Transmission and Differential.pdf - Ken Gilbert

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3-2 [W2A0] SERVICE PROCEDURE 2. Inhibitor Switch 2. Inhibitor Switch A: INSPECTION When driving condition or starter motor operation is erroneous, first check the shift linkage for improper operation. If the shift linkage is functioning properly, check the inhibitor switch. 1) Disconnect inhibitor switch connector. 2) Check continuity in inhibitor switch circuits with select lever moved to each position. CAUTION: Also check that continuity in ignition circuit does not exist when select lever is in R, D, 3, 2 and 1 ranges. NOTE: If inhibitor switch is inoperative, check for poor contact of connector on transmission side. Position Pin No. P 4—3 R 4—2 Signal sent to TCM N D 4—1 4—8 3 4—7 2 4—6 1 4—5 Ignition circuit P/N 12 — 11 Back-up light circuit R 10 — 9 B3H0016B 32 3) Check if there is continuity at equal points when the select lever is turned 1.5° in both directions from the N range. If there is continuity in one direction and the continuity in the other or if there is continuity at unequal points, adjust the inhibitor switch. B: ADJUSTMENT G3M0293 1) Loosen the three inhibitor switch securing bolts. 2) Shift the select lever to the N range. 3) Insert ST as vertical as possible into the holes in the inhibitor switch lever and switch body. ST 499267300 STOPPER PIN B3M1027A 4) Tighten the three inhibitor switch bolts. Tightening torque: 3.4±0.5 N·m (0.35±0.05 kg-m, 2.5±0.4 ft-lb) 5) Repeat the above checks. If the inhibitor switch is determined to be “faulty”, replace it.
C: REMOVAL 1) Move select lever to neutral position. 2) Remove air cleaner case and duct. 3) Disconnect inhibitor switch connector. B3M1028A 4) Remove front and center exhaust pipe. 5) Remove snap pin from range select lever. B3M1029A 6) Remove plate assembly from transmission case. SERVICE PROCEDURE B3M1030A 33 7) Remove bolts. B3M1031A 8) Move range select lever to parking position (left side). B3M1032A 9) Remove inhibitor switch from transmission. D: INSTALLATION [W2D0] 3-2 2. Inhibitor Switch B3M1033A 1) Install inhibitor switch to transmission case. B3M1033A
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3-1 [S100] SPECIFICATIONS AND SERVI
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3-1 [S600] SPECIFICATIONS AND SERVI
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3-1 [C100] COMPONENT PARTS 1. Trans
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3-1 [C2B0] COMPONENT PARTS 2. Drive
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3-1 [C3B0] COMPONENT PARTS 3. Main
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3-1 [C500] COMPONENT PARTS 5. Trans
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3-1 [W1A0] SERVICE PROCEDURE 1. Gen
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3-1 [W2A1] SERVICE PROCEDURE 2. Tra
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3-1 [W2A2] SERVICE PROCEDURE 2. Tra
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3-1 [W2B1] SERVICE PROCEDURE 2. Tra
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3-1 [W3A1] SERVICE PROCEDURE 3. Dri
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3-1 [W3B0] SERVICE PROCEDURE 3. Dri
Page 33 and 34: 3-1 [W3B3] SERVICE PROCEDURE 3. Dri
Page 35 and 36: 3-1 [W3C1] SERVICE PROCEDURE 3. Dri
Page 37 and 38: 3-1 [W4A1] SERVICE PROCEDURE 4. Mai
Page 39 and 40: 3-1 [W4B0] SERVICE PROCEDURE 4. Mai
Page 41 and 42: 3-1 [W4B2] SERVICE PROCEDURE 4. Mai
Page 43 and 44: 3-1 [W5A0] SERVICE PROCEDURE 5. Tra
Page 45 and 46: 3-1 [W5B5] SERVICE PROCEDURE 5. Tra
Page 47 and 48: 3-1 [W5C3] SERVICE PROCEDURE 5. Tra
Page 49 and 50: 3-1 [W5D0] SERVICE PROCEDURE 5. Tra
Page 51 and 52: 3-1 [W6B0] SERVICE PROCEDURE 6. Fro
Page 53 and 54: 3-1 [W7A0] SERVICE PROCEDURE 7. Cen
Page 55 and 56: 3-1 [K200] DIAGNOSTICS 2. Different
Page 57 and 58: 3. Transmission Control Element Typ
Page 59 and 60: 7. Hydraulic Control and Lubricatio
Page 61 and 62: 3-2 [S1100] SPECIFICATIONS AND SERV
Page 63 and 64: 3-2 [S1100] SPECIFICATIONS AND SERV
Page 65 and 66: No. Part Name Part Number (1) (2) (
Page 67 and 68: C: TRANSMISSION CASE (REAR SIDE) (1
Page 69 and 70: G: EXTENSION CASE SPECIFICATIONS AN
Page 71 and 72: 2. Oil Pump (1) Oil pump rotor (2)
Page 73 and 74: (1) Oil level gauge (2) Oil charger
Page 75 and 76: 5. High Clutch and Reverse Clutch (
Page 77 and 78: 7. Low Clutch and Low & Reverse Bra
Page 79 and 80: 9. Differential Case (1) Crown gear
Page 81 and 82: 1. General A: PRECAUTION When disas
Page 83: 2) Torque converter clutch case En
Page 87 and 88: 3. Sensor (in transmission) A: INSP
Page 89 and 90: 5) Remove control valve body. CAUTI
Page 91 and 92: 5. Transfer Duty Solenoid and Trans
Page 93 and 94: 2) Install extension case to transm
Page 95 and 96: CAUTION: Align ST with torque wrenc
Page 97 and 98: 3. ENGINE BRAKE OPERATION Engine br
Page 99 and 100: 3. EVALUATION Stall speed (at sea l
Page 101 and 102: 2. TEST METHODS 1) Temporarily atta
Page 103 and 104: 12. Overall Transmission A: SECTION
Page 105 and 106: 10) Remove the oil cooler inlet and
Page 107 and 108: 6) Remove the oil pan. NOTE: Use a
Page 109 and 110: 19) Take out the thrust needle bear
Page 111 and 112: 34) Remove parking support. B3M1088
Page 113 and 114: (2) Tighten four bolts to secure th
Page 115 and 116: Checking item Contact pattern Corre
Page 117 and 118: 13) Apply vaseline to the groove on
Page 119 and 120: (1) Using a press and ST1, install
Page 121 and 122: 19) Install planetary gear and low
Page 123 and 124: (2) Using ST, measure the distance
Page 125 and 126: 4) Install the oil pan. (1) Attach
Page 127 and 128: (2) Measure the distance “ ” fr
Page 129 and 130: 7) Install the oil charge pipe. CAU
Page 131 and 132: 14. Reduction Driven Gear A: DISASS
Page 133 and 134: No. Part name SERVICE PROCEDURE Wir
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D: ASSEMBLY 1) Install accumulator
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5) Remove the inner and outer rotor
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C: ASSEMBLY 1) Measure dimension
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18. High Clutch and Reverse Clutch
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C: ASSEMBLY (1) Reverse clutch drum
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10) Apply compressed air intermitte
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19. Low Clutch Drum and Planetary G
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9) Install the one-way clutch inner
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4) Install ST to low clutch drum. S
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15) Install rear sun gear. NOTE: Pa
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4) Measurement of backlash (Selecti
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6) Using ST1 and ST2, install snap
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23. Transmission Control Module (TC
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3-3 [C100] COMPONENT PARTS 1. Manua
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3-3 [W1A0] SERVICE PROCEDURE 1. Man
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3-3 [W1E0] SERVICE PROCEDURE 1. Man
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3-3 [W2C0] SERVICE PROCEDURE 2. Aut
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3-4 [S1A0] SPECIFICATIONS AND SERVI
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3-4 [S2C1] SPECIFICATIONS AND SERVI
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3-4 [S2C3] SPECIFICATIONS AND SERVI
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3-4 [C2A0] COMPONENT PARTS 2. Rear
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3-4 [C2B2] COMPONENT PARTS 2. Rear
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3-4 [W1A0] SERVICE PROCEDURE 1. Pro
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3-4 [W1F0] SERVICE PROCEDURE 1. Pro
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3-4 [W2A2] SERVICE PROCEDURE 2. Rea
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3-4 [W2B0] SERVICE PROCEDURE 2. Rea
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3-4 [W2C0] SERVICE PROCEDURE 2. Rea
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3-4 [W2E0] SERVICE PROCEDURE 2. Rea
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3-4 [W3B0] SERVICE PROCEDURE 3. Rea
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3-4 [W3D0] SERVICE PROCEDURE 3. Rea
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3-4 [K100] DIAGNOSTICS 1. Propeller
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Transmission and Differential.pdf - Ken Gilbert

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