SIMATIC PCS 7 process control system
SIMATIC PCS 7 process control system
SIMATIC PCS 7 process control system
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The migration products can be categorized as follows:<br />
Existing <strong>system</strong><br />
HMI<br />
6 Tool-based conversion service for converting tried-and-tested<br />
plant graphics for further use in <strong>SIMATIC</strong> <strong>PCS</strong> 7 operator stations<br />
Engineering<br />
I/O<br />
Marshalling rack<br />
HMI<br />
Controller<br />
2<br />
2<br />
1<br />
Server<br />
Services<br />
6<br />
1 <strong>SIMATIC</strong> <strong>PCS</strong> 7 operator stations with connection to the old<br />
<strong>system</strong> as replacement for the latter's HMI components<br />
2 Engineering libraries for <strong>SIMATIC</strong> <strong>PCS</strong> 7 <strong>control</strong>lers and operator<br />
stations for importing the valuable configuration information<br />
from the old <strong>system</strong><br />
3 Network gateways for trouble-free exchange of information<br />
between <strong>control</strong>lers of the old <strong>system</strong> and the <strong>SIMATIC</strong> <strong>PCS</strong> 7<br />
<strong>control</strong>lers<br />
4 Interfaces for <strong>SIMATIC</strong> <strong>PCS</strong> 7 <strong>control</strong>lers for integrating the existing<br />
I/O level of the old <strong>system</strong><br />
5 Field connection components for <strong>SIMATIC</strong> <strong>PCS</strong> 7 to enable utilization<br />
of existing field wiring<br />
3<br />
Gateway<br />
I/O<br />
Interface<br />
<strong>SIMATIC</strong> IT<br />
<strong>SIMATIC</strong> <strong>PCS</strong> 7<br />
Clients<br />
4<br />
5<br />
PROFIBUS DP<br />
Server<br />
S7-400<br />
S, H, HF<br />
PROFIBUS PA<br />
Motor<br />
Eng.<br />
ET 200M<br />
Typical migration scenarios<br />
A large number of different migration scenarios is imaginable<br />
depending on the specific technical and economical factors of<br />
each migration project. The migration products offer the modularity<br />
and flexibility required to implement such scenarios.<br />
Typical migration scenarios which can be implemented using<br />
these migration products:<br />
Scenario 1: Replacement of existing HMI <strong>system</strong> by a<br />
<strong>SIMATIC</strong> <strong>PCS</strong> 7 operator <strong>system</strong><br />
If the HMI (Human Machine Interface) <strong>system</strong> is technically<br />
obsolete, if the stocking of spare parts is too expensive, if it no<br />
longer complies with current directives and standards for operator<br />
workstations, or if functional expansions are required<br />
(e.g. IT integration), it is possible to simply replace the existing<br />
HMI <strong>system</strong> by a <strong>SIMATIC</strong> <strong>PCS</strong> 7 operator <strong>system</strong>. The <strong>control</strong>ler,<br />
<strong>process</strong> I/O and application software are retained.<br />
■ Minimum costs<br />
■ Clear risk<br />
■ Lengthening of service life of complete plant<br />
■ New application possibilities<br />
■ Opening of <strong>system</strong> for IT world<br />
Scenario 2: Expansion of existing plant<br />
The existing plant is initially retained, and is modernized by<br />
expanding with further sections/units with <strong>SIMATIC</strong> <strong>PCS</strong> 7.<br />
■ Simple, step-by-step increase in production capacity<br />
■ Clear risk<br />
■ Introduction of new technologies (e.g. PROFIBUS fieldbus,<br />
HMI)<br />
■ Opening of <strong>system</strong> for IT world<br />
■ Together with scenario 1, enables <strong>process</strong> <strong>control</strong> using a<br />
uniform operator <strong>system</strong><br />
Migration 57