Transmission and Differential.pdf - Ken Gilbert

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3-2 [S1200] SPECIFICATIONS AND SERVICE DATA 12. Location and Installing Direction of Thrust Needle Bearing 12. Location and Installing Direction of Thrust Needle Bearing 12 S3M0220A
No. Part Name Part Number (1) (2) (3) (4) (5) (6) (7) (8) Thrust needle bearing Thrust needle bearing Thrust needle bearing Thrust needle bearing Thrust needle bearing Thrust needle bearing Thrust needle bearing Thrust needle bearing SPECIFICATIONS AND SERVICE DATA 806528050 806528060 806528070 806528080 806528090 806528100 Inside diameter mm (in) Outside diameter mm (in) 28.5 (1.122) 48 (1.89) Dimension mm (in) 4.1 (0.161) 4.3 (0.169) 4.5 (0.177) 4.7 (0.185) 4.9 (0.193) 5.1 (0.201) 806530040 30 (1.18) 47 (1.85) 3.8 (0.150) 806551020 51 (2.01) 71 (2.80) 3.3 (0.130) 806535120 35 (1.38) 53 (2.09) 4.8 (0.189) 806534060 35 (1.38) 53 (2.09) 3.3 (0.130) 806558030 58 (2.28) 78 (3.07) 2.8 (0.110) 806541020 39.7 (1.563) 54 (2.13) 3.6 (0.142) 806536020 806535030 806535040 806535050 806535060 806535070 806535090 [S1200] 3-2 12. Location and Installing Direction of Thrust Needle Bearing 36 (1.42) 53 (2.09) 13 3.8 (0.150) 4.0 (0.157) 4.2 (0.165) 4.4 (0.173) 4.6 (0.181) 4.8 (0.189) 5.0 (0.197) Application Adjusting total end play Place of high clutch Place of front sun gear Place of rear sun gear Place of rear sun gear Place of rear internal gear Place of one-way clutch Adjusting end play of transfer clutch
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3-1 [S100] SPECIFICATIONS AND SERVI
Page 3 and 4:
3-1 [S600] SPECIFICATIONS AND SERVI
Page 5 and 6:
3-1 [C100] COMPONENT PARTS 1. Trans
Page 7 and 8:
3-1 [C2B0] COMPONENT PARTS 2. Drive
Page 9 and 10:
3-1 [C3B0] COMPONENT PARTS 3. Main
Page 11 and 12:
3-1 [C500] COMPONENT PARTS 5. Trans
Page 13 and 14: 3-1 [W1A0] SERVICE PROCEDURE 1. Gen
Page 15 and 16: 3-1 [W2A1] SERVICE PROCEDURE 2. Tra
Page 19 and 20: 3-1 [W2B1] SERVICE PROCEDURE 2. Tra
Page 29 and 30: 3-1 [W3A1] SERVICE PROCEDURE 3. Dri
Page 31 and 32: 3-1 [W3B0] SERVICE PROCEDURE 3. Dri
Page 33 and 34: 3-1 [W3B3] SERVICE PROCEDURE 3. Dri
Page 35 and 36: 3-1 [W3C1] SERVICE PROCEDURE 3. Dri
Page 37 and 38: 3-1 [W4A1] SERVICE PROCEDURE 4. Mai
Page 39 and 40: 3-1 [W4B0] SERVICE PROCEDURE 4. Mai
Page 41 and 42: 3-1 [W4B2] SERVICE PROCEDURE 4. Mai
Page 47 and 48: 3-1 [W5C3] SERVICE PROCEDURE 5. Tra
Page 49 and 50: 3-1 [W5D0] SERVICE PROCEDURE 5. Tra
Page 51 and 52: 3-1 [W6B0] SERVICE PROCEDURE 6. Fro
Page 53 and 54: 3-1 [W7A0] SERVICE PROCEDURE 7. Cen
Page 55 and 56: 3-1 [K200] DIAGNOSTICS 2. Different
Page 57 and 58: 3. Transmission Control Element Typ
Page 59 and 60: 7. Hydraulic Control and Lubricatio
Page 61 and 62: 3-2 [S1100] SPECIFICATIONS AND SERV
Page 63: 3-2 [S1100] SPECIFICATIONS AND SERV
Page 67 and 68: C: TRANSMISSION CASE (REAR SIDE) (1
Page 69 and 70: G: EXTENSION CASE SPECIFICATIONS AN
Page 71 and 72: 2. Oil Pump (1) Oil pump rotor (2)
Page 73 and 74: (1) Oil level gauge (2) Oil charger
Page 75 and 76: 5. High Clutch and Reverse Clutch (
Page 77 and 78: 7. Low Clutch and Low & Reverse Bra
Page 79 and 80: 9. Differential Case (1) Crown gear
Page 81 and 82: 1. General A: PRECAUTION When disas
Page 83 and 84: 2) Torque converter clutch case En
Page 85 and 86: C: REMOVAL 1) Move select lever to
Page 87 and 88: 3. Sensor (in transmission) A: INSP
Page 89 and 90: 5) Remove control valve body. CAUTI
Page 91 and 92: 5. Transfer Duty Solenoid and Trans
Page 93 and 94: 2) Install extension case to transm
Page 95 and 96: CAUTION: Align ST with torque wrenc
Page 97 and 98: 3. ENGINE BRAKE OPERATION Engine br
Page 99 and 100: 3. EVALUATION Stall speed (at sea l
Page 101 and 102: 2. TEST METHODS 1) Temporarily atta
Page 103 and 104: 12. Overall Transmission A: SECTION
Page 105 and 106: 10) Remove the oil cooler inlet and
Page 107 and 108: 6) Remove the oil pan. NOTE: Use a
Page 109 and 110: 19) Take out the thrust needle bear
Page 111 and 112: 34) Remove parking support. B3M1088
Page 113 and 114: (2) Tighten four bolts to secure th
Page 115 and 116:
Checking item Contact pattern Corre
Page 117 and 118:
13) Apply vaseline to the groove on
Page 119 and 120:
(1) Using a press and ST1, install
Page 121 and 122:
19) Install planetary gear and low
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(2) Using ST, measure the distance
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4) Install the oil pan. (1) Attach
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(2) Measure the distance “ ” fr
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7) Install the oil charge pipe. CAU
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14. Reduction Driven Gear A: DISASS
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No. Part name SERVICE PROCEDURE Wir
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D: ASSEMBLY 1) Install accumulator
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5) Remove the inner and outer rotor
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C: ASSEMBLY 1) Measure dimension
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18. High Clutch and Reverse Clutch
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C: ASSEMBLY (1) Reverse clutch drum
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10) Apply compressed air intermitte
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19. Low Clutch Drum and Planetary G
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9) Install the one-way clutch inner
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4) Install ST to low clutch drum. S
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15) Install rear sun gear. NOTE: Pa
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4) Measurement of backlash (Selecti
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6) Using ST1 and ST2, install snap
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23. Transmission Control Module (TC
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3-3 [C100] COMPONENT PARTS 1. Manua
Page 163 and 164:
3-3 [W1A0] SERVICE PROCEDURE 1. Man
Page 165 and 166:
3-3 [W1E0] SERVICE PROCEDURE 1. Man
Page 167 and 168:
3-3 [W2C0] SERVICE PROCEDURE 2. Aut
Page 169 and 170:
3-4 [S1A0] SPECIFICATIONS AND SERVI
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3-4 [S2C1] SPECIFICATIONS AND SERVI
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3-4 [S2C3] SPECIFICATIONS AND SERVI
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3-4 [C2A0] COMPONENT PARTS 2. Rear
Page 177 and 178:
3-4 [C2B2] COMPONENT PARTS 2. Rear
Page 179 and 180:
3-4 [W1A0] SERVICE PROCEDURE 1. Pro
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3-4 [W1F0] SERVICE PROCEDURE 1. Pro
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3-4 [W2A2] SERVICE PROCEDURE 2. Rea
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3-4 [W2B0] SERVICE PROCEDURE 2. Rea
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3-4 [W2C0] SERVICE PROCEDURE 2. Rea
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Page 191 and 192:
3-4 [W2E0] SERVICE PROCEDURE 2. Rea
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3-4 [W3B0] SERVICE PROCEDURE 3. Rea
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3-4 [W3D0] SERVICE PROCEDURE 3. Rea
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Page 221 and 222:
3-4 [K100] DIAGNOSTICS 1. Propeller
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Transmission and Differential.pdf - Ken Gilbert

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