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<strong>Membrane</strong> <strong>Based</strong> <strong>Triethylene</strong> <strong>Glycol</strong> <strong>Separation</strong> <strong>and</strong> <strong>Recovery</strong><br />

<strong>from</strong> Gas <strong>Separation</strong> Plant Wastewater<br />

by<br />

Pimchanok Khachonbun<br />

A thesis submitted in partial fulfillment of the requirements for the<br />

degree of Master of Engineering in<br />

Environment Engineering <strong>and</strong> Management<br />

Examination Committee: Prof. Chettiyappan Visvanathan (Chairperson)<br />

Prof. Ajit P. Annachhatre<br />

Dr. Romchat Rattanaoudom (External Expert)<br />

Nationality: Thai<br />

Previous Degree: Bachelor of Engineering in Environmental<br />

Engineering<br />

Suranaree University of Technology, Thail<strong>and</strong><br />

Scholarship Donor: Royal Thai Government – AIT Fellowship<br />

Asian Institute of Technology<br />

School of Environment, Resources <strong>and</strong> Development<br />

Thail<strong>and</strong><br />

May 2013<br />

i


Acknowledgements<br />

I would like to express my heartfelt thanks <strong>and</strong> profound gratitude to my advisor, Prof. C.<br />

Visvanathan, who has supported me throughout my thesis with his excellent guidance,<br />

encouragement <strong>and</strong> valuable suggestions. Without his supervision <strong>and</strong> constructive<br />

assistance, this study would not have been in its present shape.<br />

Special appreciation is also extended to Prof. Ajit P. Annachhatre <strong>and</strong> Dr. R.<br />

Rattanaoudom as the thesis committee members, who provided valuable comments,<br />

support, suggestions <strong>and</strong> assistances toward the usefulness of the study.<br />

I would like to gratefully acknowledge to Royal Thai Government (RTG) for scholarships<br />

for the Master study in AIT. Moreover, my deep gratitude goes to Petroleum Authority of<br />

Thail<strong>and</strong> (PTT), for providing technical support for my research.<br />

I am thankful to Prof. C. Visvanathan’s research group for their support. Especially my<br />

thanks go to Mr. P. Jacob <strong>and</strong> Mr. T. Rathnayake for their technical support <strong>and</strong><br />

encouragement to complete the research successfully.<br />

In addition, my deep great gratitude also is extended to all my dear teachers, faculty<br />

members <strong>and</strong> all staffs <strong>and</strong> technicians of EEM for their help, technical <strong>and</strong> moral support<br />

<strong>and</strong> cooperation, which assisted me to complete this thesis.<br />

I would like to express my deep thanks to my colleagues, Ms. Phontida, Mr. Supawat, Mr.<br />

Phanwatt, Mr. Kiattisak, Mr. Duc, Mr. Ahmad, Mr. Siripong, Mr. Lalith, Ms. Kamala <strong>and</strong><br />

Ms. Tasawan for their generous support in technically as well as humanly during the entire<br />

period of my study.<br />

Finally, my achievement would never be possible unless there is hearty support <strong>from</strong> my<br />

family. The deepest <strong>and</strong> sincere gratitude goes to my beloved parents, my younger sister<br />

for their endless love, encouragement <strong>and</strong> underst<strong>and</strong>ing throughout the entire period of<br />

my study.<br />

ii


Abstract<br />

<strong>Triethylene</strong> glycol (TEG) is absorption, involves the use of a liquid desiccant to remove<br />

water content <strong>from</strong> the gas. This study investigated membrane filtration, pervaporation<br />

process <strong>and</strong> design pre-treatment process to treat real wastewater <strong>from</strong> gas separation<br />

plants. In membrane filtration experiment, four types of membrane (NF-TS40, NF-TS80,<br />

RO-ACM5 <strong>and</strong> RO-NTR759HR) were tested with synthetic wastewater. NF-TS80 is the<br />

best of nanofiltration membrane to recover TEG, with a 70% TEG recovery. Moreover,<br />

RO-ACM5 was the most effective membrane of reverses osmosis membrane, with a 90%<br />

TEG recovery which presented at low concentration applied (0.1%, 5% <strong>and</strong> 10% of TEG).<br />

In case of permeate flux, the low permeate flux (0.01-0.16 L/m 2 .h) presented at high<br />

concentration applied (20% <strong>and</strong> 30% of TEG) that was resulted <strong>from</strong> the effect of<br />

concentration polarization <strong>and</strong> membrane fouling.<br />

Pervaporation process was conducted with 0.1, 5 <strong>and</strong> 10% of TEG concentrations in<br />

synthetic wastewater with temperature variation of 30, 40 <strong>and</strong> 70°C of each concentration.<br />

In case of permeate flux, the high permeate flux 6.81 kg/m 2 .h presented at low<br />

concentration (0.1% of TEG) <strong>and</strong> used high temperature (70°C). While the permeate flux<br />

at a concentration of 10% was found with 0.58 kg/m 2 .h at 40°C. Also, the separation factor<br />

was 698 for 10% TEG at 40°C. The flux <strong>and</strong> the separation factors obtained indicate that<br />

pervaporation process with NaA Zeolite membrane is not attractive <strong>and</strong> the system does<br />

not performed well at lower concentration of solutes.<br />

In pre-treatment experiment, testing with real wastewater using RO-ACM5 <strong>and</strong> NF-TS80<br />

membranes was necessary. However, the wastewater first needs be pretreated to protect<br />

membrane <strong>from</strong> fouling by suspended solids <strong>and</strong> oil/grease by used microfiltration (MF)<br />

<strong>and</strong> ultrafiltration (UF) membrane, respectively. Pre-treatment process coupled with<br />

nanofiltration membrane (TS80) showed higher TEG removal than synthetic wastewater<br />

experiments at 0.1% TEG concentration by approximately 73%. While reverse osmosis<br />

membrane (ACM5) showed slightly higher removal for TEG than synthetic wastewater<br />

experiments with 0.5% TEG concentration also by approximately 95%. In case of 8.3%<br />

TEG concentration, nanofiltration (TS80) <strong>and</strong> reverse osmosis (ACM5) membrane showed<br />

relatively equal to the value of synthetic wastewater experiments by approximately 47.15%<br />

<strong>and</strong> 77.56%, respectively. Therefore, the pre-treatment process should be applied before<br />

using membrane filtration with NF <strong>and</strong> RO membrane which are proposed for industrial<br />

applications due to its high removal efficiency, high permeate flux with low TEG<br />

concentrations.<br />

iii


Table of Contents<br />

Chapter Title Page<br />

Title Page<br />

Acknowledgements<br />

Abstract<br />

Table of Contents iv<br />

List of Tables vi<br />

List of Figures vii<br />

List of Abbreviations viii<br />

1 Introduction 1<br />

1.1 Background of the Study<br />

1.2 Objectives of the study<br />

1.3 Scope of the Study<br />

2 Literature Review 4<br />

3<br />

4<br />

2.1 <strong>Triethylene</strong> <strong>Glycol</strong> Characteristics<br />

2.1.1 General properties<br />

2.1.2 Uses of TEG (<strong>Triethylene</strong> glycol)<br />

2.1.3 Distribution in environment<br />

2.1.4 Toxic effects<br />

2.2 Gas <strong>Separation</strong> Plants (GSPs)<br />

2.2.1 Characteristics of TEG in wastewater <strong>from</strong> gas<br />

separation plant<br />

2.3 Treatment Process<br />

2.4 <strong>Membrane</strong> Filtration<br />

2.4.1 <strong>Membrane</strong> applications<br />

2.4.2 Introduction to membrane process<br />

2.4.3 Type of filtration<br />

2.4.4 Operational parameters<br />

2.4.5 Factors affecting membrane filtration<br />

2.4.6 Potential membrane filtration (NF/RO)<br />

2.4.7 Pervaporation technology<br />

Methodology<br />

3.1 Phase I: High Pressure <strong>Membrane</strong> Filtration<br />

3.1.1 Materials<br />

3.1.2 <strong>Membrane</strong> tests unit<br />

3.2 Phase II: <strong>Membrane</strong> of Pervaporation<br />

3.2.1 Materials<br />

3.2.2 <strong>Membrane</strong> tests unit<br />

3.3 Phase III: Design Pre-Treatment Process to Treat<br />

TEG wastewater<br />

3.3.1 Materials<br />

3.4 Indicative Methods for TEG<br />

3.4.1 TEG analysis by gas chromatograph (GC)<br />

Results <strong>and</strong> Discussions<br />

iv<br />

i<br />

ii<br />

iii<br />

1<br />

2<br />

3<br />

4<br />

4<br />

5<br />

5<br />

6<br />

9<br />

9<br />

11<br />

12<br />

12<br />

13<br />

15<br />

16<br />

17<br />

18<br />

19<br />

27<br />

28<br />

28<br />

28<br />

31<br />

31<br />

32<br />

34<br />

34<br />

35<br />

35<br />

38


5<br />

4.1 Phase I: High Pressure <strong>Membrane</strong> Filtration<br />

4.1.1 <strong>Membrane</strong> properties<br />

4.1.2 Permeate flux<br />

4.1.3 Rejection<br />

4.2 Phase II: Pervaporation Process<br />

4.2.1 Permeate flux<br />

4.2.2 <strong>Separation</strong> factor<br />

4.2.3 Rejection<br />

4.3 Phase III: Design Pre-Treatment Process for Treat<br />

TEG Wastewater<br />

4.3.1 <strong>Membrane</strong> properties<br />

4.3.2 Efficiency of TEG wastewater before <strong>and</strong> after<br />

pre-treatment process<br />

4.3.3 Permeate flux of TEG in real wastewater<br />

4.3.4 Rejection of TEG in real wastewater<br />

4.3.5 Real wastewater characteristics after<br />

NF <strong>and</strong> RO membrane treatment<br />

Conclusions <strong>and</strong> Recommendations<br />

5.1 Conclusions<br />

5.2 Recommendations for Further Study<br />

References<br />

Appendix A<br />

Appendix B<br />

Appendix C<br />

Appendix D<br />

Appendix E<br />

Appendix F<br />

v<br />

38<br />

38<br />

39<br />

42<br />

43<br />

43<br />

44<br />

45<br />

46<br />

46<br />

47<br />

49<br />

51<br />

54<br />

56<br />

56<br />

57<br />

60<br />

63<br />

66<br />

70<br />

72<br />

75<br />

77


List of Table<br />

Table Title Page<br />

2.1 Physical <strong>and</strong> Chemical Properties of <strong>Triethylene</strong> <strong>Glycol</strong> 4<br />

2.2 The Number of Facilities of <strong>Glycol</strong>s was Used <strong>and</strong> The Number of<br />

Employees Exposed<br />

6<br />

2.3 Surface Water Quality Guidelines for DEG <strong>and</strong> TEG<br />

6<br />

2.4 The Primary Method of Prevention <strong>and</strong> Medical Care of Human 8<br />

2.5 The Composition of Natural Gas<br />

9<br />

2.6 Total Production Capacity of PTT’s Gas <strong>Separation</strong> Plant<br />

10<br />

2.7 Sources of TEG Wastewater Treatment Plant<br />

11<br />

2.8 Discharged Effluent Characteristics of Gas <strong>Separation</strong> Plants<br />

12<br />

2.9 Detail Explanation of Different <strong>Membrane</strong> Processes<br />

16<br />

2.10 Comparison of Rejection Efficiency of Constituents between NF<br />

<strong>and</strong> RO<br />

19<br />

2.11 Summary of Pervaporation<br />

20<br />

2.12 Overview of Chosen <strong>Membrane</strong> <strong>Separation</strong> Processes<br />

21<br />

2.13 Types of <strong>Membrane</strong> for Pervaporation<br />

22<br />

2.14 Comparison of Pervaporation Modules<br />

24<br />

2.15 Selective <strong>and</strong> Transport Properties of Different Types of<br />

Pervaporation <strong>Membrane</strong>s<br />

25<br />

2.16 Permeate Flux <strong>and</strong> <strong>Separation</strong> Factor of Ethanol/Water Mixture 26<br />

2.17 Comparison of Advantages <strong>and</strong> Disadvantages of Pervaporation 26<br />

3.1 List of NF <strong>Membrane</strong>s <strong>and</strong> Its Properties<br />

28<br />

3.2 List of RO <strong>Membrane</strong>s <strong>and</strong> Its Properties<br />

28<br />

3.3 List of Pervaporation <strong>Membrane</strong>s <strong>and</strong> Its Properties<br />

31<br />

3.4 List of MF <strong>Membrane</strong>s <strong>and</strong> Its Properties<br />

34<br />

3.5 List of UF <strong>Membrane</strong>s <strong>and</strong> Its Properties<br />

35<br />

4.1 <strong>Membrane</strong> Characteristics<br />

38<br />

4.2 Wastewater Characteristics of Real Wastewater <strong>from</strong><br />

<strong>Separation</strong> Plants<br />

Gas 47<br />

4.3 Wastewater Characteristics of Real Wastewater After MF<br />

<strong>Membrane</strong>s Pre-treatment<br />

47<br />

4.4 Wastewater Characteristics of Real Wastewater After UF 49<br />

<strong>Membrane</strong>s Pre-treatment<br />

4.5 Wastewater Characteristics of Real Wastewater After NF 54<br />

4.6<br />

<strong>Membrane</strong>s Pre-treatment<br />

Wastewater Characteristics of Real Wastewater After RO<br />

<strong>Membrane</strong>s Pre-treatment<br />

54<br />

vi


List of Figure<br />

Figure Title Page<br />

2.1 Structures of <strong>Triethylene</strong> <strong>Glycol</strong> (TEG) 4<br />

2.2 Major uses of TEG 5<br />

2.3 Source of TEG wastewater in Gas <strong>Separation</strong> Plant of PTT<br />

(Thail<strong>and</strong>)<br />

10<br />

2.4 Wastewater treatment plants<br />

12<br />

2.5 Demonstrates main characteristics of each membrane types<br />

15<br />

2.6 <strong>Membrane</strong> fouling<br />

17<br />

2.7 Schematic drawing of the pervaporation process with a downstream<br />

vacuum or an inert carrier-gas<br />

19<br />

2.8 Hollow fiber modules<br />

23<br />

2.9 Plate-<strong>and</strong>-frame modules<br />

24<br />

2.10 Spiral wound module<br />

24<br />

2.11 Tubular modules<br />

24<br />

3.1 Experimental plans of study<br />

27<br />

3.2 Flow diagram of membrane experimental set up<br />

29<br />

3.3 Flowchart of membrane filtration experiment<br />

30<br />

3.4 Flowchart of pervaporation membrane experiment<br />

32<br />

3.5 Flow diagram of pervaporation experimental set up<br />

33<br />

4.1 Permeate fluxes of membrane filtrations<br />

40<br />

4.2 Normalized flux of direct filtration at different compound<br />

concentrations<br />

41<br />

4.3 <strong>Membrane</strong> Fouling<br />

42<br />

4.4 Removal efficiency of synthetic wastewater thought membrane<br />

filtration<br />

42<br />

4.5 Permeate fluxes of pervaporation process<br />

44<br />

4.6 <strong>Separation</strong> factor of pervaporation process<br />

44<br />

4.7 Removal efficiency of synthetic wastewater thought pervaporation<br />

process<br />

45<br />

4.8 Design pre-treatment processes to treat TEG wastewater<br />

48<br />

4.9 Permeate fluxes of membrane filtrations with real TEG wastewater 51<br />

4.10 Removal efficiency of real 0.5 <strong>and</strong> 8.3% of TEG wastewater<br />

53<br />

vii


List of Abbreviations<br />

bw Brood War<br />

CAS Chemical Abstracts Service<br />

Da Dalton<br />

DEG Diethylene glycol<br />

EG Ethylene glycol<br />

ESP Ethane <strong>Separation</strong> Plant<br />

GC Gas Chromatography<br />

GSPs Gas <strong>Separation</strong> Plants<br />

KD Kilodalton<br />

kPa Kilopascal<br />

LD Lethal Dose<br />

LD50 Median Lethal Dose<br />

MBR <strong>Membrane</strong> bioreactor<br />

MF Microfiltration<br />

MMSCFD Million St<strong>and</strong>ard Cubic Feet per Day<br />

MSDS Material Safety Data Sheet<br />

NF Nanofiltration<br />

nm Nanometer<br />

PC Personnel computer<br />

ppm Parts per Million<br />

PTT Petroleum Authority of Thail<strong>and</strong><br />

PV Pervaporation<br />

R Compound Rejection<br />

RO Reverse Osmosis<br />

TEG <strong>Triethylene</strong> glycol<br />

TREG Tetraethylene glycol<br />

UF Ultrafiltration<br />

U.S.EPA United States Environmental Protection Agency<br />

wt Net Weight<br />

μm Micrometer<br />

viii


1.1 Background of the Study<br />

Chapter 1<br />

Introduction<br />

One of the best glycol frequently used in dehydration of natural gas is TEG (<strong>Triethylene</strong><br />

glycol). TEG is a colorless, odorless <strong>and</strong> viscous liquid with molecular formula C6H14O4.<br />

Advantages of using TEG are ease of regeneration <strong>and</strong> operation, minimal losses of drying<br />

agent during operation, high affinity for water, chemical stability, high hygroscopicity <strong>and</strong><br />

low vapor pressure at the contact temperature.<br />

In term of toxicity <strong>and</strong> bioaccumulation, TEG is listed as slightly toxic in acute rating <strong>from</strong><br />

U.S.EPA. (2003) <strong>and</strong> low bioconcentration <strong>and</strong> biomagnification. For human, when<br />

considering exposure route of TEG on experiment conditions <strong>and</strong> works with this material<br />

by inhalation, ingestion, skin <strong>and</strong> eyes contact, it has been identified as hazardous <strong>and</strong> for<br />

potential acute <strong>and</strong> chronic health effects. Robertson et al. (1947) exposed rats to TEG in<br />

their drinking water at 3,000 mg/kg bw/day for 13 months. No effects on mortality, body<br />

weight, blood <strong>and</strong> urine composition, <strong>and</strong> gross <strong>and</strong> microscopic appearance of the major<br />

organs was reported. Furthermore, Bossert et al. (1992) exposed mice to drinking water<br />

containing TEG for 14 weeks. No effects were seen at 3,300 mg/kg bw/day, but increased<br />

liver weight was observed at 6,800 mg/kg bw/day.<br />

Apart <strong>from</strong> environmental contamination, their harmful effects on animal <strong>and</strong> human have<br />

also been revealed in many studies. Regarding to animal studies, the effect on rats exposed<br />

to the test material via a whole-body inhalation protocol <strong>and</strong> also receiving the chemical<br />

via the oral <strong>and</strong> dermal routes appears to be low, with reported oral LD50 has value 17,000<br />

mg/kg (MSDS, 2010). Moreover, this study has been repeated using a nose-only exposure<br />

for 6 hours a day for 9 consecutive days. In this inhalation toxicity study, mean exposure<br />

concentrations of 102, 517, or 1,036 mg/m 3 (approximately 0.1, 0.5, 1.0 mg/L/day)<br />

triethylene glycol produced no treatment-related toxicities at any dose tested (McRae,<br />

1998).<br />

In the present, natural gas is one of the most important fuels in our life <strong>and</strong> one of the<br />

principle sources of energy for day-to-day needs <strong>and</strong> activities. It is an important factor for<br />

the development of countries that have strong economy because it is a source of energy for<br />

household, industrial <strong>and</strong> commercial use, as well as to generate electricity. Most natural<br />

gas producers use TEG to remove water in the dehydration process. When TEG is placed<br />

into contact with natural gas it strips the water out of the gas. Thus, TEG is one of the<br />

major components of the wastewater originates <strong>from</strong> a Gas <strong>Separation</strong> Plants (GSPs).<br />

Therefore it is absolutely essential to recover <strong>and</strong> reuse TEG, back in the production<br />

process <strong>and</strong> more reduces wastewater volume in GSPs.<br />

Nowadays, membrane technologies are becoming more frequently used for separation of<br />

wide varying mixtures in the petrochemical related industries <strong>and</strong> can complete<br />

successfully with traditional. <strong>Membrane</strong> technology is widely used in wastewater treatment<br />

processes recently, due to its high performance. Microfiltration (MF), ultrafiltration (UF),<br />

nanofiltration (NF) <strong>and</strong> reverse osmosis (RO) are successfully used to produce high quality<br />

water. Orecki et al. (2006) found that almost use membrane filtration for separation of EG<br />

(ethylene glycol) <strong>from</strong> wastewater by nanofiltration. These studies were conducted using<br />

1


the two membrane module configurations-spiral wound (equipped with membranes:<br />

NF270-2540) <strong>and</strong> NF90-2540) <strong>and</strong> tubular (equipped with membranes AFC 30) for<br />

separation of EG.<br />

Wastewater in petrochemical industry is currently treated by activated sludge process with<br />

pretreatment of oil/water separation (Ravanchi et al., 2009). Tightening effluent<br />

regulations <strong>and</strong> increasing need for reuse of treated water have generated interest in the<br />

treatment of petrochemical wastewater with the advanced membrane bio-reactor (MBR)<br />

process.<br />

Pervaporation (PV) is a membrane process used to separate liquid mixtures. In the<br />

dehydration application, water is removed <strong>from</strong> its mixtures with organic components by<br />

selective permeation through a dense hydrophilic membrane. The most relevant application<br />

of PV is the separation of liquid azeotropes <strong>and</strong> close boiling point solvent-water mixtures.<br />

Nik et al. (2005) found that inorganic membranes <strong>and</strong> particular zeolite membranes are<br />

usually used for the dehydration of organic solvent by pervaporation (PV). In this study on<br />

the pervaporation dehydration of EG/water mixtures using commercial nanoporous NaA<br />

zeolite membranes.<br />

A non-porous membrane separates the liquid feed <strong>from</strong> a downstream compartment to<br />

which vacuum is applied. On the feed side, water is preferentially absorbed on the<br />

membrane. On the permeate side, the water molecules are desorbed <strong>and</strong> removed, due to<br />

the application of vacuum. The sorption of water on the hydrophilic membrane creates a<br />

water concentration gradient, resulting in a diffusive flux across the membrane. Owing to<br />

the vacuum applied at the permeate side of the membrane, permeate is in the vapors state,<br />

so a phase change occurs <strong>from</strong> liquid on the feed side to vapor on the permeate side.<br />

Therefore, when looking at membranes to enhance performance, there is often a trade-off<br />

between separation factor <strong>and</strong> total flux.<br />

1.2 Objectives of the Study<br />

This study aims to develop alternative treatment method for separation <strong>and</strong> recovery of<br />

concentrated TEG <strong>from</strong> wastewater in Gas <strong>Separation</strong> Plants before they are discharged.<br />

The specific objectives of this study are:<br />

1) To investigate efficiency of nanofiltration, reverse osmosis <strong>and</strong> pervaporation<br />

for TEG separation <strong>and</strong> recovery;<br />

2) To develop pre-treatment processes to treat real wastewater generated <strong>from</strong><br />

dehydration unit in Gas <strong>Separation</strong> Plant Wastewater (GSPs).<br />

1.3 Scope of the Study<br />

To accomplish the above objectives, scope of study was set as follows:<br />

1) The study was comprised of 3 phases, <strong>and</strong> their scopes are:<br />

Phase I: High pressure membrane filtration study was conducted in benchscale<br />

with various membrane types (NF/RO) <strong>and</strong> varying compound<br />

concentration.<br />

2


Phase II: membrane of pervaporation study was conducted in bench-scale<br />

with various membrane types <strong>and</strong> varying compound concentration.<br />

Phase III: Design the pre-treatment process to organics <strong>and</strong> inorganics<br />

compound separation in real wastewater <strong>from</strong> GSPs before pass through<br />

membrane filtration (NF/RO) process.<br />

2) The wastewater applied in this study of phase I <strong>and</strong> II was synthesized <strong>from</strong><br />

MiliQ® water, TEG used in Gas <strong>Separation</strong> Plants (GSPs).<br />

3) The wastewater applied in this study of phase III was real wastewater generated<br />

<strong>from</strong> dehydration unit in Gas <strong>Separation</strong> Plant Wastewater (GSPs).<br />

3


2.1 <strong>Triethylene</strong> <strong>Glycol</strong> Characteristics<br />

Chapter 2<br />

Literature Review<br />

<strong>Triethylene</strong> <strong>Glycol</strong> (also known as TEG, triglycol <strong>and</strong> trigen) is employed as a liquid<br />

desiccant for the dehydration of natural gas. Molecular structures of glycols are mono-, di-<br />

<strong>and</strong> triethylene glycols which are the first three members of a homologous series of<br />

dihydroxyalcohols. The three glycols have many similar chemical properties. Differences<br />

in their applications are due mainly to variations in physical properties such as viscosity,<br />

hygroscopicity <strong>and</strong> boiling point.<br />

2.1.1 General properties<br />

Figure 2.1 Structures of <strong>Triethylene</strong> <strong>Glycol</strong> (TEG)<br />

Physical form of TEG is a colorless, odorless <strong>and</strong> stable liquid with high viscosity <strong>and</strong> a<br />

high boiling point. It is also soluble in ethanol, acetone, acetic acid, glycerin, pyridine <strong>and</strong><br />

aldehydes; slightly soluble in diethyl ether; <strong>and</strong> insoluble in oil, fat <strong>and</strong> hydrocarbons. The<br />

physical <strong>and</strong> chemical properties of triethylene glycol are shown in Table 2.1.<br />

Table 2.1 Physical <strong>and</strong> Chemical Properties of <strong>Triethylene</strong> glycol (TEG)<br />

Parameter Unit Properties<br />

Common name - <strong>Triethylene</strong> <strong>Glycol</strong><br />

Chemical name - <strong>Triethylene</strong> <strong>Glycol</strong><br />

CAS registry number - 112-27-6<br />

Empirical formula - C6H14O4<br />

Molecular weight g/mol 150.17<br />

Density g/cm 3 1.10<br />

Flash point (PMCC) °C (°F) 176 (350)<br />

Ignition point, °C (˚F) °C (°F) 371 (700)<br />

Distillation range at 760 mm Hg<br />

Initial boiling point<br />

Dry point<br />

4<br />

°C (°F)<br />

278 (532)<br />

300 (572)<br />

Boiling point at 760 mm Hg °C (°F) 287.8 (550)<br />

Freezing point °C (°F) -7.2 (19)<br />

Coefficient of expansion per °C at 20°C - 0.00068<br />

Surface tension at 20°C dyne/cm 45.2<br />

Vapor pressure at 20°C mm Hg less than 0.01<br />

Specific Gravity - 1.1274<br />

Solubility - Highly miscible in water<br />

Source: Material Safety Data Sheet (2012)


2.1.2 Uses of TEG (<strong>Triethylene</strong> glycol)<br />

The main uses for triethylene glycol are based upon its hygroscopic quality. TEG used as<br />

a dehydrating agent for natural gas pipelines where it removes the water <strong>from</strong> the gas<br />

before being condensed <strong>and</strong> reused in the system. Moreover, TEG also has a<br />

dehumidifying agent in air-conditioning units. TEGs used to make chemical intermediates<br />

such as plasticizers <strong>and</strong> polyester resins. In addition, TEG is used in many products<br />

including automotive antifreeze, brake fluids <strong>and</strong> industrial solvents (Leth <strong>and</strong> Gregersen,<br />

2005), <strong>and</strong> TEG is also used as a solvent in many applications, including as a selective<br />

solvent for aromatics, <strong>and</strong> a solvent in textile dyeing. <strong>Triethylene</strong> glycol also has mild<br />

disinfectant qualities <strong>and</strong>, when volatized, is used as an air disinfectant for virus <strong>and</strong><br />

bacteria control.<br />

Manufacture of<br />

Ester<br />

Derivatives, 12<br />

Miscellaneous,<br />

19<br />

Solvent, 11<br />

Figure 2.2 Major uses of TEG (Alberta Environment, 2012)<br />

However, the usage of TEG as adsorbent in gas dehydration may affect human, animal <strong>and</strong><br />

contaminate in the environment. TEG may transport into soil, release into the river, <strong>and</strong><br />

accumulate in sediment at the bottom of the river by rapid run off during the rainy season<br />

<strong>and</strong> finally affect aquatic <strong>and</strong> human health.<br />

2.1.3 Distribution in environment<br />

No information was found that would indicate DEG (diethylene glycol), TEG, or TREG<br />

(tetraethylene glycol) occur naturally in the environment. Accordingly, their distribution in<br />

the environment is expected to be strongly biased towards facilities where these<br />

compounds are produced or used. The number of facilities where the <strong>Glycol</strong>s are used is<br />

significant. In the U.S., national surveys of occupational hazards were carried out in 1974<br />

<strong>and</strong> 1983. The 1983 survey indicated that the number of facilities where these glycols was<br />

used <strong>and</strong> the number of employees exposed to each was:<br />

5<br />

Vinyl<br />

Pkasticizer, 13<br />

Natural Gas<br />

Dehydration,<br />

45


Table 2.2 The Number of Facilities of <strong>Glycol</strong>s was Used <strong>and</strong> The Number of<br />

Employees Exposed<br />

<strong>Glycol</strong> Number of Facilities Number of Employees Exposed<br />

DEG 55,518 890,145<br />

TEG 23,174 233,613<br />

TREG 3,704 55,282<br />

Source: Alberta Environment (2012)<br />

The physical <strong>and</strong> chemical properties of these glycols (Table2.1) control the environmental<br />

media in which they are likely to be found. All three glycols have very low vapor<br />

pressures, <strong>and</strong> accordingly, their presence in the atmosphere will not be significant. All the<br />

<strong>Glycol</strong>s could potentially be present in soil, groundwater, <strong>and</strong>/or surface water (Table 2.3)<br />

in the vicinity of facilities where they are used.<br />

<strong>Glycol</strong> releases <strong>from</strong> oil <strong>and</strong> gas facilities can occur as a result of leaks <strong>from</strong> operating<br />

equipment or through the improper disposal of wastes when glycol-using facilities are<br />

maintained.<br />

Spills <strong>and</strong> releases of DEG, TEG, <strong>and</strong> TREG at gas plants are remediated where possible.<br />

In Alberta, frequency of spill reporting <strong>and</strong> concentrations of DEG are generally higher<br />

than TEG <strong>and</strong> TREG, with TREG typically having concentrations less than 10 mg/kg or<br />

non-detectable concentrations.<br />

Table 2.3 Surface Water Quality Guidelines for DEG <strong>and</strong> TEG<br />

Water Use DEG (mg/L) TEG (mg/L)<br />

Human drinking water<br />

(Source Guidance value for groundwater)<br />

6 60<br />

Freshwater aquatic life 150 350<br />

Irrigation 1 n/c n/c<br />

Livestock watering 2 n/c n/c<br />

Wildlife watering 3 Source: Alberta Environment (2010)<br />

Notes: n/c = not calculated<br />

n/c n/c<br />

1. Guideline protective of irrigation not calculated due to lack of toxicity data relevant to<br />

irrigation.<br />

2. Guideline not calculated due to the lack of toxicity information for livestock species.<br />

3. Guideline not calculated due to the lack of toxicity information for wildlife species.<br />

2.1.4 Toxic effects<br />

TEG has been hazards Identification both of potential Acute Health Effects <strong>and</strong> Potential<br />

Chronic Health Effects in human <strong>and</strong> animals are limited information <strong>from</strong> animal studies<br />

reveals a range of acute toxic effects overlapping those for DEG (Alberta Environment,<br />

2010). Smyth et al. (1941) found that rats <strong>and</strong> guinea pigs fed TEG at doses approaching<br />

the LD50 appeared sluggish (possibly indicating depression of the central nervous system)<br />

<strong>and</strong> gross examination revealed kidney damage. Oral LD50 values for laboratory animals<br />

range <strong>from</strong> 8,800 to 22,000 mg/kg. Ocular <strong>and</strong> dermal studies found TEG to be non-irritant<br />

6


or mildly irritating. Moreover, for chronic toxic Fitzhugh <strong>and</strong> Nelson (1946) exposed male<br />

rats to 4% TEG in their diet (approximately 2,000 mg/kg bw/day) for 2 years. No effects<br />

on mortality, body weight, blood <strong>and</strong> urine composition, <strong>and</strong> gross <strong>and</strong> microscopic<br />

appearance of the major organs was reported.<br />

In human are very hazardous in case of eye contact (irritant) of ingestion <strong>and</strong> slightly<br />

hazardous in case of inhalation. Inflammation of the eye is characterized by redness,<br />

watering, <strong>and</strong> itching, which there primary method of prevention <strong>and</strong> medical care is<br />

showed in table 2.4. TEG has a very low order of acute toxicity by perioral, percutaneous<br />

<strong>and</strong> inhalation (vapor <strong>and</strong> aerosol) routes of exposure. It does not produce primary skin<br />

irritation. Acute eye contact with the liquid causes mild local transient irritation<br />

(conjunctiva hyperemia <strong>and</strong> slight chemosis) but does not induce corneal injury. Robertson<br />

et al (1947) exposed rats to TEG in their drinking water at 3,000 mg/kg bw/day for 13<br />

months. No effects on mortality, body weight, blood <strong>and</strong> urine composition, <strong>and</strong> gross <strong>and</strong><br />

microscopic appearance of the major organs was reported. Bossert et al (1992) exposed<br />

mice to drinking water containing TEG for 14 weeks. No effects were seen at 3,300 mg/kg<br />

bw/day, but increased liver weight was observed at 6,800 mg/kg bw/day.<br />

Animal maximization <strong>and</strong> human volunteer repeated insult patch tests studies have shown<br />

that TEG does not cause skin sensitization (Ballantyne et al., 2007). The use patterns<br />

suggest that exposure to TEG is mainly occupational, with limited exposures by<br />

consumers. Exposure is normally by skin <strong>and</strong> eye contact. Local <strong>and</strong> systemic adverse<br />

health effects by cutaneous exposure are likely not to occur, <strong>and</strong> eye contact will produce<br />

transient irritation without corneal injury. The very low vapor pressure of TEG makes it<br />

unlikely that significant vapor exposure will occur. Aerosol exposure is not a usual<br />

exposure mode, <strong>and</strong> acute aerosol exposures are unlikely to be harmful, although a<br />

peripheral sensory irritant effect may develop.<br />

However, repeated exposures to a TEG aerosol may result in respiratory tract irritation,<br />

with cough, shortness of breath <strong>and</strong> tightness of the chest. Recommended protective <strong>and</strong><br />

precautionary measures include protective gloves, goggles or safety glasses <strong>and</strong><br />

mechanical room ventilation. LC50 data to various fish, aquatic invertebrates <strong>and</strong> algae,<br />

indicate that TEG is essentially nontoxic to aquatic organisms. Also, sustained exposure<br />

studies have demonstrated that TEG is of a low order of chronic aquatic toxicity. The<br />

bioconcentration potential, environmental hydrolysis <strong>and</strong> photolysis rates are low, <strong>and</strong> soil<br />

mobility high. In the atmosphere TEG is degraded by reacting with photochemically<br />

produced hydroxyl radicals. These considerations indicate that the potential for<br />

ecotoxicological effects with TEG is low Carcinogenicity <strong>and</strong> Mutagenicity (Ballantyne et<br />

al., 2007).<br />

7


Table 2.4 The Primary Method of Prevention <strong>and</strong> Medical Care of Human<br />

Identification of hazards Prevention<br />

1. Potential Acute Health Effects:<br />

Eye contact (irritant)<br />

Inhalation (Slightly hazardous)<br />

Skin contact<br />

Ingestion<br />

2. Potential Chronic Health Effects:<br />

Carcinogenic effects<br />

Mutagenic effects<br />

Affecting organs inside the body.<br />

Source: Material Safety Data Sheet (2012)<br />

8<br />

Check for <strong>and</strong> remove any contact lenses.<br />

Immediately flush eyes with running water<br />

for at least 15 minutes, keeping eyelids<br />

open.<br />

Cold water may be used.<br />

Do not use an eye ointment.<br />

Seek medical attention.<br />

Allow the victim to rest in a well-ventilated<br />

area.<br />

Seek immediate medical attention<br />

No known effect on skin contact, rinse with<br />

water for a few minutes.<br />

Do not induce vomiting.<br />

Loosen tight clothing such as a collar, tie,<br />

belt or waistb<strong>and</strong>.<br />

If the victim is not breathing, perform<br />

mouth-to-mouth resuscitation.<br />

Seek immediate medical attention.<br />

Not available<br />

Not available<br />

The substance is toxic to kidneys, the<br />

nervous system.<br />

Repeated or prolonged exposure to the<br />

substance can produce target organs<br />

damage.


2.2 Gas <strong>Separation</strong> Plants (GSPs)<br />

2.2.1 Characteristics of TEG in wastewater <strong>from</strong> gas separation plant<br />

In the present, natural gas is one of the most important fuels in our life <strong>and</strong> one of the<br />

principle sources of energy for many of our day-to-day needs <strong>and</strong> activities. It is an<br />

important factor for the development of countries that have strong economy because it is a<br />

source of energy for household, industrial <strong>and</strong> commercial use, as well as to generate<br />

electricity. Most natural gas producers use TEG to remove water in the dehydration<br />

process. When TEG is placed into contact with natural gas it strips the water out of the gas.<br />

Thus, TEG is one of the major components of the wastewater originates <strong>from</strong> a Gas<br />

<strong>Separation</strong> Plants (GSPs).<br />

Moreover, the raw natural gas contains water vapor, hydrogen sulfide (H2S), carbon<br />

dioxide, helium, nitrogen, <strong>and</strong> other compounds showed in table 2.5. In order to meet the<br />

requirements for a clean, dry, wholly gaseous fuel suitable for transmission through<br />

pipelines <strong>and</strong> distribution for burning by end users, the gas must go through several stages<br />

of processing, including the removal of entrained liquids <strong>from</strong> the gas, followed by drying<br />

to reduce water content.<br />

Table 2.5 The Composition of Natural Gas<br />

Components Symbol Percentage (%)<br />

Methane CH4 70-90<br />

Ethane C2H6<br />

Propane C3H8<br />

0-20<br />

Butane C4H8<br />

Carbon Dioxide CO2 0-8<br />

Oxygen O2 0-0.2<br />

Nitrogen N2 0-05<br />

Hydrogen Sulphide H2S 0-5<br />

Rare Gases He,Ne,Xe trace<br />

Source: Composition of natural gas (2012)<br />

In addition, the types of dehydration process used are absorption, adsorption, gas<br />

permeation <strong>and</strong> refrigeration. The most widely dehydration processes used are which<br />

usually involves one of two processes: either absorption, or adsorption. Absorption occurs<br />

when the water vapor is taken out by a dehydrating agent. Adsorption occurs when the<br />

water vapor is condensed <strong>and</strong> collected on the surface.<br />

In part of TEG, The TEG adsorbs water <strong>from</strong> the wet gas <strong>and</strong> is passed to the glycol<br />

regeneration unit where, very simply, adsorbed gases are flashed off <strong>and</strong> the water is<br />

removed <strong>from</strong> the reboiler by heating the wet glycol to around 400ºF at atmospheric<br />

conditions gas. The processes are continuous, that is glycol flow continuously through<br />

dehydration unit where they come in contact <strong>and</strong> the glycol absorbs the water. The<br />

regenerated TEG is then pumped back to the dehydration unit inlet. Thus, TEG is one of<br />

the major components of the wastewater originates <strong>from</strong> a Gas <strong>Separation</strong> Plants (GSPs).<br />

Therefore it is absolutely essential to recover <strong>and</strong> reuse TEG, back in the production<br />

process.<br />

9


Furthermore, in this study is case of PTT (Petroleum Authority of Thail<strong>and</strong>) which is the<br />

largest operator of gas separation plants in Thail<strong>and</strong>. PTT’s gas separation plant unit 1 was<br />

started operating on 1985, with unit 2 to 5 coming up later on. In addition, unit 1, 2, 3 <strong>and</strong><br />

5 are located in Rayong province <strong>and</strong> have production capacity of 390, 290, 390 <strong>and</strong> 530<br />

MMSCFD (Million st<strong>and</strong>ard cubic feet per day respectively). Unit 4 is located in Kanhom,<br />

Nakhon Srithammarat provinces <strong>and</strong> has current production capacity of 170.<br />

PTT is having another two projects on construction in Rayong. The two new plants are the<br />

ethane separation plant (ESP) <strong>and</strong> the gas separation plant unit 6. The ethane separation<br />

plant’s purpose is to improve production of the gas separation plant unit 2 <strong>and</strong> 3. The gas<br />

separation plant unit 6 has the production capacity of 800 MMSCFD. Both projects<br />

encourage development of petrochemical industry <strong>and</strong> production of liquefied natural<br />

(Cooking Gas) in response of the domestic dem<strong>and</strong>. The total production capacity of<br />

PTT’s gas separation plant will increase to 2,640 MMSCFD, which showed in table 2.6.<br />

Table 2.6 Total Production Capacity of PTT’s Gas <strong>Separation</strong> Plant<br />

Gas separation Capacity<br />

(MMSCFD)<br />

Production Capacity (Million Tons per Year)<br />

GSP Unit 1-5 ESP <strong>and</strong> GSPs Total<br />

1,770 870 2,640<br />

Ethane 1.1 1.3 2.4<br />

Propane & LPG 2.5 1.1 2.6<br />

NGL 0.5 0.2 0.7<br />

Total 4.1 2.6 6.7<br />

Source: PTT Research & Technology Institute (2012)<br />

Note: MMSCFD = Million st<strong>and</strong>ard cubic feet per day<br />

Gas separation plants are located in Rayong of Thail<strong>and</strong>; there are 2 sources of TEG<br />

wastewater as follow in table 2.7 <strong>and</strong> figure 2.3.<br />

Figure 2.3 Source of TEG wastewater in GSPs of PTT (Thail<strong>and</strong>)<br />

10


Table 2.7 Sources of TEG Wastewater Treatment Plant<br />

Wastewater treatment plant Detail<br />

Wastewater 1: (TEG low concentrations) - Volume 10-12 m 3 /day with concentration<br />

of TEG 0.4%<br />

11<br />

- Half is send to the wastewater treatment<br />

plant in industry which treatment with<br />

AOP (Advanced Oxidation process)<br />

system; another half is send external<br />

disposal.<br />

Wastewater 2: (TEG high concentrations) - Volume 1 m 3 /day with concentration of<br />

TEG 5-70%<br />

Source: PTT Research & Technology Institute (2012)<br />

2.3 Treatment Process<br />

- Send to Better world green company for<br />

disposal (2,700 bath/tons)<br />

TEG wastewater in PTT of Thail<strong>and</strong> uses conventional wastewater treatments. Moreover,<br />

consisting process physical Treatment, minimizing Complex Structure of Organic<br />

Compounds, biological treatment <strong>and</strong> MBR (<strong>Membrane</strong> Bio reaction) system, which have<br />

effluent Characteristics are show in table 2.8.<br />

Orecki et al., 2006 found that almost use membrane filtration for separation of EG<br />

(ethylene glycol) <strong>from</strong> wastewater by nanofiltration. These studies was to use the two<br />

membrane module configurations-spiral wound (equipped with membranes: NF270-2540)<br />

<strong>and</strong> NF90-2540) <strong>and</strong> tubular (equipped with membranes AFC 30) for separation of EG.<br />

Nik et al., 2005 found that inorganic membranes <strong>and</strong> particular zeolite membranes are<br />

usually used for the dehydration of organic solvent by pervaporation (PV). In this study on<br />

the pervaporation dehydration of EG/water mixtures using commercial nanoporous NaA<br />

zeolite membranes.<br />

Jehle et al., 1995 develop the evaporation (EV), for the concentration of the coolant liquid<br />

<strong>from</strong> 25% up to 70% glycol. The ethylene glycol concentration in the overhead product<br />

remains as low as 0.5% for this concentration range. Using two different pressures 13.3<br />

<strong>and</strong> 133.3 mbar at 75°C. The tests of pervaporation (PV) were carried out with a mixture of<br />

the original coolant liquid diluted with water at ethylene glycol concentrations in the range<br />

of 70-95% at 75°C <strong>and</strong> using different pressure 20-30 mbar. The tests of reverse osmosis<br />

(RO) were detailed with pressure between 15 <strong>and</strong> 70 bar <strong>and</strong> temperature between 15 <strong>and</strong><br />

40 °C which has the initial glycol feed concentration 0.5%-5%. Furthermore, reverse<br />

osmosis <strong>and</strong> pervaporation to separation of glycol <strong>and</strong> water <strong>from</strong> coolant liquids which<br />

have the pre-treatment process by gravity separation to free oil <strong>and</strong> settleable solids before<br />

pass through membrane filtration.


Table 2.8 Discharged Effluent Characteristics of Gas <strong>Separation</strong> Plants<br />

Parameter Unit Effluent St<strong>and</strong>ard<br />

pH - 7.9 5.5-9.0<br />

TEG %<br />

< 2 ppm<br />

(at influent of ozone tank)<br />

-<br />

TDS mg/L 1254 3000<br />

TSS mg/L 2.9 50<br />

BOD mg/L 4 20<br />

COD mg/L 42 120<br />

Oil & Grease mg/L 0.5 5<br />

Cl mg/L 417 -<br />

TKN mg/L 2.7 100<br />

Hg mg/L 0.0001 0.005<br />

Zn µg/L 0.58 5<br />

Total Coli form MPN 100 mL 220


mineral, pharmaceutical, electronics, beverages, beer/wine clarification, as well as<br />

wastewater purification <strong>and</strong> water desalination. <strong>Membrane</strong> separation processes compete<br />

with conventional processes such as carbon adsorption, solvent extraction, distillation,<br />

centrifugation, flocculation followed by multimedia filtration, <strong>and</strong> ion-exchange.<br />

Compared to conventional separation, membrane processes offers several advantages, such<br />

as high quality products, the requirement for less chemical addition, <strong>and</strong> easier control of<br />

operation <strong>and</strong> maintenance. However, membrane fouling is still hampering the growth of<br />

industrial applications of membranes (Richard, 2012).<br />

2.4.2 Introduction to membrane process<br />

<strong>Membrane</strong> is receiving special recognition as alternatives to conventional water treatment<br />

<strong>and</strong> as a means of polishing treated wastewater effluent especially in reuse applications. It<br />

is defined as a thin film separation of two or more components <strong>from</strong> fluid flow <strong>and</strong> can be<br />

classified differently on the basis of determined criteria like type of materials, fluid<br />

movement, morphology, pore size etc. The need for more efficient treatment processes has<br />

attracted the attention of environmental scientists <strong>and</strong> engineers towards pressure-driven<br />

membrane techniques. The application of membrane filtration processes not only enables<br />

high removal efficiencies, but also allows reuse of water <strong>and</strong> some of the valuable waste<br />

constituents. In the last few years, technical <strong>and</strong> economic improvement has made the<br />

treatment of industrial wastewater by membrane system even more advantageous.<br />

Ultrafiltration has been successfully applied for recycling high molecular weight <strong>and</strong><br />

insoluble dyes, auxiliary chemicals <strong>and</strong> water. However, ultrafiltration does not remove<br />

low molecular weight <strong>and</strong> soluble dyes (acid, direct, reactive <strong>and</strong> basic, etc.) but efficient<br />

color removal has been achieved by nanofiltration. Its apparent benefits over other<br />

advanced treatments are including continuous separation, low energy consumption, easy<br />

combination with other existing technique, easy up-scaling, <strong>and</strong> no chemical cost.<br />

Excepting water/wastewater treatment, membrane process can be found in all industrial<br />

areas such as food <strong>and</strong> beverages, metallurgy, pulp <strong>and</strong> paper, textiles, pharmaceutical,<br />

automotive, dairy, biotechnology <strong>and</strong> chemical industry. <strong>Membrane</strong> is widely used in<br />

industrial process <strong>and</strong> used for chemical recovery.<br />

As mentioned above, membrane can be manufactured by a wide variety of materials<br />

included inorganic <strong>and</strong> organic membrane. The inorganic membranes may be distinguished<br />

to 4 types such as ceramic, glass, metallic <strong>and</strong> zeolite membranes. Their advantages are<br />

high chemical, mechanical <strong>and</strong> thermal stabilities but the disadvantages are very fragile<br />

<strong>and</strong> expensive. The organic membranes are widely used in water <strong>and</strong> wastewater<br />

applications they are more flexible <strong>and</strong> can be put in compact module. It can be made <strong>from</strong><br />

cellulose <strong>and</strong> synthetic polymer. The synthetic polymer can be manufactured for open<br />

porous membranes, which are applied for microfiltration <strong>and</strong> ultrafiltration <strong>and</strong> dense<br />

nonporous membrane, applied in gas separation <strong>and</strong> pervaporation. The summarized<br />

details of each are explained as following.<br />

Microfiltration (MF)<br />

It is most similar to conventional coarse filtration, the pore size range <strong>from</strong> 100 - 1000 nm<br />

<strong>and</strong> driving force pressure is less than 4 bars. It is mainly used to separate suspended <strong>and</strong><br />

colloidal particles by size sieving mechanism. It is applied for various purposes in industry<br />

such as analytical application, sterilization in food <strong>and</strong> pharmaceuticals, ultrapure water<br />

production in semiconductors, clarification, algae cell harvesting, water treatment <strong>and</strong><br />

13


membrane bioreactor in wastewater treatment. MF membranes are made <strong>from</strong> a number of<br />

organic <strong>and</strong> inorganic materials, for example:<br />

- Polymeric membranes: polyamide (PA), polysulphone (PS), polyethersulphone<br />

(PES), polypropylene (PP), polycarbonate (PC).<br />

- Ceramic membranes: alumina (Al2O3), zirconia.<br />

MF is used primarily for separating macromolecules, large suspended particles, fungi <strong>and</strong><br />

bacteria. It is finding increased application as a pretreatment method to other membrane<br />

processes, in pharmaceutical applications (Meltzer <strong>and</strong> Blakie, 1987) as a replacement for<br />

conventional clarification <strong>and</strong> filtration technologies (Noble <strong>and</strong> Stern, 1995).<br />

Ultrafiltration (UF)<br />

The pore size is <strong>from</strong> 10–100 nm. Ultrafiltration (UF) is a variety of membrane filtration in<br />

which hydrostatic pressure forces a liquid against a semipermeable membrane. Suspended<br />

solids <strong>and</strong> solutes of high molecular weight are retained, while water <strong>and</strong> low molecular<br />

weight solutes pass through the membrane. This separation process is used in industry <strong>and</strong><br />

research for purifying <strong>and</strong> concentrating macromolecular (10 3 -10 6 Da) solutions,<br />

especially protein solutions. Ultrafiltration is not fundamentally different <strong>from</strong><br />

microfiltration <strong>and</strong> nanofiltration except in terms of size of molecules it retains. The<br />

applications beyond microfiltration are including metallurgy (oil-water emulsion, electro<br />

paint recovery), textile, etc.<br />

UF has been accepted as an alternative to conventional pretreatment for brackish surface<br />

water <strong>and</strong> sea water reverse osmosis (SWRO) systems (De et al., 2002). The use of UF<br />

systems as RO pretreatment has some significant advantages over RO systems designed to<br />

include conventional pretreatment:<br />

- UF membrane systems take up less than 50% of the area of a conventional<br />

pretreatment system, which results in reduced construction costs. This means that<br />

a UF membrane system may be more favorable in cases where space is limited, or<br />

where the costs of civil works are high.<br />

- UF membranes system is easier to operate than some conventional filtration<br />

processes.<br />

- The operating costs of a UF membrane system may be lower than those for<br />

conventional pretreatment systems.<br />

- UF concentrated waste streams are easier to dispose of relative to those <strong>from</strong><br />

chemically enhanced conventional pretreatment processes.<br />

- UF filtrate quality is usually better than that of conventional pretreatment process.<br />

The colloidal fouling load to the RO is reduced, with a significantly lower Silt<br />

Density Index (SDI) <strong>and</strong> turbidity in the feed water.<br />

Nanofiltration (NF)<br />

It is used for removal of low molecular weight solutes such as inorganic salts or small<br />

organic molecules. Its pore size is in range of 1–10 nm <strong>and</strong> the operating pressure is 3-20<br />

bars. The applications are including desalination of brackish water, removal of micro<br />

pollutants, water softening, wastewater treatment, rejection of dyes, etc<br />

14


Reverse osmosis (RO)<br />

The pore size is almost similar with nanofiltration but percentages of salt rejection are<br />

different. The driving pressure is in range of 10-100 bars. The applications are including<br />

desalination of brackish <strong>and</strong> seawater, production of ultrapure water for electronic<br />

industry, concentration of food juice, sugar <strong>and</strong> milk, etc.<br />

Microfiltration<br />

100 – 1000 nm<br />

Colloids, Virus<br />

Color<br />

Hardness<br />

Pesticides<br />

Salt<br />

Water<br />

Figure 2.5 Demonstrates main characteristics of each membrane types<br />

2.4.3 Types of filtration<br />

Ultrafiltration<br />

10 – 100 nm<br />

Typically, membrane filtration can be classified to 2 types including cross flow <strong>and</strong> deadend<br />

filtrations depending on application <strong>and</strong> module configuration. The prior provides<br />

lower fouling rate <strong>and</strong> smaller flux decline than the later. Because of the cross-flow<br />

operation can minimize fouling <strong>and</strong> cake layer formation on membrane with adjustment of<br />

cross-flow velocity of feed. In case of dead-end filtration, even though it causes large<br />

membrane fouling, its strength is high water recovery relative to cross flow type.<br />

NF <strong>and</strong> RO are mostly applied with cross flow type because they tend to have fouling as<br />

compared to other bigger pore of membranes. In case of MF, dead-end filtration is<br />

frequently applied whereas both of cross flow <strong>and</strong> dead-end operations are applied in UF.<br />

15<br />

Nanofiltration<br />

1 – 10 nm<br />

Reverse Osmosis<br />

< 10 nm<br />

ΔP = 0.1-4 bar ΔP = 0.2-10 bar ΔP = 3-20 bar ΔP = 10-100 bar<br />

Color<br />

Hardness<br />

Pesticides<br />

Salt<br />

Water<br />

Salt<br />

Water<br />

Water


Table 2.9 Detail Explanation of Different <strong>Membrane</strong> Processes<br />

<strong>Membrane</strong><br />

Pressure driven membrane processes<br />

Microfiltration Ultrafiltration Nanofiltration Reverse Osmosis Piezodialysis<br />

symmetric<br />

porous<br />

Asymmetric<br />

porous<br />

Thickness ≈ 10-150 µm ≈ 150µm<br />

16<br />

Composite<br />

Sub layer ≈ 150<br />

µm<br />

Top layer


Clean <strong>Membrane</strong> Fouled <strong>Membrane</strong><br />

Figure 2.6 <strong>Membrane</strong> fouling<br />

The selectivity of membrane toward diluted mixture is generally expressed by percentage<br />

of rejection (R), demonstrated as follows;<br />

C p<br />

% R 1100 <br />

<br />

C <br />

f <br />

Where Cp = solute concentration in permeate<br />

Cf = solute concentration in feed<br />

2.4.5 Factors affecting membrane filtration<br />

2.4.5.1 Hydrophobicity/hydrophilicity of membrane<br />

17<br />

Equation.2.2<br />

Hydrophobicity/hydrophilicity of membrane is described for its ability to allow water<br />

passing through. It is investigated by measurement of contact angle of water droplet on<br />

membrane surface. Greater than 90˚ of contact angel indicates that the membrane has low<br />

affinity to water (hydrophobicity) leading to low permeate flux as compared to hydrophilic<br />

one. Moreover, hydrophobicity of membrane also affects removal of organic compound.<br />

2.4.5.2 pH<br />

pH of solution relates to presenting charge of membrane <strong>and</strong> a compound beside it<br />

involves proton dissociation of functional group, attached on membrane surface or<br />

composed in compounds. Thus, it directly affects electrostatic forces between compound<br />

<strong>and</strong> membrane surface. Zeta potential is defined as power of charges showing on<br />

membrane surface. The negatively charged membrane has been reported to highly reject<br />

negatively charged organic compound through electrostatic repulsion (Bellona et al.,<br />

2004). However, the electrostatic repulsion was reported to decrease with feed containing<br />

some contaminants such as salts (Na + , Mg 2+ , etc.). It resulted because the positive ions


dissolved in solution might adsorb negative charge on membrane leading to decreasing<br />

membrane rejection through electrostatic repulsion.<br />

However, low rejection of negatively charged compound has also been observed with<br />

negatively charged membrane. McCallum et al. (2008) demonstrated decreasing rejection<br />

of estrogen processing negative charges by predominantly negative-charged polyamide<br />

membrane.<br />

2.4.5.3 Organic matter<br />

From literature review, the presence of organic matter showed different effects on<br />

membrane filtration as follows;<br />

1. Decreasing rejection<br />

A number of researches demonstrated adverse effect of organic matter on membrane<br />

filtration of some organic pollutants. Yoon et al. (2006) found that natural organic matter<br />

decreased rejection of nanofiltration. They explained that it might be resulted <strong>from</strong><br />

competition between natural organic matter <strong>and</strong> pollutants on sorption site of membrane.<br />

Their explanation is similar with a number of researches that organic matter caused<br />

pollutants (McCallum et al., 2008 <strong>and</strong> Zhang et al., 2006).<br />

2. Increasing rejection<br />

Comerton et al. (2008) found that rejection of pollutants prepared in filtered lake sample<br />

was higher than in Milli-Q water with tight NF membrane. They concluded that in addition<br />

to membrane pore size, water matrices play important role on rejection by improving<br />

configuration or properties of membrane surface. Moreover, it is interesting to find that<br />

feed prepared with secondary effluent <strong>from</strong> MBR showed significant membrane fouling<br />

than natural water, even though it provided lower rejection (Comerton et al., 2008). Hence,<br />

chemical properties of water matrices relates to fouling characteristics <strong>and</strong> membrane<br />

rejection.<br />

2.4.6 Potential membrane filtration (Nanofiltration <strong>and</strong> Reverse osmosis)<br />

2.4.6.1 Reverse Osmosis/Nanofiltration (RO/NF)<br />

There are only few researches that applied membranes (RO <strong>and</strong> NF) for TEG recovery in<br />

wastewater. Due to in efficiency of conventional treatment systems, nanofiltration (NF)<br />

frequently becomes the chosen treatment process. NF has been recognized having the<br />

properties in between UF <strong>and</strong> reverse osmosis (RO) <strong>and</strong> thus offers significant advantages,<br />

e.g. lower osmotic pressure difference, higher permeate flux, higher retention of<br />

multivalent salt <strong>and</strong> molecular weight compounds (>300), relatively low investment <strong>and</strong><br />

low operation <strong>and</strong> maintenance costs. Koyuncu et al., 2004 utilized NF membrane to reuse<br />

reactive dyehouse wastewater <strong>and</strong> the rejection of NaCl was about 12% while the 99.9% of<br />

dye in the solution was removed. Comerton et al., 2008, Lee et al., 2008, Yoon et al., 2007,<br />

Nghiem <strong>and</strong> Hawkes, 2007, Plakas et al., 2006 <strong>and</strong> Berg et al., 1997. These researches<br />

investigated efficiency of reverse osmosis <strong>and</strong> nanofiltration on several kinds of those<br />

compounds. In overviews, reverse osmosis showed greater than 90% of removal efficiency<br />

whereas nanofiltration showed lower efficiencies.<br />

18


Table 2.10 Comparison of Rejection Efficiency of Constituents Between NF <strong>and</strong> RO<br />

Constitutes Unit NF RO<br />

Total dissolved solids % 40-60 90-98<br />

Total organic carbon % 90-98 90-98<br />

Color % 90-96 90-96<br />

Hardness % 80-85 90-98<br />

Salts/chloride % 10-50 90-99<br />

Salts/sulphate % 80-95 90-99<br />

Nitrate % 10-30 84-96<br />

Heavy Metals a % 40->50 85-95<br />

Protein log 3-5 4-7<br />

Pathogens (ex:bacteria) log 3-6 4-7<br />

EDCs/PhACs % >10 >90<br />

a = except Cd, Ag <strong>and</strong> Hg<br />

Source: Asano et al.(2007), Lee at al.(2008) <strong>and</strong> Comerton, et al.(2008)<br />

2.4.7 Pervaporation technology<br />

2.4.7.1 Definition of pervaporation process<br />

Pervaporation is a membrane process in which a pure liquid or mixture is in contact with<br />

the membrane on the feed or upstream side at atmospheric pressure <strong>and</strong> where permeate is<br />

removed as a vapor because of a low vapor pressure existing on permeate or downstream<br />

side. This low (partial) vapor pressure can be achieved by employing a carrier gas or using<br />

a vacuum pump. The (partial) downstream pressure must be lower than the saturation<br />

pressure at least. A schematic drawing of this process is show in figure 2.7<br />

Feed Retentate<br />

Condenser<br />

Permeate<br />

Vacuum pump<br />

Carrier gas<br />

Figure 2.7 Schematic drawing of the pervaporation process with a downstream<br />

vacuum or an inert carrier-gas<br />

Essentially, the pervaporation process involves a sequence of the three steps:<br />

Selective sorption into the membrane on feed side<br />

Selective diffusion through the membrane<br />

Desorption into a vapor phase on the permeate side<br />

19<br />

Feed<br />

Condenser<br />

Retentate<br />

Permeate


The driving force for the mass transfer of permeates <strong>from</strong> the feed side to the permeate side<br />

of the membrane is a gradient in chemical potential, which is established by applying a<br />

difference in partial pressures of permeates across the membrane. The difference in partial<br />

pressures can be created either by reducing the total pressure on the permeate side of the<br />

membrane by using a vacuum pump system or by sweeping an inert gas on the permeate<br />

side of the membrane.<br />

Table 2.11 Summary of Pervaporation<br />

<strong>Membrane</strong>s:<br />

Composite membranes with an elastomeric or glassy<br />

polymeric top layer<br />

Thickness: ≈ 0.1 to few μm (for top layer)<br />

Pore size: Nonporous<br />

Driving force: Partial vapors pressure or activity difference<br />

<strong>Separation</strong> principle: Solution/Diffusion<br />

<strong>Membrane</strong> material: Elastomeric <strong>and</strong> glassy polymer<br />

Application: Dehydration of organic solvents<br />

Removal of organic components <strong>from</strong> water<br />

(alcohols, aromatics, chlorinated hydrocarbons)<br />

Polar/Non-polar (e.g. alcohols/aliphatic or<br />

alcohols/aromatics)<br />

Saturated/Unsaturated (e.g. cyclohexane/<br />

benzene)<br />

<strong>Separation</strong> of isomers (e.g. C-8 isomers;<br />

o-xylene, m-xylene, p-xylene, ethyl benzene, styrene)<br />

Source: Reidel et al. (1996)<br />

2.4.7.2 Definition of vapor permeation<br />

Vapor permeation is similar in principle to pervaporation. The only difference concerns the<br />

feed, which is a mixture of vapors or vapors <strong>and</strong> gases. As in pervaporation, the permeate<br />

partial pressure is maintained by use of a vacuum or an inert sweep gas (table 2.11). There<br />

is no change of phase involved in its operation. Thus, compared to pervaporation, the<br />

addition of heat equivalent to the enthalpy of vaporization is not required in the membrane<br />

unit <strong>and</strong> there is no temperature drop along the membrane (Kujawski, 2000). Operation in<br />

the vapor phase also eliminates the effect of the concentration polarization prevalent in<br />

liquid phase separations, such as pervaporation<br />

20


Table 2.12 Overview of Chosen <strong>Membrane</strong> <strong>Separation</strong> Processes (Kujawski, 2000)<br />

<strong>Membrane</strong><br />

process<br />

Feed<br />

phase/permeate<br />

phase<br />

Pervaporation liquid/vapor<br />

Vapor<br />

permeation<br />

vapor/vapor<br />

Pertraction liquid/liquid<br />

Gas separation gas/gas<br />

<strong>Membrane</strong><br />

distillation<br />

liquid/vapor<br />

Driving force <strong>Membrane</strong><br />

Chemical<br />

potential<br />

gradient<br />

Chemical<br />

potential<br />

gradient<br />

Concentration<br />

gradient<br />

Hydrostatic<br />

pressure<br />

gradient<br />

Vapor pressure<br />

gradient<br />

21<br />

Dense,<br />

Hydrophobic<br />

Dense,<br />

Hydrophobic<br />

Dense,<br />

Hydrophobic<br />

Porous or<br />

Dense<br />

Porous or<br />

Dense<br />

Main<br />

Applications<br />

<strong>Separation</strong> of<br />

liquid mixtures<br />

<strong>Separation</strong> of<br />

vapor mixtures or<br />

vapor <strong>from</strong> gases<br />

<strong>Separation</strong> of<br />

organic solutions<br />

<strong>Separation</strong> of<br />

gaseous mixtures<br />

Ultrapure water,<br />

concentration of<br />

solution<br />

Thus, in table 2.12 presents the main characteristics of chosen membrane processes which<br />

resemble pervaporation or vapor permeation concerning either the membranes applied or<br />

type of application. To avoid any misunderst<strong>and</strong>ings it is quite important to know both the<br />

differences <strong>and</strong> similarities of these processes. The performance of a given membrane in<br />

pervaporation or vapor permeation is estimated in terms of its selectivity <strong>and</strong> the permeate<br />

flux. The assessment is based on the mass transfer of the preferentially permeating species,<br />

regardless of whether permeate or the retentate is the target product of the pervaporation<br />

process (Kujawski, 2000).<br />

2.4.7.3 Operational parameters<br />

The selectivity of a given membrane can be estimated by using the following two<br />

dimensionless parameters. The equation 2.3 is used to determine separation factor <strong>and</strong><br />

equation 2.1 for determine permeate flux as follows:<br />

<strong>Separation</strong> Factor ()<br />

water/ org<br />

Cwater / Corg<br />

Cwater / Corg<br />

permeate<br />

Equation 2.3<br />

Where Corg = Denote the weight fraction of organic, gram (kg)<br />

Cwater = Denote the weight fraction of water component, gram (kg)<br />

feed


2.4.7.4 Variables that affect the performance of pervaporation.<br />

Feed concentration<br />

Due to the concentration of the preferentially permeating (usually minor) solution<br />

component, being depleted in the process. There are two aspects to be considered the<br />

activity of the target component in the feed <strong>and</strong> the solubility of the target component in<br />

the membrane.<br />

<strong>Membrane</strong> thickness<br />

Refers to dry thickness because flux is inversely proportional to membrane thickness, thin<br />

a membrane favors the overall flux but decrease selectivity. Moreover, thin membranes are<br />

used for low swelling glassy membranes <strong>and</strong> thick membranes are used for high swelling<br />

elastomeric membranes to maintain the selectivity.<br />

Permeate pressure<br />

Permeate pressure provides the driving force in pervaporation which the permeation rate of<br />

any feed component increases as its partial permeate pressure is lowered. The highest<br />

conceivable permeate pressure is the vapor pressure of the penetrant in the liquid feed.<br />

Moreover, the effect of this parameter on pervaporation performance is dictated by the<br />

magnitude of the vapor pressures encountered, <strong>and</strong> by the difference in vapor pressures<br />

between them.<br />

Temperature<br />

Feed temperature or any other representative between feed <strong>and</strong> retentate streams. The feed<br />

liquid provided the heat of vaporization of permeate, <strong>and</strong> in consequence there is a<br />

temperature loss between the feed <strong>and</strong> retentate stream where the membrane act as a heat<br />

exchanger barrier. Furthermore, temperature affects solubility <strong>and</strong> diffusivity of all<br />

permeates, as well as the extent of mutual interaction between them. Favoring the flux <strong>and</strong><br />

having minor effect on selectivity.<br />

2.4.7.5 Type of membranes <strong>and</strong> membrane modules<br />

The choice of the membrane strongly depends on the type of application. It is important<br />

which of the component should be separated <strong>from</strong> the mixture <strong>and</strong> whether this component<br />

is water or an organic liquid.<br />

Table 2.13 Types of <strong>Membrane</strong> for Pervaporation (Reidel et al., 1996)<br />

Hydrophilic Hydrophobic<br />

Polyacrylonitrile (PAN) Polydimethylsiloxane (PDMS)<br />

Polyvinyl alcohol (PVA) Polyoctylmethylsiloxane (POMS)<br />

Polyacrylic acid (PAA) Polyether block amide (PEBA)<br />

Chitosan (CS)<br />

22


Hollow fiber module<br />

This module is used with an inside–out configuration to avoid increase in permeate<br />

pressure within the fibers, but the outside–in configuration can be used with short fibers.<br />

Another advantage of the inside-out configuration is that the thin top layer is better<br />

protected but higher membrane area can be achieved with the outside-in configuration.<br />

Plate <strong>and</strong> Frame module<br />

Figure 2.8 Hollow fiber modules (Xu, 2001)<br />

Two adjacent membrane pairs <strong>and</strong> then the feed solution flows through the membrane<br />

between each pair of modules are composed of a double membrane or a sequence of<br />

stacked layers horizontally. Moreover, the other devices to determine which making the<br />

flow of retentate <strong>and</strong> permeated.<br />

Spiral wound module<br />

Figure 2.9 Plate-<strong>and</strong>-frame modules<br />

This module is very similar to the plate <strong>and</strong> frame system but has a greater packing<br />

density. This type of module is used with organophilic membranes to achieved organic–<br />

organic separations.<br />

23


Tubular modules<br />

Figure 2.10 Spiral wound module (Xu, 2001)<br />

Inorganic (ceramic) membranes are produced mainly as tubes, <strong>and</strong> then the obvious<br />

module is the tube bundle for applications that used this kind of membranes. On the other<br />

h<strong>and</strong>, for sweep gas pervaporation, tubular membranes conducting the gas-permeate<br />

mixture are the only option.<br />

Figure 2.11 Tubular modules (Xu, 2001)<br />

The difference <strong>and</strong> similarity between different pervaporation modules are summarized in<br />

table 2.13<br />

Table 2.14 Comparison of Pervaporation Modules (Xu, 2001)<br />

Hollow<br />

Fine<br />

Fibers<br />

Capillary<br />

Fibers<br />

24<br />

Spiral-<br />

Wound<br />

Plate-<strong>and</strong>-<br />

Frame<br />

Tubular<br />

Manufacturing Cost<br />

,($/m 2<br />

)<br />

5-20 20-100 30-100 100-300 50-200<br />

Packing Density High Moderate Moderate Low Low<br />

Resistance to fouling Very poor Good Moderate Good Very good<br />

Parasitic pressure<br />

drops<br />

High Moderate Moderate Moderate Low<br />

Suitable for high<br />

Can be done<br />

pressure operation Yes No No Yes with<br />

difficulty<br />

Limited to specific<br />

types of membrane<br />

Yes Yes No No No


2.4.7.6 Applications<br />

Generally, the component with the smallest weight fraction in the mixture should<br />

preferentially be transported across the membrane as follows the table 2.14.<br />

Table 2.15 Selective <strong>and</strong> Transport Properties of Different Types of Pervaporation<br />

<strong>Membrane</strong>s (Kujawski, 2000).<br />

<strong>Membrane</strong><br />

material<br />

Polyvinyl<br />

alcohol<br />

Polyamide-6<br />

Polyamide-6<br />

Polyamide-<br />

6/PAA<br />

PESS Li+<br />

PESS K+<br />

Polypropylene<br />

Silicone<br />

Rubber<br />

Silicone<br />

Rubber<br />

PDMS<br />

PDMS<br />

PEBAX<br />

Polypyrole<br />

Polypyrole<br />

Zeolite NaA<br />

Zeolite NaY<br />

PERVATECH<br />

PERVATECH<br />

Binary<br />

mixture A/B<br />

Water/Ethanol<br />

Water/Ethanol<br />

Water/Dioxide<br />

Water/Acetic<br />

acid<br />

Water/Isoprop<br />

anol<br />

Water/Isoprop<br />

anol<br />

Acetone/Water<br />

Isopropanol/W<br />

ater<br />

Butanol/Water<br />

Butyl<br />

acetate/Water<br />

MTBE/Water<br />

Aniline/Water<br />

Content of A<br />

component in<br />

feed (%wt)<br />

25<br />

Temperature<br />

(˚C)<br />

Hydrophilic polymeric membranes<br />

0.1-8<br />

30<br />

50<br />

8.7<br />

11<br />

11<br />

90-100<br />

80<br />

35<br />

15<br />

25<br />

25<br />

Hydrophobic polymeric membranes<br />

45<br />

9-100<br />

0.8<br />

0.7<br />

2<br />

5.5<br />

116<br />

25<br />

30<br />

50<br />

50<br />

80<br />

<strong>Membrane</strong> made of conducting polymers<br />

Methanol/Tolu<br />

ene<br />

5<br />

58<br />

Methanol/Isopr<br />

opanol<br />

10<br />

58<br />

Inorganic membranes<br />

Ethanol/Water 5<br />

95<br />

Methanol/MT<br />

BE<br />

10<br />

50<br />

Water/Acetic<br />

acid<br />

5<br />

75<br />

Water/Isoprop<br />

anol<br />

1<br />

100<br />

Selectivity<br />

A,B<br />

50-2000<br />

2<br />

45<br />

82<br />

40<br />

60<br />

3<br />

9-22<br />

45-65<br />

370<br />

280<br />

198<br />

590<br />

2<br />

5100<br />

7600<br />

Permeate<br />

Flux<br />

(kg m -2 h -1 )<br />

0-2<br />

1-1.5<br />

0.04<br />

0.005<br />

0.087<br />

0.026<br />

0.1-1.2<br />

0.03-0.11<br />

For a given mixture a large variety in membrane performance can be observed with various<br />

polymers. Table 2.15 gives the selectivity <strong>and</strong> fluxes of various homogenous membranes<br />

for ethanol-water mixtures. It is seen that both the selectivity <strong>and</strong> flux can range <strong>from</strong><br />

extremely high to very low.<br />

150<br />

250<br />


Table 2.16 Permeate Flux <strong>and</strong> <strong>Separation</strong> Factor of Ethanol/Water Mixture through<br />

Different Homogeneous <strong>Membrane</strong>s. Feed: 90 wt. % Ethanol.<br />

Temperature: 70ºC. <strong>Membrane</strong> Thickness: = 50 μm (Kujawski, 2000)<br />

Polymer Permeate Flux (kg/m 2 .h) <strong>Separation</strong> Factor<br />

Polyacrylonitrile 0.03 12500<br />

Polyacrylamide 0.42 2200<br />

Polyvinylalcohol 0.38 140<br />

Polyethersulfone 0.72 52<br />

Polyhydrazide 1.65 19<br />

Table 2.17 Comparison of Advantages <strong>and</strong> Disadvantages of Pervaporation (Xu, 2001)<br />

Advantages Disadvantages<br />

Low energy consumption<br />

Low investment cost<br />

Better selectivity without thermodynamic<br />

limitations<br />

Clean <strong>and</strong> close operation<br />

No process wastes<br />

Compact <strong>and</strong> scalable units<br />

26<br />

Scarce membrane market<br />

Lack of information<br />

Low permeate flows<br />

Better selectivity without<br />

thermodynamic limitations<br />

Limited applications:<br />

Organic substances dehydration<br />

<strong>Recovery</strong> of volatile compounds at<br />

low concentrations<br />

<strong>Separation</strong> of azeotropic mixtures<br />

However, pervaporation must be regarded as a young membrane process compared to<br />

other membrane processes like reverse osmosis, ultrafiltration, dialysis <strong>and</strong> even electro<br />

dialysis. There are several practical advantages of pervaporation <strong>and</strong> vapor permeation<br />

when compared with other conventional technologies: simple operation <strong>and</strong> control,<br />

reliable performance, high flexibility, unproblematic part-load operation, high product<br />

purity (no contamination by entrained), no environmental pollution, high product yield,<br />

low energy consumption, compact design (low space requirements), short erection time<br />

<strong>and</strong> uncomplicated capacity enlargement. In general, pervaporation <strong>and</strong> vapor permeation<br />

will especially be used in those cases where a small quantity has to be removed <strong>from</strong> a<br />

large quantity. In all the above applications, the most successful processes require<br />

integration with existing conventional separation unit operations. Nevertheless,<br />

pervaporation <strong>and</strong> vapor permeation have been identified as areas of vast potential for<br />

future research <strong>and</strong> commercial development.


Chapter 3<br />

Methodology<br />

This study comprised of two main phases namely: (1) High pressure membrane filtration<br />

(2) membrane of pervaporation <strong>and</strong> (3) Design a pre-treatment process to treat wastewater.<br />

Figure 3.1 demonstrates overall experimental study.<br />

Phase I Phase II<br />

Phase III<br />

High Pressure <strong>Membrane</strong> Filtration<br />

Preliminary test: 4 Types of <strong>Membrane</strong>s<br />

Comparison of NF <strong>and</strong> RO membrane<br />

treatment efficiency<br />

Determination of Optimum Concentration<br />

of TEG (<strong>Triethylene</strong> <strong>Glycol</strong>)<br />

- Use synthetic TEG wastewater<br />

- Use real TEG wastewater <strong>from</strong> GSPs<br />

Criteria of wastewater characteristics for pre-treatment<br />

selection:<br />

Figure 3.1 Experimental plan of study<br />

The detail experiment of each phase is presented in the subsequent sections<br />

27<br />

<strong>Membrane</strong> of Pervaporation<br />

Preliminary test: 1 Type of <strong>Membrane</strong><br />

Comparison of pervaporation membrane<br />

treatment efficiency<br />

Determination of Optimum Concentration<br />

of TEG (<strong>Triethylene</strong> <strong>Glycol</strong>)<br />

- Use synthetic TEG wastewater<br />

Design a Pre-Treatment Process to treat TEG<br />

wastewater<br />

- Pre-Treatment is applied for organics <strong>and</strong> inorganics<br />

removal <strong>from</strong> real wastewater before entering NF <strong>and</strong><br />

RO membrane


3.1 Phase I: High Pressure <strong>Membrane</strong> Filtration<br />

3.1.1 Materials<br />

The characteristics of NF <strong>and</strong> RO membrane were reported in Table 3.1 <strong>and</strong> 3.2<br />

Table 3.1 List of NF <strong>Membrane</strong>s <strong>and</strong> Its Properties, (Qin et al., 2007 <strong>and</strong> Halle, 2009)<br />

Note: LMH = (L/m 2 Salt rejection (%NaCl <strong>and</strong> %MgSO4) 40-60 <strong>and</strong> 99 80-90 <strong>and</strong> 97.0<br />

MWCO (DA) 200 150<br />

ZETA potential at pH 7 (mV) -14±3 -14±3<br />

Hydrophobic, Hydrophilic Hydrophilic Hydrophilic<br />

Contact angle (˚) 48±2 48±2<br />

Pure water flux (LMH/bar) 4.48 7.84<br />

Polymer Polypiperazine amide Polyamide<br />

pH range at 25˚C 2-11 2-11<br />

Typical Flux/psi (GFD@PSI)<br />

h)<br />

20/110 20/110<br />

Table 3.2 List of RO <strong>Membrane</strong>s <strong>and</strong> Its Properties<br />

Source: Jeżowska et al.(2006), Song <strong>and</strong> Kim (2000)<br />

Note: LMH = (L/m 2 h)<br />

3.1.2 <strong>Membrane</strong> tests unit<br />

Properties TS-40 TS-80<br />

Manufacturer TriSep TriSep<br />

Properties NTR-759 HR ACM5<br />

Pure water flux (LMH/bar) 1.7 5.75<br />

Salt rejection (%NaCl 1.5 kg/m 3 ) 99.5 98.5<br />

Hydrophobic, Hydrophilic Hydrophilic Hydrophilic<br />

General Operating Pressure, bar 9.8-19.6 7.5<br />

Maximum Operating Pressure, bar 29.4 41<br />

Maximum Operating Temperature (˚C) 40 40<br />

Feed pH range 2-10 2-10<br />

Residual Chlorine (ppm) 0 0<br />

5 liters of TEG (<strong>Triethylene</strong> <strong>Glycol</strong>) solution was poured inside double wall stainless steel<br />

feed tank, in which 25±1°C of temperature was controlled using cooling tank. A Hydracell<br />

piston pump (Model G-20, Wanner Engineering, INC., Minneapolis, MN), connected with<br />

inverter (VS mini J7 Series, Yaskawa Electric Cooperation, Japan) for flow rate<br />

adjustment, would deliver TEG solution <strong>from</strong> feed tank to membrane filtration unit at<br />

approximately 2 L/min of flow rate. The stainless steel membrane unit has 32 cm 2 of<br />

effective surface area. Pressure gauges were installed at feed <strong>and</strong> concentrate sides to<br />

determine pressure. Moreover, membrane system was operated in recycle mode that<br />

concentrate is sent back to feed tank. Permeate flux was measured by an electronic<br />

balance.<br />

28


Figure 3.2 Flow diagram of membrane experimental set up<br />

29


Each experiment run was conducted about 1 day, which consist of 10 hours of<br />

precompaction <strong>and</strong> 8 hours of membrane filtration run. The membrane experiment was<br />

setup the pressure at 15 bar for NF <strong>and</strong> 20 bar for RO. The steps of experiment are<br />

demonstrated in figure 3.3.<br />

Before starting an experimental run, pre-compaction of membrane should be done.<br />

A new membrane should be inserted in filtration unit.<br />

To get constant permeate flux, system is operated with Mili-Q water for 10 hours.<br />

The experimental run was conduct for 8 hours.<br />

Permeate flux were collected every hours.<br />

Permeate samples were collected at 8 hours.<br />

TEG concentration<br />

0.1 %vol, 5 %vol,<br />

10 %vol, 20 %vol<br />

NF RO<br />

Feed<br />

Feed<br />

TEG solution<br />

Fixed feed temperature<br />

(25 o C)<br />

<strong>Membrane</strong> filtration<br />

Concentrate<br />

30<br />

Permeate<br />

Run 8 hours<br />

Run 8 hours<br />

Permeate samples were collected at 8 hours<br />

Analysis by Gas Chromatograph (GC)<br />

Figure 3.3 Flowchart of membrane filtration experiment<br />

Pressure at 15 bar for<br />

NF <strong>and</strong> 20 bar for RO<br />

Measurement<br />

Permeate flux


The compound rejection (%) by membrane was calculated as follows:<br />

C p<br />

% R 1100 <br />

<br />

C <br />

f <br />

Where Cp = solute concentration in permeate, mg/L<br />

Cf = solute concentration in feed, mg/L<br />

The permeate flux (m 3 / m 2 .d.bar)) of compound was calculate as follows<br />

31<br />

Equation 3.1<br />

Q<br />

J Equation 3.2<br />

AP .<br />

Where Q = flow rate of permeate, m 3 /d<br />

A = Active surface area membrane of membrane, m 2<br />

P = Applied pressure, bar<br />

Normalized flux (N) is ratio of permeate flux at time t to its initial value that is aimed to<br />

study stability of permeate flux along the filtration cycle.<br />

J<br />

N<br />

J<br />

Where Jv = Permeate flux at time t (m 3 /m 2 .d.bar)<br />

Jo = Initial permeate flux (m 3 /m 2 .d.bar)<br />

3.2 Phase II: <strong>Membrane</strong> of Pervaporation<br />

3.2.1 Materials<br />

v Equation 3.3<br />

The characteristics of pervaporation membrane were reported in Table 3.3<br />

Table 3.3 List of Pervaporation <strong>Membrane</strong>s <strong>and</strong> Its Properties<br />

Source: (Sato <strong>and</strong> Nakane, 2007)<br />

o<br />

Properties NaA zeolite membrane<br />

Module type Tubular<br />

Hydrophobic, Hydrophilic Hydrophilic<br />

Pure water flux, (kg/m 2 h) 4.0<br />

<strong>Separation</strong> factor >5,000<br />

Maximum operating temperature, (°C) 150<br />

Maximum operating pressure, (bar) 0.98


3.2.2 <strong>Membrane</strong> tests unit<br />

5 liters of TEG (<strong>Triethylene</strong> <strong>Glycol</strong>) solution was poured inside double wall stainless steel<br />

feed tank, in which 30, 40, 50 <strong>and</strong> 70°C of temperature were controlled using heater. A<br />

circulating pump connected with flow meter for flow rate adjustment, would deliver TEG<br />

solution <strong>from</strong> feed tank to membrane module unit at approximately 1 L/min of flow rate.<br />

The stainless steel membrane module unit has 0.03 m 2 of effective surface area. Pressure<br />

gauges were installed at feed <strong>and</strong> concentrate sides to determine pressure. Moreover,<br />

membrane system was operated in recycle mode that concentrate is sent back to feed tank.<br />

During experiments the downstream pressure will be keep below 5 mbar by using a<br />

vacuum pump. Permeate will be collect into cold trap <strong>and</strong> cooled by gel ice pack at<br />

temperature below -10˚C. Permeation fluxes are determined by weighing permeate<br />

collected over a given period of time in the cold traps. Composition of both the feed <strong>and</strong><br />

permeate mixtures will be determine by using gas chromatography. The steps of<br />

experiment are demonstrated in figure 3.4.<br />

TEG concentration<br />

0.1 vol%, 5 vol%, 10 vol%<br />

Zeolite <strong>Membrane</strong><br />

NaA zeolite<br />

<strong>Membrane</strong><br />

Pervaporation<br />

Feed<br />

Concentrate Concentrate<br />

TEG solution<br />

Feed temperature<br />

30°C, 40°C, 70˚C<br />

Permeate<br />

Permeate<br />

Run 8 hours<br />

Run 8 hours<br />

32<br />

Vacuum Controller<br />

Valve<br />

Vacuum<br />

Pump<br />

Permeate samples were collected at 8 hours<br />

Analysis by Gas Chromatograph (GC)<br />

Pressure at permeate side<br />

below 5 mbar<br />

Measurement Permeate flux<br />

At cold trap use temp. below 0 ˚C<br />

Digital Balance<br />

Figure 3.4 Flowchart of pervaporation membrane experiment<br />

Cold<br />

Trap


Figure 3.5 Flow diagram of pervaporation experimental set up<br />

33


Performance properties of a given pervaporation membrane were defined by the separation<br />

factor (Eq.3.3) <strong>and</strong> permeate fluxes J (Eq.3.2)<br />

Cwater / Corg<br />

Cwater / Corg<br />

permeate<br />

water/ org Equation 3.3<br />

Where Corg = Denote the weight fraction of organic, g<br />

Cwater = Denote the weight fraction of water component, g<br />

The membrane will be operating for at 8 hours with each concentration. Permeate samples<br />

<strong>and</strong> permeate flux will be collected at 8 hours for TEG measurement, calculated by<br />

equation 3.2.<br />

3.3 Phase III: Design Pre-Treatment Process to Treat TEG Wastewater<br />

3.3.1 Materials<br />

The characteristics of microfiltration (MF) <strong>and</strong> ultrafiltration (UF) membrane were<br />

reported in Table 3.4 <strong>and</strong> 3.5.<br />

Table 3.4 List of MF <strong>Membrane</strong>s <strong>and</strong> Its Properties<br />

Model number<br />

<strong>Membrane</strong> Properties<br />

34<br />

feed<br />

Ceramic OBE Cartridge<br />

Pore size (µm) 0.3<br />

Area of membrane (m 2 )<br />

Pure water flux (LMH/bar)<br />

pH range<br />

Module Diameter (mm)<br />

Module Length (mm)<br />

5.7<br />

2,500<br />

5.5-9.5<br />

610<br />

2,972<br />

Temperature (°C) 5-38<br />

Source: Mazuma Company (2013)


Table 3.5 List of UF <strong>Membrane</strong>s <strong>and</strong> Its Properties<br />

Model number<br />

St<strong>and</strong>ard<br />

MWCO (KD)<br />

Pure water flux (LMH/bar)<br />

Area of membrane (m 2 )<br />

pH range<br />

Module Diameter (mm)<br />

Module Length (mm)<br />

Temperature (°C)<br />

<strong>Membrane</strong> Properties<br />

35<br />

UFH-PST-90<br />

4040<br />

50-60<br />

17.2<br />

2.5<br />

2-13<br />

90<br />

1,170<br />

5-45<br />

Source: Shanghai Megavision <strong>Membrane</strong> Engineering <strong>and</strong> Technology (2013)<br />

Permeate flux can be enhanced by pretreating the feed. This technique is commonly used<br />

either to remove particles that may cause clogging in the module or to prevent particles or<br />

macromolecules <strong>from</strong> reaching <strong>and</strong> depositing on the membrane surface, or to reduce the<br />

total contaminant load in downstream membrane modules.<br />

The main objective of this phase was oil <strong>and</strong> grease, organics <strong>and</strong> inorganics compound<br />

separation in real wastewater <strong>from</strong> GSPs before pass through membrane filtration<br />

(NF/RO) process.<br />

A real TEG wastewater should be found the wastewater characteristics of each<br />

TEG concentrations.<br />

To get concept of pre-treatment process to oil <strong>and</strong> grease, organics <strong>and</strong> inorganics<br />

compound separation.<br />

The first pre-treatment process use suction pump wastewater up <strong>from</strong> under the<br />

tank which sending to microfiltration (MF) membrane with 0.3 µm. To remove<br />

organics <strong>and</strong> inorganics compound such as TSS parameter.<br />

After that use ultrafiltration (UF) membrane with 0.01-0.02 µm that can be treated<br />

oil <strong>and</strong> greases before pass through membrane filtration (NF/RO) process.<br />

3.4 Indicative Methods for TEG<br />

3.4.1 TEG analysis by gas chromatograph (GC)<br />

Indicative method for TEG (<strong>Triethylene</strong> glycol) measurement is analytical by gas<br />

chromatograph (GC). However, the measurement was applied with concentrated <strong>and</strong><br />

methanol 99.9%. The steps of analysis are demonstrated in below.


Process of preparation<br />

1. Sample dilution in the solvent Methanol when received the sample need to assess<br />

the probability that the concentration of TEG in the calibration curve or not (0.1-<br />

2%). Used the concentration 10% of TEG <strong>and</strong> then have to sample dilution 10 times<br />

before injection by pipette the volume of sample 100 µL into vial that has size 1.5<br />

mL <strong>and</strong> then adding more methanol 900 µL. After that analytical by gas<br />

chromatograph (GC).<br />

2. TEG sample to be analyzed must be stored in the refrigerator at 4 °C before<br />

analyzed <strong>and</strong> should be left at room temperature for about one hour.<br />

3. Appropriate sample volume for analysis should have a minimum volume of 3 ml.<br />

Process of preparing a st<strong>and</strong>ard solution to Calibration curve<br />

1. Preparation of st<strong>and</strong>ard solution concentration 10% TEG stock solution.<br />

2. Diluted st<strong>and</strong>ard solution <strong>from</strong> the number 1 of process of preparation by various<br />

concentrations <strong>from</strong> 0.1, 0.25, 0.5, 1.0 <strong>and</strong> 2.0%, respectively.<br />

3. <strong>Triethylene</strong> <strong>Glycol</strong> compounds analyzed with GC Agilent HP 6890.<br />

State of a GC Agilent HP 6890 for analysis of compounds triethylene glycol.<br />

1. Detector 250°C<br />

- Air <strong>and</strong> adjusting the pressure to 400 psi.<br />

- H2 gas <strong>and</strong> adjusting the pressure to 40 psi.<br />

- N2 gas <strong>and</strong> adjusting the pressure to 20 psi.<br />

2. Temperature program<br />

Parameter<br />

Temperature<br />

(°C)<br />

Hold<br />

(min)<br />

Runtime<br />

(h)<br />

Initial 100 2 3<br />

Ramp. 1, (25 °C/min) 250 10 18<br />

3. Column : Restex Rxi 624 sil MS 30m x 0.25m x 1.4m<br />

Mode: Constant Pressure<br />

Flow: 1.2 ml/min<br />

Outlet: Ambient<br />

Average: 25 cm/sec time 18 min<br />

4. Inlet<br />

Inlet: Back<br />

Mode: Splitless<br />

Heater: 250 °C, 7.78 psi, flow 24.1 ml/min<br />

Split vent: 19.9 ml/min at 0.1 ml<br />

36


Analysis result<br />

1. Preparation of Calibration Curve<br />

Concentration (%) Peak area<br />

0.1 1680.4<br />

0.25 4181.3<br />

0.5 9369.2<br />

1 20126.4<br />

2 40400.2<br />

2. Determination the accuracy of the analysis by the TEG solution by injection 7 times.<br />

3. The result <strong>from</strong> gas chromatograph will be displayed the value of rejection (%).<br />

37


Chapter 4<br />

Results <strong>and</strong> Discussions<br />

The efficiency of membrane filtration, pervaporation process <strong>and</strong> pre-treatment process for<br />

TEG (<strong>Triethylene</strong> The efficiency <strong>Glycol</strong>) separation <strong>and</strong> recovery as well as their<br />

separation <strong>and</strong> recovery mechanism are presented in this chapter. In the high pressure<br />

membrane filtration (Phase I), varying concentrations of TEG (<strong>Triethylene</strong> <strong>Glycol</strong>)<br />

solution were tested with various membrane types. In pervaporation process (Phase II),<br />

varying concentrations <strong>and</strong> temperatures of TEG (<strong>Triethylene</strong> <strong>Glycol</strong>) solution were tested<br />

with zeolite membrane. Moreover, in the design pre-treatment process for treat TEG<br />

wastewater (Phase III), using two types of membrane for pre-treatment wastewater before<br />

entering NF <strong>and</strong> RO membrane. The suitable conditions derived <strong>from</strong> membrane filtration<br />

<strong>and</strong> design a pre-treatment process was tested together. Finally, the details are presented in<br />

the subsequent sections.<br />

4.1 Phase I: High Pressure <strong>Membrane</strong> Filtration<br />

4.1.1 <strong>Membrane</strong> properties<br />

The properties of the membrane used in this study are presented in Table 4.1.<br />

Table 4.1 <strong>Membrane</strong> Characteristics<br />

Type <strong>Membrane</strong><br />

a<br />

MWCO<br />

Pure water<br />

flux<br />

Surface<br />

Material of<br />

Salt rejection<br />

<strong>Membrane</strong><br />

b<br />

(%)<br />

(Da) (LMH/bar) NaCl MgSO4<br />

NF TS40 200 4.48<br />

Polypiperazine<br />

amide<br />

40-60 99<br />

TS80 150 7.84 Polyamide 80-90 97<br />

RO ACM5 - 5.75 - 98.5 -<br />

NTR759HR - 1.70 - 99.5 -<br />

a is <strong>from</strong> Manufacturer, b of 1,000 mg L -1 NaCl <strong>and</strong> 2,000 mg L -1 MgSO4<br />

All there membranes are hydrophilic properties. The pure water fluxes of TS80 <strong>and</strong> TS40<br />

are more as they have the biggest membrane pore in all the studied membranes. The main<br />

difference in the two NF membranes was salt rejection rate. ACM5 <strong>and</strong> HTR759HR<br />

completely removed salt, either monovalent or divalent ion, <strong>from</strong> the solution. Moreover,<br />

TS40, TS80, ACM5 <strong>and</strong> NTR759HR were tested with different concentrations as: 0.1, 5,<br />

10, 20 <strong>and</strong> 30 % of TEG concentrations. The membrane filtration operation was conducted<br />

for 8 hours.<br />

38


4.1.2 Permeate flux<br />

The result of permeate flux of all tested membranes are presented in Figure 4.1.<br />

Permeate Flux (L/m 2 .h.bar)<br />

Permeate Flux (L/m 2 .h.bar)<br />

2.06<br />

1.38<br />

0.7<br />

0.02<br />

8.04<br />

6.04<br />

4.04<br />

2.04<br />

0.04<br />

0.1% TEG 5% TEG 10% TEG 20% TEG<br />

0 1 2 3 4 5 6 7 8<br />

Time (h)<br />

(a) NF - TS40<br />

0.1% TEG 5% TEG 10% TEG 20% TEG<br />

0 1 2 3 4 5 6 7 8<br />

Times (h)<br />

(b) NF – TS80<br />

39


Permeate Flux (L/m 2 .h.bar)<br />

Permeate Flux (L/m 2 .h.bar)<br />

6<br />

4.8<br />

3.6<br />

2.4<br />

1.2<br />

0<br />

1.6<br />

1.28<br />

0.96<br />

0.64<br />

0.32<br />

0<br />

0.1% TEG 5% TEG 10% TEG 20% TEG<br />

0 1 2 3 4 5 6 7 8<br />

Time (h)<br />

(c) RO - ACM5<br />

0.1% TEG 5% TEG 10% TEG 20% TEG<br />

0 1 2 3 4 5 6 7 8<br />

Time (h)<br />

(d) RO – NTR 759 HR<br />

Figure 4.1 Permeate fluxes of membrane filtrations<br />

Flux reduction was observed with the filtration period. The detailed results of permeate<br />

flux are mentioned in Appendix B (Table B-1, B-2. B-3 <strong>and</strong> B-4).At higher concentration,<br />

lower permeate flux was observed that was corresponding with finding in the previous<br />

40


study. Fast flux reduction resulted at initial period (around first 4 hours), <strong>and</strong> slowly<br />

declined. The flux reduction might be resulted <strong>from</strong> progressive membrane fouling with<br />

filtration period due to pore blocking <strong>and</strong> sorption of compound inside membrane pore or<br />

on membrane surface. Moreover, the lower permeate flux also presented at higher<br />

concentration applied. It might be resulted <strong>from</strong> more effect of concentration polarization<br />

<strong>and</strong> membrane fouling at high concentration.<br />

Figure 4.2 presents comparison of normalized flux at 8 th hours of filtration of all the<br />

membranes.<br />

Normalized Flux<br />

1.2<br />

1.0<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

0.0<br />

TS40 TS80 ACM5 NTR759HR<br />

0.1% TEG 0.91 0.70 0.78 0.53<br />

5% TEG 0.64 0.72 0.30 0.76<br />

10% TEG 0.86 0.79 0.33 0.50<br />

20% TEG 0.38 0.80 0.62 0.56<br />

Figure 4.2 Normalized flux of direct filtration at different compound concentrations<br />

The detailed results of normalized flux are mentioned in Appendix B (Table B-6). As<br />

presented in Figure 4.2, TS40 showed the lowest normalized flux at high concentration<br />

applied (20 % TEG) as compared to other membrane used. It resulted because the pore of<br />

TS40 membrane was very large (high MWCO) as compared to others. Therefore,<br />

membrane fouling, which possibly blocked TS40 pore, might lead to permeate flux<br />

reduction <strong>and</strong> consequently lowest normalized flux as compared to others. For RO<br />

expected higher TEG (<strong>Triethylene</strong> <strong>Glycol</strong>) removal than NF. TS80 showed equally high<br />

normalized flux in all experiments. At the low concentrations (5 <strong>and</strong> 10 %TEG), ACM5<br />

showed lowest normalized flux as compare to other. Similarly, lower normalized flux of all<br />

types of membranes at high concentrations might be resulted <strong>from</strong> membrane fouling.<br />

<strong>Membrane</strong> fouling is illustrated in Figure 4.3.<br />

41


4.1.3 Rejection<br />

Figure 4.3 <strong>Membrane</strong> fouling<br />

The rejections of synthetics TEG (<strong>Triethylene</strong> <strong>Glycol</strong>) with direct membrane filtration are<br />

shown in Figure 4.4.<br />

% Removal<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

Low concentration of TEG High concentration of TEG<br />

NF-TS40 NF-TS80 RO-ACM5 RO-NTR 759 HR<br />

0.1% TEG 5% TEG 10% TEG 20% TEG<br />

<strong>Triethylene</strong> glycol Concentrations<br />

Figure 4.4 Removal efficiency of synthetic wastewater thought membrane filtration<br />

The lowest removal was observed at the highest concentration applied (20% TEG) in all<br />

experiments. The detailed results of removal are mentioned in Appendix B (Table B-8). As<br />

the MWCO of ACM5 <strong>and</strong> NTR759HR is smallest comparing with other membranes, the<br />

highest removal efficiency of TEG can be expected. As the lowest TEG concentration (0.1<br />

<strong>and</strong> 5 %TEG) NF-TS40 showed around 71-81% removal for different concentrations of<br />

TEG. NF-TS80 showed around 60-67% removal for different concentrations of TEG.<br />

42


Conversely, higher removal of TEG in RO-ACM5 <strong>and</strong> RO-NTR 759 HR were observed at<br />

low concentration. The predominant removal mechanism of these membranes might be<br />

adsorption of TEG on membrane. As the lowest TEG concentration (0.1 <strong>and</strong> 5 %TEG)<br />

RO-ACM5 showed around 83-89% removal for different concentrations of TEG. RO-<br />

NTR759HR showed around 87-96% removal for different concentrations of TEG. Hence,<br />

lower membrane removal presented at high TEG concentration, which accelerated<br />

membrane surface saturation at initial period. Higher removal of TEG was observed at<br />

lowest concentration. It resulted because membrane fouling when increased<br />

concentrations, developed at low concentration, reduced membrane pore size.<br />

Consequently, higher removal of TEG was found at lowest concentration. Moreover, other<br />

factors like surface charge <strong>and</strong> roughness of membrane might result higher TEG removal<br />

in NF-TS40 <strong>and</strong> RO-NTR759HR.<br />

Furthermore, lowest removal was observed at the highest concentration applied (20 %<br />

TEG) in all experiments. It resulted because membrane fouling <strong>and</strong> pore absorption when<br />

increased TEG concentrations <strong>and</strong> reduced membrane pore size. Moreover, the properties<br />

of TEG will absorb water content in the natural gas. This means that, when in contact with<br />

a stream of natural gas that contains water, TEG will serve to steal the water out of the gas<br />

stream. This operation is called absorption (Asadollahi et al., 2010). As the TEG are a<br />

highly viscous solvent in comparison to water <strong>and</strong> other solvent such as ethanol <strong>and</strong><br />

methanol. This may be relating to the Eq. (4.1), the viscosity of TEG to be high <strong>and</strong> hence<br />

the result for permeate fluxes is slightly lower <strong>and</strong> in the pore of membrane had TEG<br />

concentrations by pore absorption. Therefore, components of the permeated had amounts<br />

of TEG concentrations which can pass through pore of membrane with water in permeate<br />

side.<br />

Where J = permeate flux, m 3 / m 2 .day<br />

ΔP = Pressure difference<br />

µ = Viscosity<br />

RT = Resistance<br />

4.2 Phase II: Pervaporation Process<br />

P<br />

J Equation 4.1<br />

R<br />

T<br />

Pervaporation process was only tested with synthetic wastewater concentrations of 0.1, 5<br />

<strong>and</strong> 10 % TEG with temperature variation of 30, 40 <strong>and</strong> 70 0 C. The permeate flux was<br />

inadequate for definitive results since the beginning of the experiments. It was also<br />

observed that at lower concentrations of TEG, membrane performance was inadequate <strong>and</strong><br />

thus further testing were not conducted using real wastewater as done with NF <strong>and</strong> RO<br />

membranes. The results of permeate flux; separation factor <strong>and</strong> rejection are presented in<br />

subsequent subsections 4.2.1, 4.2.2 <strong>and</strong> 4.2.3.<br />

4.2.1 Permeate flux<br />

As a general rule of thumb, in processes like pervaproration, vapor permeation <strong>and</strong><br />

membrane distillation, the permeate flux is measure in kg/m 2 .h. The permeate flux<br />

measured for pervaporation is shown in figure 4.5. It can be observed that the flux is high<br />

at 70 0 C but at other temperatures the flux is nearly negligible.<br />

43


4.2.2 <strong>Separation</strong> factor<br />

Figure 4.5 Permeate fluxes of pervaporation process<br />

<strong>Separation</strong> factor is actually a ratio of ratios, <strong>and</strong> small changes in composition can lead to<br />

large changes in the ratio, especially at low feed concentrations <strong>and</strong> high permeate<br />

concentrations. It is a measure of performance of a system to separate two solutes. The<br />

results of separation factor of TEG <strong>from</strong> water for all tested parameters are presented in<br />

figure 4.6. It can be observe <strong>from</strong> figure 4.6 that 0.1 TEG at 70 0 C <strong>and</strong> 10 % TEG at 40 0 C<br />

present a higher separation factor but as observed in literature for other organic compound<br />

they are still quit less.<br />

<strong>Separation</strong> Factor<br />

Permeate Flux (kg/m 2 .h)<br />

600<br />

400<br />

200<br />

0<br />

8<br />

6<br />

4<br />

2<br />

0<br />

0.69<br />

0.1%TEG at<br />

30°C<br />

55<br />

0.1%TEG at<br />

30°C<br />

6.81<br />

0.1%TEG at<br />

70°C<br />

487<br />

0.1%TEG at<br />

70°C<br />

Figure 4.6 <strong>Separation</strong> factor of pervaporation process<br />

44<br />

0.53 0.47 0.58<br />

5% TEG at<br />

30°C<br />

97<br />

5% TEG at<br />

30°C<br />

10%TEG at<br />

30°C<br />

228<br />

10%TEG at<br />

30°C<br />

10% TEG at<br />

40°C<br />

246<br />

10% TEG at<br />

40°C


From Figure 4.5 <strong>and</strong> 4.6, it is obvious that as the TEG concentration increases, the<br />

permeate flux decreases. The detailed results of permeate flux are presented in Appendix D<br />

(Table D-1).<br />

The separation factor observed, slightly increase with increasing TEG concentration. The<br />

detailed results of separation factor are mentioned in Appendix D (Table D-3). This is due<br />

to the fact that the separation factor is actually a ratio (Equation 3.3), <strong>and</strong> small changes in<br />

composition can lead to large changes in the ratio, especially at low feed concentrations<br />

<strong>and</strong> high permeate concentrations.<br />

Furthermore, the effect of temperature on the permeation flux <strong>and</strong> separation factor was<br />

also studied. As seen in Figure 4.5 <strong>and</strong> 4.6, both the permeate flux <strong>and</strong> separation factor<br />

increases with increasing feed temperature of 70°C. This may be due to the fact that as the<br />

temperature increases permeate also increases significantly as a result, the separation factor<br />

increases. In addition, the feed viscosity has a major impact on the transport resistances in<br />

the module.<br />

In PV membrane at concentration of solute 10% or less, the membrane becomes hardly any<br />

selectivity is obtained. Thus the results are not reliable for any interpretation, the<br />

separation factor <strong>and</strong> flux cannot be co-related in terms of diffusion characteristics but<br />

temperature plays an important role in flux due to its influence in vapors pressure gradient.<br />

4.2.3 Rejection<br />

The overall TEG separation efficiency of pervaporation process for treatment of 0.1%, 5%<br />

<strong>and</strong> 10% TEG concentrations is presented Figure 4.7.<br />

Rejection (%)<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

33.16<br />

5.39<br />

Figure 4.7 Removal efficiency of synthetic wastewater thought pervaporation process<br />

All of experiments were conducted at lowest TEG concentration with different the applied<br />

temperature (30°C, 40°C <strong>and</strong> 70°C). The detailed results of removal are presented in<br />

Appendix D (Table D-2). The lowest removal was observed at the lowest temperatures <strong>and</strong><br />

TEG concentrations applied (0.1%, 5% <strong>and</strong> 10%TEG at 30°C) in all experiments. The<br />

detailed results of removal are accessible in Appendix B (Table B-3). At 30°C with 0.1%<br />

45<br />

11.19<br />

71.02<br />

49.58<br />

0.1% TEG 5%TEG 10%TEG 10%TEG 0.1% TEG<br />

30°C 40°C 70°C<br />

<strong>Triethylene</strong> <strong>Glycol</strong> concentration <strong>and</strong> Temperature (°C)


<strong>and</strong> 5% of TEG concentration, removal varied in range of 5-33% for different TEG<br />

concentrations.<br />

Conversely, higher removal of TEG in pervaporation process was observed at higher<br />

temperature (40°C <strong>and</strong> 70°C). At 40°C with 10% TEG concentration, removal was around<br />

71% for 10% TEG concentration. Moreover, at 70°C with 0.1% TEG concentration around<br />

50% removal for 0.1% concentrations of TEG was observed. Thus, the efficiency for<br />

separation <strong>and</strong> recovery TEG wastewater by using pervaporation process depended on the<br />

temperature values <strong>and</strong> the TEG concentrations.<br />

In principle, permeation rate of a liquid depends on the interaction between polymeric<br />

membrane <strong>and</strong> the penetrant. For a given liquid the flux will be influenced by the increased<br />

interaction between the particular polymeric membrane <strong>and</strong> its affinity towards it. The<br />

transport of liquid mixtures through a polymeric membrane is generally much more<br />

complex. In binary liquids, the flux can be described in terms of solubility <strong>and</strong> diffusivity<br />

but can be strongly influenced by both liquids in the binary solution.<br />

4.3 Phase III: Design Pre-Treatment Process to Treat TEG wastewater<br />

<strong>Membrane</strong> processes such as microfiltration (MF), ultrafiltration (UF) are increasingly<br />

being applied for treating oily wastewater (Bhave <strong>and</strong> Fleming, 1988, Chen et al., 1991,<br />

Daiminger et al., 1995). To treat real wastewater <strong>from</strong> the GSP, a pretreatment process was<br />

deemed necessary to remove large suspended particles <strong>and</strong> oil/grease, especially when<br />

membranes like NF <strong>and</strong> RO with thin-channel were employed to separate TEG <strong>from</strong> real<br />

wastewater. NF <strong>and</strong> RO membrane are less tolerant to suspended solids, oil <strong>and</strong> grease.<br />

Without a proper pretreatment membrane fouling will be the predominant force that<br />

determines membrane performance.<br />

4.3.1 <strong>Membrane</strong> properties<br />

The pre-treatment processes in this study was essential as the second part of the research<br />

focused on treating real wastewater <strong>from</strong> the GSP which contained suspended solids,<br />

oil/grease <strong>and</strong> some detectable volatile compounds. Thus it was necessary to focusing on<br />

the selection of proper pretreatment. <strong>Membrane</strong> material used for MF <strong>and</strong> UF were<br />

narrowed down to be ideal for pretreatment due to their MWCO, pore size <strong>and</strong> its<br />

distribution.<br />

Permeate flux is an important parameter to characterize membrane separation efficiency<br />

(Wu et al., 1999). With the development of polymer material science <strong>and</strong> technology,<br />

many kinds of polymer membranes have been invented or improved in order to increase<br />

permeate flux (Zaidi et al., 1992). In this section the properties of the membrane used for<br />

pretreatment are presented. Pure water flux was estimated using Mili-Q water for both MF<br />

<strong>and</strong> UF membrane.<br />

Two membranes were used for pretreatment in the following series respectively:<br />

1. Cartridge microfiltration membrane to remove suspended solids<br />

2. Hollow fiber ultrafiltration membrane to remove oil <strong>and</strong> grease.<br />

In table 4.2 <strong>and</strong> 4.3 characteristics of the microfiltration <strong>and</strong> ultrafiltration membrane are<br />

presented.<br />

46


4.3.2 Efficiency of TEG wastewater before <strong>and</strong> after pre-treatment process<br />

For comparative reasons the wastewater characteristics of real TEG wastewater <strong>from</strong> Gas<br />

<strong>Separation</strong> Plants are showed in Table 4.4. Subsequently the wastewater characteristics <strong>and</strong><br />

efficiency removal of this wastewater after MF <strong>and</strong> UF membranes pre-treatment are<br />

showed in Table 4.3, 4.4, 4.5 <strong>and</strong> 4.6.<br />

Table 4.2 Wastewater Characteristics of Real Wastewater <strong>from</strong> Gas <strong>Separation</strong><br />

Plants<br />

Parameter Testing Unit<br />

Test Results<br />

0.5% TEG 8.3 %TEG<br />

Mercury mg/L 0.001 0.002<br />

Cadmium mg/L


Figure 4.8 Design pre-treatment processes to treat TEG wastewater<br />

48


Table 4.4 Wastewater Characteristics of Real Wastewater After UF <strong>Membrane</strong> Pre-<br />

Treatment<br />

Parameter<br />

Testing<br />

Unit<br />

Test Results<br />

UF membrane Removal (%)<br />

0.5% TEG 8.3% TEG 0.5% TEG 8.3% TEG<br />

BOD5 mg/L 95 750 93.89 22.15<br />

COD mg/L 5,667 6.60×10 4 31.45 31.25<br />

Oil & Grease mg/L 57.8 78.9 86.2 89.49<br />

TDS mg/L 3,467 7.88×10 4 38.03 21.98<br />

TSS mg/L 36 14 76.62 97.22<br />

4.3.3 Permeate flux of TEG in Real wastewater<br />

To test with real wastewater using RO-ACM5 <strong>and</strong> NF-TS80 membranes, the wastewater<br />

first needs be pretreated to protect membrane <strong>from</strong> fouling by suspended solids <strong>and</strong><br />

oil/grease. The pretreatment is done in two steps:<br />

1. Suspended solids removal using cartridge microfiltration (MF) membrane.<br />

2. Oil <strong>and</strong> grease removal employing a hollow fiber ultrafiltration (UF) membrane.<br />

After pretreatment of real wastewater with 0.5 % <strong>and</strong> 8.3 % TEG infestation, the liquid is<br />

sent to RO-ACM5 <strong>and</strong> NF-TS80 membranes separately. The resultant permeate flux for<br />

RO-ACM5 <strong>and</strong> NF-TS80 membranes with 0.5 <strong>and</strong> 8.3 % TEG concentration are presented<br />

in figure 4.9.<br />

Permeate Flux (L/m 2 .h.bar)<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

0<br />

0.1% of Synthetic wastewater 0.5% of Real wastewater<br />

0 1 2 3 4 5 6 7 8<br />

Time (h)<br />

(a) NF – TS80 with Real 0.5% of real wastewater<br />

49<br />

67%


Permeate Flux (L/m 2 .h.bar)<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

0<br />

0 1 2 3 4 5 6 7 8<br />

(b) RO-ACM5 with Real 0.5% of real wastewater<br />

Real wastewater showed low permeates flux as compared to synthetic wastewater. The<br />

detailed results of permeate flux are presented in Appendix B (Table B-5). For NF-TS80<br />

<strong>and</strong> RO-ACM5 with 0.5% of real TEG wastewater, there was a reduction of 67% <strong>and</strong> 56%<br />

in permeate flux for real wastewater as compared with synthetic wastewater. The reduction<br />

in flux is attributed to membrane fouling on membrane surfaces due to undetectable<br />

volatile compounds present in the wastewater which could not be removed using<br />

pretreatment.<br />

Permeate Flux (L/m 2 .h.bar)<br />

1.6<br />

1.2<br />

0.8<br />

0.4<br />

0<br />

0.1% of Synthetic wastewater 0.5% of Real wastewater<br />

Time (h)<br />

10% of Synthetic wastewater 8.3% of Real wastewater<br />

0 1 2 3 4<br />

Time (h)<br />

5 6 7 8<br />

(c) NF-TS80 with Real 8.3% of real wastewater<br />

50<br />

56%<br />

10.26%


Permeate Flux (L/m 2 .h.bar)<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

0<br />

10% of Synthetic wastewater 8.3% of Reall wastewater<br />

0 1 2 3 4 5 6 7 8<br />

(d) RO-ACM5 with Real 8.3% of real wastewater<br />

Figure 4.9 Permeate fluxes of membrane filtrations with real TEG wastewater<br />

RO membrane showed similar reduced performance in permeate flux (10.26%) as NF-<br />

TS80 (10.44%) at 8.3% TEG concentration than their permeate flux with synthetic<br />

wastewater because the both of membranes had stronger sorption of suspended solid <strong>and</strong><br />

oil <strong>and</strong> grease on membrane surfaces.<br />

4.3.4 Rejection of TEG in Real wastewater<br />

Time (h)<br />

The overall TEG removed efficiency are compared with synthetic wastewater <strong>and</strong> real<br />

wastewater after pre-treatment processes for TS80, ACM5 with TEG concentration of 0.5<br />

% <strong>and</strong> 8.3 % wastewater is presented in figure 4.10.<br />

51<br />

10.44%


Rejection (%) of TEG<br />

Rejection (%) of TEG<br />

60<br />

45<br />

30<br />

15<br />

80<br />

60<br />

40<br />

20<br />

0<br />

0<br />

60.00<br />

(a) NF-TS80 with 0.5% of real wastewater<br />

(b) NF-TS80 with 8.3% of real wastewater<br />

The efficiency of pre-treatment process with NF-TS80 using real wastewater with 0.5% of<br />

TEG concentrations was significantly higher than using the same membrane to treat<br />

synthetic wastewater by approximately 73%. The detailed results of removal are described<br />

in Appendix B (Table B-4).While using NF-TS80 with real wastewater containing 8.3%<br />

TEG concentration, showed slightly lower efficiency than synthetic wastewater by<br />

approximately 47.15%.<br />

52<br />

72.980<br />

Synthetic wastewater Real wastewater<br />

50.720<br />

47.150<br />

Synthetic wastewater Real wastewater


Rejection (%) of TEG<br />

Rejection (%) of TEG<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

80<br />

60<br />

40<br />

20<br />

0<br />

83.78<br />

(c) RO-ACM5 with 0.5% of real wastewater<br />

(d) RO-ACM5 with 8.3% of real wastewater<br />

Figure 4.10 Removal efficiency of real 0.5 <strong>and</strong> 8.3% of TEG wastewater<br />

In case of RO membrane with wastewater containing 0.5 <strong>and</strong> 8.3% TEG concentrations,<br />

showed significantly higher removal than membrane filtration by approximately 95% <strong>and</strong><br />

78%, respectively but had very less permeate flux than NF membrane. However, permeate<br />

flux of RO membrane after pre-treatment process is slightly lower than only membrane<br />

filtration by approximately 10.44% <strong>and</strong> 56%, respectively. Thus, it might need frequent<br />

53<br />

94.79<br />

Synthetic wastewater Real wastewater<br />

76.060 77.560<br />

Synthetic wastewater Real wastewater


membrane cleaning with pre-treatment membrane process when used real TEG<br />

wastewater.<br />

4.3.5 Real wastewater characteristics after NF <strong>and</strong> RO treatment<br />

Parameters tested for real wastewater after pass through the pre-treatment process (MF <strong>and</strong><br />

UF membranes) <strong>and</strong> membrane filtration (NF <strong>and</strong> RO membranes) are presented in Table<br />

4.5 <strong>and</strong> 4.6. The parameters included BOD, COD, Oil <strong>and</strong> Grease, TDS, TSS.<br />

Table 4.5 Wastewater Characteristics of Real Wastewater After NF <strong>Membrane</strong>s Pre-<br />

Treatment<br />

Parameter<br />

Testing<br />

BOD5<br />

COD<br />

Unit<br />

NF membrane<br />

54<br />

Test Results<br />

Removal<br />

(%)<br />

0.5% TEG 8.3% TEG 0.5% TEG 8.3% TEG<br />

mg/L 65 300 31.58 60.00<br />

mg/L 1,533 1.23×10 4 72.95 81.36<br />

Oil <strong>and</strong> Grease mg/L 4.12 4.35 92.87 94.49<br />

TDS<br />

TSS<br />

mg/L 5,163 1.02×10 4 84.54 87.06<br />

mg/L 6 4 83.33 71.43<br />

Table 4.6 Wastewater Characteristics of Real Wastewater After RO <strong>Membrane</strong>s Pre-<br />

Treatment<br />

Parameter<br />

Testing<br />

BOD5<br />

COD<br />

Unit<br />

RO membrane<br />

Test Results<br />

Removal<br />

(%)<br />

0.5% TEG 8.3% TEG 0.5% TEG 8.3% TEG<br />

mg/L 40 100 57.89 86.67<br />

mg/L 1,387 6,933 75.52 89.49<br />

Oil <strong>and</strong> Grease mg/L 3.44 3.46 94.05 95.61<br />

TDS<br />

TSS<br />

mg/L 4,277 9,887 87.19 87.43<br />

mg/L 3.33 3.56 90.75 74.57<br />

The wastewater characteristics after pre-treatment <strong>and</strong> membrane filtration using both NF-<br />

TS80 <strong>and</strong> RO-ACM5 with 0.5% TEG <strong>and</strong> 8.3% TEG wastewater was significantly lower<br />

than wastewater characteristics than original wastewater studied in the earlier section. The<br />

detailed results of wastewater characteristics are tabulated in Table 4.2, 4.3, 4.4, 4.5 <strong>and</strong><br />

4.6. Thus, the pre-treatment process for treating TEG wastewater are particularly important


to protect membrane <strong>from</strong> fouling by suspended solids <strong>and</strong> oil/grease before tested with<br />

real wastewater using RO-ACM5 <strong>and</strong> NF-TS80 membranes.<br />

Therefore, the pre-treatment process should be applied before using membrane filtration<br />

with NF <strong>and</strong> RO membrane which are proposed for industrial applications due to its high<br />

recover efficiency, high permeate flux with low TEG concentrations. However, low<br />

recover efficiency <strong>and</strong> low permeate flux was observed when experiments were done with<br />

high TEG concentrations in range 20% TEG concentration in synthetic <strong>and</strong> real<br />

wastewater. Hence, the pre-treatment process <strong>and</strong> membrane filtration are the interesting<br />

option for application in terms of time used for operation (<strong>Triethylene</strong> glycol recovery) <strong>and</strong><br />

maintenance (membrane cleaning).<br />

55


Chapter 5<br />

Conclusions <strong>and</strong> Recommendations<br />

The main objective of this study was to identify the effective technology for <strong>Triethylene</strong><br />

glycol (TEG) separation <strong>and</strong> recovery in wastewater <strong>from</strong> Gas <strong>Separation</strong> Plants. This<br />

research comprised of three main phases, namely, Phase I: <strong>Membrane</strong> filtration, Phase II:<br />

Pervaporation process <strong>and</strong> Phase III: Design pre-treatment process to treat TEG<br />

wastewater. Moreover, the applicability of this research in the industrial sector was also<br />

investigated.<br />

5.1 Conclusions<br />

In this research, it was found that the pre-treatment process for treat TEG wastewater<br />

(Phase III) to protect membrane <strong>from</strong> fouling by suspended solids <strong>and</strong> oil/grease before<br />

testing real wastewater using RO-ACM5 <strong>and</strong> NF-TS80 membranes. The studied<br />

membranes had high efficiency to separate <strong>and</strong> recover TEG <strong>from</strong> real wastewater. <strong>Based</strong><br />

on the results obtained <strong>from</strong> testing synthetic wastewater with four membranes we could<br />

optimize the treatment conditions like pressure application, membrane selection <strong>and</strong> select<br />

the best two membranes to treat real wastewater. Moreover, a detailed study was<br />

conducted in membrane filtration <strong>and</strong> pre-treatment processes to reveal their basic removal<br />

mechanisms <strong>and</strong> efficiency.<br />

Phase I: High Pressure <strong>Membrane</strong> Filtration<br />

Nanofiltration membrane with high salt rejection (TS40) was the most effective membrane<br />

for TEG recovery among membrane tested at low concentrations. It recovered more than<br />

80% of TEG <strong>from</strong> the dilute stream. While NF membrane (TS80) with high salt rejection<br />

also showed 60-67% TEG recovers. RO membrane (ACM5 <strong>and</strong> NTR759HR) removal<br />

TEG in rang of 83-95%, in which the membrane having less MWCO showed higher<br />

removal efficiency but compromising on flux. Moreover, NF membrane (TS80) showed<br />

better performance in terms of permeate flux as compared to NF-TS40 membranes. While<br />

in RO membrane (ACM5) performed better than RO-NTR759HR with synthetic<br />

wastewater. It was uniformly observed that all the tested membrane performed well at<br />

lower concentration but as the concentration increased to 20% TEG there was a sharp<br />

reduction in flux with unstable rejection. The low permeate flux at high concentrations of<br />

TEG can be attributed to concentration polarization <strong>and</strong> membrane fouling.<br />

Phase II: Pervaporation Process<br />

The pervaporation process was conducted with 0.1, 5 <strong>and</strong> 10% of TEG concentrations in<br />

synthetic wastewater with temperature variation of 30, 40 <strong>and</strong> 70°C of each concentration.<br />

The permeate flux of TEG/water mixture through a zeolite membrane was found to vary<br />

<strong>from</strong> 0.47-0.69 kg/m 2 .h over a concentration range of 0.1-10% TEG at 30°C. Moreover,<br />

the permeate flux at a concentration of 0.1% TEG at 70°C was found to be 6.81 kg/m 2 .h.<br />

While the permeate flux at a concentration of 10% was found with 0.58 kg/m 2 .h at 40°C.<br />

Also, the separation factor was 246 for 10% TEG at 40°C. The flux <strong>and</strong> the separation<br />

factors obtained indicate that pervaporation process with NaA Zeolite membrane is not<br />

attractive <strong>and</strong> the system does not performed well at lower concentration of solutes.<br />

56


Phase III: Design Pre-Treatment Process to Treat TEG Wastewater<br />

To accomplish objective 2, testing with real wastewater using RO-ACM5 <strong>and</strong> NF-TS80<br />

membranes was necessary. But the wastewater first needs to be pretreated to protect<br />

membrane <strong>from</strong> fouling by suspended solids <strong>and</strong> oil/grease. The pretreatment was carried<br />

out in two steps; first step is suspended solids removal using cartridge microfiltration (MF)<br />

membrane <strong>and</strong> second step is oil <strong>and</strong> grease removal employing a hollow fiber<br />

ultrafiltration (UF) membrane. Desirable wastewater characteristics were achieved pretreatment<br />

process where suspended solids <strong>and</strong> oil/grease were removed to a greater extent.<br />

Pre-treatment process coupled with nanofiltration membrane (TS80) showed higher TEG<br />

removal than synthetic wastewater experiments at 0.5% TEG concentration by<br />

approximately 73%. While reverse osmosis membrane (ACM5) showed slightly higher<br />

removal for TEG than synthetic wastewater experiments with 0.5% TEG concentration<br />

also by approximately 95%. In case of 8.3% TEG concentration, nanofiltration (TS80) <strong>and</strong><br />

reverse osmosis (ACM5) membrane showed relatively equal to the value of synthetic<br />

wastewater experiments by approximately 47.15% <strong>and</strong> 77.56%, respectively.<br />

Therefore, the pre-treatment process should be applied before using membrane filtration<br />

with NF <strong>and</strong> RO membrane which are proposed for industrial applications due to its high<br />

removal efficiency, high permeate flux with low TEG concentrations. However, low<br />

removal efficiency <strong>and</strong> low permeate flux was observed when experiments were done with<br />

high TEG concentrations in range 20% TEG concentration in synthetic <strong>and</strong> real<br />

wastewater. Hence, the pre-treatment process <strong>and</strong> membrane filtration are the interesting<br />

option for application in terms of time used for operation (<strong>Triethylene</strong> glycol recovery) <strong>and</strong><br />

maintenance (membrane cleaning).<br />

In light of this study it can be concluded that out of the studied membranes TS80 <strong>and</strong><br />

ACM5 are suitable for separating TEG <strong>from</strong> wastewater only at lower concentrations as in<br />

higher concentrations membrane fouling <strong>and</strong> reduced permeate flux causes the system to<br />

be not suitable for industrial applications.<br />

5.2 Recommendations for Further Study<br />

Methodology of membrane cleaning with NF <strong>and</strong> RO membrane for industrial<br />

application in actual experiments. The results should be useful for saving cost of<br />

membrane that used for experiments.<br />

The longer filtration period should be applied with real wastewater experiments<br />

which its can found period that membrane fouling. In addition, membrane cleaning<br />

to get back the initial permeate flux, should be tested for long experiment run. It is<br />

more similar with the actual treatment.<br />

In this study, low concentrations (0.1% TEG, 5% TEG <strong>and</strong> 10% TEG<br />

concentrations) of <strong>Triethylene</strong> glycol were applied. TEG concentrations above 30<br />

% should be tested using PV which can result in higher separation, rejection <strong>and</strong><br />

improve efficiency of pervaporation process.<br />

Optimize the membrane cleaning in zeolite membrane of pervaporation process for<br />

operation periods of several days, weeks or months.<br />

57


Investigate the effect of the backpulse technique on the performance of MF <strong>and</strong><br />

UF membranes in membrane modules of pre-treatment process.<br />

Due to oil <strong>and</strong> grease, color <strong>and</strong> suspended solids have effect on the treatment <strong>and</strong><br />

TEG measurement, hence application of pre-treatment such as dissolve air<br />

floatation (DAF) <strong>and</strong> membrane technology is recommended in the next study for<br />

pervaporation process.<br />

58


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62


Appendix A<br />

Experimental setup<br />

63


Cooling tank 25 ˚C<br />

Dampener<br />

<strong>Membrane</strong> Cell Module<br />

Figure A-1 <strong>Membrane</strong> experimental setup<br />

64<br />

Inverter<br />

Weight Balance


61.8 mm<br />

Knob<br />

3/8 in<br />

180 mm<br />

A<br />

A<br />

Concentrate Feed Water<br />

86 mm<br />

Figure A-2 Details of membrane module<br />

Area = 229 mm 2<br />

Figure A-2 Details of membrane module (Romchat, 2011)<br />

65<br />

126 mm<br />

Victoria Coupling<br />

Flat Sheet <strong>Membrane</strong><br />

Victoria Coupling<br />

O-ring<br />

Plate<br />

Permeate Tube<br />

Body


Appendix B<br />

Experimental data for <strong>Membrane</strong> Filtration<br />

66


Table B-1 Permeate Flux with Synthetic TEG Wastewater using NF-TS40<br />

Run times<br />

Permeate Flux (L/m<br />

(h)<br />

2 .h.bar)<br />

0.1% TEG 5% TEG 10% TEG 20% TEG<br />

0 1.78 0.96 0.227 0.12<br />

1 1.91 0.88 0.223 0.11<br />

2 1.87 0.84 0.294 0.10<br />

3 1.93 0.78 0.342 0.09<br />

4 1.89 0.70 0.302 0.08<br />

5 1.79 0.73 0.288 0.07<br />

6 1.85 0.69 0.244 0.05<br />

7 1.78 0.66 0.217 0.05<br />

8 1.62 0.61 0.196 0.04<br />

Table B-2 Permeate Flux with Synthetics TEG Wastewater using NF-TS80<br />

Run times<br />

Permeate Flux (L/m<br />

(h)<br />

2 .h.bar)<br />

0.1% TEG 5% TEG 10% TEG 20% TEG<br />

0 7.58 2.61 0.690 0.15<br />

1 7.00 2.46 0.604 0.13<br />

2 6.54 2.35 0.656 0.16<br />

3 6.25 2.19 0.625 0.18<br />

4 6.12 2.16 0.575 0.15<br />

5 5.87 2.06 0.552 0.14<br />

6 5.70 1.97 0.544 0.13<br />

7 5.45 1.92 0.547 0.13<br />

8 5.33 1.87 0.546 0.12<br />

Table B-3 Permeate Flux with Synthetics TEG Wastewater using RO-ACM5<br />

Run times<br />

Permeate Flux (L/m<br />

(h)<br />

2 .h.bar)<br />

0.1% TEG 5% TEG 10% TEG 20% TEG<br />

0 4.86 2.57 0.203 0.000<br />

1 4.32 2.19 0.198 0.000<br />

2 4.38 1.86 0.194 0.000<br />

3 4.41 1.54 0.184 0.045<br />

4 4.25 1.48 0.123 0.031<br />

5 3.96 0.96 0.095 0.034<br />

6 3.88 0.95 0.073 0.045<br />

7 3.80 0.80 0.070 0.033<br />

8 3.79 0.78 0.067 0.028<br />

67


Table B-4 Permeate Flux with Synthetics TEG Wastewater using RO-NTR759HR<br />

Run times<br />

Permeate Flux (L/m<br />

(h)<br />

2 .h.bar)<br />

0.1% TEG 5% TEG 10% TEG 20% TEG<br />

0 1.33 0.89 0.078 0.000<br />

1 1.25 0.87 0.075 0.000<br />

2 1.17 0.88 0.072 0.041<br />

3 1.08 0.85 0.070 0.038<br />

4 1.00 0.83 0.061 0.045<br />

5 0.96 0.82 0.053 0.041<br />

6 0.83 0.73 0.048 0.033<br />

7 0.75 0.70 0.045 0.031<br />

8 0.71 0.68 0.039 0.023<br />

Table B-5 Permeate Flux with Real Wastewater Infested TEG using NF-TS80 <strong>and</strong><br />

RO-ACM5<br />

Run times<br />

(h)<br />

Permeate Flux (L/m 2 .h.bar)<br />

NF-TS80 RO-ACM5<br />

0.5% TEG 8.3% TEG 0.5% TEG 8.3% TEG<br />

0 3.23 1.29 2.71 0.94<br />

1 2.66 0.60 2.40 0.46<br />

2 2.36 0.62 1.64 0.21<br />

3 2.22 0.59 1.52 0.19<br />

4 1.81 0.58 1.56 0.17<br />

5 1.80 0.55 1.44 0.14<br />

6 1.87 0.54 1.40 0.08<br />

7 1.79 0.50 1.69 0.07<br />

8 1.78 0.49 1.68 0.06<br />

Table B-6 Normalized Flux at The End of Experiment with Synthetics TEG<br />

Concentrations of <strong>Membrane</strong> Filtration<br />

Initial TEG<br />

Concentration<br />

(%)<br />

68<br />

<strong>Membrane</strong> Type<br />

TS40 TS80 ACM5 NTR 759 HR<br />

0.1 0.91 0.70 0.78 0.53<br />

5 0.64 0.72 0.30 0.76<br />

10 0.86 0.79 0.33 0.50<br />

20 0.38 0.80 0.62 0.56


Table B-7 Normalized Flux at The End of Experiment with Real TEG Wastewater of<br />

<strong>Membrane</strong> Filtration<br />

Initial TEG<br />

Concentration<br />

(%)<br />

69<br />

<strong>Membrane</strong> Type<br />

TS80 ACM5<br />

0.1 0.260 0.308<br />

10 0.071 0.030<br />

Table B-8 Rejection Efficiency of <strong>Membrane</strong> Filtration with Synthetic TEG<br />

Wastewater<br />

Initial TEG<br />

concentration<br />

(%)<br />

TEG Rejection (%)<br />

TS40 TS80 ACM5 NTR 759 HR<br />

0.1 80.08 60.00 83.78 87.15<br />

5 71.06 67.32 89.12 95.74<br />

10 35.83 50.72 76.06 59.92<br />

20 12.12 11.52 14.96 19.38<br />

Table B-9 Rejection Efficiency of <strong>Membrane</strong> Filtration with Real TEG Wastewater<br />

Initial TEG<br />

Concentration<br />

(%)<br />

TEG Rejection (%)<br />

TS80 ACM5<br />

0.1 72.98 94.79<br />

10 47.15 77.56


Appendix C<br />

Experimental setup for Pervaporation Process<br />

70


Cold Trap<br />

Zeolite membrane module Feed Tank<br />

Figure C-1 Pervaporation process setup<br />

71<br />

Temperature<br />

adjustment<br />

Vacuum pump Feed Pump<br />

Silica Gel


Appendix D<br />

Experimental Data in Pervaporation process<br />

72


Table D-1 Permeate Fluxes at The End of Experiment with Synthetics TEG<br />

Wastewater of Pervaporation Process<br />

Unit: kg/m<br />

Initial TEG<br />

concentration<br />

(%)<br />

30<br />

Temperatures (°C)<br />

40 70<br />

0.1 0.69 - 6.81<br />

2 .h<br />

5 0.53 - -<br />

10 0.47 0.58 -<br />

Table D-2 Efficiency of Pervaporation Process with Synthetics TEG Wastewater for<br />

TEG Rejection<br />

Unit: %<br />

Initial TEG<br />

concentration<br />

(%)<br />

30<br />

Temperatures (°C)<br />

40 70<br />

0.1 33.16 - 49.58<br />

5 5.39 - -<br />

10 11.19 71.02 -<br />

Table D-3 <strong>Separation</strong> Factors at The End of Experiment with Synthetics TEG<br />

Wastewater of Pervaporation Process<br />

Initial TEG<br />

concentration<br />

(%)<br />

30<br />

Temperatures (°C)<br />

40 70<br />

0.1 55 - 487<br />

5 97 - -<br />

10 228 246 -<br />

Methodology to calculation the <strong>Separation</strong> factor<br />

Performance properties of a given pervaporation membrane were defined by the separation<br />

factor ()<br />

<br />

water/ org<br />

Cwater / Corg<br />

Cwater / Corg<br />

73<br />

permeate<br />

Where Corg = Denote the weight fraction of organic, g<br />

Cwater = Denote the weight fraction of water component, g<br />

For the example<br />

1. Initial TEG concentration of 0.1% with the temperature at 70°C<br />

feed


Solve<br />

From the formula:<br />

<br />

water/ org<br />

At the permeate side:<br />

Cwater = 13,135.851 kg<br />

Corg = 0.027 kg<br />

At the feed side:<br />

Cwater = 4.995 kg<br />

Corg = 0.005 kg<br />

Cwater / Corg<br />

Cwater / Corg<br />

74<br />

permeate<br />

So, the value of separation factor of 10% of TEG with temperature at 40°C;<br />

<br />

water / org<br />

feed<br />

13,135.851 0.027<br />

4.995 0.005<br />

= 487<br />

2. Initial TEG concentration of 10% with the temperature at 40°C<br />

Solve<br />

From the formula:<br />

<br />

water/ org<br />

At the permeate side:<br />

Cwater = 98.534 kg<br />

Corg = 0.045 kg<br />

At the feed side:<br />

Cwater = 4.495 kg<br />

Corg = 0.505 kg<br />

Cwater / Corg<br />

Cwater / Corg<br />

permeate<br />

So, the value of separation factor of 10% of TEG with temperature at 40°C;<br />

<br />

water / org<br />

98.534 0.045<br />

4.495 0.505<br />

= 246<br />

feed


Appendix E<br />

Experimental Details for Pre-Treatment Processes<br />

75


Microfiltration (MF)<br />

<strong>Membrane</strong><br />

Figure E-1 Pre-treatment Processes<br />

76<br />

Ultrafiltration (UF)<br />

<strong>Membrane</strong>


Appendix F<br />

Photos of the experiments with real wastewater<br />

77


0.1% TEG of real wastewater 10% TEG of real wastewater<br />

Figure F-1 0.1% <strong>and</strong> 10% TEG of real wastewater<br />

Synthetic wastewater Directly filtration by use real wastewater<br />

after MF membrane<br />

Pre-treatment 0.1% real wastewater by use<br />

UF flat sheet membrane<br />

Figure F-2 Pre-treatment process by use flat sheet membranes<br />

78<br />

Pre-treatment 10% real wastewater by use<br />

UF flat sheet membrane


NF-TS80 with 0.1% real wastewater after<br />

MF <strong>and</strong> UF membrane pre-treatment<br />

NF-TS80 with 10% real wastewater after<br />

MF <strong>and</strong> UF membrane pre-treatment<br />

Figure F-3 Results of experiments with real wastewater<br />

79<br />

R0-ACM5 with 0.1% real wastewater<br />

after MF <strong>and</strong> UF membrane pre-treatment<br />

RO-ACM5 with 10% real wastewater<br />

after MF <strong>and</strong> UF membrane pre-treatment

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