Transmission and Differential.pdf - Ken Gilbert

More documents

Recommendations

Info

(6) Remove the bolts which secure the front and rear lateral link to the rear housing. G3M0043 (7) Remove the DOJ from the rear differential with tire lever. CAUTION: When removing the DOJ from the rear differential, fit tire lever to the bolt as shown in figure so as not to damage the axle shaft holder. NOTE: The side spline shaft circlip comes out together with the shaft. SERVICE PROCEDURE H3M1664A 17 [W2A2] 3-4 2. Rear Differential (VA-Type) 9) Secure rear drive shaft to rear crossmember using wire. 10) Remove oil seal with screwdriver. G3M0046 G3M0047 11) Drive in a new side oil seal with ST. CAUTION: Apply chassis grease between the oil seal lips. ST 498447100 OIL SEAL INSTALLER G3M0048 12) Insert the DOJ into rear differential. CAUTION: Before inserting, replace the circlip at the end of the spline shaft with a new one.
3-4 [W2B0] SERVICE PROCEDURE 2. Rear Differential (VA-Type) (1) Install ST to rear differential. ST 28099PA090 SIDE OIL SEAL PROTEC- TOR G3M0256 (2) Insert the spline shaft until the spline portion is inside the side oil seal. G3M0049 ST (3) Remove ST. 28099PA090 SIDE OIL SEAL PROTEC- TOR (4) Completely insert DOJ into rear differential by pressing rear housing. NOTE: Make sure that oil seal lip is not folded over inward. H4M1095 13) Hereafter, re-assemble in reverse order of disassembly. B: REMOVAL 1) Disconnect ground terminal from battery. 2) Move selector lever or gear shift lever to “N”. 3) Release the parking brake. 4) Loosen wheel nuts. 18 5) Jack-up vehicle and support it with sturdy racks. 6) Remove wheels. 7) Remove rear exhaust pipe and muffler. and 8) Remove front exhaust cover. G3M0021 9) Remove front cover of rear differential mount. G3M0022
Page 1 and 2:
3-1 [S100] SPECIFICATIONS AND SERVI
Page 3 and 4:
3-1 [S600] SPECIFICATIONS AND SERVI
Page 5 and 6:
3-1 [C100] COMPONENT PARTS 1. Trans
Page 7 and 8:
3-1 [C2B0] COMPONENT PARTS 2. Drive
Page 9 and 10:
3-1 [C3B0] COMPONENT PARTS 3. Main
Page 11 and 12:
3-1 [C500] COMPONENT PARTS 5. Trans
Page 13 and 14:
3-1 [W1A0] SERVICE PROCEDURE 1. Gen
Page 15 and 16:
3-1 [W2A1] SERVICE PROCEDURE 2. Tra
Page 17 and 18:
Page 19 and 20:
3-1 [W2B1] SERVICE PROCEDURE 2. Tra
Page 21 and 22:
Page 23 and 24:
Page 25 and 26:
Page 27 and 28:
Page 29 and 30:
3-1 [W3A1] SERVICE PROCEDURE 3. Dri
Page 31 and 32:
3-1 [W3B0] SERVICE PROCEDURE 3. Dri
Page 33 and 34:
3-1 [W3B3] SERVICE PROCEDURE 3. Dri
Page 35 and 36:
3-1 [W3C1] SERVICE PROCEDURE 3. Dri
Page 37 and 38:
3-1 [W4A1] SERVICE PROCEDURE 4. Mai
Page 39 and 40:
3-1 [W4B0] SERVICE PROCEDURE 4. Mai
Page 41 and 42:
3-1 [W4B2] SERVICE PROCEDURE 4. Mai
Page 43 and 44:
Page 45 and 46:
Page 47 and 48:
3-1 [W5C3] SERVICE PROCEDURE 5. Tra
Page 49 and 50:
3-1 [W5D0] SERVICE PROCEDURE 5. Tra
Page 51 and 52:
3-1 [W6B0] SERVICE PROCEDURE 6. Fro
Page 53 and 54:
3-1 [W7A0] SERVICE PROCEDURE 7. Cen
Page 55 and 56:
3-1 [K200] DIAGNOSTICS 2. Different
Page 57 and 58:
3. Transmission Control Element Typ
Page 59 and 60:
7. Hydraulic Control and Lubricatio
Page 61 and 62:
3-2 [S1100] SPECIFICATIONS AND SERV
Page 63 and 64:
3-2 [S1100] SPECIFICATIONS AND SERV
Page 65 and 66:
No. Part Name Part Number (1) (2) (
Page 67 and 68:
C: TRANSMISSION CASE (REAR SIDE) (1
Page 69 and 70:
G: EXTENSION CASE SPECIFICATIONS AN
Page 71 and 72:
2. Oil Pump (1) Oil pump rotor (2)
Page 73 and 74:
(1) Oil level gauge (2) Oil charger
Page 75 and 76:
5. High Clutch and Reverse Clutch (
Page 77 and 78:
7. Low Clutch and Low & Reverse Bra
Page 79 and 80:
9. Differential Case (1) Crown gear
Page 81 and 82:
1. General A: PRECAUTION When disas
Page 83 and 84:
2) Torque converter clutch case En
Page 85 and 86:
C: REMOVAL 1) Move select lever to
Page 87 and 88:
3. Sensor (in transmission) A: INSP
Page 89 and 90:
5) Remove control valve body. CAUTI
Page 91 and 92:
5. Transfer Duty Solenoid and Trans
Page 93 and 94:
2) Install extension case to transm
Page 95 and 96:
CAUTION: Align ST with torque wrenc
Page 97 and 98:
3. ENGINE BRAKE OPERATION Engine br
Page 99 and 100:
3. EVALUATION Stall speed (at sea l
Page 101 and 102:
2. TEST METHODS 1) Temporarily atta
Page 103 and 104:
12. Overall Transmission A: SECTION
Page 105 and 106:
10) Remove the oil cooler inlet and
Page 107 and 108:
6) Remove the oil pan. NOTE: Use a
Page 109 and 110:
19) Take out the thrust needle bear
Page 111 and 112:
34) Remove parking support. B3M1088
Page 113 and 114:
(2) Tighten four bolts to secure th
Page 115 and 116:
Checking item Contact pattern Corre
Page 117 and 118:
13) Apply vaseline to the groove on
Page 119 and 120:
(1) Using a press and ST1, install
Page 121 and 122:
19) Install planetary gear and low
Page 123 and 124:
(2) Using ST, measure the distance
Page 125 and 126:
4) Install the oil pan. (1) Attach
Page 127 and 128:
(2) Measure the distance “ ” fr
Page 129 and 130:
7) Install the oil charge pipe. CAU
Page 131 and 132:
14. Reduction Driven Gear A: DISASS
Page 133 and 134: No. Part name SERVICE PROCEDURE Wir
Page 135 and 136: D: ASSEMBLY 1) Install accumulator
Page 137 and 138: 5) Remove the inner and outer rotor
Page 139 and 140: C: ASSEMBLY 1) Measure dimension
Page 141 and 142: 18. High Clutch and Reverse Clutch
Page 143 and 144: C: ASSEMBLY (1) Reverse clutch drum
Page 145 and 146: 10) Apply compressed air intermitte
Page 147 and 148: 19. Low Clutch Drum and Planetary G
Page 149 and 150: 9) Install the one-way clutch inner
Page 151 and 152: 4) Install ST to low clutch drum. S
Page 153 and 154: 15) Install rear sun gear. NOTE: Pa
Page 155 and 156: 4) Measurement of backlash (Selecti
Page 157 and 158: 6) Using ST1 and ST2, install snap
Page 159 and 160: 23. Transmission Control Module (TC
Page 161 and 162: 3-3 [C100] COMPONENT PARTS 1. Manua
Page 163 and 164: 3-3 [W1A0] SERVICE PROCEDURE 1. Man
Page 165 and 166: 3-3 [W1E0] SERVICE PROCEDURE 1. Man
Page 167 and 168: 3-3 [W2C0] SERVICE PROCEDURE 2. Aut
Page 169 and 170: 3-4 [S1A0] SPECIFICATIONS AND SERVI
Page 171 and 172: 3-4 [S2C1] SPECIFICATIONS AND SERVI
Page 173 and 174: 3-4 [S2C3] SPECIFICATIONS AND SERVI
Page 175 and 176: 3-4 [C2A0] COMPONENT PARTS 2. Rear
Page 177 and 178: 3-4 [C2B2] COMPONENT PARTS 2. Rear
Page 179 and 180: 3-4 [W1A0] SERVICE PROCEDURE 1. Pro
Page 181 and 182: 3-4 [W1F0] SERVICE PROCEDURE 1. Pro
Page 183: 3-4 [W2A2] SERVICE PROCEDURE 2. Rea
Page 187 and 188: 3-4 [W2C0] SERVICE PROCEDURE 2. Rea
Page 191 and 192: 3-4 [W2E0] SERVICE PROCEDURE 2. Rea
Page 201 and 202: 3-4 [W3A1] SERVICE PROCEDURE 3. Rea
Page 205 and 206: 3-4 [W3B0] SERVICE PROCEDURE 3. Rea
Page 209 and 210: 3-4 [W3D0] SERVICE PROCEDURE 3. Rea
Page 221 and 222: 3-4 [K100] DIAGNOSTICS 1. Propeller
show all

Transmission and Differential.pdf - Ken Gilbert

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?