Hydrovar Pump & Controller Product Brochure
Hydrovar Pump & Controller Product Brochure
Hydrovar Pump & Controller Product Brochure
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ITT<br />
Improved <strong>Pump</strong> Control<br />
with new generation<br />
HYDROVAR ®<br />
Variable Speed <strong>Pump</strong> <strong>Controller</strong><br />
Engineered for life<br />
BRHYDROVAR
ITT<br />
2 2
HYDROVAR<br />
A new generation of <strong>Hydrovar</strong> variable speed pump drive is<br />
taking pumping to a new level of flexibility and efficiency.<br />
• <strong>Pump</strong>/motor mounted<br />
• More flexibility with control options<br />
• Cost savings and energy savings<br />
• New Hardware design<br />
• Improved menu structure<br />
• Energy savings up to 70%<br />
• Simple mounting ”clip & work”<br />
• Multipump capability up to 8 pumps<br />
• Enclosure NEMA 4 outdoor use<br />
• Space savings<br />
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ITT<br />
<strong>Hydrovar</strong> Components<br />
<strong>Hydrovar</strong>‘s unique modular design needs no additional master control and enables<br />
virtually any configuration of pumps: up to 8 master drives or a mix of master and<br />
slave drives. All without different controls, PLC’s or equipment.<br />
This is the long-awaited solution for high-level installations requiring fail-safe systems<br />
with a superior range of features, while its modularity also provides a cost-effective<br />
solution for low-level, reduced feature demands.<br />
Display<br />
Additional Harmonic - Filter<br />
(Class B) for Residential<br />
4<br />
Relay Card<br />
Control Card<br />
Master / Single<br />
Aluminum<br />
Heat Sink
Technical Data<br />
Type<br />
HYDROVAR<br />
HYDROVAR Power Supply Output to Motor<br />
Rated Voltage Limits Recommended Max. Voltage Rated Current<br />
Output 48-62 Hz Line Protection Output Output<br />
HV HP [V] [A] [V] [A]<br />
2.015 2 1~220-240 20<br />
7<br />
3~Uin<br />
2.022 3 -10%+15% 30 10<br />
4.022 3 3~380-460 10<br />
5.7<br />
3~Uin<br />
4.040 5 ± 15% 15 9<br />
4.055 7½<br />
3~380-460 20 13.5<br />
4.075 10<br />
± 15% 20 3~Uin 17<br />
4.110 15 30 23<br />
Dimensions 2 – 5 HP<br />
Dimensions 7½ – 15 HP<br />
NOTE: Motors must be 3 phase, TEFC version with metal fan cover.<br />
Dimensions in (mm).<br />
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ITT<br />
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<strong>Product</strong> Overview - Hardware Configurations<br />
Single <strong>Pump</strong> Operation<br />
• Using one Basic Inverter for soft • Using one Single Inverter for speed<br />
start/stop function. Without display. controlled function. With display.<br />
Basic Single<br />
Inverter Inverter<br />
Multi <strong>Pump</strong> Operation (Cascade <strong>Controller</strong> - Relay)<br />
• Using one Master Inverter (including optional relay card)<br />
to control up to 5 full speed slave pumps<br />
Up to<br />
5 full speed<br />
slaves<br />
Switch<br />
Board<br />
Master<br />
Inverter
Multi <strong>Pump</strong> Operation (Cascade <strong>Controller</strong> - Serial)<br />
• Using several Master Inverters and Basic Inverters in<br />
combination (up to 8 pumps can be combined)<br />
Mixed installation of<br />
master and slave<br />
HYDROVAR<br />
Up to 8 master<br />
inverters<br />
Basic<br />
Inverter<br />
Master<br />
Inverter<br />
Basic<br />
Inverter<br />
Master<br />
Inverter<br />
Basic<br />
Inverter<br />
Master<br />
Inverter<br />
HYDROVAR<br />
Master<br />
Inverter<br />
Master<br />
Inverter<br />
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ITT<br />
Advantages<br />
The new <strong>Hydrovar</strong> concept allows more<br />
flexibility and cost savings - just pay for<br />
what you really need. Basic / Master /<br />
Single Multicontroller Versions are<br />
available.<br />
Error Log with Time and date stamp<br />
(real time clock) and included diagnostic<br />
menu to view Temperature, Current and<br />
Voltage values facilitates diagnostics<br />
and failure analysis.<br />
Designed for pumps by pump engineers!<br />
8<br />
Easy to integrate into SCADA or BMS<br />
systems - Modbus communication<br />
included as standard.<br />
Different types of sensors supported<br />
because of enhanced input signal range<br />
(4-20mA, 0-20mA, 0-10Vdc).<br />
Improved software structure and<br />
illuminated display for easy handling<br />
and programming - even in difficult<br />
installations.
Advantages<br />
HYDROVAR<br />
Two sensor inputs for implementing two actual value signals within one system (min/<br />
max, difference) or for a second sensor for safety reasons.<br />
Controlling of up to 5 fixed speed pumps with only one HYDROVAR unit (Cascade<br />
relay mode). *<br />
Up to 8 <strong>Hydrovar</strong><br />
pumps can be<br />
connected to one<br />
System (Multicontroller<br />
mode).<br />
Extended manual<br />
Control mode with<br />
different fixed speed<br />
values changeable via<br />
external contact.<br />
Programmable<br />
output signals<br />
(analogue out / digital out).<br />
* NOTE: Separate starter panels required in relay mode.<br />
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RETROFITTING is possible<br />
on most existing standard AC<br />
induction pump motors which are<br />
Class F, TEFC, 2/4 pole.<br />
Automatic adjustment of the pump<br />
performance to varying demands.<br />
Constant pressure in water supply<br />
and booster stations. Possibility of<br />
control along the system curve for<br />
circulation pumps for the HVAC<br />
market.<br />
No external panels, contactors and<br />
motor protection devices are required.<br />
All hydraulic control functions are<br />
included in the HYDROVAR ® . Therefore<br />
no additional external controllers are<br />
required.<br />
Optimized cooling of the <strong>Hydrovar</strong> ® ,<br />
depending on the power and the speed<br />
of the pump, is guaranteed by the motor<br />
fan.<br />
Longer maintenance intervals because<br />
of less stress to the pump and the<br />
motor.<br />
The brilliant mounting method of the<br />
<strong>Hydrovar</strong> ® unit allows a very simple, fast<br />
and inexpensive retrofitting on existing<br />
pumps.
Retrofit<br />
Clip<br />
&<br />
Work<br />
Opportunities exist where<br />
the centrifugal pump<br />
system is oversized and<br />
under utilized. The<br />
<strong>Hydrovar</strong> is designed<br />
for centrifugal pump<br />
systems. Constant<br />
pressure, flow control<br />
or differential pressure<br />
systems.<br />
Example:<br />
Circulation pump<br />
with nominal power in<br />
partial load operation.<br />
Power consumption<br />
Capacity as per curve<br />
in % <strong>Pump</strong> at <strong>Pump</strong> at<br />
constant speed variable speed<br />
Saving<br />
in<br />
kW<br />
Saving per<br />
1/3 year<br />
(2.920 hours)<br />
25 % 5,8 kW 1,8 kW 4,0 kW 11.680 kWh<br />
50 % 7,6 kW 3,2 kW 4,4 kW 12.848 kWh<br />
75 % 9,2 kW 5,7 kW 3,5 kW 10.220 kWh<br />
Energy savings within 1 year (8.760 hours) 34.748 kWh<br />
Typical HVAC installation with varying load profile. Results depend upon many<br />
variables and may be different.<br />
HYDROVAR<br />
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ITT Residential & Commercial Water is a global leader in the water technologies market, producing the world’s<br />
leading line of residential water well pumps. The Goulds <strong>Pump</strong>s’ product portfolio includes submersible and<br />
line shaft turbine, 4” submersible, jet, sump, effluent, sewage and centrifugal pumps for residential, agriculture<br />
and irrigation, sewage and drainage, commercial and light industrial use.<br />
Also included are many pump control options for residential and commercial applications, including variable<br />
speed controllers, control panels and packaged booster systems.<br />
For more information visit www.goulds.com<br />
ITT<br />
2881 East Bayard Street<br />
Seneca Falls, NY 13148<br />
Phone: (315) 568-7123<br />
Fax: (315) 568-7973<br />
www.goulds.com<br />
Copyright © 2009 ITT Corporation BRHYDROVAR June, 2009 Printed in U.S.A.<br />
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.<br />
ITT
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