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LDS 3000 basic operation.pdf - Siemens

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<strong>LDS</strong> <strong>3000</strong><br />

Basic Operation<br />

CPU and<br />

presentation<br />

Central Unit<br />

Laser light<br />

Electrical signals<br />

Return LED light<br />

Laser<br />

control<br />

Hybride<br />

cable<br />

Measurement channel<br />

Measurement<br />

volume<br />

P T<br />

Ch 1<br />

Signal<br />

processing<br />

Diode laser<br />

P T<br />

Measurement<br />

Optical<br />

volume<br />

P 0 splitter<br />

P R<br />

Reference<br />

cell<br />

Ch 2<br />

Measurement<br />

volume<br />

P T<br />

Ch 3<br />

Your<br />

eye<br />

in<br />

hell<br />

Basic <strong>operation</strong><br />

The <strong>operation</strong> of <strong>LDS</strong> <strong>3000</strong> is based on the fact that light propagating<br />

through a gas mixture will be absorbed by the presence of gas molecules<br />

at certain narrow wavelength bands. <strong>LDS</strong> <strong>3000</strong> uses the light<br />

emitted from a semi-conductor laser tuned over an absorption line of the<br />

gas to be measured. This light is split into five paths using a passive<br />

optical splitter (a standard telecom component). The measurement is<br />

controlled by an internal PC.<br />

• One, two or three paths are for the measurement channels.<br />

• Two paths are used for the internal checks of the laser: One is used to<br />

monitor the laser power and one is used in an internal measurement<br />

path. This path is resident inside the central unit and uses a glass<br />

cell containing the gas the instrument is measuring.<br />

• The internal paths compensate for any drifts in the system, thus<br />

making recalibration of the instrument unnecessary.<br />

<strong>Siemens</strong> Laser Analytics


Basic <strong>operation</strong> of <strong>LDS</strong> <strong>3000</strong><br />

Introduction<br />

The heart in <strong>LDS</strong> <strong>3000</strong> is the laser generating light which is<br />

detected at up to five different points. The information from<br />

these points all add up to a value of the gas concentration.<br />

Measurement paths<br />

<strong>LDS</strong> <strong>3000</strong> is almost always configured to measure in-situ.<br />

As a result of this, the environment in the measurement<br />

gas volume can vary within wide limits. The temperature<br />

can range from ambient to more that 1200 °C, the gas<br />

can be very humid (20-30% water content is common) and<br />

the dust load, giving transmission variations, is sometimes<br />

huge. Usually the pressure variations in our applications are<br />

small, ~±50 mbar.<br />

As opposed to an extractive measurement where the measurement<br />

gas is controlled (and changed unwillingly) all<br />

these variations must be accounted for.<br />

<strong>LDS</strong> <strong>3000</strong> can, however, also be configured with an extractive<br />

sensor. With this a long path, and consequently high<br />

sensitivity, can be obtained. In this sensor the temperature<br />

and the pressure are controlled. Standard gas treatment for<br />

extractive sensors can also be applied.<br />

Reference and Monitor paths<br />

The optical power in the reference path is detected by the<br />

reference detector, P R . The reference channel is built into<br />

CU <strong>3000</strong> and contains a glass cell usually containing the<br />

gas to be measured.<br />

The reference path has two functions:<br />

• Locking - The laser wavelength is locked to the absorption<br />

line by tuning it so the reference absorption line is<br />

positioned and visible in the scan window. The control<br />

computer then locks this position by regulating the laser<br />

current which in turn controls the laser wavelength.<br />

• Calculating the measurement value - The measurement<br />

value is calculated using the shape of the absorption<br />

line in the measurement channel, the shape of the reference<br />

absorption line and the data from the measurement<br />

gas parameters like temperature, pressure, gas mix,<br />

etc. These parameters can either be inputs to <strong>LDS</strong> <strong>3000</strong><br />

or stored as constants in <strong>LDS</strong> <strong>3000</strong> or, in some cases,<br />

derived from the absorption lines themselves.<br />

The reference channel is an important feature in <strong>LDS</strong> <strong>3000</strong>.<br />

Electronically it is identical to a measurement channel and<br />

by observing the shape of the absorption line in the reference<br />

channel, laser degradations can be monitored and<br />

compensated for. It also increases the sensitivity since the<br />

presence of the reference absorption line makes it easier<br />

to detect measurement absorption lines in a noisy background.<br />

The optical power is also detected by the monitor detector,<br />

P 0 , which is used to track laser variations. Laser degradation<br />

can be spotted very early and eventually the instrument<br />

will notify the user of this. Laser degradation is very<br />

rare though, since very reliable telecom type lasers are used<br />

in <strong>LDS</strong> <strong>3000</strong>.<br />

Calibration<br />

In the calibration of the instrument, gas is flowed through<br />

an oven at appropriate temperature and the calibration constant<br />

is recorded and stored in the instrument for different<br />

temperatures and pressures. An important aspect of the<br />

calibration gas it that it is composed to resemble the composition<br />

of the gas in the real measurement situation. The<br />

dependence of the temperature, pressure and interference<br />

from other gases, mostly water vapour, will then be compensated<br />

for in the instrument. However, the user needs to<br />

give the instrument a reasonable value of the temperature<br />

and pressure when measurements are done, either manually<br />

or by connecting appropriate sensors to <strong>LDS</strong> <strong>3000</strong>.<br />

Standard industrial inputs like 4-20 mA are handled.<br />

Reference documents<br />

• Measurement principle - Describes the theoretical fundamentals<br />

and the measurement principle.<br />

• Dust load compensation - Describes the method used<br />

to compensate for the varying transmission from heavy<br />

dust load in the measurement path.<br />

Contact<br />

<strong>Siemens</strong> Laser Analytics (headquarters)<br />

Marketing Director<br />

Jan Grimbrandt • jan.grimbrandt@siemens.com<br />

Technical expert<br />

Gunnar Haeffler • gunnar.haeffler@siemens.com<br />

Marketing Assistant<br />

Michaela Hermansson • michaela.hermansson@siemens.com<br />

Phone: +46 (0)31 776 86 00<br />

Recalculating to the mg/Nm 3 unit<br />

The user can as an option choose to display the concentration data in milligrams per normal cubic meter, mg/Nm 3 . To<br />

do this the calibrated reading in ppm is recalculated using the formula below. Note that there are two different standards<br />

- mainly between Europe and USA.<br />

mg/Nm 3 = ppm · (molecular weight of the gas) / (litres/mole)<br />

at 1 atm and 0 °C -> litres/mole = 22.41 (STP) labelled mg/Nm 3 EU in <strong>LDS</strong> <strong>3000</strong><br />

at 1 atm and 25 °C -> litres/mole = 24.46 labelled mg/Nm 3 US in <strong>LDS</strong> <strong>3000</strong><br />

<strong>Siemens</strong> Laser Analytics<br />

<strong>Siemens</strong> Laser Analytics AB • Box 5065 • SE-402 22 Göteborg • Sweden • www.siemens.se/sla

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