Transmission and Differential.pdf - Ken Gilbert

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8) Remove the four bolts which hold propeller shaft to rear differential. NOTE: Put matching mark on affected parts before removal. Remove all but one bolt. G3M0782 9) Remove the two bolts which hold center bearing to vehicle body. S3M0028 10) Remove propeller shaft from transmission. CAUTION: Be sure not to damage oil seals and the frictional surface of sleeve yoke. NOTE: Be sure to use an empty oil can to catch oil flowing out when removing propeller shaft. Be sure to plug the opening in transmission after removal of propeller shaft. SERVICE PROCEDURE G3M0025 13 11) Install the extension cap to transmission. NOTE: If extension cap is not available, cover the opening with a vinyl bag in order to prevent transmission gear oil or ATF leakage. C: DISASSEMBLY G3M0026 NOTE: Do not disassemble propeller shaft. It is a single unit. D: INSPECTION NOTE: Do not disassemble propeller shaft. Check the following and replace if necessary. 1) Tube surfaces for dents or cracks 2) Splines for deformation or abnormal wear 3) Joints for non-smooth operation or abnormal noise 4) Center bearing for free play, noise or nonsmooth operation 5) Oil seals for abnormal wear or damage 6) Center bearing for breakage E: ASSEMBLY [W1E0] 3-4 1. Propeller Shaft NOTE: Do not disassemble propeller shaft. It is a single unit.
3-4 [W1F0] SERVICE PROCEDURE 1. Propeller Shaft F: INSTALLATION 1) Insert sleeve yoke into transmission and attach center bearing to vehicle body. Tightening torque: 52±5 N·m (5.3±0.5 kg-m, 38.3±3.6 ft-lb) S3M0028 2) Align matching marks and connect flange yoke and rear differential. Tightening torque: 31±8 N·m (3.2±0.8 kg-m, 23.1±5.8 ft-lb) G3M0782 3) Install differential mount front cover. Tightening torque: 88±10 N·m (9.0±1.0 kg-m, 65±7 ft-lb) G3M0022 14 4) Install front exhaust cover. 5) Install rear exhaust pipe and muffler. G3M0021
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3-1 [S100] SPECIFICATIONS AND SERVI
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3-1 [S600] SPECIFICATIONS AND SERVI
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3-1 [C100] COMPONENT PARTS 1. Trans
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3-1 [C2B0] COMPONENT PARTS 2. Drive
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3-1 [C3B0] COMPONENT PARTS 3. Main
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3-1 [C500] COMPONENT PARTS 5. Trans
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3-1 [W1A0] SERVICE PROCEDURE 1. Gen
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3-1 [W2A1] SERVICE PROCEDURE 2. Tra
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3-1 [W2B1] SERVICE PROCEDURE 2. Tra
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3-1 [W3A1] SERVICE PROCEDURE 3. Dri
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3-1 [W3B0] SERVICE PROCEDURE 3. Dri
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3-1 [W3B3] SERVICE PROCEDURE 3. Dri
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3-1 [W3C1] SERVICE PROCEDURE 3. Dri
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3-1 [W4A1] SERVICE PROCEDURE 4. Mai
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3-1 [W4B0] SERVICE PROCEDURE 4. Mai
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3-1 [W4B2] SERVICE PROCEDURE 4. Mai
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3-1 [W5C3] SERVICE PROCEDURE 5. Tra
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3-1 [W5D0] SERVICE PROCEDURE 5. Tra
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3-1 [W6B0] SERVICE PROCEDURE 6. Fro
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3-1 [W7A0] SERVICE PROCEDURE 7. Cen
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3-1 [K200] DIAGNOSTICS 2. Different
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3. Transmission Control Element Typ
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7. Hydraulic Control and Lubricatio
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3-2 [S1100] SPECIFICATIONS AND SERV
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3-2 [S1100] SPECIFICATIONS AND SERV
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No. Part Name Part Number (1) (2) (
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C: TRANSMISSION CASE (REAR SIDE) (1
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G: EXTENSION CASE SPECIFICATIONS AN
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2. Oil Pump (1) Oil pump rotor (2)
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(1) Oil level gauge (2) Oil charger
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5. High Clutch and Reverse Clutch (
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7. Low Clutch and Low & Reverse Bra
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9. Differential Case (1) Crown gear
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1. General A: PRECAUTION When disas
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2) Torque converter clutch case En
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C: REMOVAL 1) Move select lever to
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3. Sensor (in transmission) A: INSP
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5) Remove control valve body. CAUTI
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5. Transfer Duty Solenoid and Trans
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2) Install extension case to transm
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CAUTION: Align ST with torque wrenc
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3. ENGINE BRAKE OPERATION Engine br
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3. EVALUATION Stall speed (at sea l
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2. TEST METHODS 1) Temporarily atta
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12. Overall Transmission A: SECTION
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10) Remove the oil cooler inlet and
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6) Remove the oil pan. NOTE: Use a
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19) Take out the thrust needle bear
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34) Remove parking support. B3M1088
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(2) Tighten four bolts to secure th
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Checking item Contact pattern Corre
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13) Apply vaseline to the groove on
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(1) Using a press and ST1, install
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19) Install planetary gear and low
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(2) Using ST, measure the distance
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4) Install the oil pan. (1) Attach
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(2) Measure the distance “ ” fr
Page 129 and 130: 7) Install the oil charge pipe. CAU
Page 131 and 132: 14. Reduction Driven Gear A: DISASS
Page 133 and 134: No. Part name SERVICE PROCEDURE Wir
Page 135 and 136: D: ASSEMBLY 1) Install accumulator
Page 137 and 138: 5) Remove the inner and outer rotor
Page 139 and 140: C: ASSEMBLY 1) Measure dimension
Page 141 and 142: 18. High Clutch and Reverse Clutch
Page 143 and 144: C: ASSEMBLY (1) Reverse clutch drum
Page 145 and 146: 10) Apply compressed air intermitte
Page 147 and 148: 19. Low Clutch Drum and Planetary G
Page 149 and 150: 9) Install the one-way clutch inner
Page 151 and 152: 4) Install ST to low clutch drum. S
Page 153 and 154: 15) Install rear sun gear. NOTE: Pa
Page 155 and 156: 4) Measurement of backlash (Selecti
Page 157 and 158: 6) Using ST1 and ST2, install snap
Page 159 and 160: 23. Transmission Control Module (TC
Page 161 and 162: 3-3 [C100] COMPONENT PARTS 1. Manua
Page 163 and 164: 3-3 [W1A0] SERVICE PROCEDURE 1. Man
Page 165 and 166: 3-3 [W1E0] SERVICE PROCEDURE 1. Man
Page 167 and 168: 3-3 [W2C0] SERVICE PROCEDURE 2. Aut
Page 169 and 170: 3-4 [S1A0] SPECIFICATIONS AND SERVI
Page 171 and 172: 3-4 [S2C1] SPECIFICATIONS AND SERVI
Page 173 and 174: 3-4 [S2C3] SPECIFICATIONS AND SERVI
Page 175 and 176: 3-4 [C2A0] COMPONENT PARTS 2. Rear
Page 177 and 178: 3-4 [C2B2] COMPONENT PARTS 2. Rear
Page 179: 3-4 [W1A0] SERVICE PROCEDURE 1. Pro
Page 183 and 184: 3-4 [W2A2] SERVICE PROCEDURE 2. Rea
Page 185 and 186: 3-4 [W2B0] SERVICE PROCEDURE 2. Rea
Page 187 and 188: 3-4 [W2C0] SERVICE PROCEDURE 2. Rea
Page 191 and 192: 3-4 [W2E0] SERVICE PROCEDURE 2. Rea
Page 205 and 206: 3-4 [W3B0] SERVICE PROCEDURE 3. Rea
Page 209 and 210: 3-4 [W3D0] SERVICE PROCEDURE 3. Rea
Page 221 and 222: 3-4 [K100] DIAGNOSTICS 1. Propeller
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Transmission and Differential.pdf - Ken Gilbert

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