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Issue 1 – <strong>2010</strong><br />

www.kaltenbach.com<br />

Steel Fabrication/Steel Trading<br />

Steel Construction and Plate Processing<br />

Steel/Aluminum/Non-ferrous Metals<br />

KALTENBACH<br />

If Steel is Your Deal!<br />

The Latest on Gietart<br />

and inTEC<br />

Shotblasting and Painting<br />

International Partners<br />

in Steel (IPS 2011)<br />

Industry Trade Fair at<br />

KALTENBACH<br />

New Home Page<br />

Find instead of searching<br />

www.kaltenbach.com<br />

Sawing / Drilling / Flame Cutting / Coping / Punching / Shearing / Shotblasting<br />

Painting / Software / Service / Engineering / Complete Solutions<br />

KALTENBACH GmbH + Co. KG, Germany<br />

You’ll find your<br />

scratch-and-win ticket<br />

inside the magazine.<br />

Scratch and win!<br />

You, too, can be a winner with KALTEN-<br />

BACH. With a little luck you could win<br />

a mountain bike with KALTENBACH<br />

styling, an exclusive iPad or a limitededition<br />

KALTENBACH clock.<br />

1


Editorial<br />

Dear business associates,<br />

After two difficult years the world economy is once again<br />

picking up speed. Overall economic indicators are looking<br />

increasingly positive. The dynamic macroeconomic<br />

development of the years 2007-2008 is particularly moving<br />

forward in the so-called BRIC countries. Most European<br />

countries, too, are experiencing a turnaround. It is to be<br />

hoped that the raw materials markets can be further<br />

stabilized with regard to prices and delivery times, thereby<br />

setting a solid foundation for stable and sustainable growth.<br />

Crises not only contain risks, they also offer opportunities,<br />

the greatest of which is the opportunity to implement change.<br />

Changes in business can be achieved in a variety of ways:<br />

through products and technologies, markets and marketing,<br />

internal procedures and productivity. Those who can see crises<br />

not only as threats, but first and foremost as opportunities for<br />

improvement and implementing changes faster than usual,<br />

will emerge from these crises stronger. As simple as this<br />

ancient wisdom may sound, it can be difficult to put it into<br />

action.<br />

We at KALTENBACH, too, had to cope with a drop in turnover<br />

in the double-digit percent range in 2009. Since the second<br />

quarter of <strong>2010</strong>, though, things have been picking up sharply.<br />

All of our production sites are now working to capacity once<br />

again, and our orders currently on hand reach well into 2011.<br />

In the past few months our development department has been<br />

able to hire additional personnel. Because of this we will be<br />

able to introduce a total of seven new products to the market<br />

this year.<br />

One of our greatest challenges this year has been the<br />

acquisition of the Gietart Company in Hengelo, The Netherlands.<br />

We have been working for ten months now on integrating<br />

the new shotblast and painting business unit into our<br />

group of companies. This step represents a great opportunity<br />

for us to further extend our market position as a system<br />

provider in the area of sectional and plate steel processing.<br />

You will find all the current topics in the edition before you<br />

that are of concern to our customers and the KALTENBACH<br />

Group. The integration of the Gietart product area of shotblasting<br />

and painting is the main focus of the edition at hand.<br />

I hope you enjoy browsing through and reading this issue!<br />

With best regards,<br />

<strong>Kaltenbach</strong> GmbH + Co. KG<br />

Valentin <strong>Kaltenbach</strong><br />

Valentin <strong>Kaltenbach</strong><br />

CEO of the KALTENBACH Group<br />

Inhalt<br />

Page 3<br />

New KALTENBACH Home Page<br />

Find instead of searching!<br />

Page 4 and 5<br />

Be a Winner with KALTENBACH<br />

Page 6 up to 11<br />

Interview with<br />

Valentin <strong>Kaltenbach</strong><br />

News: KALTENBACH<br />

Shotblast & Painting Systems<br />

News: KALTENBACH and inTEC<br />

Conclude Strategic Partnership<br />

Page 12 and 13<br />

The Industry Specialists:<br />

Circular and Band Saws<br />

Page 14 and 15<br />

„International Partners in Steel“:<br />

Logistic Process Control (LPC)<br />

Page 16<br />

Trade Fairs <strong>2010</strong>/2011<br />

Contact Addresses<br />

Imprint<br />

www.kaltenbach.com<br />

The New KALTENBACH Home Page<br />

Find instead of searching!<br />

The <strong>Kaltenbach</strong> Group has given<br />

its web presence a complete makeover.<br />

Since the beginning of August,<br />

the website at www.kaltenbach.<br />

com has been presented in a new<br />

design format with a contemporary<br />

mix of information and interaction in<br />

both German and English. Even the<br />

home page itself provides a comprehensive<br />

overview of the variety<br />

of information available here.<br />

The home page at www.kaltenbach.<br />

com welcomes visitors to a virtual<br />

environment that uses animation to<br />

invite them into the world of<br />

metal processing and which reflects<br />

the broad range of products and<br />

services offered by KALTENBACH.<br />

Users can quickly get to product<br />

details or any other information<br />

desired via a drop-down menu on<br />

the left of the screen, in addition to<br />

a main navigation bar in the header.<br />

The corporate colour turquoise<br />

against an elegant gray metallic<br />

background dominates the modern<br />

page design. “Find instead of<br />

searching” was the project team’s<br />

maxim, in order that users could get<br />

to their objective in just two or three<br />

clicks. Preliminary feedback from<br />

customers indicates that this<br />

feature is working well. The range<br />

and depth of information available<br />

on the product pages are systemised<br />

using subnavigation<br />

(Machine, Features, Technical Data<br />

and Infeed/Outfeed Side). You<br />

can find the information you desire<br />

with only three clicks, despite the<br />

added layers. For those who prefer<br />

to have a hard copy in their hands<br />

brochures can be printed out. In<br />

addition, various processes have<br />

been animated and are graphically<br />

displayed in numerous video clips.<br />

A “Product Finder” has been<br />

integrated into the main navigation<br />

area so that visitors can quickly and<br />

easily select the right machine from<br />

KALTENBACH’s extensive product<br />

portfolio. After entering just a few<br />

www.kaltenbach.com<br />

parameters the user has access to<br />

the entire KALTENBACH machine<br />

database and is presented with a<br />

tailored product pre-selection.<br />

As a further highlight for circular<br />

and band saws, KALTENBACH<br />

have had a Working Range<br />

Configurator program written.<br />

A machine operator can easily<br />

and interactively check to see<br />

whether the material to be cut can<br />

be processed with a specific saw<br />

blade or saw band and the desired<br />

mitre angle.<br />

“With the relaunch of www.kaltenbach.com<br />

our position on the<br />

Internet now better relates to the<br />

current business activities of the<br />

KALTENBACH brand,” says CEO<br />

Valentin <strong>Kaltenbach</strong>, who is very<br />

pleased with the new website. The<br />

KALTENBACH website receives an<br />

average of 30,000 page views per<br />

month – an impressive number that<br />

demonstrates its high user value.<br />

2 3


Whoever wants to stay ahead of the daily competition in the steel<br />

fabrication and steel stockholding industries has to be at the top in<br />

all aspects of metal processing. KALTENBACH dominates sawing,<br />

drilling, punching, shearing, flame cutting, coping, shotblasting<br />

and painting at the highest possible level. And, as in sports,<br />

top performance can be seen in<br />

the results achieved – from<br />

which our customers profit.<br />

NEW:<br />

KBS 1051<br />

Band Saw Machine<br />

A Quantum Leap in<br />

the Sawing of<br />

Sectional Steel<br />

Three technological highlights<br />

see to a doubling of throughput<br />

when using the new sectional<br />

steel band saw KBS 1051 from<br />

KALTENBACH:<br />

1. The first-ever use of a ballscrew spindle for<br />

the saw-frame feed sees to quiet operation<br />

and reproducible feed rates.<br />

2. Automatic variable adjustment of the saw-band<br />

inclination (AFC = Auto Feed Control) to changing<br />

profile cross-sections.<br />

3. The powerful 12.9 kW saw band drive, which, in<br />

combination with AFC, makes the economical use of<br />

carbide band-saw blades with sectional steel band saws<br />

possible for the first time<br />

Best Times<br />

While a conventional band saw with hydraulic feed takes 4.3<br />

minutes to cut an HEM 400 steel beam, the KBS 1051 does the<br />

job in just 1.38! And keep in mind; this time is achieved under<br />

everyday production conditions. The saw works in step with the<br />

likewise carbide-capable drilling machine from KALTENBACH and<br />

speeds up throughput times of the complete system enormously. An<br />

unbeatable team.<br />

A “winner” has to be the fastest in non-productive times, too: By<br />

means of servomotors the KBS 1051 tackles miter settings at record<br />

speed, as well. And should the order volume allow for a more leisurely<br />

work pace, then it also runs, of course, with the lower-priced standard<br />

bi-metal saw blades.<br />

NEW:<br />

A Gleaming<br />

Winner with the<br />

Gietart Sprint,<br />

Marathon and Triathlon<br />

Shotblast Systems<br />

You can obtain gleaming results in your<br />

production with shotblasting machines from<br />

the Sprint, Marathon and Triathlon series.<br />

Sectional beams and plates are cleaned as thoroughly as<br />

they are quickly. Dual-disc turbine wheels accelerate the blasting<br />

abrasive in stable constant operation. Vertical mounting to the feedthrough<br />

direction ensures optimum shotblasting results at the highest<br />

feedthrough speeds and lowest use of blasting abrasive.<br />

Maximum wear resistance means extremely long service intervals. And when it<br />

is time for maintenance, then it takes place in a hurry since the systems are set up to<br />

be easily accessible with simple replacement of wearable parts. The sophisticated<br />

technology of the systems provides for sparing use of blasting abrasive, which can be<br />

nearly completely recovered. The multi-speed cascading air cleaner removes dust and scale<br />

so that results remain excellent, even when reusing blasting abrasive.<br />

NEW:<br />

KDM Drill Machine Generation Clearly Extends<br />

its Lead in Processing Sectional Steel<br />

The economical and variable use of carbide and solid carbide drills makes the<br />

KDM an indispensable all-rounder when processing sectional steels.<br />

Thanks to the use of the newest motor technology<br />

with noticeably increased drive power, drilling<br />

can be enormously accelerated. And this, of<br />

course, without a loss in quality. On the contrary:<br />

The ballscrew spindle and servomotor provide<br />

for speedy drill bit feed, while the drill carriage is<br />

mounted on dual play-free, pre-stressed linear<br />

guide elements.<br />

The linear tool magazines are positioned<br />

directly alongside the drilling axes. An automatic<br />

tool changing system for the three drilling<br />

axes with a total of 15 tools also saves you<br />

time. In addition, the tool changer is automatically<br />

coupled to speed and feed rate.<br />

This makes drilling, pop marking, countersinking<br />

and thread cutting really efficient.<br />

4 5


Successful Integration<br />

of Gietart<br />

Shotblast Systems<br />

Interview with Valentin <strong>Kaltenbach</strong>,<br />

CEO of the KALTENBACH Group<br />

Welcome to the KALTENBACH Group!<br />

The entire KALTENBACH-SPS staff from<br />

Hengelo (formerly Gietart) visited the parent<br />

company in Lörrach in March.<br />

inTec employees on occasion of<br />

their first visit at KALTENBACH in Lörrach,<br />

Germany, after entering a<br />

strategic partnership in September <strong>2010</strong>.<br />

Do you regret the decision to<br />

acquire the Gietart Company?<br />

Quite the contrary! Buying Gietart<br />

out of their bankruptcy was a logical<br />

and proper decision. We are currently<br />

integrating Gietart, with whom we<br />

successfully worked together as<br />

a partner for more than 40 years,<br />

into our group of companies. The<br />

overwhelming majority of our<br />

customers have welcomed this<br />

decision, and have extended the<br />

faith that they have in us to our new<br />

subsidiary, KALTENBACH Shotblast<br />

& Painting Systems (formerly<br />

Gietart).<br />

So there were some skeptics,<br />

too?<br />

Anything else would have been<br />

very surprising. Before the takeover<br />

Gietart was in an extremely difficult<br />

situation: production faltered with<br />

some of the running orders, and<br />

some customers were stuck with<br />

half-finished machines and had no<br />

concrete prospects for reasonable<br />

conclusion of the work. There were<br />

also a number of bad technical<br />

decisions made at Gietart. It was<br />

only to be expected that some of<br />

these customers would want to<br />

seek new orientation, though most<br />

of them accepted our offer to put<br />

things right. And this we did within<br />

the realm of possibilities. In addition<br />

to this, we managed to persuade<br />

important Gietart suppliers to<br />

continue working with us on the<br />

basis of trust, even though the<br />

suppliers themselves had to cope<br />

with the greatest financial damage<br />

arising from the bankruptcy.<br />

And now just about everything<br />

is as it was before?<br />

I certainly hope not. As painful as<br />

a bankruptcy can be for all those<br />

affected, it offers a chance to move<br />

in new directions. From day one<br />

all machines are being built at the<br />

Hengelo site and not, as in Gietart<br />

times, in Turkey and by Gietart<br />

Middle East in the UAE. In my<br />

opinion, the quality and delivery<br />

problems connected with this were<br />

prime factors for the company going<br />

bankrupt.<br />

Construction of the transport systems<br />

has since been moved from Hengelo to<br />

our site in Burnhaupt. The Burnhaupt<br />

factory has specialized for years in the<br />

construction of transport systems and<br />

supplies these in the highest quality.<br />

In addition to this, we have started<br />

a program for the standardization of<br />

components and subassemblies in<br />

order to once more get a handle on<br />

product quality and delivery deadlines<br />

in the face of steadily increasing<br />

productivity.<br />

Lots of things are the same now<br />

as they were before, naturally. We<br />

were able to take on a large number<br />

of employees, some of whom were<br />

with Gietart for up to 40 years. We<br />

now have a workforce of more than<br />

80 highly-motivated employees who<br />

want to actively participate in shaping<br />

upcoming change processes.<br />

What have been the effects of the<br />

acquisition of the Hengelo site?<br />

As I mentioned before, through<br />

the insolvency we were able to<br />

concentrate the operation in Hengelo<br />

on its core competency, i.e., the<br />

construction of shotblast systems.<br />

The roller conveyor system product<br />

range is being further expanded,<br />

whereas the area of overhead<br />

conveyor systems and special<br />

equipment has been put on hold until<br />

further notice. Gietart had to up the<br />

ante in the past here, too, in many<br />

cases.<br />

Thanks to the positive situation with<br />

regard to orders – the workload right<br />

now extends into the second quarter<br />

of 2011 – we will likely be introducing<br />

two-shift operation sometime this<br />

year; something that never happened<br />

at Gietart.<br />

How have you improved efficiency<br />

in Hengelo?<br />

Taking the step to produce everything<br />

in-house once again alone brought<br />

with it a lasting rise in productivity;<br />

not necessarily in cost per unit,<br />

but more so in organizational and<br />

logistics costs, as well as in quality<br />

costs. In order to further increase<br />

productivity with regard to cost per<br />

unit we will be investing more than<br />

€2m in production at the Hengelo<br />

site in the coming months. This will<br />

include a new painting system and a<br />

robotic welding unit for large parts.<br />

What is behind the Synchro<br />

Principle?<br />

The KALTENBACH Synchro Principle<br />

is based on the principle of avoiding<br />

waste, on the principle of drawing<br />

production, on the conveyor principle<br />

and on 5S, to name but a few things.<br />

Focus hereby is on synchronized<br />

production: only what is needed<br />

in the short-term is produced.<br />

Overproduction can thus be avoided<br />

in the simultaneous increased<br />

availability of required parts. Because<br />

of their size, Gietart had always<br />

manufactured their shotblast systems<br />

according to order, and the approach<br />

used up to now will be further<br />

optimized and refined in standardized<br />

form. We have been using Synchro<br />

very successfully at our sites in<br />

Lörrach and Burnhaupt for many<br />

years now.<br />

How do you introduce the<br />

shotblast and painting systems<br />

to the market?<br />

KALTENBACH subsidiaries and<br />

representatives have already sold<br />

Gietart machines in many countries.<br />

Distribution channels had to be<br />

adapted to the new situation in only<br />

five countries. In Germany, one of<br />

the most important foreign markets<br />

for Gietart, we were able to win over<br />

<strong>Hans</strong>georg Wodausch, hitherto their<br />

representative here.<br />

Mr. Wodausch is considered to be<br />

one of the most experienced experts<br />

around in the area of shotblasting<br />

and painting.<br />

As far as the Gietart name goes, we<br />

have acquired the trademark rights to<br />

it. Even though the name Gietart was<br />

affected by the bankruptcy, Gietart<br />

still has a good reputation worldwide.<br />

Because of this we will continue<br />

using the Gietart brand in connection<br />

with the new name, <strong>Kaltenbach</strong><br />

Shotblast & Painting Systems.<br />

Apropos painting systems: What’s<br />

up with painting equipment?<br />

The Gietart Company collaborated<br />

very successfully with the painting<br />

systems specialist inTEC in<br />

Solingen for 15 years. More than<br />

250 protective coating machines<br />

were installed worldwide during<br />

this time. In order to protect their<br />

own interests, inTEC aimed to<br />

establish cooperation with one of our<br />

competitors even before Gietart’s<br />

bankruptcy. Since then we have been<br />

able to convince inTEC to continue<br />

working with Gietart or, as the case<br />

may be, now with KALTENBACH. In<br />

order to provide a broader base for<br />

the planned long-term cooperation<br />

between the two companies we<br />

have become involved financially in<br />

inTEC’s activities. The new – though<br />

it has been proven and tested<br />

over many years – Gietart/inTEC<br />

cooperation thus continues in the<br />

KALTENBACH Group and is a kind of<br />

capstone in the acquisition of Gietart.<br />

One last question: What’s<br />

happening with the after-sales<br />

business?<br />

As is generally known with shotblast<br />

systems, the supply of spare and<br />

replacement parts is of extreme<br />

importance. Of course, Gietart’s<br />

supply capability had already<br />

suffered a lot before the bankruptcy<br />

and other manufacturers tried<br />

accordingly to gain business here.<br />

The market has since calmed<br />

down, and the supply of spare<br />

and replacement parts through<br />

KALTENBACH is again ensured.<br />

Because of the large purchasing<br />

volume within the KALTENBACH<br />

Group we have been able to achieve<br />

significant cost savings at this point,<br />

which we are now able to pass on to<br />

our customers through price cuts.<br />

Original Gietart parts are available<br />

now as before from KALTENBACH<br />

in Hengelo. Business with spare<br />

and replacement parts has already<br />

reached last year’s level. We would<br />

next like to press ahead with the<br />

introduction of annual maintenance<br />

contracts tailored to individual<br />

customer needs. With regard to<br />

personnel, after the bankruptcy<br />

we took on all of Gietart’s service<br />

technicians and are thus well<br />

equipped for the future when it comes<br />

to service qualifications.<br />

Many thanks!<br />

6 7


Ryan Ordelmans, Sales Director<br />

KALTENBACH Shotblast and Painting Systems B.V.,<br />

Hengelo, The Netherlands<br />

“Your success is important to us.<br />

You’ve got work to do, and we’ve<br />

got the tailor-made solutions to<br />

help you get it done,”<br />

says Ryan Ordelmans.<br />

High-Ranking Visit<br />

in Hengelo at<br />

KALTENBACH SPS<br />

At the invitation of Mr. Valentin <strong>Kaltenbach</strong>,<br />

the Mayor of Hengelo, Mr. F.A.M. Kerckhaert,<br />

visited the KALTENBACH Company<br />

in Hengelo along with the Councilor for<br />

Eco-nomic Affairs, Ms. M.A. ten Heuw.<br />

There they became acquainted with a sound<br />

German family business that fits in well with<br />

Hengelo society. The Mayor and Councilor<br />

showed a lot of admiration and respect<br />

for the investment that KALTENBACH has<br />

made in this company.<br />

This concerns not only machines and<br />

buildings, but more than anything the people<br />

involved, which was very clearly stated by<br />

Mr. <strong>Kaltenbach</strong> as he told of the tradition<br />

of the in-company vocational training of<br />

young people. The industry certainly has<br />

good prospects for the future if enough is<br />

invested in product innovation and training.<br />

KALTENBACH pays a lot of attention to both<br />

of these, giving the company a valuable role<br />

in regard to the employment situation in the<br />

community of Hengelo.<br />

Statement<br />

“Following a hectic start from the Gietart bankruptcy, we at<br />

<strong>Kaltenbach</strong> SPS have now reached the formative phase. We are<br />

shaping a company that can provide its customers with willingness<br />

to perform, passion, knowledge and experience, and whose<br />

quality products are entirely built in-house. And I am pleased to<br />

be able to say that things are progressing very nicely indeed.<br />

We wish to thank our customers for the trust they have shown in<br />

us. It is thanks to this trust and the excellent work of <strong>Kaltenbach</strong>’s<br />

distribution network that our order books are surprisingly well<br />

filled, despite the general economic situation. We started with 65<br />

former Gietart employees, and now there are more than 80 of us!<br />

We want to write success stories with our company, and to show<br />

our customers that we, as part of the KALTENBACH Group,<br />

are the ideal partners for shotblast and painting systems – from<br />

planning to service! We are working full steam ahead on new<br />

developments as well as on numerous measures that will further<br />

improve our efficiency and quality. We have also invested<br />

substantially to this end, for example, in a welding robot for<br />

machine housings and a new painting line.<br />

It’s a good feeling to be able to serve our customers even better<br />

now as part of KALTENBACH.”<br />

Valentin <strong>Kaltenbach</strong>, CEO of the KALTENBACH Group talking to Mr. Kerckhaert,<br />

Mayor of Hengelo<br />

“We heartily welcome the KALTENBACH subsidiary<br />

in Hengelo and look forward to pleasant and fruitful<br />

cooperation,” the mayor is pleased to say.<br />

From left to right: Ms. M.A. ten Heuw (Councilor), Valentin <strong>Kaltenbach</strong>, Mr. Kerckhaert<br />

(Mayor of Hengelo), Ryan Ordelmans (Sales Director at K-SPS), Jeannet<br />

Ordelman (Head of Department, Spatial and Economic Development, in Hengelo)<br />

and Rene Hartmann (Controlling at K-SPS)<br />

Suppliers’ Day<br />

in Hengelo<br />

In a win-win situation, all partners profit. This is the<br />

best foundation for long-term business dealings. Just<br />

how future collaboration in this sense can be optimized<br />

was the topic of the Suppliers’ Day sponsored<br />

by <strong>Kaltenbach</strong> Shotblast and Painting Systems B.V. on<br />

September 2, <strong>2010</strong>. Forty-three representatives from 26<br />

companies, who together represent some 80 percent<br />

of the purchasing volume of <strong>Kaltenbach</strong>-SPS, accepted<br />

the invitation to Hengelo.<br />

Good spirits and open dialogue characterized the meeting.<br />

Valentin <strong>Kaltenbach</strong> presented the KALTENBACH<br />

Group to the guests and explained the important position<br />

the operation in Hengelo takes on in the company<br />

strategy. Executive board member Martijn Geerdink and<br />

purchasing manager Robert Weustink talked about processes<br />

and plans for the future, and explained the<br />

massive investments that have already been made at the<br />

Dutch site as well as those planned for the near term.<br />

SUPPLIER VOICES<br />

“KALTENBACH SPS integrates our<br />

filtration system into its shotblast<br />

system. The cooperation between<br />

Donaldson and Gietart began<br />

some 30 years ago. The Suppliers’<br />

Day at the beginning of September<br />

was a valuable contribution to my<br />

trust in the future.”<br />

Ron Valk,<br />

Country Manager at Donaldson<br />

For nearly 90 years Donaldson has been the leading<br />

provider of self-produced industrial air filtration systems<br />

and replacement parts for the removal of dust, smoke<br />

and fog from production processes. Today Donaldson<br />

has more than 40 production sites, distribution networks,<br />

subsidiaries and agencies around the world.<br />

These investments are part of a concept for optimizing<br />

the production process, wherein suppliers, too, play a<br />

significant role. In future, interim storage is to be minimized<br />

in the supply chain, while the refill series should<br />

also be the order series. The purchasing department<br />

requires partners for this who offer a broad product<br />

range of first-class quality and who can guarantee<br />

delivery times. Together with them we will discuss<br />

and plan concepts for vendor-managed inventory,<br />

warehousing and outsourcing. Suppliers also profit from<br />

such models, since the intensive meshing of processes<br />

also allows for dependability and planning.<br />

SUPPLIER VOICES<br />

NATUS GmbH & Co. KG, with headquarters in Trier, is a<br />

leading provider of custom-made electro-technical and<br />

control system complete solutions for numerous branches of<br />

industry, with focus on swtichgear systems. The company’s<br />

scope of services ranges from medium and low voltage<br />

systems to plant and process automation to control systems<br />

to electro-technical complete solutions.<br />

Natus delivered the complete electro-technical support and<br />

equipment for all shotblast systems of KALTENBACH SPS,<br />

i.e., hardware and software engineering, delivery of switching<br />

systems, initial operation and service from a single<br />

source,“ according to Alfred Zimmer, NATUS employee.<br />

With Gietart and inTEC, KALTENBACH is further<br />

expanding its leading market position as a system<br />

provider for sectional and plate steel processing.<br />

Fritz Weinmann, CEO of Weinmann<br />

Aach AG, and Simon Schulze, Technical<br />

Operations Director, are pleased to<br />

now be able to also provide shotblasted<br />

products according to customer wishes.<br />

KALTENBACH blasts at<br />

At the end of September <strong>2010</strong> the first shotblast system of the Sprint<br />

series in the new KALTENBACH color design was put into operation at<br />

Weinmann Aach AG in Germany.<br />

By the first-time connection of the shotblast system to the T13 transport system<br />

from KALTENBACH, the infeed and outfeed sides could be automated. Via<br />

height and width measuring of the material at the infeed side, the charges of<br />

bars, plates and profiles are automatically positioned in such a way that the<br />

goods to be blasted will be optimally purged of rust and scale. In addition,<br />

the vertically-adjustable brushes are automatically positioned in the shotblast<br />

chamber by material measurement, so no shotblasting abrasive can leave the<br />

machine.<br />

KALTENBACH and inTEC<br />

Conclude Strategic<br />

Partnership<br />

The KALTENBACH Company of Lörrach has agreed to a strategic<br />

partnership with the inTEC Company of Solingen in the area of<br />

painting and coating systems. Accordingly, inTEC painting systems<br />

will be sold worldwide via the KALTENBACH sales network. In addition,<br />

KALTENBACH has become involved financially with inTEC’s<br />

activities, thereby further extending its leading market position as a<br />

system provider for sectional and plate steel processing.<br />

Steel customers can now get all the machines they need for all their<br />

processing steps from a single source – from sawing and drilling<br />

to flame cutting/coping and punching/shearing to shotblasting and<br />

painting. This results in important synergy effects with high customer<br />

benefit.<br />

The entire inTEC team on a visit to KALTENBACH in Lörrach. Valentin<br />

<strong>Kaltenbach</strong> did not miss the opportunity to personally greet his guests<br />

from Solingen at the railway platform.<br />

Through the strategic partnership<br />

between KALTENBACH and<br />

inTEC, the successful cooperation<br />

between the inTEC and Gietart<br />

companies, spanning more than<br />

15 years, is being continued.<br />

Last autumn, KALTENBACH<br />

acquired the business activities of<br />

the bankrupt Gietart Company, and<br />

founded their subsidiary KALTEN-<br />

BACH Shotblast and Painting<br />

Systems B. V. (short form: KAL-<br />

TENBACH SPS) at the Gietart site<br />

in Hengelo, The Netherlands.<br />

Over the years inTEC and Gietart<br />

installed more than 250 coating<br />

lines worldwide. Well-known<br />

customers include, among others,<br />

all internationally-active steel<br />

trading companies, such as Arcelor-<br />

Mittal, Thyssen and Klöckner & Co.<br />

inTEC is the international market<br />

leader in the area of roller-bed<br />

painting systems for steel sections,<br />

beams and sheets. The<br />

company portfolio includes primer<br />

and top coating systems, UV pipe<br />

coating systems, paint delivery<br />

systems, pre and after dryers,<br />

marking and labeling machines<br />

and special systems.<br />

Established: 1995 as GmbH<br />

Production plant: Solingen<br />

Employees: 24<br />

Rudolf Ledvina (left) and Michael Rödder are General<br />

Managers of the inTEC Coating Systems Company<br />

Bringing together<br />

what belongs together<br />

“More than 25 years of experience in the<br />

construction and manufacture of surface<br />

coating equipment have honed our view of<br />

customer requirements. On the basis of this<br />

awareness we have developed a product<br />

portfolio with which we can comprehensively<br />

cover the most diverse installations. Our<br />

constant innovations and improvements<br />

along with high quality standards guarantee<br />

our customers an optimal cost-benefit ratio.<br />

The technical background of our employees<br />

has proven itself worldwide. In the future we<br />

will consolidate this know-how with the core<br />

competencies of KALTENBACH for the<br />

benefit of our customers.<br />

“The KALTENBACH Company<br />

is the right partner for us.<br />

Our surface coating equipment<br />

is a logical extension to<br />

KALTENBACH’s product portfolio.<br />

This partnership enables us to<br />

offer steel fabricators and steel<br />

stockholders the complete program<br />

for steel section and steel plate processing<br />

from a single source.<br />

A decisive success factor for our<br />

customers,“<br />

says Michael Rödder, General Manager of<br />

inTec<br />

In the past, too, we cultivated intensive<br />

business relationships with partner companies,<br />

above all at the time with Gietart with<br />

the goal of permanently optimizing our<br />

customer support. The strategic partnership<br />

with KALTENBACH is the right step for us<br />

toward a successful future and has logically<br />

brought together what belongs together.”


Industry Trade Fair at KALTENBACH<br />

„International Partners in Steel“<br />

May 9 to 13, 2011<br />

Logistic Process Control<br />

The world is turning faster and faster. KALTENBACH responds to these signs<br />

of the times and has established an event that is unique – the in-house trade<br />

fare “International Partners in Steel..<br />

In recent years IPS has fast become the most<br />

important event of its kind in the world, and<br />

is now an established and much-respected<br />

business event for leading steel fabrication and<br />

steel stockholding companies from all over the<br />

world.<br />

The IPS trade fare traditionally takes place<br />

every two years at KALTENBACH in Lörrach.<br />

During the five-day event, held on more than<br />

3,000 square meters of exhibition space, more<br />

than 40 renowned business partners present<br />

their technological innovations through practiceoriented<br />

demonstrations and presentations.<br />

The Motto for 2011:<br />

Logistic Process Control<br />

A subject that will occupy the<br />

steel fabrication and steel stockholding<br />

industries in the coming years!<br />

KALTENBACH acts hereby as initiator and<br />

organizer of the in-house trade fare IPS – and,<br />

of course, also as an exhibitor – bringing the<br />

right people to the right place at the right time.<br />

2,500 visitors from over 40 countries and five<br />

continents; 1,400 overnight stays; more than<br />

3,500 meals served – the numbers speak for<br />

themselves.<br />

Whether arriving by plane, bus, taxi or car,<br />

seamless comprehensive support is offered to<br />

everyone.<br />

This includes programs that accompany the<br />

trade fair as well: interesting specialist seminars,<br />

excursions to renowned steel fabricators and<br />

steel stockholders in the region, an attractive<br />

activities program for accompanying guests,<br />

exclusive catering in a nostalgic “mirror tent”<br />

with its unique atmosphere, as well as a variety<br />

of evening events such as the popular “log<br />

sawing competition.”<br />

www.ips-fair.com<br />

Logistic Process Control<br />

is the consistent further development of process automation<br />

The focus here is on three key issues:<br />

1. Material flow: How to get the right material to the right place at the right time?<br />

2. Data flow: How to get the right information to the right place at the right time?<br />

3. Feedback: How, when and where is current process data reported back?<br />

Come to IPS 2011 in Lörrach – We have the answer: Logistic Process Control<br />

Exhibitors, associations and customers gladly<br />

use this tailor-made platform in order to learn<br />

about industry-specific developments and<br />

trends, to establish new contacts and to do<br />

business. A unique symbiosis of partners from<br />

the steel fabrication and steel stockholding<br />

industries is thus created.<br />

We cordially invite you today to the next IPS<br />

in-house trade fair in order to experience the<br />

latest industry-specific trends and developments<br />

in steel fabrication and steel stockholding life:<br />

Welcome to IPS 2011.<br />

A very warm welcome to KALTENBACH!<br />

www.ips-fair.com<br />

8 9


The Industry Specialists: Circular and Band Saws from KALTENBACH<br />

Metal<br />

production<br />

Automotive<br />

Sector<br />

Steelproducers<br />

Steel<br />

service<br />

Centers<br />

Metal<br />

handcraft<br />

Store<br />

construction<br />

Machine and<br />

Plant construction<br />

Facade<br />

construktion<br />

Material<br />

Handling<br />

Windows<br />

Doors<br />

Stairs Manufacturer<br />

Universal Machines from KALTENBACH<br />

Just in Case<br />

Standard sections of steel and non-ferrous metals are processed in<br />

many branches of industry. This can involve a variety of things, though.<br />

There are always certain priorities to consider depending upon whether<br />

facade elements or cranes are being built, whether we’re talking about<br />

conveyor technology, vehicle manufacturing or engineering, or crafted<br />

metal construction. All of these industries have one thing in common,<br />

however: The universal machines from KALTENBACH offer the optimal<br />

solution to every operation. Two examples from our wide range of<br />

products demonstrate the strengths of KALTENBACH technology:<br />

Innovation <strong>2010</strong>: MSK 471 NA<br />

New high-performance<br />

circular saws for steel<br />

Innovation <strong>2010</strong>: KKS 463 NA<br />

The Fastest universal Circular Saw<br />

Machine in the World!<br />

All technical information regarding our innovations can be found at www.kaltenbach.com<br />

10 11


12<br />

Trade Fairs <strong>2010</strong><br />

Exhibition Country City Date<br />

Euro-Blech DE Hannover 26.-30.10.<strong>2010</strong><br />

Jimtof JP Tokio 28.10.-02.11.<strong>2010</strong><br />

EMAF PT Porto 10.-13.11.<strong>2010</strong><br />

Prodex CH Basel 16.-20.11.<strong>2010</strong><br />

Steelfab UAE Sharjah 17.-20.02.2011<br />

Intec DE Leipzig 01.-04.03.2011<br />

Metall DE München 16.-19.03.2011<br />

INDUSTRIE FR Lyon 05.-08.04.2011<br />

CIMT CN Beijing 11.-16.04.2011<br />

Forma Tool SL Celje 04.11.2011<br />

IPS DE Lörrach 09.-13.05.2011<br />

Intertech AU Dornbirn 18.-20.05.2011<br />

TEKNO-MEK IT Lanciano 20.-22.05.2011<br />

Blech-Expo DE Stuttgart 06.-09.06.2011<br />

MACH-TOOL PL Posen 14.-17.06.2011<br />

MSV CZ Brno 03.-07.09.2011<br />

EMO DE Hannover 19.-24.09.2011<br />

Be Our Guest at KALTENBACH<br />

It’s not only at trade fairs that the newest products from KALTENBACH<br />

can be experienced first-hand: At the KALTENBACH Technology Center in<br />

Lörrach, Germany, all machines are readily available for demonstration and<br />

visitors are cordially welcome to individual tours – as, for example,<br />

a group of steel fabricators from Norway in September.<br />

Imprint<br />

Publisher: KALTENBACH GmbH + Co. KG, P.O. Box 1740 • 79507 Lörrach, Germany<br />

Editor:<br />

Ursel Kiefer<br />

Printed by: Uehlin Druck- und Papierhaus GmbH, Germany<br />

Circulation: 35.000<br />

Germany<br />

KALTENBACH<br />

GmbH + Co. KG<br />

P.O. Box 1740<br />

D-79507 Lörrach,<br />

Germany<br />

Phone: +49 (0) 7621 175-0<br />

Fax: +49 (0) 7621 175-900<br />

info@kaltenbach.de<br />

www.kaltenbach.com<br />

Sales-Centers Germany<br />

Heilbronn: Franz N. Streit<br />

Phone: +49 (0) 71 32-1 82 89<br />

München: Gregor Schwarzhuber<br />

Phone: +49 (0) 84 31-50 77 41<br />

Hildesheim: Jan Möschler<br />

Phone: +49 (0) 50 69-80 69 90<br />

Hamburg: Ulf Busse<br />

Phone: +49 (0) 41 54-70 92 80<br />

Gera: Volker Gühne<br />

Phone: +49 (0) 365-7 10 67 55<br />

Bochum: Franz-Josef Gies<br />

Phone: +49 (0) 234-43 49 01<br />

Sprockhövel: <strong>Hans</strong>georg Wodausch<br />

Phone: +49 (0) 23 39-30 73<br />

Subsidiaries<br />

GROSSBRITANNIEN / Irland<br />

<strong>Kaltenbach</strong> Ltd.<br />

sales@kaltenbach.co.uk<br />

MIDDLE EAST<br />

<strong>Kaltenbach</strong> Middle East FZCO<br />

kaltenme@eim.ae<br />

ÖSTERREICH, UNGARN, KROATIEN<br />

<strong>Kaltenbach</strong> Ges.m.b.H.<br />

office@kaltenbach.co.at<br />

FRANKREICH, MAGHREB<br />

<strong>Kaltenbach</strong> S.A.<br />

info@kaltenbach.fr<br />

NIEDERLANDE, BELGIEN, LUXEMBURG<br />

<strong>Kaltenbach</strong> Tools B.V.<br />

info@kaltenbachtools.nl<br />

SCHWEIZ / Lichtenstein<br />

<strong>Kaltenbach</strong> GmbH<br />

info@kaltenbach-schweiz.ch<br />

TSCHECHISCHE REPUBLIK,<br />

SLOWAKISCHE REPUBLIK<br />

<strong>Kaltenbach</strong> s.r.o.<br />

kaltenbach@seznam.cz<br />

ASIEN<br />

<strong>Kaltenbach</strong> Asia PTE Ltd.<br />

kalten@singnet.com.sg<br />

Production Facilities<br />

KALTENBACH GmbH + Co. KG, Deutschland<br />

info@kaltenbach.de<br />

KALTENBACH Shotblast and Painting<br />

Systems B.V., Niederlande<br />

info@kaltenbach-sps.nl<br />

KALTENBACH S.A.R.L., Frankreich<br />

commercial@kaltenbach.fr<br />

Sales agencies<br />

SPANIEN, PORTUGAL,<br />

MITTEL-/SÜDAMERIKA<br />

I.P. Ingenieria de Produccion, S.L.<br />

ipsl@ipsl.es<br />

FINNLAND, BALTIKUM<br />

Vossi Group Oy<br />

mail@vossi.fi<br />

GRIECHENLAND<br />

G. & I. Pangakis S.A.<br />

info@pangakis.gr<br />

ITALIEN<br />

Servizi Lame di A. Marchesini<br />

info@servizilame.it<br />

NORD IRLAND<br />

Gillen Machine Tools<br />

sales@gillenmachines.com<br />

NORWEGEN<br />

Meidell A/S<br />

post@meidell.no<br />

SCHWEDEN<br />

AB Mekar<br />

info@mekar.se<br />

RUMÄNIEN, BULGARIEN<br />

Straaltechniek Minex Int. S.R.L.<br />

minex@minex.ro<br />

POLEN<br />

PHU Effect<br />

effect@icz.pl<br />

ISRAEL<br />

Ben Adiri & Cohen Machinery Ltd.<br />

sales@rbo.co.il<br />

ASIEN<br />

Kahrl + Wiemann GmbH<br />

export@kahrl-wiemann.de<br />

TÜRKEI<br />

Memak Makina Sanayi ve Dis Tic. Ltd. Sti.<br />

mustafa@memak.com.tr<br />

SÜD AFRIKA<br />

First Cut (Pty) Ltd.<br />

info@firstcut.co.za<br />

JAPAN<br />

Daido Kogyo Kaisha Ltd.<br />

overseas@daidokogyo-kk.co.jp<br />

AUSTRALIEN, NEUSEELAND<br />

ProTUBE Asia Pty Ltd.<br />

info@protube.com.au<br />

INDIEN<br />

Ionization Engineers Pvt. Ltd.<br />

pawan@iepl.co.in<br />

USA, KANADA<br />

Structural Machinery Solutions<br />

mac@smscolumbus.com<br />

Russland<br />

• Weber Comechanics Ltd.<br />

ogo@weber.ru<br />

• TISSA Engineering<br />

info@tissa-eng.ru<br />

China<br />

• Kuteck Ltd.<br />

huey63@gmail.com<br />

• Melaju Jaya Corporation Sdn. Bhd.<br />

kirinmjc@yahoo.com

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