X BOX Service Manual.pdf - Genius

KYE SYSTEMS CORP 

Service Manual 

Model Name Wireless Blaze X, XBOX 

KYE Part No 31610050100 

Service Guide 1


Contents 

1. Revision Record -----------------------------------------------------------------------------------------3 

2. Maintain Guide -------------------------------------------------------------------------------------------4 

2.1 Introduction -------------------------------------------------------------------------------------------4 

2.2 Necessary tools -------------------------------------------------------------------------------------4 

2.3 Safety attention --------------------------------------------------------------------------------------4 

3. How to handle defective returns ---------------------------------------------------------------------5 

3.1 Procedure ---------------------------------------------------------------------------------------------5 

3.2 Problem description --------------------------------------------------------------------------------6 

3.3 Problem solve ----------------------------------------------------------------------------------------7 

4. Assemble & Disassemble ------------------------------------------------------------------------------11 

4.1 How to assemble and disassemble the pad surface ---------------------------------------11 

4.2 How to assemble and disassemble the PCB ------------------------------------------------12 

4.3 How to assemble and disassemble theMinistick VR & Ministick ------------------------13 

4.4 How to replace the Motors ------------------------------------------------------------------------14 

4.5 How to replace the Led ----------------------------------------------------------------------------15 

4.6 How to replace the D-Pad and Rubber --------------------------------------------------------16 

4.7 How to assemble and disassemble the Receiver surface --------------------------------17 

4.8 How to replace the Receiver Led ---------------------------------------------------------------18 

4.9 How to replace the Receiver connect rubber ------------------------------------------------18 

5. Appendix 1. Part list ---------------------------------------------------------------------------------------19 



1. Revision Record 

Date Version Name Approve 

2005 / 12 / 12 1.1 Cindy Chu Leo Hsu 



2. Maintain Guide 

2.1 Introduction 

Please pay attention to this guide, and follow the information to prevent resulting 

damage. 

2.2 Necessary tools 

 

 

 

 

 

 

Screwdriver 

Tweezers 

Solder 

Solder torch 

Tin-Sucker 

Pincers 

2.3 Safety attention 

2.3.1 When staying for long time, please cheek electric and power circuit. 

2.3.2 Place it in flat surface and prevent it from vibration. 

2.3.3 Don’t drop and jolt this pad. 

2.3.4 Keep this pad away when the pad is wet or high temperature. 

3. How to handle defective returns 



3.1 Procedure 

Received 

Defective Pad 

Test & Check 

Problem 

Analyze possible 

Malfunction causes 

Function NG 

Frame the solutions 

And methods 

Function ok 

Replace necessary 

Defective parts 

Test all functions to 

check the pad is ok 

Return the pad to 

customers 

3.2 Problem Description 



No. Problem Description 

3.2.1 Ministick is 

malfunction 

a. Can’t control ministick correctly and 

completely 

b. Ministick is not working 

3.2.2 Motors are not 

working 

a. One or both of two motors is not working 

b. Any motor’s rotation is incorrect 

c. Motor’s cable was broken 

d. Switch is not working 

3.2.3 PAD Led a. Led isn’t bright 

b. led is twinkling 

3.2.4 D-Pad a. The function is incorrect. 

b. D-Pad is broken 

c. D-Pad’s rubber is broken 

3.2.5 Receiver Led a. Led isn’t bright 

b. led is twinkling 

3.2.6 Receiver Rubber a. Receiver rubber is broken 

3.3 Problem Solve 



3.3.1 Ministick is malfunction 

Problem 

Ministick out of function 

Analyze the 

problem 

Mechanics 

Electronics 

Judge the problem 

causes 

c. Incorrect using causes 

the mechanics of 

ministick being broken. 

d. Out of life 

a. Using too long time causes 

the value of VR’s function 

is becoming instable 

b. Out of life 

Solution 

Replace the 

Ministick 

Replace the 

Ministick 

3.3.2 Motors are not working 



Problem 

Motor is not working 

Analyze the 

problem 

Mechanics 

Electronics 


causes 

a. Out of life a. The cord between the 

motor and the PCB is fall 

off. 

Solution 

Replace the 

motor 

Re-solder the 

cord 

3.3.3 Led problem 



Problem 

LED isn’t bright 

Analyze the 

problem 

Mechanics 

Electronics 


causes 

b. Out of life b. The cord between the 

Led and the PCB is fall 

off. 

Solution 

Replace the Led 

Re-solder the 

cord 

3.3.4 D-Pad problem 



Problem 

D-Pad function is error 

Analyze the 

problem 

Mechanics 

Electronics 


causes 

a. Incorrect using causes the 

r D-pad being broken. 

b. Out of life 

a. Using too long time causes 

the value of rubber function 

is becoming instable 

e. Out of life 

Solution 

Replace the D-Pad 

Replace the 

Rubber 

4. Assemble & Disassemble 



4.1 How to assemble and disassemble the Pad surface 

Procedure 

Graphics 

1. Disassemble 

a. Turn over the pad 

b. Put the pad on the flat 

c. Remove the screws 

Attention: 

Please to put a cloth to prevent 

pad surface during the procedure. 

2. Assemble 

a. Compose all parts 

according to disassemble 

drawing. 

b. Lock all screws firmly 

4.2 How to assemble and disassemble the PCB 



Procedure 


a. Remove the screws for 

disassemble the PCB 

Graphics 

Attention: 

Please take care other part 

during the procedure. 

2. Assemble 

a. Lock the screws 

4.3 How to Replace the Ministick VR & Ministick 

Procedure 

Graphics 



1. Remove 

a. Disassemble the game pad 

b. Take off the mini-stick hat from the the 

PCB. 

a. Suck the point of weld of the 

resonator by Tin-Sucker. 

b. Remove the defective Ministick VR 

by Tweezers 

2. Replace 

a. Insert the same spec, complete 

Ministick on the correct hole 

3. Solder 

a. Solder the Ministick VR. 

b. Check all points of solder is ok. 

4. Replace 

a. Put a right mini-stick hat to the 

ministick VR and make sure that it 

position matches the VR. 

4.4 How to Replace the Motor 

Procedure 

Graphics 



1. Remove 

a. Suck the point of weld of the Motor’s 

cord by Tin-Sucker 

b. Remove the defective Motor by 

Tweezers 

2. Replace 

a. Change a all right Motor 

b. Solder the cord with the new Motor 

3. Solder 

a. Put the new Motor into the seat 

b. Check all points of solder is ok. 

4.5 How to Replace the LED 

Procedure 

Graphics 



1. Remove 

a. Suck the point of weld of the LED 

by Tin-Sucker 

b. Remove the defective LED by 

Tweezers 

2. Replace 


LED on the right hole 

3. Solder 

a. Solder the Led 

b. Check all points of solder is 

ok. 

4.6 How to Replace the D-PAD and D-Pad Rubber 

Procedure 

Graphics 



1. Remove 

a. Disassemble the game pad 

b. Take off the D-PAD rubber, and 

D-Pad in turn 

2. Replace 

a. Put a right D-pad and a D-PAD 

rubber in turn. 

Note: 

The position of the membrane 

must be correct with the D-PAD 

4.7 How to assemble and disassemble the Receiver surface 

Procedure 

Graphics 




a. Turn over the Receiver 

b. Put the Receiver on the flat 

c. Remove the screws 

Attention: 

Please to put a cloth to prevent Receiver 

surface during the procedure. 

4. Assemble 

a. Compose all parts according to 

disassemble drawing. 

b. Lock all screws firmly 

4.8 How to Replace the Receiver LED 

Procedure 

Graphics 



1. Remove 

a. Suck the point of weld of the LED 

by Tin-Sucker 

b. Remove the defective LED by 

Tweezers 

2. Replace 


LED on the right hole 

3. Solder 

a. Solder the Led Check all points of 

solder is ok. 

4.9 How to Replace the Receiver Connect Rubber 

Procedure 

Graphics 

1. Remove 

a. Disassemble the game Receiver 

b. Take off the Receiver Connect 

rubber, 

2. Replace 

Put a right a Receiver Connect rubber in 

turn. 

5. Appendix 1. Part List 



N0. PHOTO Part No. Name Remark 

1 D220300131 Led(DiP) 

Power 

LED , 

Turbo Led 

2 EMD4420101 Motor 5T 

3 EMD4420201 Motor 2T 

4 RVD1030101 VR 3D w/SW 

For 

ministick 

VR 



5 M441P00601 Stick Cap + 

6 M441P00701 Stick Cap O 

7 RVD1030210 For Left -Trig set 

8 

RVD1030101 

For Right-Trig set 

9 M441P00401 D-Pad 



1.Back 

/Start/ 

10 

1. M442R00301 

2. M441R00101 

1. Rubber ZH383 for 

2. 4Key Rubber PAD 

Connect 

/ RX 

connect 

11 M441R00201 

6 * key Rubber for 

A/B/X/Y/WHT/BLK 

12 M441R00301 

2 * key Rubber for 

turbo +Clear 

13 A441F01001 TX PCBA 

14 A441F20001 RX PCBA 



15 

1. D250300231 

2. D220300231 

1. Led(Dip)GRN for 

RX 

2. 2.Led(Dip) Red for 

RX

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