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SIMATIC PCS 7 process control system

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The migration products can be categorized as follows:<br />

Existing <strong>system</strong><br />

HMI<br />

6 Tool-based conversion service for converting tried-and-tested<br />

plant graphics for further use in <strong>SIMATIC</strong> <strong>PCS</strong> 7 operator stations<br />

Engineering<br />

I/O<br />

Marshalling rack<br />

HMI<br />

Controller<br />

2<br />

2<br />

1<br />

Server<br />

Services<br />

6<br />

1 <strong>SIMATIC</strong> <strong>PCS</strong> 7 operator stations with connection to the old<br />

<strong>system</strong> as replacement for the latter's HMI components<br />

2 Engineering libraries for <strong>SIMATIC</strong> <strong>PCS</strong> 7 <strong>control</strong>lers and operator<br />

stations for importing the valuable configuration information<br />

from the old <strong>system</strong><br />

3 Network gateways for trouble-free exchange of information<br />

between <strong>control</strong>lers of the old <strong>system</strong> and the <strong>SIMATIC</strong> <strong>PCS</strong> 7<br />

<strong>control</strong>lers<br />

4 Interfaces for <strong>SIMATIC</strong> <strong>PCS</strong> 7 <strong>control</strong>lers for integrating the existing<br />

I/O level of the old <strong>system</strong><br />

5 Field connection components for <strong>SIMATIC</strong> <strong>PCS</strong> 7 to enable utilization<br />

of existing field wiring<br />

3<br />

Gateway<br />

I/O<br />

Interface<br />

<strong>SIMATIC</strong> IT<br />

<strong>SIMATIC</strong> <strong>PCS</strong> 7<br />

Clients<br />

4<br />

5<br />

PROFIBUS DP<br />

Server<br />

S7-400<br />

S, H, HF<br />

PROFIBUS PA<br />

Motor<br />

Eng.<br />

ET 200M<br />

Typical migration scenarios<br />

A large number of different migration scenarios is imaginable<br />

depending on the specific technical and economical factors of<br />

each migration project. The migration products offer the modularity<br />

and flexibility required to implement such scenarios.<br />

Typical migration scenarios which can be implemented using<br />

these migration products:<br />

Scenario 1: Replacement of existing HMI <strong>system</strong> by a<br />

<strong>SIMATIC</strong> <strong>PCS</strong> 7 operator <strong>system</strong><br />

If the HMI (Human Machine Interface) <strong>system</strong> is technically<br />

obsolete, if the stocking of spare parts is too expensive, if it no<br />

longer complies with current directives and standards for operator<br />

workstations, or if functional expansions are required<br />

(e.g. IT integration), it is possible to simply replace the existing<br />

HMI <strong>system</strong> by a <strong>SIMATIC</strong> <strong>PCS</strong> 7 operator <strong>system</strong>. The <strong>control</strong>ler,<br />

<strong>process</strong> I/O and application software are retained.<br />

■ Minimum costs<br />

■ Clear risk<br />

■ Lengthening of service life of complete plant<br />

■ New application possibilities<br />

■ Opening of <strong>system</strong> for IT world<br />

Scenario 2: Expansion of existing plant<br />

The existing plant is initially retained, and is modernized by<br />

expanding with further sections/units with <strong>SIMATIC</strong> <strong>PCS</strong> 7.<br />

■ Simple, step-by-step increase in production capacity<br />

■ Clear risk<br />

■ Introduction of new technologies (e.g. PROFIBUS fieldbus,<br />

HMI)<br />

■ Opening of <strong>system</strong> for IT world<br />

■ Together with scenario 1, enables <strong>process</strong> <strong>control</strong> using a<br />

uniform operator <strong>system</strong><br />

Migration 57

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