Plug Valves

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Plug Valves

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Process Valves & Actuators

Plug Valves


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Technical Features

Process Valves & Actuators

• PTFE-sleeve entirely retained by 360° lips

around the ports.

• PTFE-sleeve acts as primary seal in the

waterway and to atmosphere.

• Due to the PTFE-sleeve no lubrication necessary.

Therefore, no contamination of the process

fluid by lubricants.

• Secondary seal at the cover – also in

FIRESAFE-design available (optional).

• Conical plug shape grants low operation torques

and vertical adjustment possibility.

• Compact and robust body design (one-piece

cast body).

• Low weight

• Easy operation 0° - 90°

TUFLIN ® Plug Valve

• No Lubrication, no maintenance cost

• Excellent shut-off and control properties

• No cavities also at media containing solid

particles and crystallizing fluids

• No residuals, no contamination of the

process media

• Tight shut-off of liquids and gases

(Leakrate < 10 -6 mbar l/sec)

• Long service-life at highest reliability

• Economical life-cycle-cost at different

applications

• For more than 40 years TUFLIN ® sleeved

plug have proven to be reliable shutoff and throttling

service devices. They are used in a wide

range of severe and highly demanding services -

ideal for corrosive, scaling, adhering, inflammable,

or erosive flow media. These valves show excellent

performance in traditional ball and gate valve

applications, and they offer a cost-efficient solution

for tight shutoff and throttling of gases,

vapors, slurries, etc.

XOMOX - Plug Valves


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Process Valves & Actuators

Technical Data

Size Range: DN 15 – DN 400 / NPS 1 /2 - 16“

Pressure Range: PN 10 – PN 100 / ANSI Class 150 – 600

(also according to JIS and BS)

Vacuum

(Vacuum range: up to 1.33 x 10 -2 mbar)

Temperature Range: 173 K up to 553 K (-100°C up to +280°C)

Materials

Body and Plug

Ductile Iron EN-JS1049 as per EN 1563, 0.7659

(Ni Resist) as per DIN 1694

Carbon Steel e.g. EN10213-2 (1.0619), A216-WCB,

A352-LCB

Stainless Steel e.g. 1.4408, 1.4552, 1.4309 as per

EN 10213-4, CF8M, CF8C, CF8, CF3M,

CF3, Argonit 1 (1.4361 Cast),

CN7M (A 20), A494-M-35-1 (Alloy 400,

Monel), A494-CZ100

(Alloy 200, Nickel), A494-N7M (Alloy B2),

A494-CW2M (Alloy C4),

B367-C2 (Titanium), Zirkonium R60702,

A494-CY-40 (Alloy 600)

Other material acc. to DIN/EN and ASTM

on request.

Sleeves PTFE, glasfibre-reinforced PTFE, PE,

PTFE-X and PTFE-XC for special applica

tions (virgin plastic material)

Options

• FIRESAFE

• Oil- and Grease-free, i.e. for oxygen

• Relief hole or slot for polymerizing media and chlorine

• Fullbore

• Control plug valve

• Special design for HF-service

• Nucelar designs

• Special designs for specific applications

Approvals/Certificates

CE-Marking

EU Type Test Approval

FIRESAFE certificate according to API607 4th ed.

Several approvals from clients

Other

Operation with pneumatic (recommended with XOMOX XRPactuators),

electrical and hydraulic actuators as per client’s

requirements.

XOMOX - Plug Valves

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Technical Data

Materials

Options

Approvals/Certificates

Applications

Other

Process Valves & Actuators

TUFLIN ® -Two-way Plug Valves

• Two-way design (straight water way)

• Flange-, Weld (SW/BW)- resp. Threaded Ends

• ISO-Cover for standardised actuator mounting acc. to

DIN/ISO 5211

Size Range: DN 15 – 400 / NPS 1 /2 - 16

Pressure Range: PN 10-100 (EN 1092-1)

ANSI Class 150-600 (also according to JIS & BS)

Vacuum

(Vacuum range: up to 1.33 x 10 -2 mbar)

Temperature Range: 173 K up to 553 K (-100° C up to +280° C)

Ductile Iron EN-JS1049 as per EN 1563,

Carbon Steel e.g. EN10213-2 (1.0619), A216-WCB, A352-LCB

Stainless Steel e.g. 1.4408, 1.4552, 1.4309, CF8M, CF8, CF3M,

CN7M, A494-M-35-1 (Monel), A494-CZ100, A494-N7M (Alloy B2),

A494-CW2M (Alloy C4), B367-C2 (Titanium), Zirkonium R60702.

Other materials on request.

Sleeves and sealings made from virgin PTFE.

Further materials for sleeves available depending on pressure and

temperature.

• FIRESAFE

• Oil- and Grease-free, i.e. for oxygen

• Relief hole or slot for polymerizing media and chlorine

• Nucelar designs

• Special designs for specific applications

CE-Marking; EU Type Test Approval; FIRESAFE certificate

according to API607 4th ed.; Several approvals from clients

Corrosive flow media; Inflammable media; Adhering flow media

Erosive flow media; Toxic flow media

Standard lever – material : Aluminum

Steel lever

T-lever – material: Steel

Operation with pneumatic (recommended with XOMOX XRP-actuators),

electrical and hydraulic actuators as per client’s requirements.

XOMOX - Plug Valves


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Technical Data

Materials

Options

Approvals/Certificates

Applications

Other

Process Valves & Actuators

TUFLIN ® -Jacketed Plug Valves

Plug Valve with Jacket

• Jackets from flange to flange (PJ) resp. Full-Jacketed

(FJ) with Oversize-flanges

• Large jacket volume

• Jackets in materials Carbon Steel and Stainless Steel

(1.4301)

• Several Jacket connection designs and Jacket connections

(sockets with weld and threaded ends, flanges

acc. to DIN and ANSI)

• For Two-way- and Mulitport valve types available

• ISO-Cover

Size Range: DN 15 – 350 / NPS 1 /2 - 14

Pressure Range: PN 10-100 (EN 1092-1)

ANSI Class 150-600 (also according to JIS & BS)

Vacuum

(Vacuum range: up to 1.33 x 10 -2 mbar)

Temperature Range: 173 K up to 553 K (-100° C up to +280° C)

Carbon Steel e.g. EN10213-2 (1.0619), A216-WCB

Stainless Steel e.g. 1.4408, 1.4552, 1.4309, CF8M, CF8, CF3M,

CN7M, A494-M-35-1 (Monel), A494-CZ100, A494-N7M (Alloy B2),

A494-CW2M (Alloy C4), B367-C2 (Titanium), Zirkonium R60702

Other materials on request.

Sleeves and sealings made from virgin PTFE.

Further materials for sleeves available depending on pressure and

temperature.

• FIRESAFE

• Oil- and Grease-free, i.e. for oxygen,

• Relief hole or slot for polymerizing media and chlorine

• Special designs for specific applications

CE-Marking; EU Type Test Approval; FIRESAFE certificate

according to API607 4th ed.; Several approvals from clients

Liquid Sulphur; Bitumen; Tar; Resins; other corrosive, polymerisating, etc.

media, which must be maintained on their process temperature.

Standard lever – material : Aluminum

Steel lever

T-lever – material: Steel

Operation with pneumatic (recommended with XOMOX XRP-actuators),

electrical and hydraulic actuators as per client’s requirements.

XOMOX - Plug Valves

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Technical Data

Materials

Options

Approvals/Certificates

Applications

Other

Process Valves & Actuators

TUFLIN ® -Multiport Plug Valves

• Identical technical features like the two-way-valve

• Mulitport-design for a variety of applications

• 3-way- up to 5-way-valves

• Different Plug designs

• 3-way valves also with Jackets

Valves acc. to DIN and ANSI

Valves with Flanged-, Weld (SW/BW)- resp. Threaded

Ends

• DIN/ISO 5211-Cover available

Size Range: DN 15 – 300 / NPS 1 /2 - 12

Pressure Range: PN 10-40 (EN 1092-1)

ANSI Class 150 - 300 (also according to JIS & BS)

Other pressure classes on request

Vacuum

(Vacuum range: up to 1.33 x 10 -2 mbar)

Temperature Range: 173 K up to 553 K (-100° C up to +280° C)

Ductile Iron EN-JS1049 as per EN 1563,

Carbon Steel e.g. EN10213-2 (1.0619), A216-WCB, A352-LCB

Stainless Steel e.g. 1.4408, 1.4552, 1.4309, CF8M, CF8, CF3M,

CN7M, A494-M-35-1 (Monel), A494-CZ100, A494-N7M (Alloy B2),

A494-CW2M (Alloy C4), B367-C2 (Titanium),Zirkonium R60702

Other materials on request.

Sleeves and sealings made from virgin PTFE.

Further materials for sleeves available depending on pressure and

temperature.

• FIRESAFE

• Oil- and Grease-free, i.e. for oxygen

• Special designs for specific applications

CE-Marking; EU Type Test Approval; FIRESAFE certificate

according to API607 4th ed.; Several approvals from clients

Change-over valves for example for mixing of media, tank filling

filter- and drying-units, pump circuits

Standard lever – material : Aluminum

Steel lever

T-lever – material: Steel

Operation with pneumatic (recommended with XOMOX XRP-actuators),

electrical and hydraulic actuators as per client’s requirements.

XOMOX - Plug Valves


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Technical Data

Materials

Options

Approvals/Certificates

Applications

Other

Process Valves & Actuators

TUFLIN ® -Sleeved Plug Valves with

triple sealing

• Identical technical features like the two-way-valve

• Three independent sealing systems to atmosphere

Primary seal = PTFE-sleeve

Secondary seal = cover sealing set

Tertiary Seal = Safety stuffing box

• Safety stuffing box guarantees emergency sealing,

even when the first two sealing systems are damaged

• For Two-way- and Mulitport valve types available

(except for lined valves)

• DIN/ISO 5211-connection at the cover

Size Range: DN 15 – 400 / NPS 1 /2 - 16

Pressure Range: PN 10-40 (EN 1092-1)

ANSI Class 150-300 (also according to JIS & BS)

Higher pressure classes on request

Vacuum

(Vacuum range: up to 1.33 x 10 -2 mbar)

Temperature Range: 173 K up to 553 K (-100° C up to +280° C)

Ductile Iron EN-JS1049 as per EN 1563,

Carbon Steel e.g. EN10213-2 (1.0619), A216-WCB

Stainless Steel e.g. 1.4408, 1.4552, 1.4309, CF8M, CF8, CF3M,

CN7M, A494-M-35-1 (Monel), A494-CZ100, A494-N7M (Alloy B2),

A494-CW2M (Alloy C4), B367-C2 (Titanium),Zirkonium R60702

Other materials on request.

Sleeves and sealings made from virgin PTFE.

Further materials for sleeves available depending on pressure and

temperature.

• FIRESAFE

• Leakage detection

• Oil- and Grease-free, i.e. for oxygen

CE-Marking; EU Type Test Approval; FIRESAFE certificate

according to API607 4th ed.; Several approvals from clients

For extreme critical media (for example toxic, lethal)

In case of quick working temperature cycling

Standard lever – material : Aluminum

Steel lever

T-lever – material: Steel

Operation with pneumatic (recommended with XOMOX XRP-actuators),

electrical and hydraulic actuators as per client’s requirements.

XOMOX - Plug Valves

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Technical Data

Materials

Options

Approvals/Certificates

Applications

Other

Process Valves & Actuators

TUFLIN ® -Control Plug Valves

• Identical technical features like the two-way-valve

• Regulation of the process medium by means of Flow

Cage and Control Plug

• Variable applications due to different cv-values

• Easy adaption on changed process conditions just by

exchange of the Flow Cage (larger or smaller cv-value)

• Control Valve with thight shut-off

• Also available for Plug Valves with Jackets

• DIN/ISO 5211-Cover

Size Range: DN 15 – 300 / NPS 1 /2 - 12

Pressure Range: PN 10-40 (EN 1092-1)

ANSI Class 150-300 (also according to JIS & BS)

Higher pressure classes on request

Vacuum

(Vacuum range: up to 1.33 x 10 -2 mbar)

Temperature Range: 173 K up to 553 K (-100° C up to +280° C)

Carbon Steel EN10213-2 (1.0619), A216-WCB

Stainless Steel e.g. 1.4408, 1.4552, 1.4309, CF8M, CF8, CF3M,

CN7M, A494-M-35-1 (Monel), A494-CZ100, A494-N7M (Alloy B2),

A494-CW2M (Alloy C4), B367-C2 (Titanium),Zirkonium R60702

Other materials on request.

Sleeves and sealings made from virgin PTFE.

Further materials for sleeves available depending on pressure and

temperature.

• FIRESAFE

• Oil- and Grease-free, i.e. for oxygen

• Special designs for specific applications

CE-Marking; EU Type Test Approval; FIRESAFE certificate

according to API607 4th ed.; Several approvals from clients

Regulation of process media

Standard lever – material : Aluminum

Steel lever

T-lever – material: Steel

Operation with pneumatic (recommended with XOMOX XRP-actuators),

electrical and hydraulic actuators as per client’s requirements.

XOMOX - Plug Valves


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Technical Data

Materials

Options

Approvals/Certificates

Applications

Other

Process Valves & Actuators

TUFLIN ® -High Pressure Plug Valves

(PN 100 / ANSI Class 600)

• Identical technical features like the two-way-valve

• High Pressure Design for PN 100 resp. ANSI Class 600

• 2-way -valves

• Also with Jackets

Valves acc. to DIN and ANSI

Valves withFlanged-, resp. Weld (SW/BW)-Ends

• DIN/ISO 5211-Cover available

Size Range: DN 25 – 350 / NPS 1 - 14

Pressure Range: PN 100(EN 1092-1); ANSI Class 600

Temperature Range: 173 K up to 553 K (-100° C up to +280° C)

Carbon Steel EN10213-2 (1.0619), A216-WCB

Stainless Steel e.g. 1.4408, 1.4552, 1.4309, CF8M, CF8, CF3M,

CN7M, A494-M-35-1 (Monel), A494-CZ100, A494-N7M (Alloy B2),

A494-CW2M (Alloy C4), B367-C2 (Titanium), Zirkonium R60702

Other materials on request.

FIRESAFE

Oil- and Grease-free, i.e. for oxygen

CE-Marking

High Pressure applications

for example in Reverse Osmosis Desalination Plants

Operation with Lever or Gear

Operation with pneumatic (recommended with XOMOX XRP-actuators),

electrical and hydraulic actuators as per client’s requirements.

XOMOX - Plug Valves

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Technical Data

Materials

Options

Approvals/Certificates

Applications

Other

Process Valves & Actuators

TUFLIN ® -HF-Plug Valves

• Identical technical features like at the two-way-valve

• TUFLINE ® -Plug Valve licensed by PHILLIPS Petroleum

Co. and UOP for their HF-Alkylation-Processes

• Body and plug in ASTM A-494-1994

Grade M-35-1 resp. M-30-C

• TUFLIN ® HF-SPV have proven themselves with years

of service in thousand of hydrofluoric acid applications

Size Range: NPS 1 /2 - 20

Pressure Range: ANSI Class 300 und 600 (de-rated)

Temperature Range: As per Licensor’s specification

ASTM A494-1994 M-35-1 resp. M-30-C

Fullbore-design

PHILLIPS

UOP

HF-Alkylation

• Operation with Lever or Gear

• Operation with pneumatic (recommendet with XOMOX XRPactuators),

electrical and hydraulic actuators as per client’s

requirements.

• For HF-Alkylation-Process also licensed: CRANE-PACIFIC Gate

Globe and Check Valves.

• Centralized HF CRANE Service Center for XOMOX & Pacific HF

valves (Stock of valves and spares, support, repair and

maintenance).

• Single source for a complete HF-valve package.

XOMOX - Plug Valves


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Process Valves & Actuators

XOMOX-XRP Automated Plug Valves

Further TUFLIN ® Plug Valve Designs

Options • Fullbore Valves

• Sampling valves

• Interconnected Valve Combinations

• Pump change-over Valves

• Firebrigade Valves

• Double-Block and Bleed Valves

• Nuclear Valves

• Tank Car and Container Valves (compact plug valves)

• All valves can be automated with XOMOX XRP-actuators.

Subject to technical revisions.

XOMOX - Plug Valves

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XOMOX

Products Profile

Sleeved Plug Valves

DIN and ANSI versions.

On-Off-valves, Multiport valves (3 to 5-way valves).

Jacketed valves.

Metallic Ball Valves

DIN and ANSI versions.

On-Off-valves, multiport valves (3 to 5-way valves).

Special valves.

High Performance Butterfly Valves

DIN and ANSI versions.

PTFE, FIRESAFE and metal seat DN 50 to DN 2550,

NPS 2 to 102, WAFER- and LUG-design.

Fully Lined Plug Valves

DIN and ANSI versions.

On-Off-valves, FEP and PFA lining.

Multiport valves (3 to 5-way valves).

Jacketed valves.

Fully Lined Ball Valves

DIN and ANSI versions.

PFA- and FEP-lining.

Fully Lined Butterfly Valves

DIN and ANSI versions.

WAFER- and LUG design, PFA-, FEP- and PTFE-lining.

Other Fully Lined Valves

Check valves, sight glasses, filters and strainers,

dip pipes and PTFE gaskets.

Control Valves

Control valves for precise throttling service.

Actuators and Accessory

XOMOX XRP-actuators for plug-, ball- and butterfly valves.

Complete actuation accessory packages.

Detailed technical information

providing comprehensive

data is available

on request.

XOMOX -

Your Partner in Valves

Continuous improvement is the foundation of our

EN ISO 9001 certified Quality Process. We believe that

continuous improvement is necessary at all levels and

in all functions across the organization.

Our Quality Process relies on effective teamwork

between our customers, employees, suppliers,

representatives and communities.

www.xomox.de

XOMOX International GmbH & Co.

Von-Behring-Straße 15

D-88131 Lindau/Bodensee

Telefon: (49) 8382-702-0

Fax: (49) 8382-702-144

info@xomox.de

Subject to technical modifications.

Process Valves & Actuators

Process Valves & Actuators

XOMOX

Worldwide Manufacturing,

Sales and Service

Europe / Middle East / Africa / America

BUNDESREPUBLIK

DEUTSCHLAND

XOMOX International

GmbH & Co

Tel.: (49) 8382-702-0

Fax: (49) 8382-702-144

info@xomox.de

XOMOX Burgkirchen

Tel.: (49) 8679-6092/93

Fax: (49) 8679-4944

burgkirchen@xomox.de

XOMOX Göhren

Tel.: (49) 34638-6080

Fax: (49) 34638-60899

goehren@xomox.de

XOMOX Grevenbroich

Tel.: (49) 02181-4944-0

Fax: (49) 02181-4944-44

grevenbroich@xomox.de

XOMOX Norderstedt

TEL.: (49) 40-526860-0

FAX: (49) 40 526860-33

norderstedt@xomox.de

XOMOX Wachenheim

Tel.: (49) 06322-9465-0

Fax: (49) 06322-9465-20

wachenheim@xomox.de

BELGIE/BELGIQUE

XOMOX Belgium

Tel.: (32) 3-6468675/

3-6451796

Fax: (32) 3-6441975

belgie@xomox.de

PROMETAL N.V.

Tel.: (32) 3-2051320

Fax: (32) 3-2328434

CESKA REPUBLIKA

XOMOX

Tel.: (420) 558 877 146

Fax: (420) 558 877 146

ESPANA

XOMOX International

GmbH & Co. OHG

Sucursal en España

Tel.: (34) 93 786 92 50

Fax: (34) 93 785 98 51

espana@xomox.de

FRANCE

XOMOX France S.A.

Tel.: (33) 389-611361

Fax: (33) 389-064011

france@xomox.de

XOMOX Agence Paris

Tel.: (33) 164920113

Fax: (33) 169920118

france@xomox.de

HUNGARIA

XOMOX

MAGYARORSZAG KFT

Ceh u. 1.

8000 Székesverhérvár

Tel.: (36) 06-22-513-100

Fax: (36) 06-22-513-131

magyarorszag@xomox.de

ITALIA

CRANE PROCESS FLOW

TECHNOLOGIES S.r.l.

Division XOMOX Italia

Tel.: (39) 039 2704373

Fax: (39) 039 2704450

lorenzo_bisogno_xomox@

craneflow.com

MIDDLE EAST

XOMOX Germany

Tel.: (49) 8382-702-0

Fax: (49) 8382-702-216

info@xomox.de

NEDERLAND

XOMOX Nederland

Tel.: (31) 181-618100

Fax: (31) 181-614100

nederland@xomox.de

NORGE

XOMOX Norge

Tel.: (47)231-73500

Fax: (47)231-73501

norge@xomox.de

CRANE

A Crane Co. Company

ÖSTERREICH

XOMOX International

Ges.mbH

Tel.: (43) 732-652400/

732-661086

Fax: (43) 732-665541

austria@xomox.de

POLSKA

XOMOX

Tel.: (48) 32-2873428

Fax: (48) 32-2873428

RUSSIA

XOMOX

Tel.: (7) 095-9265406

(7) 095-202 6919

Fax: (7) 095-202 6919

andrey-xomox@mtu-net.ru

SCHWEIZ

XOMOX AG

Tel.: (41) 61-4859550

Fax: (41) 61-4859555

schweiz@xomox.de

SUOMI/FINLAND

XOMOX Finland GmbH & Co

Sivuliike Suomessa

Tel.: (358)14-3385000

Fax: (358)14-3385050

suomi@xomox.de

SVERIGE

XOMOX Sverige

Tel.: (46) 303-88980

Fax: (46) 303-88982

sverige@xomox.de

UNITED KINGDOM

XOMOX Ltd.

Tel.: (44) 1271-311111

Fax: (44) 1271-322022

uk@xomox.de

USA

XOMOX Cincinnati

Te.l: (1) 513 745-6000

Fax: (1) 513-745-6972

www.xomox.com

Further manufacturing, sales and service in:

USA, Brasil, Canada, China, India, Japan, Korea, Mexico and Singapore

XOMOX

Service and Automation Center

Our EN ISO 9001 certified Service and Automation Centers

offer comprehensive service, including valve automation, repair,

modification, accessory packaging and other services. We also have

standard valves, spare and accessory parts in stock.

Our Service and Automation Centers offer our customers

complete service and quick turnaround for the most urgent

requirements.

© XOMOX-XP-MPV-GB-09/03

Printed in Austria.

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