Inside Papua New Guinea - ExxonMobil
Inside Papua New Guinea - ExxonMobil
Inside Papua New Guinea - ExxonMobil
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An <strong>ExxonMobil</strong> publication<br />
<strong>Inside</strong> <strong>Papua</strong> <strong>New</strong> <strong>Guinea</strong><br />
<strong>ExxonMobil</strong>’s heritage of integrity<br />
Unlocking the subsalt<br />
PLUS<br />
Whale of a tale<br />
Singapore milestone<br />
A historic agreement<br />
1<br />
2011 – Number 2
1<br />
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In this issue<br />
<strong>Inside</strong> <strong>Papua</strong><br />
<strong>New</strong> <strong>Guinea</strong><br />
Companies progress<br />
huge gas project<br />
23 9 5<br />
17<br />
Rex W. Tillerson<br />
Chairman and CEO<br />
Mark W. Albers<br />
Senior Vice President<br />
Michael J. Dolan<br />
Senior Vice President<br />
Donald D. Humphreys<br />
Senior Vice President<br />
Andrew P. Swiger<br />
Senior Vice President<br />
Kenneth P. Cohen<br />
Vice President-Public and Government Affairs<br />
David S. Rosenthal<br />
Vice President-Investor Relations and Secretary<br />
Bob Davis<br />
Editor<br />
Pat Gabriel<br />
GCG<br />
Art Director<br />
Len Shelton<br />
Photography Coordinator<br />
Cynthia Solomon<br />
Production and Distribution Coordinator<br />
Please address all Lamp correspondence,<br />
including requests to reproduce any portion<br />
of the magazine, to the editor at Exxon Mobil<br />
Corporation, 5959 Las Colinas Blvd., Irving,<br />
TX 75039-2298.<br />
3<br />
Heritage of integrity<br />
Chairman, senior executives<br />
share their views<br />
5<br />
Secrets of the subsalt<br />
How technology is adding to<br />
U.S. energy supplies<br />
9<br />
Life-long learner<br />
The diverse career of<br />
scientist Jeff Beck<br />
Upfront<br />
In the rugged mountains and<br />
jungles of <strong>Papua</strong> <strong>New</strong> <strong>Guinea</strong>,<br />
<strong>ExxonMobil</strong> and its joint-venture<br />
partners are building a liquefied<br />
natural gas project that will<br />
provide energy to Asia Pacific,<br />
where energy demand is rising<br />
faster than anywhere in the world.<br />
The project is expected to<br />
produce more than 9 trillion cubic<br />
feet of natural gas during its<br />
30-year life. Three photographers<br />
traveled to the country to capture<br />
the amazing pictures in our cover<br />
story beginning on page 17.<br />
This summer, <strong>ExxonMobil</strong><br />
and Rosneft signed a strategic<br />
cooperation agreement<br />
for exploration, technology<br />
exchange and joint projects<br />
13<br />
A first for Nigeria<br />
Building local sources for<br />
energy companies<br />
15<br />
A historic agreement<br />
<strong>ExxonMobil</strong> and Rosneft team up<br />
in Russia and in the United States<br />
17<br />
<strong>New</strong> energy for Asia Pacific<br />
A huge project takes shape in<br />
<strong>Papua</strong> <strong>New</strong> <strong>Guinea</strong><br />
in Russia and in the United<br />
States. The historic pact includes<br />
searching for oil and gas in some<br />
of the most promising and least<br />
explored areas in the world. The<br />
article starts on page 15.<br />
Beginning on page 9 is the story<br />
of <strong>ExxonMobil</strong> scientist Jeff Beck.<br />
His career has included developing<br />
new chemical catalysts,<br />
improving refinery processes,<br />
directing research activities and<br />
negotiating a biofuels venture as<br />
well as managing our worldwide<br />
polyethylene business. With more<br />
than 60 patents to his name,<br />
Beck embodies how <strong>ExxonMobil</strong><br />
provides its employees with<br />
diverse career opportunities.<br />
<strong>ExxonMobil</strong>’s discovery of an<br />
23<br />
Can-do spirit in Singapore<br />
Keeping a competitive edge<br />
25<br />
Champions test skills<br />
Top drivers trade places<br />
at Mobil 1 event<br />
29<br />
Whale of a tale<br />
Marine research offshore<br />
Sakhalin and beyond<br />
estimated 700 million equivalent<br />
barrels of oil and gas in 7,000<br />
feet of water 250 miles southwest<br />
of <strong>New</strong> Orleans was not easy.<br />
Company geoscientists used<br />
cutting-edge technology to “see”<br />
what couldn’t be seen before.<br />
Read how it was done beginning<br />
on page 5.<br />
Plus, a first for Nigeria (page<br />
13) and a Mobil 1 event that<br />
tested the skills of two champion<br />
race car drivers (page 25).<br />
We hope you enjoy this issue<br />
of The Lamp.<br />
Bob Davis<br />
Editor<br />
31<br />
Legacy of innovation<br />
The many forms of butyl rubber<br />
33<br />
Panorama<br />
Business highlights<br />
from around the world<br />
2
<strong>ExxonMobil</strong>’s heritage of integrity<br />
Three perspectives, one conclusion:<br />
Ethical behavior matters<br />
For over a century, <strong>ExxonMobil</strong><br />
has managed its business with<br />
the conviction that the company’s<br />
most important assets are its<br />
people and their reputation for<br />
scrupulous conduct. Rex W.<br />
Tillerson, chairman and CEO, and<br />
Senior Vice Presidents Mike Dolan<br />
and Mark Albers share their views<br />
about the paramount importance<br />
of ethical behavior in achieving<br />
business success.<br />
Ethics and society<br />
In May, <strong>ExxonMobil</strong> Chairman<br />
and CEO Rex Tillerson told<br />
the 2011 graduating class of<br />
Worcester (Mass.) Polytechnic<br />
Institute that they would need<br />
more than vision, ingenuity and<br />
skills as they took their place in a<br />
rapidly changing world.<br />
3<br />
“Your contributions to society,”<br />
he said, “depend on a firm ethical<br />
foundation of personal and<br />
professional integrity.”<br />
Tillerson pointed to the damage<br />
caused in recent years by financial<br />
scandals and unethical behavior<br />
in business and government.<br />
“The damage strikes at the<br />
heart of a free society,” he said.<br />
“It undermines the trust in the<br />
overwhelming majority of businesses<br />
and entrepreneurs who<br />
live and compete by the rules.”<br />
Tillerson stressed that companies<br />
with a core value of integrity<br />
are also more competitive.<br />
“It makes us more responsible<br />
because it reminds us that our<br />
actions and decisions have implications<br />
for our families, communities<br />
and nation,” he said. “And<br />
Story by Bill Corporon Photography by Robert Seale<br />
it makes us more courageous<br />
because it allows us to stand<br />
firm with our principles – even<br />
if, at times, it means we must<br />
stand alone.”<br />
Integrity is as essential in the<br />
public arena as it is in the workplace,<br />
said Tillerson. Worldwide,<br />
people and their governments<br />
are debating policies that will<br />
govern the energy industry’s<br />
research and investments as well<br />
as the world’s economic health.<br />
“In these debates,” Tillerson<br />
said, “you stand between the<br />
public policymakers and the public<br />
itself. Your voice will be needed<br />
to separate scientific fact from<br />
science fiction and economic<br />
realities from wishful thinking.”<br />
Tillerson said that ethical leadership<br />
in a wide range of fields is<br />
essential to ensuring the integrity<br />
of the scientific process.<br />
“Whether it is in business operations,<br />
technical challenges or in<br />
ethical questions, integrity is a commitment<br />
to do the right things, the<br />
right way, every time – whether or<br />
not anyone is looking.”<br />
The enduring need<br />
for integrity<br />
Senior Vice President Mike Dolan,<br />
in delivering the Silas Lecture at<br />
Georgia Tech University, said that<br />
while the world has changed significantly<br />
over the decades, “the relationship<br />
between ethical leadership,<br />
a corporation’s culture and longterm<br />
engineering success has not.”<br />
As the energy industry strives<br />
to meet rising energy demand,<br />
oil and natural gas companies
must manage a multitude of<br />
risks – financial, technological,<br />
operational, geopolitical and environmental.<br />
For <strong>ExxonMobil</strong>, said<br />
Dolan, “sound engineering must<br />
take into account effective risk<br />
management, and the best way<br />
to ensure that is to build a corporate<br />
culture that supports ethical<br />
leadership.”<br />
Dolan said that <strong>ExxonMobil</strong>’s<br />
commitment to business principles<br />
is part of its business model.<br />
“Central to this commitment is<br />
the global use of our Operations<br />
Integrity Management System,”<br />
he said. “This provides a structured<br />
approach for assessing<br />
safety, security, health and environmental<br />
risks, establishing procedures<br />
for mitigating concerns,<br />
monitoring conformance with<br />
standards and reporting results<br />
to management.”<br />
<strong>ExxonMobil</strong>’s belief in ethical<br />
leadership is also demonstrated<br />
in its support for economic<br />
development and its commitment<br />
to human rights.<br />
“We understand that our longterm<br />
success is strengthened by<br />
economic and social progress,”<br />
Dolan said. “We believe that<br />
practicing ethical leadership is<br />
not only the right thing to do,<br />
but also the best thing to do to<br />
achieve long-term, sustainable<br />
business success.”<br />
Ethics in engineering<br />
Senior Vice President Mark<br />
Albers shared his perspective on<br />
ethics with the graduating class<br />
of Texas A&M University at Qatar<br />
earlier this year.<br />
“As scientists and engineers,<br />
we must face the reality that we<br />
shoulder many of modern society’s<br />
hopes and dreams,” he said.<br />
“Our work and our achievements<br />
make it possible for people the<br />
world over to lead safe, healthy,<br />
productive and meaningful lives.<br />
Because of the important role we<br />
play, we have a special responsibility<br />
to uphold the highest standards<br />
of integrity.”<br />
Albers cited three areas in<br />
which integrity is essential:<br />
“Operational integrity, which<br />
means doing things the right<br />
way. Technical integrity, which<br />
protects the research and development<br />
process, drives accountability<br />
and strengthens our focus<br />
on science-based solutions.<br />
Exxon Mobil Corporation headquarters, Irving, Texas.<br />
And personal integrity as a key<br />
element in building trust, which<br />
strengthens our ability to work as<br />
a team, makes it possible to build<br />
lasting partnerships and improves<br />
the effectiveness of our entire<br />
organization.”<br />
Albers encouraged students to<br />
seek out employers that set “high<br />
standards for personal conduct<br />
and reward ethical leadership.”<br />
“Identify mentors who exemplify<br />
proper behavior, and learn<br />
from them,” he said. “See how<br />
they deal with others. Study how<br />
they make decisions.”<br />
The world faces unlimited possibilities<br />
in what can be achieved<br />
in the years to come, Albers said,<br />
“if we act with integrity and focus<br />
on doing what is right versus<br />
what is easy.” the Lamp<br />
4
5<br />
Unlocking the secrets<br />
of the U.S. subsalt<br />
Story by Mike Long<br />
<strong>ExxonMobil</strong> geoscientists use advanced technology<br />
to find significant oil and gas resources in the Gulf<br />
of Mexico. Their work could prove highly beneficial<br />
in adding to future U.S. energy supplies.
An <strong>ExxonMobil</strong> exploration effort<br />
more than a decade in the making<br />
yielded oil and natural-gas<br />
discoveries that together represent<br />
one of the largest finds<br />
in the Gulf of Mexico since the<br />
late 1990s. It also strengthened<br />
hope that the Gulf still has major<br />
potential to supply future U.S.<br />
energy needs.<br />
The combined resources from<br />
two major oil fields and a gas field<br />
discovered 250 miles southwest<br />
of <strong>New</strong> Orleans total more than<br />
700 million oil-equivalent barrels<br />
on <strong>ExxonMobil</strong>-interest leases.<br />
Development of the<br />
<strong>ExxonMobil</strong>-operated Hadrian<br />
North oil field and Hadrian South<br />
gas field in about 7,000 feet<br />
of water will set a deepwater<br />
record for <strong>ExxonMobil</strong>.<br />
Initial production from the<br />
Lucius oil field and Hadrian<br />
South is expected in 2014.<br />
The Lucius reservoirs, which<br />
extend into adjoining blocks operated<br />
by Anadarko Petroleum<br />
Corp., are planned to be developed<br />
under a unitization agreement<br />
between <strong>ExxonMobil</strong>,<br />
Anadarko, Plains Exploration &<br />
Production Company, Apache<br />
Deepwater LLC, Petrobras<br />
America Inc. and Eni Petroleum<br />
US LLC. Gas production from<br />
Hadrian South is planned to be<br />
transported by pipeline to the<br />
Lucius production facility under<br />
a separate production-handling<br />
agreement. Both agreements will<br />
help speed production startup<br />
and lower costs.<br />
As development moves forward,<br />
the discovery of the Hadrian<br />
fields is primarily a story of how<br />
<strong>ExxonMobil</strong> geoscientists working<br />
at the leading edges of exploration<br />
technology were able to “see”<br />
what couldn’t be seen before.<br />
The subsalt puzzle<br />
The discoveries are in the Gulf’s<br />
ultra-deepwater subsalt play – an<br />
area extending west to east some<br />
250 miles and located about 270<br />
miles off the Texas and Louisiana<br />
shores in water 5,000 to 10,000<br />
feet deep. Below the seafloor,<br />
and extending across much of<br />
the play, are sections of salt up to<br />
10,000 feet thick.<br />
Some 170 million years ago,<br />
this salt was initially deposited<br />
as a near-continuous layer.<br />
Over millions of years, sediments<br />
deposited onto the salt<br />
forced it into a variety of shapes,<br />
some near-vertical and others<br />
more lateral. The natural forces<br />
pinched off some areas, creating<br />
salt canopies that now overlie<br />
thick sedimentary sections.<br />
Drilling in shallower waters in<br />
the 1980s and 1990s revealed<br />
the presence of potential hydro-<br />
Texas<br />
<strong>ExxonMobil</strong> Exploration’s<br />
(from left) Ricardo Livieres,<br />
John Emerick and Nick Way<br />
were part of the Hadrianarea<br />
exploration team.<br />
While more than 50,000 wells<br />
have been drilled in the Gulf<br />
of Mexico, the amount of<br />
undrilled acreage in the subsalt<br />
trend is substantial.<br />
Louisiana<br />
Subsalt trend Wells drilled<br />
Gulf of Mexico<br />
6
carbon-bearing reservoirs below<br />
these displaced salt features.<br />
However, the imaging technology<br />
allowing geoscientists to plan<br />
exploration wells to determine the<br />
commercial potential of subsalt<br />
prospects was still in very early<br />
development.<br />
A faint bump<br />
That didn’t stop <strong>ExxonMobil</strong><br />
seismic interpreter Flip Koch from<br />
putting pencil to paper to analyze<br />
newly acquired seismic data prior<br />
to a 1999 Gulf lease sale.<br />
Koch detected a structure<br />
beneath the subsalt that<br />
appeared as a faint “bump” on<br />
several seismic lines in an unexplored<br />
area that possibly others<br />
had not detected. As it turned<br />
out, <strong>ExxonMobil</strong> was the only<br />
7<br />
company to bid on the Keathley<br />
Canyon blocks that would eventually<br />
yield hundreds of millions of<br />
barrels of oil.<br />
Ricardo Livieres played a key<br />
role on the technical team that<br />
followed up Koch’s work to confirm<br />
that the Hadrian blocks represented<br />
a “good neighborhood”<br />
for oil and gas exploration.<br />
“We learned that a strong system<br />
was present for generating<br />
hydrocarbons, a number of reservoirs<br />
were available to explore<br />
and that the structure covered a<br />
large area,” says Livieres. “But you<br />
never know for sure until you drill.”<br />
Hadrian-1, drilled in 2004-<br />
2005 to a total depth of 27,973<br />
feet, proved dry in the deep<br />
objective. However, hydrocarbon-bearing<br />
reservoirs were<br />
Adrian Foster (left), Stephen Welch (center) and Dennis Brock<br />
review how to apply learnings from the Hadrian-area discoveries<br />
to future exploration and development in the subsalt trend.<br />
found in the shallower formations<br />
at about 20,000 feet.<br />
“After that first well, we knew<br />
we had hydrocarbons present,<br />
so we focused our technical<br />
work to understand where they<br />
went and where we should drill<br />
next,” says Nick Way, exploration<br />
project manager.<br />
Where’s the salt?<br />
Expanding on some basic geotechnical<br />
observations, Livieres<br />
began projecting out the small<br />
oil accumulations detected in<br />
Hadrian-1. The company also<br />
stepped up seismic-processing<br />
efforts to better understand the<br />
geometry of the overlying salt.<br />
“If you can figure out where<br />
the salt is, you have a much<br />
better chance of developing a<br />
clearer image of what’s below<br />
it,” says John Emerick, exploration<br />
supervisor. “Trouble is, salt<br />
significantly distorts seismic<br />
reflections. It can require a year<br />
or more of processing and interpreting<br />
the data to obtain an<br />
improved image.”<br />
Dennis Brock, current exploration<br />
team lead, adds that the<br />
image distortion caused by the<br />
subsalt is like viewing a pencil in<br />
a glass of water.<br />
“The bottom looks bent, but<br />
you know the pencil extends<br />
straight down through the water.<br />
When we attempt interpretations<br />
around the salt, what we see<br />
is that bent image. Things are<br />
not where they should be, plus<br />
they’re fuzzy.”<br />
Good news came in 2008,
when the team’s analysis led to<br />
the drilling of Hadrian-2 and the<br />
discovery of gas and heavy oil.<br />
That work also paved the way<br />
for drilling Hadrian-3 in 2009, a<br />
well that discovered thick reservoirs<br />
filled mostly with oil.<br />
On the cutting edge<br />
As plans progressed for drilling<br />
Hadrian-5, advances in threedimensional<br />
seismic surveys had<br />
vastly increased the volume of<br />
data available for seismic interpreters.<br />
The explorers took these<br />
data and used new high-speed<br />
computers and proprietary seismic-processing<br />
tools to generate<br />
a much-improved image of the<br />
deep, subsalt geology.<br />
“We were applying cuttingedge<br />
technology that had never<br />
been fully vetted in the subsalt,”<br />
says interpreter Stephen Welch.<br />
“We were pushing the limits of<br />
how fast you could apply these<br />
interpretation techniques. But it<br />
led to images that were superior<br />
to anything we could have seen<br />
just three years before.”<br />
Overcoming<br />
moratorium delays<br />
Only two days before<br />
<strong>ExxonMobil</strong> was to begin<br />
drilling Hadrian-5, the then-<br />
U.S. Minerals Management<br />
Service (MMS), now known as<br />
the Bureau of Ocean Energy<br />
Management, Regulation and<br />
Enforcement (BOEMRE), suspended<br />
Gulf operations following<br />
the BP Macondo incident.<br />
Late in 2010, with the drilling<br />
moratorium lifted and <strong>ExxonMobil</strong><br />
required to secure new drilling<br />
permits, the company assembled<br />
a cross-functional team from<br />
Exploration, Drilling, Land,<br />
Regulatory, Law, and Public &<br />
Government Affairs to work with<br />
BOEMRE to get the well reapproved.<br />
The team’s effectiveness<br />
paid off, and Hadrian-5 was the<br />
first new-drill well that BOEMRE<br />
approved after it lifted the moratorium<br />
in March 2011. Only four<br />
days after the permit was issued,<br />
drilling began. Three months<br />
later, the well confirmed a major<br />
oil accumulation that would form<br />
part of the Lucius field.<br />
Continuing Gulf focus<br />
With the Hadrian-area discoveries<br />
moving into development,<br />
exploration activity will continue<br />
in the Gulf of Mexico.<br />
“Our Gulf exploration team<br />
will continue looking at prospects<br />
along the subsalt trend,”<br />
says Adrian Foster, exploration<br />
manager. “We hold a substantial<br />
acreage position, and we intend<br />
to maintain a very active exploration<br />
program in the Gulf.”<br />
From an energy-security<br />
standpoint, Foster notes that the<br />
Gulf also offers an attractive location<br />
to bring reliable and needed<br />
energy supplies to U.S. markets.<br />
“The Gulf will continue to<br />
deliver large discoveries, and we<br />
look forward to continued success<br />
there.” the Lamp<br />
Upside down in the subsalt<br />
Drilling Manager Mark Moyer has experienced just about<br />
every kind of downhole environment possible in managing<br />
engineering and operations for <strong>ExxonMobil</strong> wells<br />
around the world.<br />
Few have proved as complex as the Gulf’s ultra-deepwater<br />
subsalt play, says Moyer.<br />
“Rock formations are normally older the deeper you<br />
drill. With salt movement, however, things can get turned<br />
upside down. For instance, in one well, we encountered<br />
an unusually thick section of older rock above salt and<br />
then found younger rock below it.<br />
“Generally, the older the rock, the harder the rock. Our<br />
drilling slowed to about 3 to 5 feet an hour through this<br />
thick older section versus an average of 50 feet an hour<br />
in the rest of the well.”<br />
Very hard rock can also cause vibrations in the drill string,<br />
which is filled with expensive electronic equipment to measure<br />
downhole conditions and rock properties, he says.<br />
“To avoid equipment damage, we applied the latest<br />
model of <strong>ExxonMobil</strong>’s vibration-analysis software.<br />
An <strong>ExxonMobil</strong> Upstream Research scientist was also<br />
onboard the rig to make adjustments as needed to provide<br />
the smoothest drilling possible.<br />
“Despite the subsalt’s complexity and unpredictability,<br />
we handled the challenges effectively and reduced both<br />
drilling time and costs without compromising safety. Plus,<br />
<strong>ExxonMobil</strong> made a significant discovery. What could be<br />
better than that?”<br />
<strong>ExxonMobil</strong> contracted<br />
the leading-edge Maersk<br />
Developer semi-submersible<br />
to drill the Hadrian-5 well.<br />
8
Life-long learner discovers<br />
wealth of opportunities<br />
Neil Armstrong’s walk<br />
on the moon made a big<br />
impression on Beck.<br />
9 Story by Tracy Torma Photography by Janice Rubin<br />
Photo Corbis Corporation<br />
Jeff Beck has been interested in<br />
science his entire life. The spark<br />
began when he experienced the<br />
futuristic exhibits in the Hall of<br />
Science pavilion built for the 1964<br />
World’s Fair in his neighborhood<br />
of Flushing, Queens, <strong>New</strong> York.<br />
“It was way beyond its time,<br />
and featured new products and<br />
new possibilities for the way<br />
we could live in the future,” he<br />
remembers.<br />
His interest was fueled when<br />
he witnessed the first moon<br />
landing on TV in 1969. His high<br />
<strong>ExxonMobil</strong> scientist Jeff Beck says his interest<br />
in science at an early age led to a life-long quest<br />
for learning. Today, the corporation’s most recent<br />
inductee into the National Academy of Engineering,<br />
and holder of more than 60 patents, is still identifying<br />
new things to contribute to the company’s success.<br />
school yearbook’s prediction<br />
that he would earn a Ph.D. in<br />
chemistry came true in 1989<br />
when he graduated from the<br />
University of Pennsylvania with a<br />
doctorate in inorganic chemistry.<br />
At the time, the oil and gas<br />
industry was rebounding from a<br />
downturn, and Beck found an<br />
opportunity at Mobil to fulfill his<br />
dream of becoming a researcher.<br />
His new job was at the company’s<br />
state-of-the-art laboratory<br />
in Princeton, <strong>New</strong> Jersey.<br />
What began as a narrowly<br />
focused role in research broadened<br />
into a multifaceted career<br />
that provided Beck with opportunities<br />
to use his scientific background<br />
to help the company<br />
address complex energy needs.<br />
The early days<br />
As a young research chemist at<br />
Mobil, Beck recalls: “Free thinking<br />
led to new ideas, and we’d<br />
go into the lab and try them out.”<br />
He became involved in two<br />
significant discoveries, not only<br />
for Mobil and the energy indus-
Much of Jeff Beck’s career has been spent researching<br />
and developing complex catalysts (like the one shown in<br />
the rendering above) that improve chemical processes.<br />
try, but also for the advancement<br />
of basic science. In the<br />
early 1990s, he was a key member<br />
of a team that discovered a<br />
technology patented by Mobil<br />
that opened up a whole new<br />
field of molecular chemistry.<br />
In the mid-1990s, he and his<br />
team created the PxMax and<br />
XyMax catalysts for selective<br />
production of paraxylene, a key<br />
building block in the production<br />
of polyester fiber. Both technologies<br />
are now commercialized in<br />
33 <strong>ExxonMobil</strong> facilities and other<br />
licensee locations operating or<br />
under construction worldwide.<br />
His work to scale up the paraxylene<br />
catalysts for commercial<br />
applications exposed Beck to<br />
the scope of the industry and<br />
the opportunities <strong>ExxonMobil</strong><br />
afforded beyond simply research.<br />
“It made me realize how<br />
robust scientific ideas have to be<br />
in order for them to be commercialized,”<br />
he says.<br />
Above: Jeff Beck’s passion<br />
for science began when he<br />
attended the 1964 World’s Fair<br />
in <strong>New</strong> York and visited many<br />
of the exposition’s futuristic<br />
exhibits. At right, Beck’s<br />
picture from his high school<br />
yearbook, where he stated his<br />
goal was “to go to college and<br />
attain a Ph.D. in chemistry.”<br />
Photo Corbis Corporation<br />
10
The 1964 World’s Fair in <strong>New</strong> York is<br />
best remembered as a showcase of<br />
mid-20th-century American culture<br />
and technology. Fifty-one million<br />
people visited it during its two-year<br />
run, touring major exhibits by IBM,<br />
DuPont and Westinghouse.<br />
Cooperative learning<br />
In 1996, Beck led a team in the<br />
development of new petrochemical<br />
technologies at Mobil laboratories<br />
in Paulsboro, <strong>New</strong> Jersey.<br />
“I learned how catalysts are<br />
applied in refining and petrochemical<br />
processes, and how<br />
engineers design equipment to<br />
optimize their effects,” he says.<br />
“We brought together scientific<br />
and engineering perspectives. It<br />
became clear how scientists work<br />
to create better routes to impor-<br />
11<br />
“ Throughout my career, I learned from<br />
colleagues who are the best in the business<br />
– and that has made all the difference.”<br />
tant molecules or make new ones<br />
the world has never seen before.<br />
Engineers look at a piece of science<br />
and technology and make it<br />
work on a practical basis.”<br />
Shortly thereafter, Beck transferred<br />
to Mobil’s Engineering<br />
Department, where he got his<br />
first direct exposure to refining<br />
processes and operations.<br />
When Exxon and Mobil<br />
merged in 1999, he became<br />
director of the Catalyst<br />
Technology Laboratory for the<br />
Photo Corbis Corporation<br />
Jeff Beck on the caliber of <strong>ExxonMobil</strong> people<br />
Long legacy<br />
Jeff Beck is <strong>ExxonMobil</strong>’s most recent inductee<br />
into the National Academy of Engineering (NAE),<br />
one of the highest professional distinctions<br />
accorded an engineer.<br />
Founded in 1964, the NAE is a private, independent,<br />
nonprofit institution that provides engineering<br />
leadership for U.S. research. Its mission is to<br />
promote the technological welfare of the nation by<br />
tapping into the expertise and insights of eminent<br />
members of the engineering community. In addition<br />
to its role as advisor to the federal government,<br />
the NAE also conducts independent studies<br />
to examine important topics in engineering and<br />
technology.<br />
The rigorous selection process seeks to identify<br />
individuals who have distinguished themselves<br />
as business and academic managers, as technical<br />
experts, as university faculty and as leaders in<br />
government and private engineering organizations.<br />
new <strong>ExxonMobil</strong> Research and<br />
Engineering Company in Clinton,<br />
<strong>New</strong> Jersey. There, he studied<br />
ways to utilize the catalyst technologies<br />
of the two companies<br />
to address <strong>ExxonMobil</strong> refining<br />
and petrochemical products’<br />
manufacturing needs. Soon after,<br />
Beck would find himself doing<br />
something entirely different when<br />
he was asked to serve as technical<br />
manager for the company’s<br />
refinery in Baytown, Texas.<br />
Responsible for daily techni-<br />
cal support of all processes at<br />
the biggest refinery in the United<br />
States, he learned a new side of<br />
the business and gained greater<br />
insight into why <strong>ExxonMobil</strong> provides<br />
its employees with a broad<br />
range of career experiences.<br />
“If you’re going to manage<br />
large groups of people, you<br />
need to understand how different<br />
individuals think and solve<br />
problems,” he says.
The following <strong>ExxonMobil</strong> employees<br />
have been inducted into the NAE:<br />
Jeff Beck – 2011, for discovery and<br />
commercialization of selective, environmentally<br />
beneficial catalytic routes to<br />
major petrochemicals, and for leadership<br />
in industrial engineering.<br />
Amos Avidan – 2009, for contributions<br />
to the understanding, scale-up<br />
and commercialization of fluid-bed reactors,<br />
liquefied natural gas facilities and<br />
gasification plants.<br />
Andrew Jackson – 2009, for contributions<br />
to tribology and research in<br />
elasto-hydrodynamic lubrication, fatigue,<br />
machine efficiency, automotive emissions<br />
and synthetic lubricants.<br />
Enrique Iglesia – 2008, for outstanding<br />
contributions to the understanding<br />
of catalyst structure-function<br />
relationships and the development of<br />
novel catalysts and for leadership in<br />
the field of catalysis.<br />
Shun Chong Fung – 2007, for the<br />
investigation of factors underlying the<br />
deactivation and reactivation of catalysts,<br />
and for the application of the findings<br />
in commercial practice.<br />
Charles Kresge – 2007, for contributions<br />
to the rational design and<br />
engineering of mesoporous inorganic<br />
materials.<br />
Steve Jaffe – 2006, for the development<br />
of computer models describing<br />
complex petroleum processing chemistry<br />
and kinetics, and for contributions to<br />
the optimization of refining operations.<br />
Dream job<br />
After two years in Texas, Beck<br />
landed his dream job back in<br />
<strong>New</strong> Jersey as manager of<br />
<strong>ExxonMobil</strong> Corporate Strategic<br />
Research, where he directed the<br />
technical efforts of more than<br />
250 scientists, engineers and<br />
technicians in all areas of petroleum<br />
and petrochemical science.<br />
“It was like running a science<br />
institute,” he says. “In addition to<br />
working with the chemical, refining<br />
and upstream groups, we<br />
Frederick Krambeck – 1999, for<br />
advancing the theory of complex reacting<br />
mixtures, and for applying chemical<br />
reaction engineering principles to the<br />
design of commercial processes.<br />
Lee Raymond – 1999, for keeping<br />
a major oil company at the forefront of<br />
exploration and production technology.<br />
James Katzer – 1998, for research<br />
on catalysis and reaction engineering,<br />
and for leadership in commercializing<br />
catalytic processes.<br />
Arnold Stancell – 1997, for petrochemcial<br />
research and development,<br />
and for management of oil and gas<br />
resources.<br />
Michael Ramage – 1996, for contributions<br />
to chemical reactor engineering,<br />
and for engineering leadership.<br />
Nai Chen – 1990, for discovery of<br />
commercially important shape-selective<br />
catalytic processes for producing premium<br />
fuels and lubricants.<br />
James Mathis – 1990, for outstanding<br />
research management in the<br />
petroleum industry, and for application<br />
of chemical technology to the public<br />
welfare.<br />
Richard Tucker – 1987, for fostering<br />
an atmosphere for integrating research<br />
and engineering with innovation, and<br />
for pioneering macro-engineering technologies<br />
in the petroleum and chemical<br />
areas.<br />
also worked with the corporation<br />
on alternative energy solutions.”<br />
While there, Beck led a team<br />
that negotiated <strong>ExxonMobil</strong>’s<br />
$600 million research collaboration<br />
with Synthetic Genomics,<br />
Inc. in algae-based biofuels, and<br />
managed several other efforts in<br />
alternative energy, and in carbon<br />
capture and storage.<br />
Opportunity came knocking<br />
again in 2010, when he<br />
was appointed global polyethylene<br />
marketing manager for<br />
John Wise – 1986, for inspiring technical<br />
contributions and leadership in the<br />
development and commercialization of<br />
important petroleum, petrochemical and<br />
synthetic fuels processes.<br />
Vern Weekman Jr. – 1985, for pioneering<br />
contributions in applying theory<br />
to practice, and for combining technological<br />
achievement with engineering<br />
education.<br />
Seymour Meisel – 1981, for integrating<br />
basic exploratory research and<br />
process-engineering developments<br />
leading to successful commercialization<br />
of important new technology.<br />
James Wei – 1978, for advancement<br />
of chemical engineering by mathematical<br />
analysis of complex reaction of such<br />
analysis to commercial processes.<br />
Lawrence Swabb – 1977, for<br />
leadership in synthetic fuels research,<br />
particularly in the development of the<br />
hydroforming process for hydrocarbon<br />
conversion.<br />
Paul Weisz – 1977, for contributions<br />
in pioneering the use of molecular<br />
sieves as cracking catalysts for petroleum<br />
hydrocarbons.<br />
John Sinfelt – 1975, for contributions<br />
in catalysis by metals and bi-functional<br />
catalysis, and especially for the concept<br />
of polymetallic-cluster catalysts.<br />
Harold Fisher – 1969, for advances<br />
in research, engineering and management<br />
in the petroleum industry.<br />
<strong>ExxonMobil</strong> Chemical Company<br />
in Houston. “This is perhaps<br />
the most different of my jobs,”<br />
he notes. “It involves customer<br />
relationships and understanding<br />
market dynamics for products.<br />
It’s pure business, but the business<br />
is based on technology,<br />
and I’m finding a way to use my<br />
technical expertise to enhance<br />
my impact in the job.”<br />
He advises new graduates<br />
just beginning careers in science<br />
and technology to be open to<br />
new opportunities.<br />
“Begin by being the best<br />
scientist or engineer you can<br />
be,” he says. “Then learn how<br />
the world has been changed by<br />
science and engineering. You<br />
may just find out that you want<br />
to learn more about that part of<br />
it as well. You may even end up<br />
just like a kid from Queens trying<br />
to solve the world’s toughest<br />
energy problems.” the Lamp<br />
12
When a pipeline contractor<br />
working for Mobil Producing<br />
Nigeria (MPN), an Exxon Mobil<br />
Corporation affiliate, installed<br />
2,000 tons of specialized pipelines<br />
in the Edop-Idoho field<br />
offshore Akwa Ibom State, it<br />
caused quite a stir within the<br />
country’s oil and natural gas<br />
industry – and with good reason.<br />
The 24-inch-diameter pipes,<br />
manufactured by SCC Mills<br />
Abuja and coated by Adamac<br />
Pipes Coating and Services<br />
Limited, represented the first time<br />
that the industry used made-in-<br />
Nigeria pipes in an offshore oil<br />
and gas installation here.<br />
Such a feat would have been<br />
unheard of as little as five years<br />
ago. But the Nigerian National<br />
Petroleum Corporation encouraged<br />
companies, whenever<br />
13<br />
First made-in-Nigeria pipe<br />
breaks new ground<br />
Story by Ozemoya Okordion<br />
Program encourages continuing investments<br />
in local engineering and fabrication yards.<br />
Mobil Producing Nigeria (MPN) Executive Vice Chairman Cyril Odu (left) and Ernest<br />
Nwapa, executive secretary of the Nigerian Content Development and Monitoring Board,<br />
discuss the progress that has been made in local content development in Nigeria by MPN.<br />
possible, to use pipelines manufactured<br />
in-country for local projects.<br />
At the time, SCC Mills only<br />
had experience making the kind<br />
of pipes needed to transport<br />
water, not oil and gas.<br />
“We worked extensively with<br />
SCC Mills and National Petroleum<br />
Investment Management Services<br />
(NAPIMS) for four years to<br />
develop new specifications for<br />
the pipes, so they would meet<br />
international standards for lowpressure<br />
and shallow-water applications,”<br />
says Cyril Odu, MPN<br />
executive vice chairman.<br />
Collaboration showcased<br />
The achievement, which industry<br />
experts consider remarkable<br />
given the limited local fabrication<br />
capability just a few years<br />
before, showcased a collabora-<br />
tive effort by MPN, NAPIMS,<br />
other Nigerian government<br />
agencies and service contractors.<br />
For example, MPN<br />
arranged for joint visits with<br />
SCC Mill employees to South<br />
Africa and South Korea to study<br />
mill facilities and materials procurement.<br />
They traveled to the<br />
United States to learn engineering<br />
standards. MPN retained<br />
experienced inspectors to train<br />
SCC workers in proper pipemilling<br />
procedures.<br />
Adamac Pipes established<br />
local sources for the iron ores<br />
needed for the coating services,<br />
while other companies, such<br />
as Saipem Nigeria Ltd, were<br />
brought in to handle marine<br />
operations for welding and laying<br />
the pipelines on the seabed.<br />
But the combined efforts led<br />
to contracts creating hundreds<br />
of direct and indirect jobs for<br />
Nigerians.<br />
“It culminates many years<br />
of hard work,” says Morrison<br />
Fiddi, group general manager<br />
of NAPIMS. “With this, oil and<br />
gas companies in Nigeria can<br />
procure quality pipes produced<br />
locally at significantly lower cost<br />
than if they were purchased<br />
from foreign suppliers.”<br />
Understandably, the Nigerian<br />
government is excited by the<br />
accomplishment, which could<br />
spur additional investments in<br />
local engineering and fabrication<br />
yards, creating even more jobs<br />
for local workers. In fact, officials<br />
estimate that three or four new<br />
mills and other manufacturing<br />
plants will be built around the<br />
country in the next four years.
When offshore pipelines needed to be replaced,<br />
Mobil Producing Nigeria used a local manufacturer –<br />
an industry first for a Nigerian oil and gas facility.<br />
“It holds huge economic significance<br />
for Nigeria,” says Ernest<br />
Nwapa, executive secretary of the<br />
Nigerian Content Development<br />
and Monitoring Board. “We<br />
expect it will attract companies<br />
and individuals to invest in pipe<br />
mills and threading plants, or<br />
upgrade fabrication yards and<br />
machine shops, and other critical<br />
facilities to build Nigerian capacity<br />
and limit the importing of pipes<br />
and other products.”<br />
Strict standards upheld<br />
Nwapa says that companies<br />
doing business in Nigeria could<br />
not purchase locally made products<br />
because they did not meet<br />
the necessary strict international<br />
certification standards. But that<br />
has now changed. He says that<br />
extensive tests on the pipes<br />
both locally and overseas confirmed<br />
that they meet or exceed<br />
required technical specifications.<br />
“Not only do we have pending<br />
orders for more than 60 miles of<br />
specialized pipelines that will be<br />
made here,” Nwapa says, “but<br />
we are using the model created<br />
by MPN to ensure that industry<br />
quality and safety standards are<br />
met, and to help other local firms<br />
in developing their pipe mills.<br />
“MPN initiated this effort even<br />
when there was no expectation<br />
to do so,” Nwapa notes. “This<br />
demonstrated a commitment to<br />
pursue a national aspiration, and<br />
MPN should be proud for pioneering<br />
this courageous move.<br />
“This will surely boost Nigerian<br />
content development, create<br />
more opportunities for training,<br />
and sustain the employment<br />
of Nigerians in the oil and gas<br />
industry,” he says. the Lamp<br />
14
15<br />
A historic agreement<br />
The strategic cooperation<br />
agreement signed in August by<br />
<strong>ExxonMobil</strong> and Rosneft involves<br />
planned joint exploration and<br />
development of oil and naturalgas<br />
resources in Russia, the<br />
United States and other countries<br />
as well as the sharing of technology<br />
and expertise.<br />
If successful, the program<br />
will involve investments of up<br />
to $3.2 billion for exploration of<br />
East Prinovozemelskiy Blocks<br />
1, 2 and 3 in the Kara Sea, and<br />
the Tuapse License Block in the<br />
Black Sea. These are among<br />
Story by Bob Davis<br />
the most promising and least<br />
explored offshore areas in the<br />
world, with high potential for liquids<br />
and gas.<br />
Rex W. Tillerson, chairman<br />
and CEO of Exxon Mobil<br />
Corporation, who attended the<br />
ceremony with Russian Prime<br />
Minister Vladimir Putin, said<br />
<strong>ExxonMobil</strong> will benefit Russian<br />
energy development by working<br />
closely with Rosneft.<br />
“This large-scale partnership<br />
represents a significant strategic<br />
step by both companies,”<br />
Tillerson said. “This agreement<br />
<strong>ExxonMobil</strong> and Rosneft ink broad<br />
program for exploration, technologysharing<br />
and joint international projects.<br />
takes our relationship to a new<br />
level and will create substantial<br />
value for both companies.”<br />
Signing the agreement<br />
on behalf of <strong>ExxonMobil</strong><br />
Development Company, President<br />
Neil Duffin said, “Today’s agreement<br />
with Rosneft builds on<br />
our 15-year successful relationship<br />
in the Sakhalin-1 project.<br />
Our technology, innovation and<br />
project-execution capabilities will<br />
complement Rosneft’s strengths<br />
and experience, especially in the<br />
area of understanding the future<br />
of Russian shelf development.”<br />
“We have a clear vision for<br />
Rosneft’s strategic direction –<br />
building world-class expertise in<br />
offshore business and enhancing<br />
oil recovery,” said Rosneft<br />
President Eduard Khudainatov,<br />
following the signing ceremony<br />
in Russia.<br />
“The partnership between<br />
Rosneft, with its unique resource<br />
base, and the largest and one of<br />
the most highly capitalized companies<br />
in the world reflects our<br />
commitment to increasing capitalization<br />
of our business through<br />
application of best-in-class tech-
nology, an innovative approach<br />
to business management, and<br />
enhancement of our staff potential,”<br />
Khudainatov said. “This<br />
venture comes as a result of<br />
many years of cooperation with<br />
<strong>ExxonMobil</strong>, and brings Rosneft<br />
into large-scale world-class projects,<br />
turning the company into a<br />
global energy leader.”<br />
Rosneft will have the opportunity<br />
to gain equity interest in a<br />
number of <strong>ExxonMobil</strong>’s exploration<br />
plays in North America,<br />
including deepwater Gulf of<br />
Mexico and tight-oil fields in<br />
Texas, plus additional opportunities<br />
in other countries. The<br />
More than 30 million acres<br />
of exploration potential<br />
The East Prinovozemelskiy License Blocks encompass 30<br />
million acres in water depths ranging from 165 feet to 500<br />
feet. The Tuapse Block in the Black Sea has the total area of<br />
2.8 million acres with water depths ranging from 3,300 feet<br />
to 6,500 feet. Rosneft equity interest in both joint ventures<br />
will be 66.7 percent, while <strong>ExxonMobil</strong> will hold 33.3 percent.<br />
In the course of the projects, the companies will use<br />
global best practices to develop state-of-the-art safety and<br />
environmental protection systems.<br />
companies have also agreed<br />
to conduct a joint study involving<br />
the development of tight-oil<br />
resources in Western Siberia.<br />
In addition, an Arctic Research<br />
and Design Center for Offshore<br />
Developments in St. Petersburg<br />
will be created. Staffed by<br />
<strong>ExxonMobil</strong> and Rosneft employees,<br />
the center will use proprietary<br />
<strong>ExxonMobil</strong> and Rosneft technologies,<br />
and will develop new<br />
technology to support the joint<br />
Arctic projects, including drilling,<br />
production and ice-class drilling<br />
platforms, and other projects.<br />
The agreement provides for<br />
constructive dialogue with the<br />
Russian Federation government<br />
concerning creation of a fiscal<br />
regime based on global best<br />
practices.<br />
Rosneft and <strong>ExxonMobil</strong> also<br />
will create a program of staff<br />
exchanges of technical and<br />
management employees that will<br />
help strengthen the relationships<br />
between the companies and<br />
provide valuable career-development<br />
opportunities. the Lamp<br />
Photo Corbis Corporation<br />
16
17<br />
<strong>New</strong> energy<br />
for the Asia-Pacific market<br />
Story by Thomas L. Torget Photography by John Krutop, Michael Kotlen and Bob Crogan<br />
<strong>ExxonMobil</strong> and its joint-venture partners are developing a<br />
major new liquefied natural gas project in <strong>Papua</strong> <strong>New</strong> <strong>Guinea</strong><br />
to help meet the region’s rapidly growing energy demand.<br />
Five Bell 412 helicopters stay busy transporting passengers and<br />
cargo, both on and offshore. The personnel helicopters can carry<br />
as many as nine passengers, and cargo helicopters can carry<br />
up to 1,500 pounds of construction supplies. These helicopters<br />
travel up to 160 miles an hour with a range of 460 miles.
Construction crews will<br />
install more than 500 miles<br />
of pipeline, both onshore<br />
and offshore. The main gas<br />
pipeline will travel from an<br />
elevation above 9,000 feet in<br />
the Highlands to sea level.<br />
Nowhere in the world is energy<br />
demand rising faster than in the<br />
Asia-Pacific region. Energy use there<br />
is expected to grow by two-thirds<br />
during the next 25 years, which is<br />
equivalent to adding the population<br />
of another Australia to the region<br />
every 18 months.<br />
To help meet this soaring<br />
demand, Exxon Mobil Corporation<br />
subsidiary Esso Highlands Limited<br />
is working with six joint-venture<br />
partners to develop a major liquefied<br />
natural gas (LNG) project in<br />
resource-rich <strong>Papua</strong> <strong>New</strong> <strong>Guinea</strong>.<br />
Known as PNG LNG, the project<br />
is a multiphase development that<br />
The Hides Gas Conditioning Plant is now under<br />
construction. From here, the natural gas will travel<br />
by pipeline to the LNG plant north of Port Moresby.<br />
will include gas production and<br />
processing facilities, onshore and<br />
offshore pipelines, and a liquefaction<br />
plant with a capacity of 6.6<br />
million tons a year of LNG. The gas<br />
will be sold to customers in China,<br />
Japan and Taiwan, with deliveries<br />
expected to begin in 2014. During<br />
its 30-year life, the venture should<br />
produce more than 9 trillion cubic<br />
feet of natural gas. Investment in the<br />
initial phase of the project, excluding<br />
the cost of building ships, is<br />
estimated at $15 billion. More than<br />
9,300 workers are now involved in<br />
construction of the facilities.<br />
18
19<br />
William Siriam climbs aboard his<br />
Caterpillar front-end loader to<br />
excavate material at the site of<br />
the LNG processing and storage<br />
facility. Designed to have a low<br />
environmental impact, the plant<br />
is being built northwest of Port<br />
Moresby on the Gulf of <strong>Papua</strong>.<br />
Project Execution Engineer Kelly<br />
Canning learns about butterfly<br />
harvesting from Highlands butterfly<br />
and orchid farmer Lawrence<br />
Kage. Kage is also chairman of the<br />
Lake Kutubu Wildlife Reserve, an<br />
organization that works with local<br />
villagers to support sustainable<br />
fishing practices.<br />
Spectacular Beaver Falls is along the Soroga River<br />
in the Southern Highlands of <strong>Papua</strong> <strong>New</strong> <strong>Guinea</strong>.<br />
Because of extremely rugged terrain in the area,<br />
most people only see the falls from an aircraft.
To support local education,<br />
PNG LNG has provided supplies<br />
to more than 22,500 students<br />
like Jacinta, shown with her<br />
younger brother Eric.<br />
Upstream North Land and<br />
Community Affairs Manager<br />
David Ekins (left) and<br />
Upstream Area Construction<br />
Manager Jim Smith confer<br />
during a visit to Nogoli Camp<br />
in the Southern Highlands.<br />
20
21<br />
Project has seven participants<br />
Participating interests in PNG LNG<br />
include Esso Highlands Limited as operator<br />
(33.2%), Oil Search Limited (29%),<br />
National Petroleum Company PNG (PNG<br />
Government, 16.6%), Santos Limited<br />
(13.5%), JX Nippon Oil and Gas Exploration<br />
(4.7%), Mineral Resources Development<br />
Company (PNG landowners, 2.8%) and<br />
Petromin PNG Holdings Limited (0.2%).<br />
Juha production facility<br />
250 mcfd<br />
Illustration by Pat Gabriel<br />
Jascintha RuMark, a civil<br />
quality inspector, says that<br />
<strong>ExxonMobil</strong>’s safety and<br />
environmental culture has<br />
been instilled into the lives<br />
of everyone on the project.<br />
Rich gas line<br />
Liquids line<br />
Hides gasconditioning<br />
plant<br />
960 mcfd<br />
Angore<br />
wellheads<br />
Liquids line to Kutubu<br />
Gas line to LNG plant
Kutubu<br />
oil facility<br />
(existing)<br />
Australia<br />
The project’s newly constructed Mubi<br />
River bridge provides access from the<br />
lowlands in the south to the Highlands<br />
in the north. The 435-foot bridge, near<br />
Beaver Falls, is the longest of its type<br />
in <strong>Papua</strong> <strong>New</strong> <strong>Guinea</strong>.<br />
•Wewak<br />
Kopi<br />
•<br />
Oil export<br />
platform<br />
(existing)<br />
Subsea gas<br />
line<br />
250 miles<br />
<strong>Papua</strong> <strong>New</strong> <strong>Guinea</strong><br />
•Lae<br />
LNG plant<br />
•<br />
Port Moresby<br />
National Workforce Development<br />
Manager Patti McNulty (center)<br />
is shown with the first group of<br />
operations and maintenance<br />
technicians to complete initial<br />
training before the group heads<br />
to Nova Scotia, Canada, for a<br />
year of advanced skills training.<br />
Initial LNG supplies to Asia<br />
PNG LNG will supply four major customers in<br />
Asia through long-term sales, including: CPC<br />
Corporation, Taiwan; Osaka Gas Company<br />
Limited; The Tokyo Electric Power Company<br />
Inc.; and Unipec Asia Company Limited, a<br />
subsidiary of China Petroleum and Chemical<br />
Corporation (Sinopec). the Lamp<br />
To learn more<br />
pnglng.com<br />
22
Millennium, a sculpture commissioned<br />
for the grand opening of the Singapore<br />
Chemical Plant in 2002, embodies<br />
Singapore’s can-do spirit.<br />
23<br />
Story by Mike Long<br />
A can-do spirit<br />
thrives in Singapore<br />
<strong>ExxonMobil</strong>’s Singapore Chemical Plant celebrates<br />
10 years of progress – and the best is yet to come.<br />
The Singapore Chemical Plant (foreground) and Singapore Refinery<br />
form <strong>ExxonMobil</strong>’s largest integrated manufacturing complex in Asia.<br />
At the January 2002 grand opening<br />
of the <strong>ExxonMobil</strong> Singapore<br />
Chemical Plant (SCP), then-Singapore<br />
Deputy Prime Minister Lee<br />
Hsien Loong dedicated a sculpture<br />
commissioned for the event.<br />
Titled Millennium, the life-sized<br />
statue, representing a “tapestry of<br />
humanity,” was crafted by a visually<br />
impaired artist to embody the<br />
can-do spirit of Singapore.<br />
That same spirit also marks<br />
the continued operational excellence<br />
and growth of SCP.<br />
From the initial $2 billion<br />
grassroots investment to construct<br />
the facility, to the ongoing<br />
upgrades that provide even<br />
greater advantages for chemical<br />
and refining integration, the complex<br />
represents <strong>ExxonMobil</strong>’s<br />
largest single investment in the<br />
Asia-Pacific region.<br />
Encompassing some 200<br />
acres on Jurong Island, most<br />
of which was reclaimed from<br />
the sea, the SCP site is fully<br />
integrated with the 605,000-barrel-a-day<br />
Singapore Refinery.<br />
Together they form <strong>ExxonMobil</strong>’s<br />
largest integrated manufacturing<br />
complex in Asia.<br />
A global player<br />
SCP plays a key role in supporting<br />
the company’s manufacturing<br />
and supply network globally<br />
as well as regionally.<br />
It features a world-scale<br />
steam cracker that uses<br />
<strong>ExxonMobil</strong> technology to process<br />
hydrocarbon feedstock<br />
from the Singapore Refinery and<br />
other Asia-Pacific sources to<br />
produce 1.5 million tons of basic<br />
chemicals a year. These include<br />
ethylene, propylene and butylenes<br />
for use in making plastics<br />
and other products. In addition,<br />
byproducts from the steam<br />
cracker are sent to cogeneration<br />
units to generate steam and<br />
electricity for powering the entire<br />
refining and chemical complex.<br />
SCP serves more than 15<br />
major markets with a variety of<br />
products, including:<br />
Polypropylene, used to make<br />
automotive trim parts, appliances<br />
and other consumer<br />
products<br />
Polyethylene, used in numerous<br />
products such as flexible<br />
food packaging, milk bottles<br />
and storage containers<br />
Oxo-alcohols, converted into<br />
plasticizers that enhance the<br />
quality of finished products<br />
including cable insulation, floor<br />
tiles, caulking and gloves<br />
Industry and<br />
community honors<br />
The complex has received<br />
numerous awards for excellence<br />
in safety and environmental performance.<br />
These include honors<br />
from the Singapore Chemistry<br />
Industry Council for employee<br />
health and safety, community<br />
awareness and emergency<br />
response, pollution prevention,
process safety, product stewardship<br />
and distribution.<br />
Active in the community, SCP<br />
has supported a number of<br />
educational initiatives. It was also<br />
instrumental in the startup of the<br />
Neighborhood Environmental<br />
Safety and Health Network, which<br />
promotes best-practice sharing<br />
in safety, health and environment<br />
among its industrial neighbors.<br />
Size to double<br />
In 2007, <strong>ExxonMobil</strong> began construction<br />
of a second world-scale<br />
steam cracker and associated<br />
derivative units to be fully inte-<br />
grated with SCP and the refinery.<br />
The project includes construction<br />
of new polyethylene,<br />
polypropylene and specialty<br />
elastomers plants, an aromaticsextraction<br />
unit and expansion of<br />
oxo-alcohol production.<br />
Upon startup of the cracker<br />
in the second half of 2012, the<br />
expansion will have doubled<br />
SCP’s size to make the integrated<br />
refining and petrochemical<br />
complex <strong>ExxonMobil</strong>’s largest<br />
in the world. The complex will<br />
also become a showcase for the<br />
<strong>ExxonMobil</strong> model of refinery and<br />
chemical integration, combining<br />
This 15-story steam-cracking furnace weighing the equivalent<br />
of five jumbo airliners is one of seven that are part of a project<br />
to double the size of the Singapore Chemical Plant.<br />
the company’s strengths in feedstock<br />
flexibility, operating excellence<br />
and production efficiency.<br />
SCP Manager Derk Jan<br />
Hartgerink recalls attending a<br />
meeting in the early 1990s when<br />
the idea of an integrated chemical<br />
plant was first discussed.<br />
“We put together a preliminary<br />
blueprint, mainly just a concept,”<br />
says Hartgerink, who was serving<br />
as feedstock coordinator<br />
for a planning group that at the<br />
time was called Exxon Chemical<br />
Major Ventures Asia Pacific. “The<br />
plans were reworked over several<br />
years as new manufacturing and<br />
processing technologies became<br />
available. To have seen SCP grow<br />
from the idea stage to become<br />
one of the world’s<br />
largest sources<br />
of petrochemical<br />
products has<br />
To learn more<br />
exxonmobil.com/<br />
chemical<br />
been a remarkable experience.<br />
“Now, as we celebrate SCP’s<br />
10th anniversary, we are about<br />
to complete a major expansion<br />
that should make our 20th anniversary<br />
twice as exciting. I look<br />
forward to that celebration with<br />
much anticipation.” the Lamp<br />
24
25<br />
Champion race<br />
drivers swap cars<br />
to showcase Mobil 1 lubricants<br />
NASCAR’s Tony Stewart and Formula 1’s<br />
Lewis Hamilton trade rides at legendary<br />
Watkins Glen International.<br />
Story by Thomas L. Torget<br />
Imagine football quarterback<br />
Peyton Manning firing fastballs<br />
from the pitcher’s mound at<br />
Yankee Stadium. Or baseball’s<br />
Derek Jeter calling signals as quarterback<br />
of the Dallas Cowboys.<br />
Two famous race car drivers<br />
did something almost as amazing<br />
earlier this year, when they traded<br />
cars and took turns speeding<br />
around Watkins Glen International<br />
raceway in <strong>New</strong> York.<br />
Tony Stewart earns his living<br />
driving stock cars in the United<br />
States in races sanctioned by the<br />
National Association for Stock<br />
Car Auto Racing (NASCAR).<br />
Lewis Hamilton drives Formula 1<br />
race cars in Grand Prix events,<br />
sanctioned by the Federation<br />
Internationale de l’Automobile<br />
(FIA) and held around the world.<br />
Both drivers are recognized<br />
worldwide as being among auto<br />
racing’s best.<br />
NASCAR and Formula 1 cars<br />
have a number of differences<br />
between them. NASCAR vehicles<br />
are heavier and more powerful.<br />
Formula 1 cars are much smaller<br />
and more aerodynamic. The skills<br />
required for success in each category<br />
differ significantly, and driving<br />
an unfamiliar car at racetrack<br />
speeds presents a real challenge,<br />
even to experienced drivers.<br />
“Mobil 1 has supported championship<br />
racing for more than 30<br />
years,” says Rebecca Aldred,<br />
global brand manager for Mobil 1<br />
synthetic motor oil. “To showcase<br />
that support, we brought these<br />
two champions together so they<br />
could drive each other’s cars on a<br />
challenging course. Because both<br />
cars use Mobil 1, it was a perfect<br />
way to demonstrate the product’s<br />
superior performance under the<br />
extreme conditions of racing.”<br />
Trading places<br />
Before a crowd of race fans and<br />
motorsports journalists from<br />
around the world, Hamilton took<br />
laps in Stewart’s No. 14 Mobil 1/<br />
Office Depot Chevrolet Impala,<br />
while Stewart took the course in<br />
the Vodafone McLaren Mercedes<br />
MP4-23.<br />
“I’d always wondered what
Mobil motor oils are made for the way you drive<br />
<strong>ExxonMobil</strong> is the industry leader in the manufacture<br />
and marketing of synthetic motor oils, from premium-conventional<br />
to advanced-synthetic. Mobil’s<br />
family of motor oils is designed for new as well as<br />
high-mileage vehicles in everyday and extremedriving<br />
conditions. From NASCAR to Formula 1,<br />
American Le Mans to Porsche SuperCup, winning<br />
motorsports teams trust Mobil 1 technology<br />
to deliver the performance and engine protection<br />
needed to meet the grueling demands of the track.<br />
Mobil 1 is recommended by more car builders<br />
than any other brand of synthetic motor oil<br />
Mobil 1 Extended Performance delivers guaranteed<br />
protection of critical engine parts for up to<br />
15,000 miles between oil changes*<br />
Opposite page: David Coulthard,<br />
former Formula 1 racing driver and<br />
winner of 13 Grand Prix events, introduces<br />
Mobil 1 drivers Tony Stewart<br />
and Lewis Hamilton at Watkins Glen<br />
International raceway in <strong>New</strong> York.<br />
Above: Tony Stewart (left) and Lewis<br />
Hamilton get ready to swap cars and<br />
demonstrate their racing skills.<br />
Mobil 1 Advanced Fuel Economy helps improve<br />
fuel economy by up to 2 percent** while providing<br />
outstanding engine protection<br />
Mobil 1 High Mileage is designed specifically for<br />
vehicles with more than 75,000 miles, and contains<br />
additional seal conditioner to help prevent leaks<br />
In addition to producing the best-performing motor<br />
oils for cars, trucks and motorcycles, we also offer<br />
other Mobil 1 products to help keep your vehicles in<br />
top condition. These include automatic transmission<br />
fluids, gear lubricants, synthetic grease and oil filters.<br />
*Please follow the recommendations in your owner’s manual while your car is under warranty.<br />
For more information about the Mobil 1 Extended Performance Guarantee, see www.mobiloil.<br />
com/USA-English/MotorOil/Oils/Mobil_1_Extended_Performance_Warranty.aspx.<br />
** Comparison based upon 2 percent potential fuel economy improvement obtained by switching<br />
from higher viscosity oils to a 0W-20 or 0W-30 grade. Actual savings are dependent upon vehicle/engine<br />
type, outside temperature, driving conditions and your current engine oil’s viscosity.<br />
26
27<br />
Not your family automobiles<br />
At a glance, NASCAR vehicles resemble family sedans. But,<br />
close inspection reveals a car quite different from what’s in your<br />
garage. Every detail of these race cars is engineered for maximum<br />
speed, performance and safety. A typical Sprint Cup Series<br />
car weighs about 3,400 pounds, is powered by an 850-horsepower<br />
engine that produces 530 foot-pounds of torque, and<br />
achieves speeds exceeding 200 miles an hour.<br />
Formula 1 cars feature highly engineered fiber-composite bodies,<br />
open wheels and aerofoil wings front and rear. The wings<br />
create downward force that helps control the vehicle, particularly<br />
around curves. These cars are relatively lightweight (slightly over<br />
1,411 pounds) and have engines that produce over 760 horsepower<br />
revving to 18,000 rpm. Race speeds exceed 240 mph.<br />
it would be like behind the<br />
wheel of a NASCAR stock car,<br />
because it’s completely different<br />
from a Formula 1 car,” says<br />
Hamilton, a native of Stevenage,<br />
England. “Thanks to Mobil 1, I<br />
not only got the chance to drive<br />
the car of Tony Stewart, but<br />
he got to drive my Vodafone<br />
McLaren Mercedes Formula 1<br />
car, too. That was one of the<br />
coolest experiences of my life.”<br />
Hamilton joined the Vodafone<br />
McLaren Mercedes racing team<br />
in 2007 at age 21. At the end<br />
of only his second season in<br />
the sport, he was named FIA<br />
Formula 1 World Champion. He<br />
has now competed in 78 Grand<br />
Prix races, winning 16 times,<br />
most recently at the German<br />
Grand Prix on July 24.<br />
Tony Stewart, who has won<br />
39 Sprint Cup races and two<br />
Sprint Cup championships, says<br />
he’s always been intrigued by<br />
the open-wheel cars used in<br />
Formula 1 racing.<br />
“Feeling the power behind the<br />
Vodafone McLaren Mercedes<br />
was amazing, and being able to<br />
drive it in front of a crowd of avid<br />
race fans at a track like Watkins<br />
Glen made it even more spe
cial,” says Stewart, whose openwheel<br />
experience came in the<br />
IZOD IndyCar Series where he<br />
won the championship in 1997,<br />
along with running Sprint Cars in<br />
the World of Outlaws and Sprint,<br />
Midget and Silver Crown cars in<br />
United States Auto Club racing.<br />
Huge global campaign<br />
“The Mobil 1 car swap allowed<br />
<strong>ExxonMobil</strong> to take advantage<br />
of the tremendous fan interest<br />
in two of Mobil 1’s premier drivers,”<br />
says Debra Emory, global<br />
marketing communications<br />
manager, <strong>ExxonMobil</strong> Lubricants<br />
& Specialties. “Our worldwide<br />
promotion drew more than 100<br />
journalists and photographers<br />
from eight countries to the event<br />
and generated media coverage<br />
in 35 countries.<br />
“In addition, fans and motorsports<br />
reporters posted on<br />
YouTube some 100 videos<br />
about the car swap, which have<br />
been viewed more than 400,000<br />
times. Our car swap tab on the<br />
Mobil 1 Facebook page has<br />
been visited more than 15,000<br />
times. And some 400 messages<br />
from fans and reporters via<br />
Twitter have reached in excess<br />
of 500,000 people.”<br />
Emory estimates that more<br />
than a half-billion consumers<br />
heard about the Mobil 1 car<br />
swap based on the 546 million<br />
media impressions (individuals<br />
who read the story) generated<br />
worldwide from the traditional<br />
media coverage and social<br />
media components.<br />
This year marks the debut<br />
season for Mobil 1’s spon-<br />
sorship of Stewart’s No. 14<br />
Mobil 1/Office Depot Chevy<br />
Impala for Stewart-Haas Racing<br />
and the ninth consecutive season<br />
in which Mobil 1 is the offi-<br />
cial motor oil of NASCAR.<br />
<strong>ExxonMobil</strong>’s relationship<br />
with McLaren began in 1995.<br />
During the 16-year partnership,<br />
the company has<br />
developed new To learn more<br />
lubricants and fuels mobil1.com<br />
that have improved<br />
the race team’s performance,<br />
efficiency and reliability. This<br />
focus on technical innovation has<br />
helped <strong>ExxonMobil</strong> and McLaren<br />
win four Formula 1 World<br />
Championships, along with 68<br />
Grand Prix victories. the Lamp<br />
28
A whale of a tale<br />
When international researchers tagged Flex, a male western gray whale, in October 2010,<br />
they never dreamed his journey would span some 5,300 miles – from Russia across the<br />
Bering Sea to the west coast of North America. Flex’s odyssey provided surprising insight<br />
into the winter range of these critically endangered whales once considered extinct.<br />
There are believed to be 130<br />
western North Pacific gray whales<br />
(or western gray whales) in the<br />
world, with perhaps only 33 reproductively<br />
active females. The primary<br />
summer feeding grounds for<br />
these critically endangered mammals<br />
is along the northeastern<br />
shore of Russia’s Sakhalin Island,<br />
near where Exxon Neftegas<br />
Limited (ENL), a subsidiary of<br />
Exxon Mobil Corporation, operates<br />
an offshore production platform<br />
and plans to install a second.<br />
Since 1997, ENL, on behalf<br />
of the Sakhalin-1 Consortium,<br />
has co-sponsored a successful<br />
western gray whale research and<br />
monitoring program carried out<br />
by prominent marine-mammal<br />
scientists. The program has been<br />
conducted in close cooperation<br />
29<br />
Story by Tracy Torma<br />
with Russian scientific institutes<br />
affiliated with the Russian<br />
Academy of Sciences.<br />
A satellite-tagging program –<br />
coordinated by the International<br />
Whaling Commission and funded<br />
by ENL and Sakhalin Energy<br />
Investment Company – was<br />
put into place in 2010 to better<br />
understand where the whales go<br />
after they leave Sakhalin each<br />
year. ENL personnel provided<br />
planning and logistical support to<br />
facilitate field operations.<br />
The scientific expedition was<br />
led by the A.N. Severtsov Institute<br />
for Ecology and Evolution of the<br />
Russian Academy of Sciences.<br />
Whale tagging, coordinated<br />
by Dr. Bruce Mate, an Oregon<br />
State University researcher and<br />
a pioneer in satellite tracking of<br />
whales, targeted healthy adult<br />
male whales.<br />
Tagging up close<br />
Cautious whales and rough seas<br />
complicated the tagging operation<br />
in 2010. Even though 25<br />
different males were sighted and<br />
approached, Flex was the only<br />
successful candidate, tagged in<br />
early October 2010 on the last<br />
day of the five-week expedition.<br />
Sighted at Sakhalin since<br />
he was a calf in 1997, Flex is a<br />
14-year-old adult male.<br />
Tagging Flex was no easy task.<br />
Researchers must approach the<br />
whale from behind in a small<br />
boat. They then use an air-powered<br />
applicator at close range to<br />
apply a stainless steel tag in the<br />
whale’s blubber and muscle. The<br />
A western gray whale feeds<br />
in waters off Sakhalin Island.<br />
The well-site complex for<br />
the <strong>ExxonMobil</strong>-operated<br />
Sakhalin-1 Project is barely<br />
visible onshore.<br />
Photo composite<br />
copyright Oregon State University<br />
Sakhalin Island<br />
Kamchatka<br />
Peninsula
tag is thin enough to fit through<br />
a wedding ring and half again<br />
longer than a fountain pen. An<br />
electronic transmitter inside the<br />
tag produces a half-watt signal<br />
picked up by orbiting satellites<br />
that track the whale’s location.<br />
“You have to be very close<br />
when placing the tag,” says<br />
Mate. “We often make many<br />
approaches before we succeed.”<br />
A surprising turn<br />
Although Flex remained off<br />
Northeast Sakhalin from October<br />
until mid-December 2010,<br />
what happened next surprised<br />
researchers. Many expected Flex<br />
to migrate south along the Asian<br />
coast toward the South China<br />
Sea to unidentified winter breeding<br />
areas. Instead, he moved<br />
across the Sea of Okhotsk to<br />
Russia’s Kamchatka Peninsula.<br />
He then swam across the Bering<br />
Sea in deep water, south through<br />
the eastern Aleutian Islands<br />
and southeast across the Gulf<br />
of Alaska. Flex’s last confirmed<br />
location was only 20 miles off the<br />
BERING<br />
SEA<br />
PACIFIC OCEAN<br />
central Oregon coast on February<br />
5, 2011, when the tag ceased<br />
operating. He had traveled more<br />
than 5,300 miles in 124 days.<br />
“The straight-line route he<br />
often took, his higher-thannormal<br />
speed, his arrival into the<br />
south-bound migratory path of<br />
eastern Pacific gray whales, and<br />
his swimming across deep water<br />
surprised almost everyone,”<br />
Mate says.<br />
One of the biggest revelations<br />
of Flex’s travels was that he has<br />
appeared on the eastern side<br />
of the North Pacific before. A<br />
photographic match for Flex was<br />
found in a catalogue of the eastern<br />
Pacific gray whale population.<br />
The picture had been taken in<br />
April 2008 off Vancouver Island.<br />
Learning about habitats<br />
What do Flex’s travels tell<br />
researchers?<br />
“In the case of the western<br />
gray whales, we still don’t know<br />
where they go in the winter for<br />
breeding and calving, which<br />
is vital to the survival of that<br />
Flex puzzled scientists by migrating east from offshore Sakhalin<br />
Island in 2010 and across the Bering Sea to the U.S. West Coast.<br />
Many had expected him to migrate south along the Asian coast<br />
toward the South China Sea to unidentified winter breeding areas.<br />
United States<br />
Watching out for the whales<br />
Exxon Neftegas Limited (ENL) has strict operational criteria<br />
to manage potential disturbance of whales feeding off<br />
Sakhalin Island.<br />
These criteria are based on published science as well as<br />
studies sponsored by ENL since 1997. The studies provide<br />
information about the level of noise produced by shoreline<br />
or offshore operations – whether seismic work, pipelines,<br />
drill rigs or a fixed platform – and the potential of that noise<br />
to propagate into feeding areas. The levels are compared<br />
with published thresholds, and appropriate actions are<br />
taken to minimize any disturbance to the whales. When<br />
ENL conducts work offshore, expert observers are on hand<br />
to observe the whales.<br />
“We’ve taken a scientific approach to learning more<br />
about these animals and how our project interacts<br />
with them,” adds Dr. Rodger Melton, <strong>ExxonMobil</strong> chief<br />
environmental scientist. “Through our efforts, we have a<br />
much better understanding about the range of the whales<br />
and their options for feeding. We’ve also watched the<br />
known western gray whale population grow from less than<br />
100 in 2000 to around 130 or more today.”<br />
stock,” says Mate. “This is a<br />
population that was hunted to<br />
near extinction. By tagging and<br />
tracking western gray whales,<br />
we gain more information about<br />
the population. It could show<br />
there are more animals than<br />
originally thought. Knowing<br />
where they are seasonally and<br />
providing protection will help the<br />
population recover.”<br />
Other ENL-supported scientific<br />
studies over the years have<br />
revealed that, contrary to initial<br />
understanding, there are a number<br />
of feeding areas for western<br />
gray whales that are geographically<br />
distributed. These include<br />
areas farther offshore Sakhalin<br />
Island in water more than 150<br />
feet deep, and waters off the east<br />
coast of Kamchatka Peninsula.<br />
“Our efforts to protect them<br />
have been going on for many<br />
years, and Flex is just one part<br />
of the story,” says Dan Egging,<br />
Safety, Security, Health &<br />
Environment manager for the<br />
Sakhalin-1 Project. “Our sciencebased<br />
research, monitoring and<br />
protection measures have proven<br />
that we can coexist with the<br />
whales, that the population is<br />
increasing and that their domain<br />
is greater than originally believed.”<br />
Summer 2011 activity<br />
Research continues. Mate and<br />
other scientists returned to<br />
Sakhalin Island waters in the<br />
summer of 2011 to successfully<br />
tag five more healthy adult male<br />
and female<br />
whales. As<br />
expected,<br />
they also<br />
To learn more<br />
http://mmi.oregonstate.<br />
edu/sakhalin2011<br />
spotted Flex and photographed<br />
him as he interacted with other<br />
whales in the area.<br />
The newly tagged animals<br />
will be tracked on their journeys<br />
to their wintering and breeding<br />
grounds for as long as the tags<br />
remain implanted. the Lamp<br />
30
A legacy of synthetic<br />
rubber innovation<br />
When the first synthetic rubber<br />
was patented in 1909, its higher<br />
cost relative to natural rubber<br />
limited its use. As auto production<br />
surged in the decades that<br />
followed, high demand for tires<br />
and inner tubes spurred interest<br />
in developing a better and less<br />
costly type of synthetic rubber.<br />
The breakthrough came in<br />
1937, when <strong>ExxonMobil</strong> scientists<br />
introduced a dynamic<br />
new rubber called butyl. This<br />
unique material was far superior<br />
to natural rubber because of its<br />
improved ability to hold air, to flex<br />
and to dampen vibration. Butyl<br />
soon became the leading rubber<br />
used in inner tubes and, years<br />
later, to hold air in tubeless tires.<br />
Today butyl rubber is practically<br />
everywhere in our lives.<br />
While its primary use remains<br />
vehicle tires and tubes, butyl is<br />
also found in inflatable sports<br />
balls, medicine-container stoppers<br />
and seals, hoses, gaskets,<br />
conveyor belts, mounts for auto<br />
engines and transmissions, tank<br />
linings, roofing materials, contact<br />
cement, sealing tapes, flooring<br />
adhesives and more.<br />
“Global demand for butyl<br />
rubber has been, and continues<br />
to be, quite strong,” says<br />
Mike Gallagher, <strong>ExxonMobil</strong><br />
Chemical’s butyl global marketing<br />
and sales manager. “We expect<br />
demand growth to average<br />
about 6 percent annually worldwide<br />
between now and 2020,<br />
31<br />
Story by Thomas L. Torget<br />
Nearly three-quarters of a century after inventing butyl rubber,<br />
<strong>ExxonMobil</strong> Chemical is a world leader in synthetic rubber<br />
technology, products and customer support.<br />
with even higher growth in the<br />
Asia-Pacific region. That growing<br />
demand makes this an excellent<br />
business to be in – a business<br />
<strong>ExxonMobil</strong> Chemical has led.”<br />
The quest for<br />
synthetic rubber<br />
As long ago as the mid-1800s,<br />
chemists began experimenting<br />
with ways to create a material<br />
that could substitute for natural<br />
rubber. During the early 1930s,<br />
the German company I.G. Farben<br />
shared with <strong>ExxonMobil</strong> its work<br />
on synthetic rubber technology.<br />
This led to development of butyl<br />
in 1937 by <strong>ExxonMobil</strong> scientists<br />
William Sparks and Robert<br />
Thomas. The two researchers’<br />
innovation was a huge breakthrough<br />
because – unlike other<br />
synthetic rubbers – butyl could<br />
be vulcanized, that is, cured with<br />
heat and sulfur to impart elasticity<br />
and other useful properties.<br />
The discovery set in motion<br />
<strong>ExxonMobil</strong>’s subsequent development<br />
of a full range of synthetic<br />
rubbers and other elastomers.<br />
The world’s first facility to<br />
produce commercial quantities<br />
of butyl was <strong>ExxonMobil</strong>’s Baton<br />
Rouge butyl plant, which began<br />
operating in 1943. Production<br />
increased two years later when<br />
the company opened a second<br />
butyl plant in Baytown, Texas.<br />
By the 1950s, <strong>ExxonMobil</strong><br />
researchers had developed<br />
technology for an all-butyl tire<br />
that provided improved traction,<br />
cornering and energy-absorbing<br />
properties. The all-butyl tire<br />
provided a smooth ride but,<br />
unfortunately, the tire wear was<br />
poor: pieces of the tire were left<br />
on the road. This era also saw<br />
development of an improved<br />
butyl known as halobutyl, which<br />
allowed covulcanizing with natural<br />
rubber and styrene-butadiene<br />
rubber. This led to <strong>ExxonMobil</strong><br />
Chemical’s introduction of two<br />
The qualities of<br />
halobutyl rubber<br />
help to retain air in<br />
tubeless radial tires.<br />
new products, chlorobutyl and,<br />
later, bromobutyl. These ongoing<br />
enhancements in butyl quality not<br />
only continued to improve the<br />
performance of tires and inner<br />
tubes, but also found application<br />
in a wide range of other industrial<br />
and consumer products.<br />
Today’s product lineup<br />
<strong>ExxonMobil</strong> Chemical’s butyl<br />
portfolio now includes three<br />
major products – Exxon butyl
Halobutyl rubber, a high-value polymer that <strong>ExxonMobil</strong><br />
Chemical produces around the world, moves down a<br />
conveyor belt at the Baton Rouge plant.<br />
rubber, Exxon chlorobutyl rubber<br />
and Exxon bromobutyl rubber –<br />
and one developmental product,<br />
Exxcore dynamically vulcanized<br />
alloy (DVA) resin.<br />
Exxon butyl rubber is the<br />
foundation of today’s butyl rubber<br />
technology. Its primary properties<br />
of excellent air-barrier performance,<br />
good flex fatigue and<br />
vibration damping make regular<br />
butyl a base component in inner<br />
tube manufacturing.<br />
<strong>ExxonMobil</strong> Chemical makes<br />
several grades of halobutyl that<br />
provide improved resistance to<br />
heat, ozone and flex fatigue.<br />
Halobutyl rubber offers improved<br />
compatibility and adhesion to<br />
hold air in tubeless radial tires for<br />
both passenger cars and heavyduty<br />
trucks.<br />
Exxcore DVA resin is a<br />
blend of a specialty elastomer<br />
and nylon. It is <strong>ExxonMobil</strong><br />
Chemical’s next-generation butyl<br />
for advanced tire innerliners.<br />
“Exxcore is an amazing product<br />
that could lead to a maintenance-free<br />
tire,” says Gallagher.<br />
“It can be used to make a tire<br />
innerliner that’s as thin and light<br />
as a plastic bag. Such a liner<br />
requires 80 percent less material<br />
than a conventional innerliner<br />
and is five to 10 times better<br />
Photo Ed Lallo<br />
at retaining tire pressure. That<br />
translates to lighter tires and<br />
increased fuel efficiency.”<br />
Ever-growing demand<br />
While demand for <strong>ExxonMobil</strong><br />
Chemical’s butyl products is<br />
strong worldwide, it’s especially<br />
robust in the Asia-Pacific region.<br />
“Auto production is booming<br />
in Asia, especially in China,”<br />
says Gallagher. “Transportation<br />
infrastructure, particularly new<br />
and improved roads, and the<br />
driving population are expanding<br />
rapidly. This has created a<br />
demand for new vehicles and,<br />
in turn, has led to tire sales for<br />
new cars and trucks as well as<br />
the sale of replacement tires as<br />
these vehicles age.”<br />
Keeping up with ever-growing<br />
demand for its butyl products is<br />
something <strong>ExxonMobil</strong> Chemical<br />
has focused on for several<br />
decades. Company plants in<br />
the United States and France,<br />
along with a joint-venture with<br />
JSR in Japan, have all been<br />
expanded multiple times to produce<br />
greater volumes of butyl.<br />
Total production capacity has<br />
doubled since 1995. Additional<br />
grassroots capacity is being<br />
studied to support the strong<br />
Asia-Pacific growth.<br />
Customer support<br />
Working with customers to<br />
continuously improve product<br />
performance has been critical<br />
to <strong>ExxonMobil</strong> Chemical’s long<br />
record of success. Today that<br />
technical support for the butyl<br />
business is based at the company’s<br />
technology centers in<br />
Baytown, Texas; Akron, Ohio;<br />
and Bangalore, India. These<br />
centers enable company scientists<br />
and engineers to work<br />
closely with individual customers<br />
to develop premium-product<br />
applications and to tailor solutions<br />
to local markets.<br />
“<strong>ExxonMobil</strong>’s customers<br />
have benefited from our longterm<br />
commitment to research<br />
and development,” says Will<br />
Cirioli, <strong>ExxonMobil</strong> Chemical’s<br />
global technology vice president.<br />
“Throughout the company’s history,<br />
our scientists and engineers<br />
have continued to develop leading-edge<br />
products to position us<br />
for future success.”<br />
<strong>ExxonMobil</strong> Chemical has<br />
earned a premier position in<br />
the synthetic rubber industry.<br />
It has come<br />
after decades<br />
of achievement<br />
in product and<br />
To learn more<br />
exxonmobil.com/<br />
chemical<br />
process innovation, along with<br />
the development of a global network<br />
of manufacturing facilities<br />
and technology centers. That<br />
seems appropriate for a company<br />
that helped create this<br />
industry nearly three-quarters of<br />
a century ago. the Lamp<br />
32
Panorama<br />
Around the world with <strong>ExxonMobil</strong><br />
Indonesian development moves ahead<br />
Exxon Mobil Corporation announced that<br />
the development of the Indonesian Banyu<br />
Urip field in the Cepu Block in East Java<br />
has achieved a significant milestone with<br />
the award of the first of five engineering,<br />
procurement and construction contracts for<br />
work on critical facilities.<br />
<strong>ExxonMobil</strong>’s Mobil Cepu Ltd. is operator<br />
of the Cepu Block with 45 percent interest.<br />
The other co-venturers are Pertamina with 45<br />
percent interest and four local government<br />
companies holding the remaining 10 percent.<br />
“This is a major milestone in the development<br />
of the Banyu Urip field,” says Neil<br />
Duffin, president of <strong>ExxonMobil</strong> Development<br />
Company. “Based on appraisal drilling,<br />
we’ve increased estimates of the recoverable<br />
resource under full development to 450<br />
million barrels. This multibillion-dollar project<br />
continues to benefit from the strengths of<br />
both Pertamina and <strong>ExxonMobil</strong>, and provides<br />
the foundation for a strong partnership<br />
between the two companies as well as with<br />
33<br />
the local government companies.”<br />
Full-field development is planned to<br />
produce 165,000 barrels of oil a day from<br />
facilities that include 49 wells on three well<br />
pads, a central-processing facility, and a<br />
60-mile pipeline to transfer the processed<br />
oil to a 1.7-million-barrel floating storage<br />
and offloading (FSO) unit in the Java Sea.<br />
Tankers will load crude oil from the FSO for<br />
transport to domestic and world markets.<br />
Construction should be completed in 36<br />
months and the startup of full-field production<br />
is expected afterwards, pending regulatory<br />
approvals. Early oil production on the<br />
Banyu Urip development began in 2009 from<br />
facilities with demonstrated capacity of producing<br />
more than 20,000 oil barrels a day.<br />
“The excellent performance of the early<br />
production wells and facilities adds economic<br />
value to the overall project, and is supportive<br />
of the government of Indonesia’s priorities to<br />
safely and effectively develop the Cepu Block<br />
oil and gas resources,” Duffin says.<br />
Based on appraisal drilling,<br />
full-field development of<br />
<strong>ExxonMobil</strong>’s Cepu Block<br />
in East Java should recover<br />
450 million barrels of oil.<br />
Affiliate to build<br />
new crude carriers<br />
Exxon Mobil Corporation’s U.S.<br />
marine affiliate, SeaRiver Maritime,<br />
Inc., has signed an agreement with<br />
Aker Philadelphia Shipyard for the<br />
construction of two new Liberty<br />
Class tankers valued at $400 million,<br />
which will create more than<br />
1,000 direct jobs during two years<br />
of construction.<br />
The double-hull vessels will be<br />
used to transport Alaska North<br />
Slope crude oil to U.S. West Coast<br />
destinations. They will be built to<br />
include the latest navigation and<br />
communications equipment, and<br />
will exceed current environmental<br />
and energy-efficiency standards.
Doron Levin honored<br />
The Society of Chemical Industry<br />
presented <strong>ExxonMobil</strong> Research<br />
and Engineering Company<br />
(EMRE) employee Doron Levin<br />
its prestigious Gordon E. Moore<br />
Medal in September. The society<br />
honored Levin for his accomplishments<br />
with the discovery, development<br />
and commercialization<br />
of novel catalytic applications to<br />
improve the environmental performance<br />
of chemical, clean fuel<br />
and high-performance lubricant<br />
production processes.<br />
“Doron’s innovative work began<br />
during a graduate-school internship with <strong>ExxonMobil</strong> when he developed<br />
a catalyst that increased efficiency in hydro-processing units and<br />
saved millions for our refineries,” says Emil Jacobs, vice president of<br />
research and development at EMRE. “He is a creative, focused, driven<br />
researcher, who has made significant contributions in our search for efficient,<br />
effective energy solutions.”<br />
Dr. Levin joined EMRE in 1997 and currently holds 40 U.S. patents,<br />
with more than 200 patents and patent applications filed around the<br />
world. He also is the recipient of two <strong>ExxonMobil</strong> Chemical global<br />
technology awards, in addition to receiving <strong>ExxonMobil</strong> Process<br />
Research Innovator of the Year honors in 2009 and 2010.<br />
Steve Pryor (left),<br />
president of <strong>ExxonMobil</strong><br />
Chemical Company, and<br />
Mike Kerby (at right), manager<br />
of global chemical<br />
research, join Doron Levin,<br />
honored for his work in<br />
catalyst technology.<br />
The view from 13,000 feet<br />
<strong>ExxonMobil</strong> sponsored Boy Scout Troop 257, comprising young men from Saudi Arabia<br />
and other countries, to the Philmont Scout Ranch in Cimarron, <strong>New</strong> Mexico, earlier this<br />
year. The scouts and their leaders hiked 83 miles during their 10-day stay at the ranch,<br />
and climbed to the top of Baldy Mountain, Philmont’s highest point at nearly 13,000 feet.<br />
The troop members learned to cook outdoors, observed black bears, participated<br />
in a conservation project and honed their skills at rock climbing during their memorable<br />
time away from home.<br />
The Lamp is published for <strong>ExxonMobil</strong><br />
shareholders. Others may receive it on<br />
request. It is produced by the Public Affairs<br />
Department, Exxon Mobil Corporation.<br />
Exxon Mobil Corporation has numerous<br />
affiliates, many with names that include<br />
<strong>ExxonMobil</strong>, Exxon, Esso and Mobil. For<br />
convenience and simplicity in this publication,<br />
those terms and the terms corporation,<br />
company, our, we and its are sometimes<br />
used as abbreviated references to specific<br />
affiliates or affiliate groups. Similarly,<br />
<strong>ExxonMobil</strong> has business relationships<br />
with thousands of customers, suppliers,<br />
governments and others. For convenience<br />
and simplicity, words like venture, joint<br />
venture, partnership, co-venturer and partner<br />
are used to indicate business relationships<br />
involving common activities and interests,<br />
and those words may or may not indicate<br />
precise legal relationships.<br />
Trademark ownership: The terms Mobil 1,<br />
PxMax, XyMax, Exxcore and Taking on the<br />
world’s toughest energy challenges are<br />
trademarks, service marks or certification<br />
marks of Exxon Mobil Corporation or its<br />
affiliates. The following terms are<br />
trademarks or service marks of the entities<br />
indicated: Formula 1 (Formula One<br />
Licensing B.V.); NASCAR (National<br />
Association for Stock Car Auto Racing Inc.);<br />
McLaren (McLaren Racing Limited).<br />
Forward-Looking Statements: Outlooks,<br />
projections, estimates, targets and business<br />
plans in this publication are forwardlooking<br />
statements. Actual future results,<br />
including demand growth and supply mix;<br />
<strong>ExxonMobil</strong>’s own production growth and<br />
mix; resource recoveries; project plans,<br />
timing, costs and capacities; capital<br />
expenditures; revenue enhancements and<br />
cost efficiencies; margins; and the impact<br />
of technology could differ materially due<br />
to a number of factors. These include<br />
changes in long-term oil or gas prices<br />
or other market conditions affecting the<br />
oil, gas and petrochemical industries;<br />
reservoir performance; timely completion<br />
of development projects; war and other<br />
political or security disturbances; changes in<br />
law or government regulation; the outcome<br />
of commercial negotiations; the actions<br />
of competitors; unexpected technological<br />
developments; the occurrence and duration<br />
of economic recessions; unforeseen<br />
technical difficulties; and other factors<br />
discussed here and under the heading<br />
“Factors Affecting Future Results” in item 1<br />
of our most recent Form 10-K and on our<br />
website at exxonmobil.com.<br />
Frequently Used Terms: References to<br />
resources, the resource base, recoverable<br />
resources, barrels and similar terms include<br />
quantities of oil and gas that are not yet<br />
classified as proved reserves, but that we<br />
believe will likely be moved into the proved<br />
reserves category and produced in the future.<br />
Discussions of reserves in this publication<br />
generally exclude the effects of year-end<br />
price/cost revisions and include reserves<br />
attributable to equity companies and our<br />
Syncrude operations. For definitions of,<br />
and information regarding, reserves, return<br />
on average capital employed, normalized<br />
earnings and other terms that may be used in<br />
this publication, including information required<br />
by SEC Regulation G, see the “Frequently<br />
Used Terms” posted on our website. The<br />
most recent Financial and Operating Review<br />
on our website also shows <strong>ExxonMobil</strong>’s net<br />
interest in specific projects.<br />
34
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© 2011 by Exxon Mobil Corporation<br />
exxonmobil.com<br />
Oil sands—good for<br />
our energy security<br />
and our economy.<br />
North America has one of the largest oil<br />
reserves in the world. This resource has<br />
the ability to create hundreds of thousands<br />
of jobs right here at home. At our Kearl<br />
project in Canada, we will be able to produce<br />
these oil sands with the same emissions<br />
as many other oils, and that’s an important<br />
breakthrough. That’s good for our energy<br />
security and our economy.<br />
Artis Brown | Engineer<br />
More at exxonmobil.com<br />
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