed<br />

a powerful tool to reduce this time to a minimum<br />

and improve the quality of the design<br />

process. At the same time it ensures interface<br />

compatibility for electronic integration. The<br />

new <strong>LISEGA</strong> EASYSTEEL design program is a<br />

logical complement to the <strong>LISEGA</strong> modular<br />

system and the LICAD program.<br />

Concept sketch<br />

7.3 kips<br />

40<br />

790°F<br />

31 X = 0.86 inch<br />

Y = 1.45 inch<br />

Z = 1.70 inch (UP)<br />

/4<br />

20 75’ – 5 1 /2<br />

The program can be used either independently<br />

or in conjunction with data imported<br />

from a LICAD file. The user is guided menucontrolled<br />

through the design process, using<br />

easy selection screens.<br />

EASYSTEEL provides the user with the most<br />

frequently used forms of steel designs as<br />

basic elements. The most common connection<br />

types are also supplied. The user selects<br />

the appropriate design shape from the corresponding<br />

selection screens and puts in<br />

the relevant dimensions and interface data.<br />

The program then suggests beam sizes that<br />

are compatible in dimension and loading<br />

with the <strong>LISEGA</strong> attachment component. A<br />

further feature is the possibility of adaptation<br />

to the surrounding structure.<br />

After the user has decided on the preferred<br />

section size, the program generates a true<br />

to scale drawing with bill of materials and<br />

cut list.<br />

For the design elements available, EASY-<br />

STEEL contains a series of load capacity<br />

data bases. The information needed for the<br />

design-related selection of frame elements<br />

regarding weld sizes or bolt dimensions can<br />

be found here.<br />

66’


SPEZIAL FEATURES OF THE PROGRAM<br />

Connection of the pipe support to the<br />

secondary steel<br />

All <strong>LISEGA</strong> standard elements that can be<br />

attached to the secondary steel are included<br />

as an option, e. g.:<br />

➜ weld-on eye plates, weld-on clevises,<br />

types 73, 75<br />

➜ weld-on brackets, type 35<br />

➜ spherical washers, beam clamps,<br />

types 74, 78<br />

➜ clamp bases, type 49<br />

➜ constant hangers with supports,<br />

constant supports, types 11+71, type 16<br />

➜ seated spring hangers,<br />

spring supports, types 25, 26, 29<br />

➜ U-bolts, type 40<br />

➜ weld-on pipe shoes, stanchions,<br />

types 57, 58<br />

➜ roller bearings, types 51, 52, 53<br />

➜ beam adapters, type 76<br />

Selection screen for support attachment<br />

Available options among the <strong>LISEGA</strong> standard pipe support connections<br />

8<br />

8.6


American Profiles<br />

USA<br />

8.7<br />

//////<br />

//////<br />

➡<br />

C4x7.25<br />

…<br />

C12x30<br />

W4x13<br />

…<br />

W12x79<br />

W6x9<br />

…<br />

W14x38<br />

➡<br />

➡<br />

L2x2x0.25<br />

…<br />

L4x4x0.375<br />

TS3x3x0.25<br />

…<br />

TS8x8x 3 /8<br />

//////<br />

➡<br />

//////////////<br />

Standardized beam arrangements<br />

//////<br />

➡<br />

//////<br />

////////////<br />

/////////////<br />

➡<br />

➡<br />

➡<br />

➡<br />

///////////////<br />

European Profiles British Profiles<br />

D, F<br />

GB<br />

Sections (Channels)<br />

U100<br />

C102x51<br />

…<br />

…<br />

U300<br />

C305x102<br />

Wide flange sections<br />

HEB100 2*(C102x51)<br />

…<br />

…<br />

HEB300 UC305x305<br />

Small flange sections<br />

IPE140 UB127x76<br />

…<br />

…<br />

IPE360 UB356x171<br />

Angle sections<br />

L50x6 L50x50x6<br />

…<br />

…<br />

L100x10 L100x100x12<br />

Square hollow sections<br />

SHP80x6.3 TS80x80x6<br />

…<br />

…<br />

SHP200x10 TS200x200x10<br />

//////<br />

//////<br />

Height x Width<br />

approx.<br />

100 x 50<br />

…<br />

300 x 100<br />

100 x 100<br />

…<br />

300 x 300<br />

140 x 75<br />

…<br />

360 x 170<br />

50 x 50<br />

…<br />

100 x 100<br />

80 x 80<br />

…<br />

200 x 200<br />

//////////////<br />

➡<br />

➡<br />

➡<br />

//////////////<br />

➡<br />

///////////////<br />

Internal<br />

design.<br />

SC10<br />

SC30<br />

SH10<br />

SH30<br />

SI14<br />

SI36<br />

SL05<br />

SL10<br />

SQ08<br />

SQ20<br />

//////<br />

Beam systems<br />

The program allows the selection of beam<br />

arrangements most commonly used for<br />

secondary steel designs as standard:<br />

➜ beam between two<br />

existing structures<br />

➜ cantilever types<br />

➜ post types<br />

Loading of beams is possible from above<br />

or below.<br />

Section sizes<br />

The program uses virtual section sizes and<br />

covers a sufficiently wide range of commonly<br />

used beam sections for various countries.<br />

The list of programed beam sections considers<br />

American, European, Japanese and<br />

Chinese standards. After determination of a<br />

range of suitable steel sizes the designer can<br />

decide which national standards shall be<br />

used to generate the drawings.<br />

Due to the modular program, and the use of<br />

virtual section sizes, further specific national<br />

standards can be included.<br />

This system allows the flexibility to<br />

design independently of specific national<br />

standards.<br />

Ranges of selected section sizes


Attachment to existing structure<br />

The most common techniques for attachment<br />

to the existing structure are available in the<br />

program:<br />

➜ beam directly welded<br />

➜ beam with shim plates or beam with<br />

end-plate to spread the load<br />

➜ beam with bolt-on plates<br />

➜ welded clip-angle connections<br />

➜ cut-out flange connection to fit inbetween<br />

two beams (with or without end/shim plate)<br />

➜ beam end support on or under a roof<br />

girder.<br />

Weld sizes<br />

The weld sizes selected by the program are<br />

load compatible with the <strong>LISEGA</strong> modular<br />

system whether the weld is measured in<br />

throat thickness (mm) or leg length (inch,<br />

acc. to American standard).<br />

Weld sizes<br />

Throat thickness 3 56 7 9 11 13 mm<br />

Leg length 3/16 1/4 5/16 3/8 1/2 5/8 3/4 inch<br />

Connection compatibility<br />

Geometric checks are performed to avoid<br />

designs which would not fit when assembled<br />

on site. These checks include:<br />

1. for welded attachments:<br />

➜ comparison of the width of the attachment<br />

(incl. weld seam) with beam width<br />

➜ determination of the weld size suitable<br />

for the section and attachment according to<br />

prevailing rules and recommendations<br />

2. for bolted connections:<br />

➜ selection of section sizes that allow compatibility<br />

of bolt holes with each other<br />

Options of<br />

steel attachment<br />

8<br />

8.8


All relevant data can be<br />

entered in one step<br />

8.9<br />

How the program works<br />

The program is database driven, working with<br />

load capacity tables to determine the correct<br />

section, bolting and weld sizes. The concept<br />

allows the addition of other national section<br />

standards.<br />

Codes and regulations<br />

The permissible load values used to select<br />

beam and weld sizes are based on commonly<br />

recognized steelwork codes such as AISC, BS,<br />

DIN. Additionally, user specifications can be<br />

defined and considered during the selection<br />

process.<br />

USE OF THE PROGRAM<br />

User input<br />

The program requires the following inputs:<br />

➜ type designation of the attachment part<br />

➜ operating load acting on the beam<br />

➜ notation of the connection point<br />

This input can be taken directly from the<br />

LICAD file.<br />

Four continuous screens guide the user in<br />

defining:<br />

➜ positioning of the attachment<br />

➜ the beam system<br />

➜ the necessary length information<br />

➜ the type of connection to surrounding<br />

structure<br />

The scaled drawing includes all dimensions<br />

and the bill of material. The weld sizes are<br />

shown according to requirements in throat<br />

thickness (mm) or leg length (inch). The language<br />

desired can be selected from a range<br />

of the most common languages.


8<br />

A logical menu follow up<br />

guides the user through<br />

the design process<br />

8.10


COMPONENT LIBRARIES<br />

8.11<br />

Component libraries<br />

For further design in the 2D and 3D fields,<br />

<strong>LISEGA</strong> component libraries are available for<br />

the following CAD programs:<br />

➜ AutoCAD, Autodesk<br />

➜ PDS, INTERGRAPH<br />

➜ PDMS, CADCENTRE<br />

➜ SUPPORT MODELER,<br />

Pelican Forge Corp.<br />

➜ NAVISWORKS, LightWork Design<br />

The <strong>LISEGA</strong> catalog items (Standard Supports<br />

2010) are available both as text and database<br />

files.<br />

INTERFACES<br />

2D application<br />

Via a DFX export file, the support design incl.<br />

dimensions can be transferred, with bills of<br />

materials, location plans and letter heads as<br />

an option, to CAD programs, e.g. AutoCAD<br />

or MicroStation.<br />

3D application<br />

Via defined interfaces, the LICAD support<br />

designs can be transferred true to scale and<br />

without additional effort into the leading<br />

CAD programs. Using the component libraries<br />

as a basis, the standard CAD drawings can<br />

be converted to 3D in the respective CAD<br />

programs. Among others, this is possible<br />

with:<br />

➜ PDS, INTERGRAPH<br />

➜ PDMS, CADCENTRE<br />

➜ SUPPORT MODELER, Pelican Forge<br />

Corp.<br />

➜ NAVISWORKS, LightWork Design<br />

Updates<br />

LICAD, EASYSTEEL and other software packages<br />

are being constantly updated and expanded.<br />

The respective valid program versions<br />

and interfaces can be downloaded from<br />

the <strong>LISEGA</strong> homepage. The necessary license<br />

numbers are thereby issued to the user via<br />

e-mail as an automatic function. Additional<br />

numbers can also be supplied by phone.


VIEWER<br />

NAVISWORK 3D Design Viewer<br />

In partnership with LIGHTWORK DESIGN in<br />

the UK, <strong>LISEGA</strong> has created an economical<br />

and easy to utilize 3D design system for<br />

pipe supports. NAVISWORKS ROAMER is a<br />

proven 3D design review program independent<br />

of any CAD design package. It contains all the<br />

functions that a support designer requires to<br />

check a 3D plant model, the main features<br />

being:<br />

➜ navigation, communication and<br />

interaction in real-time with very<br />

large 3D models on a desktop or<br />

laptop computer.<br />

➜ interface to MicroStation<br />

(incl. PDS) and AutoCAD formats<br />

(incl. AutoPlant).<br />

➜ speed and ease in locating key<br />

components.<br />

➜ snap-on measuring tool with the<br />

ability to copy and paste dimensions<br />

into LICAD.<br />

➜ Fast Open GL graphics, enabling the<br />

quick and easy real-time navigation<br />

and viewing of very large models.<br />

➜ ease of use – non-CAD-trained staff can<br />

efficiently use the system after minimal<br />

training.<br />

➜ interference check (Clash Detector)<br />

module available.<br />

➜ export of JPEG and AVI files for<br />

transmitting design review information<br />

(pictures).<br />

➜ QA enhanced by access to a single<br />

model with up to date model description.<br />

➜ lifetime record storage of support<br />

information with reduction in lifetime<br />

maintenance costs using as-built model.<br />

Users can import 3D plant models from<br />

MicroStation and/or AutoCAD.<br />

3D pipe support models (generated in LICAD)<br />

can also be imported.<br />

<strong>LISEGA</strong> customers have the opportunity to<br />

use a full working version of the program for<br />

a 15 day trial. The program can be installed<br />

from the <strong>LISEGA</strong> Multimedia CD. Specimen<br />

models are also included on the CD.<br />

If the program is required for only one project,<br />

a program copy can be obtained through<br />

<strong>LISEGA</strong> licensed only for this project.<br />

8<br />

8.12

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!