Injection Components

mikron

Injection Components

Injection Components

Mikron transfer machines to produce

components for injection systems


2

Ideal machining systems by Mikron to

produce your injection components

Mikron has been building transfer machines to produce components for diesel injection systems for over 30 years.

Accuracy, quality, complexity of operations, flexibility, whichever characteristics are required for your various components

there is a Mikron transfer machine to give you the most practical production process.

Mikron NRG-50

Mikron NRG-50 represents the new generation of transfer

machines. It introduces new dimensions in the cost efficient

production. Its modular building blocks design a machine

from highly productive to very flexible. Fully CNC controlled

the machine allows the complete machining on six workpiece

faces, from different angles.

Convincing success factors

• Modular construction with 12 stations

• ATS (Advanced Thermal Stabilization): the temperature

of all elements is always stable

• Up to 3 machining units per station

• Up to 30 machining units work simultaneously

• Up to 22 automatic tool changers (ATC) on board

• Up to 96 cutting tools on board

• Cubical workpiece dimension up to 50 x 50 x 50 mm

and Ø35 x 70 mm

• Machining on 6 faces in one clamping

Multistep XT-200

Multistep XT-200 is a CNC in-line machining system

for extremely flexible production of any diesel pump

and injection component where fast change-over

(within less than 15 minutes) is more important than

high production. A fully modular machine which can

grow with your production needs as additional working

modules can be added at any time.

Some key features

• Up to 22 cutting tools for each working module

• ATC (automatic tool change) chip-to-chip 1 sec.

• 5 CNC axis, possibility to work from any angle

• 5 1/2 faces machining

• Variable spindle speeds up to 35,000 RPM

• Internal tool lubrication up to 120 bar pressure

• Loading module for automatic loading with palletizer

or hand loading (during machining time)

• Automatic workpiece fixture transport integrated

• Data interchange with PC or via modem

Typical injection components


Multifactor a solid convertable rotary transfer

machine ideal for various components of pump and

injection systems. Examples: nozzle body holder, spacer,

sleeves, barrels, pistons, etc.

Unique features

• Models available with 8, 10, 12 or 15 stations

• Rigid and solid machine base with a central drive for

all movements, therefore highly reliable and efficient

• Table indexing with a repetition accuracy of ± 0.004 mm

• Mechanically driven and CNC controlled working

stations

• Elements of stations are perfectly modular, therefore

interchangeable between themselves

• Component sizes up to 100 x 100 x 100 mm

References

Multistar CX-24

Multistar CX-24 and Dico-18 for injector nozzles

These rotary indexing table machines with 24 or 18

stations are particularly suitable for the production of

nozzles. They guarantee an excellent concentricity

between guide bore and outside diameter, resp. seat

and sac hole.

Accuracy is assured by a unique conception of a transfer

machine with rotation of workpiece collet and in counter

direction of cutting tool with internal cooling supply, all

guided in a rigid construction.

Besides, the machine can also perform in the same

machining process, whenever requested, turning of

outside head diameter, facing operation and automatically

check depth of seat. Injector nozzles machined on Mikron

Multistar CX-24 and Dico-18 are perfectly prepared for

a smooth and fast grinding process after heat treatment.

Production output of an injector nozzle on Mikron

machines – starting from a solid blank – is from a

minimum of 6 parts per minute up to 10 parts, considering

normal conditions and according to selected

machining process.

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0811

Mikron Mikron Machining Machining Technology

Your Your contacts contacts

Headquarter: Headquarter

Mikron Mikron SA Agno SA Agno

Via Ginnasio Via Ginnasio 17 17

CH-6982 CH-6982 SeroccaAgno d’Agno

Tel. +41 Tel. 91+41 61091 61610 11 61 11

Fax +41 Fax 91+41 61091 66610 80 66 80

mag@mikron.com mag@mikron.com

Mikron Mikron Tool SATool Agno SA Agno

Via Campagna Via Campagna 1 1

CH-6982 CH-6984 SeroccaBioggio d’Agno

Tel. +41 Tel. 91+41 61091 65610 00 40 00

Fax +41 Fax 91+41 61091 66610 83 40 10

mto@mikron.com mto@mikron.com

Mikron GmbH Rottweil

BernerMikron Feld 71 GmbH Rottweil

D-78628 Berner Rottweil Feld 71

Tel. +49 D-78628 741 5380 Rottweil 0

Fax +49 Tel. 741 +495380 741580 5380 0

mro@mikron.com Fax +49 741 5380 580

mro@mikron.com

Mikron SAS Nerviano

Via S. Ambrogio 16

I-20015 Parabiago (MI)

Tel. +39 0331 55 12 22

Fax +39 0331 55 12 86

mnv@mikron.com

www.mikron.com

Mikron Mikron Ltd. Tokyo SAS Nerviano

2-3-4, Via Shin-Yokohama, S. Ambrogio 16 Kohoku-Ku

Yokohama I-20015 City, Parabiago Japan 222-0033 (MI)

Tel. +81 Tel. 45+39 4720331 10 01 55 12 22

Fax +81 Fax 45+39 4720331 20 22 55 12 86

mfe@mikron.com mnv@mikron.com

Mikron Mikron Corp. Corp. Monroe Monroe

600 Pepper 200 Main Street Street

P.O. Box P.O. 268 Box 268

USA-Monroe, Monroe, CT CT06468 06468 / USA

Tel. +1 Tel. 203+1261 20331261 00 31 00

Fax +1 Fax 203+1268 20347268 52 47 52

mmo@mikron.com

mmo@mikron.com

Mikron Mikron India Taiwan Office

1007, P.O. Brigade BoxTowers 91-251

135, Brigade Taipei, Road Taiwan R.O.C.

India-Bangalore Tel. +886- 2560 2231 02507

07

Tel. + Fax 91 80 +886 2222333 2231 6701

07

Fax + mtw@mikron.com

91 80 222 799 13

mtv@mikron.com

Mikron Taiwan Office

P.O. Box 91-251

Taipei, Taiwan R.O.C

Tel. +886 2 2231 07 07

Fax +886 2 2231 01 07

mtw@mikron.com

Mikron ® is a trademark of Mikron Holding AG, Biel (Switzerland)

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