ERPN API 610 Overhung End Suction Process Pump - Flowserve
ERPN API 610 Overhung End Suction Process Pump - Flowserve
ERPN API 610 Overhung End Suction Process Pump - Flowserve
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<strong>Pump</strong> Division<br />
<strong>ERPN</strong><br />
<strong>API</strong> <strong>610</strong><br />
<strong>Overhung</strong><br />
<strong>End</strong> <strong>Suction</strong><br />
<strong>Process</strong> <strong>Pump</strong><br />
Bulletin PS-10-20a (E)
<strong>Pump</strong> Supplier<br />
To The World<br />
<strong>Flowserve</strong> is the<br />
driving force in the<br />
global industrial<br />
pump marketplace.<br />
No other pump<br />
company in the<br />
world has the<br />
depth or breadth<br />
of expertise in<br />
the successful<br />
application of<br />
pre-engineered,<br />
engineered and<br />
special purpose<br />
pumps and<br />
systems.<br />
<strong>Pump</strong>ing Solutions<br />
<strong>Flowserve</strong> is providing pumping<br />
solutions which permit customers<br />
to continuously improve<br />
productivity, profitability and<br />
pumping system reliability.<br />
Market Focused<br />
Customer Support<br />
Product and industry specialists<br />
develop effective proposals and<br />
solutions directed toward market<br />
and customer preferences.<br />
They offer technical advice and<br />
assistance throughout each<br />
stage of the product life cycle,<br />
beginning with the inquiry.<br />
Dynamic Technologies<br />
<strong>Flowserve</strong> is without peer in the<br />
development and application of<br />
pump technology, including:<br />
• Hydraulic engineering<br />
• Mechanical design<br />
• Materials science<br />
• Intelligent pumping<br />
• Manufacturing technology<br />
Broad Product Lines<br />
<strong>Flowserve</strong> offers a wide range<br />
of complementary pump types,<br />
from pre-engineered process<br />
pumps, to highly engineered<br />
and special purpose pumps<br />
and systems. <strong>Pump</strong>s are built<br />
to recognized global standards<br />
and customer specifications.<br />
<strong>Pump</strong> Division<br />
<strong>Pump</strong> designs include:<br />
• Single stage process<br />
• Between bearing<br />
single stage<br />
• Between bearing<br />
multistage<br />
• Vertical<br />
• Submersible motor<br />
• Rotary<br />
• Reciprocating<br />
• Nuclear<br />
• Specialty
<strong>ERPN</strong><br />
<strong>API</strong> <strong>610</strong><br />
<strong>Overhung</strong><br />
<strong>End</strong> <strong>Suction</strong><br />
<strong>Process</strong> <strong>Pump</strong><br />
The <strong>ERPN</strong> is the pump of<br />
choice for severe chemical,<br />
petrochemical, refining and<br />
heavy duty industrial service<br />
where full compliance with <strong>API</strong><br />
<strong>610</strong> is not required. The <strong>ERPN</strong><br />
provides users with all of the<br />
important mechanical, hydraulic,<br />
emissions control and safety<br />
components furnished by<br />
<strong>Flowserve</strong> for all specific<br />
applications.<br />
The <strong>ERPN</strong> pump is of horizontal,<br />
end suction-top discharge,<br />
overhung centerline mounted<br />
configuration, <strong>API</strong> <strong>610</strong><br />
classification OH2.<br />
HED<br />
The <strong>ERPN</strong>, available in all <strong>API</strong><br />
<strong>610</strong> material combinations, can<br />
also be equipped with special<br />
features needed for demanding<br />
service requirements, including:<br />
• High suction pressure casing<br />
• Fan cooled bearing housing<br />
(optional water cooled)<br />
• Steam jacketing<br />
• Hot oil construction<br />
HWM<br />
<strong>Pump</strong> Division<br />
Broad Application<br />
• Petroleum refining,<br />
production, offsites<br />
and distribution<br />
• Petrochemical and<br />
heavy-duty chemical<br />
processing<br />
• Gas industry services<br />
• Boiler circulation and<br />
other high temperature<br />
services<br />
• Water and general<br />
industrial<br />
Complementary<br />
<strong>Pump</strong> Designs<br />
<strong>ERPN</strong> pumps may be<br />
used with other <strong>Flowserve</strong><br />
models depending upon<br />
application requirements.<br />
These include:<br />
• Single stage vertical<br />
in-line pumps<br />
• Single and two stage<br />
between bearing pumps<br />
• Multistage between<br />
bearing pumps<br />
• Vertical, double casing<br />
pumps<br />
VTP-Can<br />
WUC<br />
3
4<br />
<strong>ERPN</strong><br />
<strong>API</strong> <strong>610</strong><br />
<strong>Overhung</strong><br />
<strong>End</strong> <strong>Suction</strong><br />
<strong>Process</strong> <strong>Pump</strong><br />
The <strong>Flowserve</strong> <strong>ERPN</strong> pump line,<br />
founded on the engineering and<br />
safety parameters of <strong>API</strong> <strong>610</strong>,<br />
is designed around a modular<br />
system. This modular system<br />
provides maximum mechanical<br />
and hydraulic design flexibility<br />
and allows each pump to be<br />
customized for an individual<br />
application.<br />
The modular system, building off<br />
a platform of standard components,<br />
draws upon the following<br />
optional configurations:<br />
• Closed impeller with front<br />
and back wear rings for<br />
standard services<br />
• Inducer design for low NPSHA<br />
service requirements<br />
• Semi-open impeller design<br />
with back vanes for liquids<br />
containing abrasive particles<br />
• Free flow impeller design with<br />
back vanes for non-clogging<br />
applications containing fibers,<br />
solids, etc.<br />
• Magnetic drive for sealless<br />
needs<br />
Operating Parameters<br />
• Flows to 1100 m 3 /h<br />
(4800 gpm)<br />
• Heads to 230 m (755 ft)<br />
• Temperatures to 350˚C<br />
(660˚F)<br />
• Working pressures to<br />
60 bar (870 psi)<br />
• <strong>Suction</strong> pressures to<br />
50 bar (725 psi)<br />
<strong>Pump</strong> Division<br />
Flanges are in accordance<br />
with ASME B16.5 Class<br />
300 RF standard or 600<br />
RF optional<br />
<strong>Pump</strong> Casing and Cover<br />
feature metal to metal<br />
fit with fully confined,<br />
controlled compression<br />
gasket to ensure proper<br />
sealing and alignment.<br />
The casing will be of<br />
double volute design for<br />
all discharge flanges of<br />
80 mm (3 in) and above<br />
Guide Vane in suction<br />
nozzle for larger sizes<br />
preserves available NPSHA<br />
while reducing vortexing<br />
and assuring uniform flow<br />
to pump inlet<br />
Centerline Supported<br />
<strong>Pump</strong> Casing<br />
accommodates nozzle<br />
loads in accordance<br />
with <strong>API</strong> <strong>610</strong> design<br />
requirements:<br />
• Minimal shaft<br />
misalignment<br />
• Extended rotor,<br />
bearing and seal life
Renewable Wear Rings<br />
for both the casing and<br />
impeller reduce replacement<br />
parts cost.<br />
• Secured by threaded<br />
dowels<br />
• Clearance between wear<br />
surfaces in compliance<br />
with <strong>API</strong> <strong>610</strong> standards<br />
Carbon Steel Bearing Housing<br />
• Labyrinth type oil seals retain<br />
oil and exclude atmospheric<br />
contaminants and moisture<br />
• Optional bearing isolators<br />
available<br />
• Optional oil mist or oil<br />
purge for continuous bearing<br />
lubrication<br />
<strong>API</strong> <strong>610</strong> Standards for the<br />
most critical parameters are<br />
met in all versions of the <strong>ERPN</strong><br />
family of pumps.<br />
• Vibration limits<br />
• Deflection limits at seal faces<br />
• Nozzle loading capabilities<br />
• Balancing grades<br />
<strong>API</strong> 682 Seal Chamber<br />
accommodates a wide variety<br />
of seal configurations including<br />
dual pressurized and unpressurized<br />
cartridge types for the<br />
most severe services. A full<br />
complement of <strong>API</strong> <strong>610</strong> seal<br />
flush piping plans is available.<br />
Cartridge Seal Mounting<br />
assures:<br />
• Ease of maintenance<br />
• Precise seal face setting for<br />
maximum seal life<br />
Back Pull-out of rotating<br />
assembly simplifies<br />
maintenance as neither the<br />
motor nor piping connections<br />
are disturbed.<br />
<strong>Pump</strong> Division<br />
Bearing Configurations<br />
Standard-roller type radial<br />
bearing and duplex, single<br />
row, 40˚ angular contact<br />
back-to-back mounted<br />
thrust bearings.<br />
Dynamically Balanced<br />
Impeller limits vibration<br />
and assures smooth<br />
operation over wide flow<br />
range.<br />
• Casting techniques<br />
and manufacturing<br />
processes for fine<br />
finish, high efficiency<br />
• Positively locked,<br />
anti-rotation impeller<br />
nut with threads<br />
unexposed to pumped<br />
fluid<br />
5
6<br />
Options and<br />
Technical Data<br />
Non-Clogging Recessed<br />
Impeller Design<br />
<strong>ERPN</strong>-O Semi Open<br />
Design with Replaceable<br />
Front Wear Plate<br />
Inducer<br />
A high specific speed, axial flow<br />
pumping device, an inducer<br />
provides significant improvement<br />
in suction performance by<br />
reducing NPSHR.<br />
The <strong>ERPN</strong>-M range of sealless<br />
process pumps is the solution<br />
for applications where leakagefree<br />
pumping of hazardous,<br />
toxic, explosive or ultra-high<br />
valuable liquids is required, and<br />
any emissions or leakage due<br />
<strong>ERPN</strong> Range Chart<br />
TDH - 50 Hz<br />
m 3 /h<br />
gpm<br />
ft m<br />
300<br />
800<br />
600 200<br />
500<br />
400<br />
300 100<br />
80<br />
200<br />
60<br />
50<br />
40<br />
100<br />
30<br />
80<br />
60 20<br />
50<br />
40<br />
30 10<br />
8<br />
20<br />
6<br />
5<br />
15<br />
m3 /h<br />
gpm<br />
<strong>ERPN</strong> – MAG Drive<br />
6<br />
8<br />
10<br />
1<br />
2<br />
2<br />
5<br />
6<br />
8<br />
10<br />
3<br />
2 Pole<br />
4 Pole<br />
4<br />
20<br />
5<br />
6<br />
30<br />
8<br />
40<br />
10<br />
50<br />
60<br />
80<br />
20<br />
100<br />
30<br />
40<br />
200<br />
50<br />
60<br />
300<br />
80<br />
400<br />
100<br />
500<br />
600<br />
3<br />
4<br />
20<br />
5<br />
6<br />
30<br />
8<br />
40<br />
10<br />
50<br />
60<br />
80<br />
20<br />
100<br />
30<br />
40<br />
200<br />
50<br />
60<br />
300<br />
80<br />
400<br />
100<br />
500<br />
600<br />
to mechanical seal failure is<br />
unacceptable. Safety features<br />
such as temperature probe<br />
(thermocouple), pressure switch<br />
and secondary containment seal<br />
are part of the standard scope<br />
of supply.<br />
Flow Rate - 60 Hz<br />
Flow Rate - 50 Hz<br />
200<br />
800<br />
1000<br />
200<br />
800<br />
1000<br />
300<br />
400<br />
500<br />
600<br />
300<br />
2000<br />
400<br />
500<br />
600<br />
2000<br />
800<br />
1000<br />
1600<br />
3000<br />
4000<br />
5000<br />
6000<br />
3000<br />
800<br />
1000<br />
1300<br />
4000<br />
5000<br />
ft m<br />
400<br />
1000<br />
300<br />
800<br />
600 200<br />
500<br />
400<br />
300 100<br />
80<br />
200<br />
60<br />
50<br />
40<br />
100<br />
30<br />
80<br />
60 20<br />
50<br />
40<br />
30 10<br />
8<br />
20<br />
7<br />
<strong>Pump</strong> Division<br />
<strong>API</strong> Material<br />
Combinations<br />
• S-5 Carbon steel with<br />
carbon steel internals<br />
• S-6 Carbon steel with<br />
12% chrome internals<br />
• S-8 Carbon steel with<br />
316 SS internals<br />
• C-6 12% chrome with<br />
12% chrome internals<br />
• A-8 316 SS with 316 SS<br />
internals<br />
• D-1 Duplex with duplex<br />
internals<br />
In addition the <strong>ERPN</strong><br />
is also available in low<br />
temperature carbon<br />
steel and super duplex<br />
stainless steel.<br />
Baseplate Options<br />
• Drain pan design<br />
– Welded and fabricated<br />
carbon steel<br />
– Sloping drain pan<br />
with drain connection<br />
• Drain rim design<br />
– Drain rim provided<br />
along baseplate<br />
perimeter<br />
– Drain pan provided<br />
below complete unit<br />
TDH - 60 Hz
Global<br />
Engineered Services<br />
and Support<br />
Total Cost Reduction<br />
Asset Management<br />
Product Life Cycle<br />
Performance Re-rates<br />
Site Diagnostics<br />
Repair Services<br />
Energy Management<br />
Spare Parts<br />
Maintenance Contracts<br />
Materials Upgrades<br />
Turnkey Services<br />
Field Repairs<br />
Installation<br />
Project Supervision<br />
Commissioning<br />
Equipment Upgrades<br />
Condition Monitoring<br />
Systems Analysis<br />
Field Machining<br />
Service Dedication<br />
<strong>Flowserve</strong> Engineered Services is<br />
focused on providing customers<br />
with uncompromising service and<br />
support, where and when needed.<br />
Engineered Services is dedicated<br />
to delivering the highest quality<br />
support by integrating its<br />
extensive pump and materials<br />
engineering knowledge with<br />
creative service solutions.<br />
Engineered Services prides itself<br />
in understanding the business<br />
challenges facing customers and<br />
is prepared to manage solutions<br />
to succeed as a team.<br />
A worldwide network of service<br />
and repair centers staffed by<br />
highly skilled engineers and<br />
technicians is available around<br />
the clock, seven days a week to<br />
respond to customer queries,<br />
to evaluate and troubleshoot<br />
problems and to provide<br />
reliable solutions.<br />
Strength of Experience,<br />
Commitment to Excellence<br />
<strong>Flowserve</strong> has long served<br />
industries requiring superior<br />
equipment performance and<br />
service life.<br />
• Oil and gas production<br />
• Hydrocarbon processing<br />
• Chemical processing<br />
• Water resources<br />
• Power generation<br />
• Nuclear<br />
• Mining and mineral processing<br />
• Pulp and paper<br />
• General industry<br />
Engineered Services is dedicated<br />
to maximizing equipment<br />
performance and providing<br />
reliability-centered maintenance<br />
programs for pumps and related<br />
equipment, regardless of manufacturer.<br />
Using the FlowStar<br />
asset management software,<br />
Engineered Services tracks<br />
performance and supports<br />
improvement programs using a<br />
service life cycle cost business<br />
approach. The results are<br />
improved reliability and<br />
increased profitability.<br />
<strong>Pump</strong> Division<br />
Your Business Partner<br />
<strong>Flowserve</strong> partners with<br />
customers to respond to<br />
the dynamic business<br />
conditions that affect<br />
them. <strong>Flowserve</strong> will work<br />
with customers to drive<br />
efficiency, maximize<br />
throughput and control<br />
process quality. Whether<br />
your needs involve onsite<br />
technical assistance<br />
or broader project<br />
planning with full turnkey<br />
responsibility, you can<br />
rely on the strength of<br />
<strong>Flowserve</strong> Engineered<br />
Services to deliver professional,<br />
reliable results.<br />
7
<strong>Flowserve</strong>... Supporting Our Customers<br />
With The World’s Leading<br />
<strong>Pump</strong> Brands<br />
USA and Canada<br />
<strong>Flowserve</strong> Corporation<br />
<strong>Pump</strong> Division<br />
Millennium Center<br />
222 Las Colinas Blvd., 15th Floor<br />
Irving, Texas 75039-5421 USA<br />
Telephone: 1 972 443 6500<br />
Telefax: 1 972 443 6800<br />
Europe, Middle East, Africa<br />
Worthington S.P.A.<br />
<strong>Flowserve</strong> Corporation<br />
Via Rossini 90/92<br />
20033 Desio (Milan), Italy<br />
Telephone: 39 0362 6121<br />
Telefax: 39 0362 303396<br />
Your local <strong>Flowserve</strong> representative:<br />
Jeumont-Schneider Jeumont-Schneider <strong>Pump</strong> Division<br />
To find your local <strong>Flowserve</strong> representative<br />
please use the Sales Support Locator System<br />
found at www.flowserve.com<br />
Or call toll free: 1 800 728 PUMP<br />
Latin America and Caribbean<br />
<strong>Flowserve</strong> Corporation<br />
<strong>Pump</strong> Division<br />
6840 Wynnwood Lane<br />
Houston, Texas 77008 USA<br />
Telephone: 1 713 803 4434<br />
Telefax: 1 713 803 4497<br />
Asia Pacific<br />
<strong>Flowserve</strong> Pte. Ltd.<br />
<strong>Pump</strong> Division<br />
200 Pandan Loop #06-03/04<br />
Pantech 21<br />
Singapore 128388<br />
Telephone: 65 6775 3003<br />
Telefax: 65 6779 4607<br />
Printed in U.S.A.<br />
December 2003<br />
© <strong>Flowserve</strong> Corporation