Technische Beschreibung.cdr - Framo Morat

framo.morat.com

Technische Beschreibung.cdr - Framo Morat

Table of contents

Technical description.............................................................................................. page 3

Operating instructions............................................................................................ page 9

LinearChain with 25mm pitch

LinearChain 25 PS................................................................................................. page 14

LinearChain 25 PSG.............................................................................................. page 16

LinearChain with 40mm pitch

LinearChain 40 PS.................................................................................................page 20

LinearChain 40 PSG.............................................................................................. page 22

LinearChain 40 PSR.............................................................................................. page 24

LinearChain with 60mm pitch

LinearChain 60 PS.................................................................................................page 28

LinearChain 60 PSG.............................................................................................. page 30

LinearChain 60 PSR.............................................................................................. page 32

LinearChain 60 PD.................................................................................................page 34

LinearChain 60 PDG..............................................................................................page 36

Drive Housings

Drive housing general .........................................................................................page 40

Drive housing for LinearChain 25 ......................................................................... page 41

Drive housing for LinearChain 40.......................................................................... page 43

Drive housing for LinearChain 60.......................................................................... page 44

LinearChain magazines......................................................................................... page 48

LinearChain covers................................................................................................ page 49

Technical questionnaire......................................................................................... page 51

Subject to technical changes

LinearChain

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-201e2/09.05 1


Subject to technical changes

LinearChain

Technical

description

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-203e2/09.05 3


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D5-204e3/02.09

Technical Description

1. Introduction

®

Framo LinearChains are made from precision manufactured chain links of a special design which enables the

chain to push as well as pull heavy loads.

The chain links have a special profile with interlocking fingers at one end enabling the chain to roll or fold-up in

one direction only. When unfolded, the fingers latch together to form a rigid thrust device. The close tolerance

manufacture of the chain links and other components means that both push and pull linear motion with low

backlash and high repeatability is achieved. When retracted the Push-Pull Chain folds up to occupy minimum

space in relation to the required stroke. This feature is especially of benefit where long stroke push-pull

movement is required; stroke lengths of 5 metres or more are not uncommon.

®

The Framo LinearChain is an alternative to standard solutions using rack and pinion, screw-jacks, hydraulic and

pneumatic cylinders or hoist mechanisms and can often present a unique solution where space is severely

limited.

The Push-Pull Chain can be selected for thrust loads from a few kilogrammes to several tonnes - even where

longer strokes are required. A Push-Pull Chain drive system can be configured with standard Chain Guide Rails

where there is a danger of bending movement occuring. It is also possible to configure systems using several

chains in a parallel drive geometry where higher thrust loads are required.

2. LinearChain drive systems

The chain drive system comprises a special housing with internal chain guides, spocket drive wheel and a

keywayed drive shaft. This can be connected to a standard gear motor. Alternatively a Framo Compacta slip-on

Rotary Actuator - a gear motor with integral multi-turn limit switches and optional reversing contactors or

potentiometer can often be used. (Refer to separate catalogue).

To prevent the Push-Chain from folding during the linear thrust motion a special front end link is provided. This

ensures that the force-line is off-centre to the chain pins creating a bending moment which forces the chain

fingers to lock tightly. The Push Chain can be used for reciprocating push and pull movement, horizontally or

vertically. Where possible chain guide rails should be used to support and guide the chain.

The Guide Rail is unecessary when:

• The Push-Chain runs across a flat surface (eg. steel plate)

• The linear travel (stroke) is less than 4 m

• There is no danger of radial loads occurring along the thrust axis

3. Chain types and performance criteria

The selection of the correct chain size and type will depend on the application, the required performance and

operating criteria.

The following information is required:

• Thrust force

• Working stroke

• Linear speed

• Operating frequency

• Temperature

Framo Push-Chains are manufactured with a standard pitch of 25 mm, 40 mm and 60 mm (pitch is the distance

between the pivot pins).

4. Materials of Construction

®

Framo LinearChains are manufactured from treated alloy steels. The chain can withstand temperatures of up to

180°C - for short periods even higher temperatures.

For cases where temperatures of up to 600°C can occur the Push-Chain can be supplied in heat-resistant steels.

5. Typical Applications

®

Framo LinearChains have successfully been used in the following sectors:

Industrial furnaces, cold sheet metal working, casting shops, rolling mills, machine tools, automotive

manufacturing, warehousing, internal works transport systems, chemical industry, nuclear industry.

Subject to technical changes

LinearChain

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com


6. Example of application

Battery furnace.

®

The Framo LinearChain is used to move a platform in and out of a furnace for heat treatment of the product. The

chosen LinearChain geometry was as shown in diagram '5' below. The rear end of the chain is fixed to the drive

housing and folds above the drive assembly without further support. A simple cover was fabricated to guard the

chain.

7. Saftey regulations and permissable use

®

Framo LinearChains should not be used for applications involving the movement of loads which

can endanger working personnel through the operation or system failure. Use of the Push-Pull

Chain for personnel transport system is not permissable without prior written approval.

We would refer users to the relevant regulations and recommended practices regarding the

provision of guard rails or covers to all moving parts of machines. Furthermore overhead hoist

mechanisms for heavy loads using the Push-Pull Chain are not approved.

8. Examples of LinearChain storage geometry

9. Design calculations

Type 25

Type 40

Type 60

Pitch of the chain [mm] 25

40

60

Stroke per drive shaft revolution [mm] 200 240

360

Drive speed n [rpm] at given

linear speed v [mm/s]

n =

v x 60

8 x p

Required torque M [Nm] at the drive shaft for thrust force F [N]

M =

t

( h= ca. 0,8 without storage)

( h=

ca. 0,65 with storage)

F x d

2 x x 1000

h

Required Power P [KW] at the drive shaft for Torque M [Nm]

t

Subject to technical changes

LinearChain

1 2 3 4 5 6

P=

M x n

t

9550

9 10

12 13

n =

v x 60

6 x p

Pitch 25mm di = 65,3 mm

Pitch 40mm di = 80 mm

Pitch 60mm di = 120 mm

n =

v x 60

6 x p

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-205e5/03.12 5


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D5-206e3/02.09

10. Loading characteristics

The two load point holes in the front end-link are provided to ensure that a thrust force reaction exerts a

radial turning movement about the chain pins.

As a consequence the chain finger is under compression, the chain is rigid and cannot fold.

For this reason it is not permissable to fix the load point to only one of the holes.

11. Horizontal Thrust Force in relation to stroke

LinearChain without guide rail, load point guided

12000

10000

8000

6000

4000

2000

Front link

LinearChain without guide rail, load point guided

N

35000

30000

25000

20000

15000

10000

5000

40 PS / PSG

25 PS / PSG

60 PSR

60 PS / PSG

Compression Zone

0,5 m 1 m 1,5 m 2 m 2,5 m 3 m 3,5 m 4 m

60 PD / PDG

0,5 m 1 m 1,5 m 2 m 2,5 m 3 m 3,5 m 4 m

The diagrams refer to horizontal applications where the chain runs across a flat surface. For vertical

applications please contact the manufacturer. In case of impact load or high stroke frequency (more than 15

strokes/h) we suggest the next higher size (pitch). Stronger versions are available on request!

Subject to technical changes

N

LinearChain

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

40 PSR


12. Calculation of chain lengt h and number of chain links

Calculation of chains without special end link

Drive housing 90°

C

M

Teilung 25: total lenght of chain L = C + M + (6xP)

Teilung 40: total lenght of chain L = C + M + (5xP)

Teilung 60: total lenght of chain L = C + M + (5xP)

total lenght of chain L = C + M + (5xP)

Calculation of chains with special end link

Drive housing 180°

Drive housing 90° Drive housing 90° with

180°-return

C M C

M

{

C

M

C = usable stroke

M = basic position (depends on cust. requirements)

P = pitch of chain

Teilung 25: total lenght of chain L = C + M + (11xP) Teilung 25: total lenght of chain L = C + M + (16xP)

Teilung 40: total lenght of chain L = C + M + (10xP)

Teilung 40: total lenght of chain L = C + M + (14xP)

Teilung 60: total lenght of chain L = C + M + (9xP)

Teilung 60: total lenght of chain L = C + M + (13xP)

Subject to technical changes

LinearChain

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-207e3/03.08 7


Subject to technical changes

LinearChain

Operating

instructions

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-209e2/09.05 9


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D5-210e2/09.05

Operating instructions

1.0 Safety information

Before mounting and starting operation read all documents carefully and follow the instructions.

Consider the weight of the chain while you unpack it and set it up. Protect yourself with safety

shoes in case the chain falls down or slips off.

The delivered chain may be inserted into the drive housing. In this case the chain is secured

against unrolling by wire or cable connector.

Attention: The chain may unroll by it's own weight during installation. To avoid this the drive shaft

has to be fixed before you remove the safety device (wire, cable connector).

Use caution while handling the unloaded chain. In unloaded condition the chain can buckle and

may cause bruises. Wear safety gloves to protect yourself.

Mounting and installation has to be done by qualified personnel only.

Meet the specified location deviation (see next page).

A structural compensation of the tolerances is required if using two parallel chains in a rigid

system.

It is the customers responsibility to protect moving parts from unintentional touch. There is

danger of injuries.

In very unclean areas we recommend to use a cover to avoid a blocking of the chain. In case of

doubt check with the manufacturer.

Don't change the drive. Changes or modifications may cause danger and the manufacturer

doesn't accept any liability for changed or modified drives.

Don't block the drive while operating. This may damage the drive seriously.

For the electrical or hydraulic installation and operation we refer to the concerning paragraphs in

the operating instructions of the motor.

Don't overload the drive. The values for stroke forces are stated in the technical description and

can't be exceeded. Otherwise the drive may be damaged seriously.

With appearance of wear like a strong bending of the chain or backlash we recommend to

change the chain before the breakdown is reached.

2. Saftey regulations and permissable use

Framo Push-Pull Chains should not be used for applications involving the movement of loads which

can endanger working personnel through the operation or system failure. Use of the Push-Pull

Chain for personnel transport system is not permissable without prior written approval.

We would refer users to the relevant regulations and recommended practices regarding the

provision of guard rails or covers to all moving parts of machines. Furthermore overhead hoist

mechanisms for heavy loads using the Push-Pull Chain are not approved.

Subject to technical changes

LinearChain

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com


3. Installation Misalignment

The drive housing has to be installed in accordance with the adjustment tolerances given below to achieve a

maximum thrust and a minimum rate of wear.

The center line of the LinearChain middle roller to the reaction guide plates has to be especially noted.

Angular misalignment

Reaction guide plate

Vertical misalignment

max. 0,5 mm deeper

Reaction plate - sliding surface

4. Lubrication and maintenance

As a consequence of the high grade of materials used and the robust construction of the LinearChain, the

only maintenance required is a regular lubrication of the surfaces. The lubrication intervals will depend upon

the working criteria and especially the operating frequency and working temperature.

It is recommended that all moving parts be inspected regularly for signs of wear.

Lubricating oil can be applied evenly across the whole length of the chain using a brush. Standard synthetic

lubricating oils such as Mobilith SHC PM from Mobil or similar can be used in most applications. For high

duty-rating applications we would recommend using automatic brush lubricators. A standard Teflon spray is

suitable too.

Subject to technical changes

LinearChain

Kettenteilung Typ 25 Typ 40 Typ 60

H1 9 18 24

H2 0 2 3

H3 40,5 49,2 75,2

H4 24,8 30,8 44,7

H5 32,7 40 60

Horizontal misalignment

max. +/- 0,5 mm

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-211e4/05.10 11


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D5-212e2/09.05

5.0 End of life time

Push chains signal their end of life time by an obvious misalignment of the chain links from the ideal line.

You may send the drive to the manufacturer for overhauling by reaching the end of life time

Please pay attention to the appropriate disposal regulations and laws if you want to dispose the drive.

Subject to technical changes

LinearChain

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com


Subject to technical changes

LinearChain

LinearChain

with pitch 25

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-213e2/09.05 13


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D5-214e3/02.09

2 LinearChain with pitch 25 mm

2.1 Type 25 PS (steel)

2.1.1 Technical data

- max. push force (for 0,5 meter of chain unguided, load guided): ..........................3.000 N

- weight per meter:................................................................................................... 2,5 kg

- number of links per meter: .................................................................................... 40

2.1.2 Dimensions

Subject to technical changes

LinearChain

front link

bore

0254

pitch

end shaft

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com


Type 25 PS

2.1.4 Assembly of the standard chain link 5-0254-100.00

left cover plate

5-0254-100.10

retaining ring

00150100060070

Subject to technical changes

supporting plate

00152000612050

LinearChain

middle roller

5-0254-100.40

supporting plate

00152000612050

0254

right cover plate

5-0254-100.20

supporting plate

00152000612050

supporting plate

00152000612050

shaft

5-0254-100.30

retaining ring

00150100060070

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-215e2/09.05 15


16

D5-216e4/08.10

2.2 Type 25 PSG (steel)

2.2.1 Technical data

- max. push force (for 0,5 meter of chain unguided, load guided): ..............3000 N

- weight per meter:....................................................................................... 3 kg

- number of links per meter: ........................................................................ 40

2.2.2 Dimensions

Subject to technical changes

LinearChain

bore

front link

0255

pitch

2.2.3 Guiding rail

end shaft

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com


Type 25 PSG

2.1.4 Assembly of the standard chain link 5-0255-100.00

supporting plate

00152000612050

left cover plate

5-0254-100.10

retaining ring

00150100060070

Subject to technical changes

LinearChain

middle roller

5-0254-100.40

supporting plate

00152000612050

guiding roller

5-0254-100.40

right cover plate

5-0254-100.20

supporting plate

00152000612050

supporting plate

00152000612050

0255

supporting plate

00152000612050

supporting plate

00152000612050

shaft

5-0255-100.30

retaining ring

00150100060070

guiding roller

5-0254-100.40

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-217e2/09.05 17


Subject to technical changes

LinearChain

LinearChain

with pitch 40

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-219e2/09.05 19


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D5-220e4/02.09

3 LinearChain with pitch 40 mm

3.1 Type 40 PS

3.1.1 Technical data

- max. push force (for 1 meter of chain unguided, load guided): .................8000 N

- weight per meter:....................................................................................... 4,8 kg

- number of links per meter: ........................................................................ 25

3.1.2 Dimensions

Subject to technical changes

LinearChain

0401

bore bore

front link rear link

pitch

End shaft (is required when

the rear end link is not used)

optional

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com


Type 40 PS

3.1.3 Assembly of the standard chain link 5-0401-100.00

left cover plate

5-0401-100.10

retainig ring

5-0401-100.90

retaining ring

00150100100100

Subject to technical changes

LinearChain

middle roller

5-0401-100.40

shaft

5-0401-100.30

supporting plate

00152301016120

0401

right cover plate

5-0401-100.20

retaining ring

5-0401-100.90

supporting plate

00152301016120

retaining ring

00150100100100

supporting plate

00152301016120

drive roller

5-0401-100.50

supporting plate

00152301016120

drive roller

5-0401-100.50

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-221e2/09.05 21


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D5-222e4/02.09

3.2 Type 40 PSG

3.2.1 Technical data

- max. push force (for 1 meter of chain unguided, load guided): .................8000 N

- weight per meter:....................................................................................... 5,8 kg

- number of links per meter: ........................................................................ 25

3.2.2 Dimensions

3.2.3 Guiding rail 40 PSG

Standard profil guide

weight: ca. 4,8 kg/m

5-0402-205.00

Subject to technical changes

LinearChain

0402

bore bore

front link rear link

pitch

Low profile guide

weight: 4,8 kg/m

5-0402-210.00

middle

of roller

End shaft (is required when

the rear end link is not used)

middle

of roller

optional

High profile guide

weight: 8,1 kg/m

5-0402-215.00

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com


Type 40 PSG

3.2.4 Assembly of the standard chain link 5-0402-100.00

supporting plate

00152301016120

supporting plate

00150100100100

Subject to technical changes

LinearChain

drive roller

5-0401-100.50

guiding roller

5-0401-100.50

0402

drive roller

5-0401-100.50

supporting plate

00152301016120

middle roller

5-0401-100.40

suppoerting plate

5-0401-100.90

left cover plate

5-0401-100.10

guiding roller

5-0401-100.50

shaft

5-0402-100.30

retaining ring

00150100100100

right cover plate

5-0401-100.20

retaining ring

5-0401-100.90

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-223e2/09.05 23


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D5-224e5/02.09

3.3 Type 40 PSR

3.3.1 Technical data

- max. push force (for 1 meter of chain unguided, load guided): .................12000 N

- weight per meter:....................................................................................... 6,7 kg

- number of links per meter: ........................................................................ 25

3.3.2 Dimensions

Subject to technical changes

LinearChain

bore

0403

front link rear link

pitch

bore

End shaft (is required when

the rear end link is not used)

optional

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com


Type 40 PSR

3.3.3 Assembly of the standard chain link 5-0403-100.00

left cover plate

5-0401-100.10

right cover plate

5-0401-100.20

shim

00152001016100

retaining ring

00150100100100

Subject to technical changes

LinearChain

drive roller

5-0401-100.50

shim

00152001016050

middle roller

5-0401-100.40

drive roller

5-0401-100.50

0403

left cover plate

5-0401-100.10

right cover plate

5-0401-100.20

shaft

5-0402-100.30

retaining ring

5-0401-100.90

retaining ring

5-0401-100.90

shim

00152001016050

shim

00152001016100

retaining ring

00150100100100

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-225e2/09.05 25


Subject to technical changes

LinearChain

LinearChain

with pitch 60

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-227e2/09.05 27


28

D5-228e4/02.09

4.0 LinearChains with pitch 60 mm

4.1 Type 60 PS

4.1.1 Technical data

- max. push force (for 1 meter of chain unguided, load guided): .................18000 N

- weight per meter:....................................................................................... 8 kg

- number of links per meter: ........................................................................ 17

4.1.2 Dimensions

Subject to technical changes

LinearChain

0601

bore bore

front link rear link

68 pitch

62

End shaft (is required when

the rear end link is not used)

optional

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com


Type 60 PS

4.1.3 Assembly of the standard chain link 5-0601-100.00

left cover plate

5-0601-100.10

Subject to technical changes

retaining ring

00150100150100

LinearChain

retaining ring

5-0601-100.90

0601

drive roller

5-0601-100.50

supporting plate

00152301522150

right cover plate

5-0601-100.20

supporting plate

00152301522150

middle roller

5-0601-100.40

shaft

5-0601-100.30

retaining ring

00150100150100

retaining ring

5-0601-100.90

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-229e2/09.05 29


30

D5-230e6/04.10

4.2 Type 60 PSG

4.2.1 Technical data

- max. push force (for 1 meter of chain unguided, load guided): .................18000 N

- weight per meter:....................................................................................... 8,7 kg

- number of links per meter: ........................................................................ 17

4.2.2 Dimensions

4.2.3 Guiding rail

Standard profile guide

weight 7,5 kg/m

5-0602-206.00

Subject to technical changes

LinearChain

bore bore

front link rear link

68 pitch

62

Middle of roller

Middle of roller

0602

Low profile guide

weight 7,5 kg/m

5-0602-210.00

End shaft (is required when

the rear end link is not used)

optional

high profile guide

weight 12,5 kg/m

5-0602-215.00

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

Middle of roller


Type 60 PSG

4.2.3 Assembly of the standard push chain 5-0602-100.00

left cover plate

5-0601-100.10

retaining ring

00150100150100

Subject to technical changes

LinearChain

retaining ring

5-0601-100.90

guiding roller

5-0601-100.60

drive roller

5-0601-100.50

0602

supporting plate

00152301522150

guiding roller

5-0601-100.60

middle roller

5-0601-100.40

shaft

5-0602-100.30

supporting plate

00152301522150

retaining ring

5-0601-100.90

retaining ring

00150100150100

right cover plate

5-0601-100.20

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-231e2/09.05 31


32

D5-232e4/02.09

4.3 Type 60 PSR

4.3.1 Technical data

- max. push force (for 1 meter of chain unguided, load guided): .................18000 N

- weight per meter:....................................................................................... 9,5 kg

- number of links per meter: ........................................................................ 17

4.3.2 Dimensions

73

46

Subject to technical changes

LinearChain

0603

bore bore

front link rear link

68 pitch

62

End shaft (is required when

the rear end link is not used)

optional

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com


Type 60 PSR

4.3.3 Assembly of the standard chain link 5-0603-100.00

right cover plate

5-0601-100.20

retaining ring

5-0601-100.90

shim

00152001521100

retaining ring

00150100150100

Subject to technical changes

drive roller

5-0601-100.50

shim

00152001521050

LinearChain

left cover plate

5-0601-100.10

0603

left cover plate

5-0601-100.10

right cover plate

5-0601-100.20

middle roller

5-0601-100.40

shaft

5-0602-100.30

shim

00152001521050

retaining ring

5-0601-100.90

retaining ring

00150100150100

shim

00152001521100

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-233e2/09.05 33


34

D5-234e4/02.09

4.4 Type 60 PD

4.4.1 Technical data

- max. push force (for 1 meter of chain unguided, load guided) :.................. 35.000 N

- weight per meter: .................................................................................... 15 kg

- number of links per meter: ...................................................................... 17

4.4.2 Dimensions

bore bore

front link rear link

68 pitch

62

Subject to technical changes

LinearChain

0604

End shaft (is required when

the rear end link is not used)

optional

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com


Type 60 PD

4.4.3 Assembly of the standard chain link 5-0604-100.00

drive roller

5-0601-100.50

retaining ring

5-0601-100.90

supporting plate

00152301522150

retaining ring

00150100150100

supporting plate

00152301522150

Subject to technical changes

LinearChain

retaining ring

5-0601-100.90

supporting plate

00152301522150

left cover plate

5-0601-100.10

0604

middle roller

5-0601-100.40

shaft

5-0604-100.30

reight cover plate

5-0601-100.20

retaining ring

00150100150100

supporting plate

00152301522150

retaining ring

5-0601-100.90

drive roller

5-0601-100.50

retaining ring

5-0601-100.90

supporting plate

00152301522150

supporting plate

00152301522150

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-235e2/09.05 35


36

D5-236e5/04.10

4.5 Type 60 PDG

4.5.1 Technical data

- max. push force (for 1 meter of chain unguided, load unguided):............. ........... 35.000 N

- weight per meter:.................................................................................................16 kg

- number of links per meter: ..................................................................................17

4.5.2 Dimensions

4.5.3 Guiding rail

0605

bore bore

front link rear link

68 pitch

62

Subject to technical changes

LinearChain

Middle of roller

End shaft (is required when

the rear end link is not used)

weight: 19,3 kg/m

Z5-0605-210.00

optional

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com


Typ 60 PDG

4.5.4 Assembly of the standard chain link 5-0605-100.00

drive roller

5-0601-100.50

retaining ring

5-0601-100.90

supporting plate

00152301522150

retaining ring

00150100150100

retaining ring

5-0601-100.90

guiding roller

5-0601-100.60

supporting plate

00152301522150

Subject to technical changes

LinearChain

supporting plate

00152301522150

left cover plate

5-0601-100.10

0605

shaft

5-0605-100.30

middle roller

5-0601-100.40

right cover plate

5-0601-100.20

retaining ring

00150100150100

supporting plate

00152301522150

guiding roller

5-0601-100.60

retaining ring

5-0601-100.90

drive roller

5-0601-100.50

retaining ring

5-0601-100.90

supporting plate

00152301522150

supporting plate

00152301522150

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-237e2/09.05 37


Subject to technical changes

LinearChain

Drive housing

25, 40, 60

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-239e2/09.05 39


40

D5-240e2/09.05

5. Drive housing

5.1 General description

A special design of sprocket wheel housing with around the sprocket wheel. The reaction plate

chain guides is needed to convert the guides the chain into the appropriate direction

gearmotor torque to a linear thrust force. For (90° or 180°). The gear motor can be installed

larger thrust forces a duplex chain is used with directly on the drive housing shaft or connected

double sprocket wheel. with a flexible coupling.

The drive housing contains a guide plate and

reaction plate. The guide plate leads the chain

5.2 Material and maintenance

The drive housing is made of cast aluminium. bearings are lubricated for life.

Internal parts are maintenance free. The

5.3 Installation and drive shafts

The drive housing is equipped with a mounting location can be changed by reversing the

angle on each side which can be turned to fit assembly of the sprocket wheel and shaft or by

any mounting position. The standard drive shaft simply specifying the appropriate location.

location is shown on the drawing below. The

Stroke direction

6.4 Weight of drive housing with mounting angle

90°

180°

Pitch 25mm Pitch 40mm Pitch 60mm

Weight (standard chain) 3,6 kg 8,8 kg 21,2 kg

Weight (duplex chain) - -

30 kg

Subject to technical changes

LinearChain

Standard

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com


270°


Drive housings for LinearChain 25 PS

Drive housings with 90° return facility

Drive housings with 90° + 90° return facility

Custom return facility and custom shafts available on request.

Subject to technical changes

LinearChain

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-241e5/10.09 41


42

D5-242e5/10.09

Drive housings for LinearChain 25 PSG

Drive housings with 90° return facility

Drive housings with 90° + 90° return facility

Custom return facility and custom shafts available on request.

Subject to technical changes

LinearChain

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com


Drive housings for LinearChain 40PS, 40 PSR, 40 PSG

Drive housings with 90° return facility

Drive housings with 90° + 90° return facility

Custom return facility and custom shafts available on request.

Subject to technical changes

LinearChain

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-243e5/10.09 43


44

D5-244e5/10.09

Drive housings for LinearChain 60PS, 60 PSR, 60 PSG

Drive housings with 90° return facility

Drive housings with 90° + 90° return facility

Custom return facility and custom shafts available on request.

Subject to technical changes

LinearChain

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com


Drive housings for LinearChain 60PD, 60 PDG

Drive housings with 90° return facility

Drive housings with 90° + 90° return facility

Custom return facility and custom shafts available on request.

Subject to technical changes

LinearChain

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-245e5/10.09 45


Subject to technical changes

LinearChain

Magazines

Covers

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-247e2/09.05 47


48

D5-248e3/03.06

Chain storage magazine - with internal guides

Kette wird

Chain

in Führungs-

giudes

bahnen

geführt

r

a

e

f

b

p

w

d

g

h

c

n

i

m

l

s

Other dimensions

to special order

Type 25 (PS, PSG) Type 40 (PS, PSG, PSR) Type 60 (PS, PSG, PSR)

2m stroke 3,5m stroke 5m stroke 2m stroke 3,5m stroke 5m stroke 2m stroke 3,5m stroke 5m stroke

a 202 202 202 315 315 315 435 435 435

b 23 23 23 38 38 38 48 48 48

c 88 88 88 115 115 115 140 140 140

d 78 78 78 103 103 103 124 124 124

e 140 140 140 200 200 200 270 270 270

f 190 190 190 280 280 280 370 370 370

g 140 140 140 165 165 165 200 200 200

h 178 178 178 203 203 203 244 244 244

i 5 5 5 6 6 6 8 8 8

l 72 72 72 102 102 102 137 137 137

m 20 g7 20 g7 20 g7 25 g6 25 g6 25 g6 45 g6 45 g6 45 g6

n 6 N9 6 N9 6 N9 8 H7 8 H7 8 H7 14 H7 14 H7 14 H7

p 750 1125 1500 818 1193 1568 950 1325 1700

r 49,2 49,2 49,2 67 67 67 99 99 99

s 42,8 42,8 42,8 48,8 48,8 48,8 82 82 82

t 25 25 25 27 27 27 58 58 58

u 42 42 42 52 52 52 85 85 85

w 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø11 4 x ø11 4 x ø11

Subject to technical changes

LinearChain

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

t

u


Chain cover - fixed end-link

Without internal

chain guides

Chain with

fixed mounting

r

a

e

f

k

Other dimension to special order

p

w

d

g

h

c

n

i

m

l

s

t

u

Max. linear speedt 200 mm/s

Type 25 (PS, PSG) Type 40 (PS, PSG, PSR) Type 60 (PS, PSG, PSR)

1m str. 1,5m str. 2m str. 2,5m str. 1m str. 1,5m str. 2m str. 2,5m str. 1m str. 1,5m str. 2m str. 2,5mstr.

a 143 143 143 143 203 203 203 203 274 274 274 274

c 88 88 88 88 115 115 115 115 139 139 139 139

d 78 78 78 78 103 103 103 103 123 123 123 123

e 70 70 70 70 120 120 120 120 140 140 140 140

f 90 90 90 90 150 150 150 150 200 200 200 200

g 116 116 116 116 143 143 143 143 173 173 173 173

h 142 142 142 142 167 167 167 167 207 207 207 207

i 5 5 5 5 6 6 6 6 8 8 8 8

k 140 140 140 140 200 200 200 200 270 270 270 270

l 72 72 72 72 102 102 102 102 137 137 137 137

m 20 g7 20 g7 20 g7 20 g7 25 g6 25 g6 25 g6 25 g6 45 g6 45 g6 45 g6 45 g6

n 6 N9 6 N9 6 N9 6 N9 8 H7 8 H7 8 H7 8 H7 14 H7 14 H7 14 H7 14 H7

p 782 1032 1282 1532 850 1100 1350 1600 1000 1250 1500 1750

r 49,2 49,2 49,2 49,2 67 67 67 67 99 99 99 99

s 42,8 42,8 42,8 42,9 48,8 48,8 48,8 48,9 82 82 82 82

t 25 25 25 25 27 27 27 27 58 58 58 58

u 42 42 42 42 52 52 52 52 85 85 85 85

w 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø9 4 x ø11 4 x ø11 4 x ø11 4 x ø11

Subject to technical changes

LinearChain

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-249e4/03.10 49


50

D5-250e3/03.06

Weight of magazines

Magazine

25er chain

40er chain

60er chain

Weight of covers

Cover

25er chain

40er chain

60er chain (single)

60er chain (double)

Subject to technical changes

2,0 m

8,5 kg

14,6 kg

25 kg

LinearChain

1,0 m

2,9 kg

5,9 kg

10,8 kg

15,8 kg

3,5 m

13 kg

22,3 kg

38 kg

1,5 m

3,8 kg

7,6 kg

13,6 kg

20,0 kg

5,0 m

17,6 kg

30,0 kg

51 kg

2,0 m

4,7 kg

9,3 kg

16,4 kg

24,1 kg

2,5 m

5,7 kg

11,0 kg

19,2 kg

28,3 kg

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com


Technical Questionnaire

Company

Sketch of proposed application

Stroke [mm]

Force [N] pull / push

Linear speed [mm/sec.]

Direction

Ambient conditions (temp., dust etc.)

Working cycle

Can guide rail be used?

(recommended over 2 m stroke)

Is load guided?

How is load guided?

Do shock loads occur?

(should be avoided)

Required positioning accuracy

Is load fixed to end of chain?

Does chain run on flat surface?

What is surface material?

Chain storage magazin?

Chain cover (fixed end)?

Required chain guidance and/or magazine

configuration?

Notes

Date:

Contact Person:

/

Tel.:

Fax:

E-Mail:

horizontal vertikal other

per hour per day

yes no

yes no

on wheels slideway other

yes no

+ / mm

yes no

whole length partly non at all

yes no

yes no

9 10

1 2 3 4 5 6 7 8 12 13 15 16

Subject to technical changes

LinearChain

Framo Morat GmbH & Co. KG Tel.: +49 (0) 7657 / 88-0 www.framo-morat.com

Höchst 7 • D-79871 Eisenbach Fax: +49 (0) 7657 / 88-333 info@framo-morat.com

D5-251e5/11.10 51

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