Customer Magazine 2-2010 (PDF) - Hans Kaltenbach ...
Customer Magazine 2-2010 (PDF) - Hans Kaltenbach ...
Customer Magazine 2-2010 (PDF) - Hans Kaltenbach ...
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Issue 1 – <strong>2010</strong><br />
www.kaltenbach.com<br />
Steel Fabrication/Steel Trading<br />
Steel Construction and Plate Processing<br />
Steel/Aluminum/Non-ferrous Metals<br />
KALTENBACH<br />
If Steel is Your Deal!<br />
The Latest on Gietart<br />
and inTEC<br />
Shotblasting and Painting<br />
International Partners<br />
in Steel (IPS 2011)<br />
Industry Trade Fair at<br />
KALTENBACH<br />
New Home Page<br />
Find instead of searching<br />
www.kaltenbach.com<br />
Sawing / Drilling / Flame Cutting / Coping / Punching / Shearing / Shotblasting<br />
Painting / Software / Service / Engineering / Complete Solutions<br />
KALTENBACH GmbH + Co. KG, Germany<br />
You’ll find your<br />
scratch-and-win ticket<br />
inside the magazine.<br />
Scratch and win!<br />
You, too, can be a winner with KALTEN-<br />
BACH. With a little luck you could win<br />
a mountain bike with KALTENBACH<br />
styling, an exclusive iPad or a limitededition<br />
KALTENBACH clock.<br />
1
Editorial<br />
Dear business associates,<br />
After two difficult years the world economy is once again<br />
picking up speed. Overall economic indicators are looking<br />
increasingly positive. The dynamic macroeconomic<br />
development of the years 2007-2008 is particularly moving<br />
forward in the so-called BRIC countries. Most European<br />
countries, too, are experiencing a turnaround. It is to be<br />
hoped that the raw materials markets can be further<br />
stabilized with regard to prices and delivery times, thereby<br />
setting a solid foundation for stable and sustainable growth.<br />
Crises not only contain risks, they also offer opportunities,<br />
the greatest of which is the opportunity to implement change.<br />
Changes in business can be achieved in a variety of ways:<br />
through products and technologies, markets and marketing,<br />
internal procedures and productivity. Those who can see crises<br />
not only as threats, but first and foremost as opportunities for<br />
improvement and implementing changes faster than usual,<br />
will emerge from these crises stronger. As simple as this<br />
ancient wisdom may sound, it can be difficult to put it into<br />
action.<br />
We at KALTENBACH, too, had to cope with a drop in turnover<br />
in the double-digit percent range in 2009. Since the second<br />
quarter of <strong>2010</strong>, though, things have been picking up sharply.<br />
All of our production sites are now working to capacity once<br />
again, and our orders currently on hand reach well into 2011.<br />
In the past few months our development department has been<br />
able to hire additional personnel. Because of this we will be<br />
able to introduce a total of seven new products to the market<br />
this year.<br />
One of our greatest challenges this year has been the<br />
acquisition of the Gietart Company in Hengelo, The Netherlands.<br />
We have been working for ten months now on integrating<br />
the new shotblast and painting business unit into our<br />
group of companies. This step represents a great opportunity<br />
for us to further extend our market position as a system<br />
provider in the area of sectional and plate steel processing.<br />
You will find all the current topics in the edition before you<br />
that are of concern to our customers and the KALTENBACH<br />
Group. The integration of the Gietart product area of shotblasting<br />
and painting is the main focus of the edition at hand.<br />
I hope you enjoy browsing through and reading this issue!<br />
With best regards,<br />
<strong>Kaltenbach</strong> GmbH + Co. KG<br />
Valentin <strong>Kaltenbach</strong><br />
Valentin <strong>Kaltenbach</strong><br />
CEO of the KALTENBACH Group<br />
Inhalt<br />
Page 3<br />
New KALTENBACH Home Page<br />
Find instead of searching!<br />
Page 4 and 5<br />
Be a Winner with KALTENBACH<br />
Page 6 up to 11<br />
Interview with<br />
Valentin <strong>Kaltenbach</strong><br />
News: KALTENBACH<br />
Shotblast & Painting Systems<br />
News: KALTENBACH and inTEC<br />
Conclude Strategic Partnership<br />
Page 12 and 13<br />
The Industry Specialists:<br />
Circular and Band Saws<br />
Page 14 and 15<br />
„International Partners in Steel“:<br />
Logistic Process Control (LPC)<br />
Page 16<br />
Trade Fairs <strong>2010</strong>/2011<br />
Contact Addresses<br />
Imprint<br />
www.kaltenbach.com<br />
The New KALTENBACH Home Page<br />
Find instead of searching!<br />
The <strong>Kaltenbach</strong> Group has given<br />
its web presence a complete makeover.<br />
Since the beginning of August,<br />
the website at www.kaltenbach.<br />
com has been presented in a new<br />
design format with a contemporary<br />
mix of information and interaction in<br />
both German and English. Even the<br />
home page itself provides a comprehensive<br />
overview of the variety<br />
of information available here.<br />
The home page at www.kaltenbach.<br />
com welcomes visitors to a virtual<br />
environment that uses animation to<br />
invite them into the world of<br />
metal processing and which reflects<br />
the broad range of products and<br />
services offered by KALTENBACH.<br />
Users can quickly get to product<br />
details or any other information<br />
desired via a drop-down menu on<br />
the left of the screen, in addition to<br />
a main navigation bar in the header.<br />
The corporate colour turquoise<br />
against an elegant gray metallic<br />
background dominates the modern<br />
page design. “Find instead of<br />
searching” was the project team’s<br />
maxim, in order that users could get<br />
to their objective in just two or three<br />
clicks. Preliminary feedback from<br />
customers indicates that this<br />
feature is working well. The range<br />
and depth of information available<br />
on the product pages are systemised<br />
using subnavigation<br />
(Machine, Features, Technical Data<br />
and Infeed/Outfeed Side). You<br />
can find the information you desire<br />
with only three clicks, despite the<br />
added layers. For those who prefer<br />
to have a hard copy in their hands<br />
brochures can be printed out. In<br />
addition, various processes have<br />
been animated and are graphically<br />
displayed in numerous video clips.<br />
A “Product Finder” has been<br />
integrated into the main navigation<br />
area so that visitors can quickly and<br />
easily select the right machine from<br />
KALTENBACH’s extensive product<br />
portfolio. After entering just a few<br />
www.kaltenbach.com<br />
parameters the user has access to<br />
the entire KALTENBACH machine<br />
database and is presented with a<br />
tailored product pre-selection.<br />
As a further highlight for circular<br />
and band saws, KALTENBACH<br />
have had a Working Range<br />
Configurator program written.<br />
A machine operator can easily<br />
and interactively check to see<br />
whether the material to be cut can<br />
be processed with a specific saw<br />
blade or saw band and the desired<br />
mitre angle.<br />
“With the relaunch of www.kaltenbach.com<br />
our position on the<br />
Internet now better relates to the<br />
current business activities of the<br />
KALTENBACH brand,” says CEO<br />
Valentin <strong>Kaltenbach</strong>, who is very<br />
pleased with the new website. The<br />
KALTENBACH website receives an<br />
average of 30,000 page views per<br />
month – an impressive number that<br />
demonstrates its high user value.<br />
2 3
Whoever wants to stay ahead of the daily competition in the steel<br />
fabrication and steel stockholding industries has to be at the top in<br />
all aspects of metal processing. KALTENBACH dominates sawing,<br />
drilling, punching, shearing, flame cutting, coping, shotblasting<br />
and painting at the highest possible level. And, as in sports,<br />
top performance can be seen in<br />
the results achieved – from<br />
which our customers profit.<br />
NEW:<br />
KBS 1051<br />
Band Saw Machine<br />
A Quantum Leap in<br />
the Sawing of<br />
Sectional Steel<br />
Three technological highlights<br />
see to a doubling of throughput<br />
when using the new sectional<br />
steel band saw KBS 1051 from<br />
KALTENBACH:<br />
1. The first-ever use of a ballscrew spindle for<br />
the saw-frame feed sees to quiet operation<br />
and reproducible feed rates.<br />
2. Automatic variable adjustment of the saw-band<br />
inclination (AFC = Auto Feed Control) to changing<br />
profile cross-sections.<br />
3. The powerful 12.9 kW saw band drive, which, in<br />
combination with AFC, makes the economical use of<br />
carbide band-saw blades with sectional steel band saws<br />
possible for the first time<br />
Best Times<br />
While a conventional band saw with hydraulic feed takes 4.3<br />
minutes to cut an HEM 400 steel beam, the KBS 1051 does the<br />
job in just 1.38! And keep in mind; this time is achieved under<br />
everyday production conditions. The saw works in step with the<br />
likewise carbide-capable drilling machine from KALTENBACH and<br />
speeds up throughput times of the complete system enormously. An<br />
unbeatable team.<br />
A “winner” has to be the fastest in non-productive times, too: By<br />
means of servomotors the KBS 1051 tackles miter settings at record<br />
speed, as well. And should the order volume allow for a more leisurely<br />
work pace, then it also runs, of course, with the lower-priced standard<br />
bi-metal saw blades.<br />
NEW:<br />
A Gleaming<br />
Winner with the<br />
Gietart Sprint,<br />
Marathon and Triathlon<br />
Shotblast Systems<br />
You can obtain gleaming results in your<br />
production with shotblasting machines from<br />
the Sprint, Marathon and Triathlon series.<br />
Sectional beams and plates are cleaned as thoroughly as<br />
they are quickly. Dual-disc turbine wheels accelerate the blasting<br />
abrasive in stable constant operation. Vertical mounting to the feedthrough<br />
direction ensures optimum shotblasting results at the highest<br />
feedthrough speeds and lowest use of blasting abrasive.<br />
Maximum wear resistance means extremely long service intervals. And when it<br />
is time for maintenance, then it takes place in a hurry since the systems are set up to<br />
be easily accessible with simple replacement of wearable parts. The sophisticated<br />
technology of the systems provides for sparing use of blasting abrasive, which can be<br />
nearly completely recovered. The multi-speed cascading air cleaner removes dust and scale<br />
so that results remain excellent, even when reusing blasting abrasive.<br />
NEW:<br />
KDM Drill Machine Generation Clearly Extends<br />
its Lead in Processing Sectional Steel<br />
The economical and variable use of carbide and solid carbide drills makes the<br />
KDM an indispensable all-rounder when processing sectional steels.<br />
Thanks to the use of the newest motor technology<br />
with noticeably increased drive power, drilling<br />
can be enormously accelerated. And this, of<br />
course, without a loss in quality. On the contrary:<br />
The ballscrew spindle and servomotor provide<br />
for speedy drill bit feed, while the drill carriage is<br />
mounted on dual play-free, pre-stressed linear<br />
guide elements.<br />
The linear tool magazines are positioned<br />
directly alongside the drilling axes. An automatic<br />
tool changing system for the three drilling<br />
axes with a total of 15 tools also saves you<br />
time. In addition, the tool changer is automatically<br />
coupled to speed and feed rate.<br />
This makes drilling, pop marking, countersinking<br />
and thread cutting really efficient.<br />
4 5
Successful Integration<br />
of Gietart<br />
Shotblast Systems<br />
Interview with Valentin <strong>Kaltenbach</strong>,<br />
CEO of the KALTENBACH Group<br />
Welcome to the KALTENBACH Group!<br />
The entire KALTENBACH-SPS staff from<br />
Hengelo (formerly Gietart) visited the parent<br />
company in Lörrach in March.<br />
inTec employees on occasion of<br />
their first visit at KALTENBACH in Lörrach,<br />
Germany, after entering a<br />
strategic partnership in September <strong>2010</strong>.<br />
Do you regret the decision to<br />
acquire the Gietart Company?<br />
Quite the contrary! Buying Gietart<br />
out of their bankruptcy was a logical<br />
and proper decision. We are currently<br />
integrating Gietart, with whom we<br />
successfully worked together as<br />
a partner for more than 40 years,<br />
into our group of companies. The<br />
overwhelming majority of our<br />
customers have welcomed this<br />
decision, and have extended the<br />
faith that they have in us to our new<br />
subsidiary, KALTENBACH Shotblast<br />
& Painting Systems (formerly<br />
Gietart).<br />
So there were some skeptics,<br />
too?<br />
Anything else would have been<br />
very surprising. Before the takeover<br />
Gietart was in an extremely difficult<br />
situation: production faltered with<br />
some of the running orders, and<br />
some customers were stuck with<br />
half-finished machines and had no<br />
concrete prospects for reasonable<br />
conclusion of the work. There were<br />
also a number of bad technical<br />
decisions made at Gietart. It was<br />
only to be expected that some of<br />
these customers would want to<br />
seek new orientation, though most<br />
of them accepted our offer to put<br />
things right. And this we did within<br />
the realm of possibilities. In addition<br />
to this, we managed to persuade<br />
important Gietart suppliers to<br />
continue working with us on the<br />
basis of trust, even though the<br />
suppliers themselves had to cope<br />
with the greatest financial damage<br />
arising from the bankruptcy.<br />
And now just about everything<br />
is as it was before?<br />
I certainly hope not. As painful as<br />
a bankruptcy can be for all those<br />
affected, it offers a chance to move<br />
in new directions. From day one<br />
all machines are being built at the<br />
Hengelo site and not, as in Gietart<br />
times, in Turkey and by Gietart<br />
Middle East in the UAE. In my<br />
opinion, the quality and delivery<br />
problems connected with this were<br />
prime factors for the company going<br />
bankrupt.<br />
Construction of the transport systems<br />
has since been moved from Hengelo to<br />
our site in Burnhaupt. The Burnhaupt<br />
factory has specialized for years in the<br />
construction of transport systems and<br />
supplies these in the highest quality.<br />
In addition to this, we have started<br />
a program for the standardization of<br />
components and subassemblies in<br />
order to once more get a handle on<br />
product quality and delivery deadlines<br />
in the face of steadily increasing<br />
productivity.<br />
Lots of things are the same now<br />
as they were before, naturally. We<br />
were able to take on a large number<br />
of employees, some of whom were<br />
with Gietart for up to 40 years. We<br />
now have a workforce of more than<br />
80 highly-motivated employees who<br />
want to actively participate in shaping<br />
upcoming change processes.<br />
What have been the effects of the<br />
acquisition of the Hengelo site?<br />
As I mentioned before, through<br />
the insolvency we were able to<br />
concentrate the operation in Hengelo<br />
on its core competency, i.e., the<br />
construction of shotblast systems.<br />
The roller conveyor system product<br />
range is being further expanded,<br />
whereas the area of overhead<br />
conveyor systems and special<br />
equipment has been put on hold until<br />
further notice. Gietart had to up the<br />
ante in the past here, too, in many<br />
cases.<br />
Thanks to the positive situation with<br />
regard to orders – the workload right<br />
now extends into the second quarter<br />
of 2011 – we will likely be introducing<br />
two-shift operation sometime this<br />
year; something that never happened<br />
at Gietart.<br />
How have you improved efficiency<br />
in Hengelo?<br />
Taking the step to produce everything<br />
in-house once again alone brought<br />
with it a lasting rise in productivity;<br />
not necessarily in cost per unit,<br />
but more so in organizational and<br />
logistics costs, as well as in quality<br />
costs. In order to further increase<br />
productivity with regard to cost per<br />
unit we will be investing more than<br />
€2m in production at the Hengelo<br />
site in the coming months. This will<br />
include a new painting system and a<br />
robotic welding unit for large parts.<br />
What is behind the Synchro<br />
Principle?<br />
The KALTENBACH Synchro Principle<br />
is based on the principle of avoiding<br />
waste, on the principle of drawing<br />
production, on the conveyor principle<br />
and on 5S, to name but a few things.<br />
Focus hereby is on synchronized<br />
production: only what is needed<br />
in the short-term is produced.<br />
Overproduction can thus be avoided<br />
in the simultaneous increased<br />
availability of required parts. Because<br />
of their size, Gietart had always<br />
manufactured their shotblast systems<br />
according to order, and the approach<br />
used up to now will be further<br />
optimized and refined in standardized<br />
form. We have been using Synchro<br />
very successfully at our sites in<br />
Lörrach and Burnhaupt for many<br />
years now.<br />
How do you introduce the<br />
shotblast and painting systems<br />
to the market?<br />
KALTENBACH subsidiaries and<br />
representatives have already sold<br />
Gietart machines in many countries.<br />
Distribution channels had to be<br />
adapted to the new situation in only<br />
five countries. In Germany, one of<br />
the most important foreign markets<br />
for Gietart, we were able to win over<br />
<strong>Hans</strong>georg Wodausch, hitherto their<br />
representative here.<br />
Mr. Wodausch is considered to be<br />
one of the most experienced experts<br />
around in the area of shotblasting<br />
and painting.<br />
As far as the Gietart name goes, we<br />
have acquired the trademark rights to<br />
it. Even though the name Gietart was<br />
affected by the bankruptcy, Gietart<br />
still has a good reputation worldwide.<br />
Because of this we will continue<br />
using the Gietart brand in connection<br />
with the new name, <strong>Kaltenbach</strong><br />
Shotblast & Painting Systems.<br />
Apropos painting systems: What’s<br />
up with painting equipment?<br />
The Gietart Company collaborated<br />
very successfully with the painting<br />
systems specialist inTEC in<br />
Solingen for 15 years. More than<br />
250 protective coating machines<br />
were installed worldwide during<br />
this time. In order to protect their<br />
own interests, inTEC aimed to<br />
establish cooperation with one of our<br />
competitors even before Gietart’s<br />
bankruptcy. Since then we have been<br />
able to convince inTEC to continue<br />
working with Gietart or, as the case<br />
may be, now with KALTENBACH. In<br />
order to provide a broader base for<br />
the planned long-term cooperation<br />
between the two companies we<br />
have become involved financially in<br />
inTEC’s activities. The new – though<br />
it has been proven and tested<br />
over many years – Gietart/inTEC<br />
cooperation thus continues in the<br />
KALTENBACH Group and is a kind of<br />
capstone in the acquisition of Gietart.<br />
One last question: What’s<br />
happening with the after-sales<br />
business?<br />
As is generally known with shotblast<br />
systems, the supply of spare and<br />
replacement parts is of extreme<br />
importance. Of course, Gietart’s<br />
supply capability had already<br />
suffered a lot before the bankruptcy<br />
and other manufacturers tried<br />
accordingly to gain business here.<br />
The market has since calmed<br />
down, and the supply of spare<br />
and replacement parts through<br />
KALTENBACH is again ensured.<br />
Because of the large purchasing<br />
volume within the KALTENBACH<br />
Group we have been able to achieve<br />
significant cost savings at this point,<br />
which we are now able to pass on to<br />
our customers through price cuts.<br />
Original Gietart parts are available<br />
now as before from KALTENBACH<br />
in Hengelo. Business with spare<br />
and replacement parts has already<br />
reached last year’s level. We would<br />
next like to press ahead with the<br />
introduction of annual maintenance<br />
contracts tailored to individual<br />
customer needs. With regard to<br />
personnel, after the bankruptcy<br />
we took on all of Gietart’s service<br />
technicians and are thus well<br />
equipped for the future when it comes<br />
to service qualifications.<br />
Many thanks!<br />
6 7
Ryan Ordelmans, Sales Director<br />
KALTENBACH Shotblast and Painting Systems B.V.,<br />
Hengelo, The Netherlands<br />
“Your success is important to us.<br />
You’ve got work to do, and we’ve<br />
got the tailor-made solutions to<br />
help you get it done,”<br />
says Ryan Ordelmans.<br />
High-Ranking Visit<br />
in Hengelo at<br />
KALTENBACH SPS<br />
At the invitation of Mr. Valentin <strong>Kaltenbach</strong>,<br />
the Mayor of Hengelo, Mr. F.A.M. Kerckhaert,<br />
visited the KALTENBACH Company<br />
in Hengelo along with the Councilor for<br />
Eco-nomic Affairs, Ms. M.A. ten Heuw.<br />
There they became acquainted with a sound<br />
German family business that fits in well with<br />
Hengelo society. The Mayor and Councilor<br />
showed a lot of admiration and respect<br />
for the investment that KALTENBACH has<br />
made in this company.<br />
This concerns not only machines and<br />
buildings, but more than anything the people<br />
involved, which was very clearly stated by<br />
Mr. <strong>Kaltenbach</strong> as he told of the tradition<br />
of the in-company vocational training of<br />
young people. The industry certainly has<br />
good prospects for the future if enough is<br />
invested in product innovation and training.<br />
KALTENBACH pays a lot of attention to both<br />
of these, giving the company a valuable role<br />
in regard to the employment situation in the<br />
community of Hengelo.<br />
Statement<br />
“Following a hectic start from the Gietart bankruptcy, we at<br />
<strong>Kaltenbach</strong> SPS have now reached the formative phase. We are<br />
shaping a company that can provide its customers with willingness<br />
to perform, passion, knowledge and experience, and whose<br />
quality products are entirely built in-house. And I am pleased to<br />
be able to say that things are progressing very nicely indeed.<br />
We wish to thank our customers for the trust they have shown in<br />
us. It is thanks to this trust and the excellent work of <strong>Kaltenbach</strong>’s<br />
distribution network that our order books are surprisingly well<br />
filled, despite the general economic situation. We started with 65<br />
former Gietart employees, and now there are more than 80 of us!<br />
We want to write success stories with our company, and to show<br />
our customers that we, as part of the KALTENBACH Group,<br />
are the ideal partners for shotblast and painting systems – from<br />
planning to service! We are working full steam ahead on new<br />
developments as well as on numerous measures that will further<br />
improve our efficiency and quality. We have also invested<br />
substantially to this end, for example, in a welding robot for<br />
machine housings and a new painting line.<br />
It’s a good feeling to be able to serve our customers even better<br />
now as part of KALTENBACH.”<br />
Valentin <strong>Kaltenbach</strong>, CEO of the KALTENBACH Group talking to Mr. Kerckhaert,<br />
Mayor of Hengelo<br />
“We heartily welcome the KALTENBACH subsidiary<br />
in Hengelo and look forward to pleasant and fruitful<br />
cooperation,” the mayor is pleased to say.<br />
From left to right: Ms. M.A. ten Heuw (Councilor), Valentin <strong>Kaltenbach</strong>, Mr. Kerckhaert<br />
(Mayor of Hengelo), Ryan Ordelmans (Sales Director at K-SPS), Jeannet<br />
Ordelman (Head of Department, Spatial and Economic Development, in Hengelo)<br />
and Rene Hartmann (Controlling at K-SPS)<br />
Suppliers’ Day<br />
in Hengelo<br />
In a win-win situation, all partners profit. This is the<br />
best foundation for long-term business dealings. Just<br />
how future collaboration in this sense can be optimized<br />
was the topic of the Suppliers’ Day sponsored<br />
by <strong>Kaltenbach</strong> Shotblast and Painting Systems B.V. on<br />
September 2, <strong>2010</strong>. Forty-three representatives from 26<br />
companies, who together represent some 80 percent<br />
of the purchasing volume of <strong>Kaltenbach</strong>-SPS, accepted<br />
the invitation to Hengelo.<br />
Good spirits and open dialogue characterized the meeting.<br />
Valentin <strong>Kaltenbach</strong> presented the KALTENBACH<br />
Group to the guests and explained the important position<br />
the operation in Hengelo takes on in the company<br />
strategy. Executive board member Martijn Geerdink and<br />
purchasing manager Robert Weustink talked about processes<br />
and plans for the future, and explained the<br />
massive investments that have already been made at the<br />
Dutch site as well as those planned for the near term.<br />
SUPPLIER VOICES<br />
“KALTENBACH SPS integrates our<br />
filtration system into its shotblast<br />
system. The cooperation between<br />
Donaldson and Gietart began<br />
some 30 years ago. The Suppliers’<br />
Day at the beginning of September<br />
was a valuable contribution to my<br />
trust in the future.”<br />
Ron Valk,<br />
Country Manager at Donaldson<br />
For nearly 90 years Donaldson has been the leading<br />
provider of self-produced industrial air filtration systems<br />
and replacement parts for the removal of dust, smoke<br />
and fog from production processes. Today Donaldson<br />
has more than 40 production sites, distribution networks,<br />
subsidiaries and agencies around the world.<br />
These investments are part of a concept for optimizing<br />
the production process, wherein suppliers, too, play a<br />
significant role. In future, interim storage is to be minimized<br />
in the supply chain, while the refill series should<br />
also be the order series. The purchasing department<br />
requires partners for this who offer a broad product<br />
range of first-class quality and who can guarantee<br />
delivery times. Together with them we will discuss<br />
and plan concepts for vendor-managed inventory,<br />
warehousing and outsourcing. Suppliers also profit from<br />
such models, since the intensive meshing of processes<br />
also allows for dependability and planning.<br />
SUPPLIER VOICES<br />
NATUS GmbH & Co. KG, with headquarters in Trier, is a<br />
leading provider of custom-made electro-technical and<br />
control system complete solutions for numerous branches of<br />
industry, with focus on swtichgear systems. The company’s<br />
scope of services ranges from medium and low voltage<br />
systems to plant and process automation to control systems<br />
to electro-technical complete solutions.<br />
Natus delivered the complete electro-technical support and<br />
equipment for all shotblast systems of KALTENBACH SPS,<br />
i.e., hardware and software engineering, delivery of switching<br />
systems, initial operation and service from a single<br />
source,“ according to Alfred Zimmer, NATUS employee.<br />
With Gietart and inTEC, KALTENBACH is further<br />
expanding its leading market position as a system<br />
provider for sectional and plate steel processing.<br />
Fritz Weinmann, CEO of Weinmann<br />
Aach AG, and Simon Schulze, Technical<br />
Operations Director, are pleased to<br />
now be able to also provide shotblasted<br />
products according to customer wishes.<br />
KALTENBACH blasts at<br />
At the end of September <strong>2010</strong> the first shotblast system of the Sprint<br />
series in the new KALTENBACH color design was put into operation at<br />
Weinmann Aach AG in Germany.<br />
By the first-time connection of the shotblast system to the T13 transport system<br />
from KALTENBACH, the infeed and outfeed sides could be automated. Via<br />
height and width measuring of the material at the infeed side, the charges of<br />
bars, plates and profiles are automatically positioned in such a way that the<br />
goods to be blasted will be optimally purged of rust and scale. In addition,<br />
the vertically-adjustable brushes are automatically positioned in the shotblast<br />
chamber by material measurement, so no shotblasting abrasive can leave the<br />
machine.<br />
KALTENBACH and inTEC<br />
Conclude Strategic<br />
Partnership<br />
The KALTENBACH Company of Lörrach has agreed to a strategic<br />
partnership with the inTEC Company of Solingen in the area of<br />
painting and coating systems. Accordingly, inTEC painting systems<br />
will be sold worldwide via the KALTENBACH sales network. In addition,<br />
KALTENBACH has become involved financially with inTEC’s<br />
activities, thereby further extending its leading market position as a<br />
system provider for sectional and plate steel processing.<br />
Steel customers can now get all the machines they need for all their<br />
processing steps from a single source – from sawing and drilling<br />
to flame cutting/coping and punching/shearing to shotblasting and<br />
painting. This results in important synergy effects with high customer<br />
benefit.<br />
The entire inTEC team on a visit to KALTENBACH in Lörrach. Valentin<br />
<strong>Kaltenbach</strong> did not miss the opportunity to personally greet his guests<br />
from Solingen at the railway platform.<br />
Through the strategic partnership<br />
between KALTENBACH and<br />
inTEC, the successful cooperation<br />
between the inTEC and Gietart<br />
companies, spanning more than<br />
15 years, is being continued.<br />
Last autumn, KALTENBACH<br />
acquired the business activities of<br />
the bankrupt Gietart Company, and<br />
founded their subsidiary KALTEN-<br />
BACH Shotblast and Painting<br />
Systems B. V. (short form: KAL-<br />
TENBACH SPS) at the Gietart site<br />
in Hengelo, The Netherlands.<br />
Over the years inTEC and Gietart<br />
installed more than 250 coating<br />
lines worldwide. Well-known<br />
customers include, among others,<br />
all internationally-active steel<br />
trading companies, such as Arcelor-<br />
Mittal, Thyssen and Klöckner & Co.<br />
inTEC is the international market<br />
leader in the area of roller-bed<br />
painting systems for steel sections,<br />
beams and sheets. The<br />
company portfolio includes primer<br />
and top coating systems, UV pipe<br />
coating systems, paint delivery<br />
systems, pre and after dryers,<br />
marking and labeling machines<br />
and special systems.<br />
Established: 1995 as GmbH<br />
Production plant: Solingen<br />
Employees: 24<br />
Rudolf Ledvina (left) and Michael Rödder are General<br />
Managers of the inTEC Coating Systems Company<br />
Bringing together<br />
what belongs together<br />
“More than 25 years of experience in the<br />
construction and manufacture of surface<br />
coating equipment have honed our view of<br />
customer requirements. On the basis of this<br />
awareness we have developed a product<br />
portfolio with which we can comprehensively<br />
cover the most diverse installations. Our<br />
constant innovations and improvements<br />
along with high quality standards guarantee<br />
our customers an optimal cost-benefit ratio.<br />
The technical background of our employees<br />
has proven itself worldwide. In the future we<br />
will consolidate this know-how with the core<br />
competencies of KALTENBACH for the<br />
benefit of our customers.<br />
“The KALTENBACH Company<br />
is the right partner for us.<br />
Our surface coating equipment<br />
is a logical extension to<br />
KALTENBACH’s product portfolio.<br />
This partnership enables us to<br />
offer steel fabricators and steel<br />
stockholders the complete program<br />
for steel section and steel plate processing<br />
from a single source.<br />
A decisive success factor for our<br />
customers,“<br />
says Michael Rödder, General Manager of<br />
inTec<br />
In the past, too, we cultivated intensive<br />
business relationships with partner companies,<br />
above all at the time with Gietart with<br />
the goal of permanently optimizing our<br />
customer support. The strategic partnership<br />
with KALTENBACH is the right step for us<br />
toward a successful future and has logically<br />
brought together what belongs together.”
Industry Trade Fair at KALTENBACH<br />
„International Partners in Steel“<br />
May 9 to 13, 2011<br />
Logistic Process Control<br />
The world is turning faster and faster. KALTENBACH responds to these signs<br />
of the times and has established an event that is unique – the in-house trade<br />
fare “International Partners in Steel..<br />
In recent years IPS has fast become the most<br />
important event of its kind in the world, and<br />
is now an established and much-respected<br />
business event for leading steel fabrication and<br />
steel stockholding companies from all over the<br />
world.<br />
The IPS trade fare traditionally takes place<br />
every two years at KALTENBACH in Lörrach.<br />
During the five-day event, held on more than<br />
3,000 square meters of exhibition space, more<br />
than 40 renowned business partners present<br />
their technological innovations through practiceoriented<br />
demonstrations and presentations.<br />
The Motto for 2011:<br />
Logistic Process Control<br />
A subject that will occupy the<br />
steel fabrication and steel stockholding<br />
industries in the coming years!<br />
KALTENBACH acts hereby as initiator and<br />
organizer of the in-house trade fare IPS – and,<br />
of course, also as an exhibitor – bringing the<br />
right people to the right place at the right time.<br />
2,500 visitors from over 40 countries and five<br />
continents; 1,400 overnight stays; more than<br />
3,500 meals served – the numbers speak for<br />
themselves.<br />
Whether arriving by plane, bus, taxi or car,<br />
seamless comprehensive support is offered to<br />
everyone.<br />
This includes programs that accompany the<br />
trade fair as well: interesting specialist seminars,<br />
excursions to renowned steel fabricators and<br />
steel stockholders in the region, an attractive<br />
activities program for accompanying guests,<br />
exclusive catering in a nostalgic “mirror tent”<br />
with its unique atmosphere, as well as a variety<br />
of evening events such as the popular “log<br />
sawing competition.”<br />
www.ips-fair.com<br />
Logistic Process Control<br />
is the consistent further development of process automation<br />
The focus here is on three key issues:<br />
1. Material flow: How to get the right material to the right place at the right time?<br />
2. Data flow: How to get the right information to the right place at the right time?<br />
3. Feedback: How, when and where is current process data reported back?<br />
Come to IPS 2011 in Lörrach – We have the answer: Logistic Process Control<br />
Exhibitors, associations and customers gladly<br />
use this tailor-made platform in order to learn<br />
about industry-specific developments and<br />
trends, to establish new contacts and to do<br />
business. A unique symbiosis of partners from<br />
the steel fabrication and steel stockholding<br />
industries is thus created.<br />
We cordially invite you today to the next IPS<br />
in-house trade fair in order to experience the<br />
latest industry-specific trends and developments<br />
in steel fabrication and steel stockholding life:<br />
Welcome to IPS 2011.<br />
A very warm welcome to KALTENBACH!<br />
www.ips-fair.com<br />
8 9
The Industry Specialists: Circular and Band Saws from KALTENBACH<br />
Metal<br />
production<br />
Automotive<br />
Sector<br />
Steelproducers<br />
Steel<br />
service<br />
Centers<br />
Metal<br />
handcraft<br />
Store<br />
construction<br />
Machine and<br />
Plant construction<br />
Facade<br />
construktion<br />
Material<br />
Handling<br />
Windows<br />
Doors<br />
Stairs Manufacturer<br />
Universal Machines from KALTENBACH<br />
Just in Case<br />
Standard sections of steel and non-ferrous metals are processed in<br />
many branches of industry. This can involve a variety of things, though.<br />
There are always certain priorities to consider depending upon whether<br />
facade elements or cranes are being built, whether we’re talking about<br />
conveyor technology, vehicle manufacturing or engineering, or crafted<br />
metal construction. All of these industries have one thing in common,<br />
however: The universal machines from KALTENBACH offer the optimal<br />
solution to every operation. Two examples from our wide range of<br />
products demonstrate the strengths of KALTENBACH technology:<br />
Innovation <strong>2010</strong>: MSK 471 NA<br />
New high-performance<br />
circular saws for steel<br />
Innovation <strong>2010</strong>: KKS 463 NA<br />
The Fastest universal Circular Saw<br />
Machine in the World!<br />
All technical information regarding our innovations can be found at www.kaltenbach.com<br />
10 11
12<br />
Trade Fairs <strong>2010</strong><br />
Exhibition Country City Date<br />
Euro-Blech DE Hannover 26.-30.10.<strong>2010</strong><br />
Jimtof JP Tokio 28.10.-02.11.<strong>2010</strong><br />
EMAF PT Porto 10.-13.11.<strong>2010</strong><br />
Prodex CH Basel 16.-20.11.<strong>2010</strong><br />
Steelfab UAE Sharjah 17.-20.02.2011<br />
Intec DE Leipzig 01.-04.03.2011<br />
Metall DE München 16.-19.03.2011<br />
INDUSTRIE FR Lyon 05.-08.04.2011<br />
CIMT CN Beijing 11.-16.04.2011<br />
Forma Tool SL Celje 04.11.2011<br />
IPS DE Lörrach 09.-13.05.2011<br />
Intertech AU Dornbirn 18.-20.05.2011<br />
TEKNO-MEK IT Lanciano 20.-22.05.2011<br />
Blech-Expo DE Stuttgart 06.-09.06.2011<br />
MACH-TOOL PL Posen 14.-17.06.2011<br />
MSV CZ Brno 03.-07.09.2011<br />
EMO DE Hannover 19.-24.09.2011<br />
Be Our Guest at KALTENBACH<br />
It’s not only at trade fairs that the newest products from KALTENBACH<br />
can be experienced first-hand: At the KALTENBACH Technology Center in<br />
Lörrach, Germany, all machines are readily available for demonstration and<br />
visitors are cordially welcome to individual tours – as, for example,<br />
a group of steel fabricators from Norway in September.<br />
Imprint<br />
Publisher: KALTENBACH GmbH + Co. KG, P.O. Box 1740 • 79507 Lörrach, Germany<br />
Editor:<br />
Ursel Kiefer<br />
Printed by: Uehlin Druck- und Papierhaus GmbH, Germany<br />
Circulation: 35.000<br />
Germany<br />
KALTENBACH<br />
GmbH + Co. KG<br />
P.O. Box 1740<br />
D-79507 Lörrach,<br />
Germany<br />
Phone: +49 (0) 7621 175-0<br />
Fax: +49 (0) 7621 175-900<br />
info@kaltenbach.de<br />
www.kaltenbach.com<br />
Sales-Centers Germany<br />
Heilbronn: Franz N. Streit<br />
Phone: +49 (0) 71 32-1 82 89<br />
München: Gregor Schwarzhuber<br />
Phone: +49 (0) 84 31-50 77 41<br />
Hildesheim: Jan Möschler<br />
Phone: +49 (0) 50 69-80 69 90<br />
Hamburg: Ulf Busse<br />
Phone: +49 (0) 41 54-70 92 80<br />
Gera: Volker Gühne<br />
Phone: +49 (0) 365-7 10 67 55<br />
Bochum: Franz-Josef Gies<br />
Phone: +49 (0) 234-43 49 01<br />
Sprockhövel: <strong>Hans</strong>georg Wodausch<br />
Phone: +49 (0) 23 39-30 73<br />
Subsidiaries<br />
GROSSBRITANNIEN / Irland<br />
<strong>Kaltenbach</strong> Ltd.<br />
sales@kaltenbach.co.uk<br />
MIDDLE EAST<br />
<strong>Kaltenbach</strong> Middle East FZCO<br />
kaltenme@eim.ae<br />
ÖSTERREICH, UNGARN, KROATIEN<br />
<strong>Kaltenbach</strong> Ges.m.b.H.<br />
office@kaltenbach.co.at<br />
FRANKREICH, MAGHREB<br />
<strong>Kaltenbach</strong> S.A.<br />
info@kaltenbach.fr<br />
NIEDERLANDE, BELGIEN, LUXEMBURG<br />
<strong>Kaltenbach</strong> Tools B.V.<br />
info@kaltenbachtools.nl<br />
SCHWEIZ / Lichtenstein<br />
<strong>Kaltenbach</strong> GmbH<br />
info@kaltenbach-schweiz.ch<br />
TSCHECHISCHE REPUBLIK,<br />
SLOWAKISCHE REPUBLIK<br />
<strong>Kaltenbach</strong> s.r.o.<br />
kaltenbach@seznam.cz<br />
ASIEN<br />
<strong>Kaltenbach</strong> Asia PTE Ltd.<br />
kalten@singnet.com.sg<br />
Production Facilities<br />
KALTENBACH GmbH + Co. KG, Deutschland<br />
info@kaltenbach.de<br />
KALTENBACH Shotblast and Painting<br />
Systems B.V., Niederlande<br />
info@kaltenbach-sps.nl<br />
KALTENBACH S.A.R.L., Frankreich<br />
commercial@kaltenbach.fr<br />
Sales agencies<br />
SPANIEN, PORTUGAL,<br />
MITTEL-/SÜDAMERIKA<br />
I.P. Ingenieria de Produccion, S.L.<br />
ipsl@ipsl.es<br />
FINNLAND, BALTIKUM<br />
Vossi Group Oy<br />
mail@vossi.fi<br />
GRIECHENLAND<br />
G. & I. Pangakis S.A.<br />
info@pangakis.gr<br />
ITALIEN<br />
Servizi Lame di A. Marchesini<br />
info@servizilame.it<br />
NORD IRLAND<br />
Gillen Machine Tools<br />
sales@gillenmachines.com<br />
NORWEGEN<br />
Meidell A/S<br />
post@meidell.no<br />
SCHWEDEN<br />
AB Mekar<br />
info@mekar.se<br />
RUMÄNIEN, BULGARIEN<br />
Straaltechniek Minex Int. S.R.L.<br />
minex@minex.ro<br />
POLEN<br />
PHU Effect<br />
effect@icz.pl<br />
ISRAEL<br />
Ben Adiri & Cohen Machinery Ltd.<br />
sales@rbo.co.il<br />
ASIEN<br />
Kahrl + Wiemann GmbH<br />
export@kahrl-wiemann.de<br />
TÜRKEI<br />
Memak Makina Sanayi ve Dis Tic. Ltd. Sti.<br />
mustafa@memak.com.tr<br />
SÜD AFRIKA<br />
First Cut (Pty) Ltd.<br />
info@firstcut.co.za<br />
JAPAN<br />
Daido Kogyo Kaisha Ltd.<br />
overseas@daidokogyo-kk.co.jp<br />
AUSTRALIEN, NEUSEELAND<br />
ProTUBE Asia Pty Ltd.<br />
info@protube.com.au<br />
INDIEN<br />
Ionization Engineers Pvt. Ltd.<br />
pawan@iepl.co.in<br />
USA, KANADA<br />
Structural Machinery Solutions<br />
mac@smscolumbus.com<br />
Russland<br />
• Weber Comechanics Ltd.<br />
ogo@weber.ru<br />
• TISSA Engineering<br />
info@tissa-eng.ru<br />
China<br />
• Kuteck Ltd.<br />
huey63@gmail.com<br />
• Melaju Jaya Corporation Sdn. Bhd.<br />
kirinmjc@yahoo.com