HR6 Series.pdf - Genius

KYE SYSTEMS CORP.
ColorPage-HR6/HR6 V2/HR6X series
Version: 1.0

Service
Guide
ColorPage-HR6/HR6 V2/HR6X series
Revision History
Version Date Changes
1.0 2001/11/13 Official Release
Version: 1.0
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Service
Guide
ColorPage-HR6/HR6 V2/HR6X series
Table of Contents
Revision History............................................................................................................... 1
Table of Contents ............................................................................................................. 2
Chapter 1. Getting Started .......................................................................................... 4
How to Use the Service Guide .................................................................. 4
Conventions Used in this Guide ................................................................ 5
Necessary Tools......................................................................................... 5
Safety Precautions ..................................................................................... 5
Chapter 2. How to Handle Defective Returns............................................................ 7
1.1. Overview ......................................................................................... 7
1.2. Problems .......................................................................................... 8
1.2.1. Main lamp unilluminated ................................................. 9
1.2.2. TPA lamp unilluminated................................................. 10
1.2.3. Unable to Scan ................................................................11
1.2.4. Bad Motor Driving......................................................... 12
1.2.5. Poor Scanning Image ..................................................... 13
1.2.6. Vertical Line ................................................................... 14
1.2.7. Incorrect Initial Scanning Position................................. 15
1.2.8. Incorrect Scanning Center Value.................................... 16
1.2.9. Poor Resolution.............................................................. 17
Chapter 3. Assembly and Disassembly..................................................................... 18
2.1. How to Assembly and Disassembly the Scanner .......................... 18
2.1.1. How to Unlock the Lock Switch.................................... 18
2.1.2. How to Remove the Upper Cover.................................. 19
2.1.3. How to Replace or Clean up the Document glass.......... 21
2.1.4. How to Replace or Clean up the White Calibration Stripe
........................................................................................ 23
2.1.5. How to Replace the Function Button Cable Set............. 24
2.1.6. How to Remove the Sliding Axle and the Timing Belt.. 25
2.1.7. How to Replace the Motor and the Gear Wheel ............ 27
2.1.8. How to Replace the Scan Board..................................... 28
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2.1.9. How to Replace the CCD Board .................................... 29
2.1.10. How to Clean up the CCD Board Sensor....................... 30
2.1.11. How to Replace the FFC Cable...................................... 31
2.1.12. How to Replace the Lamp and the Inverter.................... 33
2.1.13. How to Replace or Clean up the Mirrors ....................... 35
2.2. How to Assembly and Disassembly TPA Cover............................ 38
2.2.1. How to Replace the TPA Lamp ...................................... 38
2.2.2. How to Replace the TPA Inverter................................... 40
Chapter 4. How to Adjust CCD Resolution and Pixels............................................ 41
3.1. Introduction of Facilities and Tools............................................... 41
3.1.1. Facilities ......................................................................... 41
3.1.2. Tools ............................................................................... 41
3.2. Adjustment Procedures.................................................................. 42
3.2.1. Preparation ..................................................................... 42
3.2.2. How to Adjust the Resolution for Scanner Lens............ 42
3.2.3. How to Adjust CCD Pixel .............................................. 44
3.2.4. How to Adjust the CCD Scanner Center Value.............. 45
Chapter 5. Important Notes ...................................................................................... 46
4.1. Packing requirement for sending the PCB assembly by post........ 46
4.2. Short of spare parts while repairing a scanner............................... 46
Appendix A: Part List .................................................................................................... 47
HR6 EPP/USB Model .......................................................................... 47
HR6 V2 EPP/USB Model..................................................................... 49
HR6X EPP/USB Model ....................................................................... 51
Appendix B: Disassembly Drawing .............................................................................. 54
HR6/HR6 V2 EPP Model..................................................................... 54
HR6 USB Model .................................................................................. 55
HR6 V2 USB Model............................................................................. 56
HR6X EPP Model.................................................................................... 57
HR6X USB Model .................................................................................. 58
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Service
Guide
ColorPage-HR6/HR6 V2/HR6X series
Chapter 1.
Getting Started
How to Use the Service Guide
This Service Guide provides instructions and illustrations of servicing scanners related
to ColorPage-HR6/HR6 V2/HR6X series scanners. In this section, a basic preparation
for servicing the scanners will be instructed, and therefore please read this section
carefully, before you start servicing the scanners.
Divided into 5 sections, this Service Guide describes an in-depth explanation of
servicing scanners step by step. Each topic may be related with each other; hence you
are highly recommended to read this guide from cover to cover first. After that, you
may go directly to any specific topic that most interests you or meets your immediate
needs.
Chapter 1: How to Handle Defective Returns
Gives a brief working flow for handling defective returns, by which you may
distinguish the causes of the defective returns with the help of these working
flows.
Chapter 2: Assembly and Disassembly
Gives complete instructions and illustrations on how to uninstall and install the
scanners.
Chapter 3: CCD Adjustment
Gives complete instructions and illustrations on how to adjust the lens
resolution and CCD pixel.
Chapter 4: Important Notes
Gives information on how to have your scanner well packed and what to do
when being short of spare parts.
Appendices A & B
Provides part lists and exploded drawings.
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Service
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ColorPage-HR6/HR6 V2/HR6X series
Conventions Used in this Guide
Attention
Caution
Pay Special Attention: Instructions that are important to
remember and may prevent mistakes
Caution: Information that, if not followed, may result in
damage to the product.
Necessary Tools
• Module Horizontal Resolution
Adjustment tool
• Screwdriver (Cross type)
• Green Seal
• Torsional Driver
• Tweezers
Safety Precautions
The following precautions should be observed in handling the scanner described in this
guide:
• Place the scanner on a flat, level and stable surface.
• Do not place the scanner in environments subject to mist, smoke, vibration,
excessive dust, salty or greasy air, or other corrosive gases and fumes.
• Do not drop or jolt the scanner.
• Do not bump or knock the document glass as it is fragile and could break.
• Do not use another power adapter other than the one enclosed with the
scanner.
• Disconnect the AC adapter and USB Cable. Slide the lock switch to unlock
position
before performing any maintenance procedures on the
scanner.
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• Do not perform any maintenance with wet hands.
• Prevent foreign substances, such as water, other liquids or chemicals, from
entering the scanner while performing maintenance procedures on the scanner.
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Service
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Chapter 2.
How to Handle Defective Returns
1.1. Overview
Receiving defective
scanners
from customers
Verifying problems &
proceeding necessary tests
Functioning NG
Analyzing possible
malfunction causes
Function NG
Deciding & proceeding
the rectification methods
Functioning OK
Replacing necessary
defective parts
Proceeding tests
to verify if the scanner is
founctioning normally
Function OK
Return the scanners with proper
repackaging to customers
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Service
Guide
ColorPage-HR6/HR6 V2/HR6X series
1.2. Problems
Item
Problem Descriptions
1.2.1. Main lamp unilluminated
1.2.2. TPA lamp unilluminated
1.2.3.
Unable to Scan (Including: Scanner not functioning, or fail to activate
TWAIN program, etc…)
1.2.4. Bad Motor
1.2.5. Poor Scanning Image
1.2.6. Vertical Line
1.2.7. Incorrect Initial Scanning Position
1.2.8. Incorrect Scanning Center
1.2.9. Poor Resolution
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Attention
Please follow the numbered sequence marked within parenthesis given in
individual flow chart, in that this is the best-recommended sequence to rectify the
problems.
1.2.1. Main lamp unilluminated
Problem
Main lamp unilluminated
Analyze the
Problem
(1)
Mechanical
(2)
Electronic
(1-1) (1-2) (2-1) (2-2)
Identify the
Problem Causes
Broken or
Defective Lamp
Burned out or
Defective
Inverter
Defective
Scan Board
Defective
CCD Board
Solutions
Replace Lamp
Replace
Inverter
Replace
Scan Board
Replace
CCD Board
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Service
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ColorPage-HR6/HR6 V2/HR6X series
1.2.2. TPA lamp unilluminated
Problem
TPA lamp unilluminated
Analyze the
Problem
(1) Mechanical
(2) Electronic
(1-1) (1-2) (2-1) (2-2)
Identify the
Problem Causes
Broken or
Defective Lamp
Burned out or
Defective
Inverter
TPA wire is not
attached to Scan
Board
Defective
Scan Board
Solutions
Replace Lamp
Replace
Inverter
Re-attach
the wire
Replace
Scan Board
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1.2.3. Unable to Scan
Problem
Unable to Scan
Analyze the
Problem
Lock Switch
CCD Board
Scan Board
(1) (2) (3)
Identify the
Problem Causes
Lock Switch
remains in
position
Defective
CCD Board
Defective
Scan Board
Solutions
Slide the
Lock Switch
to
position
Replace
CCD Board
Replace
Scan Board
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Service
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ColorPage-HR6/HR6 V2/HR6X series
1.2.4. Bad Motor Driving
Problem
Bad Motor Driving
Analyze the
Problem
(1)
Mechanical
(2)
Electronic
(1-1) (1-2) (1-3) (2-1)
Identify the
Problem Causes
Upper Housing,
Base Housing,
or Belt is not in
the right
position
Defective
Motor
Defective
Gear
Defective
Scan Board
Solutions
Re-install
Upper Housing,
Base Housing,
or Belt
Replace Motor
Replace Gear
Replace
Scan Board
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Service
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ColorPage-HR6/HR6 V2/HR6X series
1.2.5. Poor Scanning Image
Problem
Poor Scanning Image
Analyze the
Problem
(1)
Mechanical (2)
Electronic
(1-1) (1-2) (2-1) (2-2)
Identify the
Problem Causes
Incorrect
CCD Focus
Defective
Reflection
Mirror
Defective
Scan Board
Defective
CCD Board
Solutions
Re-adjust
CCD Pixels
Replace
Reflection
Mirror
Replace
Scan Board
Replace
CCD Board
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1.2.6. Vertical Line
Problem
Vertical Line
Analyze the
Problem
(1)
Lines in Transparency
(2)
Lines in Colors
(1-1) (1-2) (1-3) (2-1) (2-2) (2-3)
Identify the
Problem Causes
Unclean White
Calibration
Stripe
Unclean
Reflection
Mirror
Assembly
Unclean
Reflection
Mirror
Unclean
Reflection
Mirror
Unclean
CCD Board
Sensor
Defective
CCD Board
Solutions
Clean
up the
Upper
Housing
Clean up
the
Reflection
Mirror
Clean
up the
Mirror
Clean
up the
Mirror
Clean
up the
CCD
Board
Sensor
Replace
The
CCD
Board
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Service
Guide
ColorPage-HR6/HR6 V2/HR6X series
1.2.7. Incorrect Initial Scanning Position
Problem
Incorrect Initial Scanning Position
Analyze the
Problem
(1)
Cut image found, on
top of the scanned
image
(2)
Blank image found, on
top of the scanned
image
(1-1) (1-2) (2-1) (2-2)
Identify the
Problem Causes
Incorrect
CCD Focus
Deformed
Module
Incorrect
CCD Focus
Deformed
Module
Solutions
Re-adjust
CCD Pixels
Replace
CCD Board
Re-adjust
CCD Pixels
Replace
CCD Board
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Service
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ColorPage-HR6/HR6 V2/HR6X series
1.2.8. Incorrect Scanning Center Value
Problem
Incorrect Scanning Center Value
Analyze the
Problem
(1)
Scanned image slides
to the Left
(2)
Scanned image slides
to the Right
(1-1) (1-2) (2-1) (2-2)
Identify the
Problem Causes
Incorrect
CCD Focus
Defective CCD
or CCD screw
Incorrect
CCD Focus
Defective CCD
or CCD screw
Solutions
Re-adjust
CCD Scanner
Center
Replace
CCD Board
Re-adjust
CCD Scanner
Center
Replace
CCD Board
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Service
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ColorPage-HR6/HR6 V2/HR6X series
1.2.9. Poor Resolution
Problem
Poor Resolution
Analyze the
Problem
(1)
Lens
(2)
Reflection Mirror
(1-1) (1-2) (2-1) (2-2)
Identify the
Problem Causes
Lens in
wrong position
Defective Lens
Reflection
Mirror in wrong
position
Wrong
installation of
Reflection
Mirror
Solutions
Re-adjust
CCD Scanner
Center
Replace
CCD Board
Re-adjust
CCD Scanner
Center
Replace
CCD Board
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Service
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ColorPage-HR6/HR6 V2/HR6X series
Chapter 3.
Assembly and Disassembly
2.1. How to Assembly and Disassembly the Scanner
2.1.1. How to Unlock the Lock Switch
1. Before disassemble the main unit,
slide the Lock Switch to unlock
position. The Lock Switch
is located on the real penal of the
scanner.
Attention
This scanner has a locking
mechanism to hold the Scanner
Module in place during
transportation.
Lock Switch
figure 2.1.1-1
Please slide the Lock Switch back to
lock position after proper
adjustments have been given. This
will ensure accurate and
problem-free use of the scanner.
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Service
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ColorPage-HR6/HR6 V2/HR6X series
2.1.2. How to Remove the Upper Cover
Attention
The Upper Housing and the Bottom
Chassis are jointed together mainly by
six points: [a], [b], [c], [d], [e], [f].
[a]
[b]
figure 2.1.2-1
[c] [d] [e] [f]
If we open up the Upper Housing and
the Bottom Chassis, in point [a] and
[b] (refer to figure 2.1.2-2,) we will
find a mortise-like and a tenon-like
device (point [X] and [Y]), which
fasten up the Upper Housing and the
Bottom Chassis. In the other 4 points
[c], [d], [e], [f], (refer to figure
2.1.2-2,) the Upper Housing and the
Bottom Chassis are simply jointed
together.
figure 2.1.2-2
Point [X], Stick Lock
Point [Y], Hook
figure 2.1.2-3
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1. To separate the Upper Housing and the
Bottom Chassis, lift up the points [c],
[d], [e], or [f] with both hands or tools,
and then take apart the Upper Housing
from the Bottom Chassis.
2. When points [c], [d], [e], [f] are
successfully separated, use a
screwdriver to release the mortise-like
and a tenon-like device (refer to
figure2.1.2-3)
figure 2.1.2-4
Attention
When separating the mortise-like
and the tenon-like device, ensure
that the lifting-up direction and
strength is properly, otherwise you
may break the tenon-like device or
the Document Glass.
3. To install the Upper Housing, reverse
the steps shown above.
Attention
When installing the Upper Housing,
ensure that the mortise-like and the
tenon-like device must be aligned
properly before you press down the
Upper Housing.
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Service
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2.1.3. How to Replace or Clean up the Document glass
1 Remove two Glass Stop Blocks [a] and
[b]
[a]
[b]
2 With a screwdriver, press down the left
end of the Glass Stop Block, and then
push it to the right. Then, you may
take the Glass Stop Block out of the
glass holder, and release the space
between the edge of the Document
Glass and the Upper Housing.
Glass Stop Block
figure 2.1.3-1
Glass Holder
3 After the Glass Stop Block is removed,
turn the Document Glass upside down to
let it drop into the space between the
edge of the Document Glass and the
upper cover as mentioned in step 2.
figure 2.1.3-2
figure 2.1.3-3
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4 Erect the Document Glass as shown in
figure 2.1.3-4.
5 Gently take out the Document Glass.
figure 2.1.3-4
6 Clean up the Document Glass with
cotton cloth and water.
figure 2.1.3-5
Caution
Do not clean up the Document Glass
with any chemical.
7 To install the Document Glass, reverse
the steps shown above.
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Service
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ColorPage-HR6/HR6 V2/HR6X series
2.1.4. How to Replace or Clean up the White Calibration Stripe
1 Remove the Document Glass.
2 Clean up the White Calibration Stripe
with cotton cloth and water.
figure 2.1.4-1
Caution
Do not clean up the White Calibration
stripe with any chemical.
3 Re-install the Document Glass.
figure 2.1.4-2
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Service
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ColorPage-HR6/HR6 V2/HR6X series
2.1.5. How to Replace the Function Button Cable Set
1 Loosen the screw [a] on the Function
Button Cable Set.
[a] screw
2 Pull up the cable which is attached on
point [b], [c], [d], [e].
figure 2.1.5-1
[b] [c] [d] [e]
3 Disconnect the connecter [f] that is
connected to the Scan Board.
figure 2.1.5-2
[f]
4 To install the Function Button Cable Set,
reverse the steps shown above.
figure 2.1.5-3
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Service
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ColorPage-HR6/HR6 V2/HR6X series
2.1.6. How to Remove the Sliding Axle and the Timing Belt
1 Push the Siding Axle holder [a] to the
left and pull up the Sliding Axle [b] as
shown in figure 2.1.6-1.
[b] Pull up
[a] Push to the left
figure 2.1.6-1
2 Push in the Gear Wheel [a] and take out
the Timing Belt spring [b].
[b] Take out the belt
[a] Push in
figure 2.1.6-2
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3
Attention
The Timing Belt has been fixed on the
belt-fixed point of Scanner Module
with green seal (as shown in figure
2.1.6-3, point [A].) Please do not
pull out the Timing Belt with violence,
in that it may cause the belt-fixed
point cracked from the Scanner
Module.
To replace the Timing Belt, place
alcohol in drops to dissolve green seal.
figure 2.1.6-3
After green seal was completely
dissolved, and then you may use a
tweezers to take off the Timing Belt
from Scanner Module.
4 To install the Sliding Axle and the
Timing Belt, reverse the steps shown
above.
Magnify the point of Belt-fixed (A)
Timing
Belt
Attention
Ensure that the Timing Belt is
installed with the correct direction
(as shown in figure 2.1.6-4)
Outside of
belt-fixed
point
Outside of
belt-fixed
point
figure 2.1.6-4
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2.1.7. How to Replace the Motor and the Gear Wheel
1 Dissolve the green seal on the screws.
Loosen the screws [a], [b] from fixed
plate of idle arm with a screwdriver.
[c] Motor connecter
Loosen the Motor, and disconnect the
connecter [c] that is connected to the
Scan Board.
2 To remove the Gear Wheel, take out the
E Ring [d] with a tweezers.
[d] E Ring
figure 2.1.7-1
[a], [b] screw
Remove the Gear Wheel.
figure 2.1.7-2
3 To install the motor and gear wheel,
reverse the steps shown above.
figure 2.1.7-3
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Service
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2.1.8. How to Replace the Scan Board
1 Loosen the screws [a], [b] on the Scan
Board.
[a], [b] screws
2 Disconnect the FFC Cable [c].
Disconnect the connector of [d] the
Function Button Cable Set and [e] the
Motor.
Gently pull up the Scan Board
figure 2.1.8-1
[c] FFC cable
[d], [e] connectors
Pull up
3 To install the Scan Board, ensure that
you have re-connected the FFC cable
before you place the Scan Board back to
its original place; and both connecting
side of the FFC Cable and Scan Board
must face each other, or it may result
system failure.
(See 2.1.11. How to Replace the FFC
Cable for details about the FFC Cable
connecting side.)
figure 2.1.8-2
Reverse the steps shown above to install
the scan board.
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Service
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2.1.9. How to Replace the CCD Board
1 Dissolve the green seal on the screws
[a], [b] on the scan board before you
loosen them.
Disconnect the connector of Inverter [c].
[a]
screws
[b]
2 Disconnect the connector of Inverter [c].
Disconnect the FFC Cable [d].
figure 2.1.9-1
disconnect
the FFC cable
[d]
[c]
disconnect
the connector
3 When installing the CCD Board, ensure
that both connecting side of the FFC
Cable and CCD Board must face each
other, or it may result system failure.
(See 2.1.11. How to Replace the FFC
Cable for details about the FFC Cable
connecting side.)
Reverse the steps shown above to install
the Scan Board.
figure 2.1.9-2
Attention
It is necessary to place a screen
protecting sheet onto the sensor of
the replaced CCD Board. For
details, please refer Chapter 4,
Important Notes.
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Service
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2.1.10. How to Clean up the CCD Board Sensor
1 Take out the CCD Board
2 Clean up the CCD Board Sensor with
lens cleaning cloth. However, wiping
the CCD Board Sensor is not
recommended, in that it may result
scratches.
figure 2.1.10-2
Caution
Do not clean up the CCD Board
Sensor with any chemical.
3 To install the CCD Board, ensure that
both connecting side of the FFC Cable
and CCD Board must face each other,
or it may result system failure. (See
2.1.11. How to Replace the FFC Cable
for details about the FFC Cable
connecting side.)
Reverse the steps shown above to install
the Scan Board.
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Service
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2.1.11. How to Replace the FFC Cable
1 Pull out one end of the FFC Cable,
which is attached to the Scan Board.
Attention
While pulling out the FFC Cable,
make sure that it is pull out with
steady strength, otherwise, you may
bend the FFC Cable, and result
system failure.
figure 2.1.11-1
2 Pull out another end of the FFC Cable,
which is attached to the CCD Board
steady strength
figure 2.1.11-2
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Service
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3 When installing the FFC Cable, ensure
that both connecting side on the FFC
Cable (shown in figure 2.1.11-3) and
scan board or CCD Board (shown in
figure 2.1.11-5) must face each other,
otherwise, it may result system failure.
Connecting side
Reverse the steps shown above to install
the FFC Cable.
2.1.11-3
reverse side
2.1.11-4
Connecting side UP
2.1.11-5
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Service
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2.1.12. How to Replace the Lamp and the Inverter
Caution
Lamps are fragile and could break;
please pay more attention while
replacing them.
Lamp connector
1
Disconnect the Lamp Connector that is
attached to the Inverter.
2 Pull out the Lamp wire gently.
figure 2.1.12-1
Pull out one end of the Lamp where a
protection rubber is covered, and then
the other end. (shown in figure 2.1.12-3)
figure 2.1.12-2
figure 2.1.12-3
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3 To remove the Inverter, first dissolve the
green seal on point [a], and then take out
the Inverter.
[a]
4 To install the Lamp and the Inverter,
reverse the steps shown above
figure 2.1.12-4
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Service
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2.1.13. How to Replace or Clean up the Mirrors
1
Caution
Mirrors are fragile and could break;
please pay more attention while
replacing them.
Total four Mirrors in different sizes are
installed in the Scanner Module.
Mirror [A] are fixed in the groove on the
module with black seal and Mirror Fix
Clip.
Mirror [C]
Mirror [B]
Mirror [D]
Mirror [A]
figure 2.1.13-1
Mirror [B], [C], [D] are fixed in the
Scanner Module with black seal only;
Mirror [A]
Fixed with
Mirror Fix Clip
2 Before removing these Mirrors, dissolve
black seal with alcohol first.
figure 2.1.13-2
Take out the Mirror Fix Clips. (for mirror
[A] only).
Mirror Fix Clip
Pull out the Mirrors with a tweezers.
figure 2.1.13-3
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3 Clean up the Mirrors with cotton cloth
and water.
Caution
Do not clean up the Mirrors with any
chemical.
4 When installing Mirror A, use one hand
to insert the mirror into the position that
it belongs to, and the other hand to hold
the module and prevent the mirror from
falling down from the groove on the
module (as shown in figure 2.1.13-4.)
Mirror [A]
Once Mirror A has inserted, place two
Mirror Fix Clips to both side of the
groove, and then place black seal onto it
(as shown in figure 2.1.13-5.)
figure 2.1.13-4
Attention
Please be noted that the Mirror Fix
Clips must be inserted with a proper
direction (shown as below.)
mirror fix clips
figure 2.1.13-5
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5 To install Mirror [B], [C], and [D], place
the Mirrors into the groove they belong
to, and then place black seal onto both
ends of the groove.
figure 2.1.13-6
Attention
To install the Mirrors, ensure that the
reflection side must face inward of the
Scanner Module.
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2.2. How to Assembly and Disassembly TPA Cover
2.2.1. How to Replace the TPA Lamp
1 Take off the spongy as shown in figure
2.2.1-1
2 Loosen the screws [a], [b], [c], and [d]
with a screwdriver.
[a]
[b]
figure 2.2.1-1
[c]
[d]
3 Dissolve the green seal with alcohol, and
then take out the plastic board.
figure 2.2.1-2
Green seal
Green seal
figure 2.2.1-3
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4 Loosen the screws [e] and [f] with a
screwdriver, and then open up the
Transformer Cover.
[e]
[f]
5 Disconnect the connector of the TPA
Lamp [e].
[e]
figure 2.2.1-4
6 Replace the TPA Lamp.
figure 2.2.1-5
7 To install the TPA Lamp, reverse the
steps shown above.
figure 2.2.1-6
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2.2.2. How to Replace the TPA Inverter
1 Loosen the screws [a] and [b] with a
screwdriver, and then open up the
Transformer Cover.
[a]
[b]
2 Loosen the screws [c] and [d].
figure 2.2.2-1
Disconnect the connector of the TPA
Lamp
[c]
[d]
3
Disconnect the connector of the TPA
Lamp [e], and the connector of the TPA
Inverter Power Cable [f].
[e]
figure 2.2.2-2
Replace the TPA Inverter.
4
To install the TPA Inverter, reverse steps
shown above.
[f]
figure 2.2.2-3
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Chapter 4. How to Adjust CCD Resolution and Pixels
3.1. Introduction of Facilities and Tools
3.1.1. Facilities
1
2
Computer
CCD Adjustment Software
figure 3.1.1-1
3.1.2. Tools
1
2
3
4
5
6
Module Horizontal Resolution
Adjustment tool
Screwdriver (Cross type)
Green Seal
Torsional Driver
Tweezers
figure 3.1.2-1
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3.2. Adjustment Procedures
3.2.1. Preparation
1
Connecting the scanner to the computer.
2
Activating the adjustment program for
either EPP_CCD or USB_CCE.
3
Reset the system before proceeding any
adjustment.
figure 3.2.1-1
Adjustment Screen
3.2.2. How to Adjust the Resolution for Scanner Lens
1
With a tweezers, move the Scanner Lens
forward or backward, or rotate the Lens.
2
Using a Module Horizontal Resolution
Adjustment tool to adjust the Lens
resolution.
Attention
The center value for each Module
Horizontal Resolution Adjustment
tool is between +10 to –10.
figure 3.2.1-1
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3 Adjusting the Scanner Lens and
observing the computer screen till the
waveform shown in the computer screen
has reached its maximum wavelength.
4 When the proper adjustments have been
done, fix the Scanner Lens with green
seal.
figure 3.2.1-2
figure 3.2.1-4
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3.2.3. How to Adjust CCD Pixel
1
Place a Module Horizontal Resolution
Adjustment tool onto the Scanner
Module (figure 4.2.3-1)
Module Horizontal
Resolution Adjustment tool
2
Loosen the screws that fix the CCD
Board.
3
Slightly adjust the position of CCD
Board till the waveform shown in the
computer screen has reached its
maximum wavelength.
figure 3.2.3-1
4
Fasten the screws temporally, but do not
solidly fasten the screws.
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3.2.4. How to Adjust the CCD Scanner Center Value
1
Loosen the screws that fix the CCD
Board.
Module Horizontal
Resolution Adjustment tool
2
With one hand to adjust the Scanner
Center slightly to the right or left.
Attention
The Scanner Center value for the
Module Horizontal Resolution
Adjustment tool is between +10
to –10.
figure 3.2.4-1
3
After the Scanner Center is set, hold the
CCD Board with one hand, and then
adjust the horizontal pixel slightly up or
down.
4
The Module Horizontal Resolution
Adjustment tool is not necessarily to be
used while adjusting the scanner center
and the horizontal pixel (shown as figure
3.2.4-2)
figure 3.2.4-2
5
When adjustments have been done, and
then you may solidly fasten the screws.
6
Place green seal onto the screws, and
re-install the Scanner Module back to its
original position.
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Chapter 5.
Important Notes
4.1. Packing requirement for sending the PCB assembly by post
PCB assembly is a kind of sophisticated electronic circuit board. A scanner
mainly includes the following items: Scan Board, CCD Board, Switch Board,
Panel Board, etc… Therefore, well packing will be required when sending them
by post.
• Some sophisticated IC components are mounted on the PCB assembly, hence
it is necessary to pack each PCB assembly with a separate static protecting
beg, in order to avoid static electricity.
• CCD sensor is the most important component on the CCD Board, hence,
CCD sensor must be covered by a protecting sheet (shown as below) when
mailing it, in order to prevent from scratch.
CCD sensor, covered by a screen
protecting sheet
• Reliable external packing is also very important when sending the PCB
assembly by post, in that it would avoid unnecessarily lost or damage.
4.2. Short of spare parts while repairing a scanner
If you are short of spare parts when you have some scanners waiting to be
repaired, it would be recommended to take the necessary parts from one scanner,
so that you may have the as many as scanners be repaired and sent back to your
customer, and left only one or few scanners waiting for spare parts sending from
Plustek.
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Appendix A: Part List
HR6 EPP/USB Model
Item
Description
Part Number
(EPP Model)
Part Number
(USB Model)
1 Double-sided Adhesive Tape 13-A7-Q3351-A 13-A7-Q3351-A
2 TPA Cover 13-B6-A6051-A 13-B6-A6051-A
3 Transformer Cover 13-B6-A1081-A 13-B6-A1081-A
4 TPA Lamp Stand 13-B6-08011-A 13-B6-08011-A
5 Reflection Aluminum Foil Sticker 13-02-51181-A 13-02-51181-A
6 Double-sided Adhesive Tape 13-A7-Q3211-A 13-A7-Q3211-A
7 CCF Lamp A (TPA Lamp) 10-04-031-A 10-04-031-A
8 Acrylic Board 13-02-56061-A 13-02-56061-A
9 Sponge 13-02-52121-A 13-02-52121-A
10 TPA Cover Sheet 13-A7-T21021-A 13-A7-T21021-A
11 Lamp Inverter 14-02-022-A 14-02-022-A
12 Isolation Sheet 13-A6-T2521-A 13-A6-T2521-A
13 Wire Harness 12-01-022-A 12-01-022-A
14 Slide Holder 13-A7-T2111-A 13-A7-T2111-A
15 Negative Holder 21-2A9-002312 21-2A9-002312
16 Button A 13-B6-02021-A 13-B6-02021-A
17 Upper Housing 13-B6-A1071-A 13-B6-A1071-A
18 LED 13-02-56091-A 13-02-56091-A
19 Button B 13-B6-02031-A 13-B6-02031-A
20 Glass Stop Block 13-A1-A8051-A 13-A1-A8051-A
21 Document glass 19-01-131-A 19-01-131-A
22 Security Lock Assist Metal Part 15-A1-A2661-A 15-A1-A2661-A
23 Security Lock 13-A1-99011-A 13-A1-99011-A
24 White Calibration Stripe 13-A7-T3431-A 13-A7-T3431-A
25 CCF Lamp B (Main Lamp) 10-04-027-A 10-04-027-A
26 Reflection Film 13-A7-T3441-A 13-A7-T3441-A
27 CCD Board 23-2D1-0921-TSB 23-2D1-0921-TSB
28 Washer 13-A7-05011-A 13-A7-05011-A
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Item
Description
Part Number
(EPP Model)
Part Number
(USB Model)
29 Scan Module 21-2D3-004711 21-2D3-004711
30 Reflection Mirror A1 19-02-162-A 19-02-162-A
31 Mirror Fix Clip 15-A5-T4431-A 15-A5-T4431-A
32 Lens 19-03-311-A 19-03-311-A
33 Move Slider 13-A2-A8021-A 13-A2-A8021-A
34 Reflection Mirror B 19-02-171-A 19-02-171-A
35 Lamp Inverter 14-02-021-A 14-02-021-A
36 Stepping Motor 14-04-030-B 14-04-030-B
37 Motor Plate 15-A1-A2651-A 15-A1-A2651-A
38 E Ring 15-03-77011-A 15-03-77011-A
39 Pulley A (Pulley #2026 Assembly) 21-2C1-0035T1 21-2C1-0035T1
40 Pulley B 13-A2-A7381-A 13-A2-A7381-A
41 Gear Shaft B 15-A6-R1021-A 15-A6-R1021-A
42 Spring A 15-A5-T7181-A 15-A5-T7181-A
43 Gear Shaft A 15-A6-R1011-A 15-A6-R1011-A
44 Scan Board 23-2D8-0911-TSB 23-2D8-0911-TSB
45 Bottom Chassis 13-B6-A3171-A 13-B6-A3171-A
46 Rubber Foot 13-A8-P1021-A 13-A8-P1021-A
47 Motion Shaft 15-A4-R1161-A 15-A4-R1161-A
48 Timing Belt 13-01-07121-B 13-01-07121-B
49 Pulley Assembly 21-231-003411 21-231-003411
50 Idle Roller Plate 15-A1-A2751-A 15-A1-A2751-A
51 Spring B 15-A5-T7071-A 15-A5-T7071-A
52 FFC 22 Pin 485mm 12-06-226-A 12-06-226-A
53 Switch Board 23-2D6-0932-TSB 23-2 D6-0932-TSB
54 EMI Core 13-A8-57041-A 13-A8-57041-A
55 Lens Anti-dazzling Screen A 13-B3-T2081-A 13-B3-T2081-A
56 Rubber Protector 13-A8-R1181-A 13-A8-R1181-A
57 Spring Washer 13-A6-05011-A 13-A6-05011-A
58 Lens Anti-dazzling Screen B 13-B3-T2111-A 13-B3-T2111-A
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HR6 V2 EPP/USB Model
Item
Description
Part Number
(EPP Model)
Part Number
(USB Model)
1 Double-sided Adhesive Tape 13-A7-Q3351-A 13-A7-Q3351-A
2 TPA Cover 13-B6-A6051-A 13-B6-A6051-A
3 Transformer Cover 13-B6-A1081-A 13-B6-A1081-A
4 TPA Lamp Stand 13-B6-08011-A 13-B6-08011-A
5 Reflection Aluminum Foil Sticker 13-02-51181-A 13-02-51181-A
6 Double-sided Adhesive Tape 13-A7-Q3211-A 13-A7-Q3211-A
7 CCF Lamp A (TPA Lamp) 10-04-031-A 10-04-031-A
8 Acrylic Board 13-02-56061-A 13-02-56061-A
9 Sponge 13-02-52121-A 13-02-52121-A
10 TPA Cover Sheet 13-A7-T21021-A 13-A7-T21021-A
11 Lamp Inverter 14-02-022-A 14-02-022-A
12 Isolation Sheet 13-A6-T2521-A 13-A6-T2521-A
13 Wire Harness 12-01-022-A 12-01-022-A
14 Slide Holder 13-A7-T2111-A 13-A7-T2111-A
15 Negative Holder 21-2A9-002312 21-2A9-002312
16 Button A 13-B6-02021-A 13-B6-02021-A
17 Upper Housing 13-B6-A1071-A 13-B6-A1071-A
18 LED 13-02-56091-A 13-02-56091-A
19 Button B 13-B6-02031-A 13-B6-02031-A
20 Glass Stop Block 13-A1-A8051-A 13-A1-A8051-A
21 Document glass 19-01-131-A 19-01-131-A
22 Security Lock Assist Metal Part 15-A1-A2661-A 15-A1-A2661-A
23 Security Lock 13-A1-99011-A 13-A1-99011-A
24 White Calibration Stripe 13-A7-T3431-A 13-A7-T3431-A
25 CCF Lamp B (Main Lamp) 10-04-027-A 10-04-027-A
26 Reflection Film 13-A7-T3441-A 13-A7-T3441-A
27 CCD Board 23-2D1-0921-TSB 23-2D1-0921-TSB
28 Washer 13-A7-05011-A 13-A7-05011-A
29 Scan Module 21-2D3-004711 21-2D3-004711
30 Reflection Mirror A1 19-02-162-A 19-02-162-A
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Item
Description
Part Number
(EPP Model)
Part Number
(USB Model)
31 Mirror Fix Clip 15-A5-T4431-A 15-A5-T4431-A
32 Lens 19-03-311-A 19-03-311-A
33 Move Slider 13-A2-A8021-A 13-A2-A8021-A
34 Reflection Mirror B 19-02-171-A 19-02-171-A
35 Lamp Inverter 14-02-021-A 14-02-021-A
36 Stepping Motor 14-04-030-B 14-04-030-B
37 Motor Plate 15-A1-A2651-A 15-A1-A2651-A
38 E Ring 15-03-77011-A 15-03-77011-A
39 Pulley A (Pulley #2026 Assembly) 21-2C1-0035T1 21-2C1-0035T1
40 Pulley B 13-A2-A7381-A 13-A2-A7381-A
41 Gear Shaft B 15-A6-R1021-A 15-A6-R1021-A
42 Spring A 15-A5-T7181-A 15-A5-T7181-A
43 Gear Shaft A 15-A6-R1011-A 15-A6-R1011-A
44 Scan Board 23-2D8-0911-TSB 23-2E9-0911-TSB
45 Bottom Chassis 13-B6-A3171-A 13-B6-A3171-A
46 Rubber Foot 13-A8-P1021-A 13-A8-P1021-A
47 Motion Shaft 15-A4-R1161-A 15-A4-R1161-A
48 Timing Belt 13-01-07121-B 13-01-07121-B
49 Pulley Assembly 21-231-003411 21-231-003411
50 Idle Roller Plate 15-A1-A2751-A 15-A1-A2751-A
51 Spring B 15-A5-T7071-A 15-A5-T7071-A
52 FFC 22 Pin 485mm 12-06-226-A 12-06-226-A
53 Switch Board 23-2D6-0932-TSB 23-2 D6-0930-TSB
54 EMI Core 13-A8-57041-A 13-A8-57041-A
55 Lens Anti-dazzling Screen A 13-B3-T2081-A 13-B3-T2081-A
56 Rubber Protector 13-A8-R1181-A 13-A8-R1181-A
57 Spring Washer 13-A6-05011-A 13-A6-05011-A
58 Lens Anti-dazzling Screen B 13-B3-T2111-A 13-B3-T2111-A
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HR6X EPP/USB Model
Item
Description
Part Number
(EPP Model)
Part Number
(USB Model)
1 Lens Anti-dazzling Screen A 13-B3-T2081-A 13-B3-T2081-A
2 TPA Cover 13-B6-A6051-A 13-B6-A6051-A
3 Transformer Cover 13-B6-A1081-A 13-B6-A1081-A
4 TPA Lamp Stand 13-B6-08011-A 13-B6-08011-A
5 Reflection Aluminum Foil Sticker 13-02-51181-A 13-02-51181-A
6 Double-sided Adhesive Tape 13-A7-Q3211-A 13-A7-Q3211-A
7 CCF Lamp A (TPA Lamp) 10-04-031-A 10-04-031-A
8 Acrylic Board 13-02-56061-A 13-02-56061-A
9 Sponge 13-02-52121-A 13-02-52121-A
10 TPA Cover Sheet 13-A7-T21021-A 13-A7-T21021-A
11 Lamp Inverter 14-02-022-A 14-02-022-A
12 Isolation Sheet 13-A6-T2521-A 13-A6-T2521-A
13 Wire Harness 12-01-022-A 12-01-022-A
14 Slide Holder 13-A7-T2111-A 13-A7-T2111-A
15 Negative Holder 21-2A9-002312 21-2A9-002312
16 Button A 13-B6-02061-A 13-B6-02061-A
17 Upper Housing 13-B6-A1381-A 13-B6-A1381-A
18 LED 13-02-56091-A 13-02-56091-A
19 Button B 13-B6-02071-A 13-B6-02071-A
20 Glass Stop Block 13-A1-A8051-A 13-A1-A8051-A
21 Document glass 19-01-131-A 19-01-131-A
22 Security Lock Assist Metal Part 15-A1-A2661-A 15-A1-A2661-A
23 Security Lock 13-A1-99071-A 13-A1-99071-A
24 White Calibration Stripe 13-A7-T3431-A 13-A7-T3431-A
25 CCF Lamp B (Main Lamp) 10-04-027-A 10-04-027-A
26 Reflection Film 13-A7-T3441-A 13-A7-T3441-A
27 CCD Board 23-2D1-0921-TSB 23-2D1-0921-TSB
28 Washer 13-A7-05011-A 13-A7-05011-A
29 Scan Module 21-2D3-004711 21-2D3-004711
30 Reflection Mirror A1 19-02-162-A 19-02-162-A
Version: 1.0
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Item
Description
Part Number
(EPP Model)
Part Number
(USB Model)
31 Mirror Fix Clip 15-A5-T4431-A 15-A5-T4431-A
32 Lens 19-03-311-A 19-03-311-A
33 Move Slider 13-A2-A8021-A 13-A2-A8021-A
34 Reflection Mirror B 19-02-171-A 19-02-171-A
35 Lamp Inverter 14-02-021-A 14-02-021-A
36 Stepping Motor 14-04-030-B 14-04-030-B
37 Motor Plate 15-A1-A2651-A 15-A1-A2651-A
38 E Ring 15-03-77011-A 15-03-77011-A
39 Pulley A (Pulley #2026 Assembly) 21-2C1-0035T1 21-2C1-0035T1
40 Pulley B 13-A2-A7381-A 13-A2-A7381-A
41 Gear Shaft B 15-A6-R1021-A 15-A6-R1021-A
42 Spring A 15-A5-T7181-A 15-A5-T7181-A
43 Gear Shaft A 15-A6-R1011-A 15-A6-R1011-A
44 Scan Board 23-2D9-0912-TSB 23-2E9-0911-TSB
45 Bottom Chassis 13-B6-A3141-A 13-B6-A3141-A
46 Rubber Foot 13-A8-P1021-A 13-A8-P1021-A
47 Motion Shaft 15-A4-R1161-A 15-A4-R1161-A
48 Timing Belt 13-01-07121-B 13-01-07121-B
49 Pulley Assembly 21-231-003411 21-231-003411
50 Idle Roller Plate 15-A1-A3091-A 15-A1-A3091-A
51 Spring B 15-A5-T7071-A 15-A5-T7071-A
52 FFC 22 Pin 485mm 12-06-226-A 12-06-226-A
53 Switch Board 23-2D6-0932-TSB 23-2F2-0930-TSB
54 EMI Core 13-A8-57041-A 13-A8-57041-A
55 Rubber Protector 13-A8-R1181-A 13-A8-R1181-A
56 Spring Washer 13-A6-05011-A 13-A6-05011-A
57 Double-sided Adhesive Tape (13mm) 13-A7-Q3351-A 13-A7-Q3351-A
58 Lens Anti-dazzling Screen B 13-B3-T2111-A 13-B3-T2111-A
59 EMI Aluminum Foil Sticker x 13-02-511A1-A
60 NS Lens Cover x 15-A1-A2771-A
Version: 1.0
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ColorPage-HR6/HR6 V2/HR6X series
Item
Description
Part Number
(EPP Model)
Part Number
(USB Model)
A Mechanical Pad Screw 3*8 15-01-05071-A 15-01-05071-A
B Wide-Threaded Screw 3*8 15-01-01141-A 15-01-01141-A
C Wide-Threaded Screw 3*6 15-01-01021-A 15-01-01021-A
D Mechanical Screw 3*6 15-01-04161-A 15-01-04161-A
Version: 1.0
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Appendix B: Disassembly Drawing
HR6/HR6 V2 EPP Model
Version: 1.0
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ColorPage-HR6/HR6 V2/HR6X series
HR6 USB Model
Version: 1.0
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ColorPage-HR6/HR6 V2/HR6X series
HR6 V2 USB Model
Version: 1.0
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ColorPage-HR6/HR6 V2/HR6X series
HR6X EPP Model
Version: 1.0
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ColorPage-HR6/HR6 V2/HR6X series
HR6X USB Model
Version: 1.0
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